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ABSTRACT. This article presents an accurate and simplified method for designing a furrow irrigation system that would be
useful in arid regions with clay soils. Field experiments were conducted at a site in Egypt where cotton is grown in clay soils.
The site is usually irrigated every 10 days and follows a three-turn crop rotation. Several parameters were measured including
furrow geometry, slope, width, length, infiltration characteristics, advance time, cut-off time, depletion time, and recession
time. A volume balance model was applied to simulate water flow in the furrow system, and the results were compared to those
obtained from the field measurements. This study shows that a volume balance model can be satisfactorily applied to clay
soils, and the length of the furrow and its inlet inflow are the main factors affecting application efficiency. Further, this study
indicates that in order to obtain high application efficiencies, furrow inflow rates must increase with longer furrow lengths.
Keywords. Furrow geometry, Irrigation system design, Irrigation efficiency, Infiltration characteristics.
I
rrigators face intense competition for limited water re- water is lost to runoff and deep percolation. These losses
sources from other sectors of economic activity (Zeri- depend on the furrow length, furrow inflow, and cut-off
hun et al., 1999). Therefore, irrigation system designers times.
must find designs that maximize benefits and minimize Wallender and Rayej (1987) conducted a study in which
water use. Irrigation furrow design should consider they maximized profits for a surface irrigation system using
constraints in available land area and local conditions when both uniform and non-uniform soils while analyzing two
trying to achieve improved irrigation efficiencies. design variables (inflow rate and cut-off time). However,
Almost 25% of the total cultivated lands in the world are deep percolation was not considered in their analysis.
irrigated (Van Vuren and Mastenbrock, 2000). The majority Zerihun et al. (2001) stated that the application efficiency
of this land is irrigated using surface methods. Surface is the primary furrow irrigation system design and manage-
irrigation systems have some advantages such as lower ment criterion. They presented a detailed analysis of the
capital and operating costs, simplicity of maintenance, and application efficiency function of a furrow irrigation system.
ability to use unskilled labor. Improvements in surface This analysis established that the application efficiency
irrigation methods including automation, cutback, and surge function is a unimodal function of furrow length or furrow
irrigation have further increased their appeal. Furrow inlet flow rate. Optimality conditions were derived. They
irrigation is the most common type of surface irrigation, but developed a design and management algorithm that is simple
in most cases the design of furrow systems is not optimal for enough to be part of routine design and management
water use in arid locations with unique infiltration character- exercises and yet rigorous enough to yield near-optimal
istics, such as those present with clay soils. Furrow design performance with a minimum calculation effort.
parameters are often chosen with limited or no analysis of Schwankl et al. (2000) used the zero-inertia furrow
unique local conditions. There is a need for basic parameters irrigation model with specified space solution to investigate
that can be easily applied to furrow irrigation system design the effects of variability in furrow inflow rate and spatial
so that systems can be optimized for local conditions. variability in infiltration, geometry, and roughness on
Optimizing the design of furrow irrigation systems has end-of-furrow advance, average infiltrated depth, and Chris-
been investigated by a number of researchers. For example, tiansens distribution uniformities. They used extensive
Reddy and Clyma (1981a, b) applied Kellys cutting-plane infiltration, geometry, and roughness field data as input to the
algorithm to solve the border and furrow irrigation optimal zero-inertia model. They performed simulations on a single
design problem. They found that the main constraint on furrow as well as field-wide. Variable furrow inflow was
furrow irrigation efficiency is that a significant amount of incorporated into the field-wide analysis. They evaluated
model simulations to determine the importance to irrigation
performance of variability in each input variable. Their
results indicated that variability of furrow physical character-
Article was submitted for review in April 2004; approved for istics, in decreasing order of their relative impact on furrow
publication by the Soil & Water Division of ASAE in January 2005.
The authors are Ahmed A. Eldeiry, Graduate Student, Luis A. Garcia, irrigation performance, were: furrow inflow rate, infiltration,
Associate Professor, Department of Civil Engineering, Colorado State geometry, and roughness. For a field with highly variable soil
University, Fort Collins, Colorado; Ahmed Samy A. El-Zaher, Professor, and infiltration characteristics, spatially varying infiltration
and Mohammed El-Sherbini Kiwan, Professor, Irrigation and Hydraulics may have a greater impact than variable furrow inflow on
Department, Faculty of Engineering, Cairo University, Cairo, Egypt.
Corresponding author: Luis A. Garcia, Department of Civil Engineering,
irrigation performance.
Mail Stop 1372, Colorado State University, Fort Collins, CO 80523; phone: El-Dine and Hosny(2000) studied the performance of
970-491-5144; fax: 970-491-2293; e-mail: garcia@engr.colostate.edu. surge and continuous furrow irrigation. Their experiment
X = P (ts )r 3s 2 g 0.67
, C1 = s 1 1
(5)
C2 = (14)
(5s 2 2g 2 ) s 1.67
where X is the distance that the front has advanced at time 1
ts , and r, and P are empirically fitted parameters.
2) The infiltration function has a Kostiakov-Lewis charac- where Qo is the furrow inflow (m3/min), n is the Manning
teristic form (Walker and Skogerboe, 1987): roughness coefficient, and So is the field slope.
From the above equations, the furrow shape parameters
Z = k a + fo (6) were calculated and summarized in table 1 for all furrows
where Z is the volume of infiltrated water per unit length, used in this study.
is the opportunity time, fo is the basic intake rate in units of Upadhyaya and Raghuwanshi (1999) stated that improv-
volume per unit length per unit time, and k and a are em- ing furrow irrigation performance requires parameter infor-
pirically fitted parameters. mation for the advance function. In a furrow event, advance
Utilizing these two assumptions in the Lewis-Milne time depends on soil infiltration characteristics, roughness of
equation, the volume balance model can be written as follows the soil surface, inflow rate, and furrow slope and shape,
(Walker and Skogerboe, 1987): whereas the recession time is usually short and negligible for
undiked furrows (Fok and Bishop, 1965). The Newton-
f o ts X W f Raphson procedure can be used to get the advance time using
Qo t s = sy Ao X + szkt sa X W f + (7)
the following equation:
(1 + r )
where f ot s LW f
Qot s y Ao L z kt sa LW f
(1 + r )
[a + r (1 a) + 1] t = ts (15)
sz = (8) z akW f f o LW f
(1 + a)(1 + r ) Qo
t (1 a)
s
1+ r
A
y = (9) From the above equation, the advance time was calculated
Ao for all furrows at eight different points in each furrow.
The application efficiency (Ea) is the volume of water
where z is the subsurface water profile shape factor and y
needed to fill the required depth of water in the soil divided
is the surface water profile shape factor.
by the volume of water delivered to the furrow and is 1 ha of the study site was used to conduct the detailed study
calculated using the following equation: described in this article. The experimental site has clay soils,
cultivated with cotton and irrigated by a three-turn crop
Z(req)L W f rotation. Several parameters were measured before and
Ea = (16)
t(co)Qo during the experiment including the furrow geometry, slope,
width, length, infiltration characteristics, advance time,
where Z(req) is the required depth in meters to be filled and cut-off time, depletion time, furrow inflow, and recession
t(co) is the cut-off time in minutes. time.
A detailed field experiment was implemented to deter- The layout of the experiment area is shown in figure 1. The
mine the accuracy of the modeling in representing a typical area consists of four groups of four furrows each. All the
furrow design. The study site was located in an arid location furrows have the same width (0.8 m), and each furrow group
in Egypts Nile River Valley where there is a critical need for has a length of 90, 60, 30, and 15 m, respectively. A gasoline
judicial water use and productive agriculture. powered centrifugal pump having a discharge capacity of
A 1-ha study site was chosen in the Bani-Suef district of 4 m3/min was used to maintain a constant water level at the
Egypt along the Nile. The irrigation system used at this site head ditch. The head ditch was used to deliver water to each
is furrow irrigation with furrow lengths between 10 to 15 m; furrow group by sets of pipe siphons. The siphons were
such short furrow lengths are common in Egypt and are tied chosen in a way that four different furrow inflows for each
to traditional farming practices. Approximately one-sixth of group of furrows could be applied and measured with
Figure 2. Infiltration rate vs. time for clay soil with measured points and regression curve.
0.7
0.6
0.5
Top Width (m)
0.4
0.3
Measured Points
0.2
Regression Line
0.1
0.0
0.00 0.01 0.02 0.03 0.04 0.05 0.06 0.07 0.08 0.09 0.10 0.11 0.12
Water depth (m)
Figure 3. Water depth vs. top width at the measuring points of the furrow.
shape parameters. Figure 3 represents the relation between Figures 5 and 6 show a comparison between the measured
the water depth and the water top width of the water surface. and calculated advance time using the volume balance
Figure 4 represents the relation between the water depth model. Furrows are arranged in the figures according to their
and the wetted perimeter, after fitting the data with a power inflow rate. For example, figure 5 represents furrows with
function we obtained the values of 1 and 2 . Also, the lengths of 90, 60, 30, and 15 m and an inflow rate of
values of 1 and 2 were obtained from the values of 1 and 0.045 m3/min, while figure 6 shows results when using an
2 as discussed in the model description section. inflow rate 0.144 m3/min. Figures 5 and 6 illustrate that the
Furrow shape parameters can significantly affect the value measured readings were close to the models calculated
of the calculated advance time. Therefore, furrow shape was values with a deviation of 30% for most advance times. Many
measured at eight points along each furrow, and averages of of these differences can be attributed to variability in field
each furrow set were used for model calculations shown in parameters such as slope and shape of furrows, soil
figures 5 and 6. Furrow shape is highly variable along the roughness, and soil moisture conditions.
length of individual furrows under the best of conditions.
0.8
0.7
0.6
Wetted Perimeter (m)
0.5
0.4
0.3
Measured Points
0.1
0.0
0.00 0.01 0.02 0.03 0.04 0.05 0.06 0.07 0.08 0.09 0.10 0.11 0.12
Water Depth (m)
Figure 4. Water depth vs. wetted perimeter at the measuring points of the furrow.
180
160
140
60
40
20
0
0 10 20 30 40 50 60 70 80 90
Distance (m)
Figure 5. Distance vs. advance time for Q = 0.045 m3/min of the measured points and the model prediction.
As can be seen from figure 5, the model was not able to most furrow systems (i.e. where the inflow amounts are
calculate an advance time for furrow lengths greater than correctly paired with furrow lengths).
52.5 m. For practical applications, this limitation is reason- Figure 7 represents the relationship between the furrow
able since the minimum inflow used in this study length (from near 0 to 500 m) and application efficiency for
(0.045 m3/min) is insufficient to reach the end of the furrow selected furrows used for the model calculations. Figure 7
with reasonable losses in infiltration. However with small illustrates that high efficiencies can be achieved for small
furrow lengths (i.e. 15 and 30 m), the measured values are furrow lengths with relatively low furrow inflows, and
very close to the calculated values. Alternatively, figure 6 alternatively, larger furrow inflows are needed as furrow
illustrates that at higher inflows there is agreement between length increases to obtain high efficiencies. Figure 7 can be
the model and measured values for furrow lengths of 60 and used to determine where this change in trend occurs in order
90 m but not for 15 and 30 m. These results demonstrate that to achieve an optimal furrow length given a furrow inflow.
the model is performing well in the practical design range of
200
180
160
140
Time (min)
120
Model
L = 90 (m)
100 L = 60 (m)
L = 30 (m)
80 L = 15 (m)
60
40
20
0
0 10 20 30 40 50 60 70 80 90
Distance (m)
Figure 6. Distance vs. advance time for Q = 0.144 m3/min for the measured points and model prediction.
90
80
60 Qo = 0.30
Qo = 0.25
50 Qo = 0.20
Qo = 0.15
40 Qo = 0.10
30
20
10
0
0
25
50
75
100
125
150
175
200
225
250
275
300
325
350
375
400
425
450
475
500
Length (meters)
Figure 7. Furrow lengths vs. application efficiency for modeled furrow inflows.
For example, in the first case, where the furrow inflow is Figure 8 illustrates efficiency as a function of furrow
0.1 m3/min, it is clear that the highest efficiency occurs at a inflow for selected furrow lengths. High efficiencies can be
furrow length of 130 m. As the length increases beyond achieved for the 25- and 50-m furrow lengths for very small
130 m the efficiency decreases to 48% at 430 m. In the second furrow inflow values. Small errors in selecting or applying
case with a furrow inflow of 0.15 m3/min, an efficiency of selected furrow inflows can reduce efficiency with small
90% is obtained with a length of 210 m and then the furrow lengths due to the dramatic peak in the graph at low
efficiency decreases to 61% at 490 m. With a furrow inflow furrow inflows. However with a 100-m furrow length, an
of 0.2 m3/min, the maximum efficiency of 87% is achieved efficiency above 80% can be achieved for a range of furrow
at 310 m while the efficiency reduces slightly to 74% at inflows from 0.05 to 0.10 m3/min. Longer furrow lengths
490 m. The fifth case, with a furrow inflow of 0.25 m3/min, generally yield a higher security factor for applying furrow
achieves its maximum efficiency (84%) at 370 m and again inflows given the constraints of water delivery systems.
reduces slightly to 78% at 490 m. The final case further Although the maximum efficiency of small furrow lengths
illustrates this trend with a furrow inflow of 0.3 m3/min the can be higher, the overall efficiency of long furrows with less
maximum efficiency 82% is achieved at 410 m and only dependence on furrow inflows is probably the more practical
reduces to 80% at 490 m. design for most systems.
110
100
90
80
Application Efficiency (%)
70
L = 25 (m)
L = 50 (m)
60
L = 100 (m)
L = 200 (m)
50
L = 300 (m)
L = 400 (m)
40
30
20
10
0
0.000
0.025
0.050
0.075
0.100
0.125
0.150
0.175
0.200
0.225
0.250
0.275
0.300
0.325
0.350
0.375
0.400