RENR7316-02

March 2016

Component Locations
Part Schematic Machine
Description
Number Location Location
Block - Return Manifold 179-6053 I-11 1
Block Gp - Oil Cooler And Motor Bearing 175-5473 H-4 2
cc 11 9 39 25 Block As - Suction Manifold 177-3572 I-8 3
Cooler Gp - Oil 317-4354 H-4 4

(Dimensions: 48 inches x 35 inches)

Cylinder Gp - Angle 259-0459
I-3 5
Cylinder Gp - Angle (Japanese) 264-8944
Cylinder Gp - Bulldozer Lift 183-3721 H-4,G-4 6
Cylinder Gp - Ripper (LH) 192-0893 E-12 7
Cylinder Gp - Ripper (RH) 192-0891 E-12 8

RENR7316-02
Cylinder Gp - Tilt 183-8459 H-3 9
Filter Gp - Oil (Winch Pump) 201-2744 G-10 10
Filter Gp - Oil (Rear pump) 196-1803 G-8 11
Filter Gp - Oil Transmission (SOS Valve) 212-9363 G-7 12
Test Gp - Pressure Test Remote Mounted (D3G) 174-5987
2 3 26 Test Gp - Pressure Test Remote Mounted (D4G , D5G) 221-9805
I-6 13

Manifold Gp 199-3475 E-5 14

D3G, D4G, and D5G Track-Type Tractor

Motor Gp - Piston (D4G,D5G,Right Motor) 169-2976 F-9 15
19 Motor Gp - Piston (D3G Left Motor) 214-6343 J-9 16

Hydraulic System
Motor Gp - Piston (D3G Right Motor) 214-6343 E-9 17
Motor Gp - Piston (55CC) 200-1729 A-5 18
Pump Gp - Implement 137-1296
H-5 19
38 Pump Gp - Implement (Japanese) 147-1057
Pump Gp - Double Piston (D4G,D5G Thru Drive) 215-9302 D3G: D4G: D5G:
Pump Gp - Double Piston (D4G,D5G Without Thru Drive) 214-3243
Pump Gp - Double Piston (D3G Thru Drive) 236-4666
G-16 44 CFC1-UP FDC1-UP WGB1-UP
Pump Gp - Double Piston (D3G Without Thru Drive) 236-4667 CFF1-UP HYD1-UP RKG1-UP
Pump Gp - Piston (Winch) 178-4415 G-10 20 JMH1-UP CFN1-UP FDH1-UP
Screen - Suction 322-9703 I-11 21
Switch As - Pressure (Parking Brake) 201-4159 J-10 22
BYR1-UP TLX1-UP FDW1-UP
Tank Gp 194-3098 J-11 23
Valve (Shutoff) 4Y-3876 E-7 24

36 Page,
Valve Gp - Ball (Winch) 8T-6907 D-9 25
Valve Gp - Bank 3 (Power Beyond Grade Control) 243-3165
Valve Gp - Bank 3 (ST) 216-1633 E-5 26
Valve Gp - Bank 4 (ST) 216-1634
Valve Gp - Check Lift 9T-7634 F-6 27
Valve Gp - Check Ripper 9T-7634 F-7 28
Valve Gp - Control (Angle) 9T-7642 E-6 29
Valve Gp - Control (Lift) 199-3476 E-6 30
Valve Gp - Control (Tilt) 9T-7642 E-5 31
Valve Gp - Counterbalance 225-9596 C-13 32
Valve Gp - Flow Control 200-1311 B-7 33
Valve Gp - Grade Control Valve (Bank 2) 225-9595 C-10 34
Valve Gp - Line Relief (Ripper) 185-7709 F-6 35
Valve Gp - Main Relief 199-3478 E-5 36
Valve Gp - Pressure Relief 4T-4145 J-11 37
Valve Gp - Ripper (Auxiliary) 199-3477 E-7 38
Valve Gp - Shuttle 8J-6875 C-9 39
Valve Gp - Solenoid (Brake,Override) 200-6492 I-7 40
Valve Gp - Winch Logic Block 200-1309 D-7 41
Valve Gp - Winch Pilot 180-7339 D-8 42
Winch Group 179-9513 D-5 43 2016 Caterpillar, All Rights Reserved Printed in U.S.A.

FLUID POWER SYMBOLS

BASIC COMPONENT SYMBOLS

MAIN AUX

PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
(FIXED) (2 - SECTION) (VARIABLE & PRESSURE
COMPENSATED)

Tap Locations VARIABILITY SPRING

(ADJUSTABLE)
LINE RESTRICTION
(VARIABLE)
PRESSURE
COMPENSATION
HYDRAULIC PNEUMATIC
ENERGY TRIANGLES
LINE RESTRICTION
(VARIABLE & PRESSURE
ATTACHMENT

COMPENSATED)
Pressure, Sampling, and Sensor
4 Tap
Description
Schematic
VALVE ENVELOPES VALVES VALVE PORTS

40 44 32 20 15 16 22 17 23 21 1 37 34 Number
AA Winch Pump - Case Drain Port
Location
G-10
(Not Shown) BB Rear Pump - Case Drain Port G-9 ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY

CC Front Pump - Case Drain Port G-7 CONTROL VALVES CHECK VALVES
CL Hydraulic Oil Cooling Loop I-5 AB A B

FCG Front Pump Charge Pressure I-5

P T P T
IP Implement Pump Pressure I-5 BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED
LAB Front Pump Pressure Port I-5
M1 Winch Motor Control Pressure B-6 FLUID STORAGE RESERVOIRS
PB Parking Brake Pressure Port J-5
PC Rear Pump Drain Pressure Port I-5
RAB Rear Pump Pressure Port I-5 VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

CHASSIS VIEW RCG

SOS
Rear Pump Charge Pressure
Oil Sampling
I-5
G-7
MEASUREMENT ROTATING SHAFTS

WAB Winch Pump Pressure Port I-6

WCG Winch Pump Charge Pressure I-6
PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID & SERVO THERMAL DETENT

OR MANUAL & PILOT PILOT OR MANUAL

MANUAL CONTROL SYMBOLS

PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

5
41 RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS

42 SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION

43
UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER
DIRECTION

AA
10
36
35
sos

24
cc ELECTRICAL SYMBOLS TABLE
LAB HYDRAULIC SYMBOLS (ELECTRICAL)

29
12 G
M
TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
RAB (FLUID) (GAS / AIR)

6
RCG
PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE
(ADJUSTABLE) SWITCH

PC ELECTRICAL SYMBOLS (ELECTRICAL)

PB
PRESSURE TEMPERATURE LEVEL FLOW
SWITCH SWITCH SWITCH SWITCH

WIRE NUMBER IDENTIFICATION CODES

WCG ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE

CURRENT STANDARD CURRENT STANDARD

HARNESS IDENTIFICATION CODE THIS EXAMPLE

28 INDICATES WIRE 135 IN HARNESS AG

13 WAB CL IP FCG WIRE

7 18
M1 33 8 31 14 30 27 CIRCUIT NUMBER
325-AG135 PK-14 IDENTIFICATION WIRE COLOR

CIRCUIT NUMBER WIRE WIRE GAUGE

IDENTIFICATION COLOR 325-PK

RIPPER ARRANGEMENT FILTER GROUP PREVIOUS STANDARD

WIRE WIRE COLOR

325-PK-14 B A

CIRCUIT NUMBER WIRE GAUGE (EXAMPLE VALVE)

IDENTIFICATION
 14 13 12 11 10 9 8 7 6 5 4 3 2 1
(37) VALVE GP (40) VALVE GP
PRESSURE RELIEF SOLENOID (BRAKE,OVERRIDE) (13) TEST GP
4T-4145 200-6492 PRESSURE TEST
REMOTE MOUNTED
(22) SWITCH AS 174-5987 (D3G)
AIR VENT-VACUUM PRESSURE 221-9805 (D4G,D5G)
(PARKING BRAKE)
MICRON (23) TANK GP 201-4159
J 194-3098 (16) MOTOR GP J
PISTON CL PB
AIR RELIEF
214-6343 (D3G EP)
(Dimensions: 48 inches x 35 inches)

169-2976 (D4G,D5G)
LEFT MOTOR
M1
U B
RENR7316-02

(21) SCREEN T
SUCTION PC (5) CYLINDER GP
322-9703 ANGLE (2 REQ)
259-0459
RCG 264-8944 (JAPANESE MACHINE)
FLUSHING
A VALVE
RAB
ANGLE
(1) BLOCK G FCG
RETURN MANIFOLD
I 179-6053 I
LAB (2) BLOCK GP
WAB WCG IP OIL COOLER AND
MOTOR BEARING
175-5473

(3) BLOCK AS
SUCTION MANIFOLD
177-3572
36 Page,

(9) CYLINDER GP
TILT
LIFT
183-8459

S T R G G1 B MH PS S T R G G1 B MH PS PS1 S T R G G1 B MH PS PS1

H H

R&R R&R CW
R&R POR POR POR (6) CYLINDER GP
ENGINE BULLDOZER LIFT
ACTR 183-3721

ACTR ACTR
(4) COOLER GP
CHRG CHRG R&R CHRG R&R CCW OIL
R&R
317-4354
(19) PUMP GP TILT
IMPLEMENT
137-1296
FE FA A Y2 Y1 FE FA A X2 X1 FE FA A X2 X1
WINCH 147-1057 (JAPANESE)
LIFT
PUMP

(44) PUMP GP - DOUBLE PISTON

G (D4G,D5G EP PUMP THRU DRIVE) - 215-9302 G
(D4G,D5G WITHOUT THRU DRIVE) - 214-3243
(D3G WITHOUT THRU DRIVE) - 236-4667
Front Pump Case Fill (D3G WITH THRU DRIVE) - 236-4666 TO GRADE
CONTROL HYD.
VALVE - TILT
CASE SECTION
CASE FILL CC
FILL
BYPASS (20) PUMP GP
SWITCH PISTON (WINCH) BB SOS
178-4415 BYPASS BYPASS
AA SWITCH SWITCH

(10) FILTER GP (11) FILTER GP (12) FILTER GP

ANGLE
OIL (Winch Pump) OIL (Rear pump) OIL TRANSMISSION (SOS VALVE)
201-2744 196-1803 212-9363
(27) VALVE GP (5) CYLINDER GP
(35) VALVE GP
CHECK ANGLE (2 REQ)
G LINE RELIEF
(LIFT) 264-8944 (JAPANESE MACHINE)
F (RIPPPER) F
9T-7634 259-0459
185-7709
A
(28) VALVE GP A B A B A B A B
CHECK RIPPER
9T-7634 (26) VALVE GP
T BANK 3 : 216-1633 (ST)
BANK 4 : 216-1634 (ST)
(7) CYLINDER GP FLUSHING
U VALVE BANK 3 : 243-3165
B
RIPPPER (LH) POWER BEYOND GRADE CONTROL
192-0893
M1 FLOAT (36) VALVE GP
RIGHT MOTOR MAIN RELIEF
PLUG ENABLES DETENT
POWER BEYOND F 199-3478
(17) MOTOR GP (15) MOTOR GP L R L R
214-6343 (D3G) 169-2976 (D4G,D5G) H H H H

RIPPER R L R L

E RIPPER (14) MANIFOLD GP E

199-3475
RIPPER ANGLE LIFT TILT

(24) VALVE (38) VALVE GP

(SHUTOFF) RIPPER (AUXILIARY)
4Y-3876 (29) VALVE GP - CONTROL (30) VALVE GP - CONTROL (31) VALVE GP - CONTROL
199-3477
ANGLE LIFT TILT
(8) CYLINDER GP 9T-7642
9T-7642 199-3476
RIPPPER (RH)
192-0891 (42) VALVE GP
WINCH PILOT
180-7339

(43) WINCH GROUP

(41) VALVE GP 179-9513
WINCH LOGIC BLOCK
200-1309
D D
WINCH ARRANGEMENT
P

A B A B
T
1 2 3 4 (4)
FREE SPOOL
(P)
(2)
BRAKE OFF (32) VALVE GP
2 4 COUNTERBALANCE
225-9596
(Y)
(25) VALVE GP 1
BALL (WINCH) 3
8T-6907 BRAKE

R/I R/O
C 2 4 C
1 (34) VALVE GP
(DA)
BANK 2 : 225-9595
3 (GRADE CONTROL VALVE)
(39) VALVE GP F/S (FS)
SHUTTLE (B)
8J-6875
M
REEL IN

WINCH MOTOR
CONTROL
PRESSURE M1
T X U
B LS
B
B
MAX
T P LIFT TILT
MIN

BRAKE F/S

LINE PATTERNS
REEL OUT
A Pressure Line

Pilot / Load Sensing Pressure HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

Drain / Return Lines PILOT PUMP CHARGE CIRCUIT
G T MAIN PUMP OUTPUT
Component Group WINCH MOTOR CIRCUIT
REAR PUMP CHARGE CIRCUIT
A Attachment STEERING CIRCUIT A
SUPPLY LINE
Air Line BRAKE CIRCUIT THIS SCHEMATIC IS FOR THE D3G, D4G, AND D5G TRACK-TYPE TRACTOR
ANGLE CYLINDER CIRCUIT
LIFT CYLINDER CIRCUIT HYDRAULIC SYSTEM
CALLOUTS
DRAIN / RETURN LINE
MEDIA NUMBER: RENR7316-02
WINCH PUMP CHARGE CIRCUIT
YY Taps (Pressure, Sampling, Sensor - by letter)
TILT CYLINDER CIRCUIT SCHEMATIC PART NUMBER: 213-6413, CHANGE: 04, VERSION: -
(33) VALVE GP (18) MOTOR GP DL DL D Connectors (By letter) RIPPER / AUXILLARY CYLINDER CIRCUIT Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
FLOW CONTROL WINCH CONTROL VALVE CIRCUIT in neutral and with parking brake set.
PISTON (55CC)
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
200-1311 200-1729 Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

14 13 12 11 10 9 8 7 6 5 4 3 2 1