DIP5K ENIN A22 (Importante) PDF

Installation DIP5K/EN IN/A22
DIP 5000
INSTALLATION
DIP 5000 Page 1/36
CONTENTS
1. SAFETY INSTRUCTIONS 7
2. SHIPMENT 8
2.1 Packaging 8
2.2 Storage 8
2.3 Parts list 8
3. ENVIRONMENTAL CONDITIONS 10
4. INSTALLATION 11
4.1 Description 11
4.2 Plug-in Board Rack Position 11
4.3 Board Modular implementation 11
4.3.1 Minimal Board Rack implementation 12
4.3.2 Complementary Board Rack implementation 12
4.3.3 Optional Boards 13
5. POWER SUPPLY BOARDS 14

5.1 Power Supply Boards VDC Range Values 14
5.2 Constraints on the V DC input values 14
5.3 Power supply and consumption 14
6. CONNECTION 15
6.1 Rear Connectors 15
6.2 Terminal block Wiring 16
6.2.1 Plug-in terminal block description 16
6.2.2 Input /Output Terminal Block Pin-Out 17
6.2.3 Recommendation 18
6.2.4 Input Logic Command allocation 18
6.2.5 Wiring Examples 20
6.3 Alarm and Output copy Terminal Block Wiring 20
6.3.1 Plug-in terminal blocks description 20
6.3.2 Alarm and Output copy terminal block Pin Out 21
6.3.3 Output Copy Allocation 21
6.4 Power supply wiring 23
6.4.1 Plug-in terminal blocks description 23
6.4.2 Power supply connector Pin Out with standard CORTEC subrack 23
6.4.3 Power supply connector Pin Out with dual power supply version 23
DIP5K/EN IN/A22 Installation
Page 2/36 DIP 5000
6.5 Access port for the line connection medium 23

6.5.1 Connector description 23
6.5.2 V11/X24 Interface Pin_Out - IR179 24
6.5.3 G703-1 Codirectional Interface (64kbps) Pin Out - IR180 25
6.5.4 G703-6 Interface (2 Mbps) Pin Out - IR173 26
6.5.5 Voice frequency interface (Analog mode) - IR183 27
6.6 Optical Fibre access port 27
6.7 HMI access port (PC connection) 28
6.8 IRIG-B interface port 28
6.9 FI002 Wiring 29
7. INSTALLATION PROCEDURE 30
8. APPENDIX 31
8.1 Terminal block location 31
8.2 Terminal block location dual power supply version 32
8.3 2 commands version connections 33
8.4 4 commands - 1 I/O board version connections 33
8.5 4 commands - 2 I/O boards version connections 34
8.6 8 commands connections 34
8.7 Selecting type of configuration 35
LIST OF FIGURES
FIGURE 1 - DIP 5000 RACK 11

FIGURE 4 - POSITION OF PLUG-IN BOARDS 12
FIGURE 5 - IRXXX DAUGHTER BOARDS LOCATION ON CPU BOARD 13
FIGURE 6 - REAR CONNECTORS 15
FIGURE 7 - 10 POINTS WAGO CONNECTOR 16
FIGURE 8 - PLUG-IN TERMINAL BLOCK TOOL 17
FIGURE 9 - 11 POINTS WAGO CONNECTOR 20
FIGURE 10 - V11/X24 INTERFACE PIN OUT 24
FIGURE 11 - G703.1 INTERFACE PIN OUT 25
FIGURE 12 - G703.6 INTERFACE 2 MBIT/S 26
FIGURE 13 - ANALOG INTERFACE PIN OUT 27
FIGURE 14 - DESCRIPTION OF THE HMI CONNECTOR ON THE FRONT PANEL 28
DIP 5000 Page 3/36
FIGURE 15 - DESCRIPTION OF THE HMI CONNECTOR ON THE REAR PANEL 28

FIGURE 16 - COMMANDS INPUTS AND FILTER WIRING 29
FIGURE 17 - LOCATION OF CONNECTIONS ON THE REAR SIDE 31
FIGURE 18 - REAR CONNECTIONS 32
FIGURE 19 - TWO COMMANDS VERSION CONNECTIONS 33
FIGURE 20 - FOUR COMMANDS VERSION CONNECTIONS - 1 I/O BOARD 33
FIGURE 21 - FOUR COMMANDS VERSION CONNECTIONS - 2 I/O BOARD 34
FIGURE 22 - EIGHT COMMANDS VERSION CONNECTIONS 34
LIST OF TABLES
TABLE 1 - UNIT PARTS LIST 8

TABLE 2 - AVAILABLE BOARDS 9
TABLE 3 POWER SUPPLY BOARDS VDC RANGE VALUE 14
TABLE 4 - P10, P11, P12, AND P13 TERMINAL BLOCK CIRCUITS LOCATIONS 17
TABLE 5 - ALLOCATION OF COMMANDS 19
TABLE 6 - P14, P15, AND P16 TERMINAL BLOCKS CIRCUITS LOCATION 21
TABLE 7 - ALLOCATION OF OUTPUT COPY 22
TABLE 8 - P17 TERMINAL BLOCK PIN OUT 23
TABLE 9 - V11/X24 INTERFACE CONNECTION 24
TABLE 10 - G703-1 CODIRECTIONAL INTERFACE CONNECTION 25
TABLE 11 - G703-6 INTERFACE CONNECTION 26
TABLE 12 - VOICE FREQUENCY INTERFACE CONNECTION 27
TABLE 13 - COMMAND MANAGEMENT CONNECTORS 31
TABLE 14 - OTHER REAR PANEL CONNECTORS 31
TABLE 15 - COMMAND MANAGEMENT CONNECTORS 32
TABLE 16 - OTHER REAR PANEL CONNECTORS 32
Page 4/36 DIP 5000
BLANK PAGE
DIP 5000 Page 5/36
MODIFICATIONS PAGE
VERSION DATE COMMENTS

A11 10/19/2000 ORIGINAL ISSUE
B11 04/18/2001 ADDITION OF OPTICAL INTERFACE
C11 10/04/2001 ADDITION OF GROUNDING RECOMMENDATION
D11 06/02/2004 AREVA ADDITION OF ANALOG PART
E11 11/14/2007 NEW STRUCTURE. NEW WRITING
F11 02/11/2008 MINOR CORRECTIONS
A22 08/14/2008 PACKAGE RELEASE 2.2
NOTE: From the revision C, the numbering system of the document has
changed according to the AREVA standards, on the other hand the
index of the document has been incremented for a better follow-up.
Page 6/36 DIP 5000
BLANK PAGE
DIP 5000 Page 7/36
1. SAFETY INSTRUCTIONS
BEFORE CARRYING OUT ANY WORK ON THE UNIT, THE USER
SHOULD BE FAMILIAR WITH THE CONTENTS OF THE SAFETY
SECTION DIP5K/EN SS/A11 OR LATER ISSUE, THE TECHNICAL DATA
SECTION AND THE RATING ON THE EQUIMENT RATING LABEL.
THE FRONT PANEL MOUNTED MONITOR DOWNLOAD PORT IS AN

EXTRA-LOW VOLTAGE (ELV) CIRCUIT WHICH PROVIDES BASIC
INSULATION AGAINST ELECTRIC SHOCK. WHEN THE RELAY IS
ENERGISED, THE TERMINALS OF THIS PORT SHOULD NOT BE
TOUCHED SINCE IN THE UNLIKELY EVENT OF A SINGLE FAULT
CONDITION THERE WOULD BE A VERY LOW PROBABILITY OF AN
ELECTRIC SHOCK. THIS PORT IS DESIGNED TO BE USED FOR
MAINTENANCE PURPOSES, THAT IS MONITORING AND SOFTWARE
DOWNLOADS; IT IS NOT INTENDED TO BE PERMANENTLY
CONNECTED.
Page 8/36 DIP 5000
2. SHIPMENT
2.1 Packaging
DIP 5000 packaging includes:
The DIP 5000
A set of connectors, including small tools (x5) to insert a cable on wago connectors
Factory test reports

The DIP 5000 Digital teleprotection unit comprises a rack to support plug-in cards. This rack
is designed to fit in standard 19-inch frames with attachment on the front panel. The units are
packaged and placed in a standard box suitable for transport.
Each box of equipment is marked externally with the unit serial number to avoid opening
when a number of units are shipped together.
The total equipment weight is 7.6 kg
2.2 Storage
If the unit is not installed within a few weeks after leaving the factory, it should be removed
from its packaging before storing it, preferably in a warehouse. Units intended for a long-term
storage (several months) should be installed and energized.
The temperature limits for transport and storage are as follows:
-40C to +85C.
2.3 Parts list
The following table shows the various unit components according to the variant adopted:
UNIT COMPONENTS
2 or 4 Commands Variant (3) 8 Commands Variant
3U rack AM170/AM170D 1
UT 148 CPU Board 1
Terminal blocks 9
Line connection 1
(15 pin female socket)
PC connection 1
(9 pin female socket)
ALxxx PSU card (1) 1 or 2 (2)
SRxxx card (1) 1 or 2 (3) 2
IRxxx digital interface board (1) 1 (DIP 5000 Digital version)
IR182/185 optical interface board 1 (DIP 5000 Optical Fibre version)
IR183 Voice Frequency interface 1 (DIP 5000 Analog version)
IR184 IRIG_B interface board 1 (optional)
FI002 filter board 1 for 2 or 4 commands variant only (optional)
TABLE 1 - UNIT PARTS LIST

(1) See list of available boards table 2 below.
(2) 2 boards if using an auxiliary power supply for redundancy.
(3) Depending on contact scheme chosen.
DIP 5000 Page 9/36
Board name and category Function Comment

Power Supply boards
AL137 48V DC power supply 36V to 60V
AL139A 110V / 127V DC power supply 80V to 160V input
AL139B 220V / 250V DC power supply 160V to 300V input
AL140 24V DC power supply 18V to 30V input
AL141 48V / 60V DC power supply 36V to 72V input
I/O boards
SR114 48V to 250V nominal I/O * Command input from 30V to 300V
SR115 24V to 60V nominal I/O Command input from 18V to 72V
SR116 48V to 127V nominal I/O Command input from 36V to 152V
Communication interface
IR173 G703-6 (E1) Digital mode (256 kbps)
IR179 V11 / X24 Digital mode (32 kbps to 256 kbps)
IR180 G703-1 codirectional Digital mode (64 kbps)
IR182-1310 Single mode Optical Fibre Optical fibre mode
(1310 nm)
IR182-1550 Single mode Optical Fibre Optical fibre mode
(1550 nm)
IR185 Short haul (Multimode) Optical Optical fibre mode C37.94
Fibre (820 nm)
IR183 Voice frequency Interface Analog mode
Optional functions
IR184 IRIG-B Synchronization Interface IRIG-B 12x format
Standard 200-04
Input impedance 4,7k at 1000Hz
Modulation ratio: 3:1 to 6:1
Input signal, peak to peak to peak:
100mV to 10V
FI002 Filter against discharge capacity 2 or 4 commands only
TABLE 2 - AVAILABLE BOARDS
* For 220 VDC and higher voltages refer also to application note document n PTCDIP5K-TS-E-
005.pdf.
Page 10/36 DIP 5000
3. ENVIRONMENTAL CONDITIONS
Operating temperature limits: -40C to + 70C
Maximum relative humidity at 23C: 90 %
This unit is to be installed in rooms sheltered from the rain.
DIP 5000 Page 11/36
4. INSTALLATION
4.1 Description
Rack dimensions comply with the standard EUROPE 19 inches type, which are 3 units high
in compliance with standard DIN 41494.
The rack is designed to be installed in frames or cabinets. The only fastening and support
points on these racks are situated on the front panel of the frame, on perforated brackets.
4.2 Plug-in Board Rack Position
The UT 148 and I/O boards, which are 220 mm long and 6U wide, are plugged in and locked
horizontally on the left part of the rack.
Card UT148 must be located in slot 1.
One SRxxx card (SR114, SR115, SR116) for commands 1 to 4 must be located in
slot 3
37,7 mm
3
(3U)
57,1 mm 2 4 5 6 132,5 mm
1 300 mm
or
316 mm
37,7 mm
Optical Interface
optional
Hinged flap 1 or 2 power supply card(s)

AL13x according to option chosen
D0052ENc
FIGURE 1 - DIP 5000 RACK
An SRxxx card for commands 5 to 8, if present, must be in slot 2.
If present, filter against discharge capacity card FI002 must be in slot 2.
The Power Supply boards are plugged in and locked vertically in slots 5 and 6 after the
unit has been installed in the rack and the connecting cables fed through.
The optical interface board, if needed, is installed in the slot 4.

The other interface boards are plugged on the CPU board (daughter boards).
4.3 Board Modular implementation
The DIP 5000 is a modular concept declined in different versions, ANALOG, DIGITAL, 2
commands, 4 or 8 commands etc
Optional boards are also supported.
Board implementation in the rack consists of a basic implementation with mandatory boards
with complementary boards and optional boards, depending on the chosen version.
Page 12/36 DIP 5000
4.3.1 Minimal Board Rack implementation

The minimal board implementation consists of:
1 UT148 CPU board in slot 1,
1 I/O board (SR114, SR115 or SR116) in slot 3,
1 Power Supply board in slot 5.

The following figure shows the placement of boards in the rack:
Mandatory I/O Board
Main PSU
Aux PSU
IR182
2 commands variant
UT 148 Board
IRxxx interface
Mandatory I/O Board

Main PSU
Aux PSU
IR182
FI002 optional
4 commands variant
UT 148 Board
IRxxx interface
Mandatory I/O Board

Main PSU
Aux PSU
IR182
Mandatory I/O Board 8 commands variant

(Digital Mode Only)
UT 148 Board
IRxxx interface
D0494ENa
FIGURE 2 - POSITION OF PLUG-IN BOARDS

4.3.2 Complementary Board Rack implementation
Depending on the desired configuration, the following boards may be added:
1 I/O board in slot 2 for the 8 command version (Digital only) or 1 FI002 for filtering.
1 communication interface board selected among:
Digital interface (V11, G703-1or G703-6) installed as a daughter board on the

CPU,
Copper wire interface (4 wires) installed as a daughter board on the CPU,
Optical fibre interface board (IR182 or IR185) installed in slot 6.

DIP 5000 Page 13/36
4.3.3 Optional Boards

The following optional boards can be added:
1 auxiliary Power Supply board in slot 4
1 IRIG_B interface (IR184) installed as a daughter board on the CPU
1 I/O board in slot 2 can be added in the 4 command version to extend the number of
outputs or to provide combinatorial logic on inputs.
IR xxx
V7 communication interface board
V5
V3
V2
IR184
V4
Optional IRIG-B interface board
V6
V1
MAX MAX
3000 U13 3000 U14
V8
V9
EEPROM
FLASH
Timer
U8
DSP
2189 U2
S1 M
S2 3,3V
D0053ENa
FIGURE 3 - IRXXX DAUGHTER BOARDS LOCATION ON CPU BOARD

Page 14/36 DIP 5000
5. POWER SUPPLY BOARDS

TO POWER ON, SWITCH ON THE POWER SUPPLY CARD USING THE SWITCH
LOCATED ON THE FRONT OF THE ALxx (FOR LOCATION REFER TO APPENDIX OF
COMMISSIONING MANUAL)
5.1 Power Supply Boards VDC Range Values

The DIP 5000 Digital Teleprotection unit is powered by a DC voltage supply.
Power supply boards are offered in different versions to cover a large range of nominal DC
input values.
The following table shows the nominal voltage VDC and the VDC range corresponding to
each power supply board:
BOARD Nominal Voltage Min Voltage Max Voltage

V DC V DC V DC
AL137 48 36 60
AL139A 110 127 80 160
AL139B 220 250 160 300
AL140 24 18 30
AL141 48 60 36 72
TABLE 3 POWER SUPPLY BOARDS VDC RANGE VALUE

Power supply modules are protected by fuse rated 3.15 AT/250 V.
The input DC voltage must comply with the supported DC range

value of the DC power supply board.
5.2 Constraints on the V DC input values

The applied V DC input signal must comply with the following rules:
xxxAlternative frequency component greater than or equal to 100 Hz: 0.12Un peak to peak.
Input voltage value fluctuation:
20 V max. amplitude
10 ms max. duration
100 V/ms max. slope

5.3 Power supply and consumption
The DIP 5000 Digital Teleprotection unit must be powered by a power supply board
compatible with the V DC input values respecting constraints described above. This may or
may not be referenced to the frame mechanical earth.
In case of power supply redundancy, it is possible to have two different sources with different
voltage level (i.e. 48 Vdc and 125 Vdc or any other combination).
Current consumption of q fully-equipped unit at a nominal voltage of 48 V is 350mA
maximum, i.e. 17 W.
Consumption in the idle state (without commands) is 7W.
DIP 5000 Page 15/36
6. CONNECTION
To comply with safety requirements and EMC specifications, the protective (earth) conductor
terminal on the rear of the DIP 5000 unit shall be connected to a ground bar via a flat braid
made of tinned copper with a cross section of at least 12 mm X 1 mm. This braid must be
reliably connected to one of the two M5 threaded studs located on the back of the DIP 5000
unit.
The safety of the unit is dependent on its being solidly

bonded to the protective (earth) conductor.
Immunity to electromagnetic perturbations is directly related to the
characteristics of the earthing connection. Any deviation can
severely influence reliability and availability.
6.1 Rear Connectors
There are two types of rear panels, one with one single power supply connector and one
with dual power supply connectors.
The external sockets and connection points of the DIP 5000 Digital Teleprotection unit are
located on the rear panel.
P14 P11
P16 Tx 1 1
1
Rx P10
P15
P17 Optical Fiber 1
P12
- BAT 1
- BAT Access P20
+BAT P19
+BAT P13
1
P18
D0058ENa
P14 P11
P16 Tx 1 1
1
Rx P10
P15
AUX MAIN P12
Optical Fiber 1
1
- BAT
Access P20
- BAT
+BAT P19
+BAT P13
1
P18
D0492ENb
FIGURE 4 - REAR CONNECTORS

Page 16/36 DIP 5000
They are an integral part of the motherboard and include:
P10 Terminal block reserved for command inputs 1 to 4.
P11 Terminal block reserved for command output contacts 1 to 4.
P12 Terminal block reserved for command inputs 5 to 8, or 1 to 4 with optional FI002.
P13 Terminal block reserved for command output contacts 5 to 8.
P14 Terminal block for copying command transmissions and receptions.
P15 Terminal block for copying command transmissions and receptions.
P16 Major and minor alarm loop distribution terminal block.
P17 Power supply terminal block
Main & Aux Power Supply terminal block.
P18 15-pin female socket connector for access to the communication line (copper
wire).
P19 9-pin female socket connector for RS 232C link with the interface PC for
maintenance/operation or access to the supervision network (TMN).
P20 BNC connector for connection to an external IRIG-B clock signal.
FC/PC connector for optical fibre connection, only if the unit is fitted with the IR182
option.
6.2 Terminal block Wiring
The I/O commands to and from the protection relay are wired on terminal blocks P10, P11,
P12 and P13, located at the rear of the unit. The connector references and Pin 1 position are
labelled on the rear panel (see Appendix - Figure 15).
All the input and output connexions of these blocks are isolated.
6.2.1 Plug-in terminal block description
Terminal blocks are equipped with an index slot to prevent reversed connection.
The Input Output wires, whose cross-section must be in the range 0.08 - 2.5mm, are
connected to these terminal blocks by means of 10 self-locking connection points.
1
2
3
4
5
6
7
8
9
10
D0055XXa
FIGURE 5 - 10 POINTS WAGO CONNECTOR

DIP 5000 Page 17/36
The terminal blocks must be wired as follows:
Strip each wire to a length of 9 mm,
Using the tool supplied (lever)) (see Figure 6), press on 1,
Insert the wire in the dedicated housing,
Release the lever.
1
Lever
D0054ENa
FIGURE 6 - PLUG-IN TERMINAL BLOCK TOOL

6.2.2 Input /Output Terminal Block Pin-Out
The following table gives Input/Output PIN OUT on terminal blocks P10, P11, P12 and P13.
In this table, the following symbols have been used to mark the pins:
IN A command is activated by applying voltage to these terminals.
+ designates the point to be connected to the positive terminal of the application
designates the point to be connected to the negative terminal of the application
OUT T and C respectively designate the MAKE and COMMON points of the available
contacts.
ACCESS TERMINAL BLOCK TERMINAL BLOCK TERMINAL BLOCK TERMINAL BLOCK

POINTS P10 P11 P12 P13
1 O External loop External loop External loop External loop
2 O Terminal presence Terminal presence Terminal presence Terminal presence
3 O IN1 C OUT1 IN5 C OUT5
4 O + T + T
6 O + T + T
8 O + T + T
10 O + T + T
TABLE 4 - P10, P11, P12, AND P13 TERMINAL BLOCK CIRCUITS LOCATIONS
Pins 1 and 2 must be strapped on connectors P10, P11, P12 and P13 (see Figure 5). This
configuration enables the terminal block presence to be checked. If the terminal block is
removed, the strap is no longer detected and an alarm is set. The strap must be located on
the terminal block connector and must not be removed.
Page 18/36 DIP 5000
6.2.3 Recommendation
All the relays connected to the output contacts should have a free-wheeling diode.xxx
6.2.4 Input Logic Command allocation
Depending on the DIP 5000 hardware configuration, a combinatorial logic operator can be
applied to inputs and then allocated to commands sent to another DIP.
Input logic allows a logical operator to be affected to board input and to be allocated to a
command.
Permitted combinations are
OR: logical OR of two inputs
AND: Logical AND of two inputs
LOG: logical function ()
A command can thus be activated by the result of the logical OR, AND or LOG applied to
two inputs coming from different sources even with different voltage levels. This feature is
accessible when the number of available inputs is higher than the number of commands as
follows:
2 commands version with one I/O board
4 commands version with two I/O boards

Furthermore, in these variants, the command output is activated on two independent relays.
The allocation of a command to inputs and outputs depends on the configuration (see table 5
below). Where several choices are possible for the same command, the configuration is
performed using the HMI (see HUMAN MACHINE INTERFACE CHAPTER Configuring
Input\Output Parameters).
DIP 5000 Page 19/36
(1) (1)
TERMINAL COMMAND 2 COMMANDS VERSION 4 COMMANDS VERSION 4 COMMANDS VERSION 8 COMMANDS VERSION
BLOCK ALLOCATION 1 I/O BOARD 1 I/O BOARD 2 I/O BOARDS 2 I/O BOARDS
DIGITAL ONLY
COMMAND 1 IN1 IN1 IN1 IN1

Acquisition
IN2 IN2
IN1 or IN2 IN1 or IN2

IN1 and IN2 IN1 and IN2
(2) (2)
LOG (IN1, IN2) LOG (IN1, IN2)
COMMAND 2 IN3 IN2 IN3 IN2

Acquisition
IN4 IN4
IN3 or IN4 IN3 or IN4
IN3 and IN4 IN3 and IN4

(2) (2)
LOG (IN3, IN4) LOG (IN3, IN4)
P10
COMMAND 3 IN3 IN5 IN3
Acquisition
IN6
IN5 or IN6
IN5 and IN6
(2)
LOG (IN5, IN6)
COMMAND 4 IN4 IN7 IN4

Acquisition
IN8
IN7 or IN8
IN7 and IN8

(2)
LOG (IN7, IN8)
COMMAND 5 IN5
Acquisition
COMMAND 6 IN6
Acquisition
P12
COMMAND 7 IN7
Acquisition
COMMAND 8 IN8
Acquisition
COMMAND 1 OUT1 / OUT2 OUT1 OUT1 / OUT2 OUT1

Output
COMMAND 2 OUT3 / OUT4 OUT2 OUT3 / OUT4 OUT2

Output
P11
COMMAND 3 OUT3 OUT5 / OUT6 OUT3
Output
COMMAND 4 OUT4 OUT7 / OUT8 OUT4

Output
COMMAND 5 OUT5
Output
COMMAND 6 OUT6
Output
P13
COMMAND 7 OUT7
Output
COMMAND 8 OUT8
Output
TABLE 5 - ALLOCATION OF COMMANDS

(1)
Standard I/O, without combination
(2)
Only in digital mode
Page 20/36 DIP 5000
6.2.5 Wiring Examples

For wiring Examples in different contexts (2, 4, 8 commands, one or two I/O boards) see
Figure 17 to Figure 20.
6.3 Alarm and Output copy Terminal Block Wiring
The command output copies are wired on terminal blocks P14, P15 and the alarm contacts
output on terminal block P16 at the rear side of the unit. The connector reference and Pin 1
position are labelled on the rear panel (see Appendix - Figure 15).
The output copies are distributed as 4 groups fully isolated from each other. Each group is
composed of 4 normally-open contacts and 1 common.
The alarm outputs are distributed as 4 normally-closed contacts fully isolated from each
other, 2 contacts for the major alarm and 2 contacts for the minor alarm.
6.3.1 Plug-in terminal blocks description
The conductors, whose cross-section must be in the range 0.08 - 2.5mm, are connected to
the terminal blocks by means of 11 self-locking connection points.
1
2
3
4
5
6
7
8
9
10
11
D0056XXa
FIGURE 7 - 11 POINTS WAGO CONNECTOR

DIP 5000 Page 21/36
6.3.2 Alarm and Output copy terminal block Pin Out

The following table gives the PIN OUT of the command output copies and the alarm contacts
output on terminal blocks P14, P5, and P16.
In the table below, the following abbreviations have been used to mark the pin:
COPYTi stands for normally-open output copy contact i.
COPYC stands for output copy common contact
R, T, C designate respectively the normally-closed, normally open, and common points
of the available contacts.
PINS TERMINAL BLOCK P14 TERMINAL BLOCK P15 TERMINAL BLOCK P16
1 T COPYT1 T COPYT9 C
Minor Alarm 1 Output
2 T COPYT2 T COPYT10 R
3 T COPYT3 T COPYT11 Not used
Minor Alarm 2 Output
5* C COPYC 1 to 4 C COPYC 9 to 12 R
6 Not used Not used Not used
Major Alarm 1 Output
8 T COPYT6 T COPYT14 R
9 T COPYT7 T COPYT15 Not used
Major Alarm 2 Output
11** C COPYC 5 to 8 C COPYC 13 to 16 R
TABLE 6 - P14, P15, AND P16 TERMINAL BLOCKS CIRCUITS LOCATION

6.3.3 Output Copy Allocation
The output copy relays are used to give information on the current state of the transmitter
and the receiver as follows:
Tx State for command number n: the contact(s) is(are) closed while the command n is being
transmitted, open when in guard state or while other commands are transmitted.
Rx state for command number n: the contact(s) is(are) closed while the command n is being
received, open when in guard state or while other commands are being received.
* Pin 5 is common for contacts 1 to 4 on terminal blocks 14 & 15.

** Pin 11 is common for contacts 7 to 10 on terminal blocks 14 & 15.
Page 22/36 DIP 5000
Allocation of the Output copy relays depends on the configuration (see table below)
COMMANDS 2 COMMANDS VERSION 4 COMMANDS VERSION 4 COMMANDS VERSION 8 COMMANDS VERSION

2 I/O BOARDS
ALLOCATION 1 I/O BOARD 1 I/O BOARD 2 I/O BOARDS (DIGITAL ONLY)
COMMAND 1 COPYT1 COPYT1

COPYT1 COPYT1
Acquisition COPY COPYT5 COPYT5
P14 P14
COMMAND 2 COPYT2 COPYT2
COPYT2 COPYT2
Acquisition COPY COPYT6 COPYT6
P14 P14
COMMAND 3 COPYT9
COPYT3 COPYT3
Acquisition COPY COPYT13
P15
COMMAND 4 COPYT10
COPYT4 COPYT4
Acquisition COPY COPYT14
COMMAND 5
COPYT9
Acquisition COPY
COMMAND 6
COPYT10
Acquisition COPY
P15
COMMAND 7
COPYT11
Acquisition COPY
COMMAND 8
COPYT12
Acquisition COPY
COMMAND 1 Output COPYT3 COPYT3

COPYT5 COPYT5
COPY COPYT7 COPYT7
P14 P14
COMMAND 2 Output COPYT4 COPYT4
COPYT6 COPYT6
COPY COPYT8 COPYT8
P14 P14
COMMAND 3 Output COPYT11
COPYT7 COPYT7
COPY COPYT15
P15
COMMAND 4 Output COPYT12
COPYT8 COPYT8
COPY COPYT16
COMMAND 5 Output
COPYT13
COPY
COMMAND 6 Output
COPYT14
COPY
P15
COMMAND 7 Output
COPYT15
COPY
COMMAND 8 Output
COPYT16
COPY
TABLE 7 - ALLOCATION OF OUTPUT COPY

DIP 5000 Page 23/36
6.4 Power supply wiring

The power supply connector is located on terminal blocks Main & Aux at the rear side of the
unit. The connection points are labelled on the rear panel (see Appendix - Figure 15).
The connector provides 2 points for each polarity allowing the shorting of +BAT or -BAT to
the functional earth with a simple wire strap (otherwise, the polarities are floating).
6.4.1 Plug-in terminal blocks description
The wires, whose cross-section must be in the 0.08 to 2.5 mm range, are connected to the
terminal block by means of a 7-pin WAGO connector with self-locking connection points.
6.4.2 Power supply connector Pin Out with standard CORTEC subrack
PIN MARKING POLARITY

1 -BAT
Power supply negative polarity
2 -BAT
3 +BAT
Power supply positive polarity
4 +BAT
5 Not Connected
6
Functional earth
7
TABLE 8 - P17 TERMINAL BLOCK PIN OUT

6.4.3 Power supply connector Pin Out with dual power supply version
PIN MARKING POLARITY

1 -BAT Power supply negative polarity
2 +BAT Power supply positive polarity
3 Not Connected
4 Functional Earth
TABLE 9 - MAIN & AUX TERMINAL BLOCK CONNECTIONS

6.5 Access port for the line connection medium
This chapter applies to all versions of the DIP 5000 except for the optical fibre variant. In this
case, see optical fibre connections in chapter 6.6.
6.5.1 Connector description
The port line connection medium port (Connector P18) is located on the motherboard of the
unit (see Appendix - Figure 15). It is a 15-pin female connector SUB-D type.
The connections must be wired using a 15-pin male SUB-D connector supplied with the unit.
It includes the locking screws and the cover for a good shielding connection.
To comply with insulation restrictions, non-allocated terminals must not be connected.
The multi-strand conductor section is as follows:
To be soldered: AWG 20 to 22 (0.324 to 0.519 mm)
Allowable cable diameter: 8.2 mm maximum.
Cable-clamp reducers for maximum diameters of 4.1 mm, 5.5 mm and 6.8 mm are provided.
The cable shielding must be connected to the metal cover.
Page 24/36 DIP 5000
For digital teleprotection links, immunity to electromagnetic

disturbance is directly related to the proper connection of the cable
shield to the functional earth on both sides of the connection.
6.5.2 V11/X24 Interface Pin_Out - IR179
V11/X24 Interface
(ISO 4903)
1
9 T(B)
2 T(A)
10
3 R(B)
11
R(A)
4
12
5 S(B)
13
S(A)
6 S'(B)
14
7 S'(A)
15
8
S' : transmitter clock circuit

for non-standard use
D0607ENa
FIGURE 8 - V11/X24 INTERFACE PIN OUT
Pin Name direction Signal Pin Name Signal Designation

Designation
1 nc
2 T(A) out Transmit (A) 9 T(B) Transmit (B)
3 nc 10
4 R(A) in Receive (A) 11 R(B) Receive (B)
5 nc 12
6 S(A) in Signal timing (A) 13 S(B) Signal timing (B)
7 S'(A) out DCE mode 14 S'(B) DCE Mode timing (B)
Timing (A)
8 nc 15
TABLE 9 - V11/X24 INTERFACE CONNECTION

The S signal is a non-standard feature. Actually, the DIP 5000 is to be considered as a DTE.
The S' timing clock is provided so that one can make a direct link between two DIP 5000s
for test purposes. Use of the S' signal is controlled through the HMI.
DIP 5000 Page 25/36
6.5.3 G703-1 Codirectional Interface (64kbps) Pin Out - IR180
G703.1 Interface
codirectional
1
9 T(B)
2 T(A)
10
3 R(B)
11
R(A)
4
12
5
13
6
14
7
15
8
D0608ENa
FIGURE 9 - G703.1 INTERFACE PIN OUT

Designation
1 nc
2 T(A) out Transmit (A) 9 T(B) Transmit (B)
3 nc 10
4 R(A) in Receive (A) 11 R(B) Receive (B)
5 nc 12
6 nc 13
7 nc 14
8 nc 15
TABLE 10 - G703-1 CODIRECTIONAL INTERFACE CONNECTION

Page 26/36 DIP 5000
6.5.4 G703-6 Interface (2 Mbps) Pin Out - IR173
G703.6 Interface
2Mbit/s
1
9
2 Tx +
10
Tx -
3
11
4 Rx +
12
5 Rx -
13
6
14
7
15
8
D0609ENa
FIGURE 10 - G703.6 INTERFACE 2 MBIT/S

Designation
1 nc
2 nc 9
3 Tx + out Transmit (A) 10 Tx - Transmit (B)
4 nc 11
5 Rx + in Receive (A) 12 Rx - Receive (B)
6 nc 13
7 nc 14
8 nc 15
TABLE 11 - G703-6 INTERFACE CONNECTION

DIP 5000 Page 27/36
6.5.5 Voice frequency interface (Analog mode) - IR183
Analog Interface
1
9 Tx(B)
2 Tx(A)
10 TBB(B)
3 TBB(A)
11 Rx(B)
4 Rx(A)
12 RB(B)
5 RB(A)
13 EA(B)
6 EA(A)
14 AL(B)
7 AL(A)
15
8
D0610ENa
FIGURE 11 - ANALOG INTERFACE PIN OUT
Pin Name direction Pin Name Circuit designation and description

1
2 Tx(A) out 9 Tx(B) Voice frequency signal out (transmit)
3 TBB(A) out 10 TBB(B) Tx Blocking / Boost command circuit (solid-
state relay)
4 Rx(A) in 11 Rx(B) Voice frequency signal in (receive)
5 RB(A) out 12 RB(B) Rx Blocking command circuit (solid-state
relay)
6 EA(+) in 13 EA(-) External Alarm input (opto-isolated)
7 AL(A) out 14 AL(B) Live output circuit (solid-state relay)
8 nc 15
TABLE 12 - VOICE FREQUENCY INTERFACE CONNECTION

6.6 Optical Fibre access port
In the case of an optical fibre configuration, the optical interface board, installed in the
reserved location of the rack, must be affixed to the back panel with its two attachment
screws.
Two optical boards version are supported: IR182 and IR185.
The optical interface connectors, accessible from the back of the rack (see Figure 15), are a
part of the optical board:
2 FC/PC connectors for IR182,
ST connectors for IR185.
EMC protection
When not used, the rack connector must be covered with an EMC protection
plate.
OPTICAL BOARD REMOVAL

DO NOT TRY TO REMOVE THE OPTICAL BOARDS WITHOUT REMOVING
THE TWO BACK PANEL ATTACHMENT SCREWS.
Page 28/36 DIP 5000
6.7 HMI access port (PC connection)

The DIP 5000 is equipped with two RS 232 serial ports, one located on the front panel, the
second on the back of the unit (see Appendix- Figure 13).
The front panel mounted monitor/download port is an Extra-Low Voltage (ELV) circuit
which provides basic insulation against electric shock. When the relay is energised,
the terminals of this port should not be touched since in the unlikely event of a single
fault condition there would be a very low probability of an electric shock. This port is
designed to be used for maintenance purposes, that is monitoring and software
downloads; it is not intended to be permanently connected.
The connectors are 9-pin SUB-D female connectors.
These ports allow a PC to be connected to the unit using a RS 232C cable. When both ports
are connected the one the on front panel has priority.
0V Rx
DTR Tx
5 4 3 2 1
9 8 7 6
DSR
D0618ENa
FIGURE 12 - DESCRIPTION OF THE HMI CONNECTOR ON THE FRONT PANEL

When using the back panel RS 232 motherboard connector, a DTE-DCE type adapter must
be plugged in. This port supports the RTS/CTS hardware protocol, and remote connection
through a supervision network (TMS5000).
0V Tx
DTR Rx
5 4 3 2 1
9 8 7 6
CTS DSR
RTS
D0619ENa
FIGURE 13 - DESCRIPTION OF THE HMI CONNECTOR ON THE REAR PANEL

CAP
When not used, the connectors must be covered with the cap provided.
6.8 IRIG-B interface port

If an IRIG_B interface optional board is installed, this port is used for connection to an
external clock source supporting an IRIG-B synchronization interface (IRIG-B mode with
analog 1 kHz modulation).
The connector, located on the units rear, is a standard female BNC connector (see P20 in
Appendix - Figure 15). It is accessible with a male connector of a standard BNC coaxial
cable.
CAPS
When not used, the connector must be covered with the BNC cap provided
with the unit.
DIP 5000 Page 29/36
6.9 FI002 Wiring

To assure enhanced protection against capacitive discharge at the inputs, a FI002 board can
be installed.
The commands input must be connected to the P13 connector. The P10 and P12 connectors
must be interconnected (see the following figure).
1 10
P11
Command Outputs access
P10
P12
FI002 filter wiring
P13
+ + + +
Cmd 1
Cmd 2
Cmd 3
Command inputs Cmd 4
D0489ENa
FIGURE 14 - COMMANDS INPUTS AND FILTER WIRING

Page 30/36 DIP 5000
7. INSTALLATION PROCEDURE
Installation of the unit includes the following steps:
1. Install casing (rack, cabinet, or box).
2. Insert cables for subsystems and operation (power supply, earthing, transmission
medium, and protection equipment).
3. Mount rack in casing. Fasten in place using the screws on the front panel.
4. Connect rack to earth circuit.
5. Before installing the cards in the racks, make sure apparatus is switched off (plugs
removed or switch open).
6. Install cards in rack.
NOTE: The optical interface card must be mounted and tied to the rack before
mounting the rack in the frame.
DIP 5000 Page 31/36
8. APPENDIX
8.1 Terminal block location
P14 P11
P16 Tx 1 1
1
Rx P10
P15
P17 Optical Fiber 1
P12
- BAT 1
- BAT Access P20
+BAT P19
+BAT P13
1
P18
D0058ENa
FIGURE 15 - LOCATION OF CONNECTIONS ON THE REAR SIDE
Command input and output terminals

P10 Command inputs
P11 Command outputs
P12 Command inputs Connection terminal blocks for protection and
command management systems.
P13 Command outputs ( 6.2 and 6.3)
P14 Command copy contacts
P15 Command copy contacts
TABLE 13 - COMMAND MANAGEMENT CONNECTORS
Ancillary terminal blocks

P16 Connection terminals to the alarm management systems ( 6.3)
P17 Power supply connection terminals ( 6.4)
P18 Line connection port ( 6.5)
P19 Supervision network connection port ( 6.7)
P20 External clock synchronization connection port ( 6.8)
TABLE 14 - OTHER REAR PANEL CONNECTORS

Page 32/36 DIP 5000
8.2 Terminal block location dual power supply version
P14 P11
P16 Tx 1 1
1
Rx P10
P15
AUX MAIN P12
Optical Fiber 1
1
- BAT
Access P20
- BAT
+BAT P19
+BAT P13
1
P18
D0492ENb
FIGURE 16 - REAR CONNECTIONS
Command input and output terminals

P10 Command inputs
P11 Command outputs
P12 Command inputs Connection terminal blocks for protection and
command management systems.
P13 Command outputs ( 6.2and 6.3)
P14 Command output Copies
P15 Command output Copies
TABLE 15 - COMMAND MANAGEMENT CONNECTORS
Ancillary terminal blocks

P16 Connection terminals to the alarm management systems ( 6.3)
MAIN Main Power supply connection terminals ( 6.4)
AUX Secondary power supply connection terminals
P18 Line connection ports ( 6.5)
P19 Supervision network connection ports ( 6.7)
P20 External clock synchronization connection port ( 6.8)
TABLE 16 - OTHER REAR PANEL CONNECTORS

DIP 5000 Page 33/36
8.3 2 commands version connections
Command 1 Acquisition Copy
Command 2 Aquisition Copy
Command 1 Output Copy

Command 1 Command 2
Command 2 Output Copy Restitution Restitution
OUT1 OUT2 OUT3 OUT4
{
P14 P11
Group 1 Group 2
Group 1 Copy Common
Group 2 Copy Common - + - + - + - +

P10
{
IN1 IN2 IN3 IN4
Command 1 Command 2
Acquisition Acquisition
D0059ENa
FIGURE 17 - TWO COMMANDS VERSION CONNECTIONS

8.4 4 commands - 1 I/O board version connections

Command 1 Command 2 Command 3 Command 4
Command 3 Output Copy Restitution Restitution Restitution Restitution
OUT1 OUT2 OUT3 OUT4
{
{
P14 P11
Common of Command
Acquisition Copy
Common of Command
Output Copy
P10 - + - + - + - +
{
{
IN1 IN2 IN3 IN4
Acquisition Acquisition Acquisition Acquisition
D0060ENa
FIGURE 18 - FOUR COMMANDS VERSION CONNECTIONS - 1 I/O BOARD

Page 34/36 DIP 5000
8.5 4 commands - 2 I/O boards version connections

Command 1 Command 2
Command 2 Output Copy Restitution Restitution
OUT1 OUT2 OUT3 OUT4
{
P14 P11
Group 1 Group 2
Command 1 Command 2
Group 1 Copy Common
Acquisition Acquisition
Group 2 Copy Common
Group 3 Copy Common IN1 IN2 IN3 IN4
{
Group 4 Copy Common
Group 3 Group 4 P10 - + - + - + - +
P15
P12 - + - + - + - +
{
Command 4 Output Copy IN5 IN6 IN7 IN8
Command 3 Command 4
Command 3 Output Copy Acquisition Acquisition

P13
{
OUT5 OUT6 OUT7 OUT8
Command 3 Command 4
Restitution Restitution
D0061ENa
FIGURE 19 - FOUR COMMANDS VERSION CONNECTIONS - 2 I/O BOARD

8.6 8 commands connections

Restitution Restitution Restitution Restitution
OUT1 OUT2 OUT3 OUT4
{
P14 P11
Group 1 Group 2
Group 1 Copy Common Acquisition Acquisition Acquisition Acquisition
Group 2 Copy Common
IN1 IN2 IN3 IN4
Group 4 Copy Common
{
Group 3 Copy Common

Group 3 Group 4 P10 - + - + - + - +
P15
P12 - + - + - + - +
{
IN5 IN6 IN7 IN8

Command 8 Output Copy Command 5 Command 6 Command 7 Command 8
Command 7 Output Copy Acquisition Acquisition Acquisition Acquisition
Command 7 Acquisition Copy P13
{
OUT5 OUT6 OUT7 OUT8

Restitution Restitution Restitution Restitution
D0062ENa
FIGURE 20 - EIGHT COMMANDS VERSION CONNECTIONS

DIP 5000 Page 35/36
8.7 Selecting type of configuration
ACQUISITION
Input Selection
Input 1
SIMPLE MODE
MMI Choice
Input 2
See Terminal Block P10
ACQUISITION
OR Function
Input 1+ Input 2
COMBINED MODE
Input 1 . Input 2 AND Function
LOG Function
Function Selection
MMI Choice
D0063ENb
*Digital mode only

Page 36/36 DIP 5000
BLANK PAGE

DIP5K ENIN A22 (Importante) PDF

Caricato da

Informazioni sul documento

Titolo originale

Copyright

Formati disponibili

Condividi questo documento

Condividi o incorpora il documento

Opzioni di condivisione

Hai trovato utile questo documento?

Questo contenuto è inappropriato?

Copyright:

Formati disponibili

DIP5K ENIN A22 (Importante) PDF

Caricato da

Copyright:

Formati disponibili

Installation DIP5K/EN IN/A22

DIP 5000 Page 1/36

5. POWER SUPPLY BOARDS 14

Page 2/36 DIP 5000

6.5 Access port for the line connection medium 23

FIGURE 1 - DIP 5000 RACK 11

DIP 5000 Page 3/36

FIGURE 15 - DESCRIPTION OF THE HMI CONNECTOR ON THE REAR PANEL 28

TABLE 1 - UNIT PARTS LIST 8

Page 4/36 DIP 5000

DIP 5000 Page 5/36

VERSION DATE COMMENTS

Page 6/36 DIP 5000

DIP 5000 Page 7/36

THE FRONT PANEL MOUNTED MONITOR DOWNLOAD PORT IS AN

Page 8/36 DIP 5000

The DIP 5000

Factory test reports

TABLE 1 - UNIT PARTS LIST

DIP 5000 Page 9/36

Board name and category Function Comment

TABLE 2 - AVAILABLE BOARDS

Page 10/36 DIP 5000

DIP 5000 Page 11/36

Card UT148 must be located in slot 1.

Hinged flap 1 or 2 power supply card(s)

FIGURE 1 - DIP 5000 RACK

An SRxxx card for commands 5 to 8, if present, must be in slot 2.

If present, filter against discharge capacity card FI002 must be in slot 2.

The optical interface board, if needed, is installed in the slot 4.

Page 12/36 DIP 5000

4.3.1 Minimal Board Rack implementation

1 UT148 CPU board in slot 1,

1 I/O board (SR114, SR115 or SR116) in slot 3,

1 Power Supply board in slot 5.

Mandatory I/O Board

Mandatory I/O Board

Mandatory I/O Board

Mandatory I/O Board 8 commands variant

FIGURE 2 - POSITION OF PLUG-IN BOARDS

1 communication interface board selected among:

Digital interface (V11, G703-1or G703-6) installed as a daughter board on the

Copper wire interface (4 wires) installed as a daughter board on the CPU,

Optical fibre interface board (IR182 or IR185) installed in slot 6.

DIP 5000 Page 13/36

4.3.3 Optional Boards

1 auxiliary Power Supply board in slot 4

1 IRIG_B interface (IR184) installed as a daughter board on the CPU

FIGURE 3 - IRXXX DAUGHTER BOARDS LOCATION ON CPU BOARD

Page 14/36 DIP 5000

5. POWER SUPPLY BOARDS

5.1 Power Supply Boards VDC Range Values

BOARD Nominal Voltage Min Voltage Max Voltage

TABLE 3 POWER SUPPLY BOARDS VDC RANGE VALUE

The input DC voltage must comply with the supported DC range

5.2 Constraints on the V DC input values

100 V/ms max. slope

DIP 5000 Page 15/36

The safety of the unit is dependent on its being solidly

FIGURE 4 - REAR CONNECTORS

Page 16/36 DIP 5000

They are an integral part of the motherboard and include:

P10 Terminal block reserved for command inputs 1 to 4.