(An ISO 9001 : 2015, ISO 14001 : 2015 & OHSAS 18001 : 2007 Certified Company)

Tel : +91 4546 - 251020, 250076, Fax : +91 4546 - 253060, Mobile : +91 96777 21011
15 Email : info@monarchindia.net | Website : www.monarchindia.net

MONARCHS HIGH PERFORMANCE

PROTECTIVE COATINGS
for prolonging Assets design life
The value of substantial assets decline with age with normal
wear and tear. Maintenance of your asset can be very costly and time
consuming, and hence should be reduced to a minimum. Some assets are difficult
to maintain and should therefore be protected by an extremely durable coating system ensuring a
very long life time, prolonging the maintenance intervals to a maximum. The coatings with low
VOC represent safety for the applicator and sustainability for the environment.
Monarch's High Performance Protective Coatings is designed to protect your assets to last as
long as it is expected against the extremes of weather & corrosion effects, with changing
temperature, humidity and harsh coastal conditions. We protect infrastructure, buildings and
equipment against corrosion for many processing plants around the world, prolonging life times
and reducing maintenance requirements with our durable protective coatings. The optimal
solutions are provided for asset owners, contractors, fabricators and applicators, helping our
customers to meet the challenges they face today and tomorrow. The products are suitable for
interior and exterior applications, and gives a very good finish when applied by brush, roller and
airless spray
Protecting steel and concrete from corrosion, abrasion, and weathering
Over-coating existing coatings, marginally prepared surfaces, or wet/damp substrates
Aggressive chemicals, corrosive high temperature cargoes found in storage tanks
Protecting concrete from chemical splash and spillage for secondary containment areas
Quick to service application with long service life and gloss & color retention
Longevity in Performance and aesthetics
Minimized downtime for maintenance
Good dirt pick-up resistance ensures a premium !nish
Below ground/buried, corrosion, impact, and abrasion resistance

Range of Products
Surface Protective Coatings
High Temperature Coatings
Maintenance Coatings
Pump Efficiency Improvement Coatings
Passive Fire Protection Coatings
Thermal Insulation Coatings
High Voltage Insulation Coatings
 PROTECTIVE COATINGS

S
Surface Protective Coatings 10 YE
AR

Epoxy based Protective Coatings

Aliphatic Polyurethane based Protective Coatings
Polyester based Protective coatings
Aliphatic Acrylate / Acrylic based Protective Coatings
Zinc/ MIO/ Rust Convertor/ Surface Tolerant Coatings

High Temperature Coatings

RS
3 YEA

Silicone modified epoxy based High Heat ,Corrosion &

Chemical Resistance Coating - ranges from 210C to 810C
Silicone modified vinyl eyster coating in Aluminium till
410C for acidic / alkaline environments

Classification of environments according to different categories of corrosivity

Environments are classified according to their grade of environmental corrosivity,
both for structures exposed to atmospheric corrosivity and those which are buried or
immersed.
Table 1 gives some examples of environments for each type of corrosivity category
and Table 2 the corrosive agents which may affect a steel structure which is immersed or
buried in the ground.
 Table 1: Categories of atmospheric corrosivity and examples of typical environments
Category of Exterior Interior
corrosivity
Buildings with heating and clean
C1 - Very low - atmospheres.
Atmospheres with low levels of Unheated buildings with possible
C2 - Low condensation.
contamination. Rural areas.
C3 - Medium Urban and industrial atmospheres, Manufacturing plants with high humidity
with moderate SO2 contamination. and some contamination.
Coastal areas with low salinity.
C4 - High Industrial areas and coastal areas with Chemical industries, swimming pools.
moderate salinity.
C5-I - Very high Industrial areas with high humidity Buildings or areas with almost
(Industrial) and with an aggressive atmosphere. permanent condensation and high levels
of contamination.
Table 2: Category for immersion in water and the ground
Category of Environment Example of environment and structures
corrosivity
Im 1 Fresh water River installations, hydroelectric plants.

Im 2 Brackish or sea water Harbour areas with structures such as floodgates,

dykes, breakwaters, offshore platforms
Im 3 Ground Buried tanks, pipes and girders.

R S
Maintenance Coatings 3 YEA

Protective Coatings for enhancement of equipment design life

Under Water Protective Coating for Submerged metallic & non-metallic substrates
Flexible Rubber Lining as Protective Coating with high impact strength and
abrasion resistance
High temperature and wear protection Ceramic composite coatings/linings
till 220C.
Extremely chemical resistant fast curing glass flake reinforced, ultra high build
paint for tough exposure.

Pump Efficiency Improvement Coatings

RS
3 YEA

Repair & Rebuilding putties for erosion, coupled with corrosion,

entrainment and caviation of fluid handling equipment
Glass Flake/Ceramic based energy efficiency enhancement coating to
restore lost efficiency in old pumps upto 7% & boost energy efficiency
in new Pumps upto 20%. Payback period in less
than 3 months.
Passive Fire Protection Coatings 3 YEA
RS

Fire Retardant Intumescent & Ablative Coatings for Steel Structural

Protection
Fire Retardant Intumescent & Ablative Coatings for Cable Protection
Fire Retardant Clear Coatings for Wood Protection
Fire Resistive/Retardant Paints for Concrete Structure
Epoxy Fire Resistant coatings offshore and onshore environments
Fire Resistant Mortar for Fire Compartmentation against Mechanical /
Electrical Penetration

Durability range
The durability or years of useful life is defined as being the desired length of time
before the first maintenance painting. The durability range is not a guarantee time.
How long until first major maintenance?

Durability Duration
High Durability >15 years to first major maintenance
Medium Durability 5-15 years to first major maintenance
Low Durability <5 years to first major maintenance

Thermal Insulation Coatings RS

3 YEA

PVA modified Insulation Coatings till 250C

Silicon modified Insulation Coatings till 610C
Zirconia Rich Refractory Coating compound till 1500C
 High Voltage Insulation Coatings 3 YEA
R S

High Voltage Electrical Insulating Silicone Compound

Single component, high build polysiloxane RTV coating from
distribution to very high transmission voltage, to be used over
both old & new insulators (made of glass, ceramic and composites)
with excellent dielectric strength.
Protect against insulation deterioration resulting from particulate
contamination that may occur from dust deposits, salt particles, fog, salinity,
high humidity or other types of contaminants carried in the air.
The arc resistance of the coating also contributes to protection against glaze damage
of insulators when the coating's water repellant is significantly diminished and arcing occurs
Enhance ability of surface to repel water, resist corona stress, suppression of leakage current &
flash over protection
Reduce maintenance works for regular Insulator washing & cleaning, and replacement of T&D
components damaged by flashovers.

Protection of Concrete Buildings

Concrete is today's main building material. The fresh concrete is highly alkaline which passives the
reinforcement steel. However when the concrete structures remain vulnerable to external atmosphere for
24 hours a day, 7 days a week in all operational environments, the steel's passivation layer (protective layer)
begin to dissolve due to harmful substances that penetrate into the building material by means of moisture.
The water penetrates into the concrete as deep as the steel reinforcing rods or steel mesh, depends on the
porosity, to cause their rusting. The pitting corrosion starts in the steel, damaging the structural integrity.
Since the volume of the corrosion products is much higher than that of the steel, it occupy a volume equal to
six times that of original steel. The formation of reinforcement steel corrosion will lead to cracking,
delamination and spalling of the cover concrete when expansive stress exceeds the tensile strength of the
concrete, and reduction of steel reinforcing cross section may lead to structural failure. This accelerates
the corrosion process by providing an easy access for the water and chlorides to reach the steel. When
corrosion products are deposited, they induce tensile stresses on the surrounding concrete, which cause
cracking to occur. The absorption of harmful substances is usually the outcome of contact between
concrete material and water as capillary action transports the water into the concrete. This contributes to
the following forms of damage. Chemical corrosion, thermal stress, UV radiation, microbiological attack,
Cracks by swelling and shrinkage, Efflorescence, Lime leaching and salt damage by hydration, Dirt pick-
up, Rust stains, Fungus, moss, lichen and algae growth. The protective layer against water uptake is the
paramount importance. The Buildings hence need Surface Protective Coatings to protect them from
causing reinforcement corrosion due to ingress of chlorides, chemicals, road salts, freeze/thaw cycles or
other contaminants through water and oxygen.

Protection of Steel Structures

Iron is the most common construction material in the world. Unfortunately, in atmospheric
conditions containing water, oxygen and natural salts, iron spontaneously reacts to those elements
forming corrosion. Metallic corrosion is the oxidization of the metal at the metal/environment interface.
This reaction subsequently results in a deterioration in the mechanical properties of the metal. The main
cause of corrosion in metal substrates is due to cavitation, pitting corrosion, electrochemical corrosion
including oxygen concentration, pH (acidity/alkalinity), water temperature and the presence of dissolved
salts such as chloride, sulphate, and sulphites besides oxygen & water.
Surface Protective Coatings - Technical Recommendation as per ISO 12944

C1/C2 CORROSIVITY CATEGORY

For Steel Structures in enclosed areas For Steel Structures in enclosed areas
Life Time Recommended Coating System Monarch Product Thickness m
Epoxy coatings - SB MonoGuard EMG X 1 120
TOTAL DFT m 120
5-15 Years
Aliphatic Polyurethane coatings - SB MonoGuard PCG X 2 120
TOTAL DFT m 120
High Build Epoxy Coating - 100% solids MonoGuard EMG X 1 160
TOTAL DFT m 160
> 15 Years Epoxy coatings - SB MonoGuard EMG X 1 100
Aliphatic Polyurethane coatings - SB MonoGuard PCG X 1 60
TOTAL DFT m 160

C3 CORROSIVITY CATEGORY
For Steel Structures in open areas
Life Time Recommended Coating System Monarch Product Thickness m
Epoxy coatings - SB MonoGuard EMG X 1 120
TOTAL DFT m 120
0-5 Years
Aliphatic Polyurethane coatings - SB MonoGuard PCG X 2 120
TOTAL DFT m 120
Epoxy coatings - SB MonoGuard EMG X 1 80
5-15 Years Aliphatic Polyurethane coatings - SB MonoGuard PCG X 1 80
TOTAL DFT m 160
Epoxy coatings - SB MonoGuard EMG X 1 120
Aliphatic Polyurethane coatings - SB MonoGuard PCG X 1 80
TOTAL DFT m 200
> 15 Years Epoxy Zinc Coating - SB MonoGuard ZP X 1 40
Epoxy coatings - SB MonoGuard EMG X 1 80
Aliphatic Polyurethane coatings - SB MonoGuard PCG X 1 60
TOTAL DFT m 180

C4 CORROSIVITY CATEGORY
For Steel Structures in open areas
Life Time Recommended Coating System Monarch Product Thickness m
High Build Epoxy Coating - 100% solids MonoGuard EMG X 1 200
0-5 Years
TOTAL DFT m 200
Epoxy coatings - SB MonoGuard EMG X 1 140
Aliphatic Polyurethane coatings - SB MonoGuard PCG X 2 100
TOTAL DFT m 240
5-15 Years Epoxy Zinc Coating - SB MonoGuard ZP X 1 40
Epoxy coatings - SB MonoGuard EMG X 1 100
Aliphatic Polyurethane coatings - SB MonoGuard PCG X 1 60
TOTAL DFT m 200
Epoxy coatings - SB MonoGuard EMG X 2 200
Aliphatic Polyurethane coatings - SB MonoGuard PCG X 1 80
TOTAL DFT m 280
> 15 Years Epoxy Zinc Coating - SB MonoGuard ZP X 1 40
Epoxy coatings - SB MonoGuard EMG X 1 120
Aliphatic Polyurethane coatings - SB MonoGuard PCG X 1 60
TOTAL DFT m 240
 Surface Protective Coatings - Technical Recommendation as per ISO 12944

C5-I CORROSIVITY CATEGORY

For Steel Structures in open areas
Life Time Recommended Coating System Monarch Product Thickness m
Epoxy coatings - SB MonoGuard EMG X 2 220
Aliphatic Polyurethane coatings - SB MonoGuard PCG X 1 60
TOTAL DFT m 280
5-15 Years Epoxy Zinc Coating - SB MonoGuard ZP X 1 60
Epoxy coatings - SB MonoGuard EMG X 1 120
Aliphatic Polyurethane coatings - SB MonoGuard PCG X 1 60
TOTAL DFT m 240
High Build Epoxy Coating - 100% solids MonoGuard EMG X 2 240
Aliphatic Polyurethane coatings - SB MonoGuard PCG X 1 80
TOTAL DFT m 320
> 15 Years Epoxy Zinc Coating - SB MonoGuard ZP X 1 60
Epoxy coatings - SB MonoGuard EMG X 1 140
Aliphatic Polyurethane coatings - SB MonoGuard PCG X 1 80
TOTAL DFT m 280

C5-M CORROSIVITY CATEGORY

For Steel Structures in open areas
Life Time Recommended Coating System Monarch Product Thickness m
High Build Epoxy Coating - 100% solids MonoGuard EMG X 2 200
Aliphatic Polyurethane coatings - SB MonoGuard PCG X 1 80
TOTAL DFT m 280
5-15 Years Epoxy Zinc Coating - SB MonoGuard ZP X 1 40
Epoxy coatings - SB MonoGuard EMG X 1 120
Aliphatic Polyurethane coatings - SB MonoGuard PCG X 1 80
TOTAL DFT m 240
High Build Epoxy Coating - 100% solids MonoGuard EMG X 2 240
Aliphatic Polyurethane coatings - SB MonoGuard PCG X 1 80
TOTAL DFT m 320
> 15 Years Epoxy Zinc Coating - SB MonoGuard ZP X 1 40
Epoxy coatings - SB MonoGuard EMG X 2 160
Aliphatic Polyurethane coatings - SB MonoGuard PCG X 1 80
TOTAL DFT m 280

IMMERSED STRUCTURES
For Steel Structures immersed in water (excluding potable water) or buried in soil
Life Time Recommended Coating System Monarch Product Thickness m
Food Grade Epoxy Coating - WB MonoGuard FEC X 1 160
MonoGuard FEC X 1 160
TOTAL DFT m 320
5-15 Years
Glass Flake Epoxy Coating XtraLife GFC X 1 200
XtraLife GFC X 1 200
TOTAL DFT m 400
High Build Epoxy Coating - 100% solids MonoGuard ECG X 1 150
MonoGuard ECG X 1 150
> 15 Years
MonoGuard ECG X 1 150
TOTAL DFT m 450
Surface Protective Coatings - Technical Recommendation as per ISO 12944

IMMERSED STRUCTURES
For Steel Structures immersed in water (excluding potable water) or buried in soil
Life Time Recommended Coating System Monarch Product Thickness m
Epoxy Aluminium MonoGuard EA X 1 125
MonoGuard EA X 1 150
MonoGuard EA X 1 150
TOTAL DFT m 425
Glass Flake Epoxy Coating XtraLife GFC X 1 350
> 15 Years XtraLife GFC X 1 350
TOTAL DFT m 700
Ceramic Epoxy Coating XtraLife CEC X 1 200
XtraLife CEC X 1 300
XtraLife CEC X 1 300
TOTAL DFT m 700
Vinyl Ester Glass Flake base coat XtraLife VE220 X 1 100
Vinyl Ester Glass Flake top coat XtraLife VE220X 1 300
Vinyl Ester Glass Flake top coat XtraLife VE220X 1 300
TOTAL DFT m 700

For Steel Structures immersed in potable water (drinking water)

Life Time Recommended Coating System Monarch Product Thickness m
Food Grade Epoxy Coating MonoGuard FEC X 1 200
5-15 Years MonoGuard FEC X 1 200
TOTAL DFT m 400

Tank lining for fuels (Crude oil, Jet fuel, Gasoline etc.)
Life Time Recommended Coating System Monarch Product Thickness m
Polysulphide modifed Epoxy Coating MonoGuard PS X 1 100
MonoGuard PS X 1 100
MonoGuard PS X 1 100
TOTAL DFT m 300
5-15 Years
Epoxy Phenolic Coating MonoGuard SCG X 1 100
MonoGuard SCG X 1 100
MonoGuard SCG X 1 100
TOTAL DFT m 300
Novalac Epoxy Coating MonoGuard NE120 X 1 200
> 15 Years MonoGuard NE120 X 1 200
TOTAL DFT m 400

HEAT RESISTANT STRUCTURES

For Steel Structures that need to be heat resistant
Life Time Recommended Coating System Monarch Product Thickness m
Silicone Epoxy modified Aluminium Coating - SB ThermoKote 610 X 1 25
ThermoKote 610 X 1 25
0-5 Years
ThermoKote 610 X 1 25
TOTAL DFT m 75

For Steel Structures that need to be moisture/ damp tolerant

Life Time Recommended Coating System Monarch Product Thickness m
Epoxy damp tolerant base coat -WB MonoBond MIC X 1 100
Epoxy damp tolerant top coat -WB MonoGuard MEC X 1 180
5-15 Years
Epoxy damp tolerant top coat -WB MonoGuard MEC X 1 180
TOTAL DFT m 460
*SB - Solvent Based | WB - Water Based
Applications:
LNG, methanol and ethylene plants, Natural gas storage vessels/tank farms,
Bioenergy/environmental technology, Turbine insulation, Cement works, Sea water
desalination, Fertilizer factories, Waste incineration, Trace heating, Underground tank,
Overhead tank, Reservoir, chemical plants, Cooling Towers Bridges & Highways, Wastewater
treatment, Pipelines, Terminals, OEM's, Offshore Platforms etc.,
Industries Served:
Chemical/Petrochemical plants, Oil & Gas, Refineries, Power stations, Nuclear facilities,
Industrial facades, Wood and paper industry, Food & Beverage industry, Pulp & Paper, Metals &
Mining, Marine , Renewable energy Industry, Commercial & Architectural Buildings,
Transportation Industry.

Polyesters

Bitumen

Acrylics

Epoxies

Polyurethanes

Thermoplastics

Silicones

Our Partial Clientele List

An Industry for All Industries
Electricity Oil & Gas Mines

Indian Rare Earths Ltd

Re!nery Coal Cement

Steel Construction Automobile

Contact for Special Discount for Annual Rate Contract (ARC), Follow us on :
Annual Maintenance Contract (AMC) . We Undertake Job Works

: monarchindia.net : contact@monarchindia.net : +(91)-96777 21011

info@monarchindia.net | Toll Free : 1800 - 425 - 1070