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February 2017

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CONTENTS
February 2017 Volume 22 Number 02 ISSN 1468-9340
03 Comment 51 Dropping the dead weight
Femke Schaefer, Bronswerk Heat Transfer B.V., the
05 World News Netherlands, explains how alternative design solutions
12 Asia's LNG drive for shell and tube heat exchangers helped Persian Gulf
Petrochemical Company to reduce total weight and plot
Ng Weng Hoong, Contributing Editor, explains why Asias big space at the Bid Boland II gas processing plant in Iran.
four economies will continue to drive and dominate LNG
imports through 2030. 55 Cunning cryogenics
Yousef Jarrah, YosukeKondo and Ryan Hirschsohn,
22 The threat is real NikkisoCryoInc., USA, review the methods used to enhance
Roberto Parola, Linde, Germany, and Mike Hayes, Linde, cryogenic pump performance and reliability.
North America, explain why the oil and gas sector and
environmental bodies worldwide are pushing to combat the 61 Overhaul operations
threat of mercury. Samuel Eccles, SPX FLOW, UK, describes the overhaul of a
pump for a critical diethylamine pumping process, exploring
31 A novel idea the technological developments that helped to ensure a
Hammad Ahmad, ATG Plant Automation, Pakistan, evaluates successful project outcome.
the recovery of natural gas through a novel hybrid between
a membrane and amine unit implemented at a gas facility in 67 Smarten up
Pakistan. Mantosh Bhattacharya, Petrofac, UAE, presents a blueprint
for smart rotating machines used in the oil and gas industry.
36 Power performance 75 Give it a boost
John Specht, Shell Global Solutions International B.V.,
Roy G. Milum, P. E., Petrotech, USA, examines the impact
the Netherlands, and Pat Holub, HuntsmanCorp., USA,
of control system upgrades in gas processing facilities for
profile two projects that helped a tail gas treatment unit extraction efficiency improvement.
to improve its operability and lower operating costs, while
meeting tough emission requirements. 78 Better blending
Javier Araujo, Honeywell, Spain, discusses the increasing
41 SRF: Behind the steel global demand for lubricants and how moving to a modern
Michele Colozzi, Simona Cortese, Lucio Molinari, process of lubricant blending can ensure better control,
KT - Kinetics Technology S.p.A. (Maire Tecnimont Group), reduced downtime and increased output.
Italy, and Michele Manzulli, Virtual Materials Group
Europe, Spain, examine sulfur recovery facilities and how a 85 The economics of process analysis
recent technological development brings operators closer Gregory Shahnovsky, ArielKigel and RonnyMcMurray,
to successful and efficient processing, engineering and ModconSystems, UK, discuss how the implementation of
operation. online process analysers can improve refinery economics.
47 Understanding temperature profiles 93 Signed, sealed, delivered
Ralph H. Weiland and Nathan A. Hatcher, Optimized Gas Mike Mulrooney and GoutamShahani, ShureLine
Treating Inc., USA, delve into the world of amine absorber Construction, USA, examine process project design and
temperature profiles. delivery for todays market.
99 The welding way
Mike J. Fletcher and RonA.Sewell, Huntingdon Fusion
Techniques, UK, present a modern weld purging solution
recently implemented at a major gas import facility in
Milford Haven, UK.
104 15 facts on...
This month we give you 15 facts on Australia!

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COMMENT
CONTACT INFO CALLUM O'REILLY
EDITOR

B
MANAGING EDITOR James Little
james.little@hydrocarbonengineering.com efore President Donald Trump even
EDITOR Callum O'Reilly
had time to settle into his new
callum.oreilly@hydrocarbonengineering.com surroundings in Washington D.C.,
EDITORIAL ASSISTANT Francesca Brindle the Republican administration had
francesca.brindle@hydrocarbonengineering.com published its America First Energy Plan onto the
ADVERTISEMENT DIRECTOR Rod Hardy White House website.
rod.hardy@hydrocarbonengineering.com The energy plan reiterated President Trumps intention to embrace the
ADVERTISEMENT MANAGER Chris Atkin shale oil and gas revolution. The statement read: We must take advantage of
chris.atkin@hydrocarbonengineering.com the estimated US$50 trillion in untapped shale, oil, and natural gas reserves,
ADVERTISEMENT EXECUTIVE Will Powell especially those on federal lands that the American people own. The Trump
will.powell@hydrocarbonengineering.com administration promises to use the revenues generated from energy production
ADVERTISEMENT EXECUTIVE David Ramsden to rebuild the countrys roads, schools, bridges and public infrastructure.
david.ramsden@hydrocarbonengineering.com While the new US governments industry-friendly stance certainly makes
DIGITAL EDITORIAL ASSISTANT Angharad Lock promising reading for producers, uncertainty persists for other areas of the
angharad.lock@hydrocarbonengineering.com countrys energy industry. Proposed tax reforms remain a key area of interest,
PRODUCTION Ben Munro especially legislation surrounding a mooted border adjustment tax. Under the
ben.munro@hydrocarbonengineering.com
plan, exports would be exempt from income tax, while imports would be denied
WEB MANAGER Tom Fullerton such a deduction. This proposal could have a significant impact on the global
tom.fullerton@hydrocarbonengineering.com
energy industry. According to a recent report from PwC, US companies that are
SUBSCRIPTIONS Laura White able to export a portion of their oil production, refined products, chemicals and
laura.white@hydrocarbonengineering.com
equipment would stand to benefit from such a tax.1 However, PwC warns that
ADMINISTRATION Nicola Fuller companies that import oil for refining and processing activities would not be
nicola.fuller@hydrocarbonengineering.com
able to deduct those expenditures, with the potential for significant short-term
CONTRIBUTING EDITORS economic disruptions.
Nancy Yamaguchi Gordon Cope
The exact impact of such a tax policy remains uncertain. Indeed, PwC also
notes that many economists believe the border adjustment would strengthen
the value of the dollar and thereby lower the cost of imported products so that
there could be little or no net change in the after-tax cost of imports.
SUBSCRIPTION RATES
Annual subscription 110 UK including postage A policy that reduces taxes and regulations may also lead to falling US gas
/125 overseas (postage airmail). prices, which could have a significant impact on the global LNG industry. A
Two year discounted rate 176 UK
including postage/200 overseas (postage airmail).
number of US liquefaction projects are expected to start production over the
next couple of years, joining Cheniere Energys Sabine Pass terminal in Louisiana,
SUBSCRIPTION CLAIMS
Claims for non receipt of issues must be made within 3 months of which also has additional capacity coming online. While the fall in oil prices in
publication of the issue or they will not be honoured without charge. recent years had reduced the competitiveness of US LNG for the Asian market,
APPLICABLE ONLY TO USA & CANADA Wood Mackenzies Senior Analyst Australasia, Saul Kavonic, warns that this
Hydrocarbon Engineering (ISSN No: 1468-9340, USPS No: 020-998) is
published monthly by Palladian Publications Ltd GBR and distributed may not be the case for much longer: Any policies that Trump implements
in the USA by Asendia USA, 17B S Middlesex Ave, Monroe NJ 08831.
Periodicals postage paid New Brunswick, NJ and additional mailing
lower taxes, less regulation, opening up more areas for drilling all imply more
offices. POSTMASTER: send address changes to HYDROCARBON production, which implies lower US gas prices, which means lower cash costs for
ENGINEERING, 701C Ashland Ave, Folcroft PA 19032
US LNG exporters, and lower spot prices in Asia.2
In this issue of Hydrocarbon Engineering, Contributing Editor,
Ng Weng Hoong, takes a closer look at the latest developments in the Asian
15 South Street, Farnham, Surrey LNG market, with a particular focus on Australian exports (starting on p. 12).
GU9 7QU, ENGLAND While the potential impact of a Trump presidency on the global LNG industry is
Tel: +44 (0) 1252 718 999 difficult to predict, it is undoubtedly a market to monitor closely in the months
Fax: +44 (0) 1252 718 992 and years ahead.

1. United States: Tax reform proposals would affect energy industry, PwC, (11 January 2017).
2. CHAMBERS, M., Trumps energy policy shake-up could threaten Australian LNG,
The Australian, (23 January 2017).
WORLD NEWS
China | Barge-based FSRU undocks Trump clears
USA |
way for pipelines
W ison Offshore & Marine has
announced that the worlds
become the worlds first FSRU with
small scale storage capacity. The
first barge-based floating storage
and regasification unit (FSRU) for
FSRU barge has a regasification
capacity of 600 million ft3/d.
U S President Donald Trump has
signed Presidential Memoranda
regarding the construction of both
which the company provided This is the second project on
the Keystone XL Pipeline and the
engineering, procurement and which Wison and Exmar have been
Dakota Access Pipeline.
construction (EPC) services for cooperating, following the
The Keystone XL Pipeline is a
Exmar has undocked from Wisons Caribbean FLNG project.
1100mile crude oil pipeline to
dry-dock in Nantong, China. By adopting a modularisation
connect oil production in Alberta,
Upon the undocking, topside strategy, the hull and topside
Canada to refineries in the US. A
installation has been completed, modules of the FSRU have been
statement from the White House
which paves the way for successful fabricated simultaneously, which
website said that construction and
delivery. reduced the safety risks, improved
operation of the pipeline, as well as
This is the first FSRU being built the construction quality, and helped
oil production and refining activities
in China and the facility is to to shorten the delivery schedule.
related to it, would create tens of
thousands of jobs for US workers, as
GE proposes investment in three
Nigeria | well as enhance the countrys energy
security and generate significant
refineries State and local tax revenues.
President Trump has also directed

N igerian National Petroleum


Corp. (NNPC) has announced
that General Electric (GE) has
that started around last year, which
was subsequently withdrawn, but
our commitment to bringing the
the relevant Federal agencies
(including the Army Corps of
Engineers) to expedite reviews and
proposed to invest in Nigerias three refineries on-stream is still very approvals for the remaining portions
refineries located in Port Harcourt, deep and we are very serious about of the Dakota Access Pipeline, which
Warri and Kaduna. it. We propose that work is designed to carry approximately
In a presentation to NNPC GMD commences either with the Warri or 500 000 bpd of crude oil from the
Dr. Maikanti Baru and his team, GE Port Harcourt Refinery as a pilot, as Bakken and Three Forks oil
stated that the companys teams of we set a target to improve the production areas in North Dakota to
partners, including its consortium refinery capacity before the end of oil markets in the US.
involving the engineering, 2017. Trump has also directed the
procurement and construction (EPC) A statement from NNPC adds Secretary of Commerce to develop a
partners, off-takers, traders and that GE also pledged its readiness plan under which all new pipelines in
some financiers, would be engaged to work with the NNPC to make the US, as well as retrofitted, repaired,
in the initiative. production in the offshore fields or expanded pipelines, use materials
The NNPC quotes GE as stating: profitable for the benefit of both and equipment produced in the US,
We were involved in the tenders companies and other stakeholders. to the maximum extent possible.

Iran | Siemens receives major order

S iemens has announced that it has


received an order for 12
compressor trains from Hampa
the end of 2018.
The 12 compressor trains will each
contain a Siemens STC-SV vertical
serving the domestic Iranian gas
market, while the long chained
hydrocarbons will be transported to
Engineering Corp. for two onshore split compressor and will be used in the Iranian coast 60km away. The
natural gas processing plants in Iran, two natural gas processing plants. Of hydrocarbons will be further
which will be operated by Palayesh the 12 trains, 10 are for the Mohr C2+ fractionated at the Assaluyeh plant
Parsian Sepehr. hydrocarbon recovery plant in Fars in Bushehr Province. The plant in
The order volume is in the 'high Province, south central Iran. Assaluyeh will produce feedstock for
double-digit million euro range', and The plant in Mohr will process the petrochemical industry, including
commercial operation is expected by natural gas into C2+ hydrocarbons, ethane, propane, and butane.

HYDROCARBON 5 February 2017


ENGINEERING
WORLD NEWS
IN BRIEF USA | Sprague acquires storage assets

usa
S prague Resources LP has announced
that its operating subsidiary, Sprague
Operating Resources LLC, has signed a
The purchase consists of two
pipeline-supplied distillate terminals
and one distillate storage facility, with
LyondellBasell has announced definitive agreement to purchase the a combined capacity of 295 000 bbls,
the completion of the ethylene Springfield, Massachusetts, US, refined as well as L. E. Belchers associated
expansion project at the company's product terminal assets of L. E. Belcher wholesale and commercial fuels
Corpus Christi, Texas, US, site. The Inc. for approximately US$20 million in businesses.
project will double ethylene capacity cash, subject to customary closing The transaction is expected to
at the facility and completes the adjustments. close within 30 days.
company's multi-year plan to increase
annual ethylene capacity in the US by
2 billion lbs.

denmark Saudi Arabia | Petrotechnics solution chosen

P
LiqTech International Inc. has received
etrotechnics has announced that 550processes encompassing risk
a US$120 000 order for the company's
Accenture has selected its management, production
water treatment systems for flue gas
Proscient solution for Saudi Aramcos management and activity
condensate. The order was received
new Jazan refinery complex. management.
from Tjreborg Industri A/S, a
The solution will be implemented Proscient will deliver the PSORMS
Danish company that specialises in
as part of Saudi Aramcos integrated capabilities within imoms to
the development and manufacturing
manufacturing operations proactively mitigate operational risk
of equipment for power plants. The
management system (imoms) to and optimise the work schedule
system will be installed at Uldum
reduce risk, improve productivity and dynamically and graphically. It will
Varmevrk, Denmark.
lower costs. facilitate the capture and
oman The US$2.1 billion refinery, which
is scheduled for completion later this
management of work permits,
real-time risk analysis, incident
Coreworx has announced that its year, will have the capacity to process reporting, emergency preparedness
interface management solution was 400 000 bpd of crude oil and and safety response, key performance
selected and implemented on a produce 80 000 bpd of gasoline, indicators (KPIs) and management of
US$3.6 billion petrochemical complex 250000 bpd of ultra low sulfur diesel change. Imoms and Proscient will
project in Oman. The five year project and over 1million tpy of benzene and ensure that complex operational data
involves four major international paraxylene products. is transformed into meaningful
engineering, procurement and The imoms system is a information to provide everyone with
construction (EPC) contracts from comprehensive set of 12 applications, the right information at the right time
several geographic regions. 20 integrated solutions and to make the right decisions.

usa
Praxair Inc. has signed a long-term
contract to supply hydrogen to
Marathon Petroleum Corp.s refinery China | Sinopec awards contract and license
in Garyville, Louisiana, US. The
company will use the hydrogen to
support an ultra low sulfur diesel
project planned for 2018. The
C hina Petrochemical Corp.
(Sinopec) has awarded DuPont
the license and engineering contract
gasoline pool to ensure compliance
with the China V standard.
Construction of the new
hydrogen will be supplied through for its STRATCO alkylation 7700bpd (300 000 tpy) alkylation
Praxairs extensive Southeast Louisiana technology. The new unit is to be unit is expected to begin in early 2017
pipeline network. located at the existing Sinopec with TPCC aiming for start-up by late
Tianjin Company (TPCC) refinery in 2017 or early 2018. TPCC is the largest
the Tianjin Binhai New Area district. oil refiner in North China with
The additional unit will improve the primary crude oil processing capacity
quality of the existing refinery of 15.5million tpy.

February 2017 6 HYDROCARBON


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WORLD NEWS
IN BRIEF USA | ExxonMobil & SGI renew partnership

azerbaijan T urning algae into a ubiquitous,


affordable and low emission
transportation fuel remains an
ExxonMobil and SGI will
continue to focus on how to coax
algae into producing more lipids.
Axens has announced that SOCAR has
selected its AlphaButol technology for ambitious goal. However, Synthetic The creation of these fats is critical
the production of high purity 1-Butene Genomics Inc. (SGI), the LaJolla, because they can serve as
through ethylene dimerisation. The California, synthetic biology startup, feedstock that can be turned into
technology will be installed at SOCARs and ExxonMobil have announced low emission fuels for
large GPC project in Azerbaijan. The GPC that they are renewing an agreement transportation. This means boosting
project is a totally integrated grassroots to jointly research the use of algae lipid production will be a major
project, from natural gas processing to to make clean, low carbon energy. step in turning algae into a
the production of high value polymers The two companies first started commercially successful energy
through the inclusion of an entire working together back in 2009. source.
petrochemical complex. The plant will
produce approximately 600 000 tpy
of polyethylene and 120 000 tpy of
propylene.
Finland | Christmas ham to renewable diesel
france
RasGas Co. Ltd has delivered its first
LNG cargo to the Dunkerque LNG
L ast Christmas, 40 000 Finnish
households donated the waste
fat from their Christmas hams to
conjunction with selected K-food
stores. Lassila & Tikanoja then
transported the fat to Honkajoki Oy
Regasification Terminal, on board its
the charity campaign for treatment.
Murwab LNG carrier. The LNG delivery is
'Kinkkutemppu', which translates Neste used the collected ham
under the Sales and Purchase Agreement
into 'ham trick'. From this waste fat, fat to produce 10 000 litres of
(SPA) signed between Ras Laffan Liquefied
Neste produced renewable diesel Neste MY renewable diesel at its
Natural Gas Company (3) (RL 3) and EDF
at its Porvoo refinery for sale at refinery. The Finnish Water Utilities
in June 2016. Under the terms of the SPA,
Neste stations. Association took part in the
RasGas will supply up to 2 million tpy of
The idea for the campaign campaign, reminding people not to
Qatari LNG into Dunkerque.
started from the Chemical Industry pour ham fat down the drain.
worldwide Federation of Finland and attracted
a number of companies and
Neste donated the value of the
product to Hope, an association
TechnipFMC has announced that it associations. Fat recycling containers which helps low income families,
is operating as a unified, combined were placed all over Finland, mainly and to Icehearts, a sports club that
company following completion of the at recycling points of Finnish aims to prevent social exclusion and
merger of FMC Technologies and Technip. Packaging Recycling RINKI located in promote well-being.
The merger creates a global leader
in oil and gas projects, technologies,
systems, and services that will enhance
the performance of the worlds energy
industry. Saudi Arabia | SNC-Lavalin contract extension
usa
Additech has announced that it is set
to begin pilot market testing of a new
S NC-Lavalin Fayez Engineering
(SLFE), an engineering consultancy
partnership between SNC-Lavalin and
detailed engineering and project
management services to support the
implementation of Saudi Aramcos
additive that has been engineered Dr Zuhair Fayez, has been awarded a capital and sustaining capital
specifically for diesel fuel. Pilot tests for five-year extension to its existing programmes in the Kingdom of
Additech Diesel Guard will be held at General Engineering Services Plus Saudi Arabia.
eight retail locations across the US that (GES+) contract with Saudi Aramco. Projects will include refining and
provide a cross-section of seasonal driving Under the contract, which petrochemical facilities, as well as
conditions. This initiative recognises the includes three one-year options to onshore oil and gas production and
growth of diesel vehicles in the US. extend, SNC-Lavalin will be invited processing facilities, and building
to bid on front-end engineering, and infrastructure projects.

February 2017 8 HYDROCARBON


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technologies for LNG and
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www.howden.com Howden Group Ltd. All rights reserved. 2017


WORLD NEWS
DIARY DATES ACC | Speciality chemicals' volumes up
19 - 21 March
AFPM Annual Meeting T he American Chemistry
Council (ACC) has reported
that market volumes in US
one was flat. During December, large
gains (1% and over) were noted only
in oilfield chemicals.
San Antonio, Texas, USA
Tel: 202.457.0480 speciality chemicals rose 0.3% in The overall speciality chemicals
Email: meetings@afpm.org December 2016. volume index was stable on a
This follows an upwardly revised year-on-year (y/y) 3MMA basis. The
26 - 30 March 0.5% gain in November 2016. index stood at 105.4% of its average
SOGAT 2017 Volumes have generally been 2012 levels. This is equivalent to
Abu Dhabi, UAE climbing since May 2016. All changes 3.30 million t. The downturn in the
Tel: +971 2 674 4040 in the data are reported on a oil and gas sector affected headline
Email: nerie@domeexhibitions.com
three-month moving average volumes and weakness spread to
26 - 30 March (3MMA) basis. Of the 28 speciality other segments. On a y/y basis,
Corrosion 2017
chemical segments monitored, there were gains among 19 market
Convention Centre, New Orleans, Louisiana, USA 17expanded in December, and functional speciality chemical
Tel: 800-797-6223 10markets experienced decline and segments.
Email: FirstService@nace.org

28 - 30 March
StocExpo Europe API | Trump commitment to energy praised
Rotterdam, the Netherlands
Tel: +44 (0)20 8843 8835
Email: amy@stocexpo.com T he President and CEO of the
American Petroleum Institute
(API), Jack Gerard, has released a
the Keystone XL and the Dakota
Access Pipelines will help deliver
energy to American consumers and
29 - 30 March statement following President businesses safely and efficiently.
ARTC: Asian Refining Technology Conference Donald Trump's recent actions to "The US is leading the world in
Jakarta, Indonesia advance energy infrastructure the production and refining of oil
Tel: +971 4 435 6101 projects throughout the US. and natural gas and in the
Email: kay.mitchell@clarionevents.me "We are pleased to see the new reduction of carbon emissions,
direction being taken by this which are near 20 year lows. We
4 - 7 April
Gastech Conference & Exhibition
administration to recognise the look forward to working with the
Chiba City, Tokyo, Japan
importance of our nation's energy Trump administration on putting in
Tel: +44 (0) 203 772 6038 infrastructure by restoring the rule place policies to continue our
Email: info@gastechevent.com of law in the permitting process nation's energy leadership that will
that's critical to pipelines and other benefit American consumers and
9 - 12 April infrastructure projects [...] Critical workers, while protecting the
2017 GPA Midstream Convention energy infrastructure projects like environment."
Marriott Rivercenter, San Antonio, Texas, USA
Tel: (918) 493-3872
Email: cmyers@GPAglobal.org
EIA | Natural gas prices to rise
18 - 20 April

I
NISTM 19th Annual International Aboveground n its January 2017 Short-Term higher prices will be attributable to
Storage Tank Conference & Trade Show
Energy Outlook' (STEO), the natural gas consumption and
Rosen Shingle Creek Hotel, Florida, USA
Tel: 011.813.600.4024
USEnergy Information exports exceeding supply and
Email: mail@nistm.org
Administration (EIA) has confirmed imports, leading to lower average
its expectations that the Henry Hub inventory levels.
24 - 26 April natural gas spot price will average The EIA also confirmed that it
Sulphur World Symposium 2017 US$3.55/million Btu this year, expects natural gas exports to
Dublin, Ireland compared to US$2.51/million Btu in increase. Export growth in 2017 will
Tel: +1 202 293 9305 2016. reflect additional capacity coming
Email: kkurowski@sulphurinstitute.org This price is expected to rise to online at Cheniere Energys Sabine
US$3.73/million Btu in 2018. The Pass LNG terminal in Louisiana.

February 2017 10 HYDROCARBON


ENGINEERING
INTEGRATED EPFC
APPLIED INNOVATION
Fluor is the industry benchmark in applied innovation and continues to drive solutions to improve
capital efficiency and execution certainty. Fluor's integrated Engineering, Procurement, Fabrication,
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interface management, integrate fabrication and construction into the design and build strategy
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Innovative technology such as Fluor's proprietary 3rd Gen Modular ExecutionSM, where modularization
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www.fluor.com
2015 Fluor Corporation
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ADCA115315
ASIA'S
LNG
DRIVE

Tokyo skyline, Japan.

February 2017 12 HYDROCARBON


ENGINEERING
Ng Weng Hoong, Contributing Editor, explains
why Asias big four economies will continue to
drive and dominate LNG imports through 2030.

A
sias big four economies of China, Japan, India and South Korea
will continue to dominate the regions LNG markets over the
next 15 years, according to a recent study by the Oxford
Institute for Energy Studies (OIES).1
Under a slow growth scenario, the OIES expects the big fours
combined LNG imports to increase at an annual rate of 1.72% from
208.3billion m3 in 2015 to 269.1 billion m3 in 2030. In a fast growth
scenario that more than doubles the annual import rate to 3.66%, the
four countries will purchase a total of 357.2 billion m3 in 2030. Most of
the imported LNG will be consumed domestically.
Asias other current LNG users, Taiwan, Singapore, Thailand, Malaysia
and Pakistan, imported a combined 29.7billion m3 of the fuel last year,
just slightly more than Chinas 29.2 billion m3. OIES expects the next wave
of LNG users in Bangladesh, Vietnam and Indonesia to import between
36.4billion m3 and 58.2 billion m3 in 2030.
Combined, the LNG imports of these eight smaller Asian economies
will grow by an astonishing annual rate of between 9.5% and 12.5%
through 2030. These projected rapid growth rates are due largely to their
low starting base of 29.7 billion m3 in 2015.
Given the big fours slower growth prospects, OIES expects their
combined share of Asias LNG imports to decline from 87.5% in 2015 to
between 67% and 70% in 2030. Conversely, the combined share of the

HYDROCARBON 13 February 2017


ENGINEERING
Table 1. Asias low and high LNG import scenarios (billion m3) Japans LNG imports over the next 15 years. The
slow growth scenario sees imports decline from
Low growth scenario High growth scenario
115.7 billion m3 in 2015 to 80.6billion m3 in 2030,
2015 2020 2025 2030 2020 2025 2030 while the fast growth case calls for a surge to
Japan 115.7 86.0 86.5 80.6 124.6 124.7 120.3 120.3 billion m3.
China 27.2 54.0 46.0 75.0 79.0 66.0 105.0
India 19.9 30.0 50.0 66.0 36.0 60.0 79.2
China
Unlike Japan, China has far greater choice in
South Korea 45.5 44.8 45.8 47.5 46.9 49.6 52.7
sourcing for its natural gas supplies. It is able to
Subtotal 208.3 214.8 228.3 269.1 286.5 300.3 357.2 import natural gas through its growing pipeline
CAGR: 2015 to 1.72% 3.66% links with Central Asia and Myanmar, and LNG
2030 (15 years) through a network of import terminals along its
Low growth scenario High growth scenario eastern coastline. China is also boosting
Taiwan 19.7 20.3 21.6 22.9 22.4 26.8 32.1 domestic production by tapping its substantial
conventional and coalbed methane (CBM)
Singapore 2.8 6.6 10.7 13.8 6.9 11.4 14.9
reserves, alongside plans to process coal into
Thailand 3.7 11.0 20.4 22.5 13.9 26.8 31.2 natural gas. Beijing has set a target to raise its
Malaysia 2.1 3.7 5.0 6.2 3.7 5.0 10.7 annual domestic gas production to between
Pakistan 1.4 10.0 14.0 14.0 12.0 16.0 26.0 400 billion m3 and 420 billion m3 by 2020, up
Bangladesh - 4.0 8.0 18.0 6.0 16.0 26.0 from 138 billion m3 in 2015, according to BP.2
The OIES study said China must step up
Vietnam - - 4.4 9.1 - 5.7 11.4
reforms of its natural gas market to boost
Indonesia - - - 9.3 - 4.9 20.8 consumption of the clean burning fuel to replace
Subtotal 29.7 55.6 84.1 115.8 64.9 112.6 173.1 oil and coal. Despite the collapse in energy prices
CAGR: 2015 to 9.50% 12.47% since mid-2014, LNG and piped natural gas
2030 (15 years) remains more costly than oil and coal.
Low growth scenario High growth scenario Citing consultant Wood Mackenzie, the OIES
noted that China currently faces an annual
Total 237.9 270.4 312.3 384.9 351.6 412.9 530.1
oversupply of 18billionm3 of natural gas, and
CAGR: 2015 to 3.26% 5.49%
should look to boost the fuels use for
2030 (15 years)
transportation.
Source: Oxford Institute for Energy Studies (OIES) Given Beijings commitment to cleaning up
the countrys heavily polluted cities, the OIES
smaller eight economies will rise from last years 12.5% to expects Chinas LNG imports to rise from 27.2 billion m3 in
between 30% and 33%. 2015 to between 75 billion m3 and 105 billion m3 in 2030.

Japan India
Japan will remain the regions biggest importer and India is Asias only major economy to register a
consumer, despite Chinas rapidly rising appetite for the significant shrinkage in its natural gas market over the
fuel, according to the OIES study. last few years. According to BP, Indias natural gas
As the worlds largest LNG importer, Japan will also be consumption fell from 61.5 billion m3 in 2010 to
one of the industrys biggest wild cards amid the countrys 50.6 billion m3 in 2015. Domestic production also fell
uncertain energy outlook and Tokyos push to revive the sharply from 49 billion m3 to 29.2billionm3 over the
use of nuclear energy that once generated 30% of the same period.
countrys electricity. The public does not trust official The OIES study attributes the consumption decline to
assurances over the safety of nuclear energy following 'abruptly falling domestic production' caused by
extensive damage to the giant Fukushima plant from the government policies and regulations that discourage
combined earthquake-tsunami tragedy of March 2011. The private investments. At the same time, India has made
plant is still leaking radiation into the Pacific Ocean, with little progress in expanding and utilising its LNG import
repairs far from complete and the government refusing to infrastructure as it continued to rely on cheaper coal as
comment on the subject. feedstock for power generation.
Since Fukushima, Japan has boosted LNG imports to The OIES criticised Indias energy policy as being
replace about half of the nuclear feedstock needed to 'unfocused' in its 'expedient handling' of gas price reforms
generate approximately 30% of the countrys electricity. and the governments 'wishful thinking' for a bigger role
LNG will likely remain the main fuel of choice ahead of oil for solar and wind energy.
and coal, even if Tokyo succeeds in boosting nuclear s The report noted that there appears to be an
share of the projected electricity mix to 20 22% by 2030, acceptance that coal will provide for the main growth for
according to the Institute of Energy Economics Japan. power generation and no specific policy for natural gas.
Given the unpredictability of the countrys energy As a result, Indias natural gas market will continue to face
plan, the OIES has issued a wide ranging forecast for an uphill struggle to grow.

February 2017 14 HYDROCARBON


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The Indian government is hardly dispelling the investment economics. Adding carbon prices to LNGs
impression that it has adopted a lukewarm attitude lifecycle emissions raises costs dramatically. Faced with
towards natural gas. At a conference in New Delhi in this problem, the LNG industry excluded carbon
November, OilMinister Dharmendra Pradhan stated that emissions and their costs as irrelevant. They will not be
he expected the industry to invest a mere total of irrelevant for long, Grenatec stated.
US$20 billion to develop the countrys natural gas fields, Reforms to the global carbon market over the next
spread over the next five to seven years. five years will lead to much higher prices that will expose
the LNG industrys poor carbon economics.
Asia Grenatec also criticised the industry for having
Despite the generally bright outlook for Asias gas persuaded governments to accept the high cost of
demand, the OIES study notes that the regions market investing in LNG infrastructure instead of gas pipelines.
still faces challenges from volatile energy consumption For intra-regional transport of natural gas, pipelines are
growth and uncertainties over the energy mix. a better deal on both economic and technology grounds
Following last years international agreement in Paris [] That bet is now going wrong. The result is an
to combat climate change, governments throughout Asia albatross industry. The evidence: an oversupplied
must take steps to reduce greenhouse gas emissions, regional Asian LNG market in which spot market prices
promote energy efficiency and conservation, and increase have fallen so low they now more than offset financial
the use of renewables. penalties of failing to honour long-term delivery
While an indicative share for gas in the energy mix is contracts.
often included in policy documents, competition with In turn, this is breaking down the industrys preferred
cheaper coal in the power sector is an open issue, which sinecure of long-term pricing, which have deliberately
requires a more robust policy framework than generally excluded the carbon cost and the advantageous
exists at present, OIES noted. multi-fuel advantages of pipelines. The current mayhem
As such, policy makers must help LNG shed its current will mark the evolution of a regional LNG spot market
status as a premium fuel. The study suggests that the priced on demand pull signals generated by consumers
industry can play a key role by de-linking the fuels import instead of supply-push factors favouring producers. That
price to oil, and to re-market LNG as a replacement for is the market Asia should have gotten all along, Grenatec
coal in Asias search for a lower carbon future. continued.
The consultant predicts that some LNG shipping
LNG market: breakdowns and reforms capacity and upstream natural gas production will be
Asias LNG story is not just about growth. Just as mothballed, as is already happening in Australias overbuilt
compelling is the restructuring of the regions markets LNG export hub of Gladstone in Queensland state.
brought on by surplus production capacity, pricing Billions in write downs will follow in time. This will lead
competition, the rise of spot trading, slowing demand to revised calculations about the LNG markets economic
growth and geopolitical manoeuvring. value. That in turn will lead to consideration of alternative
This is good news for both the future of the industry delivery methods for natural gas that are less capital
and the regions energy market, as the LNG trade has long intensive and less vertically integrated.
been dominated by a handful of players, according to Grenatec described the ideal new system as enabling
Australian consultant Grenatec. The distorted results are natural gas to be pulled into the market as needed, in
now on display: bloated construction costs in Australia, response to demand, instead of pushed into the market
environmental degradation in the Great Barrier Reef, by companies with expensive infrastructure to pay off.
overcharged buyers in Japan and uncounted carbon The company faults the industry for having created the
emissions everywhere. problem of vertical integration. LNG producers mine the
To the horror of insiders, LNG oversupply has enabled gas, build the shipping facilities and ships. They have bet
the rise of an active spot market. It is stripping the veil the farm on everything going right with all three all the
from this overpriced mis-invested industry. A painful time.
economic process of adjustment has several years and The more viable strategy would call for an
bankruptcies to run, Grenatec noted. independent party to build, operate and maintain an open
An intra-Asia LNG industry would not have taken access, common carrier, multi-fuel pipeline. Financing of
root had proper economics applied from the start, natural gas transport should be kept separate from the
according to the Sydney-based company. It believes that economics of upstream production and downstream
natural gas pipelines are the better, cheaper and longer marketing.
lasting option as the existing intra-regional LNG trade, A pipeline would provide access to all buyers and
based on fixedprice long-term contracts, has enable transport prices to change in response to demand.
fundamental flaws. This is already happening in the US, where a common
Renewables are rapidly achieving cost parity with carrier merchant pipeline network at Henry Hub is already
natural gas, undermining the rationale for grossly available to all buyers at spot market prices. The future
expensive, single purpose bespoke infrastructure. of global energy markets lies in networks such as this.
By ignoring or excluding the high cost of LNGs carbon They have proved themselves in telecommunications (the
emissions, the industry has masked the fuels poor internet), electricity (Europes increasingly integrated

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Table 2. Australias LNG exports Australian LNG projects are forecast to deliver relatively
low returns, well below the returns that Qatari projects
Australias LNG exports FY15 FY16 %
(forecast)
have realised.
The silver lining in the continuing LNG supply glut is
Volume (million t) 37 51 39.6
that it is fuelling the growth in the fuels global trade.
Value (AUS$ million) 16 557 23 357 41.1 According to the Department of Industry, Innovation and
Source: Department of Industry and Science Science, the global LNG trade will increase by 7% in 2016
and by another 10% in 2017 to reach 285 million t.
grids) and now natural gas (the US merchant pipeline Growth will be driven by demand in emerging Asia and
system), Grenatec noted. Europe and supported by a major expansion of LNG
Furthermore, just in time inventory management export infrastructure in Australia and the US.
lowers the albatross of idled, high fixed cost investments
such as long construction lead time LNG facilities that CBM to drive gas production
are under utilised once finished. The only winners of that Australias gas production is seen growing by more than
game are construction contractors. This, in turn, generates 26% from nearly 61 million t in FY15 to 77 million t in FY16.
much better price signals than the 20 year lock in, the Most of the new supplies, derived from the countrys rich
model favoured by LNG producers on the grounds that CBM reserves, are being processed into LNG for export to
such certainty is required to justify a large initial Asia.
investment. Graeme Bethune, CEO of consulting firm EnergyQuest,
attributed Australias LNG surge to several major projects
Australia producing above nameplate capacity. For October,
Bethune counted 65 export cargoes, weighing a combined
LNG exports 4.3million t, compared with the previous months export
Thanks to expanded plant capacity and higher commodity of 61 cargoes weighing 4 million t.
prices, Australia expects its earnings from LNG exports to There was a particularly strong performance by LNG
surge by 41.1% to AUS$23.4 billion in the current fiscal year projects on the west coast, Bethune said. Western
to 30 June 2017. Australian projects in October shipped 2.4 million t
According to the Australian government's Department (36cargoes), up from 2.2 million t (33 cargoes) in
of Industry, Innovation and Science, Australias domestic September. Woodsides Pluto project shipped seven
LNG production will rise by 39.6% from 37 million t in the cargoes in October, up from five cargoes in September.
last fiscal year to 51 million t in FY16.3 The additional Chevron ramped up its Gorgon project to sell an
production at the Gorgon project off the cost of Western additional cargo in October while rival ConocoPhillips
Australia, and new capacity starting up on the east coast, added two cargoes to make it five. Offsetting these gains,
will boost the countrys LNG export earnings from Bethune said two of the three Gladstone plants on
AUS$16.6 billion in FY15. Queenslands east coast exported 24 cargoes in October,
LNG contract prices, under which most Australian down from 25 in September. One of the plants, operated
LNG is sold, are forecast to increase in line with oil prices. by upstream firm Santos, made a breakthrough sale by
Higher export volumes will be driven by the addition of exporting Australias first LNG cargo to Mexico.
around 15 million t of LNG export capacity, bringing total
operational capacity to around 66 million t by mid-2017, Curtis Island's LNG plants in full flow
according to the Department of Industry, Innovation and Curtis Island on Australias Queensland state has become
Science. the countrys main LNG hub, with the full operation of
The outlook for Australias LNG industry has been six trains on its three export-oriented projects.
lifted significantly by the recovery in the fuels global Costing a total of US$57 billion, the three have a
trade after recent years of flat to negative growth. combined nameplate capacity of 25.3 million t, or just
Consultant Wood Mackenzie also endorsed the over 38% of the countrys total of 66 million t.
positive outlook for Australias LNG sector with the Australia Pacific LNG (APLNG) became the largest
prognosis that it will remain sufficiently competitive to operator on Curtis Island with the October startup of its
attract at least US$20 billion in investment over the next second train that lifted its capacity to 9 million tpy.
decade. In the face of continuing weakness in commodity Queensland Curtis (QCLNG) two trains have a combined
prices, the company stated that Australia has some of the annual capacity of 8.5 million t, while Gladstone (GLNG)
worlds most progressive fiscal regimes for the oil and gas is the smallest producer with 7.8 million t. The Curtis
industry, taxing operators purely on profits for offshore Island plants were built mostly to supply LNG to Asia.
production. This means Australias tax take rises for more The US$18.5 billion APLNG is jointly owned by
profitable projects, but falls when they are less Australias Origin Energy (37.5%), the US ConocoPhillips
profitable. (37.5%) and Chinas Sinopec (25%). QCLNGs first train is
But it warned that future investments into the sector equally owned by Shells BG subsidiary and Chinese state
could still be jeopardised if Australias federal and state firm CNOOC, while the second train is 97.5% owned by
governments attempted to make major fiscal changes BG, with Japans Tokyo Gas holding the remaining 2.5%.
without proper consultation. The recent wave of Australian upstream firm Santos is the operator of the

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US$18.5 billion GLNG plant, with a 30% stake that it conditional approvals for the construction of pipelines
co-owns with Malaysian state-owned Petronas (27.5%) and and an export processing terminal near the port of
South Koreas Kogas (15%). Prince Rupert.
At the official startup of APLNGs second train, CEO In September, Ottawa gave its approval for the
Page Maxson said the company was producing enough construction of the CAN$11 billion terminal provided
LNG to meet both domestic and export requirements.4 Petronas fulfils an incredible 190 conditions, including
As the largest producer of natural gas in eastern several related to protecting the environment and marine
Australia, we are underpinned by a world class coal seam life in the Prince Rupert area.
gas resources position. We currently provide The onus is now on the Malaysian firm, as it earlier
approximately 25% of domestic gas to the east coast had told Canada that it would proceed with the
market, with sufficient reserves to meet both LNG and investment only if regulators approved tax incentives and
domestic demand, Maxson said. the projects environmental assessment. With those two
approvals out of the way, Petronas must make its next
Tapping Canadas oil and gas reserves move.
In conceiving PNW LNG, Petronas had targeted to
Woodfibre LNG make the projects FID in late 2014 and to start up the
Asias ambitious plans to tap Canadas rich oil and gas export terminal in 2018. However, the collapse in oil and
reserves have crash-landed as spectacularly as they had gas prices since mid-2014 has forced the firm to consider
risen just a few years ago. From a list of 20 proposals, only scaling back and selling off the bulk of its 62% stake in
one is expected to start shipping LNG to Asia from a the project, which will require another CAN$25billion in
dedicated export plant in 2020, according to upstream assets, pipelines and support infrastructure.
Vancouverbased owner and operator Woodfibre LNG Ltd. Petronas Canada venture began in 2012 with its purchase
The Canadian-registered firm announced its of Calgary upstream firm Progress Energy for
investment decision in November after receiving approval CAN$5.9 billion. After announcing plans for the
from parent Pacific Oil & Gas Ltd, which is owned by the integrated PNW LNG project, it progressively sold off
Singaporebased Royal Golden Eagle Group (RGE group) small stakes to Chinas Sinopec (10%), China Huadian
of companies. RGE is controlled by Indonesian tycoon (5%), Indian Oil Corp. (10%), Japan Petroleum Exploration
Sukanto Tanoto. (10%) and PetroleumBrunei (3%).
Located 7 km southwest of Squamish town near After the last sales to the two Chinese firms in
Vancouver on the coast of British Columbia (B.C.) April2014, Petronas said it was still looking to pare down
province, the CAN$1.6 billion plant has already sold off its stake. With Brent crude prices down from nearly
the bulk of its annual 2.1 million t. Woodfibre said it US$110/bbl to approximately US$50 at the time of
expects to start work next year on what, it claims, will be writing, Petronas has found no takers for its remaining
the worlds cleanest LNG plant. PNW LNG stake.
The project represents a small but vital victory for
B.C.Premier Christy Clark, who, in 2013, had set an Conclusion
ambitious target to secure five export-oriented LNG Canadas inability to meet its original target to become a
plants that she said would add CAN$1 trillion to the major LNG supplier by 2020 will be greeted with relief by
provincial economy. This is no longer realistic following other suppliers. This is due to the fact that Asias LNG
the collapse of global energy prices from mid-2014. LNG market will likely remain oversupplied through at least the
prices in Asia have fallen from a peak of more than next five years. Agreeing with Grenatecs conclusion of a
US$20/million Btu in 2011 and 2012 to just over US$6 global LNG glut, Wood Mackenzie noted that the industry
now. is facing record overcapacity. It forecasts that the world
Of the 20 proposals submitted by international oil will possess 262 million t of LNG in 2016, up sharply from
and gas companies, only Woodfibres has cleared the final 197million t in 2014. A further 18 projects with a
investment decision (FID) stage. Malaysian state energy combined capacity of 110 milliont are due to come on
firm Petronas, Shell, Exxon and Chevron are among the stream by 2020.
major players likely to face a long wait from shareholders "All this translates into LNG supply becoming more
to approve their proposals. responsive to price than its ever been. Competition
means buyers can ask for more (discounts), said Wood
Petronas Mackenzie. The result will be a larger, more flexible and
In contrast to Woodfibre, Petronas is struggling to meet liquid LNG market.
Canadian expectations that it will complete its proposed
CAN$36 billion PNW LNG project in northern B.C. References
1. ROGERS, H.V., 'Asian LNG Demand: Key Drivers and Outlook', The
Malaysian Prime Minister Najib Razak captured world Oxford Institute for Energy Studies (OIES), (April 2016).
headlines in 2013 when he announced Petronas' LNG 2. 'BP Statistical Review of World Energy', BP, (June 2016).
3. Australian Government Department of Industry, Innovation and
vision in B.C. that would have required an investment sum Science, https://industry.gov.au/Pages/default.aspx
exceeding 10% of his countrys GDP in a single stand-alone 4. 'Australia Pacific LNG second train starts production', Australia
project. In an attempt to keep the proposal alive, the Pacific LNG, https://www.aplng.com.au/content/dam/aplng/
media-release/2016/10102016%20Media%20Release%20
company and the Canadian government have each issued APLNG%20Train%202%20FINAL.pdf

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