MODEL 590

GAS CHROMATOGRAPH
Addendum Hardware
Reference Manual

Applies to Both
Daniel Danalyzer Model 590
Rosemount Analytical Model 590

Part Number 3-9000-534

Revision B

SEPTEMBER 2005
 Model 590 Dual Oven Gas Chromatograph
System Reference Manual

NOTICE

DANIEL MEASUREMENT AND CONTROL, INC. AND ROSEMOUNT ANALYTICAL, INC.

(COLLECTIVELY, SELLER) SHALL NOT BE LIABLE FOR TECHNICAL OR EDITORIAL ERRORS IN
THIS MANUAL OR OMISSIONS FROM THIS MANUAL. SELLER MAKES NO WARRANTIES,
EXPRESSED OR IMPLIED, INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND
FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO THIS MANUAL AND, IN NO EVENT,
SHALL SELLER BE LIABLE FOR ANY SPECIAL OR CONSEQUENTIAL DAMAGES INCLUDING,
BUT NOT LIMITED TO, LOSS OF PRODUCTION, LOSS OF PROFITS, ETC.

PRODUCT NAMES USED HEREIN ARE FOR MANUFACTURER OR SUPPLIER IDENTIFICATIO

ONLY AND MAY BE TRADEMARKS/REGISTERED TRADEMARKS OF THESE COMPANIES.

THE CONTENTS OF THIS PUBLICATION ARE PRESENTED FOR INFORMATIONAL PURPOSES

ONLY, AND WHILE EVERY EFFORT HAS BEEN MADE TO ENSURE THEIR ACCURACY, THEY
ARE NOT TO BE CONSTRUED AS WARRANTIES OR GUARANTEES, EXPRESSED OR IMPLIED,
REGARDING THE PRODUCTS OR SERVICES DESCRIBED HEREIN OR THEIR USE OR
APPLICABILITY. WE RESERVE THE RIGHT TO MODIFY OR IMPROVE THE DESIGNS OR
SPECIFICATIONS OF SUCH PRODUCTS AT ANY TIME.

SELLER DOES NOT ASSUME RESPONSIBILITY FOR THE SELECTION, USE OR MAINTENANCE
OF ANY PRODUCT. RESPONSIBILITY FOR PROPER SELECTION, USE AND MAINTENANCE OF
ANY SELLER PRODUCT REMAINS SOLELY WITH THE PURCHASER AND END-USER.

DANIEL AND THE DANIEL LOGO ARE REGISTERED TRADEMARKS OF DANIEL INDUSTRIES,
INC. THE ROSEMOUNT AND ROSEMOUNT ANALYTICAL LOGO THE ARE REGISTERED
TRADEMARKS OF ROSEMOUNT ANALYTICAL, INC. THE EMERSON LOGO IS A TRADEMARK
AND SERVICE MARK OF EMERSON ELECTRIC CO.

COPYRIGHT 2005 BY DANIEL MEASUREMENT AND CONTROL, INC., HOUSTON,

TEXAS, U.S.A.

All rights reserved. No part of this work may be reproduced or copied in any form or by any
means - graphic, electronic, or mechanical without first receiving the written permission of
Daniel Measurement and Control, Inc. Houston, Texas, U.S.A.
 WARRANTY

1. LIMITED WARRANTY: Subject to the limitations contained in Section 2 herein and except as
otherwise expressly provided herein, Daniel Measurement and Control, Inc. and Rosemount
Analytical, Inc., (collectivelySeller) warrants that the firmware will execute the programming
instructions provided by Seller, and that the Goods manufactured or Services provided by Seller
will be free from defects in materials or workmanship under normal use and care until the
expiration of the applicable warranty period. Goods are warranted for twelve (12) months from
the date of initial installation or eighteen (18) months from the date of shipment by Seller,
whichever period expires first. Consumables and Services are warranted for a period of 90 days
from the date of shipment or completion of the Services. Products purchased by Seller from a
third party for resale to Buyer ("Resale Products") shall carry only the warranty extended by the
original manufacturer. Buyer agrees that Seller has no liability for Resale Products beyond making
a reasonable commercial effort to arrange for procurement and shipping of the Resale Products. If
Buyer discovers any warranty defects and notifies Seller thereof in writing during the applicable
warranty period, Seller shall, at its option, promptly correct any errors that are found by Seller in
the firmware or Services, or repair or replace F.O.B. point of manufacture that portion of the
Goods or firmware found by Seller to be defective, or refund the purchase price of the defective
portion of the Goods/Services. All replacements or repairs necessitated by inadequate
maintenance, normal wear and usage, unsuitable power sources, unsuitable environmental
conditions, accident, misuse, improper installation, modification, repair, storage or handling, or
any other cause not the fault of Seller are not covered by this limited warranty, and shall be at
Buyer's expense. Seller shall not be obligated to pay any costs or charges incurred by Buyer or
any other party except as may be agreed upon in writing in advance by an authorized Seller rep-
resentative. All costs of dismantling, reinstallation and freight and the time and expenses of
Seller's personnel for site travel and diagnosis under this warranty clause shall be borne by Buyer
unless accepted in writing by Seller. Goods repaired and parts replaced during the warranty
period shall be in warranty for the remainder of the original warranty period or ninety (90) days,
whichever is longer. This limited warranty is the only warranty made by Seller and can be
amended only in a writing signed by an authorized representative of Seller. Except as otherwise
expressly provided in the Agreement, THERE ARE NO REPRESENTATIONS OR WARRANTIES OF
ANY KIND, EXPRESSED OR IMPLIED, AS TO MERCHANTABILITY, FITNESS FOR PARTICULAR
PURPOSE, OR ANY OTHER MATTER WITH RESPECT TO ANY OF THE GOODS OR SERVICES. It
is understood that corrosion or erosion of materials is not covered by our guarantee.

2. LIMITATION OF REMEDY AND LIABILITY: SELLER SHALL NOT BE LIABLE FOR DAMAGES
CAUSED BY DELAY IN PERFORMANCE. THE SOLE AND EXCLUSIVE REMEDY FOR BREACH OF
WARRANTY HEREUNDER SHALL BE LIMITED TO REPAIR, CORRECTION, REPLACEMENT OR
REFUND OF PURCHASE PRICE UNDER THE LIMITED WARRANTY CLAUSE IN SECTION 1
HEREIN. IN NO EVENT, REGARDLESS OF THE FORM OF THE CLAIM OR CAUSE OF ACTION
(WHETHER BASED IN CONTRACT, INFRINGEMENT, NEGLIGENCE, STRICT LIABILITY, OTHER
TORT OR OTHERWISE), SHALL SELLER'S LIABILITY TO BUYER AND/OR ITS CUSTOMERS
EXCEED THE PRICE TO BUYER OF THE SPECIFIC GOODS MANUFACTURED OR SERVICES
PROVIDED BY SELLER GIVING RISE TO THE CLAIM OR CAUSE OF ACTION. BUYER AGREES
THAT IN NO EVENT SHALL SELLER'S LIABILITY TO BUYER AND/OR ITS CUSTOMERS EXTEND
TO INCLUDE INCIDENTAL, CONSEQUENTIAL OR PUNITIVE DAMAGES. THE TERM
"CONSEQUENTIAL DAMAGES" SHALL INCLUDE, BUT NOT BE LIMITED TO, LOSS OF
ANTICIPATED PROFITS, LOSS OF USE, LOSS OF REVENUE AND COST OF CAPITAL.
 i
Model 590 Dual Oven GC

TABLE OF CONTENTS

INTRODUCTION 1. ABOUT THIS MANUAL ..................................1-1

1.1 Equipment Description ...................................1-2
1.2 Analyzer Assembly ........................................1-3
1.3 C9 + Features ..............................................1-3
1.4 C9 + Applications.........................................1-5
1.5 C6+ with Trace H2S Features ........................1-6
1.6 C6+ with Trace H2S Applications ...................1-7
1.7 Software Compatibility ..................................1-7

INSTALLATION 2. INSTALLING THE DUAL GC UNIT....................2-1

2.1 Dual Analyzer Installation ...............................2-1
2.2 Dual GC Wiring Guide ....................................2-2
2.3 Dual GC Controller Installation ........................2-3
2.4 Controller to Dual Analyzer Wiring ...................2-3

OPERATIONS 3. MODEL 590 DUAL GC SYSTEM

OPERATIONS ...............................................3-1

APPENDIX A, LIST OF A.1 ENGINEERING DRAWINGS ............................ A-1

ENGINEERING
DRAWINGS

SEP 2005 Introduction

 ii
Model 590 Dual Oven GC

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Appendix A, List of Engineering Drawings SEP 2005

 INTRODUCTION 1-1
Model 590 Dual Oven GC

INTRODUCTION
1

1.1 ABOUT THIS MANUAL

Refer to the Model 500 GC
1.1.1
Hardware Reference Manual
(P/N 3-9000-537 or
3-9000-567) for detailed
operations and maintenance
procedures.
Overview
This addendum accompanies the Model 500
Gas Chromatograph Hardware Reference
Manual (P/N 3-9000-537 or (P/N 3-9000-567) to
address features, installation, setup and
specifications of the Model 590 Dual Oven GC
Gas Chromatograph.

Figure 1-1 Model 590 Dual Oven GC w/Explosion Proof Controller

SEP 2005 Overview

 1-2 INTRODUCTION
Model 590 Dual Oven GC

1.1.2 Equipment Description

This section provides a description of the Model

590 Dual Oven GC assembly, the C9 + and C6+
with trace H2S applications and the software
interface.

Figure 1-2 shows a Model 590 Dual Oven GC

assembly with optional integral Controller and
Sample Conditioning System Oven.

Figure 1-2 Model 590 Dual Oven GC

Equipment Description SEP 2005

 INTRODUCTION 1-3
Model 590 Dual Oven GC

1.1.3 Analyzer Assembly

The Model 590 Dual Oven GC is a dual

analyzer, high speed system engineered to
meet specific field applications. The two most
common applications are:

C9 + compositional analysis of rich pipeline

gas (C1-C9 +, N2 and CO2) with optional
hydrocarbon Dew Point calculation
application.
C6+ with trace H2S
Process applications requiring more than
three column valves

1.1.4 C9 + Features

The Model 590 Dual Oven GC allows for trace

measurement on C9 + components:

Dual ovens for fast analysis time

(approximately five minutes)
Oven 1 measurement of C1-C5s, N2, and CO2
Oven 2 measurement of C6s, C7s, C8s and
C9 +

Uses GPA 2145, ISO 6976, and AGA8

physical property data
Shared Sample Conditioning System

SEP 2005 Analyzer Assembly

 1-4 INTRODUCTION
Model 590 Dual Oven GC

Figure 1-3 C9 + Chromatogram Model 590 Dual Oven GC

C9 + Features SEP 2005

 INTRODUCTION 1-5
Model 590 Dual Oven GC

1.1.5 C9 + Applications

Compositional analysis of pipeline gas

(C1-C9 +, N2, and CO2)
Calculates heating value (BTU), specific
gravity, and compressibility
Optional hydrocarbon Dew Point calculations
in English or metric (refer to P/N 3-9000-950
or P/N 3-9000-951; Dew Point manual)
Allows tracking of hydrocarbon Dew Point
changes for optimal pipeline/pressure control
Hydrocarbon condensates (high in BTU)
represent lost energy and cause metering
errors
Liquids cause serious damage to pipelines
and machinery (gas turbines)
More frequent occurrence with deregulation
(economics of processing)
2 ppm minimum detectability on C9 + peak
Supports a more complete AGA8 calculation

LOSS OF DATA
It is recommended that C9+Applications use a
Sample Conditioning Oven and heat trace
sample lines to prevent dropout of heavy
components.
Failure to observe this precaution may result in
loss of data.

SEP 2005 C9 + Applications

 1-6 INTRODUCTION
Model 590 Dual Oven GC

1.1.6 C6+ with Trace H2S Features

Dual ovens for fast analysis time

(approximately four minutes)
Oven 1 measurement of C1-C6s, N2, and CO2
Oven 2 measurement of trace H2S
Uses GPA 2145, ISO 6976, and AGA8
physical property data
Shared Sample Conditioning System (SCS)
Shared Model 2350A Controller

Figure 1-4 C6+ with Trace H2S Model 590 Dual Oven GC

C6+ with Trace H2S Features SEP 2005

 INTRODUCTION 1-7
Model 590 Dual Oven GC

1.1.7 C6+ with Trace H2S Applications

Compositional analysis of pipeline gas

(C1-C6+, N2, CO2, and H2S)
Calculates heating value, specific gravity,
and compressibility
Measures trace H2S in oven 2. 3PPM over
complete temperature range. 2PPM when
in controlled environment.
BTU measurement for custody transfer
H2S critical measurement in regards to
personal safety, corrosion control, and
contractual agreements
Dual chromatography allows for trace
measurement of H2S

1.1.8 Software Compatibility

The Model 590 Dual Oven GC uses the

MON2000 Software program as the interface
from the PC to the 2350A Controller. Refer to
the MON2000 Software for Gas
Chromatographs User Manual (P/N 3-9000-
522) for operations, maintenance, and trouble-
shooting details.

SEP 2005 C6+ with Trace H2S Applications

 1-8 INTRODUCTION
Model 590 Dual Oven GC

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Software Compatibility SEP 2005

 INSTALLATION 2-1
Model 590 Dual Oven GC

INSTALLATION
2

2.1 INSTALLING THE DUAL OVEN GC UNIT

The Dual Oven GC is a typical single GC

installation with the exception of the
interconnect wiring. This section provides
instructions for installing the Model 590 Dual
Oven GC system.

Refer to one of the following Gas

Chromatograph Hardware Reference Manuals:

Model 500 GC (P/N 3-9000-537)

Model 500 GC (P/N 3-9000-567)

and become familiar with all warnings,

precautions, and notes for hazardous
environment and electrical wiring installation
procedures.

2.1.1 Dual Oven Analyzer Installation

Refer to drawing (P/N CE-17989) and see

Section 2.1, above, for a list of GC Hardware
Reference manuals.
Allow a minimum of 16
inches (40.64 cm) in front Select a site that allows adequate access space
of the unit and 15 inches
for performing maintenance and adjustments.
(38.1 cm) in the rear of the
unit for clearance. Allow a
minimum of 66 inches
(167.64 cm) height
clearance.

SEP 2005 Dual Oven Analyzer Installation

 2-2 INSTALLATION
Model 590 Dual Oven GC

2.1.2 Dual Oven GC Wiring Guide

Refer to interconnect wiring drawing

(P/N DE-18388) to wire the analyzers to the
controller.

All wiring for the two analyzers is identical

except where noted as Analyzer 1 or Analyzer 2
(see Figure 2-1).

Figure 2-1 Interconnect Wiring between Analyzer

Oven 1 and Analyzer Oven 2

2.1.3 Dual Oven GC Controller Installation

Refer to the appropriate Hardware Reference

Manual for a typical single GC installation.

The Dual Oven GC Model 500 GC (P/N 3-9000-537)

installation is the same as
a single GC unit except for Model 500 GC (P/N 3-9000-567)
the interconnect wiring
instructions.

Dual Oven GC Wiring Guide SEP 2005

 INSTALLATION 2-3
Model 590 Dual Oven GC

2.1.4 Controller to Dual Oven Analyzer Wiring

To make wiring connections between the GC

Controller and the Analyzer (see Appendix A
P/N DE-20782).

DANGER TO PERSONNEL AND EQUIPMENT

Do not operate a PC in a hazardous environment. Do not make
or break front panel wiring connections.
In a hazardous environment, ensure that the field connections
to the Analyzer or GC Controller (including serial port) are
made through explosion-proof conduit or flameproof glands.
Failure to do so may result in injury to personnel or cause
damage to the equipment.

SEP 2005 Controller to Dual Oven Analyzer Wiring

 2-4 INSTALLATION
Model 590 Dual Oven GC

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Controller to Dual Oven Analyzer Wiring SEP 2005

 OPERATIONS 3-1
Model 590 Dual GC

OPERATIONS
3

3.1 MODEL 590 DUAL GC SYSTEM OPERATIONS

Refer to one of the following Gas

Chromatograph Hardware Reference Manuals
for user interface when connected to the
Model 590 Dual GC system from a PC and
when using the GC Controllers built-in
keyboard and liquid crystal display (LCD) in
hazardous environments.

Model 500 GC (P/N 3-9000-537)

Model 500 GC (P/N 3-9000-567)

Become familiar with all warnings,

precautions, and notes for hazardous
environment and electrical wiring installation
procedures.

SEP 2005
3-2 OPERATIONS
Model 590 Dual GC

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SEP 2005
 ENGINEERING DRAWINGS A-1
Model 590 Dual Oven GC

APPENDIX,A ENGINEERING DRAWINGS

A

A.1 LIST OF ENGINEERING DRAWINGS

This addendum contains the following

engineering drawings for the
Model 590 Dual Oven GC.

CE-17303 C9+ Flow Configuration

Model 590 Dual Oven GC
with: Common Carrier
Oven 1- Sample, Backflush, and
Dual Column
Oven 2 - Sample and Backflush

CE-17324 C6+ w/Trace H2S Flow Config.

Model 590 Dual Oven GC with:
Common Carrier
Oven 1- Sample, Backflush, and
Dual Column
Oven 2 - Sample, Backflush, and
Heartcut

CE-17989 Outline and Dimensional

Dwg. Model 590 Dual Oven GC
with Optional S.C.S Oven

DE-18388 Wiring, Model 590 Dual Oven GC

Div. 2 S.C.S.

DE-20775 Assembly 2350A Controller

(6 Sheets)

DE-20782 Field Wiring 2350A Terminal

Board Model 590 Dual Oven GC

CE-24302 S.C.S, Oven, I-D-2, 3 Streams,

with Auto-Cal 101 Bypass

SEP 2005 List of Engineering Drawings

 A-2 ENGINEERING DRAWINGS
Model 590 Dual Oven GC

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List of Engineering Drawings SEP 2005

WARRANTY CLAIM PROCEDURES

To make a warranty claim, you, the Purchaser, must:

1. Provide Daniel with proof of the Date of Purchase and proof of the
Date of Shipment of the product in question.
2. Return the product to Daniel within twelve (12) months of the date of
original shipment of the product, or within eighteen (18) months of the
date of original shipment of the product to destinations outside of the
United States. The Purchaser must prepay any shipping charges. In
addition, the Purchaser is responsible for insuring any product
shipped for return, and assumes the risk of loss of the product during
shipment.
3. To obtain Warranty service or to locate the nearest DMS office, sales,
or service center call (713) 827-6314, Fax (713) 827-6312, or write to:
Daniel Measurement Services
11100 Brittmore Park Drive
Houston, Texas 77041

Or contact DMS via the following site

www.emersonprocess.com/daniel

4. When contacting DMS for product service, the Purchaser is asked to

provide information as indicated on the following page entitled
"Customer Repair Report".
5. For product returns from locations outside the United States, it will be
necessary for you to obtain the import consignment address so that
DMS's customs broker can handle the importation with the U.S.
Customs Service.
6. DMS offers both on call and contract maintenance service designed to
afford single source responsibility for all its products.
7. DMS reserves the right to make changes at any time to any product to
improve its design and to insure the best available product.
This page is intentionally left blank.
 CUSTOMER REPAIR REPORT

FOR SERVICE, COMPLETE THIS FORM, AND RETURN IT ALONG WITH THE AFFECTED EQUIPMENT
TO CUSTOMER SERVICE AT THE ADDRESS INDICATED BELOW.

COMPANY NAME: ___________________________________________________________________________

TECHNICAL CONTACT:_____________________________________ PHONE: _________________________

REPAIR P. O. #:________________________ IF WARRANTY, UNIT S/N: _____________________________

INVOICE ADDRESS: __________________________________________________________________________

_____________________________________________________________________________________________

_____________________________________________________________________________________________

SHIPPING ADDRESS: _________________________________________________________________________

_____________________________________________________________________________________________

RETURN SHIPPING METHOD: _________________________________________________________________

EQUIPMENT MODEL #:____________________ S/N:__________________FAILURE DATE: _____________

DESCRIPTION OF PROBLEM: __________________________________________________________________

_____________________________________________________________________________________________

_____________________________________________________________________________________________

WHAT WAS HAPPENING AT TIME OF FAILURE? _______________________________________________

_____________________________________________________________________________________________

ADDITIONAL COMMENTS: ____________________________________________________________________

_____________________________________________________________________________________________

_____________________________________________________________________________________________

REPORT PREPARED BY:__________________________________ TITLE: _____________________________

IF YOU REQUIRE TECHNICAL ASSISTANCE, PLEASE FAX OR WRITE THE CUSTOMER SERVICE
DEPARTMENT AT:

DANIEL MEASUREMENT SERVICES

DIVISION OF EMERSON PROCESS MANAGEMENT PHONE: (713) 827-6314
ATTN: CUSTOMER SERVICE FAX: (713) 827-6312
11100 BRITTMOORE PARK DRIVE
HOUSTON, TEXAS 77041

FOR FASTEST SERVICE CONTACT DANIEL VIA OUR WEBSITE:

www.emersonprocess.com/daniel
This page is intentionally left blank.
Daniel Measurement and Control, Inc., Daniel Measurement Services, Inc., and Rosemount
Analytical Inc., Divisions of Emerson Process Management, reserves the right to make
changes to any of its products or services at any time without prior notification in order to
improve that product or service and to supply the best product or service possible.

www.emersonprocess.com