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15
Model 8AC906
with code ZL3 (National version for Latin America)
except code E28 (Additional battery for retrofitted consumers)
D54.10-1169-08
2 Electrical line
6 Electrical line
9 Bracket
10 Connecting rail
11 Electrical line
K57 Battery cutoff relay
X145/1 Body manufacturer connector
A54.10-0001-11
A54.10-0002-01
a Danger ! Risk of explosion from explosive gas. Risk of No fires, sparks, open flames or smoking. Wear AS54.10-Z-0001-01A
poisoning and caustic burns from swallowing acid-resistant gloves, clothing and glasses.
battery electrolyte. Risk of injury through burns Only pour battery acid into suitable and
to skin and eyes from battery acid or when appropriately marked containers.
handling damaged lead-acid batteries
p Notes on battery AH54.10-P-0001-01A
e Remove
1 Open engine hood
2 Remove driver seat
f AR91.10-D-1010H
3 Remove front floor covering
f AR68.20-D-2050A
4 Detach ground line from battery (G1)
f AR54.10-D-0003SD
5 Remove center footwell cover
f AR68.30-D-1320A
6 Open cover for wiring harness
d Install
7 Retrofit battery frame AN54.10-A-0002-01A
Zinc dust paint suitable for spot welding *BR00.45-Z-1001-07A
Seam sealant, sprayable 310 ml *BR00.45-Z-1041-01A
8 Install connecting rail (10) into bracket (9)
9 Install bracket (9) into seat base i Fasten bracket (9) into seat base using 2
bolts M6, nuts and shims.
10 Install battery cutoff relay (K57) onto seat base i Fasten battery cutoff relay (K57) in place
connecting rail using two 4 mm bolts.
11 Install additional battery (G1/2)
12 Install mounting rails (3, 4)
13 Retrofit wiring harness AN54.10-A-0002-04A
14 Install fuse link (150 A) onto fuse box (F59) i Mount fuse link onto 4th connection
(arrow B) of fuse box (F59).
15 Close cover on wiring harness
16 Install center footwell cover
f AR68.30-D-1320A
17 Connect ground line to battery (G1)
f AR54.10-D-0003SD
18 Install front floor covering
f AR68.20-D-2050A
19 Install driver seat
f AR91.10-D-1010H
20 Connect ground strap (1) to ground point on
additional battery (W10/4)
21 Route and connect ground strap (1) to negative
terminal of additional battery (G1/2)
22 Close engine hood
g Check
23 Check, whether the additional battery (G1/2) is i The battery cutoff relay (K57) must respond
being charged briefly after starting the engine whereupon the
additional battery (G1/2) is then charged.