Sei sulla pagina 1di 4

% of VFD Putaran Blower (RPM) Gas Pressure (in H2O)

5 75 0.00
10 150 0.01
20 300 0.03
30 450 0.06
40 600 0.10
50 750 0.16
60 900 0.48
70 1050 0.65
80 1200 0.85
90 1350 1.07
100 1500 1.75
% VFD Flow (kg/h) P 2 (in H2O)
5 26 1.43
10 49 1.43
20 95 1.43
25 350 1.43
30 1327 1.44
40 3280 1.49
50 5233 1.58
60 7187 1.70
70 9140 1.87
75 10117 1.97
80 11093 2.08
90 13047 2.33
100 15000 2.62

Re-check Blower Curve


100
90
80
70
% of Blower

60
50
40
30
20
10
0
1.3 1.5 1.7 1.9 2.1 2.3 2.5 2.7 2.9
Flare Gas Pressure (in. WC)
Calculation basis : Maximum HP Flare Header - Relief Device Spherical Tank
Date : 4-Mar-16

DESIGN CRITERIA

PSV type Pressure Control Valve


PSV Set Pressure 8.83 barg 9.000 kg/cm2g
Maximum back pressure 8.83 barg 9.000 kg/cm2g
Maximum allowable Mach Number at the discharge line 0.60
Line Length Margin 0%
Maximum allowable rv2 200,000 kg/ms 2 --> taken from NORSOK Standard P-001 - Process Design

DESIGN INPUT DATA

Optional pipe size NPS inches 6 18 20


Internal pipe diameter IDpipe inches 6.065 16.890 19.252 15.376
Temperature T K 300.00 305.00 305.00 300.00
Pipe outlet pressure P2 kPa 101.33 101.33 101.33 101.33
kg/cm2g 0.00 0.00 0.00
Gas flowrate W kg/hr 16,360.00 350.00 350.00 16,360.00
Fluid properties @ pipe outlet conditions
Gas compressibility factor Z 0.952 0.952 0.952 0.952
Gas molecular weight Mw 50.550 50.550 50.550 50.550
Ratio of specific heats k 1.130 1.130 1.130 1.130
Gas viscosity m cP 0.008 0.008 0.008 0.008

Pipe Material Carbon Steel


Pipe Roughness Value e inches 0.01800

TOTAL EQUIVALENT PIPE LENGTH

Optional Line Size, inches 18 20


Pipes, Valves and Fittings QTY Le,m Total Le, m QTY Le,m Total Le, m QTY Le,m Total Le, m
Straight Pipe 0 6.00 6.00 0 38.40 38.40
Gate or Ball valve 0 3.70 0.00 0 4.30 0.00
45o ellbow 1 3.70 3.70 0 4.30 0.00
Long Radius Ellbow 1 6.10 6.10 0 7.00 0.00
Branch of tee 0 25.00 0.00 0 27.40 0.00
Run of tee 0 6.10 0.00 0 7.00 0.00
Enlarger d/D = 1/4 - based on d 0 5.50 0.00 0 5.50 0.00
Enlarger d/D = 1/2 - based on d 0 4.30 0.00 0 4.30 0.00
Enlarger d/D = 3/4 - based on d 1 1.20 1.20 0 1.20 0.00
Reducer d/D = 1/4 - based on d 0 2.70 0.00 0 2.70 0.00
Reducer d/D = 1/2 - based on d 0 2.10 0.00 0 2.10 0.00
Reducer d/D = 3/4 - based on d 0 1.20 0.00 0 1.20 0.00
Total Equivalent Length, m 0.00 17.00 38.40
Total Equivalent Length plus overdesign margin, m 0.00 17.00 38.40

LINE SIZING

Optional line size inches 18 20


Outlet Mach number M2 0.00 0.00
Critical pressure Pcritical kPa 0.14 0.11
Critical flow behaviour Subsonic Flow Subsonic Flow
Inlet gas density r1 kg/m3 2.12 2.12
Outlet gas density r2 kg/m3 2.12 2.12
Velocity at outlet v2 m/s 0.33 0.25
Friction factor f 0.025 0.025
Estimated back pressure P1 barg 0.00000 0.00000 0.00
kg/cm2g 0.00000 0.00000
Check rv2 at inlet kg/m2s 0 0
Check rv2 at outlet kg/m2s 0 0
Remarks OK OK
Calculation basis : Maximum HP Flare Header - Relief Device Spherical Tank
Date : 4-Mar-16

DESIGN CRITERIA

PSV type Pressure Control Valve


PSV Set Pressure 8.83 barg 9.000 kg/cm2g
Maximum back pressure 8.83 barg 9.000 kg/cm2g
Maximum allowable Mach Number at the discharge line 0.60
Line Length Margin 0%
Maximum allowable rv2 200,000 kg/ms 2 --> taken from NORSOK Standard P-001 - Process Design

DESIGN INPUT DATA

Optional pipe size NPS inches 6 18 20


Internal pipe diameter IDpipe inches 6.065 16.890 19.252 15.376
Temperature T K 300.00 305.00 305.00 300.00
Pipe outlet pressure P2 kPa 101.62 101.48 101.33 101.33
kg/cm2g 0.00 0.00 0.00
Gas flowrate W kg/hr 16,360.00 15,000.00 15,000.00 16,360.00
Fluid properties @ pipe outlet conditions
Gas compressibility factor Z 0.952 0.952 0.952 0.952
Gas molecular weight Mw 50.550 50.550 50.550 50.550
Ratio of specific heats k 1.130 1.130 1.130 1.130
Gas viscosity m cP 0.008 0.008 0.008 0.008

Pipe Material Carbon Steel


Pipe Roughness Value e inches 0.01800

TOTAL EQUIVALENT PIPE LENGTH

Optional Line Size, inches 18 20


Pipes, Valves and Fittings QTY Le,m Total Le, m QTY Le,m Total Le, m QTY Le,m Total Le, m
Straight Pipe 0 6.00 6.00 0 38.40 38.40
Gate or Ball valve 0 3.70 0.00 0 4.30 0.00
45o ellbow 1 3.70 3.70 0 4.30 0.00
Long Radius Ellbow 1 6.10 6.10 0 7.00 0.00
Branch of tee 0 25.00 0.00 0 27.40 0.00
Run of tee 0 6.10 0.00 0 7.00 0.00
Enlarger d/D = 1/4 - based on d 0 5.50 0.00 0 5.50 0.00
Enlarger d/D = 1/2 - based on d 0 4.30 0.00 0 4.30 0.00
Enlarger d/D = 3/4 - based on d 1 1.20 1.20 0 1.20 0.00
Reducer d/D = 1/4 - based on d 0 2.70 0.00 0 2.70 0.00
Reducer d/D = 1/2 - based on d 0 2.10 0.00 0 2.10 0.00
Reducer d/D = 3/4 - based on d 0 1.20 0.00 0 1.20 0.00
Total Equivalent Length, m 0.00 17.00 38.40
Total Equivalent Length plus overdesign margin, m 0.00 17.00 38.40

LINE SIZING

Optional line size inches 18 20


Outlet Mach number M2 0.06 0.05
Critical pressure Pcritical kPa 5.94 4.57
Critical flow behaviour Subsonic Flow Subsonic Flow
3
Inlet gas density r1 kg/m 2.13 2.12
Outlet gas density r2 kg/m3 2.12 2.12
Velocity at outlet v2 m/s 13.93 10.74
Friction factor f 0.020 0.020
Estimated back pressure P1 barg 0.00297 0.00158 0.64
kg/cm2g 0.00303 0.00161
Check rv at inlet
2
kg/m2s 391 232
Check rv2 at outlet kg/m2s 412 244
Remarks OK OK