Documenti di Didattica
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Topic 1-6
Introduction to machining and Various machining
processes
Refer: B.L. Juneja, G.S. Sekhon and Nitin Seth, Fundamentals of Metal Cutting and Machine
Tools, New Age International Publications, Delhi. 2010.
Depth
of cut
Cut
A'
E A
Fe
ed
B' D
B
p i e c e
C
Work
Reciprocating Machine Tools
ShaperShapingtool moves
PlanerPlaningworkpiece
moves
BITS Pilani, Hyderabad Campus
Shaper/Shaping Machine
Ram v
Tool head
d or f
Tool
Workpiece
Vise
Table Column
f or d
Base
Shaper/Shaping Machine
Main Parts
Base
Column drive, support & guide ram
Table hold & feed workpiece
Ram tool head, clapper box
Clapper box
Return Stroke
Workpiece
c Lj c Clearance
Length of stroke L
Length of Stroke L = Lj + 2 c
Operating Conditions in a
Shaping Machine
Operating Conditions in a
Shaping Machine
N L (1 )
cutting speed v m/min
1000
where
N = the number of double strokes or
cycles of the ram per min (one double or
full stroke = one cutting and one return
stroke)
L = Length of the ram stroke in mm
= return stroke time/cutting stroke time
Operating Conditions in a
Shaping Machine ..
Feed f
Feed f is the relative motion of the
workpiece in a direction perpendicular
to the axis of reciprocation of the ram
Feed is expressed in mm/double
stroke or simply mm/stroke because
no cutting is done in return stroke
Operating Conditions in a
Shaping Machine ..
Depth of Cut d
Depth of cut d is the thickness of
the material removed in one cut, in
mm
f
mm
w
mm L mm
Tool head
Reciprocating
table
Tool head
Bed Guideways
Slotter
N L (1 ) 1000 v
v N 8.65 strokes/mi n
1000 L(1 )
Assume 8.65 strokes/min available
Machining time for 800 mm width
w
t 46 .25 min
f N
Example
Alternately: L w (1 )
t
1000 v f
740 800 (1 0.25)
1000 8 2
46 .25 min
Example