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Article history: The structures and working principles of a piezoelectric pump with dual vibrators are described in this
Received 23 November 2015 paper. The output performance of the pump was analyses under different working modes. The exper-
Received in revised form 8 October 2016 imental results demonstrate that changing the driving strategy can vary the performance. When the
Accepted 1 February 2017
driving voltage is 60 V at 160 Hz, the maximum output pressure of the pump in the asynchronous mode
Available online 24 February 2017
is 2.18 kPa. The performance of the upper actuator working alone is better than the lower actuator work-
ing alone, and the maximum output pressure in this case is 1.3 kPa. Taking the piezoelectric pump with
Keywords:
a single vibrator as a typical example, an optimal design method has been applied on the check valves.
Piezoelectric pump with dual vibrators
Optimization experiment
The performance of the pump with wheel valves is better than that with cantilever valves; the optimum
Check valve thickness of the check valves is 0.188 mm.
2017 Published by Elsevier B.V.
Piezoelectric pumps have been developed in recent years and 2.1. Fabrication of a piezoelectric pump with dual vibrators
their typical operate mode is by pushing liquid through check
valves to produce positive uid ow. Compared with traditional The structure of the piezoelectric pump with dual vibra-
pump, the piezoelectric pump has such advantages as simple struc- tors is shown in Fig. 1. The pump consisted of ve parts,
ture, low power consumption, high reliability, precise control and namely, the pump shell, inlet and outlet pipe, piezoelectric
so on. Therefore, it has important application values in medical transducer (PZT) actuators and check valves. The upper, mid-
equipment, fuel cell, household appliance and electronic devices dle and lower pump shells were screwed together to form
[17]. the pump body. The PMMA pump body, which measured
The piezoelectric pump is driven by sine AC signal and piezo- 50 mm 50 mm 16 mm (length width height), was fabricated
electric vibrator generating bidirectional bending deformation, the using a precision milling machine. The actuator consisted of two
volume of pump chamber increases and decreases alternately, the PZT membranes (27 0.2 mm) glued to both sides of a brass mem-
liquid in the outlet pipe will be forced out and that in the inlet brane (35 0.2 mm) and had a central hole with a diameter of
pipe will also be sucked continuously. The previous research results 4 mm. The two actuators, the rubber seals, and the middle pump
show that [810] there are many factors exerting effect on the shell composed the sealed pump chamber, which had a height of
output performance of a piezoelectric pump such as the shape of 3 mm. The check valves consisted of a PET thin lm and were fab-
piezoelectric vibrator and the channel structure of the pump. To ricated using a laser cut. In this experiment we used the cantilever
improve its performance, taking the piezoelectric pump with a sin- valves. Two of the nished check valves (7.8 0.1 mm) were glued
gle vibrator as a typical example, an optimal design method has to the surface of the PZT actuators to cover the orices. The upper
been applied on its check valves. pump shell had a check valve glued to its outside surface and the
lower pump shell had a check valve glued to its inside surface. The
rubber seal, which is also commercially available, had a height of
1 mm, an inner diameter of 33 mm and an outer diameter of 35 mm.
Corresponding author. The outlet chamber (consisting of the upper pump shell and the
E-mail addresses: dongjs@jlu.edu.cn (J.S. Dong), liurg14@mails.jlu.edu.cn upper PZT actuator) and the inlet chamber (consisting of the lower
(R.G. Liu), liuws13@mails.jlu.edu.cn (W.S. Liu), chenqq@mails.jlu.edu.cn pump shell and the lower PZT actuator) each had a height of 2 mm.
(Q.Q. Chen), y49024873y@163.com (Y. Yang), wuyue@jlu.edu.cn (Y. Wu),
yzg@jlu.edu.cn (Z.G. Yang), denticle615@hotmail.com (B.S. Lin).
The upper and lower pump shell each contained a central hole with
http://dx.doi.org/10.1016/j.sna.2017.02.001
0924-4247/ 2017 Published by Elsevier B.V.
166 J.S. Dong et al. / Sensors and Actuators A 257 (2017) 165172
Fig. 1. Structure of the piezoelectric pump with dual vibrators. (a) outlet pipe, (b) check valve on upper pump shell, (c) outlet chamber, (d) upper PZT actuator, (e) screw,
(f) upper pump shell, (g) middle pump shell, (h) lower pump shell, (i) nut, (j) lower PZT actuator, (k) inlet chamber, (l) check valve on lower pump shell, (m) inlet pipe, (n)
rubber seal, (o)check valve on lower PZT actuator, (p) pump chamber, (q) check valve on upper PZT actuator.
Cantilever valve and wheel valve are the two dominant types
of check valve. Fig. 2(a) shows the structure of the cantilever valve
(7.8 0.1 mm), a PET thin lm with three cuts on the surface (with
dimensions of 5.6 mm 4.5 mm). Fig. 2(b) shows the structure of
the wheel valve, the valve consisted of a PET thin lm with thickness
of 0.1 mm and the rim of it had an inner diameter of 7 mm and
an outer diameter of 7.8 mm, the round valve in the middle had
diameter of 4.5 mm and the wheel-shaped beams connected them
together. These check valves were fabricated using a laser cutter.
Fig. 3. Working principle of the proposed piezoelectric pump in the asynchronous Fig. 4. Working principle of the proposed piezoelectric pump in the synchronous
mode. (a) Absorbing mode and (b) discharging mode. mode. (a) Absorbing mode and (b) discharging mode.
Fig. 6. Relationship between frequency and ow rate of the pump in the synchronous/asynchronous mode.
Fig. 7. Relationship between frequency and ow rate of the pump when either the lower or upper actuator is working alone.
Fig. 8. Frequency vs. pressure of the pump under different working modes.
of the actuators decreases sharply the ow rate of the actuators Fig. 7 shows the performance of the proposed piezoelectric
decreases sharply because the phase difference of the check valve pump when either the lower or upper actuator is working alone at
on the two actuators increases, gradually decreasing the synchro- a voltage of 60 V. Fig. 8 compares the corresponding output pres-
nization between valve opening and actuation. The experimental sure of the pump under these different working modes. The output
data show that at any one frequency, the ow rate of the piezoelec- pressure of the pump driven asynchronously is 2.18 kPa at a work-
tric pump with dual vibrators in the asynchronous mode is larger ing frequency of 160 Hz, which is larger than the other three modes.
than that in the synchronous mode. The output pressure and ow rate of the pump when operating the
upper actuator alone is better than that of the lower actuator work-
J.S. Dong et al. / Sensors and Actuators A 257 (2017) 165172 169
valve glued to its outside surface, and the lower pump shell had a
check valve glued to its inside surface. The outlet chamber and the
inlet chamber each had a height of 2 mm. The inlet and outlet pipe
(diameter of 8 mm) was glued to the surface of the pump body,
respectively.
Figs. 10 and 11 show the output performance of piezoelectric
pumps with different numbers of vibrators. The general trend of
Fig. 10 shows that with increasing frequency, the ow rate increases
and then decreases. At frequencies lower than 300 Hz, the perfor-
mance of the pump with a single vibrator is similar to the pump
with dual vibrators and the upper actuator working alone. At fre-
Fig. 9. Structure of the piezoelectric pump with a single vibrator. quencies higher than 300 Hz, the performance of the former is
signicantly larger than that of the latter. At frequencies lower
ing alone and a maximum output pressure of 1.3 kPa is obtained at than 260 Hz, the performance of the pump with dual vibrators
driving conditions of 60 V, 160 Hz. in the asynchronous mode is larger than the former two condi-
tions; at frequencies higher than 260 Hz, the opposite ordering is
3.2. Comparison and analysis found. The maximal ow rate and the optimal working frequency
of the pump with single vibrator and with dual vibrators actuated
Piezoelectric pumps with different numbers of vibrators had asynchronously are 2184.7 and 1678.2 ml/min and 320 and 240 Hz,
inuence on the output performance. To take the contrast exper- respectively. The experimental data show that the optimal work-
iment, piezoelectric pump with a single vibrator was designed. ing frequency decreases with an increasing number of vibrators.
Structure of the pump is shown in Fig. 9. The pump was driven Between frequencies of 40 Hz and 220 Hz, the ow rate perfor-
by a piezoelectric bimorph (diameter of 35 mm) which had a mance rises slightly with increasing numbers of vibrators, and the
hole in the middle(diameter of 4 mm), and a cantilever check performance decreases as the frequency increases from 220 Hz to
valve(7.8 0.1 mm) was adhered to the hole to cut off uid. Fur- 400 Hz. As the number of vibrators increases, the synchronization
thermore, the inlet and outlet of the pump are concentric to the between valves and actuators decreases gradually, and the phase
hole of the piezoelectric actuator. The upper pump shell had a check difference between the valves increases. At a certain frequency
Fig. 10. Frequency vs. ow rate of the pump with different numbers of vibrators.
Fig. 11. Frequency vs. pressure of the pump with different numbers of vibrators.
170 J.S. Dong et al. / Sensors and Actuators A 257 (2017) 165172
value, the coordination between valves decreases, preventing the Where C is discharge coefcient, r is radius of valve, max is maxi-
valves from opening completely and reducing valve efciency. mum deection on the end of cantilever valve, is uid density.
Fig. 11 shows the frequency vs. pressure of the piezoelectric
pumps with different numbers of vibrators. The highest pressure 4.2. Wheel check valve
and optimal working frequency for the pump with a single vibrator
are 0.89 kPa and 140 Hz, and for the pump with dual vibrators in the Fig. 14 shows the schematic of wheel check valve, the valve
asynchronous mode are 2.18 kPa and 160 Hz, respectively. Experi- moves up with force-deformation. The displacement of wheel valve
mental data show the output pressure increases signicantly with according to mechanical model as follows [13]:
the number of vibrators. On account of the pump with dual vibra- 2
tors and actuator upper working alone has one more check valve r2
= 0 1 (5)
than the pump with a single vibrator what takes better effect of a2
anti-reux.
3 qa(1v)2
Where w0 = 0.723a Eh
,
4. Optimized design of check valve The displacement of the center point of wheel valve as follows:
Most of the piezoelectric pumps consist of a chamber to drive an 3 qa(1 v)2
wmax = w0 = 0.723a (6)
actuator, and the check valve to take an on/off role of input and out- Eh
put. Taking the piezoelectric pump with a single vibrator as a typical Eq. (6) shows material of valve, radius of valve, thickness of valve
example and testing the two normal types of the check valves, in and force on valve that have inuences on its opening degree.
order to choose a suitable type of the valve to improve its output
performance. 4.3. Optimization experiment on thickness of the check valve
4.1. Cantilever check valve A series of experiments were made with air as working medium
and the actuation voltage is 80 V. Tables 1 and 2 show the ow rate
Cantilever check valve is a passive one-way valve, where a ap and output pressure of the two types of check valves with thickness
over a duct controls the ow. Fig. 12 is the sectional diagram of of 0.1 mm, 0.125 mm, 0.188 mm and 0.2 mm.
the cantilever valve structure. The valves were glued on the pump Tables 1 and 2 show that the output performance decreases after
shells and the surface of the PZT actuators directly, the ap can an initial increase with the thickness increases. When the thickness
move freely. With the cantilever beam moves up, uid moves of the check valves is 0.188 mm, the performance is the best. Com-
through the gap between valves and orices. parison between Tables 1 and 2 shows that the performance of the
Fig. 13 shows the mechanical model of cantilever valve. The pump with wheel check valves is better than that with cantilever
displacement of open section as follows: check valves.
0xa 5. Conclusion
qbx2 (1)
= (3b + 3a 2x)
12EI The design of a piezoelectric pump with dual vibrators is pre-
sented in this study, and the output performance of the pump is
axb
analysed under different experimental working modes. At a voltage
qa3 4 (2)
= (x 4bx3 6b2 x2 4a3 x + a4 ) of 60 V, the maximal ow rate and the optimal working frequency
12EI for the pump with single vibrator and with dual vibrators actuated
q 4 asynchronously are 2184.7 and 1678.2 ml/min and 320 and 240 Hz,
max = 3b 4a3 b + a4 (3)
24EI and the highest pressure and optimal working frequency are 0.89
J.S. Dong et al. / Sensors and Actuators A 257 (2017) 165172 171
Table 1
Output performance inuenced by thickness of wheel valve.
Thickness(mm) Frequency of maximum ow(Hz) Maximum ow(ml/min) Frequency of maximum pressure(Hz) Maximum pressure(kPa)
Table 2
Output performance inuenced by thickness of cantilever valve.
Thickness(mm) Frequency of maximum ow(Hz) Maximum ow(ml/min) Frequency of maximum pressure(Hz) Maximum pressure(kPa)
and 2.18 kPa and 140 and 160 Hz, respectively. The output perfor- Biographies
mance of the pump with a single vibrator is the highest with a check
valve thickness of 0.188 mm; a wheel check valve performs better
than a cantilever valve. These research results show that the ow Jing Shi Dong was born in 1973. He received his ME and
rate and output pressure of the pump with dual vibrators is better PhD degrees from Jilin University, China,in 2004 and 2012.
He is currently an Associate Professor in the College of
under asynchronous operation than synchronous; the performance Mechanical Science and Engineering, Jilin University. His
of the pump with the upper actuator working alone is better than research interests include micro integrative technique of
that with the lower actuator working alone. mechanics-electronics-hydraulics, precision machinery.
Acknowledgements
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172 J.S. Dong et al. / Sensors and Actuators A 257 (2017) 165172
Yang Yang received his BE degree from Liaoning Technical Zhi Gang Yang was born in 1956. He received his PhD
University, China, in 2011. He is currently studying for his degrees from Jilin University, China, in 1956, He is cur-
ME degree in the School Of Mechanical Science And Engi- rently a Professor in the College of Mechanical Science
neering at Jilin University. He is focused on the precision and Engineering, Jilin University. His research interests
machinery. include piezoelectric drive and control technology,micro
machine and precision machinery.