Brother Hl-4040cn, Hl-4050cdn, Hl-4070cdw Service Manual

Brother Color Laser Printer
SERVICE MANUAL
MODEL:
HL-4040CN/4050CDN/4070CDW
Read this manual thoroughly before maintenance work.

Keep this manual in a convenient place for quick and easy reference at all times.
February 2007
SM-PRN061
(7)
Confidential
Copyright Brother Industries, Ltd. 2007
Compilation and Publication:
This manual has been complied and published, under the supervision of Brother Industries
Ltd., covering the latest product descriptions and specifications. The contents of this manual
and the specifications of this product are subject to change without notice. Brother reserves
the right to make changes without notice in the specifications and materials contained herein
and shall not be responsible for any damages (including consequential) caused by reliance on
the materials presented, including but not limited to typographical and other errors relating to
the publication. This product is designed for use in a professional environment.
Confidential
PREFACE
This service manual contains basic information required for after-sales service of the laser
printer (hereinafter referred to as "the machine"). This information is vital to the service
personnel to maintain the high printing quality and performance of the machine.
This service manual covers the HL-4040CN/4050CDN/4070CDW machines.
This manual consists of the following chapters:
CHAPTER 1: TROUBLESHOOTING
Details of error messages and codes that the incorporated self-diagnostic function of the
machine will display if any error or malfunction occurs. If any error message appears, refer
to this chapter to find which parts should be checked or replaced.
The latter half of this chapter provides sample problems that could occur in the main
sections of the machine and related troubleshooting procedures.
CHAPTER 2: PERIODICAL MAINTENANCE

Details of consumable parts and periodical maintenance parts. This chapter also covers
procedures for disassembling and assembling periodical maintenance parts.
CHAPTER 3: DISASSEMBLY AND ASSEMBLY

Details of procedures for disassembling and assembling of the machine together with
related notes. The disassembly order flow provided enables you to see at a glance the
quickest way to get to parts involved.
At the start of a disassembly job, you can check the disassembly order flow that guides you
through a shortcut to get to the object parts.
This chapter also covers screw tightening torques and lubrication points to which the
specified lubrications should be applied during assembly jobs.
CHAPTER 4: ADJUSTMENTS AND UPDATING OF SETTINGS,

REQUIRED AFTER PARTS REPLACEMENT
Details of adjustments and updating of settings, which are required if the main PCB and
some other parts have been replaced. This chapter also covers how to update the
firmware.
CHAPTER 5: SERVICE FUNCTIONS

Describes the maintenance mode which is exclusively designed for the purpose of
checking the settings and adjustments using the keys on the panel.
This chapter also covers hidden function menus, which activate settings and functions or
reset the parts life.
CHAPTER 6: CIRCUIT DIAGRAMS, WIRING DIAGRAM

Provides the Circuit Diagrams and Wiring Diagram for the connections of the PCBs.
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APPENDIX 1: WORKER SWITCH (WSW)
Describes the functions of the worker switches, which can be divided into two groups: one
is for customizing preferences designed for the destination and the other is for modifying
preferences that match the machine to the environmental conditions. Use the latter group if
the machine malfunctions due to mismatching.
APPENDIX 2: DELETION OF PERSONAL INFORMATION

Provides instructions on how to delete personal information recorded in the machine.
APPENDIX 3: SERIAL NUMBERING SYSTEM
APPENDIX 4: SCREW CATALOGUE
APPENDIX 5: HOW TO MAKE THE DRUM UNIT REMOVE SHEET
APPENDIX 6: REFERENCES
Information in this manual is subject to change due to improvement or redesign of the

product. All relevant information in such cases will be supplied in service information
bulletins (Technical Information).
A thorough understanding of this machine, based on information in this service manual and
service information bulletins, is required for maintaining its print quality performance and for
improving the practical ability to find the cause of problems.
There is the service reference manual as well. This service reference manual contains
SPECIFICATIONS, THEORY OF OPERATION, TONER CARTRIDGE WEIGHT
INFORMATION, REFERENCES, and GLOSSARY.
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TABLE OF CONTENTS
REGULATION............................................................................................ VIII
SAFETY INFORMATION............................................................................ XII
CHAPTER 1 TROUBLESHOOTING ........................................................ 1-1

1. INTRODUCTION .........................................................................................................1-1
1.1 Precautions ........................................................................................................................ 1-1
1.2 Initial Check........................................................................................................................ 1-1
2. ERROR CODES ..........................................................................................................1-3
2.1 Error Indication ................................................................................................................... 1-3
2.2 Error Cause and Remedy .................................................................................................. 1-5
2.2.1 Recoverable Error by User Check ........................................................................... 1-5
2.2.2 Service Call Error ................................................................................................... 1-10
3. PAPER FEEDING PROBLEMS.................................................................................1-38
3.1 No Feeding....................................................................................................................... 1-38
3.2 Double Feeding ................................................................................................................ 1-38
3.3 Paper Jam ........................................................................................................................ 1-39
3.4 Dirt on Paper .................................................................................................................... 1-40
3.5 Wrinkles............................................................................................................................ 1-40
4. IMAGE DEFECT TROUBLESHOOTING...................................................................1-41
4.1 Image Defect Examples ................................................................................................... 1-41
4.2 Diameter of Rollers .......................................................................................................... 1-42
4.3 Troubleshooting Image Defect ......................................................................................... 1-42
5. SOFTWARE SETTING PROBLEMS.........................................................................1-58
6. NETWORK PROBLEMS ...........................................................................................1-59
7. OTHERS PROBLEMS...............................................................................................1-60
CHAPTER 2 PERIODICAL MAINTENANCE........................................... 2-1

1. CONSUMABLE PARTS...............................................................................................2-1
2. PERIODICAL REPLACEMENT PARTS ......................................................................2-2
2.1 Periodical Replacement Parts............................................................................................ 2-2
2.2 Procedures to Replace Periodical Replacement Parts...................................................... 2-3
2.2.1 Fuser Unit & Fuser Filter Frame ASSY.................................................................... 2-3
2.2.2 Laser Unit................................................................................................................. 2-7
2.2.3 Paper Feeding Kit (PF Kit1, PF Kit2) ..................................................................... 2-22
2.2.4 MP Paper Feeding Kit............................................................................................ 2-27
2.3 Parts Life Reset Function................................................................................................. 2-30
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CHAPTER 3 DISASSEMBLY AND ASSEMBLY..................................... 3-1
1. SAFETY PRECAUTIONS............................................................................................3-1
2. PACKING ....................................................................................................................3-2
3. SCREW TORQUE LIST ..............................................................................................3-3
4. LUBRICATION ............................................................................................................3-6
5. OVERVIEW OF GEARS............................................................................................3-12
6. HARNESS ROUTING................................................................................................3-14
7. DISASSEMBLY FLOW ..............................................................................................3-21
8. DISASSEMBLY PROCEDURE .................................................................................3-22
8.1 AC Cord............................................................................................................................ 3-22
8.2 Toner Cartridge ................................................................................................................ 3-22
8.3 Drum Unit ......................................................................................................................... 3-25
8.4 Belt Unit............................................................................................................................ 3-27
8.5 Waste Toner Box.............................................................................................................. 3-27
8.6 Paper Tray........................................................................................................................ 3-28
8.7 DX Feed ASSY (HL-4050CDN/ 4070CDW only)............................................................. 3-30
8.8 MP Cover ASSY/ MP Paper Guide ASSY ....................................................................... 3-31
8.9 MP Lift Arm 2/ MP Roller Holder ASSY ........................................................................... 3-34
8.10 Fuser Unit/ Toner Filter Frame ASSY ............................................................................ 3-37
8.11 Back Cover Upper.......................................................................................................... 3-39
8.12 Paper Eject ASSY DX/SX .............................................................................................. 3-40
8.13 Back Cover ASSY .......................................................................................................... 3-42
8.14 Paper Guide DX/ HV TR Top Cover .............................................................................. 3-43
8.15 Transfer HVPS PCB Unit ............................................................................................... 3-44
8.16 Registration-mark Sensor PCB ASSY 1, 2/ Density Sensor/ Registration Relay PCB
ASSY/ Transfer HVPS PCB ASSY ................................................................................ 3-45
8.17 Side Cover L ASSY ........................................................................................................ 3-51
8.18 Side Plate LB.................................................................................................................. 3-52
8.19 Drum Unit Fan (OPC)..................................................................................................... 3-53
8.20 Side Cover R ASSY ....................................................................................................... 3-54
8.21 Roller Holder ASSY........................................................................................................ 3-55
8.22 Paper Feed Frame Unit/ T1 PE/Edge Sensor PCB ASSY ............................................ 3-56
8.23 Belt Cleaner Release Sensor PCB ASSY...................................................................... 3-64
8.24 THM/HUM Sensor Holder ASSY ................................................................................... 3-65
8.25 Release Rack ................................................................................................................. 3-67
8.26 Front Door Unit ASSY .................................................................................................... 3-68
8.27 Harness Cover MP......................................................................................................... 3-71
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8.28 Front Door Sub............................................................................................................... 3-72
8.29 EL Electrode Spring L/R................................................................................................. 3-73
8.30 Hook Cover/ Front Cover Release Button/ Button Spring/ Front Door Main ................. 3-74
8.31 Hook Shaft/ Hook/ Hook Spring ..................................................................................... 3-76
8.32 Engine PCB ASSY ......................................................................................................... 3-77
8.33 Main PCB ASSY/ Ground Plate/ Ground Spring Plate .................................................. 3-78
8.34 Waste Toner Near/Full Sensor ASSY............................................................................ 3-80
8.35 Top Cover ASSY ............................................................................................................ 3-82
8.36 Top Cover Panel ASSY.................................................................................................. 3-83
8.37 LCD Panel PCB ASSY................................................................................................... 3-84
8.38 Rubber Key Printed ASSY ............................................................................................. 3-85
8.39 Key Cap Up, Down, L, R ................................................................................................ 3-85
8.40 USB Host Relay PCB ASSY .......................................................................................... 3-86
8.41 LCD Panel ASSY/ LCD Stopper .................................................................................... 3-87
8.42 Paper Chute ................................................................................................................... 3-88
8.43 Top Cover R ................................................................................................................... 3-90
8.44 Top Cover L ASSY ......................................................................................................... 3-90
8.45 Wireless LAN PCB ASSY (HL-4070CDW only)............................................................. 3-91
8.46 Laser Unit/ Hook Slope .................................................................................................. 3-93
8.47 Develop Drive Motor ASSY............................................................................................ 3-95
8.48 Drum Drive ASSY/ Drum Phase Sensor PCB ASSY 1, 2............................................ 3-100
8.49 Drive Frame Unit ASSY ............................................................................................... 3-104
8.50 Paper Feed/Belt Cleaner Motor ASSY......................................................................... 3-105
8.51 Develop Release Sensor PCB ASSY .......................................................................... 3-106
8.52 Develop Press Drive L ASSY....................................................................................... 3-106
8.53 Front Cover Interlock Switch ASSY ............................................................................. 3-109
8.54 Toner Sensor PCB ASSY K, Y, M, C (TE/NEW) ......................................................... 3-110
8.55 New Toner Actuator/ New Toner Actuator Spring ....................................................... 3-114
8.56 Side Plate R ASSY....................................................................................................... 3-115
8.57 Drum Lock Lever L....................................................................................................... 3-116
8.58 Drum Lock Lever R ...................................................................................................... 3-117
8.59 Charge HVPS PCB ASSY............................................................................................ 3-118
8.60 Toner LED PCB ASSY................................................................................................. 3-120
8.61 Fuser Unit Fan (FU) ..................................................................................................... 3-121
8.62 LVPS Fan (PS)............................................................................................................. 3-122
8.63 Air Intake Fan (AIR) ..................................................................................................... 3-123
8.64 PS PCB Unit................................................................................................................. 3-124
8.65 Belt Unit Drive Motor ASSY ......................................................................................... 3-128
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9. DISASSEMBLY PROCEDURE (LT-100CL) (HL-4050CDN/ 4070CDW ONLY)......3-131
9.1 LT Paper Tray ................................................................................................................ 3-131
9.2 LT Cover Rear................................................................................................................ 3-135
9.3 LT Cover Left.................................................................................................................. 3-136
9.4 LT Cover Right ............................................................................................................... 3-137
9.5 LT Relay PCB ASSY ...................................................................................................... 3-138
9.6 LT Solenoid ASSY.......................................................................................................... 3-139
9.7 Collar 6 ........................................................................................................................... 3-140
9.8 Cassette Switch ASSY................................................................................................... 3-140
9.9 LT Paper Feed Frame Unit ............................................................................................ 3-142
CHAPTER 4 ADJUSTMENTS AND UPDATING OF SETTING,

REQUIRED AFTER PARTS REPLACEMENT ................... 4-1
1. IF YOU REPLACE THE MAIN PCB ............................................................................4-1
2. IF YOU REPLACE THE ENGINE PCB......................................................................4-12
CHAPTER 5 SERVICE FUNCTIONS ....................................................... 5-1

1. MAINTENANCE MODE...............................................................................................5-1
1.1 How to Enter the Maintenance Mode................................................................................. 5-1
1.2 How to Enter the End User-accessible Maintenance Mode .............................................. 5-1
1.3 List of Maintenance-mode Functions ................................................................................. 5-2
1.4 Detailed Description of Maintenance-mode Functions ...................................................... 5-3
1.4.1 EEPROM Parameter Initialization (Function code 01, 91) ...................................... 5-3
1.4.2 Test Pattern (Function code 09) .............................................................................. 5-4
1.4.3 Worker Switch (WSW) Setting and Printout ............................................................ 5-5
1.4.4 Operational Check of LCD (Function code 12)........................................................ 5-7
1.4.5 Operational Check of Control Panel PCB (Function code 13) ................................ 5-8
1.4.6 ROM Version Check (Function code 25) ................................................................. 5-9
1.4.7 One Push Demo Setting (Function code 28) ...................................................... 5-10
1.4.8 Drum Unit Cleaning (Function code 31) ................................................................ 5-10
1.4.9 Operational Check of Sensors (Function code 32)................................................ 5-11
1.4.10 Printout of EEPROM Log (Function code 40)...................................................... 5-14
1.4.11 USB Transfer Speed Change in the PictBridge Mode (Function code 45) ......... 5-15
1.4.12 Adjustment of Color Registration (Function code 66).......................................... 5-16
1.4.13 Paper Feeding and Ejecting Test (Function code 67) ......................................... 5-18
1.4.14 Sensitivity Adjustment of Density Sensor (Function code 72) ............................ 5-18
1.4.15 Sensitivity Adjustment of Registration-mark Sensor (Function code 75) ............ 5-19
1.4.16 Printout of Maintenance Information (Function code 77)..................................... 5-21
1.4.17 Operational Check of Fans (Function code 78)................................................... 5-22
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1.4.18 Display of the Machines Log (Function code 80)................................................ 5-24
1.4.19 Error Code Indication (Function code 82)............................................................ 5-27
1.4.20 Developing Bias Voltage Correction (Function code 83)..................................... 5-27
1.4.21 Exit from the Maintenance Mode (Function code 99).......................................... 5-27
2. OTHER SERVICE FUNCTIONS ...............................................................................5-28
2.1 Hidden Function Menus Enabled by Pressing Button(s) When Turning the
Machine On...................................................................................................................... 5-28
2.2 Develop Roller Counter Reset Function .......................................................................... 5-30
2.3 Printout of Printer Settings ............................................................................................... 5-31
2.4 How to Recover from Errors of the Fuser Unit................................................................. 5-36
2.5 How to Clear and Delete the Password for Setting Lock .............................................. 5-36
CHAPTER 6 CIRCUIT DIAGRAMS, WIRING DIAGRAM........................ 6-1
APPENDIX 1 WORKER SWITCH (WSW) ....................................... App.1-1
APPENDIX 2 DELETION OF PERSONAL INFORMATION ............ App.2-1
APPENDIX 3 SERIAL NUMBERING SYSTEM ............................... App.3-1
APPENDIX 4 SCREW CATALOGUE .............................................. App.4-1
APPENDIX 5 HOW TO MAKE THE DRUM UNIT REMOVE SHEET ... App.5-1
APPENDIX 6 REFERENCES ........................................................... App.6-1
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REGULATION
<For Europe and Other countries>

Radio interference (220 to 240 volt model only)
This machine follows EN55022 (CISPR Publication 22)/Class B.

Before you use this product, make sure that you use one of the following interface cables.
(1) A shielded parallel interface cable with twisted-pair conductors and that it is marked
IEEE 1284 compliant (For HL-4050CDN/ 4070CDW).
(2) A USB cable.
The cable must not be more than 2 meters long.
IEC 60825-1 specification (220 to 240 volt model only)
This machine is a Class 1 laser product as defined in IEC 60825-1 specifications. The
label shown below is attached in countries where it is needed.
This machine has a Class 3B laser diode which produces invisible laser radiation in the
laser unit. You should not open the laser unit under any circumstances.
Caution
Use of controls or adjustments or performance of procedures other than those specified in
this Users Guide may result in hazardous radiation exposure.
For Finland and Sweden

LUOKAN 1 LASERLAITE
KLASS 1 LASER APPARAT
Varoitus!
Laitteen kyttminen muulla kuin tss kyttohjeessa mainitulla tavalla saattaa altistaa
kyttjn turvallisuusluokan 1 ylittvlle nkymttmlle lasersteilylle.
Varning
Om apparaten anvnds p annat stt n i denna Bruksanvisning specificerats, kan
anvndaren utsttas fr osynlig laserstrlning, som verskrider grnsen fr laserklass 1.
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Internal laser radiation
Maximum radiation power: 25 mW

Wave length: 780 - 800 nm
Laser class: Class 3B
EU Directive 2002/96/EC and EN50419
(European Union only)

This equipment is marked with the recycling symbol below. It means that at the end of the
life of the equipment you must dispose of it separately at an appropriate collection point
and not place it in the normal domestic unsorted waste stream. This will benefit the
environment for all. (European Union only)
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< For USA and Canada >
Federal Communications Commission (FCC) Declaration of Conformity
(For USA)
Responsible Party: Brother International Corporation

100 Somerset Corporate Boulevard
P.O. Box 6911
Bridgewater, NJ 08807-0911
USA
Telephone: (908) 704-1700
declares, that the products
Product name: Laser Printer HL-4040CN, HL-4050CDN and HL-4070CDW

Model number: HL-40C
Product option: Lower Tray Unit LT-100CL
complies with Part 15 of the FCC Rules. Operation is subject to the following two
conditions: (1) This device may not cause harmful interference, and (2) this device must
accept any interference received, including interference that may cause undesired
operation.
This equipment has been tested and found to comply with the limits for a Class B digital
device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide
reasonable protection against harmful interference in a residential installation. This
equipment generates, uses, and can radiate radio frequency energy and, if not installed
and used in accordance with the instructions, may cause harmful interference to radio
communications. However, there is no guarantee that interference will not occur in a
particular installation. If this equipment does cause harmful interference to radio or
television reception, which can be determined by turning the equipment off and on, the user
is encouraged to try to correct the interference by one or more of the following measures:
- Reorient or relocate the receiving antenna.

- Increase the separation between the equipment and receiver.
- Connect the equipment into an outlet on a circuit different from that to which the receiver
is connected.
- Consult the dealer or an experienced radio/TV technician for help.
Important
A shielded interface cable should be used to ensure compliance with the limits for a Class
B digital device. Changes or modifications not expressly approved by Brother Industries,
Ltd. could void the users authority to operate the equipment.
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Industry Canada Compliance Statement (For Canada)
This Class B digital apparatus complies with Canadian ICES-003.

Cet appareil numrique de la classe B est conforme la norme NMB-003 du Canada.
Laser Safety (110 to 120 volt model only)
This machine is certified as a Class 1 laser product under the U.S. Department of Health
and Human Services (DHHS) Radiation Performance Standard according to the Radiation
Control for Health and Safety Act of 1968. This means that the machine does not produce
hazardous laser radiation.
Since radiation emitted inside the machine is completely confined within protective
housings and external covers, the laser beam cannot escape from the machine during any
phase of user operation.
FDA Regulations (110 to 120 volt model only)
The U.S. Food and Drug Administration (FDA) has implemented regulations for laser
products manufactured on and after August 2, 1976. Compliance is mandatory for
products marketed in the United States. The following label on the back of the machine
indicates compliance with the FDA regulations and must be attached to laser products
marketed in the United States.
MANUFACTURED:
Brother Technology (Shenzhen) Ltd.
NO6 Gold Garden Ind., Nanling Buji, Longgang, Shenzhen, China
This product complies with FDA performance standards for laser products except for
deviations pursuant to Laser Notice No.50, dated July 26, 2001.
Internal laser radiation
Maximum radiation power: 25 mW

Wave length: 780 - 800 nm
Laser class: Class 3B
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SAFETY INFORMATION
Caution for Laser Product (WARNHINWEIS fur Laser drucker)
CAUTION: When the machine during servicing is operated with the cover open, the
regulations of VBG 93 and the performance instructions for VBG 93 are
valid.
CAUTION: In case of any trouble with the laser unit, replace the laser unit itself. To
prevent direct exposure to the laser beam, do not try to open the
enclosure of the laser unit.
ACHTUNG: Im Falle von Strungen der Lasereinheit mu diese ersetzt werden. Das
Gehuse der Lasereinheit darf nicht geffnet werden, da sonst
Laserstrahlen austreten knnen.
<Location of the laser beam window>
Additional Information
When servicing the optical system of the machine, be careful not to place a screwdriver or
other reflective object in the path of the laser beam. Be sure to take off any personal
accessories such as watches and rings before working on the machine. A reflected beam,
though invisible, can permanently damage the eyes.
Since the beam is invisible, the following caution label is attached on the laser unit.
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Definitions of Warnings, Cautions, Notes and Memos
The following conventions are used in this manual:
Mark Contents
Warnings tell you what to do to prevent possible personal injury.
Electrical Hazard icons alert you to a possible electrical shock.
Hot Surface icons warn you not to touch machine parts that are hot.
Cautions specify procedures you must follow or avoid to prevent possible

damage to the machine or other objects.
Note Notes tell you useful tips when servicing the machine.
Memo Memo tells you bits of knowledge to help understand the machine.
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Safety Precautions
Listed below are the various kinds of WARNING messages included in this manual.
WARNING
There are high voltage electrodes inside the machine. Before you clean the inside of
the machine or replace parts, make sure that you have turned off the power switch and
unplugged the machine from the AC power outlet.
DO NOT handle the plug with wet hands. Doing this might cause an electrical shock.
The fuser unit becomes extremely hot during operation. Wait until it has cooled down
sufficiently before replacing consumable items. DO NOT remove or damage the caution
label located on or around the fuser.
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WARNING
DO NOT use any type of spray to clean inside or outside of the machine. Doing this
may cause a fire or electrical shock.
If the machine becomes hot, blows smoke, or generates obscure odor, immediately turn
off the power switch and unplug the machine from the AC power outlet.
If metal objects, water or other liquids get inside the machine, immediately turn off the
power switch and unplug the machine from the AC power outlet.
This machine is heavy and weighs approximately 64.2lb (29.1kg). To prevent injuries
when moving or lifting this machine, make sure to use at least two people. Be careful
not to pinch your fingers when you set the machine back down.
Caution
Lightning and power surges can damage this product! We recommend that you use a
quality surge protection device on the AC power line, or unplug the machine during a
lightning storm.
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CHAPTER 1 TROUBLESHOOTING
1. INTRODUCTION
Troubleshooting is the countermeasure procedures that the service personnel should follow if
an error or malfunction occurs with the machine. It is impossible to anticipate all of the possible
troubles which may occur in future and determine the troubleshooting procedures, so this
chapter covers some sample troubles. However, those samples will help the service personnel
pinpoint and repair other defective elements.
1.1 Precautions
Be sure to observe and follow all the precautions to prevent any secondary problems from
happening during troubleshooting.
(1) Always turn off the power and unplug the power cable before removing any covers or
PCBs, adjusting the machine and so on. If you need to take voltage measurements with
the power switched on, take the greatest of care not to receive an electric shock.
(2) When connecting or disconnecting cable connectors, make sure that you hold the
connector body and not the cables.
(3) Electronic devices are sensitive to static build up; make sure that you touch a metal
portion of the machine to discharge yourself before accessing the PCBs.
Handle PCBs with care when repairing them.
Verify again that the repaired portion works properly.
1.2 Initial Check

Check the following items before attempting to repair the machine.
<Operating Environment>
(1) Put your machine on a flat, stable surface such as a desk that is free of vibration and
shocks.
(2) Use the machine in a well-ventilated room; use the machine within the following ranges of
temperature and humidity: temperature between 10C and 32.5C (50 F to 90.5 F), and
the relative humidity is maintained between 20% and 80%.
(3) Ensure the machine is not exposed to direct sunlight, excessive heat, moisture, or dust.
(4) Keep the machine horizontal when you carry it. To prevent injuries when moving or lifting
this machine, make sure to use at least two people.
Fig. 1-1
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<Power Supply>
(1) The AC input power supply described on the rating plate of the machine should be within
10% of the rated voltage.
(2) The AC input power supply is within the regulated value.
(3) The cables and harnesses are connected correctly.
(4) The fuses are not blown.
<Paper>
(1) A recommended type of paper is being used. (Refer to 2.6 Paper in Reference 1.)
(2) The paper is not damp.
(3) The paper is not short-grained paper or acid paper.
<Consumable Parts>
(1) The drum unit (including the toner cartridge) is installed correctly.
(2) The belt unit and waste toner box are installed correctly.
<Others>
(1) Condensation
When the machine is moved from a cold place into a warm room, condensation may occur
inside the machine, causing various problems as listed below.
- Condensation on the optical surfaces such as the scanner window, lenses, the reflection
mirror and the protection glass may cause the print image to be light.
- If the exposure drum is cold, the electrical resistance of the photosensitive layer is
increased, making it impossible to obtain the correct contrast when printing.
- Condensation on the charge unit may cause corona charge leakage.
- Condensation on the plate and separation pad may cause paper feed problems.
If condensation has occurred, leave the machine for at least 2 hours to allow it to reach
room temperature.
If the drum unit is unpacked soon after it is moved from a cold place to a warm room,
condensation may occur inside the unit which may cause incorrect images. Instruct the
user to allow the unit to come to room temperature before unpacking it. This will take one
or two hours.
(2) Low temperature
If the room temperature is low the motor may not drive normally, this is due to there being
too much load to drive the drum unit. In this case, the Low Temperature/ Increase room
temperature to allow the machine to operate message will appear on the LCD.
Increase the room temperature when the above message is indicated.
(3) Cleaning
Use a soft dry cloth.
CAUTION:
DO NOT use any type of spray to clean inside or outside of the machine. Doing this
may cause a fire or electrical shock.
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2. ERROR CODES
This machine includes a self-diagnosis function. If the machine does not work normally it
judges that an error has occurred, and indicates the corresponding error message on the LCD,
which in turn helps the end user to quickly find out the problem.
2.1 Error Indication

The error codes shaded in the table below are recoverable errors if following the User Check
items.
Error Refer Error Refer
codes Problem to: codes Problem to:
20 Laser diode failure (K) 1-10 52 Replace the T1 paper feeding kit 1-5
21 Laser diode failure (Y) 1-10 53 Replace the LT paper feeding kit 1-5
22 Laser diode failure (M) 1-10 54 Replace the fuser unit 1-6
23 Laser diode failure (C) 1-10 55 Replace the laser unit 1-6
24 Internal temperature sensor failure 1-10 56 Back cover opened 1-17
25 Develop drive motor failure 1-11 57 Paper jam while turning it over in duplex 1-18
printing, or DX solenoid failure
26 Belt drive motor failure 1-11
27 Paper feed/belt cleaner motor failure 1-11 58 Fuser unit failure 1-18
28 Drum drive motor 1 (K, Y) failure 1-11 59 Fuser unit failure 1-18
29 Drum drive motor 2 (M, C) failure 1-11 5A Charge HVPS PCB ASSY failure 1-19
2A Belt cleaner release sensor failure 1-12 5E Replace the belt unit 1-6
2B Air intake fan (AIR) failure 1-12 5F Replace the waste toner box 1-19
2C Toner sensor PCB failure (K) 1-13 60 Toner cartridge (C) is at the end of life. 1-20
2D Toner sensor PCB failure (Y) 1-13 61 Toner cartridge (M) is at the end of life. 1-20
2E Toner sensor PCB failure (M) 1-13 62 Toner cartridge (Y) is at the end of life. 1-20
2F Toner sensor PCB failure (C) 1-13 63 Toner cartridge (K) is at the end of life. 1-20
30 Incorrect EL lamp current value 1-13 64 Replace the toner cartridge (C) 1-20
31 Density sensor failure 1-14 65 Replace the toner cartridge (M) 1-20
32 Density sensor shutter performance 1-14 66 Replace the toner cartridge (Y) 1-20
malfunction
67 Replace the toner cartridge (K) 1-20
33 Color registration sensor failure 1-14 68 Fuser unit failure 1-21
34 Color adjustment shutter failure 1-15 69 Fuser unit failure 1-21
35 NVRAM failure on engine PCB 1-15 6A Fuser unit failure 1-21
36 Transfer HVPS PCB failure 1-15 6B Fuser unit failure 1-21
37 Belt unit temperature sensor failure 1-15 6C Fuser unit failure 1-21
38 THM sensor failure 1-16 6D Fuser unit failure 1-21
39 HUM sensor failure 1-16 6E Fuser unit failure 1-21
3A Engine communication error 1-16 6F Fuser unit failure 1-21
3B Main PCB RAM failure 1-16 71 Polygon motor failure 1-22
3D Main PCB failure 1-17 72 Beam detecting sensor (K) failure 1-22
3F Writing error into engine firmware 1-17 73 Beam detecting sensor (C) failure 1-22
50 Replace the drum unit 1-5 74 Toner cartridge whose color is used 1-22
reaches the end of life during printing.
51 Replace the MP paper feeding kit 1-5
1-3 Confidential
Error Refer Error Refer
codes Problem to: codes Problem to:
75 Machine cooling down inside 1-6 9B Request on developing bias voltage 1-8
adjustment
76 Fuser unit failure 1-23
78 Fuser unit failure 1-23 9C Request on auto color registration 1-8
7C Engine communication error 1-16 9D Incorrect sensor measurement value 1-28
when implementing auto color
7D Dirt on drum unit 1-23
registration from the control panel
81 Incorrect density sensor measurement 1-24
value when implementing calibration 9E Toner cartridge whose color is used 1-22
from the control panel. reaches the end of life when
82 Density patch measurement is not 1-24 implementing auto color registration from
completed normally when implementing the control panel.
calibration from the control panel. A1 Front cover opened 1-30
84 Paper jam rear side of the machine 1-25 C0 Identification failure for a new toner 1-31
cartridge (K)
85 Tray 1 (T1) is not installed into the 1-26
machine. C1 Identification failure for a new toner 1-31
cartridge (Y)
87 Toner cartridge whose color is used 1-22
reaches the end of life when C2 Identification failure for a new toner 1-31
implementing calibration from the cartridge (M)
control panel.
88 Paper jam inside the machine 1-25 C3 Identification failure for a new toner 1-31
cartridge (C)
89 Incorrect paper size in duplex printing 1-26
8A Paper jam in Tray 1 (T1) 1-27 C4 Tray 2 (LT) plate-up function 1-32
malfunction
8B Paper jam in Tray 2 (LT) 1-27
8C Paper jam in MP tray (MP) 1-27 C5 EL lamp electrifying failure 1-32
8E Auto color registration failure when 1-28 C6 Toner cartridge mis-dividing 1-32
implementing it from the control panel
C7 Insufficient DIMM memory 1-8
8F Sensor sensitivity adjustment failure 1-28 C8 RAM area for secure data full 1-33
when implementing auto color
C9 Defective DIMM is installed. 1-9
registration from the control panel
CA Excess current to USB device 1-33
90 Incorrect paper size (MP) 1-7 CB Belt unit is not installed into the machine. 1-33
91 Incorrect paper size (T1) 1-7 CC Fuser unit is not installed into the machine. 1-34
92 Incorrect paper size (LT) 1-7 CD Drum unit is not installed into the machine. 1-34
93 No paper in MP tray (MP) 1-29 CE Waste toner box is not installed into the 1-36
machine.
94 No paper in Tray 1 (T1) 1-29
95 No paper in Tray 2 (LT) 1-30 CF Waste toner box full 1-36
96 No paper in all trays 1-7 E0 Program error 1-9
97 Specified paper size is not supported for 1-7 E1 Program error 1-9
Tray 1 (T1).
E6 NVRAM error on main PCB 1-37
98 Specified paper size is not supported for 1-8 EB NVRAM reading error on laser unit 1-37
Tray 2 (LT).
ED Failure of wireless LAN connection 1-37
99 Specified paper size is not supported for 1-8 EE Wireless LAN is unable to communicate. 1-37
duplex printing (DX).
EF Incorrect print coverage value 1-37
9A Manual paper feeding is selected. 1-29
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2.2 Error Cause and Remedy
2.2.1 Recoverable Error by User Check
These errors are recoverable by following the message indicated on the LCD or following the
items indicated in User Check.
Error code 50
Drum End Soon
Replace the drum unit

User Check
- Replace the drum unit with a new one.
- After replacing the Drum unit, reset the counter using the control panel on the machine.
(Refer to 2.3 Parts Life Reset Function in Chapter 2.)
Error code 51
Change PF Kit MP
Replace the MP paper feeding kit

User Check
- Replace the MP paper feeding kit with a new one.
- After replacing the MP paper feeding kit, reset the counter using the control panel on the
machine.
Error code 52
Change PF Kit 1
Replace the T1 paper feeding kit

User Check
- Replace the T1 paper feeding kit with a new one.
- After replacing the T1 paper feeding kit, reset the counter using the control panel on the
machine.
Error code 53
Change PF Kit 2
Replace the LT paper feeding kit

User Check
- Replace the LT paper feeding kit with a new one.
- After replacing the LT paper feeding kit, reset the counter using the control panel on the
machine.
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Error code 54
Fuser Unit End
Replace the fuser unit

User Check
- Replace the fuser unit with a new one.
- After replacing the fuser unit, reset the counter using the control panel on the machine.
Error code 55
Laser Unit End
Replace the laser unit

User Check
- Replace the laser unit with a new one.
- After replacing the laser unit, reset the counter using the control panel on the machine.
Error code 5E
Change Belt Unit
Replace the belt unit

User Check
- Replace the belt unit with a new one.
- After replacing the belt unit, reset the counter using the control panel on the machine.
Error code 75
Cooling Down
Cooling down the inside of the machine to protect it.

The machine indicates Cooling Down in one of the conditions below.
(1) The temperature inside the machine is high.
(2) Both ends of the heat roller are heated extraordinarily.
(3) The paper media is replaced.
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Error code 90 (MP)
Size Mismatch
Load <size> paper in Multi Purpose Tray and press Go.
Incorrect paper size

User Check
- Check the paper size to be supported and load the appropriate size of paper.
Error code 91 (T1)
Size Mismatch
Load <size> paper in Tray 1 and press Go.

User Check
Error code 92 (LT)
Size Mismatch
Load <size> paper in Tray 2 and press Go.

User Check
Error code 96
No Paper
Load <size> paper in Tray.
No paper in all trays

User Check
- Load the paper into any of the trays.
Error code 97
Size Error
Specify the correct paper size for Tray 1.
Specified paper size is not supported for Tray 1 (T1).

User Check
- Select the correct paper size in the driver to match the paper in Tray 1.
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Error code 98
Size Error
Specify the correct paper size for Tray 2.
Specified paper size is not supported for Tray 2 (LT).

User Check
- Select the correct paper size in the driver to match the paper in Tray 2.
Error code 99
Size Error DX
Press Cancel. Specify the correct paper and load the same size paper
as the Printer driver setting.
Specified paper size is not supported for duplex printing (DX).

User Check
- Check if the selected paper is supported for duplex printing.
- Check the size setting of the tray to feed paper.
Error code 9B (* This error can be found out only in Maintenance mode 82.)
Print Unable 9B
Request on developing bias voltage adjustment

User Check
- The machine starts implementing the developing bias voltage adjustment automatically
when it enters the standby status.
Error code 9C (* This error can be found out only in Maintenance mode 82.)
Print Unable 9C
Request on auto color registration

User Check
- The machine starts implementing color registration automatically when it enters the standby
status.
Error code C7
Out of Memory
Add more Memory.
Insufficient DIMM memory

User Check
- Install additional DIMM memory.
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Error code C9
DIMM Error
Make sure that the DIMM is inserted correctly.
Defective DIMM is installed.

User Check
- Check if the DIMM is installed correctly.
- Replace the DIMM with a new one.
Error code E0
Print Unable E0
Turn the power off and then back on again.
Program error
User Check
- Turn the power off and on.
Error code E1
Print Unable E1
Program error
User Check
- Turn the power off and on.
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2.2.2 Service Call Error
Check the User Check items first. If the same problem occurs follow each procedure in the
order of the number described in the Step column in the table below.
Error code 20(K)
Print Unable 20
Laser diode failure (K)
Error code 21(Y)
Print Unable 21
Laser diode failure (Y)
Error code 22(M)
Print Unable 22
Laser diode failure (M)
Error code 23(C)
Print Unable 23
Laser diode failure (C)

Step Cause Remedy
1 Laser unit harness connection Check the two harness connections of the laser
failure unit and reconnect them.
2 Laser unit failure Replace the laser unit.
3 Engine PCB failure Replace the engine PCB ASSY.
Error code 24
Print Unable 24
Internal temperature sensor failure

Step Cause Remedy
1 Harness connection failure of Check the harness connection of the internal
internal temperature sensor temperature sensor and reconnect it.
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Error code 25
Print Unable 25
Develop drive motor failure
Error code 26
Print Unable 26
Belt drive motor failure
Error code 27
Print Unable 27
Paper feed/belt cleaner motor failure

Step Cause Remedy
1 Motor harness connection Check the harness connection of the appropriate
failure motor and reconnect it.
2 Motor failure Replace the appropriate motor.
4 Low-voltage power supply Replace the PS PCB unit.
PCB failure
Error code 28
Print Unable 28
Drum drive motor 1 (K, Y) failure
Error code 29
Print Unable 29
Drum drive motor 2 (M, C) failure

Step Cause Remedy
1 Drum drive motor harness Check the harness connection of the drum drive
connection failure motor and reconnect it.
2 Drum phase sensor PCB Replace the drum phase sensor PCB ASSY.
failure
3 Drum drive motor failure Replace the drum drive motor.
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Error code 2A
Print Unable 2A
Belt cleaner release sensor failure

Step Cause Remedy
1 Rotation defective of release Replace the waste toner box.
shaft A of waste toner box.
2 Harness connection failure Check the harness connection between the belt
between belt cleaner release cleaner release sensor PCB and belt cleaner
sensor PCB and belt cleaner release solenoid and reconnect them.
release solenoid.
3 Belt cleaner release sensor Replace the belt cleaner release ASSY.
actuator performance
defective
4 Belt cleaner release sensor Check the sensor performance following the
PCB failure procedure described in Maintenance mode 32. If
any problem occurs, replace the belt cleaner
release sensor PCB ASSY.
5 Belt cleaner release solenoid Replace the belt cleaner release ASSY.
failure
Error code 2B
Print Unable 2B
Air intake fan (AIR) failure

Step Cause Remedy
1 Air intake fan (AIR) harness Check the harness connection of the air intake fan
connection failure (AIR) and reconnect it.
2 Air intake fan (AIR) failure Check the fan performance following the
procedure described in Maintenance mode 78. If
any problem occurs, replace the air intake fan
(AIR).
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Error code 2C(K)
Print Unable 2C
Error code 2D(Y)
Print Unable 2D
Error code 2E(M)
Print Unable 2E
Error code 2F(C)
Print Unable 2F
Toner sensor PCB failure for the appropriate color

Step Cause Remedy
1 Toner sensor PCB (TE/NEW) Check the sensor performance following the
failure procedure described in Maintenance mode 32. If
any problem occurs, replace the toner sensor PCB
ASSY (TE/NEW) for the appropriate color.
Error code 30
Print Unable 30
Incorrect EL lamp current value

User Check
Step Cause Remedy
1 Drum unit electrode dirty Clean the electrodes on the drum unit. (Refer to
Fig.1-2 (P 1-35).)
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Error code 31
Print Unable 31
Density sensor failure
Error code 32
Print Unable 32
Density sensor shutter performance malfunction

User Check
- Check if there is a scratch, dirt or the like on the belt unit. If there is, replace the belt unit with
a new one.
Step Cause Remedy
1 Harness connection failure of Check the harness connection between the
density sensor holder ASSY density sensor holder ASSY and registration relay
PCB, and the one between the registration relay
PCB and engine PCB. Then, reconnect them.
2 Harness connection failure of Check the harness connection between the engine
density sensor solenoid PCB and registration relay PCB and reconnect
ASSY them.
3 Density sensor holder ASSY Replace the density sensor holder ASSY.
failure
4 Transfer HVPS PCB unit Replace the transfer HVPS PCB unit.
failure
Error code 33
Print Unable 33
Color registration sensor failure

User Check
a new one.
Step Cause Remedy
1 Harness connection failure of Check the harness connection of the registration-
registration-mark sensor PCB mark sensor PCB ASSY and reconnect it.
ASSY
2 Registration-mark sensor Check the performance of the registration-mark
PCB failure sensor following the procedure described in
Maintenance mode 75. If any problem occurs,
replace the registration-mark sensor PCB ASSY.
failure
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Error code 34
Print Unable 34
Color adjustment shutter failure

Step Cause Remedy
1 Density sensor shutter Correct catching of the density sensor shutter.
catching on some position
2 Density sensor holder ASSY Reassemble the density sensor holder ASSY
assembling failure correctly.
Error code 35
Print Unable 35
NVRAM failure on engine PCB

Step Cause Remedy
Error code 36
Print Unable 36
Transfer HVPS PCB failure

Step Cause Remedy
1 Harness connection failure of Check the two harness connections between the
transfer HVPS PCB ASSY transfer HVPS PCB and registration relay PCB,
and the two ones between the registration relay
PCB and engine PCB. Then reconnect them.
2 Transfer HVPS PCB ASSY Replace the transfer HVPS PCB ASSY.
failure
Error code 37
Print Unable 37
Belt unit temperature sensor failure

Step Cause Remedy
1 Belt unit temperature sensor Check the harness connection between the belt
harness connection failure unit temperature sensor and registration relay
PCB, and the one between the registration relay
PCB and engine PCB. Then reconnect them.
2 Transfer HVPS PCB unit failure Replace the transfer HVPS PCB unit.
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Error code 38
Print Unable 38
THM sensor failure

Error code 39
Print Unable 39
HUM sensor failure

Step Cause Remedy
1 Harness connection failure of Check the harness connection of the THM/HUM
THM/HUM sensor sensor and reconnect it.
2 THM/HUM sensor failure Replace the THM/HUM sensor holder ASSY.
Error code 3A
Print Unable 3A
Error code 7C
Print Unable 7C
Engine communication error

Step Cause Remedy
1 Harness connection failure Check the harness connection between the engine
between engine PCB and PCB and main PCB, and reconnect it.
main PCB
3 Main PCB failure Replace the main PCB ASSY.
Error code 3B
Print Unable 3B
Main PCB RAM failure

Step Cause Remedy
1-16 Confidential
Error code 3D
Print Unable 3D
Main PCB failure (Any of the PCBs is judged to be failure by the PCB checker, or it is not tested
with the checker.)
Step Cause Remedy
Error code 3F
Print Unable 3F
Writing error into engine firmware

Step Cause Remedy
1 The machine is turned off Turn the power on. Resend the engine firmware
while rewriting the data into (DJF format) with the USB memory while the error
the engine firmware. code is being indicated.
Error code 56
Cover is Open
Close the Back Cover.
Back cover opened
User Check
- Check if the back cover is closed certainly.
Step Cause Remedy
1 Back cover switch failure Check the sensor performance following the
procedure described in Maintenance mode 32.
2 Harness connection failure of Check the harness connection of the back cover
back cover switch ASSY switch ASSY and reconnect it.
3 Part pressing the back cover Replace the back cover switch ASSY.
switch is broken, which is
provided at the right side of
back cover inside.
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Error code 57
Jam Duplex
Pull out Tray 1 completely. Check inside the machine or open the Back
Cover to remove the jammed paper.
Paper jam while turning it over in duplex printing, or DX solenoid failure

User Check
- Check if the paper is jammed or not. If jammed, remove it.
Step Cause Remedy
1 DX feed ASSY not assembled Reassemble the DX feed ASSY.
correctly
2 Paper eject ASSY harness Check the harness connection of the paper eject
connection failure ASSY and reconnect it.
3 DX solenoid failure Replace the paper eject ASSY.
Error code 58
Fuser Error
Turn the power off, then on again. Leave the machine for 15 min.
Error code 59
Self-Diagnostic
Will Automatically Restart within 15 minutes.
If the same error is detected again 15 minutes later, the message below is indicated.
Print Unable 6A
Fuser unit failure * The code included in the message above is some one of 68, 69,
6A, 6B, 6C, 6D, 6E, 6F, 76 and 78.
Step Cause Remedy
1 Harness connection failure Check the harness connection between the fuser
between fuser unit connector unit connector and engine PCB, and reconnect it.
and engine PCB
2 Fuser unit failure Replace the fuser unit.
PCB failure
1-18 Confidential
Error code 5A
Print Unable 5A
Charge HVPS PCB failure

Step Cause Remedy
1 Charge HVPS PCB ASSY Check the harness connection between the
harness connection failure charge HVPS PCB and engine PCB, and the one
between the charge HVPS PCB and low-voltage
power supply PCB. Then, reconnect them.
2 Charge HVPS PCB failure Replace the charge HVPS PCB ASSY.
Error code 5F
Waste Toner Soon
Replace the waste toner box

User Check
- Replace the waste toner box with a new one.
Step Cause Remedy
1 Waste toner sensor failure Check the sensor performance following the
any problem occurs, replace the waste toner
near/full sensor ASSY.
2 Harness connection failure of Check the harness connection of the waste toner
waste toner near/full sensor near/full sensor ASSY and reconnect it.
ASSY
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Error code 60(C), 61(M), 62(Y), 63(K)
Toner Life End

Replace <color> Toner Cartridge.
Toner cartridge is at the end of life.
User Check
- Gently shake the toner cartridge of the appropriate color from side to side and install it again.
- Replace the toner cartridge of the appropriate color.
Step Cause Remedy
1 Harness connection failure of Check the sensor performance following the
toner sensor PCB ASSY procedure described in Maintenance mode 32. If
(TE/NEW) any problem occurs, check the harness
connection of the toner sensor PCB ASSY
(TE/NEW) of the appropriate color, then reconnect
it.
2 Toner sensor PCB (TE/NEW) Replace the toner sensor PCB ASSY (TE/NEW) of
failure (Toner empty) the appropriate color.
Error code 64(C), 65(M), 66(Y), 67(K)
Ready
K Y M C * Sample: M is blinking.
Replace the toner cartridge whose color is blinking.

User Check
- Gently shake the toner cartridge of the appropriate color from side to side and install it again.
- Replace the toner cartridge of the appropriate color.
Step Cause Remedy
1 Harness connection failure of Check the harness connection of the toner sensor
toner sensor PCB ASSY PCB ASSY (TE/NEW) of the appropriate color and
(TE/NEW) reconnect it.
2 Toner sensor (TE/NEW) Check the sensor performance following the
ASSY (TE/NEW) of the appropriate color.
1-20 Confidential
Error code 68
Print Unable 68
Fuser unit failure (The side thermistor detects higher temperature than the specified value.)
Error code 69
Print Unable 69
Fuser unit failure (The side thermistor detects lower temperature than the specified value.)
Error code 6A
Print Unable 6A
Fuser unit failure (The side thermistor does not detect 60C within the specified time.)
Error code 6B
Print Unable 6B
Fuser unit failure (The center thermistor does not detect 100C within the specified time.)
Error code 6C
Print Unable 6C
Fuser unit failure (The center thermistor detects higher temperature than the specified value.)
Error code 6D
Print Unable 6D
Fuser unit failure (The center thermistor detects lower temperature than the specified value.)
Error code 6E
Print Unable 6E
Fuser unit failure (The center thermistor does not detect temperature rising within the specified
time.)
Error code 6F
Print Unable 6F
Fuser unit failure (The center and side thermistors detect extremely high temperature.)
Step Cause Remedy
PCB failure
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Error code 71
Print Unable 71
Polygon motor failure
Error code 72
Print Unable 72
Beam detecting sensor (K) failure
Error code 73
Print Unable 73
Beam detecting sensor (C) failure
Step Cause Remedy
1 Laser unit harness connection Check the two harness connections of the laser
failure unit and reconnect them.
Error code 74 (* This error can be found out only in Maintenance mode 82.)
Print Unable 74
Toner cartridge whose color is used reaches the end of life during printing.
Error code 87
Calibrate
Calibration failed. Insufficient Toner for Calibration.
Toner cartridge whose color is used reaches the end of life when implementing calibration from
the control panel.
Error code 9E
Registration
Registration failed. Insufficient Toner for Registration.
Toner cartridge whose color is used reaches the end of life when implementing auto color
registration from the control panel.
User Check
- If any of the toner cartridges reaches the end of life, replace it with a new one.
Step Cause Remedy
1 Toner sensor PCB (TE/NEW) Check the sensor performance following the
failure (Toner empty) procedure described in Maintenance mode 32. If
(TE/NEW) of the appropriate color.
1-22 Confidential
Error code 76
Print Unable 76
Fuser unit failure (The center thermistor detects rapid temperature rising.)
Step Cause Remedy
Error code 78
Print Unable 78
Fuser unit failure (The center thermistor detects rapid temperature falling.)
Step Cause Remedy
and engine PCB
Error code 7D
Drum Error
Slide the Green tab on Drum Unit in each color. Refer to the Users
Guide for the procedures.
Dirt on drum unit

User Check
- Clean the corona wire in the drum unit.
Step Cause Remedy
1 Dirt or dust on drum unit Clean the electrodes on the drum unit.
electrodes (Refer to Fig. 1-2.)
2 Charge HVPS PCB failure Replace the charge HVPS PCB ASSY.
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Error code 81
Calibrate
Calibration failed. See Troubleshooting chapter in Users Guide.
Incorrect density sensor measurement value when implementing calibration from the control
panel.
Error code 82
Calibrate
Calibration failed. Press Go, and try again.
Density patch measurement is not completed normally when implementing calibration from the
control panel.
User Check
- Check if there is a scratch, dirt or the like on the belt unit. If there is, replace the belt unit
with a new one.
- Check if the genuine toner cartridges are installed in the correct order of colors.
Step Cause Remedy
1 Density sensor shutter Correct catching of the density sensor shutter.
catching on some position
2 Harness connection failure of Check the harness connection of the density
density sensor holder ASSY sensor holder ASSY and reconnect it.
3 Density sensor failure Replace the density sensor holder ASSY.
4 Transfer HVPS PCB failure Replace the transfer HVPS PCB ASSY.
1-24 Confidential
Error code 84 (Jam Rear)
Jam Rear
Open the Back Cover and remove the jammed paper.
Paper jam rear side of the machine
Error code 88 (Jam Inside)
Jam Inside
Open the Front Cover, pull out the Drum Unit completely and remove
the jammed paper.
Paper jam inside the machine

User Check
- Check if the paper is jammed. If jammed, remove it.
Step Cause Remedy
1 Harness connection failure of Check the harness connections of the registration
registration front sensor PCB front sensor PCB ASSY, registration rear sensor
ASSY, registration rear PCB ASSY and paper eject sensor PCB ASSY,
sensor PCB ASSY or paper and reconnect them.
eject sensor PCB ASSY
2 Registration front actuator, Correct catching of the registration front actuator,
registration rear actuator or registration rear actuator or paper eject actuator.
paper eject actuator catching
on some position.
3a Paper eject sensor PCB Check the sensor performance following the
any problem occurs, replace the fuser unit.
3b Registration front sensor PCB (MP/ T1) Check the sensor performance following
failure (MP/ T1/ LT) the procedure described in Maintenance mode
32. If any problem occurs, replace the front door
unit ASSY.
(LT) Check the sensor performance following the
any problem occurs, replace the LT paper feed
frame unit.
3c Registration rear sensor PCB Check the sensor performance following the
any problem occurs, replace the front door unit
ASSY.
1-25 Confidential
Error code 85
No Tray
A Tray is not detected, install Tray 1.
Tray 1 (T1) is not installed into the machine.

User Check
- Check if Tray 1 (T1) is installed into the machine.
- Check if the paper is jammed in Tray 1 (T1).
Step Cause Remedy
1 T1 PE/edge sensor PCB Check the sensor performance following the
any problem occurs, replace the T1 PE/edge
sensor PCB ASSY.
2 Harness connection failure of Check the harness connection of the T1 PE/edge
T1 PE/edge sensor PCB sensor PCB ASSY and reconnect it.
ASSY
Error code 89
Size Error DX
Specify the correct paper and press Go.
Incorrect paper size in duplex printing

User Check
- Use the letter size or longer paper.
- Do not use too thin paper.
Step Cause Remedy
1 Registration rear sensor PCB Check the sensor performance following the
any problem occurs, replace the registration rear
sensor PCB ASSY.
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Error code 8A (T1)
Jam Tray 1
Removed the jammed paper from Tray 1.
Error code 8B (LT)
Jam Tray 2
Removed the jammed paper from Tray 2.
Error code 8C (MP)
Jam MP Tray
Remove the jammed paper from Multi Purpose Tray and press Go.
Paper jam in the appropriate tray

User Check
- Check if the paper is jammed in the appropriate tray. If jammed, remove it.
- Adjust the paper guide corresponding to the paper size.
- Check if too much paper is loaded in the tray.
Step Cause Remedy
1 Harness connection failure of Check the harness connection of the registration
registration front sensor PCB front sensor PCB ASSY in the appropriate tray,
ASSY and reconnect it.
2 Paper feeding kit worn out Replace the paper feeding kit of the appropriate
(MP/ T1/ LT) tray.
3 Registration front sensor PCB (MP/ T1) Check the sensor performance following
failure (MP/ T1/ LT) the procedure described in Maintenance mode
32. If any problem occurs, replace the front door
unit ASSY.
(LT) Check the sensor performance following the
frame unit.
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Error code 8E
Registration
Registration failed. Press Go and try again.
Auto color registration failure when implementing it from the control panel
Error code 8F
Registration
Registration failed. See Troubleshooting chapter in Users Guide.
Sensor sensitivity adjustment failure when implementing auto color registration from the control
panel
Error code 9D
Registration
Registration failed. See Troubleshooting chapter in Users Guide.
Incorrect sensor measurement value when implementing auto color registration from the control
panel
User Check
a new one.
Step Cause Remedy
1 Invisible damage on belt unit Check the registration mark sensor performance
following the procedure described in Maintenance
mode 75. If any problem occurs, replace the belt unit.
2 Harness connection failure of Check the harness connection of the registration-
registration-mark sensor PCB mark sensor PCB ASSY and reconnect it.
ASSY
3 Registration-mark sensor Replace the registration-mark sensor PCB ASSY.
PCB failure
failure
1-28 Confidential
Error code 93
No Paper
Load <size> paper in Multi Purpose Tray.
No paper in MP tray (MP)
User Check
- Load the paper into the MP tray.
Error code 9A
Manual Feed
Load <size> Paper, and press Go.
Manual paper feeding is selected.
User Check
- Load the paper into one of the trays, then press the Go button.
Manual Feed
Load <size> Paper.
No paper in manual feeding
User Check
- Load the paper.
Step Cause Remedy
1 Harness connection failure of Check the harness connection of the MP
MP PE/sensor PCB ASSY PE/sensor PCB ASSY and reconnect it.
2 MP PE/sensor failure Check the sensor performance following the
any problem occurs, replace the front door unit
ASSY.
Error code 94
No Paper
Load <size> paper in Tray 1.
No paper in Tray 1 (T1)
Step Cause Remedy
1 T1 PE/edge sensor failure Check the sensor performance following the
any problem occurs, replace the T1 PE/edge
sensor PCB ASSY.
2 Plate-up function malfunction Replace the paper tray.
3 Lift arm and roller holder Be sure to put the boss of the roller holder ASSY
ASSY not assembled into the hole on the lift arm securely.
correctly
4 Harness connection failure of Check the harness connection of the T1 PE/edge
T1 PE/edge sensor PCB sensor PCB ASSY and reconnect it.
ASSY
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Error code 95
No Paper
Load <size> paper in Tray 2.
No paper in Tray 2 (LT)

Step Cause Remedy
1 LT PE sensor failure Check the sensor performance following the
frame unit.
2 Plate-up function malfunction Replace the paper tray.
3 Harness connection failure of Check the harness connection of the LT paper
LT paper feed frame unit feed frame unit and reconnect it.
Error code A1
Cover is Open
Close the Front Cover.
Front cover opened

Step Cause Remedy
1 Front cover interlock switch Check the sensor performance following the
any problem occurs, replace the front cover
interlock switch ASSY.
2 Harness connection failure of Check the harness connection of the front cover
front cover interlock switch interlock switch ASSY and reconnect it.
ASSY
3 Part pressing the front cover Replace the front door main or front door unit
interlock switch is broken, ASSY.
which is provided at the left
side of the front cover inside.
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Error code C0(K)
Cartridge Error
Put the Black (K) Toner Cartridge back in.
Identification failure for a new toner cartridge (K)
Error code C1(Y)
Cartridge Error
Put the Yellow (Y) Toner Cartridge back in.
Identification failure for a new toner cartridge (Y)
Error code C2(M)
Cartridge Error
Put the Magenta (M) Toner Cartridge back in.
Identification failure for a new toner cartridge (M)
Error code C3(C)
Cartridge Error
Put the Cyan (C) Toner Cartridge back in.
Identification failure for a new toner cartridge (C)

User Check
- Install the toner cartridges into the machine properly.
Step Cause Remedy
1 Power off or front cover Reset the developing bias voltage and develop
opened while detecting a new roller counter. (Refer to 2.2 Develop Roller
toner cartridge Counter Reset Function in Chapter 5.)
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Error code C4
Tray 2 Error
Take out Tray 2 and push it back in firmly.
Tray 2 (LT) plate-up function malfunction
User Check
- Check if Tray 2 (LT) is installed into the machine.
Step Cause Remedy
1 Connection failure between Replace the connector.
the machine and LT
connector
2 Harness connection failure of Check the harness connection of the plate motor
plate motor ASSY LT ASSY LT and reconnect it.
3 Harness connection failure of Check the harness connection of the LT paper
LT paper feed frame unit feed frame unit and reconnect it.
4 LT paper feed frame unit Check the sensor performance following the
frame unit.
Error code C5
EL Error
Open the Front Cover and close it again.
EL lamp electrifying failure
User Check
- Open and close the front cover.
Step Cause Remedy
1 Dirt on electrodes on drum Clean both electrodes.
unit and front cover
2 EL lamp PCB failure Replace the drum unit.
3 EL lamp PCB harness broken Replace the front door unit ASSY.
Error code C6
Toner Error
A Toner is not detected. Put all the Toner Cartridges back in
correctly.
Toner cartridge mis-dividing
Step Cause Remedy
1 Harness connection failure of Check the harness connection of the develop
develop release motor release motor and reconnect it.
2 Develop release sensor PCB Replace the develop release sensor PCB ASSY.
failure
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Error code C8
Out of Memory
Secure Print Data is full. Press Cancel and delete the previously
stored data.
RAM area for secure data full

User Check
- Delete the stored data.
Step Cause Remedy
1 Main PCB failure Replace the Main PCB ASSY.
Error code CA
Unusable Device
Remove the Device. Turn the power off and back on again.
Excess current to USB device

User Check
- Remove the USB device from the USB direct interface and turn the power off. Turn it on
again after a while.
- Replace the USB memory with other one.
Step Cause Remedy
1 Harness connection failure of Check the harness connection of the USB host
USB host relay PCB ASSY relay PCB ASSY and reconnect it.
2 USB host relay PCB failure Replace the USB host relay PCB ASSY.
3 Main PCB failure Replace the Main PCB ASSY.
Error code CB
No Belt Unit
Open the Front Cover, pull out the Drum Unit completely and install
the Belt Unit.
Belt unit is not installed into the machine.

User Check
- Check if the belt unit is installed into the machine.
Step Cause Remedy
1 Harness connection failure of Check the harness connection of the density
density sensor holder ASSY sensor holder ASSY and reconnect it.
2 Density sensor failure Replace the density sensor holder ASSY.
failure
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Error code CC
No Fuser Unit
Install the Fuser Unit.
Fuser unit is not installed into the machine.

User Check
- Check if the fuser unit is installed into the machine.
Step Cause Remedy
and engine PCB
Error code CD
No Drum Unit
Install the Drum Unit.
Drum unit is not installed into the machine.

User Check
- Check if the drum unit is installed into the machine.
Step Cause Remedy
1 Dirt on electrodes on drum Clean both electrodes.
unit and front door unit ASSY (Refer to Fig. 1-2 and Fig 1-3 (P 1-35).)
2 Bending of front door unit Correct the electrode bending of the front door unit
ASSY electrode contact ASSY.
3 Harness connection failure Check the harness connection between the front
between front door unit ASSY door unit ASSY electrode and engine PCB ASSY.
electrode and engine PCB
ASSY
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Electrodes location of the drum unit
Fig. 1-2
Electrodes location of the front door unit ASSY
Fig. 1-3
<How to clean the electrodes>
Turn off the power switch. Unplug the machine from the AC power outlet, and leave the machine
for a few minutes. Then, wipe the electrodes above carefully with a dry lint-free cloth. Be careful
not to change the shapes of the electrodes.
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Error code CE
No Waste Toner
Install the Waste Toner Box. Refer to the Users Guide for how to
install.
Waste toner box is not installed into the machine.

User Check
- Check if the waste toner box is installed into the machine correctly.
Step Cause Remedy
1 Rotation defective of release Replace the waste toner box.
shaft A of waste toner box.
2 Harness connection failure Check the harness connection between the belt
between belt cleaner release cleaner release sensor PCB and belt cleaner
sensor PCB and belt cleaner release solenoid and reconnect them.
release solenoid.
3 Belt cleaner release sensor Replace the belt cleaner release ASSY.
actuator performance
defective
4 Belt cleaner release sensor Check the sensor performance following the
PCB failure procedure described in Maintenance mode 32. If
any problem occurs, replace the belt cleaner
release sensor PCB ASSY.
5 Belt cleaner release solenoid Replace the belt cleaner release ASSY.
failure
Error code CF
Waste Toner Full

Replace the Waste Toner Box. Refer to the Users Guide for how to do
it.
Waste toner box full

User Check
Step Cause Remedy
1 Waste toner sensor failure Check the sensor performance following the
any problem occurs, replace the waste toner
near/full sensor ASSY.
2 Harness connection failure of Check the harness connection of the waste toner
waste toner near/full sensor near/full sensor ASSY and reconnect it.
ASSY
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Error code E6
Print Unable E6
NVRAM error on main PCB

Step Cause Remedy
Error code EB
Print Unable EB
NVRAM reading error on laser unit

Step Cause Remedy
1 Harness connection failure Check the harness connection between the laser
between laser unit and main unit and main PCB and reconnect it.
PCB
Error code ED
Print Unable ED
Failure of wireless LAN connection (Connection to the wireless LAN module is failed when the
machine is turned ON.)
Error code EE
Print Unable EE
Wireless LAN is unable to communicate. (Any problem that the wireless LAN cannot be
connected is occurred after wireless LAN connection is succeeded.)
User Check
- Turn the power off. Turn it on again after a while.
Step Cause Remedy
1 Wireless LAN PCB failure Replace the wireless LAN PCB ASSY.
Error code EF
Print Unable EF
Incorrect print coverage value

User Check
- Turn the power off. Turn it on again after a while.
Step Cause Remedy
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3. PAPER FEEDING PROBLEMS
Problems related to paper feeding are end user recoverable if following the User Check items.
If the same problem occurs again, follow each procedure in the order of the number described
in the Step column in the tables below.
3.1 No Feeding
Step Cause Check Result Remedy

1 Plate gear Is the plate gear Yes Replace the paper tray.
damaged damaged?
2 T1 edge actuator Does T1 edge actuator No Re-assemble T1 edge
malfunction move smoothly? actuator.
3 Disconnection of Is the harness of the Yes Reconnect the harness.
the paper feed paper feed solenoid
solenoid harness disconnected?
4 Paper feed/belt Is the problem solved by Yes Replace the paper feed/
cleaner motor replacing the paper feed/ belt cleaner motor.
failure belt cleaner motor?
3.2 Double Feeding

1 Paper feeding kit Is the surface of the Yes Replace the paper
separation pad worn out? feeding kit.
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3.3 Paper Jam
Paper jam in the paper tray and front cover

1 Belt unit Does the belt unit move No Replace the belt unit.
malfunction correctly?
2 Registration front Does the registration front No Re-assemble the
actuator catching actuator move smoothly? registration front actuator.
on some position
3 T1 registration Does T1 registration front No Replace the front door
front sensor sensor move smoothly? unit ASSY.
failure (Check it following the
procedure described in
Maintenance mode 32.)
Paper jam in the back cover and paper eject section

1 Foreign object Is there a foreign object Yes Remove the foreign
around fuser unit around the fuser unit? object.
2 Paper eject ASSY Is each pinch roller of the No Replace the paper eject
malfunction paper eject ASSY ASSY.
attached to each paper
eject roller properly?
3 Paper eject Does the paper eject No Replace the fuser unit.
actuator failure actuator move smoothly?
Is it damaged?
Paper jam in the DX paper feeding section

User Check
- Use the letter size or longer paper.
- Use paper which has not curled.
- Do not use too thin paper.
- Check that the DX paper size (A4/Letter) switch lever of the DX feed ASSY is placed in the
correct position.

1 Deformation of Is the paper guide DX No Replace the paper tray.
paper guide DX deformed?
on the bottom of
the paper tray
2 DX feed ASSY Is the DX feed ASSY No Replace the DX feed
failure deformed? ASSY.
Do the rollers of the DX
feed ASSY move
correctly?
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3.4 Dirt on Paper
User Check
- Check if the paper is loaded into the paper tray correctly.
- Turn over the stack of paper in the paper tray, or try rotating the paper 180 in the paper tray.

1 Fuser unit dirty Is there dirt around the Yes Clean the entrance of the
entrance of the fuser unit? fuser unit.
Is the pressure roller Yes Clean the pressure roller
ASSY dirty? ASSY.
2 Dirt on belt unit Is the electrode of the belt Yes Clean the electrode of the
electrode unit dirty? belt unit.
3 Dirt on waste Is the electrode of the Yes Clean the electrode of the
toner box waste toner box dirty? waste toner box.
electrode
4 Belt unit dirty Does dirt on the paper Yes Replace the belt unit.
disappear after replacing
the belt unit with a new
one?
5 Toner leak from Is the waste toner box full Yes Replace the waste toner
the waste toner of toner? near/full sensor ASSY.
box Or, replace the main PCB
ASSY.
3.5 Wrinkles
User Check
- Check if the paper is loaded into the paper tray correctly.
- Turn over the stack of paper in the paper tray, or try rotating the paper 180 in the paper tray.

1 Fuser unit failure Do wrinkles on the paper Yes Replace the fuser unit.
disappear after replacing
the fuser unit with a new
one?
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4. IMAGE DEFECT TROUBLESHOOTING
4.1 Image Defect Examples
Lightonthe Onecolorislight Faultyregistration Dark

wholepage
Poorfixing Completelyblank Imagedistortion Allonecolor
Dirtonthebackofpaper Verticalstreaks Verticalstreaksina Horizontalstripes

lightbackground
Whiteverticalstreaksononecolorimage Whitehorizontalstripesononecolorimage
Faintprint Whitespotsononecolorimage
Onecolorspotsordirt Onecolorband
Downwardfogging Horizontallines Ghost Color Fogging

ofsolidcolor misregistration
Unstablecolor Hollowprint Dirtonthebottom

density endofpaper
Fig. 1-4
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4.2 Diameter of Rollers
Image defects which appear periodically may be caused by failure of a roller. Specify the cause
referring to the diameters of the rollers or pitch which appears in the image as shown in the
table below.
No. Parts name Diameter The pitch which

appears in the image
1 Develop roller 20.0 mm 37.4 mm
2 Exposure drum 24.0 mm 75.0 mm
3 Heat roller in the fuser unit 25.0 mm 78.5 mm
4 Pressure roller ASSY in the fuser unit 25.0 mm 78.5 mm
4.3 Troubleshooting Image Defect

Image defect related problems are user recoverable if following the User Check items. If the
same problem occurs, follow each procedure in the order of the number described in the Step
column in the tables below.
Light on the whole page

User Check
- Check the machines environment. High temperature and high humidity
conditions can cause this problem.
- If the whole page is light, toner save mode may be on.
- Replace the toner cartridge or drum unit with a new one.
- Implement calibration from the control panel.

1 Transfer HVPS Is the transfer HVPS PCB Yes Replace the transfer
PCB failure ASSY connected HVPS PCB ASSY.
correctly?
2 Engine PCB Is the harness between Yes Replace the engine PCB
failure the HVPS PCB and ASSY.
engine PCB connected
correctly?
3 Charge HVPS Is the harness of the Yes Replace the charge
PCB failure HVPS PCB connected HVPS PCB ASSY.
correctly?
4 Laser unit failure Is the problem solved after Yes Replace the laser unit.
replacing the laser unit?
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One color is light
User Check
- Check the machines environment. High temperature and high humidity conditions can cause
this problem.
1 Dirt on exposure Are the electrodes of the Yes Clean both electrodes.
drum electrode drum unit and the
appropriate color and
machine body dirty?
2 Dirt on belt unit Are the electrodes of the Yes Clean both electrodes.
electrode belt unit and the
machine body dirty?
3 Dirt on scanner Is the scanner windows of Yes Wipe the dirt off with a
windows the appropriate color soft, clean, lint free cloth.
dirty?
4 Toner sensor After replacing the toner No Replace the toner
failure cartridge of the cartridge of the
appropriate color with a appropriate color.
new one, does the same
problem occur even after
printing several pages?
5 Does the machine start Yes - Clean the toner sensor
printing even after of the appropriate color.
removing the toner - Check the harness
cartridge of the connection of the toner
appropriate color from the sensor PCB ASSY
drum unit? (TE/NEW) of the
appropriate color.
- Replace the toner
sensor PCB ASSY
(TE/NEW) of the
appropriate color.
Faulty registration

1 Registration rear Does the registration rear No Re-assemble the
actuator catching actuator move smoothly? registration rear actuator.
on some position
2 Engine PCB Is the problem solved Yes Replace the engine PCB
failure after replacing the engine ASSY.
PCB ASSY?
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Dark
User Check
- Check the machines environment. High temperature and high humidity
conditions can cause this problem.

1 Corona wire Are the electrodes on the Yes Clean both electrodes.
conduction failure drum unit and machine
body dirty?
2 Dirt on belt unit Are the electrodes on the Yes Clean both electrodes.
electrode belt unit and machine
body dirty?
3 Transfer HVPS Is the problem solved Yes Replace the transfer
PCB failure after replacing the HVPS PCB ASSY.
transfer HVPS PCB
ASSY?
4 Charge HVPS Is the problem solved Yes Replace the charge
PCB failure after replacing the charge HVPS PCB ASSY.
HVPS PCB ASSY?
5 Engine PCB Is the harness connected Yes Replace the engine PCB
failure between the HVPS PCB ASSY.
and engine PCB
correctly?
Poor fixing
User Check
- Replace the toner cartridge with a new one.

1 Fuser unit failure Is the problem solved Yes Replace the fuser unit.
after replacing the fuser
unit?
2 Low-voltage Is the problem solved Yes Replace the PS PCB unit.
power supply after replacing the PS
PCB failure PCB unit?
transfer HVPS PCB
ASSY?
HVPS PCB ASSY?
PCB ASSY?
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Completely blank
User Check

1 Developing bias Are the electrodes on the Yes Clean both electrodes.
voltage drum unit and machine
conduction failure body dirty?
2 Scanner harness Is the scanner harness No Reconnect the scanner
connection failure connected securely? harness.
PCB ASSY?
4 Laser unit failure Is the problem solved Yes Replace the laser unit.
after replacing the Laser
unit?
transfer HVPS PCB
ASSY?
HVPS PCB ASSY?
Image distortion

1 Laser unit not Is the laser unit No Assemble the laser unit
assembled assembled into the correctly and secure the
correctly machine securely? screw.
(Check if there is no gap.)
2 Incorrect radiation Is the problem solved Yes Replace the laser unit.
angle of scanner after replacing the laser
diode unit?
Scanner motor
rotation failure
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All one color

1 Corona wire Are the electrodes on the Yes Clean both electrodes.
failure drum unit of the
machine body dirty?
2 Is the corona wire Yes Replace the drum unit.
damaged?
HVPS PCB ASSY?
4 Main PCB failure Is the problem solved Yes Replace the main PCB
after replacing the main ASSY.
PCB ASSY?
PCB ASSY?
after replacing the laser
unit?
Dirt on the back of paper

User Check
- If there is dirt on the back of the paper in duplex printing, the
back of the paper tray may be dirty. Clean the back of the
paper tray.

1 Fuser unit dirty Is the pressure roller Yes Print approximate 10
ASSY dirty? Is any other pages.
area in the machine dirty?
No Replace the fuser unit.
2 Dirt in the paper Is the paper tray or feed Yes Wipe dirt off.
feed system system on the drum unit
dirty with toner?
3 Belt unit dirty Is the problem solved by Yes Replace the belt unit.
replacing the belt unit?
4 Waste toner box Is the problem solved by Yes Replace the waste toner
dirty replacing the waste toner box.
box?
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Vertical streaks
User Check
- This problem may occur with noise which is caused by dirt on
the corona wire in the drum unit. In this case, clean the corona
wire with the wire cleaner.

1 Dirt in the paper Is the paper tray or feed Yes Wipe dirt off.
feed system system on the drum unit
dirty with toner?
2 Scratch on the Is there a scratch on the Yes Replace the drum unit.
exposure drum surface of the exposure
drum?
3 Exposure drum Is there vertical dirt with Yes Replace the drum unit.
dirty toner on the surface of
the exposure drum?
4 Scratch on the Is there a scratch on the Yes Replace the fuser unit
heat roller surface of the heat roller?
Note:
If the machine prints the same pattern, especially including vertical streaks, continuously, black
vertical streaks may appear on the paper since the electrostatic performance of the exposure
drum is decreased temporally.
Vertical streaks in a light background

User Check
- Clean the inside of the machine and the corona wire in the drum unit.

1 Drum unit failure Is the problem solved Yes Replace the drum unit.
after replacing the drum
unit?
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Horizontal stripes
User Check
- Clean the inside of the machine and the corona wire in the drum unit.

1 Dirt on the Are the electrodes on the Yes Clean both electrodes
charged electrode drum unit and machine
body dirty?
2 Paper tray ground Is the paper tray ground Yes Correct bending of paper
terminal provided terminal bent, which is tray ground terminal.
in the machine provided in the machine
body body? (Refer to Fig. 1-5.)
3 Toner attached Are the horizontal stripes Yes This problem will
on the develop at 37.4 mm (develop roller disappear by printing
roller circumference) intervals? approximate 10 pages. If
the same problem
occurs, replace the toner
cartridge.
4 Scratch on the Are the horizontal stripes at Yes Replace the drum unit.
exposure drum 75.0 mm (exposure drum
circumference) intervals?
5 Scratch on the Are the horizontal stripes Yes Replace the fuser unit.
heat roller at 78.5mm (heat roller
transfer HVPS PCB
ASSY?
HVPS PCB ASSY?
Paper tray ground terminal
Fig. 1-5
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White vertical streaks on one color image
User Check
- Check if there is no dust in the gap between the toner cartridge and drum frame.
- Clean the scanner windows of the appropriate color with a soft lint-free cloth.
- Check the machines environment. High temperature and high humidity conditions can cause
this problem.
- Damp (wet) paper might be used. Try to change to freshly unpacked paper.

1 Condensation Has condensation Yes Try to print several pages
occurred inside the or leave the machine 2
machine? hours to allow it to reach
room temperature.
2 Transfer failure Is the transfer roller of the Yes Replace the drum unit.
appropriate color
scratched?
3 Scanner windows Is the problem solved Yes Replace the laser unit.
failure after replacing the laser
unit?
White horizontal stripes on one color image
User Check
- Check that the appropriate media type is selected in the printer driver.
- The problem may disappear by itself. Try printing multiple pages to clear this problem
especially if the machine has not been used for a long time.
- The drum unit may be damaged. Replace the drum unit with a new one.

1 Toner cartridge Are the electrodes on the Yes Clean both electrodes
electrode toner cartridge and
connection failure machine body dirty?
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Faint print
User Check
- Check that the machine is installed on a level surface.
- Clean the scanner windows with a soft cloth.

unit?
2 Toner empty Is the Toner Life End No Replace the toner sensor
sensor failure message indicated on the PCB ASSY (TE/NEW) of
LCD after replacing the the appropriate color.
current toner cartridge
with an empty one?
White spots on one color image
User Check
- Toner may be empty. Replace the toner cartridge with a new one.
- If the same problem occurs after printing a few pages, the adhesive of the label or the like,
paper powder or dirt may be attached on the surface of the exposure drum.
When the size of the white spots is less than 0.35mm, feed the drum cleaning sheet from the
MP tray one to three times to clean the drum.
(For the procedure, refer to Drum Unit Cleaning Mode in Chapter 5.)
When the size of the spots is 0.35mm or more, or when the same problem occurs after
feeding the drum cleaning sheet, wipe off the dirt on the exposure drum with a cotton swab.
(For the procedure, refer to Note in the next pages.)
1 Drum unit failure Are the white spots at Yes If the exposure drum
75.0 mm (exposure drum surface is scratched,
circumference) intervals? replace the drum unit.
2 Drum unit Are the electrodes on the Yes Clean both electrodes.
connection failure drum unit and machine
body dirty?
transfer HVPS PCB
ASSY?
HVPS PCB ASSY?
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Note:
If you have print quality problems, clean the drum unit as follows:
(1) Pull the drum unit out of the machine and take all the toner cartridges out of the drum unit.
(2) Turn the drum unit over by holding the handle. Make sure that the drum unit gears 1 are
on the left hand.
Fig. 1-6
Caution
We recommend that you place the drum unit on a clean, flat surface with a piece of disposable
paper underneath it in case you accidentally spill or scatter toner.
(3) See the print sample to identify the color causing the problem. The color of the spots is
the color of the drum you should clean. For example, if the spots are cyan, you should
clean the drum for cyan. Put the print sample in front of the drum, and find the exact
position of the poor print.
Fig. 1-7
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(4) Turn the drum unit gear to the direction of the arrow as shown in the figure below by hand
while looking at the surface of the drum 1.
Fig. 1-8
(5) When you have found the mark on the drum that matches the print sample, wipe the
surface of the drum gently with a cotton swab until the dust or paper powder on the
surface comes off.
Fig. 1-9
Caution
DO NOT clean the surface of the photosensitive drum with a sharp object.
(6) Turn the drum unit gear to the direction of the arrow as shown in the figure below by hand
to return it to the home position. The home position of each drum can be identified by
matching the number on the drum unit gear to the same number on the side of the drum
unit as shown in the illustration. Make sure that the number on each of the four drum unit
gears matches the corresponding number on the side of the drum unit.
Fig. 1-10
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One color spots or dirt
User Check
- Damp (wet) paper might be used. Try to change to freshly unpacked paper.
- If the same problem occurs after printing a few pages, the adhesive of the label or the like,
paper powder or dirt may be attached on the surface of the exposure drum.
Feed the drum cleaning sheet from the MP tray one to three times to clean the drum.
(For the procedure, refer to Drum Unit Cleaning Mode in Chapter 5.)
When the same problem occurs after feeding the drum cleaning sheet, wipe off the dirt on the
exposure drum with a cotton swab.
(For the procedure, refer to Note in the previous pages.)
1 Drum unit failure Are the spots at 75.0 mm Yes If the surface of the
(exposure drum exposure drum is
circumference) intervals? scratched, replace the
drum unit.
2 Drum unit Are the electrodes on the Yes Clean both electrodes
connection failure drum unit and machine
body dirty?
3 Fuser unit failure Are the spots at 78.5mm Yes Replace the fuser unit.
(heat roller
4 Transfer HVPS Is the problem solved Yes Replace the Transfer
transfer HVPS PCB
ASSY?
HVPS PCB ASSY?
One color band
User Check
- Clean the inside of the machine and the corona wire in the drum unit. If the same problem
occurs after cleaning, replace the drum unit with a new one.
- The paper tray ground terminal provided in the machine body may be dirty. Clean the contact
with a dry cloth.
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Downward fogging of solid color
User Check

1 Transfer HVPS Is the problem solved after Yes Replace the transfer
PCB failure replacing the transfer HVPS PCB ASSY.
HVPS PCB ASSY?
2 Charge HVPS Is the problem solved after Yes Replace the charge
PCB failure replacing the charge HVPS HVPS PCB ASSY.
PCB ASSY?
3 Engine PCB Is the problem solved after Yes Replace the engine
failure replacing the engine PCB PCB ASSY.
ASSY?
Horizontal lines
User Check
- The paper tray ground terminal provided in the machine body
may be dirty. Clean the contact with a dry cloth.

1 Dirt on charged Are the electrodes on the Yes Clean both electrodes
electrode drum unit and machine
body dirty?
2 Paper tray ground Is the paper tray ground Yes Correct bending of
terminal provided terminal bent, which is paper tray ground
in machine body provided in the machine terminal.
body?
Ghost
User Check
- Check the machines environment, conditions such as high humidity may
cause this situation to occur.
- Check that the appropriate media type is selected in the printer driver.

1 Transfer HVPS Is the problem solved after Yes Replace the transfer
PCB failure replacing the transfer HVPS PCB ASSY.
HVPS PCB ASSY?
2 Charge HVPS Is the problem solved after Yes Replace the charge
PCB failure replacing the charge HVPS HVPS PCB ASSY.
PCB ASSY?
3 Engine PCB Is the problem solved after Yes Replace the engine
failure replacing the engine PCB PCB ASSY.
ASSY?
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Color misregistration
User Check
- Implement the auto color registration by the panel operation.

1 Phase shift of Check if gear 39/121 Yes Phase the Gear 39/121.
gear 39/121 phase is shifted? For the method how to
phase the gear 39/121,
refer to Chapter 3
DISASSEMBLY AND
ASSEMBLY.
PCB ASSY?
Fogging
User Check
- Do not use acid paper.
- Check if there is dust or paper powder in the machine.

1 Toner sensor Is the toner sensor No Replace the toner sensor
failure (Machine performed normally by PCB (TE/NEW) of the
body) following the procedure appropriate color.
described in
Maintenance mode 32
to check.
2 Transfer HVPS Is the problem solved Yes Replace the Transfer
transfer HVPS PCB
ASSY?
HVPS PCB ASSY?
PCB ASSY?
Note:
This problem often occurs when the drum unit or toner cartridge is nearly at the end of life.
1-55 Confidential
Unstable color density
User Check

1 Drum unit Are the electrodes on the Yes Clean both electrodes.
conduction failure drum unit and machine
body dirty?
2 Toner cartridge Are the electrodes on the Yes Clean both electrodes.
electrode toner cartridge and
connection failure machine body dirty?
3 Dirt on belt unit Are the electrodes on the Yes Clean both electrodes.
electrode belt unit and machine
body dirty?
PCB ASSY?
PCB ASSY?
transfer HVPS PCB
ASSY?
HVPS PCB ASSY?
unit?
Hollow print
User Check
- Select the Thick paper mode in the printer driver, or use thinner paper than
you are currently using.
- Check the machines environment, conditions such as high humidity may
cause this situation to occur.

1 Fuser unit failure Is the problem solved Yes Replace the fuser unit.
after replacing the fuser
unit?
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Dirt on the bottom end of paper

1 Dirt on the bottom Is the bottom of drum unit Yes Wipe the dirt with a dry
of drum unit dirty? cloth as shown in Fig. 1-11.
2 Dirt on base shaft Is the base shaft dirty? Yes Wipe the dirt with a dry
cloth as shown in Fig. 1-12.
Fig. 1-11
Base shaft
* Figure of the front view
Fig. 1-12
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5. SOFTWARE SETTING PROBLEMS
The machine may not print the data correctly if there are incorrect software settings.
User Check
- Check that the printer cable or USB cable are not damaged.
- Check that the correct machine is selected if you have an interface switching device.
- Check the descriptions on the software setting in the users guide.
- Try resetting the factory settings.

1 Failure inside the Does the machine print No Identify the error type,
machine Printer Settings? and then refer to the
specified section of this
chapter.
2 Machine For Macintosh, has the No Verify the product ID.
connection product ID been verified? Product ID:
HL-4040CN: 002E *
HL-4050CDN: 002F *
HL-4070CDW: 0030 *
* Hexadecimal
3 USB host relay Is the problem solved Yes Replace the USB host
PCB failure after replacing the USB relay PCB ASSY.
host relay PCB ASSY?
PCB ASSY?
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6. NETWORK PROBLEMS
User Check
- Check the descriptions in the network users guide.
- Try resetting the factory settings.

1 Wireless LAN Is the problem solved Yes Replace the wireless
PCB failure after replacing the LAN PCB ASSY.
(HL-4070CDW) wireless LAN PCB
ASSY?
PCB ASSY?
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7. OTHERS PROBLEMS
The machine is not turned on, or the LCD indication does not appear.

1 Harness Is the harness of the LCD No Reconnect the LCD
connection failure panel PCB ASSY panel PCB ASSY
of LCD panel connected correctly? harness
PCB
2 LCD panel PCB Is the problem solved Yes Replace the LCD panel
failure after replacing the LCD PCB ASSY.
panel PCB ASSY?
3 LCD panel failure Is the problem solved Yes Replace the LCD panel
after replacing the LCD ASSY.
panel ASSY?
power supply after replacing the PS
failure PCB unit?
PCB ASSY?
The fan does not work.

(Verify the position of each fan referring to 1.4.17 Operational Check of Fans (Function code
78) in Chapter 5.)

1 Harness Is the harness of the No Reconnect the harness of
connection failure appropriate fan connected the appropriate fan
of the appropriate correctly? correctly.
fan
HVPS PCB ASSY? Replace the fuser unit fan
(FU) and air intake fan
(AIR).
power supply after replacing the PS Replace the LVPS fan
failure PCB unit? (PS).
failure after replacing the engine ASSY. Replace the drum
PCB ASSY? unit fan (OPC).
PCB ASSY?
1-60 Confidential
CHAPTER 2 PERIODICAL MAINTENANCE
To avoid creating secondary problems by mishandling, follow the warnings below during
maintenance work.
WARNING
- Always turn off the power switch and unplug the power cord from the power outlet before
accessing any parts inside the machine.
- When opening the front cover or back cover to access any parts inside the machine, never
touch the shaded parts shown in the following figures.
1. CONSUMABLE PARTS
The consumable parts described in this section are parts which are subject to deterioration or
damage and should be replaced at least once during the period of warranty of the product if
any printing quality problem appears.
Parts Approximate Life

Toner Cartridge Black Standard cartridge Approx. 2,500 pages A4/Letter pages @
5% coverage
High capacity Approx. 5,000 pages A4/Letter pages @
cartridge 5% coverage
Cyan, Standard cartridge Approx. 1,500 pages A4/Letter pages @
Magenta, 5% coverage
Yellow High capacity Approx. 4,000 pages A4/Letter pages @
cartridge 5% coverage
Drum Unit Approx. 17,000 pages A4/Letter pages
Life expectancy will vary depending on
number of continuous printing pages.
(Refer to CHAPTER 5 2.3 Printout of
Printer Settings Life of Drum Unit.)
Belt Unit Approx. 50,000 pages A4/Letter pages
Life expectancy will vary depending on
number of continuous printing pages.
(Refer to CHAPTER 5 2.3 Printout of
Printer Settings Life of Belt Unit.)
Waste Toner Box Approx. 20,000 pages A4/Letter pages @
5% coverage for CMYK each
2-1 Confidential
2. PERIODICAL REPLACEMENT PARTS
2.1 Periodical Replacement Parts

Periodical replacement parts are the parts to be replaced periodically to maintain product
quality. These parts would affect the product quality if they loose their functionality even if they
do not appear to be damaged or there is no change in their appearance.
The periodical replacement parts listed in the table below should be replaced according to the
service life.
Replacement
Parts Name LCD Qty Approximate Life
Procedure
Fuser unit & Fuser Unit 1 80,000 pages Refer to 2.2.1.
Toner filter frame ASSY
Laser unit Laser Unit 1 100,000 pages Refer to 2.2.2.
*1
Paper feeding kit PF Kit1, PF Kit2 1 100,000 pages Refer to 2.2.3.
*2
MP paper feeding kit PF KitMP 1 50,000 pages Refer to 2.2.4.
*1
: The paper feeding kit includes the separation pad ASSY, separation pad spring and roller
holder ASSY.
*2
: MP Paper feeding kit includes the separation pad ASSY MP, separation pad spring MP, and
MP roller holder ASSY.
When replacing the periodical replacement parts, each of the counters need to be reset in
order to count the number of replacement times. Refer to 2.3 Parts Life Reset Function in this
chapter.
Also make sure to wipe the dirt on the drum unit as shown in the figure below when replacing
each of the periodical replacement parts.
The number of printed pages of the machine can be checked on Print Settings. (Refer to 2.3
Printout of Printer Settings in Chapter 5.) The actual number of printed page will vary
depending on the type of print job or the paper to being used. The figures indicated as the
approximate life in the table above are worked out when printing a general business document
(with 5% print coverage) on one side of A4-size paper.
Note:
- Always turn off the power switch of the machine and unplug the power cord from the power
outlet before replacing the periodical replacement parts.
- If the fuser unit is replaced after errors related to the fuser unit occur, it is necessary to leave
the machine power ON for ten minutes after part replacement. This will make the machine to
be released from errors.
- After disconnecting flat cables, check that each cable is not damaged at its end or short-
circuited.
- When connecting flat cables, do not insert them at an angle. After insertion, check that the
cables are not at an angle.
2-2 Confidential
2.2 Procedures to Replace Periodical Replacement Parts
2.2.1 Fuser Unit & Toner Filter Frame ASSY
<Uninstalling Procedure>
(1) Open the Back cover.
<Back side>
Back cover
Fig. 2-1
(2) Remove the two pan B M4x14 Taptite screws, and then pull out the Fuser unit to the back
of the machine.
<Back side>
Taptite, pan B M4x14
Fuser unit
Fig. 2-2
2-3 Confidential
(3) Remove the Toner filter frame ASSY from the Paper eject ASSY DX/SX.
Paper eject ASSY DX/SX
3a
3b
Fig. 2-3
<Installing Procedure>
(1) Assemble the Toner filter frame ASSY onto the Paper eject ASSY DX/SX.
1b
1a
Fig. 2-4
2-4 Confidential
(2) Put the Fuser unit into the machine and fix it with the two pan B M4x14 Taptite screws.
*1
Tightening Note:
When tightening the screw, slowly turn it counterclockwise (in the direction to loosen the
screw) with your hand until you feel that the screw is a little dropped in the hole. Then,
slightly turn it clockwise (in the direction to tighten the screw) with your hand and tighten
it according to the specified torque with a screwdriver.
<Back side>

(Tightening torque: 1.20 0.1 N m) *1
Fuser unit

Fig. 2-5
Note:
When assembling the fuser unit, make sure that the two Harnesses are placed in the
groove and under the rib of the Plastic frame. If they are not, then correct them as shown
in the figure below. Harness
Harness
Plastic frame
Fig. 2-6
2-5 Confidential
(3) Close the Back cover.
<Back side>
Back cover
Fig. 2-7
(4) After replacing the Fuser unit, reset the counter. (Refer to 2.3 Parts Life Reset Function
in this chapter.)
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2.2.2 Laser Unit
(1) Press the Front cover release button, and open the Front door unit ASSY.
Front cover release button
1a
1b
Front door unit ASSY
Fig. 2-8
<Back side>
Back cover
Fig. 2-9
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(3) Remove the two cup S M3x8 Taptite screws, and then remove the Back cover upper.
Back cover upper
Taptite, cup S M3x8
<Back side>
Fig. 2-10
(4) Remove the two cup S M3x8 Taptite screws, and then remove the Back cover ASSY.
Hook
Taptite, cup S M3x8
Back cover ASSY
Hook
Taptite, cup S M3x8

<Back side>
Fig. 2-11
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(5) Remove the cup S M3x8 Taptite screw and three cup B M4x12 Taptite screws.
(6) Release the three Hooks on the bottom and the two hooks on the back side, and then
remove the Side cover L ASSY.
Note:
When removing the Side cover L ASSY, pay attention to the Wire support rope.
Hook
Taptite, cup B M4x12
Wire support rope
Hooks
Side cover L ASSY

<Left side>
Taptite, cup S M3x8
Hooks
Fig. 2-12
(7) Remove the two cup B M4x12 Taptite screws and two cup S M4x8 Taptite screws.
(8) Release the one Hook on the front side, two Hooks on the bottom and the two Hooks on
the back side, and then remove the Side cover R ASSY.
Note:
When removing the Side cover R ASSY, be careful not to damage section A.
Taptite, cup S M4x8
Hooks
Side cover R ASSY

A 8a 8b
Hook
<Right side>
Hooks
Taptite, cup S M4x8 Taptite, cup B M4x12
Fig. 2-13
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(9) Remove the two cup B M4x14 Taptite screws from the back side of the Top cover ASSY.
Top cover ASSY
<Back side>
Fig. 2-14
(10) Remove the three cup S M3x8 Taptite screws from the front side of the Top cover ASSY.
Top cover ASSY
Taptite, cup S M3x8
<Front side>
Taptite, cup S M3x8
Taptite, cup S M3x8
Fig. 2-15
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(11) Release the six Hooks in the order of 11a to 11f. Then, incline the Top cover ASSY 45 to
90 to the left hand side and remove it from the Frame unit.
Hooks 11a Top cover ASSY
Hooks
11c
11e 11f
Hooks 11b
Frame unit
11d
<Left side>
Fig. 2-16
(12) While inclining the Top cover ASSY 45 to 90 to the left hand side, disconnect the
Connector (5pin) from the LCD panel PCB ASSY and the Connector (6pin) from the USB
host relay PCB ASSY.
LCD panel PCB ASSY
Connector (6pin)
USB host relay PCB ASSY
Connector (5pin)
Frame unit
Fig. 2-17
2-11 Confidential
(13) Disconnect the Connector from the Wireless LAN PCB ASSY. (HL-4070CDW only)
Wireless LAN PCB ASSY

Connector
Frame unit
<Front side>
Fig. 2-18
(14) Remove the four cup S M3x8 Taptite screws, and then remove the two Hook slopes.
Hook slope
Taptite, cup S M3x8
Hook slope
<Front side>
Taptite, cup S M3x8
Frame unit
Fig. 2-19
2-12 Confidential
(15) Remove the nine cup S M3x6 Taptite screws (8 pieces from the top and 1 piece from the
front side), and then remove the Scanner cover.
Scanner cover
Taptite, cup S M3x6 Taptite, cup S M3x6
Taptite, cup S M3x6
Taptite, cup S M3x6
Frame unit
<Front side>
Fig. 2-20
(16) Disconnect the two flat cables (CN1, CN4) and connector (CN8) from the Laser unit.
Note:
After disconnecting the flat cable(s), check that each cable is not damaged at its end or
short-circuited.
Laser unit
<Front side>
Fig. 2-21
2-13 Confidential
(17) Remove the seven cup S M3x6 SR Taptite screws, and then remove the four Scanner
holders and Laser unit.
Taptite, cup S M3x6 SR Scanner holder
Taptite, cup S M3x6 SR Laser unit

Taptite, cup S M3x6 SR
Scanner holder
Scanner holder
Frame unit
Scanner holder
<Front side>
Fig. 2-22
(1) Assemble the Laser unit with the four Scanner holders and seven cup S M3x6 SR Taptite
screws.
Note:
When assembling the Laser unit with the Scanner holders, ensure to put the positioning
boss of the Laser unit into the positioning hole referring to the figure below.
Taptite, cup S M3x6 SR Scanner holder

Taptite, cup S M3x6 SR Laser unit
Positioning boss
Scanner holder
Scanner holder
Positioning boss
Frame unit
Scanner holder
Positioning hole
<Front side>
Positioning hole
Fig. 2-23
2-14 Confidential
(2) Connect the two flat cables (CN1, CN4) and one connector (CN8) into the Laser unit.
Note:
When connecting the flat cable(s), do not insert it at an angle. After insertion, check that
the cable is not at an angle.
Laser unit
<Front side>
Fig. 2-24
(3) Assemble the Scanner cover with the nine cup S M3x6 Taptite screws (8 pieces on the top
and 1 piece on the front side).
Note:
When assembling the Scanner cover, secure the Screws in the order of the numbers
which are indicated on the Scanner cover.
Scanner cover
Taptite, cup S M3x6 Taptite, cup S M3x6
Taptite, cup S M3x6
Taptite, cup S M3x6
Frame unit
<Front side>
Fig. 2-25
2-15 Confidential
(4) Assemble the two Hook slopes with the four cup S M3x8 Taptite screws.
Hook slope
Taptite, cup S M3x8
Hook slope
<Front side>
Taptite, cup S M3x8
Frame unit
Fig. 2-26
(5) Connect the Connector into the Wireless LAN PCB ASSY. (HL-4070CDW only)

Connector
Frame unit
<Front side>
Fig. 2-27
2-16 Confidential
(6) Connect the Connector (6pin) into the USB host relay PCB ASSY, and connect the
Connector (5pin) into the LCD panel PCB ASSY.
LCD panel PCB ASSY
Connector (6pin)
USB host relay

PCB ASSY
Connector (5pin)
Frame unit
Fig. 2-28
(7) Align the two Hooks of the front side of the Top cover ASSY with the Frame unit and catch
the six Hooks at the same time.
Hooks Top cover ASSY

Hooks
<Back side>
Hooks
Frame unit
<Front side>
Fig. 2-29
2-17 Confidential
(8) Secure the three cup S M3x8 Taptite screws on the front side of the Top cover ASSY.
Top cover ASSY
Taptite, cup S M3x8
Taptite, cup S M3x8 <Front side>
Taptite, cup S M3x8
Fig. 2-30
(9) Secure the two cup B M4x14 Taptite screws on the back side of the Top cover ASSY.
Top cover ASSY

<Back side>

Fig. 2-31
*1
Tightening Note:
slightly turn it clockwise (in the direction to tighten the screw) with your hand and tighten it
according to the specified torque with a screwdriver.
2-18 Confidential
(10) Catch the Hooks of the Side cover R ASSY with the machine body in the order of 10a to
10e and fix the Side cover R ASSY with the two cup B M4x12 Taptite screws and two cup
S M4x8 Taptite screws.
Taptite, cup S M4x8
10a
Hooks
Side cover R ASSY

10b
Hook
10c
10d
10e <Right side>
Hooks

Fig. 2-32
(11) Catch the Hooks of the Side cover L ASSY with the machine body and fix the Side cover L
ASSY with the one cup S M3x8 Taptite screws and three cup B M4x12 Taptite screws.
Note:
When assembling the Side cover L ASSY, pay attention to the Wire rope.
Hook

(Tightening torque:
1.20 0.1 N m) *1
Wire rope
Hooks
Side cover L ASSY
Taptite, cup S M3x8 <Left side>
Hooks Taptite, cup B M4x12

Fig. 2-33
*1
Tightening Note:
2-19 Confidential
(12) Catch the Hooks of the Back cover ASSY and assemble it with the two cup S M3x8
Taptite screws.
Hook
Taptite, cup S M3x8
Back cover ASSY
Hook
Taptite, cup S M3x8 <Back side>
Fig. 2-34
(13) Assemble the Back cover upper with the two cup S M3x8 Taptite screws.
Back cover upper
Taptite, cup S M3x8
<Back side>
Fig. 2-35
2-20 Confidential
(14) Close the Back cover.
< Back side
Back cover
Fig. 2-36
(15) Close the Front door unit ASSY.
Fig. 2-37
(16) After replacing the Laser unit, reset the counter. (Refer to 2.3 Parts Life Reset Function
in this chapter.)
2-21 Confidential
2.2.3 Paper Feeding Kit (PF kit1, PF Kit2)
(1) Pull out the Paper tray, and remove the paper from the Paper tray.
Paper tray
Fig. 2-38
(2) Release the two Hooks of the Separation pad ASSY, and then lift up the Separation pad
ASSY.
Note:
Be careful not to loose the Separation pad spring.
Hook
Separation pad ASSY
<Front side>
Hook
Paper tray
Separation pad spring
Fig. 2-39
2-22 Confidential
(3) Push both sides of the Separation pad ASSY inwards to release the Pins and remove the
Separation pad ASSY from the Paper tray.
(4) Remove the Separation pad spring from the Paper tray.
Separation pad ASSY

3b
<Front side>
3a
Pin
3a
Paper tray
Pin
Fig. 2-40
(6) Push the Lift arm to the direction of the arrow 6a and release the boss of the Roller holder
ASSY. Then, turn the Roller holder ASSY to the direction of the arrow 6b.
Paper feed frame unit
Lift arm
Roller holder ASSY

Boss
6a
6b
<Front side>
Fig. 2-41
2-23 Confidential
(7) Slide the Roller holder ASSY to the direction of the arrows 7a, 7b and 7c in this order and
remove it.
<Upper side>
<Front side>

7b
7a
Roller holder ASSY

7c
Fig. 2-42
(1) Assemble the Roller holder ASSY onto the Paper feed frame unit in the order of the arrow
1a, 1b and 1c.
<Upper side>
<Front side>
Paper feed frame unit Paper feed frame unit

1b
1c
1a Holder shaft
* Align the holder shaft of the Roller holder ASSY
Roller holder ASSY with the shape of the hole on the Paper feed
frame unit and put the shaft into the hole.
Fig. 2-43
2-24 Confidential
(2) Turn the Roller holder ASSY to the direction of the arrow 2a, push the Lift arm to the
direction of the arrow 2b and fix the Boss of the Roller holder ASSY into the hole of the Lift
arm.
Note:
Check whether the Lift arm is moved by putting the Roller holder upwards. If the Lift arm is
not moved, it is not assembled correctly.
Lift arm
Roller holder ASSY

Boss
2b
2a
<Front side>
Fig. 2-44

(4) Assemble the Separation pad spring. Put the positioning section of the Separation pad
ASSY into the spring and catch the two Hooks.
Positioning section
Separation pad ASSY
Hook
Hook <Front side>
Paper tray
Fig. 2-45
2-25 Confidential
(5) Push both sides of the Separation pad ASSY inwards and put its Pins into the Paper tray.
Note:
Check that the Separation pad ASSY pivots up and down smoothly by pushing it gently.
<Front side>
Pin
Pin
5a
5b
Separation pad ASSY
5a Paper tray
Fig. 2-46
(6) Install the Paper tray into the machine.
Paper tray
Fig. 2-47
(7) After replacing the Paper feeding kit, reset the counter. (Refer to 2.3 Parts Life Reset
Function in this chapter.)
2-26 Confidential
2.2.4 MP Paper Feeding Kit
(2) Release the two Hooks to remove the MP feed frame cover from the Front door unit
ASSY.
Hooks
MP feed frame cover
Front door unit ASSY <Front side>
Fig. 2-48
(3) Remove the MP lift arm 2.
MP lift arm 2
<Front side>
Fig. 2-49
2-27 Confidential
(4) Lift up the Hook and release it in the direction of arrow 4a. Slide the Holder bush MP in the
direction of arrow 4b, and then remove the Holder bush MP from the shaft of the MP roller
holder ASSY.
MP roller holder ASSY
4b
Holder bush MP
4a
<Front side>
Hook
Fig. 2-50
(5) Slide the MP roller holder ASSY in the direction of arrow 5a and slightly pull it down in the
direction of arrow 5b. Then, remove it.
5a
5b
<Front side>
Fig. 2-51
2-28 Confidential
(6) Remove the Separation pad ASSY MP from the Front door unit ASSY.
(7) Remove the Separation pad spring MP.
Note:
Be careful not to loose the Separation pad spring MP.
Separation pad spring MP
6a
Front door unit ASSY 6b
<Front side> Separation pad ASSY MP
Fig. 2-52
(1) Assemble the Separation pad Spring MP.
(2) Put the positioning section of the Separation pad ASSY MP into the Separation pad spring
MP and catch the two Hooks to fix the Separation pad ASSY MP.
Note:
Check that the Separation pad ASSY MP moves smoothly by pushing it up and down.

2b
Hook
2a
<Front side>
Positioning section
Hook
Separation pad ASSY MP
Fig. 2-53
2-29 Confidential
(3) Put the Holder shaft into the hole while holding the Separation pad ASSY MP. Slide the
MP roller holder ASSY to the direction of the arrow 3b to re-assemble it.

Hole
3b
Holder shaft
3a
<Front side>
Fig. 2-54
(4) Put into the Holder bush MP to the direction of the arrow 4a and turn it to the direction of
the arrow 4b so that the Hook catches.
4a
Holder bush MP
4b
<Front side>
Hook
Fig. 2-55
2-30 Confidential
(5) Assemble the MP lift arm 2 with aligning it with the three Bosses provided on the Front
door unit ASSY.
Note:
When assembling the MP lift arm 2, make sure that the shaft of the MP roller holder ASSY
is put into the hole on the MP lift arm 2.
Hole
Shaft
(MP roller holder ASSY) MP lift arm 2
Bosses
<Front side>
Fig. 2-56
(6) Assemble the MP feed frame cover onto the Front door unit ASSY.
Hooks
MP feed frame cover
Hook
Hook
MP feed frame cover
<Front side>
Fig. 2-57
(8) After replacing the MP paper feeding kit, reset the counter. (Refer to 2.3 Parts Life Reset
Function in this chapter.)
2-31 Confidential
2.3 Parts Life Reset Function
This function is provided for service personnel in order to reset the counter of each periodical
replacement part and count the number of replacement times when replacing the periodical
replacement parts.
Pressing the two buttons in the normal status
Panel Operation Function
Go & (+) Indicates the reset menu (Reset Parts Life)

(Resets the counter of the periodical replacement parts and
counts the number of replacement times.)
<Operating Procedure>
(1) Press the Go and buttons at the same time in the ready
status.
(2) The Reset Parts Life will appear on the LCD. Select the
applicable periodical replacement part by pressing the or
button and press the OK button.
< Periodical replacement parts are indicated on the LCD >
- Drum Unit - Belt Unit - PF KitMP - PF Kit1
- PF Kit2 - Fuser Unit - Laser Unit
(3) The OK? will appear on the LCD. Then, press the OK
button.
(4) The machine implements clearing the counter.
(5) The machine returns to the ready status.
Note:
- All periodical replacement parts are always indicated on the LCD even though their lives do
not reach 0 %.
- The PF kit2 is always indicated even though Tray 2 is not installed, or it is not supported for
the model to be used.
- The machine returns to the ready status automatically if no panel operation is implemented
for 30 seconds.
2-32 Confidential
CHAPTER 3 DISASSEMBLY AND ASSEMBLY
1. SAFETY PRECAUTIONS
To avoid creating secondary problems by mishandling, follow the warnings and precautions
below during maintenance work.
HOT SURFACE
Some parts inside the machine are extremely hot immediately after the machine is used.
When opening the front cover or back cover to access any parts inside the machine,
never touch the shaded parts shown in the following figures.
Caution:
- Be careful not to lose screws, washers, or other parts removed.
- Be sure to apply grease to the gears and applicable positions specified in this chapter.
- When using soldering irons or other heat-generating tools, take care not to accidentally
damage parts such as wires, PCBs and covers.
- Static electricity charged in your body may damage electronic parts. When transporting PCBs,
be sure to wrap them in conductive sheets.
- When replacing the PCB and all the other related parts, put on a grounding wrist band and
perform the job on a static mat. Also take care not to touch the conductor sections on the flat
cables or on the wire harness.
- After disconnecting flat cables, check that each cable is not damaged at its end or short-
circuited.
- When connecting flat cables, do not insert them at an angle. After insertion, check that the
cables are not at an angle.
- When connecting or disconnecting cable connectors, hold the connector body, not the cables.
If the connector has a lock, release the connector lock first to release it.
- After a repair, check not only the repaired portion but also all connectors. Also check that
other related portions are functioning properly before operational checks.
3-1 Confidential
2. PACKING
AC cord Accessory bag
Option carton
Option carton
Toner cartridge
C, M, Y, K
IF cover
Pad
Machine Drum stopper L
Drum stopper R
Belt lock R
Pad
Belt lock L
Carton
3-2 Confidential
3. SCREW TORQUE LIST
Tightening Note:
When tightening any of the screws shaded in the table below, slowly turn it
counterclockwise (in the direction to loosen the screw) with your hand until you feel that
the screw is a little dropped in the hole. Then, slightly turn it clockwise (in the direction
to tighten the screw) with your hand and tighten it according to the specified torque with
a screwdriver.
Note:
For verifying the shape of each screw, refer to APPENDIX 4 SCREW CATALOGUE.
Tightening torque
Location of screw Screw type Q'ty
N m (kgf cm)
Tray cover ASSY Taptite, bind B M4x12 2 0.80 0.1 (8 1)
Fuser unit Taptite, pan B M4x14 2 1.20 0.1 (12 1)
Back cover upper Taptite, cup S M3x8 2 0.80 0.1 (8 1)
Drive shaft holder Taptite, bind B M3x10 1 0.60 0.1 (6 1)
Paper eject ASSY DX/SX Taptite, cup B M4x12 2 1.20 0.1 (12 1)
Taptite, cup S M3x6 1 0.80 0.1 (8 1)
Back cover ASSY Taptite, cup S M3x8 2 0.80 0.1 (8 1)
Transfer HVPS PCB unit Taptite, cup S M3x6 2 0.80 0.1 (8 1)
Density shield plate 1 Taptite, bind B M3x8 2 0.60 0.1 (6 1)
Earth plate 2 Taptite, cup S M3x6 1 0.80 0.1 (8 1)
Earth plate 3 Taptite, bind B M3x8 1 0.60 0.1 (6 1)
Registration-mark sensor PCB ASSY 1 Taptite, bind B M3x8 1 0.60 0.1 (6 1)
Registration-mark sensor PCB ASSY 2 Taptite, bind B M3x8 1 0.60 0.1 (6 1)
Density sensor Taptite, bind B M3x8 2 0.60 0.1 (6 1)
Registration relay PCB ASSY Taptite, bind B M3x8 1 0.60 0.1 (6 1)
Transfer HVPS PCB ASSY Taptite, cup B M3x10 3 0.70 0.1 (7 1)
Taptite, cup S M3x6 1 0.80 0.1 (8 1)
Side cover L ASSY Taptite, cup B M4x12 3 1.20 0.1 (12 1)
Taptite, cup S M3x8 1 0.80 0.1 (8 1)
Side plate LB Taptite, cup B M4x12 1 1.20 0.1 (12 1)
Taptite, cup S M4x8 1 1.20 0.1 (12 1)
Taptite, cup S M3x6 3 0.80 0.1 (8 1)
Side cover R ASSY Taptite, cup B M4x12 2 1.20 0.1 (12 1)
Taptite, cup S M4x8 2 1.20 0.1 (12 1)
Paper feed frame unit Taptite, bind B M3x10 2 0.70 0.1 (7 1)
Taptite, cup S M3x6 1 0.70 0.1 (7 1)
PF plate Taptite, bind B M3x8 5 0.40 0.1 (4 1)
Belt cleaner release sensor PCB ASSY Taptite, bind B M3x8 1 0.50 0.1 (5 1)
THM/HUM sensor holder ASSY Taptite, cup S M3x6 4 0.69 0.1 (6.9 1)
THM/HUM ground plate Taptite, cup S M3x6 1 0.69 0.1 (6.9 1)
Release rack plate Taptite, cup B M3x8 1 0.49 0.1 (4.9 1)
3-3 Confidential
Tightening torque
N m (kgf cm)
Front door unit earth Taptite, cup S M3x6 1 0.80 0.1 (8 1)
Wire support rope Shoulder screw 1 0.80 0.1 (8 1)
Harness cover MP Taptite, cup S M3x6 1 0.78 0.1 (7.8 1)
Front door sub Taptite, cup B M4x10 5 0.59 0.1 (5.9 1)
Taptite, cup B M3x8 1 0.39 0.1 (3.9 1)
EL electrode spring cover ASSY Taptite, bind B M3x8 2 0.392 0.098 (3.92 0.98)
EL spring harness ASSY Taptite, bind B M3x8 2 0.392 0.098 (3.92 0.98)
Hook cover Taptite, cup B M4x10 2 0.59 0.1 (5.9 1)
Front door main Taptite, bind B M4x10 2 0.59 0.1 (5.9 1)
Engine PCB ASSY Taptite, cup S M3x6 5 0.80 0.1 (8 1)
Ground spring plate Taptite, cup S M3x6 1 0.80 0.1 (8 1)
(Frame unit side)
1 0.50 0.1 (5 1)
(Main PCB ASSY side)
Ground plate Taptite, cup S M3x6 1 0.80 0.1 (8 1)
Taptite, bind B M4x12 1 1.20 0.1 (12 1)
Main PCB ASSY Taptite, cup S M3x6 1 0.80 0.1 (8 1)
Parallel connector Screw 2 0.80 0.1 (8 1)
Top cover ASSY Taptite, cup B M4x14 2 1.20 0.1 (12 1)
Taptite, cup S M3x8 3 0.80 0.1 (8 1)
Top cover panel ASSY Taptite, cup B M4x12 3 0.80 0.1 (8 1)
LCD panel PCB ASSY Taptite, bind B M3x8 3 0.50 0.1 (5 1)
USB holder Taptite, bind B M3x8 2 0.50 0.1 (5 1)
Paper chute Taptite, cup B M4x12 6 0.80 0.1 (8 1)
Top cover R Taptite, cup B M4x12 1 1.20 0.1 (12 1)
Wireless LAN holder Taptite, cup S M3x8 1 0.80 0.1 (8 1)
Hook slope Taptite, cup S M3x8 4 0.70 0.1 (7 1)
Scanner cover Taptite, cup S M3x6 8 0.90 0.1 (9 1)
(Top side)
1 0.80 0.1 (8 1)
(Front side)
Laser unit Taptite, cup S M3x6 SR 7 0.80 0.1 (8 1)
Develop gear plate ASSY Taptite, cup S M3x6 7 0.80 0.1 (8 1)
Develop drive motor ASSY Taptite, cup S M3x6 3 0.70 0.1 (7 1)
Gear guide holder Taptite, cup B M3x10 5 0.70 0.1 (7 1)
Harness shield plate Taptite, cup S M3x6 2 0.80 0.1 (8 1)
(Frame unit side)
1 0.50 0.1 (51)
(Main shield side)
Engine PCB plate Taptite, cup S M3x6 4 0.80 0.1 (8 1)
Drum drive motor 1, 2 Taptite, cup S M3x6 4 0.70 0.1 (7 1)
Drum drive ASSY Taptite, bind B M4x12 6 1.20 0.1 (12 1)
Drum phase sensor PCB ASSY 1, 2 Taptite, bind S M3x6 2 0.70 0.1 (7 1)
Drive frame unit ASSY Taptite, bind B M4x12 3 1.20 0.1 (12 1)
Paper feed/belt cleaner motor ASSY Taptite, cup S M3x6 4 0.60 0.1 (61)
Develop release sensor PCB ASSY Taptite, cup B M3x8 1 0.60 0.1 (6 1)
Develop press drive L ASSY Taptite, bind B M3x12 3 0.80 0.1 (8 1)
Taptite, cup B M3x12 1 0.80 0.1 (8 1)
3-4 Confidential
Tightening torque
N m (kgf cm)
Develop release motor ASSY Taptite, bind S M3x6 1 0.70 0.1 (7 1)
Release drive holder Taptite, cup B M3x10 3 0.70 0.1 (7 1)
Toner sensor PCB ASSY (TE/NEW) Taptite, bind B M3x8 3 0.55 0.05 (5.5 0.5)
Taptite, cup B M3x8 1 0.55 0.05 (5.5 0.5)
Side plate R ASSY Taptite, cup S M3x6 2 0.75 0.05 (7.5 0.5)
(Back side)
Taptite, cup S M3x6 2 0.90 0.1 (9 1)
(Front side)
Taptite, cup B M4x12 4 0.90 0.1 (9 1)
Taptite, cup S M4x8 1 1.20 0.1 (12 1)
Screw pan (S/P washer) 2 0.80 0.1 (8 1)
M4x8
Drum lock lever R Screw, bind M3x8 1 0.69 0.1 (6.9 1)
Drum lock lever L Screw, bind M3x8 1 0.69 0.1 (6.9 1)
Charge HVPS PCB ASSY Taptite, cup S M3x6 1 0.80 0.1 (8 1)
Taptite, bind B M4x12 2 1.20 0.1 (12 1)
Toner LED PCB Screw pan (S/P washer) 4 0.50 0.1 (5 1)
M3x16
Power inlet socket Taptite, flat B M3x10 2 0.60 0.1 (6 1)
Screw pan (S/P washer)
Ground terminal 1 0.80 0.1 (8 1)
M4x8
PS PCB unit Taptite, bind B M4x12 3 0.90 0.1 (9 1)
Belt gear plate ASSY Taptite, cup B M4x12 3 1.20 0.1 (12 1)
Screw, cup M3x6 1 0.70 0.1 (7 1)
LV fan duct Taptite, bind B M3x10 1 0.80 0.1 (8 1)
Belt unit drive motor ASSY Taptite, cup B M4x12 3 1.20 0.1 (12 1)
Belt unit drive motor Screw, bind M3x5 2 0.70 0.1 (7 1)
LT tray guide left rear ASSY Taptite, cup S M3x6 3 0.80 0.1 (8 1)
LT Solenoid ASSY Screw flanged M3x3.5 1 0.50 0.1 (5 1)
Solenoid holder ASSY Taptite, cup S M3x6 1 0.80 0.1 (8 1)
Pinch roller holder cover LT Taptite, bind B M4x10 2 0.70 0.1 (7 1)
LT relay PCB ASSY Taptite, cup S M3x6 1 0.80 0.1 (8 1)
LT cover right Shoulder screw 3 0.80 0.1 (8 1)
LT cover left Shoulder screw 3 0.80 0.1 (8 1)
LT cover rear Shoulder screw 4 0.80 0.1 (8 1)
LT front cover, LT beam F Taptite, cup S M3x6 4 0.80 0.1 (8 1)
LT frame unit Taptite, cup S M3x6 7 0.80 0.1 (8 1)
Taptite, bind B M4x10 1 0.80 0.1 (8 1)
LT beam R Taptite, cup S M3x6 2 0.80 0.1 (8 1)
3-5 Confidential
4. LUBRICATION
Develop drive motor ASSY

Motor shaft
BG2
Develop gear plate ASSY
3 places
BG2: BG-MU (2mm dia. ball)
Paper feed/belt cleaner motor
Gear 90R/24
Gear 80R/30
BG2 BG2
3 places Gear 80R/30 Gear 90R/24 3 places
3-6 Confidential
Gear stopper
Gear 39/121 Gear 39/121
BG2
4 places
(1 place x4)
Gear 39/121
BG2
28 places (7 places x4)
Gear 39/121
Drum drive ASSY
MP paper guide ASSY
* Cross section of the

MP paper guide ASSY
PG2
6 places (3 place x2)
PG2: PG-661(W) (2mm dia. ball)
3-7 Confidential
PG2 Gear 24 LT Gear 46/55
A spring is hung, installation part
2 places
PG2
Clutch gear 45
Gear 45/40
Gear 32 LT In case of
2mm dia. ball x4
Gear 37/22
Gear 46 LT
Gear 46/55
Gear 20A Gear 33

PG2
In case of LT frame L
2mm dia. ball x4
3-8 Confidential
F roller AC LT
F roller shaft LT
2 places
BG2
LT frame R
BG2: BG-MS (2mm dia. ball)
F roller shaft LT
F roller shaft LT
2 places
GE2
LT frame L
GE2: GE-676 (2mm dia. ball)
3-9 Confidential
Paper feed drive shaft LT ASSY
4 places
GE2
4 places
PG2
Bush
AC LT
LT frame L
GE2: GE-676 (2mm dia. ball)

In case of 2mm dia. ball x2
Clutch gear 45
Clutch gear 45
2 places
PG2
Clutch arm
Fittings shaft
3-10 Confidential
Extension guide R
In case of 2mm dia. ball x4

EM2
Extension guide L
LT paper tray
EM2
EM2: MOLYKOTE EM-D110 (2mm dia. ball)
Side guide R Side guide R

1.4mm
LT paper tray
PG2
3-11 Confidential
5. OVERVIEW OF GEARS
DEVELOPER DRIVE
1 LR0194001 Gear 98 10 LR0199001 Gear 35

2 LR0202001 Gear 100 11 LR0203001 Coupling gear 50
3 LR0201001 Gear 50/100 12 LR0203001 Coupling gear 50
4 LR0197001 Pendulum gear 50 13 LR0200001 Gear 45
5 LR0198001 Gear 38 14 LR0198001 Gear 38
7 LR0198001 Gear 38 16 LR0200001 Gear 45
9 LR0199001 Gear 35
PAPER EJECT
18 LR0482001 Eject roller gear
18 19 LJ7365001 Idle gear 16B
19
20 LJ7365001 Idle gear 16B
20 21 LJ7365001 Idle gear 16B
21 22 LJ7365001 Idle gear 16B
22 24
25 23 LM5016001 Ejector gear 16
23 31
24 LM5018001 Ejector gear 16 planetary
26
30 32 25 LM5019001 Ejector gear 22
27 26 LR0480001 Ejector gear 16/20
28 29
33 27 LR0482001 Eject roller gear
28 LJ7365001 Idle gear 16B
34 29 LR0979001 Ejector gear 28 sector

30 LM5019001 Ejector gear 22
31 LR1181001 Ejector gear 36 SX
32 LR0478001 Ejector gear 14/24
33 LR0476001 Ejector gear 22B
34 LR0477001 Ejector gear 12/24
3-12 Confidential
PF DRIVE
Location of PF drive gears
35 LR0316001 Gear Z35M75

36 LR0311001 PF drive gear Z23M75
37 LR0315001 Gear Z3218M0875
38 LR0326001 PU drive gear Z20M08
39 LR0314001 Gear Z3717M08
40 LR0320001 PU sector gear Z4648M08
41 LR0324001 Torque spring for PU sector
Location of parts after removing the parts shown as 35 to 41 in the figure above
42 LR0309001 PP gear clutch cam

43 43 LR0310001 PP gear clutch cam spring
42
Location of parts after removing the parts shown as 42 and 43 in the figure above
44 LR0308001 Hook C
45 LR0307001 Hook B
44
46 LR0910001 Hook spring BC
46
45
3-13 Confidential
6. HARNESS ROUTING
1 TransferHVPSPCBunit(Registration-marksensorPCBASSY1,2,Densitysensor)
Densitysensor
Registration-marksensorPCBASSY2
Registration-marksensor
PCBASSY1
Groundplate2 TransferHVPSPCBunit RegistrationrelayPCBASSY
2 TopcoverpanelASSY(LCDpanelPCBASSY,USBhostrelayPCBASSY)
LCDpanelPCBASSY
Hook
Clamp
Fanmotorholder40 USBhostrelayPCBASSY
Hooks
Front
SideframeL
MainPCBASSY
3-14 Confidential
3 T1PE/edgesensorPCBASSY,BeltcleanerreleasesensorPCBASSY
<Aview>
EnginePCBASSY
Beltcleanerrelease Beltcleanerrelease
solenoidASSY sensorPCBASSY
SideframeL
Front
Clamp Hook
Hole
Clamp BeltcleanerreleaseASSY SOLPCBsheet
Beltcleanerrelease
solenoidASSY
Beltcleanerrelease
sensorPCBASSY
BeltcleanerreleaseASSY
<Aview>
Hook Hook
<Bview>
Paperfeed
frameunit
Front
Hole
SideframeL
PFCRharnessholder
<Bview> Hook
Hook Hook
Hole
T1PE/edgesensorPCBASSY
Paperfeedframeunit T1PE/edgesensorPCBASSY
3-15 Confidential
4 WirelessLANPCBASSY(HL-4070CDWonly)
Hooks WirelessLANPCBASSY
Hook
Fanmotorholder40
THM/HUMsensor
holderASSY
WirelessLANPCBASSY
Hole
Front
Hole
MainPCBASSY
SideframeL
SideframeL
5 DevelopreleasesensorPCBASSY
Hook
Hook
SideframeL
Developreleasesensor
PCBASSY
DevelopgearplateASSY
Clamp
Clamps
EnginePCBASSY
Front
3-16 Confidential
6 Laserunit
Laserunit
Front
Hole
Hole
DevelopgearplateASSY
DevelopgearplateASSY SideframeL
MainPCBASSY Laserunit
Hole
Hole Clamp Hook
Clamp
Developpress
driveLASSY
Clamp
Hooks
Releasedriveholder
Front
SideframeL EnginePCBASSY
3-17 Confidential
7 TonersensorPCBASSYK,Y,M,C(TE/NEW)
TonersensorPCB
ASSYM(TE/NEW) Hook Hooks
TonersensorPCB
TonersensorPCB ASSYY(TE/NEW)
ASSYC(TE/NEW)
Hook Hook
Hooks
Releasedrive
holder
TonersensorPCB
ASSYK(TE/NEW)
Developgear Front
plateASSY
Clamp Releasedriveholder
SideframeL
EnginePCBASSY
8 DeveloppressdriveLASSY(DevelopreleasemotorASSY,FrontcoverinterlockswitchASSY)
Hook Frontcoverinterlock
DevelopreleasemotorASSY switchASSY
SideframeL Hole Interlockharnessguide
Clamps
Developpress
driveLASSY
Releasedriveholder
FrontcoverinterlockswitchASSY
Interlockharnessguide
Front
Hooks
Clamp
EnginePCBASSY
3-18 Confidential
9 LVPSfan(PS)
Front
FrameR
ChargeHVPSPCBASSY
Hook
Hook
Harnessholder16AWG
Hooks
Hook
LVPSfan(PS)
10 PSPCBunit
Back
Front
Powerinletsocket
Harnessholder16AWG
Groundterminal
Hooks Screwpan
(S/Pwasher)
M4x8
FrameR
Powersupplyswitch
Powerinletsocket
PSPCBunit
3-19 Confidential
11 Paperfeed/beltcleanermotorASSY
Rib
Front
Hook
Hook DriveframeunitASSY
FrameL Paperfeed/beltcleaner EnginePCBplate
motorASSY
DrumdriveASSY
Hook
Hook EnginePCBASSY
Hook Hook
3-20 Confidential
7. DISASSEMBLY FLOW
Disassembly/Re-Assembly(sec.)
BasicOperation
8.1 5s/5s 8.2 20s/20s 8.3 10s/10s 8.6 25s/25s 8.4 5s/5s 8.5 5s/5s
ACcord Tonercartridge Drumunit Papertray Beltunit Wastetonerbox
8.7 20s/20s 8.8 15s/15s 8.9 20s/20s 8.21 10s/10s 8.10 20s/25s
DXfeedASSY MPcoverASSY/ MPliftarm2/ RollerholderASSY Fuserunit/
MPpaperguideASSY MProllerholderASSY TonerfilterframeASSY
(HL-4050CDN/
HL-4070CDWonly)
8.14 10s/10s 8.11 10s/10s 8.17 30s/30s

-Earthplate(15s/15s) PaperguideDX/ Backcoverupper SidecoverLASSY
-Registration-marksensor HVTRtopcover
PCBASSY1(10s/10s)
-Registration-marksensor 8.12 30s/50s
PCBASSY2(10s/10s) 8.15 45s/60s 8.20 30s/30s
-Densitysensor(10s/10s) PaperejectASSYDX/SX SidecoverRASSY
-RegistrationrelayPCB TransferHVPSPCBunit
ASSY(10s/10s)
-TransferHVPSPCB 8.13 10s/10s 8.35 30s/30s
ASSY(20s/20)
8.16 75s/75s
BackcoverASSY
TopcoverASSY
Registration-marksensorPCB 8.56 35s/35s 8.58 15s/15s
ASSY1,2/Densitysensor/
RegistrationrelayPCBASSY/
8.45 10s/10s 8.36 15s/15s SideplateRASSY DrumlockleverR
TransferHVPSPCBASSY WirelessLANPCBASSY TopcoverpanelASSY
(HL-4070CDWonly)
8.59 15s/15s
8.34 40s/40s 8.37 20s/20s
ChargeHVPS
Wastetonernear/full LCDpanelPCBASSY PCBASSY
sensorASSY
8.46 80s/80s
Laserunit(60s/60s)/
8.38 5s/5s Each 8.61 5s/5s
Hookslope(20s/20s) Rubberkey 8.60 10s/20s Fuserunitfan(FU)
printedASSY TonerLEDPCBASSY
8.18 20s/20s
SideplateLB 8.39 5s/15s 8.62 5s/5s
KeyCapUp/ LVPSfan(PS)
Down,L,R
8.63 5s/5s
8.22 95s/120s 8.24 40s/50s 8.19 10s/10s 8.40 20s/20s
Airintakefan(AIR)
USBhostrelay
Paperfeedframeunit THM/HUMsensor Drumunitfan(OPC) PCBASSY
(35s/50s)/ holderASSY
T1PE/edgesensor
PCBASSY(60s/70s) 8.41 15s/15s 8.64 40s/60s
LCDpanelASSY/ PSPCBunit
8.23 20s/50s 8.32 110s/120s 8.25 10s/15s LCDstopper
Releaserack
Beltcleanerrelease EnginePCBASSY 8.65 60s/70s
sensorPCBASSY 8.42 50s/50s
Beltunitdrive
8.33 40s/40s 8.26 60s/70s Paperchute motorASSY
MainPCBASSY/ FrontdoorunitASSY
Groundplate/ 8.43 10s/10s
Groundspringplate
TopcoverR
8.52 35s/35s 8.27 10s/10s
8.47 45s/60s Developpress HarnesscoverMP
Developdrive
driveLASSY 8.44 20s/20s
motorASSY TopcoverLASSY
8.28 20s/20s
Frontdoorsub
8.51 10s/10s 8.48 80s/80s 8.53 20s/20s
Developrelease DrumdriveASSY/ Frontcoverinterlock 8.29 20s/40s
sensorPCBASSY Drumphasesensor switchASSY
PCBASSY1,2 ELelectrodespringL/R
8.54 70s/70s 8.49 15s/20s 8.30 50s/60s

TonersensorPCBASSY -Drumdrivemotor Hookcover/
DriveframeunitASSY (10s/10s)
K,Y,M,C(TE/NEW) Frontcoverreleasebutton/
-Releasedriveholder -DrumdriveASSY Buttonspring(30s/30s)/
(10s/10s) (50s/50s) Frontdoormain(20s/30s)
-Eeachsensor(15s/15s)
8.50 10s/10s -Drumphasesensor
Paperfeed/beltcleaner PCBASSY1(10s/10s)
motorASSY -Drumphasesensor 8.31 20s/20s
Each PCBASSY2(10s/10s)
Hookshaft/Hook/
8.55 10s/20s Hookspring
Newtoneractuator/ 8.57 15s/15s
Newtoneractuator
spring DrumlockleverL
3-21 Confidential
8. DISASSEMBLY PROCEDURE
8.1 AC Cord
(1) Disconnect the AC cord from the Main body.
Main body
AC cord
Fig. 3-1
8.2 Toner Cartridge

1a
1b
Fig. 3-2
3-22 Confidential
(2) Hold the Green handle of the Drum unit. Lift the drum unit up and then pull it out until it
stops.
2a Green handle
2b
Drum unit
Fig. 3-3
Note:
If you cannot pull the drum unit out, make sure that the front door unit ASSY is fully open
as shown below.
Fig. 3-4
3-23 Confidential
(3) Raise the Handle of the Toner cartridge to release the Locks. Then, hold the Handle of the
Toner cartridge and pull it out of the drum unit.
Handle
Lock
Lock
Toner cartridge
Fig. 3-5
(4) Repeat Step (3) for all the other Toner cartridges.
Toner cartridge
Fig. 3-6
3-24 Confidential
8.3 Drum Unit
(1) Pull up the Drum lock lever L, and release the lock. The drum lock lever R is also released
engaging with the action of the lock lever L.
<Front side>
Drum lock lever R
Drum lock lever L
Drum lock lever L
Fig. 3-7
(2) Hold the two Green handles in the front and back of the Drum unit and pull out the drum
unit while lifting it up slightly.
Green handle (back)
Drum unit
Green handle (front)
2b
2a
Fig. 3-8
3-25 Confidential
Note:
If continuing the disassembly, always return the Drum lock lever L to the original (locking)
position.
Drum lock lever L
<Front side>
Fig. 3-9
3-26 Confidential
8.4 Belt Unit
(1) Lift up both sections A and B of the Belt unit slightly and pull it out.
1a A
1a
1b
Belt unit
Fig. 3-10
8.5 Waste Toner Box

(1) Lift up the section A of the Waste toner box and pull it out.
1a
A
1b
Waste toner box
Fig. 3-11
3-27 Confidential
8.6 Paper Tray
(2) Pull out the Paper tray, and remove the paper from the Paper tray.
Paper tray
2
Fig. 3-12
(3) Release the two Hooks of the Separation pad ASSY, and then lift up the Separation pad
ASSY.
Note:
Be careful not to loose the Separation pad spring.
Hook
Separation pad ASSY <Front side>
Hook
Paper tray
Fig. 3-13
3-28 Confidential
(4) Push both sides of the Separation pad ASSY inwards to release the Pins and remove the
Separation pad ASSY from the Paper tray.
(5) Remove the Separation pad spring from the Paper tray.
Separation pad ASSY
4b
<Front side>
4a
Pin
4a
Separation pad spring Paper tray
Pin
Fig. 3-14
(6) Remove the two bind B M4x12 Taptite screws, and then remove the Tray cover ASSY.
Taptite, bind B M4x12
<Top of paper tray>
Tray cover ASSY
Fig. 3-15
3-29 Confidential
(7) Turn the paper tray upside down.
(8) Release the two Hooks to remove the Paper guide DX ASSY.
<Bottom of tray>
Hook
Hook
Paper guide DX ASSY
Fig. 3-16
8.7 DX Feed ASSY (HL-4050CDN/ 4070CDW only)

(1) Release the three Hooks to remove the DX hook ASSY AC.
(2) Release the two Bosses to remove the DX feed ASSY.
* Release the boss on the right hand side first.
DX feed ASSY
Boss Boss
Hooks DX hook ASSY AC

DX feed ASSY
Top view Hook
Side view
DX feed ASSY
Fig. 3-17
3-30 Confidential
8.8 MP Cover ASSY/ MP Paper Guide ASSY
(1) Open the MP cover ASSY.
<Front side>
MP paper guide ASSY
MP cover ASSY
Fig. 3-18
(2) Release the two Bosses of the MP paper guide ASSY.
<Front side>
Boss
MP paper guide ASSY
Boss MP cover ASSY
Fig. 3-19
3-31 Confidential
(3) Lift up the MP paper guide ASSY align the MP paper guide ASSY with section A of the
MP lower chute. Bend section A then, remove the MP paper guide ASSY.
MP paper guide ASSY
<Front side>
3b MP paper guide ASSY
A 3a
MP lower chute
MP cover ASSY
Fig. 3-20
(4) Release the Bosses while bending the MP cover ASSY and remove the MP cover ASSY
from the Front door main.
Front door main
MP cover ASSY Boss

Front door main
Boss
Boss <Front side>
MP cover ASSY
Boss
Fig. 3-21
3-32 Confidential
Assembling Note:
When assembling the MP paper guide ASSY, note the assembling method referring to the
figure below.
Boss A MP paper guide ASSY Boss A
MP paper guide ASSY
Boss B
Boss B
Fig. 3-22
3-33 Confidential
8.9 MP Lift Arm 2/ MP Roller Holder ASSY
(2) Release the two Hooks to remove the MP feed frame cover from the Front door unit ASSY.
Hooks
MP feed frame cover
<Front side>
Fig. 3-23
(3) Remove the MP lift arm 2.
MP lift arm 2
<Front side>
Fig. 3-24
3-34 Confidential
(4) Release the Hook to slide the Holder bush MP in the direction of arrow 4b, and then
remove the Holder bush MP from the shaft of the MP roller holder ASSY.
4a
Holder bush MP
<Front side>
Hook
Fig. 3-25
(5) Slide the MP roller holder ASSY in the direction of arrow 5a and slightly pull it down in the
direction of arrow 5b. Then, remove it.
5a
5b
<Front side>
Fig. 3-26
3-35 Confidential
(6) Remove the Separation pad ASSY MP from the Front door unit ASSY.
(7) Remove the Separation pad spring MP.
Note:
Be careful not to loose the Separation pad spring MP.
6a

6b
<Front side>
Fig. 3-27
3-36 Confidential
8.10 Fuser Unit/ Toner Filter Frame ASSY
<Back side>
Back cover
Fig. 3-28
(2) Remove the two pan B M4x14 Taptite screws, and then pull out the Fuser unit to the back
of the machine.
<Back side>

Fuser unit

Fig. 3-29
*1
Tightening Note:
3-37 Confidential
(3) Remove the Toner filter frame ASSY from the Paper eject ASSY DX/SX.
3a
3b
Fig. 3-30
Assembling Note:
When assembling the fuser unit, make sure that the two Harnesses are placed in the groove
and under the rib of the Plastic frame. If they are not, then correct them as shown in the figure
below.
Harness
Harness
Plastic frame
Fig. 3-31
3-38 Confidential
8.11 Back Cover Upper
(1) Remove the two cup S M3x8 Taptite screws, and then remove the Back cover upper.
Back cover upper

<Back side>
Taptite, cup S M3x8
Fig. 3-32
3-39 Confidential
8.12 Paper Eject ASSY DX/SX
(1) Remove the bind B M3x10 Taptite screw, and then remove the Drive shaft holder.
<Back side>
Drive shaft holder

1b
1a
Fig. 3-33
(2) Release the Hook to remove the Fuser drive gear 18 from the shaft.
<Back side>
Fuser drive gear 18
Hook
Fig. 3-34
3-40 Confidential
(3) Remove the two cup B M4x12 Taptite screws and cup S M3x6 Taptite screw.
(4) Disconnect the connector. (HL-4050CDN/ 4070CDW only)
(5) Remove the Paper eject ASSY DX/SX.
Taptite, cup S M3x6
Connector

Paper eject ASSY
DX/SX
<Back side>

Fig. 3-35
*1
Tightening Note:
Parts Replacement Note:

The Paper eject ASSY DX is supplied with the Drive shaft holder already fitted. When replacing
the Paper eject ASSY DX, remove the Drive shaft holder from the supplied Paper eject ASSY
DX first, then assemble the Paper eject ASSY DX.
Drive shaft holder
Fig. 3-36
3-41 Confidential
Assembling Note:
(1) Put the Drive shaft holder into the Shaft of the Frame unit.
(2) Align the Hook and Pin of the Drive shaft holder with the hole on the Paper eject ASSY
DX/SX while inclining the Drive shaft holder 10 degrees downwards.
(3) Move the Drive shaft holder to the direction of the arrow 3 to align it with the screw hole of
the Paper eject ASSY DX/SX, and secure the Drive shaft holder with the bind B M3x10
Taptite screw.
Hole
Pin
Hook
1

Hole of screw
2 3
Drive shaft holder Taptite, bind B M3x10
Drive shaft holder Shaft of the Frame unit
Fig. 3-37
8.13 Back Cover ASSY

(1) Remove the two cup S M3x8 Taptite screws, and then remove the Back cover ASSY.
Hook
Taptite, cup S M3x8
Back cover ASSY
Hook
Taptite, cup S M3x8 <Back side>
Fig. 3-38
3-42 Confidential
8.14 Paper Guide DX/ HV TR Top Cover
(1) Release the two Bosses, and then remove the Paper guide DX from the Transfer HVPS
PCB unit while lifting it up slightly.
Note:
When removing the Paper guide DX, be careful not to damage the two Ribs.
Transfer HVPS PCB unit
Boss
Hook
Ribs
Paper guide DX
<Back side>
Hook
Boss
Fig. 3-39
(2) Slide the HV TR top cover to the left hand side and release the four Hooks. Then, remove
the HV TR top cover.
Hooks
HV TR top cover
Hooks
<Back side>
Fig. 3-40
3-43 Confidential
8.15 Transfer HVPS PCB Unit
(1) Disconnect the four Connectors from the Electrode head.
Electrode head
Connector
<Back side>
Fig. 3-41
(2) Disconnect the flat cable (CN1) and two connectors (CN5, CN8) from the Registration relay
PCB unit.
Note:
- After disconnecting the flat cable(s), check that each cable is not damaged at its end or
short-circuited.
- When connecting the flat cable(s), do not insert it at an angle. After insertion, check that
CN8
CN5
CN1
Registration relay PCB ASSY
<Back side>
Fig. 3-42
3-44 Confidential
(3) Remove the two cup S M3x6 Taptite screws, and then remove the Transfer HVPS PCB
unit.
<Back side>
Taptite, cup S M3x6
Taptite, cup S M3x6
Fig. 3-43
8.16 Registration-mark Sensor PCB ASSY 1, 2/ Density Sensor/ Registration

Relay PCB/ Transfer HVPS PCB ASSY
(1) Remove the bind B M3x8 Taptite screw, and then remove the Earth plate 3.
Earth plate 3
Fig. 3-44
3-45 Confidential
(2) Remove the two bind B M3x8 Taptite screws, and then remove the Density shield plate 1.
Density shield plate 1
Fig. 3-45
(3) Remove the cup S M3x6 Taptite screw, and then remove the Earth plate 2.
Taptite, cup S M3x6
Earth plate 2
Fig. 3-46
3-46 Confidential
(4) Disconnect the Connector (CN3) of the Registration-mark sensor PCB ASSY 1.
(5) Remove the bind B M3x8 Taptite screw, and then remove the Registration-mark sensor
PCB ASSY 1 from the Density sensor holder.
Registration-mark sensor PCB ASSY 1
Connector
Density sensor holder
Blue (CN3)
Fig. 3-47
(6) Disconnect the Connector (CN4) of the Registration-mark sensor PCB ASSY 2.
(7) Remove the bind B M3x8 Taptite screw, and then remove the Registration-mark sensor
PCB ASSY 2.
Registration-mark sensor
Taptite, bind B M3x8 PCB ASSY 2 Connector
White (CN4)
Fig. 3-48
3-47 Confidential
(8) Disconnect the Connector (CN7), and remove the two bind B M3x8 Taptite screws, and
then remove the Density sensor.
Note:
Do not touch the Variable resistor on the back of the Density sensor.
Variable resistor
Density sensor
Taptite, bind B M3X8
Connector
CN7
Fig. 3-49
(9) Disconnect the Flat cable (CN2) and three Connectors (CN6, CN9, CN13) from the
Registration relay PCB ASSY.
Note:
short-circuited.
CN9
CN13
CN6
Transfer HVPS PCB unit CN2
Fig. 3-50
3-48 Confidential
(10) Turn the Transfer HVPS PCB ASSY upside down. Remove the bind B M3x8 Taptite screw
from the Registration relay PCB ASSY.
(11) Remove the Registration relay PCB ASSY from the Transfer HVPS PCB unit.
Pin
<Bottom side>
11b 11a
Fig. 3-51
(12) Remove the three cup B 3x10 Taptite screws and one cup S M3x6 Taptite screw, and
then remove the HV TR ground plate and Transfer HVPS PCB ASSY.
Taptite, cup S M3x6
HV TR ground plate
Transfer HVPS PCB ASSY
Hook
Transfer HVPS PCB unit <Bottom side>
Fig. 3-52
3-49 Confidential
Assembling Note:
When assembling the Registration relay PCB ASSY, put the section A of the Registration
relay PCB ASSY into the section B of the Transfer HVPS PCB unit.
B
A
Registration relay PCB ASSY <Bottom side>
Fig. 3-53
3-50 Confidential
8.17 Side Cover L ASSY
(1) Remove the cup S M3x8 Taptite screw and three cup B M4x12 Taptite screws.
(2) Release the three Hooks on the bottom and the two hooks on the back side, and then
remove the Side cover L ASSY.
Note:
When removing the Side cover L ASSY, pay attention to the Wire support rope.
Hook

(Tightening torque:
1.20 0.1 N m) *1
Wire support rope
Hooks
Side cover L ASSY

<Left side>
Taptite, cup S M3x8

Fig. 3-54
*1
Tightening Note:
(3) Remove the Access cover from the Side cover L.
Side cover L
3a
<Left side>
3b
Access cover
Fig. 3-55
3-51 Confidential
8.18 Side Plate LB
(1) Remove the three cup S M3x6 Taptite screws, cup B M4x12 Taptite screw and cup S M4x8
Taptite screw, and then remove the Side plate LB.
Taptite, cup S M4x8
Side plate LB

(Tightening torque:
1.20 0.1 N m) *1
Taptite, cup S M3x6
<Left side>
Fig. 3-56
*1
Tightening Note:
3-52 Confidential
8.19 Drum Unit Fan (OPC)
(1) Disconnect the Connector from the Engine PCB ASSY, and then remove the Drum unit fan
(OPC).
Drum unit fan (OPC)
Label
Connector
Engine PCB ASSY
<Left side>
Fig. 3-57
Assembling Note:
When assembling the Drum unit fan (OPC), place it so that the attached Label faces outwards.
3-53 Confidential
8.20 Side Cover R ASSY
(1) Remove the two cup B M4x12 Taptite screws and two cup S M4x8 Taptite screws.
(2) Release the one Hook on the front side, two Hooks on the bottom and the two Hooks on
the back side, and then remove the Side cover R ASSY.
Note:
When removing the Side cover R ASSY, be careful not to damage section A.
Taptite, cup S M4x8
Hooks
Side cover R ASSY

A 2a 2b
Hook
<Right side>
Hooks

Fig. 3-58
*1
Tightening Note:
3-54 Confidential
8.21 Roller Holder ASSY
(1) Push the Lift arm to the direction of the arrow 1a and release the boss of the Roller holder
ASSY. Then, turn the Roller holder ASSY to the direction of the arrow 1b.
Lift arm
Roller holder ASSY

Boss
Paper feed
frame unit
1a
1b
<Front side>
Fig. 3-59
(2) Slide the Roller holder ASSY to the direction of the arrows 2a, 2b and 2c in this order and
remove it.
<Upper side>
<Front side>

2b
2a
Roller holder ASSY

2c
Fig. 3-60
3-55 Confidential
8.22 Paper Feed Frame Unit/ T1 PE/Edge Sensor PCB ASSY
(1) Disconnect the three connectors (CN1, CN10, CN11) from Engine PCB ASSY.
Engine PCB ASSY
CN1
CN10
CN11
Fig. 3-61
(2) Close the Front door unit ASSY. Remove the cup S M3x6 Taptite screw and two bind B
M3x10 Taptite screws.
(3) Open the Front door unit ASSY. Slide the Paper feed frame unit in the direction of arrows
3a and 3b in this order and remove it.
<Front side>
3b
3a

Taptite, cup S M3x6
Fig. 3-62
3-56 Confidential
(4) Release the two Hooks to remove the PF CR harness holder.
Hook
Hook PF CR harness holder

<Front side>
Fig. 3-63
(5) Remove the Harness from the PF CR harness holder.
Harness
PF CR harness holder
Fig. 3-64
3-57 Confidential
(6) Remove the five bind B M3x8 Taptite screws, and then remove the PF plate from the
Paper feed frame.

PF plate
Paper feed frame
Fig. 3-65
(7) Release the Hook of the Separation roller bush to remove it. Then, remove the Separation
roller drive shaft.
Separation roller drive shaft Separation roller bush
Hook
Paper feed frame
<Upper side>
Fig. 3-66
3-58 Confidential
(8) Remove the Edge actuator and PE actuator, and remove the Edge actuator spring.
Edge actuator
Edge actuator spring
PE actuator
Paper feed frame
<Upper side>
Fig. 3-67
(9) Release the three Hooks to remove the T1 PE/edge sensor PCB ASSY.
T1 PE/edge sensor PCB ASSY
Hook
Hook
<Upper side>
Hook
Fig. 3-68
3-59 Confidential
Assembling Note:
When assembling the Paper feed frame unit, make sure to follow the procedure described
below.
(1) Put the belt cleaner release sensor harness and belt cleaner release solenoid harness
through the hole on the paper feed frame.
(2) Put the two harnesses above and T1 PE/edge sensor harness through the PF CR harness
holder and put them out of the hole on the Side frame L.
(3) Hold the PU lift up cam with a Screwdriver or the like so that it is push to the back side of
the machine. The section B shown in Fig. 3-71 in the next page can be moved up and
down by this operation, which makes easy to assemble the lift arm.
Side frame L PU lift up cam
<Front side>
Screwdriver
Fig. 3-69
3-60 Confidential
(4) Assemble the Lift arm, Feed roller shaft TR and Separation roller drive shaft of the Paper
feed frame unit following the procedure described below.
<Assembling the Lift arm>
Implement the operations below while holding the status described in Step (3).
1) When pushing up the Roller holder ASSY with your hand, the end (section A) of the
Lift arm goes down. That makes easy to push the end of the Lift arm under the section
B shown in Fig. 3-71.
<Left side>
Lift arm
Roller holder ASSY
<Front side>
Fig. 3-70
2) Push up the section B of the Side frame L with the end (section A) of the Lift arm
and place the section A under the section B. Then, put the section A into the
space between the Hooks B and C inside the machine and assemble the Paper feed
frame unit into the machine.
Paper feed frame unit B
A
B
Hook B
Hook C
Side frame L
<Front side>
Fig. 3-71
3-61 Confidential
<Assembling the Feed roller shaft TR>
While moving the Paper feed frame unit to the left hand side, turn the Gear to align the
section C with the Feed roller shaft TR and put the shaft into the section C.
Gear Paper feed frame unit
<Left side>
Feed roller shaft TR
Feed roller shaft TR

C
<Front side>
Fig. 3-72
<Assembling the Separation roller drive shaft>

While moving the Paper feed frame unit to the left hand side, turn the Separation roller of
the Roller holder ASSY to align the section D of the Separation roller drive shaft with the
section E of the Side frame L and put the section E into the section D.
Separation roller drive shaft

<Left side>
Separation roller
Side frame L Roller holder ASSY
<Front side>
Fig. 3-73
3-62 Confidential
(5) Check the engagement of each roller and move the Paper feed frame unit to the left hand
side of the main body until it stops to assemble it.
<Left side>
Side frame L
<Front side>
Fig. 3-74
(6) Make sure that there is no looseness of the harness. If there is, pull the harness from the
outside of the side frame L.
(7) Check that the Feed roller TR and Roller holder ASSY are moved smoothly.
<How to check>
- Check that the Feed roller TR is turned smoothly.
- Check that the Separation roller is turned smoothly.
- Check that the Roller holder ASSY is push up smoothly.
Note:
If they are not moved smoothly, they may not be assembled correctly. Reassemble them
from the beginning of the procedure.
(8) Secure the screws in the order as shown in the figure below while the front door unit ASSY
being closed.
*1
Tightening Note:
Taptite, bind B M3X10 Taptite, bind B M3X10

(Tightening torque: 0.70 0.1 N m) *1 (Tightening torque: 0.70 0.1 N m) *1
1
2
Taptite, cup S M3x6
<Left> <Right>
<Front side>
Fig. 3-75
3-63 Confidential
8.23 Belt Cleaner Release Sensor PCB ASSY
(1) Release the two Hooks to remove the Belt cleaner release ASSY from the Middle plate.
Middle plate
Hook
<Front side>
Hook
Belt cleaner release ASSY
Fig. 3-76
(2) Turn the Belt cleaner release ASSY upside down. Remove the bind B M3x8 Taptite screw,
and then remove the SOL PCB sheet and Belt cleaner release sensor PCB ASSY.
SOL PCB sheet
Belt cleaner release sensor PCB ASSY
Belt cleaner release case
<Bottom of case>
Fig. 3-77
3-64 Confidential
(3) Disconnect the Connector from the Belt cleaner release sensor PCB ASSY.
Connector
Belt cleaner release sensor PCB ASSY
Fig. 3-78
8.24 THM/HUM Sensor Holder ASSY

(1) Disconnect the three Connectors (CN2, CN3, CN11) from the Main PCB ASSY.
(CN2: HL-4070CDW only)
CN11
(HL-4070CDW only)
CN2
CN3
Main PCB ASSY
(HL-4050CDN/ 4070CDW)
Fig. 3-79
3-65 Confidential
(2) Disconnect the Connector (CN35) from the Engine PCB ASSY.
Engine PCB ASSY
CN35
Fig. 3-80
(3) Remove the one cup S M3x6 Taptite screw, and then remove the THM/HUM ground plate.
(4) Remove the four cup S M3x6 Taptite screws.
(5) Release the two Hooks to remove the THM/HUM sensor holder ASSY.
Frame unit
Hook
THM/HUM sensor
holder ASSY
Taptite, cup S M3x6
THM/HUM ground plate
Taptite, cup S M3x6 Hook
<Left side>
Fig. 3-81
3-66 Confidential
8.25 Release Rack
(1) Remove the Release rack spring from the Hook.
Frame unit
Hook
Release rack spring
<Left side>
Fig. 3-82
(2) Remove the cup B M3x8 Taptite screw, and then remove the Release rack plate from the
Release rack.
(3) Remove the Release rack spring from the Release rack plate.
Release rack spring Taptite, cup B M3x8
Release rack plate
Release rack
Fig. 3-83
3-67 Confidential
8.26 Front Door Unit ASSY
(1) Remove the cup S M3x6 Taptite screw, and then remove the Earth.
Frame unit
Taptite, cup S M3x6
Front door unit earth
<Left side>
Fig. 3-84
(2) Disconnect the six connectors (CN2, CN3, CN4, CN7, CN8, CN9) from the Engine PCB
ASSY.
Engine PCB ASSY
CN7 CN2
CN3
CN4
CN8
CN9
Fig. 3-85
3-68 Confidential
(3) Remove the Shoulder screw fixing the Wire support rope, and then release the Wire
support rope from the Shaft.
Shaft
Wire support rope
Shoulder screw
Frame unit
<Right side>
Fig. 3-86
(4) Remove the Collar 3 from the Hinge shaft L, and then remove the Hinge shaft L from the
Hinge plate L.
Hinge shaft L
Hinge plate L
Frame unit
<Left side>
Collar 3
Fig. 3-87
3-69 Confidential
(5) Remove the Collar 3 from the Hinge shaft R, and then remove the Hinge shaft R from the
Hinge plate R.
(6) Remove the Front door unit ASSY from Frame unit.
Frame unit
Collar 3 Front door unit ASSY
Hinge plate R
Hinge shaft R
<Front side>
Fig. 3-88
Assembling Note:
- When assembling the Wire rope onto the Shaft on the main body, be careful of the direction
of Wire rope referring to the figure below.
Wire rope Wire rope

Shaft Shaft
Shoulder screw Shoulder screw
Fig. 3-89
3-70 Confidential
Assembling Note:
- When assembling the Front door unit ASSY onto the Hinge on the main body, make sure to
align the Front door unit ASSY with the Hinge as shown in the figure below.
Frame unit
Hinge
<Front side>
Fig. 3-90
8.27 Harness Cover MP

(1) Remove the cup S M3x6 Taptite screw, and then remove the Harness cover MP from the
Front door unit ASSY.
Taptite, cup S M3x6
Hook
Harness cover MP
Fig. 3-91
3-71 Confidential
8.28 Front Door Sub
(1) Remove the five cup B M4x10 Taptite screws and one cup B M3x8 Taptite screw, and then
remove the Front door sub.

Taptite, cup B M3x8
<Left side>
Front door sub
Fig. 3-92
3-72 Confidential
8.29 EL Electrode Spring L/R
(1) Remove the two bind B M3x8 Taptite screws, and then remove the EL electrode spring
cover ASSY.
Taptite, bind B M3X8 EL electrode spring cover ASSY
Fig. 3-93
(2) Remove the two bind B M3x8 Taptite screws, and then remove the EL spring harness
ASSY and EL electrode spring L/R.
Taptite, bind B M3X8 EL spring harness ASSY (white)
EL spring harness ASSY (red) EL electrode spring R
EL electrode spring L
Fig. 3-94
3-73 Confidential
8.30 Hook Cover/ Front Cover Release Button/ Button Spring/ Front Door Main
(1) Remove the two cup B M4x10 Taptite screws.
Front door main
Fig. 3-95
(2) Remove the two cup B M4x10 Taptite screws.

(3) Release the three Hooks to remove the Hook cover from the Front door unit ASSY.
Hook
Hook cover
Fig. 3-96
3-74 Confidential
(4) Remove the Front cover release button and Button spring from the Hook cover.

Button spring Button spring
<Left side>
Hooked Hooked
Hook cover
<Right side>
Fig. 3-97
(5) Release the two Hooks to remove the Front door Main from the Front door unit ASSY.
Front door main
Hooks
Fig. 3-98
3-75 Confidential
8.31 Hook Shaft/ Hook/ Hook Spring
(1) Remove the Hook shaft. Hook shaft
MP unit ASSY
<Left side>
Fig. 3-99
(2) Remove the Hook and Hook spring L from the MP unit ASSY.
(3) Remove the Hook and Hook spring R from the MP unit ASSY in the same way.
Hook
Hook spring L
<Left side>
MP unit ASSY
Fig. 3-100
Assembling Note:
When assembling the Hook spring, be sure to assemble each of the Hook springs Left
and Right onto the correct sides. (Left is longer silver one and Right is shorter black one.)
3-76 Confidential
8.32 Engine PCB ASSY
(1) Disconnect all the connectors from the Engine PCB ASSY.
Note:
short-circuited.
Engine PCB ASSY
CN29 CN30 CN31 CN38 CN40 CN42 CN43

CN32 CN34 CN36
CN1
CN33 CN35 CN37 CN39 CN41
CN2
CN7 CN3
CN28
CN8 CN4
CN27 CN9 CN5
CN26 CN10
CN25
CN21 CN20 CN14 CN11 CN6
CN24 CN18
CN23 CN19 CN17 CN16 CN15 CN12
CN22 CN13
Fig. 3-101
(2) Remove the five cup S M3x6 Taptite screws, and then remove the Engine PCB ASSY from
the Frame unit.
Frame unit
Taptite, cup S M3x6
Engine PCB ASSY
Fig. 3-102
3-77 Confidential
8.33 Main PCB ASSY/ Ground Plate/ Ground Spring Plate
(1) Remove the cup S M3x6 Taptite screw and bind B M4x12 Taptite screw, and then remove
the Ground plate.
(2) Remove the two cup S M3x6 Taptite screws, and then remove the Ground spring plate.
Ground spring plate
Taptite, cup S M3x6
Frame unit
Taptite, cup S M3x6

Ground plate
<Left side>
Main PCB ASSY
Fig. 3-103
*1
Tightening Note:
(3) Disconnect all the connectors from the Main PCB ASSY.
Note:
short-circuited.
CN11 Main PCB ASSY
CN1
CN2
CN3
CN4
CN5
CN10 CN9 CN8
(HL-4050CDN/ 4070CDW)
Fig. 3-104
3-78 Confidential
(4) Remove the cup S M3x6 Taptite screw and two screws (for the parallel interface: HL-
4050CDN/4070CDW only), and then remove the Main PCB ASSY as shown by arrows 4a
and 4b.
Main PCB ASSY
Screws Frame unit
4a
4b
Taptite, cup S M3x6
<Left side>
Fig. 3-105
3-79 Confidential
8.34 Waste Toner Near/Full Sensor ASSY
(1) Move the Positioning pin 1a as shown, and slide the Hooks to the direction of the arrow 1b,
and then remove the Waste toner sensor holder from the Middle plate.
Waste toner sensor holder
Middle plate
1b
<Left side>
Positioning pin Hook
<Front side>
1a 1b
Hook
Hook
* Figure of the front view

Middle plate
Fig. 3-106
(2) Release the Hook to remove the Waste toner sensor cover from the Waste toner sensor
holder.
Hook
Waste toner sensor cover
Fig. 3-107
3-80 Confidential
(3) Release the three Hooks of each Waste toner sensor to remove the two Waste toner
sensors from the Waste toner sensor holder.
Waste toner sensor
<A view> Hook

Hook
A
Hooks
Hook
Waste toner sensor
Hooks
Waste toner sensor
Fig. 3-108
(4) Disconnect the Connectors (yellow and blue) from each of the Waste toner sensors.
Waste toner sensor

Connector (yellow)
Waste toner sensor
Connector (blue)
Fig. 3-109
3-81 Confidential
8.35 Top Cover ASSY
(1) Remove the two cup B M4x14 Taptite screws from the back side of the Top cover ASSY.
Top cover ASSY

<Back side>

Fig. 3-110
*1
Tightening Note:
(2) Remove the three cup S M3x8 Taptite screws from the front side of the Top cover ASSY.
Top cover ASSY
Taptite, cup S M3x8
<Front side>
Taptite, cup S M3x8
Taptite, cup S M3x8
Fig. 3-111
3-82 Confidential
(3) Release the six Hooks in the order of 3a to 3f. Then, incline the Top cover ASSY 45 to 90
to the left hand side and remove it from the Frame unit.
Hooks 3a Top cover ASSY

Hooks
3c
3e 3f
Hooks 3b
Frame unit
3d
<Left side>
Fig. 3-112
8.36 Top Cover Panel ASSY

(1) Disconnect the Flat cable and connector (5pin) from the LCD panel PCB ASSY and the
connector (6pin) from the USB host relay PCB ASSY.
Note:
short-circuited.
Flat cable
LCD panel PCB ASSY Connector (5pin)
Connector (6pin)
Top cover panel ASSY
Fig. 3-113
3-83 Confidential
(2) Remove the three cup B M4x12 Taptite screws, and then remove the Top cover panel
ASSY from the Top cover ASSY.

Top cover ASSY
LCD panel PCB ASSY
Fig. 3-114
8.37 LCD Panel PCB ASSY

(1) Remove the three bind B M3x8 Taptite screws, and then remove the LCD panel PCB
ASSY.
1b
1a
LCD panel PCB ASSY
Fig. 3-115
3-84 Confidential
8.38 Rubber Key Printed ASSY
(1) Remove the Rubber key printed ASSY from the Top cover panel ASSY.
Rubber key printed ASSY
Fig. 3-116
8.39 Key Cap Up, Down, L, R

(1) Remove the Key cap up, down, L and R from the Top cover panel ASSY.
Key cap up Key cap L
Key cap R Key cap down
Fig. 3-117
3-85 Confidential
8.40 USB Host Relay PCB ASSY
(1) Remove the two bind B M3x8 Taptite screws and then remove the USB holder.
USB holder
Fig. 3-118
(2) Remove the USB host relay PCB ASSY from the Top cover panel ASSY.
Fig. 3-119
3-86 Confidential
8.41 LCD Panel ASSY/ LCD Stopper
(1) Release the two Pins of the LCD stopper from the Top cover ASSY while putting up the
LCD panel ASSY.
Top cover ASSY
Pin
LCD panel ASSY
Pin
LCD stopper
Fig. 3-120
(2) Release the two Bosses of the Top cover ASSY from the LCD panel ASSY as shown in the
figure below. Then, remove the LCD panel ASSY from the Top cover ASSY.
LCD panel ASSY

Top cover ASSY
Boss
Boss
Boss
Boss
Fig. 3-121
3-87 Confidential
(3) Bend the LCD stopper to release the Pins, and then remove the LCD stopper from the LCD
panel ASSY.
LCD stopper
Pin
Pin
LCD panel ASSY
Fig. 3-122
8.42 Paper Chute
(1) Remove the six cup B M4x12 Taptite screws.
(2) Release the nine Hooks to remove the Paper chute from the Top cover panel ASSY.
Paper chute
Hooks
Hooks
Hooks
Fig. 3-123
3-88 Confidential
(3) Remove the LCD stopper rubber from the Paper chute.
LCD stopper rubber
Paper chute
Fig. 3-124
(4) Release the two Pins of the Paper stopper at the right and left hand sides and remove the
Paper stopper from the Paper chute.
Paper stopper
Pin
Paper chute
Fig. 3-125
3-89 Confidential
8.43 Top Cover R
(1) Remove the cup B M4x12 Taptite screw, and then remove the Top cover R.
Top cover L ASSY
Top cover R
Fig. 3-126
8.44 Top Cover L ASSY
Top cover L ASSY

Taptite, cup B M3X6
Taptite, cup B M3X6
Earth spring
Taptite, cup B M3X6
Paper stack lever
Stack lever holder L
Anti-static brush
Stack lever holder R
Paper stack lever
Fig. 3-127
3-90 Confidential
8.45 Wireless LAN PCB ASSY (HL-4070CDW only)
(1) Disconnect the Connector from the Wireless LAN PCB ASSY.

Connector
Frame unit
<Front side>
Fig. 3-128
(2) Remove the cup S M3x8 Taptite screw.

(3) Release the three Hooks to remove the Wireless LAN holder from the Frame unit.
Wireless LAN holder

Taptite, cup S M3x8
Hooks
Hook
Frame unit
<Front side>
Fig. 3-129
3-91 Confidential
(4) Release the Hook to remove the Wireless LAN PCB ASSY from the Wireless LAN holder.
Hook
Wireless LAN holder
Fig. 3-130
3-92 Confidential
8.46 Laser Unit/ Hook Slope
(1) Remove the four cup S M3x8 Taptite screws, and then remove the two Hook slopes.
Hook slope
Taptite, cup S M3x8
Hook slope
<Front side>
Taptite, cup S M3x8
Frame unit
Fig. 3-131
(2) Remove the nine cup S M3x6 Taptite screws (8 pieces from the top and 1 piece from the
front side), and then remove the Scanner cover.
Scanner cover
Taptite, cup S M3x6

Taptite, cup S M3x6
Taptite, cup S M3x6
Taptite, cup S M3x6
Frame unit
<Front side>
Fig. 3-132
Assembling Note:
When assembling the Scanner cover, secure the screws in the order of the numbers
which are indicated on the Scanner cover.
3-93 Confidential
(3) Disconnect the two flat cables (CN1, CN4) and connector (CN8) from the Laser unit.
Note:
short-circuited.
Laser unit
<Front side>
Fig. 3-133
(4) Remove the seven cup S M3x6 SR Taptite screws, and then remove the four Scanner
holders and Laser unit.
Scanner holder
Laser unit
Positioning boss
Scanner holder
Scanner holder
Positioning boss
Frame unit
Scanner holder
Positioning hole
Positioning hole <Front side>
Fig. 3-134
Assembling Note:
When assembling the Laser unit with the Scanner holders, ensure to put the positioning
boss of the Laser unit into the positioning hole referring to the figure above.
3-94 Confidential
8.47 Develop Drive Motor ASSY
(1) Remove the Rack gear 27 from the Frame unit.
Frame unit
Rack gear 27
<Left side>
Fig. 3-135
(2) Remove the Alum sheet frame from the Develop gear plate ASSY.
(3) Remove the seven cup S M3x6 Taptite screws, and then remove the Develop gear plate
ASSY from the Frame unit. Disconnect the Connector from the Develop drive motor ASSY.
Connector Develop drive motor ASSY
Alum sheet frame
2
Taptite, cup S M3x6
Frame unit
Hook
3
Taptite, cup S M3x6
Develop gear plate ASSY Taptite, cup S M3x6
Taptite, cup S M3x6
<Left side> Hook
Fig. 3-136
3-95 Confidential
(4) Remove the three cup S M3x6 Taptite screws, and then remove the Develop drive motor
ASSY from the Develop gear plate ASSY.
Taptite, cup S M3x6
Taptite, cup S M3x6
Taptite, cup S M3x6
Fig. 3-137
(5) Remove the five cup B M3x10 Taptite screws, and then remove the Gear guide holder from
the Develop gear plate ASSY.
Note:
Since the gears on the Gear guide holder and the Coupling gears 50 on the Develop gear
plate ASSY come off easily, be careful not to lose them.
Coupling gear 50
Gear guide holder
Fig. 3-138
3-96 Confidential
(6) Remove the Friction cap from the Develop gear plate ASSY.
Friction cap
Fig. 3-139
Assembling Note:
- When assembling the Develop gear plate ASSY onto the Frame unit, secure the screws in the
order of the numbers which are indicated on the plate.
5 1
2
3 4
Fig. 3-140
3-97 Confidential
Assembling Note:
- When assembling the Develop gear pate ASSY, make sure to keep the Harness and Flat
cable out of the Frame unit to prevent them from going into the Develop gear plate ASSY.
Frame unit
Flat cable
Harness
Fig. 3-141
- If the Joint release lever is protruding from the Develop gear plate ASSY, push the Joint
release lever back into the inside of the Develop gear plate ASSY.
<Left side>
Joint release lever
Fig. 3-142
3-98 Confidential
Assembling Note:
- Always make sure to attach the Alum sheet frame after assembling the Develop gear plate
ASSY and Flat cable. Attach the Alum sheet frame so that it is aligned with the corner of the
square hole as shown in the figure below.
Alum sheet frame
Alum sheet frame
Flat cable
Corner of the square hole
Fig. 3-143
3-99 Confidential
8.48 Drum Drive ASSY/ Drum Phase Sensor PCB ASSY 1, 2
(1) Remove the Engine insulation sheet from the Harness shield plate, which is fixed with a
two-sided adhesive tape.
Harness shield plate
Engine insulation sheet

<Left side>
Fig. 3-144
(2) Remove the three cup S M3x6 Taptite screws, and then remove the Harness shield plate
from the Frame unit.
Frame unit
Taptite, cup S M3x6
Harness shield plate
Taptite, cup S M3x6
<Left side>
Taptite, cup S M3x6

Fig. 3-145
3-100 Confidential
(3) Remove the four cup S M3x6 Taptite screws, and then remove the Engine PCB plate.
Frame unit
Engine PCB plate
Taptite, cup S M3x6
Engine insulation sheet

Taptite, cup S M3x6 <Left side>
Fig. 3-146
Assembling Note:
When assembling the Engine PCB plate, make sure that the section A is caught on the
Hook of the Drive frame unit ASSY.
Engine PCB plate
Hook
A
Drive frame unit ASSY
Fig. 3-147
3-101 Confidential
(4) Remove the two cup S M3x6 Taptite screws, and then remove the Drum drive motor 1.
(5) Remove the two cup S M3x6 Taptite screws, and then remove the Drum drive motor 2.
Frame unit
Drum drive motor 2
Taptite, cup S M3x6
Drum drive motor 1

Taptite, cup S M3x6
<Left side>
Fig. 3-148
Assembling Note:
The two Gears 39/121 which are engaged with the same motor are phased with each other
when assembling the Drum drive ASSY. If removing the motor to replace it, the gears may
be out of phase. When replacing the motor, therefore, be sure to phase the Gears 39/121,
and then assemble the motor. For the method how to phase the gears, refer to the figure
below (Fig. 3-149). Drum drive ASSY
Gears 39/121 Gears 39/121
Align the mark on the Gear Align the mark on the Gear with
with the line on the Drum the space between the two lines
drive plate. on the Drum drive plate.
Fig. 3-149
3-102 Confidential
(6) Remove the six bind B M4x12 Taptite screws, and then remove the Drum drive ASSY from
the Frame unit.
Note:
Since the four Gears 39/121 of the Drum drive ASSY are assembled together, which
makes one set, DO NOT replace only one gear. If their replacement is required, replace
the complete Drum drive ASSY.
Frame unit
Gears 39/121

Drum drive ASSY
Taptite, bind B M4x12 <Left side>

Gears 39/121
Fig. 3-150
*1
Tightening Note:
(7) Remove the bind S M3x6 Taptite screw, and then remove the Drum phase sensor PCB
ASSY 2 (whose harness is longer) from the Drum drive ASSY.
(8) Remove the Drum phase sensor PCB 1 (whose harness is shorter) in the same way.
Taptite, bind S M3x6

Drum phase sensor PCB ASSY 2
(whose harness is longer)
Drum phase sensor PCB ASSY 1

(whose harness is shorter)
Positioning pin
Drum drive ASSY
Fig. 3-151
3-103 Confidential
8.49 Drive Frame Unit ASSY
(1) Remove the three bind B M4x12 Taptite screws, and then remove the Drive frame unit
ASSY from the Frame unit.
(2) Disconnect the Connector from the Drive frame unit ASSY.
Frame unit
Connector

(Tightening torque:
1.20 0.1 N m) *1
<Left side>
(Tightening torque:
1.20 0.1 N m) *1
Fig. 3-152
*1
Tightening Note:
3-104 Confidential
8.50 Paper Feed/Belt Cleaner Motor ASSY
(1) Remove the four cup S M3x6 Taptite screws (2 pieces provided on each of the front and
back sides), and then remove the Paper feed/belt cleaner motor ASSY from the Drive
frame unit ASSY.
Taptite, cup S M3x6
Paper feed/belt cleaner motor ASSY
Taptite, cup S M3x6
Fig. 3-153
Assembling Note:
Be sure to hook the harness of the Paper feed/belt cleaner motor ASSY onto the Rib of the
Frame L as shown in the figure below.
Frame L
Rib
Paper feed/belt cleaner motor ASSY

Fig. 3-154
3-105 Confidential
8.51 Develop Release Sensor PCB ASSY
(1) Remove the cup B M3x8 Taptite screw.
(2) Remove the Develop release sensor PCB ASSY from the Frame unit. Disconnect the
Connector from the Develop release sensor PCB ASSY.
Frame unit
Hook
Connector
Taptite, cup B M3x8

(Tightening torque:
0.60 0.1 N m) *1
Develop release sensor PCB ASSY

<Left side>
Fig. 3-155
*1
Tightening Note:
8.52 Develop Press Drive L ASSY

(1) Remove the Pull up lever spring (for L) from the Hook of Develop press drive L ASSY.
Frame unit
Develop press drive L ASSY
Hook
<Left side>
Pull up lever spring (for L)

Pull up lever L
Fig. 3-156
3-106 Confidential
(2) Remove the three bind B M3x12 Taptite screws and cup B M3x12 Taptite screw, and then
remove the Develop press drive L ASSY.
Frame unit



<Left side>

Fig. 3-157
*1
Tightening Note:
(3) Remove the bind S M3x6 Taptite screw, and then remove the Develop release motor
ASSY from the Develop press drive L ASSY.
Develop release motor ASSY
Fig. 3-158
3-107 Confidential
Assembling Note:
- Assemble the Develop press drive L ASSY so that the section of the Pull up lever L, where
the spring is hooked is placed as shown in the figure below.
Pull up lever spring (for L)
Pull up lever L
Section where the spring is hooked
Fig. 3-159
- Catch the harness from the Laser unit onto the hook as shown in the figure below, and then
assemble the Develop press drive L ASSY.
Hook
Harness from Laser unit
Fig. 3-160
3-108 Confidential
8.53 Front Cover Interlock Switch ASSY
(1) Remove the Interlock switch holder spring and Interlock harness guide from the Develop
press drive L ASSY.
Interlock switch holder spring
Hook B
Hook D
Hook B
Interlock harness guide
Hook C Develop press drive L ASSY
Hook A
Hook A
Hook D
Hook C
Interlock switch holder spring

Interlock harness guide
Fig. 3-161
(2) Remove the Front cover interlock switch ASSY from the Develop press drive L ASSY.
Front cover interlock switch ASSY
Fig. 3-162
3-109 Confidential
8.54 Toner Sensor PCB ASSY K, Y, M, C (TE/NEW)
(1) Remove the three cup B M3x10 Taptite screws, and then remove the Release drive holder
from the Frame unit.
Release drive holder
Frame unit
(Tightening torque:
0.70 0.1 N m) *1
<Left side >

Fig. 3-163
*1
Tightening Note:
3-110 Confidential
(2) Remove the bind B M3x8 Taptite screw, and then remove the Toner sensor PCB ASSY K
(TE/NEW) from the Frame unit.
(3) Remove the cup B M3x8 Taptite screw, and then remove the TE protect film 2 and Toner
sensor PCB ASSY Y (TE/NEW) from the Frame unit.
(4) Remove the bind B M3x8 Taptite screw, and then remove the Toner sensor PCB ASSY M
(5) Remove the bind B M3x8 Taptite screw, and then remove the Toner sensor PCB ASSY C
Frame unit
<Left side>
Toner sensor PCB ASSY C

(TE/NEW)

(Tightening torque:
0.55 0.05 N m) *1

(Tightening torque:
0.55 0.05 N m) *1
Toner sensor PCB ASSY M

(TE/NEW)
Taptite, cup B M3X8

(Tightening torque: Toner sensor PCB
TE protect film 2
ASSY K (TE/NEW)
0.55 0.05 N m) *1
Toner sensor PCB
ASSY Y (TE/NEW) Taptite, bind B M3X8
Fig. 3-164
*1
Tightening Note:
3-111 Confidential
Assembling Note:
Assemble the Toner sensor PCB ASSY K, Y, M, C (TE/NEW) as shown in the figure below.
For the method to arrange the harnesses, refer to 7. Toner sensor PCB ASSY K, Y, M, C
(TE/NEW).
Toner sensor PCB Toner sensor PCB

ASSY M (TE/NEW) ASSY Y (TE/NEW)
Toner sensor PCB Mark Toner sensor PCB

Mark Mark ASSY K (TE/NEW)
ASSY C (TE/NEW)
Mark
C M Y K
CN38 (cyan) CN41 (black)
Engine PCB ASSY
CN40 (yellow)
CN39 (magenta)
Fig. 3-165
3-112 Confidential
(6) Release the two Hooks of the LED holder to remove it from each of the four Toner sensor
PCB ASSYs (TE/NEW).
Hook
Toner sensor PCB ASSY (TE/NEW)
LED holder Hook
Fig. 3-166
Assembling Note:
Assemble the Toner sensor PCB ASSY (TE/NEW) so that the Shutter of the New toner
actuator is put into the sensor section of the Toner sensor PCB ASSY (TE/NEW).
Shutter
New toner actuator
Toner sensor PCB ASSY (TE/ NEW)
Sensor section
Fig. 3-167
3-113 Confidential
8.55 New Toner Actuator/ New Toner Actuator Spring
(1) Release the section A of the New toner actuator spring from the Hook of the Frame unit,
and then remove the New toner actuator from the Fame unit.
Frame unit
1a
New toner actuator spring

Hook
1b
New toner actuator
<Left side>
Fig. 3-168
(2) Remove the New toner actuator spring from the New toner actuator.
New toner actuator spring

Hooked
Hooked Hook
Hook
New toner actuator
New toner Hook

actuator spring
Hooked
Fig. 3-169
3-114 Confidential
8.56 Side Plate R ASSY
(1) Remove the four cup S M3x6 Taptite screws, four cup B M4x12 Taptite screws and screw
pan (S/P washer) M4x8.
(2) Remove the cup S M4x8 Taptite screw and screw pan (S/P washer) M4x8, and then
remove the Side plate R ASSY from the Frame unit.
<A view>
Frame unit
Screw pan (S/P washer) M4x8 DB
Taptite, cup S M3x6

A
Taptite, cup S M4x8
Taptite, cup S M3x6

M4x8 DB

Taptite, cup S M3x6
Side plate R ASSY Taptite, cup B M4x12

Taptite, cup S M3x6 <Right side>

Fig. 3-170
*1
Tightening Note:
3-115 Confidential
8.57 Drum Lock Lever L
(1) Remove the Screw, bind M3x8, and remove the Drum lock lever plate L ASSY and then
remove the Drum lock spring and Drum lock lever L from the Frame unit.
Drum lock lever plate L ASSY
Frame unit
Drum lock spring
<Left side >
Drum lock lever L
Screw, bind M3x8
Fig. 3-171
Assembling Note:
Assemble the Drum lock lever so that both Drum lock lever R and L are in the same direction.
Drum lock lever R
<Front side>
Assemble so that they are

in the same direction.
Drum lock lever L
Fig. 3-172
3-116 Confidential
8.58 Drum Lock Lever R
(1) Remove the Screw, bind M3x8, and remove the Drum lock lever plate R ASSY and then
remove the Drum lock lever R from the Frame unit.
Frame unit
Screw, bind M3x8
<Front side>
Drum lock lever R
Drum lock lever plate R ASSY
Fig. 3-173
Assembling Note:
Assemble the Drum lock lever so that both Drum lock lever R and L are in the same direction.
Drum lock lever R
<Front side>
Assemble so that they are

Drum lock lever L in the same direction.
Fig. 3-174
3-117 Confidential
8.59 Charge HVPS PCB ASSY
(1) Remove the cup S M3x6 Taptite screw and two bind B M4x12 Taptite screws, and then
release the four Hooks to remove the Charge HVPS PCB ASSY from the Frame unit.
Hooks
Frame unit
<Right side>
Hook

(Tightening torque:
Positioning pin 1.20 0.1 N m) *1
Taptite, cup S M3x6
Charge HVPS PCB ASSY

Fig. 3-175
*1
Tightening Note:
(2) Disconnect the eight connectors and flat cable from the Charge HVPS PCB ASSY.
Note:
- When disconnecting the connectors, they may be damaged if pulling the Charge HVPS
PCB ASSY by force.
short-circuited.
CN5 CN6 CN7
CN8
CN4
CN9
CN3
CN1
CN2
Fig. 3-176
3-118 Confidential
Assembling Note:
- Be careful not to loose the HVPS charge head, HVPS charge head spring, HVPS DEV head
and HVPS DEV head spring. Before assembling the Charge HVPS PCB ASSY, check that
these four parts are complete, and that they move smoothly.
HVPS DEV head

HVPS charge head
HVPS DEV
head spring HVPS charge head spring
Frame R
Fig. 3-177
- When assembling the Charge HVPS PCB ASSY, be careful not to catch the harness of the
Air intake fan (AIR) in the Charge HVPS PCB ASSY.
Air intake fan (AIR)
Caution
Fig. 3-178
3-119 Confidential
8.60 Toner LED PCB ASSY
(1) Remove the Screw pan (S/P washer) M3x16, and then remove the Toner LED PCB from
the Frame unit.
<Right side>
Frame unit Toner LED PCB
Screw pan (S/P washer) M3x16
Fig. 3-179
(2) Release the two Hooks to remove the LED holder from the Toner LED PCB.
(3) Remove the other three Toner LED PCBs in the same way.
Hook
LED holder
Toner LED PCB
Hook
Fig. 3-180
3-120 Confidential
8.61 Fuser Unit Fan (FU)
(1) Remove the Fuser unit fan (FU) from the Frame unit.
Frame unit
Fuser unit fan (FU)
Label
<Right side>
Fig. 3-181
Assembling Note:
When assembling the Fuser unit fan (FU), place it so that the attached Label faces outwards.
3-121 Confidential
8.62 LVPS Fan(PS)
(1) Remove the LVPS fan (PS) from the Frame unit.
Frame unit
<Right side>
LVPS fan (PS)
Label
Fig. 3-182
Assembling Note:
When assembling the LVPS fan (PS), place it so that the attached Label faces outwards.
3-122 Confidential
8.63 Air Intake Fan (AIR)
(1) Remove the Air intake fan (AIR) from the Frame unit.
Frame unit
<Right side>
Label
Fig. 3-183
Assembling Note:
When assembling the Air intake fan (AIR), place it so that the attached Label faces outwards.
3-123 Confidential
8.64 PS PCB Unit
(1) Remove the LVPS insulation sheet and LVPS V0 insulation sheet from the PS PCB unit.
LVPS insulation sheet
<Right side>
PS PCB unit
LVPS V0 insulation sheet
Fig. 3-184
(2) Remove the Power supply switch from the Belt gear plate ASSY by pushing the Hooks
inwards.
<Right side>
Belt gear plate ASSY
Hook
Power supply switch
Hook
Fig. 3-185
3-124 Confidential
(3) Remove the Screw pan (S/P washer) M4x8, and then remove the Ground terminal.
(4) Remove the two Taptite, flat B M3x10, and then remove the Power inlet socket from the
Frame unit.
Frame unit
<Back side>
Taptite, flat B M3x10

(Tightening torque:
0.60 0.1 N m) *1
Power inlet
socket Screw pan Ground terminal
(S/P washer) M4x8
Fig. 3-186
(5) Remove the three bind B M4x12 Taptite screws, and then release the Hook to remove the
PS PCB unit from the Frame unit.
Frame unit
Hook
PS PCB unit
<Right side>

Fig. 3-187
*1
Tightening Note:
3-125 Confidential
(6) Disconnect the four Connectors (CN2, CN101, CN102, CN103) from the PS PCB unit.
PS PCB unit
CN103
CN2
CN101 CN102
Fig. 3-188
Assembling Note:
- Assemble the LVPS insulation sheet so that the section A is in the position as shown in the
figure below.
LVPS insulation sheet
Frame unit
A PS PCB unit
LVPS insulation sheet Frame unit

LVPS insulation sheet PS PCB unit
Fig. 3-189
3-126 Confidential
Assembling Note:
- Assemble the Power supply switch so that the ON/OFF mark on the Power supply switch is
aligned with the ON/OFF mark imprinted on the Belt gear plate ASSY.
Power supply switch
Fig. 3-190
- When assembling the PS PCB unit, align it with the two Bosses on the Frame unit.
Frame unit
Boss
Boss
PS PCB unit
Fig. 3-191
3-127 Confidential
8.65 Belt Unit Drive Motor ASSY
(1) Release the three Hooks to remove the Harness holder 16AWG from the Belt gear plate
ASSY.
<Right side>
Hooks
Harness holder 16AWG
Hook
Fig. 3-192
(2) Remove the three cup B M4x12 Taptite screws and Screw, cup M3x6, and then remove the
Belt gear plate ASSY from the Frame unit.
Frame unit
<Right side>
Taptite, cup B M4x12 Screw, cup M3x6
Fig. 3-193
3-128 Confidential
(3) Remove the bind B M3x10 Taptite screw, and then remove the LV fan duct from the Frame
unit.
Frame unit
<Right side>
LV fan duct

Fig. 3-194
(4) Remove the three cup B M4x12 Taptite screws, and then remove the Belt unit drive motor
ASSY from the Frame unit.
(5) Disconnect the Connector from the Belt unit drive motor ASSY.
<Right side>
Frame unit
Connector
Belt unit drive motor ASSY
Fig. 3-195
*1
Tightening Note:
3-129 Confidential
(6) Remove the two Screws bind M3x5, and then remove the Belt unit drive motor from the
Motor plate P.
Belt unit drive motor
Motor plate P Screw bind M3x5
Fig. 3-196
3-130 Confidential
9. DISASSEMBLY PROCEDURE (LT-100CL) (HL-4050CDN/ 4070CDW
ONLY)
9.1 LT Paper Tray

(1) Pull out the LT paper tray, and remove the paper from the LT paper tray.
LT paper tray
Fig. 3-197
(2) Release the two Hooks of the LT separation pad ASSY, and then lift up the LT separation
pad ASSY.
Note:
Be careful not to loose the LT Separation pad spring.
LT separation pad ASSY
<Front side>
Hooks
Fig. 3-198
3-131 Confidential
(3) Push both sides of the LT separation pad ASSY inwards to release the Pins and remove
the LT separation pad ASSY from the LT paper tray.
LT separation pad ASSY
3a 3b <Front side>
Pin
LT paper tray
3a
LT separation pad spring
Pin
Fig. 3-199
(4) Remove the LT separation pad spring from the LT paper tray.
<Front side>
LT separation pad spring

LT paper tray
Fig. 3-200
3-132 Confidential
(5) Remove the two bind B M4x10 Taptite screws from the Pinch roller holder cover LT.
(6) Release the four Hooks to remove the Pinch roller holder cover LT from the LT paper tray.

Hooks
Pinch roller holder cover LT Hook
Hook
Hook
<Front side>
LT paper tray
Fig. 3-201
(7) Remove the Pinch roller holder spring from the Rib of the LT paper tray.
Pinch roller sub ASSY
LT paper tray
Rib
<Front side>
Pinch roller holder spring
Fig. 3-202
3-133 Confidential
(8) Release the Pin to remove the Pinch roller sub ASSY from the LT paper tray.

LT paper tray
Pin
Pin
Fig. 3-203
3-134 Confidential
9.2 LT Cover Rear
(1) Remove the four Shoulder screws from the LT cover rear.
Shoulder screw
LT cover rear
Shoulder screw
Shoulder screws
Fig. 3-204
(2) Release the two Pins on the bottom to remove the LT cover rear.
LT cover rear
Pin
Fig. 3-205
3-135 Confidential
9.3 LT Cover Left
(1) Remove the three Shoulder screws from the LT cover left.
Shoulder screw
LT cover left
Shoulder screws
Fig. 3-206
(2) Release the two Hooks on the upper side and the two Hooks on the back side to remove
the LT cover left.
Hooks
Hooks
LT cover left
Fig. 3-207
3-136 Confidential
9.4 LT Cover Right
(1) Remove the three Shoulder screws from the LT cover right.
Shoulder screw
LT cover right
Shoulder screw
Shoulder screw
Fig. 3-208
(2) Release the two Hooks on the upper side and the two Hooks on the back side to remove
the LT cover right.
Hooks Hooks
LT cover right
Fig. 3-209
3-137 Confidential
9.5 LT Relay PCB ASSY
(1) Disconnect the all connectors from the LT relay PCB ASSY.
LT relay PCB ASSY
CN1 CN3 CN4
CN6
CN2 CN5
Fig. 3-210
(2) Remove the cup S M3x6 Taptite screw, and then remove the LT relay PCB ASSY.
Taptite, cup S M3x6
LT relay PCB ASSY
Fig. 3-211
3-138 Confidential
9.6 LT Solenoid ASSY
(1) Remove the cup S M3x6 Taptite screw, and then remove the Solenoid holder ASSY.
Solenoid holder ASSY
Taptite, cup S M3x6
Fig. 3-212
(2) Remove the Screw flanged M3X3.5, and then remove the LT solenoid ASSY and Solenoid
spring MP from the LT solenoid holder.
LT solenoid holder
Screw flanged M3x3.5
LT solenoid ASSY
Solenoid spring MP
Fig. 3-213
3-139 Confidential
9.7 Collar 6
(1) Remove the two Collars 6 from the Fittings shaft.
Collar 6
Collar 6
Fittings shaft
Fig. 3-214
9.8 Cassette Switch ASSY

(1) Remove the three cup S M3x6 Taptite screws and release the Hook. Then, remove the LT
tray guide left rear ASSY.
Taptite, cup S M3x6
Hook
LT tray guide left rear ASSY
Fig. 3-215
3-140 Confidential
(2) Release the Hook to remove the Cassette actuator and Cassette actuator spring.
Hook
Cassette actuator spring
Cassette actuator
Fig. 3-216
(3) Release the two Hooks to remove the Cassette switch ASSY.
Cassette switch ASSY
Hooks
Fig. 3-217
3-141 Confidential
9.9 LT Paper Feed Frame Unit
(1) Remove the four cup S M3x6 Taptite screws, and then remove the LT front cover and LT
beam F from the LT frame unit.
LT beam F
Taptite, cup S M3x6
Taptite, cup S M3x6
Taptite, cup S M3x6
LT front cover
<Front side>
LT frame unit
Fig. 3-218
(2) Remove the Retaining ring E4 from the F roller shaft LT and remove the Gear 24 LT and
FR bush.
F roller shaft LT
<Front side>
Gear 24 LT
Retaining ring E4 FR bush
Fig. 3-219
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(3) Remove the Retaining ring E3 from the F roller shaft LT and remove the FR bush TR.
F roller shaft LT
FR bush TR
Retaining ring E3
<Right side>
Fig. 3-220
(4) Remove the Lift spring from the Hook of the Lift lever A.
(5) Remove the F roller shaft LT from the LT frame unit by pushing right (5a), pull left end
forward (5b) and remove leftwards (5c).
5a
Lift spring
Lift lever A
LT frame unit
5b
Hook
F roller shaft LT
Lift lever A
5c
<Front side>
Fig. 3-221
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Assembling Note:
When assembling the F roller shaft LT, place the Rib of the Paper feed frame unit between
the section A and B of the Lift lever B and align the section B with the Lever of the
Paper feed holder.
A B
Lift lever A Lever
Lift lever B F roller shaft LT

Rib
Paper feed holder
Fig. 3-222
(6) Remove the two cup S M3x6 Taptite screws from the LT frame unit.
LT paper feed frame unit
Taptite, cup S M3x6
<Right side>
LT frame unit
Fig. 3-223
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(7) Remove the Gear 20A from the Drive unit by releasing the Hook.
Drive unit
Hook
Gear 20A <Left side>
Fig. 3-224
(8) Remove the Gear 33 from the Drive unit by releasing the Hook.
Drive unit
Hook
<Left side>
Gear 33
Fig. 3-225
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(9) Remove the Extension spring LT from the Spring hook and remove the Gear 46/55 from
the Drive unit by releasing the Hook.
Drive unit
Hook
Spring hook
<Left side>
Extension spring LT
Gear 46/55
Fig. 3-226
(10) Remove the Gear 46 LT from the Drive unit.
Drive unit
Gear 46 LT
<Left side>
Fig. 3-227
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(11) Remove the two cup S M3x6 Taptite screws and one bind B M4x10 Taptite screw from the
LT frame L unit.
Taptite, cup S M3x6
LT frame L unit
<Left side>
Fig. 3-228
(12) Turn the LT frame unit upside down.

(13) Remove the two cup S M3x6 Taptite screws from the LT frame unit.
Taptite, cup S M3x6
<Bottom side>
LT frame unit
Fig. 3-229
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(14) Turn the LT frame unit the correct way up.
(15) Remove the two cup S M3x6 Taptite screws from the LT beam R.
LT beam R
Taptite, cup S M3x6
<Back side>
Fig. 3-230
(16) Remove the cup S M3x6 Taptite screw from the LT frame unit.
LT frame unit
<Left side>
Taptite, cup S M3x6
Fig. 3-231
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(17) Remove the LT paper feed frame unit from the LT frame unit by 17a and 17b.
17b
<Front side>
LT frame unit
17a
Fig. 3-232
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CAHPTER 4 ADJUSTMENTS AND UPDATING OF SETTINGS,
REQUIRED AFTER PARTS REPLACEMENT
1. IF YOU REPLACE THE MAIN PCB
<What to do when replacing the main PCB>

Rewriting the firmware (Main firmware, Sub firmware (PCL/PS))
Setting by country
Setting the serial number
Performing the Auto Registration
<Which parts to use>

Main PCB: The table below shows the ROM type.
Main PCB ROM 0 (8 Mbyte) Main firmware

(For a spare parts) (Controller Program, Network Program)
ROM 1 (8 Mbyte) Sub firmware (PCL/PS)
(Emulation, Font data)
<What you need to prepare>

(1) Computer (Windows XP/2000 or later)
Create a hl4000 folder on the C drive, for example.
(2) HL-4040CN/4050CDN/4070CDW target machine
(3) A USB flash memory drive
(4) The Firmware
Main firmware: LZXXXX_$.djf

LZ0827_A.djf LZXXXX: First six digits are a parts number of the
Sub firmware (PCL/PS): firmware.
LZ0828_A.djf $: Alphabet representing the revision of the firmware.
(5) The Maintenance Tool (Mainte.zip)

Copy it into the hl4000 folder that has been created in the C drive. Extract the copied
file and run brmainte.exe file by double-clicking.
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(6) The Files to set by country (HL-4000.zip)
file.
Country HL-4040CN HL-4050CDN HL-4070CDW ID
00101 USA HL-4040CN_00101.pjl --- HL-4070CDW_00101.pjl 65
00102 Canada HL-4040CN_00102.pjl HL-4050CDN_00102.pjl HL-4070CDW_00102.pjl 66
00103 Germany HL-4040CN_00103.pjl HL-4050CDN_00103.pjl HL-4070CDW_00103.pjl 67
00104 UK HL-4040CN_00104.pjl HL-4050CDN_00104.pjl HL-4070CDW_00104.pjl 68
00106 Australia HL-4040CN_00106.pjl HL-4050CDN_00106.pjl --- 6A
00110 Switzerland HL-4040CN_00110.pjl HL-4050CDN_00110.pjl HL-4070CDW_00110.pjl 6E
00116 Italy HL-4040CN_00116.pjl HL-4050CDN_00116.pjl HL-4070CDW_00116.pjl 74
00117 Israel HL-4040CN_00117.pjl HL-4050CDN_00117.pjl --- 75
00124 South Africa HL-4040CN_00124.pjl HL-4050CDN_00124.pjl --- 7C
00131 Chile / --- HL-4050CDN_00131.pjl --- 83

Argentina
00142 Brazil HL-4040CN_00142.pjl --- --- 8E
00148 Russia HL-4040CN_00148.pjl HL-4050CDN_00148.pjl --- 94
00157 Pan-Nordic HL-4040CN_00157.pjl HL-4050CDN_00157.pjl HL-4070CDW_00157.pjl 9D
00160 France / HL-4040CN_00160.pjl HL-4050CDN_00160.pjl HL-4070CDW_00160.pjl A0

Belgium /
Netherlands
00165 Spain HL-4040CN_00165.pjl HL-4050CDN_00165.pjl HL-4070CDW_00165.pjl A5
00188 EEU HL-4040CN_00188.pjl HL-4050CDN_00188.pjl --- BC
* --- indicates Not supported.
Fig. 4-1
* The selected country code will be printed as hexadecimal ID in the center of the highest
place at the upper right on a maintenance sheet.
(7) A USB cable
(8) The Download Utility (FILEDG32.EXE)

Copy it into the hl4000 folder that has been created in the C drive.
(9) The Brother Maintenance USB Printer Driver (Maintenance_Driver.zip)

file.
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<Procedures>
Rewriting the firmware (Main firmware, Sub firmware (PCL/PS))
Setting by country
- How to rewrite the firmware by using the USB flash memory drive
If you save the program files in the USB flash memory drive and plug it into the USB direct
interface, you can rewrite the firmware and set the country.
Note:
- Make sure that the USB flash memory drive has enough space to save the program file.
- If you want to print an index of the files, choose Index Print. The Index Print selection
can be found after you scroll down through all the file names. Press the OK or Go button.
(1) Copy the necessary program files to be prepared in the hl4000 folder (such as Main
firmware, Sub firmware (PCL/PS) and Files to set by country) the USB flash memory
drive.
(2) Connect the USB flash memory drive to the USB direct interface on the front of the
machine.
Fig. 4-1
(3) When the machine has recognized the USB flash memory drive, the Checking device/
Please wait message appears on the LCD.
(4) Direct Print is displayed on the first line of the LCD message, and the file names will
be shown on the second line of the LCD. Press the or button to choose the
necessary program file, and press the OK button.
(5) Program Update/ Press Go appears on the LCD. Press the OK or Go button to start.
Program Updating/ Do not turn OFF message appears on the LCD with Data LED
blinking while rewriting the firmware. DO NOT turn off the machine.
(6) After the completion of the firmware rewriting, Direct Print is displayed on the first line
of the LCD message, and the file names will be shown on the second line of the LCD
again.
(7) Choose the necessary program file to rewrite next, and then follow the steps from (4) to
(6).
Note:
It is recommendable to rewrite 1) Sub firmware (PCL/PS), 2) Main firmware and 3) File to
set by country in this order.
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(8) Remove the USB flash memory drive from the USB direct interface once the update
have finished.
Note:
You can check the firmware version of the Main firmware and the Sub firmware (PCL/PS)
by printing the Printer Settings (2.3 Printout of Printer Settings in Chapter 5).
- If rewriting the firmware files

If rewriting the firmware using a USB flash memory drive fails and an error message
appears on the LCD, or no message appears on the LCD, it will be necessary to rewrite the
firmware using the FILEDG32.EXE. Follow the steps below.
<Installing the maintenance driver>

To identify machines connected via USB interface, the PC requires the corresponding
driver for the virtual USB device. If you connect any number of machines to your PC, the
same number of virtual USB devices will be automatically configured on your PC. To
prevent many virtual USB devices from being configured, use the unique driver installation
procedure described below that enables your PC to identify terminals via one single virtual
USB device.
Note:
Once this installation procedure has been carried out for a PC, no more driver/software
installation will be required for that PC to identify machines. If the Brother Maintenance
USB Printer Driver has been already installed to your PC according to this procedure, skip
this section.
(1) Check that the power switch of the machine is turned off. Disconnect the USB cable
that connects the machine with PC.
(2) Turn on your PC. Turn on the power switch of the machine while pressing the OK and
Back buttons at the same time.
(3) appears on the LCD, and the machine goes into the Flash Rom
Rewriting Mode.
(4) Click the Setup.exe of the Brother Maintenance USB Printer Driver to run.
(5) The following screen appears, indicating the detection of device driver installation
wizard. Click Next to proceed.
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(6) Alert warning message of WHQL appears three times, Click Next to proceed.
(7) If the device driver is successfully installed, the following message screen appears.
Click Finish to return.
(8) Connect the machine to your PC using the USB cable.
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(9) The following screen appears, indicating the detection of new hardware device by
the system. Select No, not this time. And click Next.
(10) Select Install the software automatically (Recommended) and click Next.
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(11) Alert warning message of WHQL appears, Click Continue Anyway to proceed.
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(12) Repeat the steps from (9) to (11) three times, and then complete its installation.
(13) If the Brother Maintenance USB Printer driver is successfully installed, the following
message screen appears. Click Finish to return.
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<How to rewrite the firmware (Main firmware, Sub firmware (PCL/PS) and File to set
up by country)>
After the installation procedure of the Brother Maintenance USB Printer driver is
completed, refer to the following steps for the detailed procedures to rewrite the program
files. If the Brother Maintenance USB Printer Driver has already been installed to your PC
according to this procedure, start to rewrite the program files.
Note:
- DO NOT unplug the power cord of the machine or your PC or disconnect the USB cable
while rewriting the program files.
- If you are using the FILEDG32.EXE, the following firmware files are needed to rewrite
the firmware.
Main firmware: LZXXXX_$.upd

LZ0827_A.upd LZXXXX: First six digits are a parts number of the
Sub firmware (PCL/PS): firmware.
LZ0828_A.upd $: Alphabet representing the revision of the firmware.
(1) Check that appears on the LCD. If not, turn the power switch of the
machine off. Then, turn it on while pressing the Go and Cancel buttons at the same
time.
(2) Double-click the FILEDG32.EXE to start. The following screen appears. Make sure
that there is the Brother Maintenance USB Printer icon.
(3) Click the Brother Maintenance USB Printer icon to select. Drag the necessary
firmware program file such as LZ0827_A.upd and Drop it.
Note:
It is recommendable to rewrite 1) Sub firmware (PCL/PS), 2) Main firmware and 3) File to
set by country in this order.
(4) Upon completion of rewriting, the machine is rebooted and returns to the Ready state
automatically.
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Setting the serial number
(1) Connect the computer to the machine with the USB cable.
(2) Double-click the brmainte.EXE file (maintenance utility) which has been copied in the
hl4000 folder to start.
(3) Select Input Information from Menu. Select the applicable model name.
(4) Check the port (USB) that the machine is connected through and click Serial No. in
the lower box.
Enter the serial number (the last nine digits) of the machine into the box on the right
hand side. The serial number is shown in the window, and check that it is correct.
Click the OK button.
Note:
Refer to Appendix 3 to know how to read the serial number of the machine.
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(1) Press any of the Menu buttons ( , , OK or Back) to resume.

(2) Press the or button to choose Color Correction.
(3) Press the OK button to the next menu level. Press the or button to choose Auto
Regist.. Press the OK button.
(4) Auto Regist./ Registration appears on the LCD, and then press the OK button.
(5) Registration/ OK? appears on the LCD, and press the OK button to start.
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2. IF YOU REPLACE THE ENGINE PCB
<What to do when replacing the engine PCB>

Rewriting the firmware (Engine firmware)
Performing the Color Calibration
<Which parts to use>

- Engine PCB: The table below shows the ROM type.
Flash ROM 0 (512 Kbyte): Engine firmware
<What you need to prepare>

(1) Computer (Windows XP/2000 or later)
Create a hl4000 folder on the C drive, for example.
(2) HL-4040CN/4050CDN/4070CDW target machine
(3) A USB flash memory drive
(4) The Firmware:
Engine firmware: LZXXXX_$.djf

LZ0833_A.djf LZXXXX: First six digits are a parts number of the firmware.
$: Alphabet representing the revision of the firmware.
<Procedures>
Rewriting the firmware (Engine firmware)
Note:
- Make sure that the USB flash memory drive has enough space to save the program file.
- If you want to print an index of the files, choose Index Print. The Index Print selection
can be found after you scroll down through all the file names. Press the OK or Go button.
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(1) Copy the necessary program file (Engine firmware) to the USB flash memory drive.
(2) Connect the USB flash memory drive to the USB direct interface on the front of the
machine.
Fig. 4-2
(3) When the machine has recognized the USB flash memory drive, the Checking device/
Please wait message appears on the LCD.
(4) Direct Print is displayed on the first line of the LCD message, and the file names will
be shown on the second line of the LCD. Press the or button to choose the
necessary program file, and press the OK button.
(5) Program Update/ Press Go appears on the LCD. Press the OK or Go button to start.
Program Updating/ Do not turn OFF message appears on the LCD with Data LED
blinking while rewriting the firmware. DO NOT turn off the machine.
(6) After the completion of the firmware rewriting, Direct Print is displayed on the first line
of the LCD message, and the file names will be shown on the second line of the LCD
again.
(7) Remove the USB flash memory drive from the USB direct interface once the update
have finished.
Note:
- You can check the firmware version of the Engine firmware by printing the Printer
Settings (2.3 Printout of Printer Settings in Chapter 5).
- If rewriting the firmware using a USB flash memory drive fails, turn the power of the
machine off and on. Follow the steps (1) to (7) again.
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Performing the Color Calibration

(3) Press the OK button to the next menu level. Color Correction/ ColorCalibration
appears on the LCD, and then press the OK button.
(4) ColorCalibration/ Calibrate appears on the LCD, and then press the OK button.
(5) Calibrate/ OK? appears on the LCD, and press the OK button to start.

(3) Press the OK button to the next menu level. Press the or button to choose Auto
Regist.. Press the OK button.
(4) Auto Regist./ Registration appears on the LCD, and then press the OK button.
(5) Registration/ OK? appears on the LCD, and press the OK button to start.
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CHAPTER 5 SERVICE FUNCTIONS
1. MAINTENANCE MODE
The maintenance mode is exclusively designed for the checking, setting and adjustments of
the machine by using the buttons on the control panel. You can perform operational checks of
sensors, perform a print test, display the log information or error codes, and modify the worker
switch (WSW).
1.1 How to Enter the Maintenance Mode

(1) With the machine in the Ready state press the OK button, then within 2 seconds of
pressing the OK button press the Go button, and within 2 seconds of pressing the Go
button, press the button four times to make the machine enter the maintenance mode.
(2) The machine displays on the LCD, indicating that it is placed
in the initial stage of the maintenance mode, a mode in which the machine is ready to
accept entry from the buttons.
(3) To select one of the maintenance-mode functions listed in the next page, press the or
button to display any function code on the LCD. Then press the OK button.
1.2 How to Enter the End User-accessible Maintenance Mode

Basically, the maintenance-mode functions listed in the next page should be accessed by
service personnel only. However, you can allow end users to access some of these under the
guidance of service personnel by phone, for example.
The end user-accessible functions are shaded in the table given on the next page. (codes 09,
12, 25, 28, 31, 45, 72, 75, 77, 80, 82 and 91)
(1) Press the OK, Go and OK buttons in this order when the machine is in the ready status.
0 appears on the LCD.
(2) Press the or button to display the desired maintenance code on the LCD. Then Press
the OK button.
When each of the user-accessible functions is completed, the machine automatically returns to
the standby state. As for the codes 12, 25, 28, 31, 72, 75, 80 and 82, press the Cancel button
to switch the machine back to the standby state.
Note:
Although Function code 72 is indicated on the LCD, do not use it.
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1.3 List of Maintenance-mode Functions
Function Code Function Refer to:
01 EEPROM Parameter Initialization 1.4.1 (5-3)

09 Test Pattern 1.4.2 (5-4)
10 Worker Switch (WSW) Setting 1.4.3 [1] (5-5)
11 Printout of Worker Switch (WSW) Data 1.4.3 [2] (5-6)
12 Operational Check of LCD 1.4.4 (5-7)
13 Operational Check of Control Panel PCB 1.4.5 (5-8)
25 ROM Version Check 1.4.6 (5-9)
28 One Push Demo Setting 1.4.7 (5-10)
31 Drum Unit Cleaning 1.4.8 (5-10)
32 Operational Check of Sensors 1.4.9 (5-11)

40 Printout of EEPROM Log 1.4.10 (5-14)
45 USB Transfer Speed Change in the PictBridge Mode 1.4.11 (5-15)
66 Adjustment of Color Registration 1.4.12 (5-16)
67 Paper Feeding and Ejecting Test 1.4.13 (5-18)
72 Sensitivity Adjustment of Density Sensor (Dont use) 1.4.14 (5-18)
75 Sensitivity Adjustment of Registration-mark Sensor 1.4.15 (5-19)
77 Printout of Maintenance Information 1.4.16 (5-21)
78 Operational Check of Fans 1.4.17 (5-22)
80 Display of the Machines Log 1.4.18 (5-24)
82 Error Code Indication 1.4.19 (5-27)
83 Developing Bias Voltage Correction 1.4.20 (5-27)
91 EEPROM Parameter Initialization 1.4.1 (5-3)
99 Exit from the Maintenance Mode 1.4.21 (5-27)
* The functions shaded in the table above are user-accessible.
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1.4 Detailed Description of Maintenance-mode Functions
1.4.1 EEPROM Parameter Initialization (Function code 01, 91)
<Function>
The machine initializes the parameter, user switches, worker switches and assurance mode
switch settings registered in the EEPROM, to the initial values. Entering function code 01
initializes almost all of the EEPROM areas, but entering 91 does not initialize some areas, as
listed below.
Function code
01 91
Data item
User switches (Items to be initialized
when resetting to the factory default These will be initialized.
settings)
Worker Switch (Refer to APPENDIX 1.) These will not be
initialized.
Function settings except User switches
(Items except the factory default
settings) All of these will be
- Languages initialized.
- Reprint
These will be initialized.
- Interfaces
LAN area (Network settings)
PCL core area
(Emulation settings)
Operation lock of the control panel These will not be
Password initialized.
(1) Press the or button to display MAINTENANCE 01 (or MAINTENANCE 91
according to your need) on the LCD in the initial stage of the maintenance mode. Then,
press the OK button.
The PARAMETER INIT appears on the LCD.
(2) Upon completion of parameter initialization, the machine returns to the initial stage of the
maintenance mode.
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1.4.2 Test Pattern (Function code 09)
<Function>
This function prints out a test pattern (Print Quality Check sheet) to allow the service personnel
to check the print quality.
(1) Press the or button to display MAINTENANCE 09 on the LCD in the initial stage of
the maintenance mode. Then, press the OK button.
(2) Upon completion of test pattern printout, the machine returns to the initial stage of the
maintenance mode.
The figure below shows a test pattern that is printed.
Fig. 5-1
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1.4.3 Worker Switch (WSW) Setting and Printout
[ 1 ] Worker Switch Setting (Function code 10)
<Function>
The following worker switches activated with the procedures using the control panel buttons
allow you to set. The worker switches have been set at the factory in conformity to each
country.
CAUTION:
DO NOT change any other worker switches except below.
Worker Switches
WSW No. Function Refer to:
WSW54 PictBridge command delay time App. 1-2
Interval of time required for the developing bias voltage
WSW55 App. 1-2
correction
PS emulation function setting (HL-4040CN only) App. 1-3
WSW56
Last Job Reprint function setting App. 1-3
* Details of Worker Switch (WSW)

Refer to APPENDIX 1. The service personnel accessible selectors of the worker switches are
shaded.
(2) The machine displays WSW00 on the LCD and becomes ready to accept a worker
switch number.
(3) Press the or button to select the desired number from the worker switch numbers.
Then, press OK button.
(4) The following appears on the LCD.
Selector 1 Selector 8
(5) Enter the desired number on the Selector 1 by pressing button as 1 or button as
0.
(6) The cursor moves to the right onto the Selector 2. Repeat to enter the desired number as
described step (5) until the modification for the desired worker switches is completed till
the Selector 8.
* Press the Back button to go back to the previous selector if there is a mistake. Then,
enter the desired number again.
(7) Press the OK button. This operation saves the newly entered selector values onto the
EEPROM and readies the machine for accepting a firmware switch number. The machine
displays WSW00 on the LCD again to accept a worker switch number.
(8) Press the Cancel button to return to the machine to the initial stage of the maintenance
mode.
Note:
- To cancel this operation and return to the machine to the initial stage of the maintenance
mode during the above procedure, press the Cancel button.
- If there is a pause of more than one minute, the machine will automatically return to the initial
stage of the maintenance mode.
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[ 2 ] Printout of Worker Switch Data (Function code 11)
<Function>
The machine prints out the setting items of the worker switches and their contents specified.
The machine displays PRINTING on the LCD.
(2) The machine prints out the configuration list as shown below.
(3) Upon completion of printing, the machine returns to the initial stage of the maintenance
mode.
Fig. 5-2
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1.4.4 Operational Check of LCD (Function code 12)
<Function>
This function allows you to check whether the LCD on the control panel works normally.
(2) Each time you press the Go button, the LCD cycles through the displays as shown below.
(3) Press Cancel button in any process of the display cycle. The machine returns to the initial
Backlight : Orange lighting <Display 1>
Data LED : Orange blinking

Direct Print LED : Blue blinking
< Display 2>

Backlight : Red lighting
< Display 3>
Backlight : Green lighting

Fig. 5-3
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1.4.5 Operational Check of Control Panel PCB (Function code 13)
<Function>
This function allows you to check the control panel PCB for normal operation.
The machine displays 00 on the LCD.
(2) Press the buttons in the order designated in the illustration shown below.
The LCD shows the corresponding number in decimal notation each time a button is
pressed. Check that the displayed number is correct by referring to the illustration below.
If a button is pressed out of order, the machine displays the "INVALID OPERATE" on the
LCD. To return to the status ready to accept button entry for operational check, press the
Cancel button.
(3) After the last number button is pressed, the machine beeps and returns to the initial stage
of the maintenance mode.
To terminate this operation, press the Cancel button. The machine returns to the initial
3
1 2
5 6
7 8
Fig. 5-4
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1.4.6 ROM Version Check (Function code 25)
<Function>
This function allows you to check the management information of the software programs such
as version information, check sum.
The machine displays each of terms described below on the LCD.
(2) Press the Go or or button to check the next term.
LCD Description
MAIN: Ver1.00(A)* Main firmware version information (Revision information)
PCL : Ver1.00* Sub firmware (PCL/PS) version information (ROM size)
ENG : Ver1.01 Engine firmware version information
NET : Ver1.00 Network version information
PICT: Ver1.00 PictBridge version information
B0608071049:5708* Boot program creation date& check sum information
U0612271600:7B0A* Main firmware creation date& check sum information
D0611301115:E6C3* Demo firmware creation date& check sum information
P0612271602:BD40* Sub firmware (PCL/PS) creation date& check sum
information
- How to display the check sum information

Terms displayed with * have the check sum information as well. Press the OK button
when its version information is displayed on the LCD. Press the OK button again to go
back to the version information display. Press the Go, or buttons to check the next
term.
Note:
If you press the OK button when each version information of Engine, Network and
PictBridge is displayed on the LCD, you cannot check the check sum information.
(3) To terminate this operation, press the Cancel button. The machine returns to the initial
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1.4.7 One Push Demo Setting (Function code 28)
<Function>
The One Push Demo function is to implement demo printing by pressing the Go button, which
is mainly used for sales promotion at the shop. It is disabled if printing from a PC even once.
Therefore, it is necessary to change the setting so that the function is enabled again.
OnePushDemo = ON (Enabled) / OFF (Disabled)
The default setting is displayed with *.
<Operating Procedure: How to set OnePushDemo = ON>

The machine displays One Push Demo=ON on the LCD.
(2) Press the OK button so that the One Push Demo function is set to be enabled.
(3) The machine automatically returns to the initial stage of the maintenance mode.
Note:
- To terminate this operation, press the Cancel button. The machine returns to the initial stage
of the maintenance mode.
- For the DX model (HL-40450CDN/ 4070CDW), pressing the Reprint button allows you to
implement duplex demo printing.
1.4.8 Drum Unit Cleaning (Function code 31)
<Function>
This function allows you to remove the dust attached on the surface of the exposure drum by
using the drum cleaning sheet.
The machine displays DRUM CLEANING on the LCD.
(2) Load the drum cleaning sheet into the MP tray.
(3) Press the Go button.
(4) When the machine ejects the drum cleaning sheet and finishes cleaning the drum unit,
DRUM CLEANING/ COMPLETED appears on the LCD.
(5) Press the Cancel button to terminate this operation. Then, the machine returns to the
initial stage of the maintenance mode.
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1.4.9 Operational Check of Sensors (Function code 32)
<Function>
This function allows you to check each of the sensors.
<Operational Procedure>
(2) If the sensing status are as listed below, the LCD will show C1P1R1C2P2R2L2T2 when
LT is installed. C1P1R1********** appears on the LCD when LT is not installed.
The LCD indication moves to the next term by pressing the Go button.
Given below is the relationship between the LCD indication, sensor name and sensor
status.
LCD Sensors Sensing status (ON/OFF)
C1 T1 sensor Paper tray installed/ not installed
P1 T1 PE sensor Paper detected/ not detected
R1 T1 edge sensor Paper not detected/ detected
C2* LT sensor Paper tray installed/ not installed
P2* LT PE sensor Paper detected/ not detected
R2* LT edge sensor Paper not detected/ detected
L2* LT plate-up detection sensor Plate-up detected / not detected
T2* LT connector LT connected/ not connected
MR MP registration front sensor Paper detected/ not detected
MP MP PE sensor Paper detected/ not detected
CV Front cover Front cover closed/ open
RC Back cover Back cover closed/ open
RM T1 registration front sensor Paper not detected/ detected
RA Registration rear sensor Paper not detected/ detected
PO Paper eject sensor Paper not detected/ detected
NK Toner sensor K (NEW) Toner cartridge(K) used/ new
NY Toner sensor Y (NEW) Toner cartridge(Y )used/ new
NM Toner sensor M (NEW) Toner cartridge(M) used/ new
NC Toner sensor C (NEW) Toner cartridge(C) used/ new
KC Toner sensor K (TE) Toner(K) detected/ not detected
YC Toner sensor Y (TE) Toner(Y) detected/ not detected
MC Toner sensor M (TE) Toner(M) detected/ not detected
CC Toner sensor C (TE) Toner(C) detected/ not detected
DV Develop release sensor Release/ Welding
BC Belt cleaner release sensor Release/ Contact
NW Waste toner sensor 1 Toner not detected/ nearly full
FW Waste toner sensor 2 Toner not detected/ full
Terms displayed with * are for HL-4050CDN/ 4070CDW only.
Note:
- The -- appears on the LCD if the sensor is OFF.
- The ** appears on the LCD if the parts are not installed or there is no term.
- The machine makes a sound when operating the toner sensor K (NEW) and toner
sensor Y (NEW) while the cover is opened.
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LCD Temperature and humidity sensors Sensing status (OK/NG)
TMP THM sensor XXC/NG
HUM HUM sensor XX%/NG
MAC Internal temperature sensor XXC /NG
BT Belt unit temperature sensor XXC /NG
Note:
If the sensor detects the abnormal value, the machine displays NG on the LCD.
(3) Change the detecting conditions to check that the indication on the LCD changes
according to the sensor status. For instance, insert paper through the registration sensor,
open the front cover or the back cover, remove the toner cartridge, jam paper at the paper
outlet, insert paper from the MP and load trays, etc.
(4) Press the Cancel button to return the machine to the initial stage of the maintenance
mode.
Location of sensors
Toner sensor K (NEW)

Toner sensor C (TE) Toner sensor M (TE)
Toner sensor Y (NEW)
Toner sensor M (NEW) Toner sensor Y (TE)
Develop release sensor

Toner sensor K (TE)
Internal temperature
sensor Paper feed frame unit
Toner sensor C
(NEW) T1 PE/edge sensor PCB ASSY
T1 PE sensor
Belt cleaner release ASSY
Belt cleaner release sensor T1 edge sensor/

T1sensor
Fig. 5-5
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MP PE sensor
Front cover MP registration front sensor
THM/HUM sensor
holder ASSY
MP unit ASSY
THM/HUM sensor
MP PE/sensor PCB ASSY
LT connector
Registration rear sensor
LT tray guide left rear ASSY T1 registration front sensor
LT sensor LT Paper feed frame unit
LT PE sensor LT edge sensor
LT plate-up detection sensor
Fig. 5-6
Density sensor
Belt unit temperature sensor
Back cover
Registration-mark sensor 1
Waste toner sensor 1
Waste toner sensor 2
Registration-mark sensor 2
Fuser unit
Paper eject sensor
Fig. 5-7
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1.4.10 Printout of EEPROM Log (Function code 40)
<Function>
This function allows you to print the EEPROM logs described below.
- ENG E2PDUMP: EEPROM of the ENGINE PCB (512byte)

- MAIN E2PDUMP: EEPROM of the Main PCB (16Kbyte)
(2) Press the or button to select the information you wish to print. Press the OK button,
and then the E2PDUMP PRINTING appears on the LCD. The machine starts to print the
EEPROM log.
The terms of EEPROM logs on the LCD are as follows;
LCD Description
E2PDUMP ENGN ALL Print all EEPROM logs of the Engine PCB.
(One page is printed.)
E2PDUMP MAIN TOP Print top 1Kbyte EEPROM logs of the Main PCB.
E2PDUMP MAIN BTM Print end 1Kbyte EEPROM logs of the Main PCB.
E2PDUMP MAIN ALL Print all EEPROM logs of the Main PCB.
(16 pages are printed.)
(3) Upon completion of EEPROM logs printing, the machine returns to the initial stage of the
maintenance mode.
Note:
- Print data of the available EEPROM size.
- If the error occurs during printing, it is necessary to start from the beginning.
- The serial number of the machine is printed on the first line on each page.
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1.4.11 USB Transfer Speed Change in the PictBridge Mode (Function code 45)
<Function>
This function allows you to change the USB transfer speed in the PictBridge mode. If the digital
camera which a user uses cannot be connected in the PictBridge mode, this function may
make it possible.
- PB.Speed=AUTO: Adapts the speed to the capability of the USB device. (Full Speed or High
Speed)
- PB.Speed=FULL: Fixes the speed to Full Speed. The capability of the USB device is not
depended on.
(An asterisk * appears beside the current setting.)
PB.USBspeed will appear on the LCD.
(2) Press the OK button. Then, select the required function by pressing the or button
and press the OK button.
(3) The machine returns to the initial stage of the maintenance mode.
Memo:
Users can change the USB transfer speed with the easier panel operation than the above. The
operating procedure is as follows.
(1) Press the Go and buttons at the same time while the machine is in the ready status.
(2) PB.USBspeed/ AUTO appears on the LCD. Press the or button to select the
required function. Then, press the OK or Go button.
The machine returns to the ready status after a few seconds.
(3) Turn the power switch of the machine off and turn it on again.
CAUTION:
When a user sets the USB transfer speed by either of both operations described above,
indicate the user to turn the power switch of the machine OFF and ON after the machine
returns to the ready status so that the setting is enabled.
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1.4.12 Adjustment of Color Registration (Maintenance Mode 66)
<Function>
This function automatically adjusts color registration. If automatic adjustment of color
registration fails, you can adjust color registration manually.
Automatic Adjustment of Color Registration
REGISTRATION is displayed on the LCD.
(2) Press the OK button.
REGISTRATION/ PLEASE WAIT is displayed on the LCD, and adjustment of color
registration is automatically done.
(3) When this operation is completed without an error, REGISTRATION/ COMPLETED is
displayed on the LCD. When you press the Cancel button, the machine returns to the
When an error message is displayed on the LCD, take the measures described in the
table below.
Error message Measure
REGISTRATION Adjust color registration manually in accordance with the
FAILD procedure for manual adjustment of color registration
given below.
REGISTRATION Replace the empty toner cartridge, and then conduct the
TONER EMPTY <color> auto adjustment of color registration again.
REGISTRATION Replenish paper of the size specified in the display on
LOAD <size> PAPER the tray, and then conduct the auto adjustment of color
registration again.
* In the <color> field, the toner color of which cartridge becomes empty is displayed.
* In the <size> field, LETTER or A4 is displayed. LETTER is displayed on the models
of which default size is LETTER, and A4 is displayed on the models of which default
size is A4.
Manual Adjustment of Color Registration

the maintenance mode. Then, press the OK button. REGISTRATION is displayed on the
LCD.
On the tray, load LETTER-size paper in the case of the models of which default size is
LETTER, and A4-size paper in the case of the models of which default size is A4.
(2) Press the or button to display PRINT CHART on the LCD, and then press the OK
button.
(3) Display PRINT CHART/ PRINTING on the LCD, and print the color registration
adjustment chart (next page).
(4) Press the or button to display OFFSET ADJSUT on the LCD, and then press the
OK button. 1. M LEFT/ 0 is displayed on the LCD.
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(5) With the printed color registration adjustment chart, check the numeric value where the
color is the darkest among the pattern 1 (Magenta Left). Press the or button to
display that numeric value, and then press the Go button.
(6) In the same way, enter the numeric value of the pattern 2, 3, 7, 8, and 9.
(7) When you enter the numeric value of the pattern 9 (Yellow Right), SET REGISTRATION/
COMPLETED is displayed. When you press the Cancel button, the machine returns to
the initial stage of the maintenance mode.
Color registration adjustment chart
Fig. 5-8
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1.4.13 Paper Feeding and Ejecting Test (Function code 67)
<Function>
This function allows you to check that a sheet of paper is fed and ejected correctly by printing
the grid pattern on a page.
(2) Press the or buttons to select the testing term and then press the OK button.
The testing terms are as follows;
LCD Description
SELECT: TRAY1 Continuous one-side printing from Tray 1.
SELECT: TRAY2 Continuous one-side printing from Tray 2.
SELECT: MP Continuous one-side printing from MP Tray.
SELECT: TRAY1 DX Continuous two-sided printing from Tray 1.
SELECT: TRAY2 DX Continuous two-sided printing from Tray 2.
SELECT: MP DX Continuous two-sided printing from MP Tray.
(3) The PAPER FEED TEST appears on the LCD. The selected test printing is started, and
the grid pattern is printed.
(4) To return the machine to the initial stage of the maintenance mode, press the Cancel
button.
Note:
- The test printing is stopped until there is no paper in a tray. Press the Cancel button to stop if
you check the paper feeding and ejecting operations.
- In the case that the error occurs during test printing, the test printing is stopped.
1.4.14 Sensitivity Adjustment of Density Sensor (Function code 72) (Dont use)
<Function>
Although this function can be carried out, the machine does not adjust the sensitivity of the
density sensor. Once the function is performed, the machine prints the patch data onto the belt
unit. It may remain on the belt unit if the power switch is turned off before the performance is
completed. Therefore, it is prohibited to use this function.
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1.4.15 Sensitivity Adjustment of Registration-mark Sensor (Function code 75)
<Function>
This function makes the registration-mark sensor to adjust its sensitivity compulsory. This
function makes the machine to check the surface of the belt unit by using the registration-mark
sensor as well.
LCD Description
REGI_SENS ADJUST Adjust the sensitivity of the registration-mark sensor when the
1 BELT OFF belt unit is not operated. This is to check whether the
registration-mark sensors operation is okay or not.
REGI_SENS ADJUST Check whether there is no scratch on the surface of the belt
2 unit within the detectable range of registration-mark sensor.
BELT CHECK
REGI_SENS ADJUST Adjust the sensitivity of the registration-mark sensor when the
3 BELT ON belt unit is operated. (This adjustment is the same as the
operation before the color registration.)
REGI SENS ADJUST appears on the LCD.
(2) Press the or button to select the appropriate term.
(3) Press the Go button, and then the sensitivity adjustment is started. Upon completion of
this adjustment, the OK appears on the LCD. Press the Cancel button to return the
machine to the initial stage of the maintenance mode.
Note:
- If you press the Go button during the sensitivity adjustment or after the error message
appears on the LCD, the sensitivity adjustment is started again.
- In the case that the error occurs, refer to the next page to check the error description and the
way to solve it.
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< During the 1 or 3 adjustments >
Error Messages Description Solution
REGI_SENS ADJUST Failure in writing the electron Replace the engine PCB ASSY.
Write Err volume to NVRAM
REGI_SENS ADJUST The measured data is Replace the belt unit.

Belt Left Err abnormal when the sensitivity If the belt unit is not replaced, set
of the left registration-mark the auto color registration OFF and
sensor is adjusted. implement the manual color
The measured data is registration.
REGI_SENS ADJUST
Belt Right Err abnormal when the sensitivity
of the right registration-mark
sensor is adjusted.
< During the 2 adjustment >

LCD Description Solution
REGI_L_SENS: XXX Check result of the surface of Replace the belt unit.
REGI_R_SENS: OK the belt unit within the If the belt unit is not replaced, set
detectable range of the left the auto color registration OFF and
registration-mark sensor. implement the manual color
Check result of the surface of registration.
REGI_L_SENS: OK
REGI_R_SENS: XXX the belt unit within the
detectable range of the right
registration-mark sensor.
REGI_L_SENS: XXX Check result of the surface of
REGI_R_SENS: XXX the belt unit within the
detectable range of the left
and right registration-mark
sensors.
* XXX describes the number of time (1~999) to detect the scratched on the surface of the belt
unit. If the number of time is more, the condition of the belt unit is worse.
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1.4.16 Printout of Maintenance Information (Function code 77)
<Function>
This function allows you to print a list of all maintenance information including printer coverage
information. The following terms are printed on the maintenance information only.
Average Coverage Average coverage on each color (C/ M/ Y/ K). The average of the
total printed area against the printable are on the Letter-size
paper. The coverage is calculated when up to 1 million pages are
printed, and it is not updated after this.
Engine Sensor Log Operation logs of the following sensors located in the paper path.
KO : Edge sensor
MN : Registration front sensor
RS : Registration rear sensor
EJ : Paper eject sensor
Current/ Previously Used The number of printed pages of the current toner cartridge and the
previous toner cartridge on each color.
Current Waste Toner The number of printed pages of the current waste toner box.
Developing Bias The current developing bias voltage on each color.
(2) Upon completion of printing, the machine returns to the initial stage of the maintenance
mode.
Fig. 5-9
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1.4.17 Operational Check of Fans (Function code 78)
<Function>
This function is to check whether each of fans is operating correctly or not. The following fans
are checked.
LCD Parts Name Description

FU Fuser unit fan Evacuate hot air of the fuser unit.
OPC Drum unit fan Evacuate hot air of the drum unit drive motor.
PS LVPS fan Evacuate hot air of the LVPS unit.
AIR Air intake fan Intake air to prevent a dirt on the corona wire.
(2) Press the Go button to check the next term. For operation check, spin or stop fans actually
on each term.
Fig. 5-10
(3) Press Cancel button in any process of the display cycle. The machine returns to the initial
Note:
If the air intake fan (AIR) error occurs, the following error message appears on the LCD.
If you press the Cancel button, the machine returns to the initial stage of the maintenance
mode without recovering from this error. To recover from this error, turn the power switch of the
machine off and then turn it on again.
Fig. 5-11
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Location of fans
Exhaust
Fuser unit fan (FU)
Intake
Drum unit fan (OPC)
LVPS fan (PS)
Fig. 5-12
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1.4.18 Display of the Machines Log (Function code 80)
<Function>
The machine can display its log information on the LCD. This procedure allows you to reset the
count when the parts are replaced or initialize the information.
The representative terms and terms enable to initialize are given below.
Reset
LCD Description
Individually Collectively
USB: X X Serial number
DRUM: X X Drum count
CCOVERAGE: X X Average Cyan Coverage (%)
MCOVERAGE: X X Average Magenta Coverage (%)
YCOVERAGE: X X Average Yellow Coverage (%)
KCOVERAGE: X X Average Black Coverage (%)
TTL_PG: X X Total number of printed pages
TTL_CO: X X Total number of color printed pages
TTL_MO: X X Total number of monochrome printed pages
TTL_CI: X X Cyan total number of printed pages
TTL_MI: X X Magenta total number of printed pages
TTL_YI: X X Yellow total number of printed pages
TTL_KI: X X Black total number of printed pages
TR1_PG: X X Number of pages picked up from the T1.
TR2_PG: X X Number of pages picked up from the LT.
MP_PG: X X Number of pages picked up from the MP.
DX_PG: X X Number of pages picked up from the DX.
A4+LTR: X X Number of A4/Letter size sheets picked up.
LG+A4L: X X Number of LEGAL/A4 LONG size sheets picked up.
B5+EXE: X X Number of B5/Executive size sheets picked up.
ENVLOP: X X Number of envelopes picked up.
A5: X X Number of A5 size sheets picked up.
OTHER: X X Number of other-size sheets picked up.
CTN_CH: X X Number of times the Cyan toner cartridge has been
replaced.
CTN_PG1: O X Number of printed pages with the Cyan toner cartridge.
CTN_PG2: X X Previous number of printed pages with the Cyan toner
cartridge.
MTN_CH: X X Number of times the Magenta toner cartridge has
been replaced.
MTN_PG1: O X Number of printed pages with the Magenta toner
cartridge.
MTN_PG2: X X Previous number of printed pages with the Magenta
toner cartridge.
YTN_CH: X X Number of times the Yellow toner cartridge has been
replaced.
YTN_PG1: O X Number of printed pages with the Yellow toner
cartridge.
YTN_PG2: X X Previous number of printed pages with the Yellow
toner cartridge.
KTN_CH: X X Number of times the Black toner cartridge has been
replaced.
KTN_PG1: O X Number of printed pages with the Black toner
cartridge.
KTN_PG2: X X Previous number of printed pages with the Black toner
cartridge.
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Reset
LCD Description
Individually Collectively
WTNR_CH: X X Number of times the waste toner box has been replaced.
WTNR_PG: O X Number of printed pages with the waste toner box.
DRUM_CH: X X Number of times the drum unit has been replaced.
DRUM_PG: O X Number of printed pages with the drum unit.
BELT_CH: X X Number of times the belt unit has been replaced.
BELT_PG: O X Number of printed pages with the belt unit.
PFMP_CH: Number of times the MP paper feeding kit has been
X X
replaced.
PFMP_PG: Number of printed pages with the MP paper feeding
O X
kit.
PFK1_CH: Number of times the T1 paper feeding kit has been
X X
replaced.
PFK1_PG: O X Number of printed pages with the T1 paper feeding kit.
PFK2_CH: Number of times the LT paper feeding kit has been
X X
replaced.
PFK2_PG: O X Number of printed pages with the LT paper feeding kit.
FUSR_CH: X X Number of times the fuser unit has been replaced.
FUSR_PG: O X Number of printed pages with the fuser unit.
LASR_CH: X X Number of times the laser unit has been replaced.
LASR_PG: O X Number of printed pages with the laser unit.
CDEV_BIAS: X X Cyan developing bias voltage
MDEV_BIAS: X X Magenta developing bias voltage
YDEV_BIAS: X X Yellow developing bias voltage
KDEV_BIAS: X X Black developing bias voltage
TTL_JAM: X O Total number of jams
TR1_JAM: X O Number of jams that occurred at the T1.
TR2_JAM: X O Number of jams that occurred at the LT.
MP_JAM: X O Number of jams that occurred at the MP.
DX_JAM: X O Number of jams that occurred at the DX.
IN_JAM: X O Number of jams that occurred inside the machine.
RE_JAM: X O Number of jams that occurred at the ejecting.
MACHINEERR Last machine error code/ Number of pages that this
X O
_01: * error occurred.
X O
X O
X O
X O
X O
X O
X O
X O
X O
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(2) Each time the Go button is pressed, one of the following log information terms appears on
the LCD in the order. If pressing the Back button, the previous log information will appear.
mode.
Note:
If you press the OK button when the machine code with * in the list displays on the LCD, you
can check the number of pages that this error occurred. Press the OK button again to return to
the machine code display.
<How to Reset the Maintenance Information>
How to reset the maintenance information displayed in the LCD individually

Terms with O in the individually list are possible to reset with inputting the password
2783.
(1) Display the maintenance information you wish to reset.
(2) Press the or button to set the first password as 2, and then press the OK
button.
(3) Again, the maintenance information is displayed. Press the or button to set the
second password as 7, the thrid password as 8 and the last one as 3 in the same
way.
(4) Upon completion of password input correctly, the maintenance information displayed
on the LCD is reset.
How to reset the maintenance information related errors collectively

Terms with O in the collectively list are possible to reset all together with inputting the
password 0529.
(1) Display terms of the error history or the number of jams.
(2) Press the or button to set the first password as 0, and then press the OK
button.
(3) Again, the maintenance information is displayed. Press the or button to set the
second password as 5, the thrid password as 2 and the last one as 9 in the same
way.
(4) Upon completion of password input correctly, the maintenance information related
errors is reset collectively.
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1.4.19 Error Code Indication (Function code 82)
<Function>
This function displays an error code of the machine on the LCD.
the maintenance mode. Then, press the OK button. The machine displays MACHINE
ERROR X X on the LCD.
(Refer to 2. Error Code in Chapter 1.)
mode.
1.4.20 Developing Bias Voltage Correction (Function code 83)
<Function>
The developing bias voltage correction is performed.
The machine displays CALIBRATE/ PLEASE WAIT on the LCD and starts the
developing bias voltage correction.
(2) Upon completion of the developing bias voltage correction, the machine returns to the
Note:
- Ignore all of the panel operation during the developing bias voltage correction.
- If an error occurs during the developing bias voltage correction, the following error message
appears. Press the Go button to clear the error, and then the machine returns to the initial
Fig. 5-13
- If an error - except for the developing bias voltage correction - such as Cover is Open
occurs, follow the messages on the LCD to clear the error. If you clear the error, the machine
returns to the initial stage of the maintenance mode. Again, start from the beginning to
perform the developing bias voltage correction.
1.4.21 Exit from the Maintenance Mode (Function code 99)
<Function>
Exit from the Maintenance Mode.
If the error related to the fuser unit occurs, clear the error.
(Refer to 2.4 How to Recover from Errors of the Fuser Unit on this chapter.)
(2) The machine exits from the maintenance mode and return to the ready state.
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2. OTHER SERVICE FUNCTIONS
2.1 Hidden Function Menus Enabled by Pressing Button(s) When Turning the
Machine On
The following settings and functions will be available by holding down the specified button(s)
while turning the machine on.
Press one button when turning the machine on
Button Function
Go Not Used
Reprint Not Used
Back Not Used
(-) Hex Dump Mode
(+) Not Used
OK Maintenance Mode for PIT3 (Dont use)
Cancel Not Used
Direct Print Not Used
Hex Dump Mode

You can print data from the PC as hexadecimal code. It is useful to analyze print data itself
whether it is okay or not.
Press two buttons when turning the machine on

OK Back Flash Rom Updates Mode
(UPD file/ Model classification is not available) (Dont use)
OK (+) Not Used
Go Back Engine Non-startup Mode
(-) (+) Line Test Mode (Dont use)
(-) OK HVPS Check Mode (Dont use)
Go OK Not Used
Go Cancel Flash Rom Updates mode
(UPD file/ Model classification is available.)
Engine Non-startup Mode

This mode is to start-up the machine without using the engine. When the error related to
the engine occurs, you can ignore the error and get the error history or the other counter
information though it is impossible to print. When the machine doesnt work in case that
the connection failure between the Main controller and the Engine controller occurs, it is
possible to update the Main controller itself to recover from the failures.
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Pressing the two buttons while the machine is in the ready state
Go (+) Parts life reset mode for the periodical replacement parts
Go (-) USB transfer speed change mode in the PictBridge mode
(Refer to 1.4.11 USB Transfer Speed Change in the
PictBridge Mode (Function code 45)on this chapter.)
Cancel Back Drum Unit Cleaning Mode
Drum Unit Cleaning Mode

This mode is to remove the dust attached on the exposure drum. When white spots
appear on the printout, perform this operation to remove the dust by using the drum
cleaning sheet.
(1) Load the drum cleaning sheet into the MP tray.
(2) Make sure that Ready appears on the LCD and press the Cancel and Back buttons
at the same time.
DRUM CLEANING will appear on the LCD.
(3) Press the Go button. The machine starts cleaning the drum unit. DRUM CLEANING/
PLEASE WAIT appears on the LCD during cleaning.
(4) When finishing cleaning normally, DRUM CLEANING/ COMPLETE appears on the
LCD.
(5) Press the Cancel button so that the machine returns to the ready state.
Pressing the two buttons while the front cover is opened

Reprint Cancel Develop roller counter reset mode
(Refer to 2.2 Develop Roller Counter Reset Functionon this
chapter.)
Cancel (-) Fuser Motor Speed Adjustment Mode
Fuser Motor Speed Adjustment Mode

The problem such as dirt on the paper bottom or the unexpected print image due to a
paper crease may be occurred when printing the thin paper. This mode allows you to
change the speed of the fuser motor (Paper feed/belt cleaner motor ASSY) according to
the respective problems.
(1) Press the Cancel and buttons at the same time while the front cover is opened.
(2) FU MOTOR SPEED will appear on the LCD. Press the or buttons to change
the setting value and press the OK button.
- Dirt on the paper bottom
Increase the fuser motor speed. (Setting value: 1, 2, 3)
- Unexpected print image due to a paper crease
Reduce the fuser motor speed. (Setting value: -1, -2, -3)
Note:
Make sure to return the setting value to 0 after printing the thin paper.
Failure to do so may cause color misregistration or dirt on the paper.
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2.2 Develop Roller Counter Reset Function
Since print density is likely to become darker as the toner gets older, the developing bias is
lowered by degrees (bias voltage is reduced) according to the number of develop roller
rotations so that an almost fixed density can be maintained from the beginning to the end. You
can check the developing bias voltage by printing the maintenance information (Function code
77 in the maintenance mode).
In the case that the toner cartridge is replaced with a new one, the develop roller counter and
developing bias voltage are reset at the same time. This function allows you to reset these
manually.
Front Cover is Open

Pressing Reprint & Cancel at the same time Menus of the develop roller counter reset
(1) Press the Reprint and Cancel buttons at the same time
when the front cover is open.
(2) Reset Parts Life appears on the LCD. Press the or

buttons to select the appropriate toner cartrige, and then
LCD Description
B.TNR-S Reset the develop roller counter of standard black
toner cartridge.
B.TNR-H Reset the develop roller counter of high-capacity
black toner cartridge.
C.TNR-S Reset the develop roller counter of standard cyan
toner cartridge.
C.TNR-H Reset the develop roller counter of high-capacity
cyan toner cartridge.
M.TNR-S Reset the develop roller counter of standard
magenta toner cartridge.
M.TNR-H Reset the develop roller counter of high-capacity
magenta toner cartridge.
Y.TNR-S Reset the develop roller counter of standard yellow
toner cartridge.
Y.TNR-H Reset the develop roller counter of high-capacity
yellow toner cartridge.
(3) Once OK? appears on the LCD; press OK button.
(4) The develop counter is reset.
(5) The machine displays Cover is Open/ Close the Front

Cover. Close the front cover.
Note:
If there is no operation for 30 seconds or more, the machine automatically returns to step (1).
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2.3 Printout of Printer Settings
The machine prints Printer Settings. The Printer Settings is configured with three pages for
HL-4040CN/ 4050CDN and four pages for HL-4070CDW (three pages if the wireless LAN is
set to OFF). All pages have following terms in common; Title, Model name, Serial number. The
setting indication is the same as the LCD setting information, supporting the following 18
languages. (ENG/ FRE/ GER/ DUT/ ITA/ SPA/ NOR/ SWE/ DAN/ POR/ FIN/ CZE/ POL/ HUN/
RUS/ BUL/ ROM/ SLV)
Memo:
- The descriptions printed in Printer Settings vary depending on the countries.
- There are some terms printed on the maintenance information only (Function code 77 in the
maintenance mode).
Fig. 5-14
(1) Press the OK button three times when the machine is in the ready state.
(2) The machine displays Print Settings/ Printing on the LCD, and starts to print. Upon
completion of printing, the machine returns to the ready state.
5-31 Confidential
Page 1
This page includes various setting information of the machine. Each term is indicated when it
fulfills the condition.
Page 2
This page includes the printer information and the maintenance information in the following
order.
(1) Printer information
The following terms are indicated in the order.
- Main Controller Main ROM Version (Main controller firmware version)
- Main Controller Sub ROM Version (Sub firmware version)[PCL/PS]
- Engine Controller ROM Version (Engine controller firmware version)
- PictBridge Program Version
- RAM SIZE (Mbyte)
(2) Maintenance information
1) Consumable information
The printable pages remained for the consumable part is indicated. Also, the
percentage of life remained over the total printable pages is indicated in numerical
value and bar graph.
A sample indication (PF Kit MP) is as follows:
From the top left, the consumable part name, the number of printable pages
remained, and the percentage of life remained are indicated. The right column is a
band graph separated into 50 scale marks.
Fig. 5-15
The consumable parts indicated are as follows:

- Drum Unit
- Belt Unit
- PF Kit MP
- PF Kit 1
- PF Kit 2 * indicated only when Tray 2 is installed.
- Fuser Unit
- Laser Unit
5-32 Confidential
Life of Drum Unit
<How to read the drum unit life>
- It initially indicates 100% and gradually decreases.
- It indicates 0% when the Drum End Soon appears on the LCD.
- It stays at 0% even if further printing is done.
<How to calculate the drum unit life>

The drum unit life is based on the drum counter or the number of drum rotations.
The drum counter is based on the total printed pages on each drum unit. This total printed
pages should be reset every time you replace the drum unit with a new one. (Refer to 2.3
Parts Life Reset Function in Chapter 2.) Basically this amount is equal to the assured
printable pages of the drum unit.
If the developing bias voltage correction or color registration adjustment is performed
frequently, however, only the number of drum rotations increases, and the page counter
based on the number of drum rotation exceeds the drum counter based on the total
printed page.
Refer to the calculation of the drum unit life based on the number of drum rotation below;
<How to calculate the page counter>

The number of drum rotations for the first page printed is about 27. The number of drum
rotations per one page for the second or later page printed (continuous printing) is 4.6.
Using these figures, the page counter is calculated as follows:
Page counter based on the number of drum rotations = (Number of drum rotations for the
first page printed + (Number of drum rotations per one page for the second or later page
printed x (Number of pages in continuous printing - 1))) / 27
(* The number of drum rotations per one page continuous printing.)
Example: Starts to print when the machine is in the Ready state.
Continuous printing Page counter based on the number of drum rotations (Pages)
1 page/job (27 + (4.6 x (1 - 1))) / 27 = 1
2 pages/job (27 + (4.6 x (2 - 1))) / 27 = 1.17
18 pages/job (27 + (4.6 x (18 - 1))) / 27 = 3.89
If you leave the machine without printing for a long time, the number of drum rotations is
increasing because the developing bias voltage correction and the color registration are
performed. If you print one page per one job every time after leaving the machine without
printing for a long time, the drum unit life is shorter than usual.
The number of drum rotations required for the developing bias voltage correction = 40
rotations.
Example: Performs the developing bias voltage correction and starts to print after leaving
the machine without printing for a long time.
1 page/job (40 + 27 + (4.6 x (1 - 1))) / 27 = 2.48
2 pages/job (40 + 27 + (4.6 x (2 - 1))) / 27 = 2.65
18 pages/job (40 + 27 + (4.6 x (18 - 1))) / 27 = 5.37
5-33 Confidential
The number of drum rotations required for the color registration = 104 rotations
Example: Performs the color registration adjustment and starts to print after leaving the
machine without printing for a long time.
1 page/job (104 + 27 + (4.6 x (1 - 1))) / 27 = 4.85
2 pages/job (104 + 27 + (4.6 x (2 - 1))) / 27 = 5.02
18 pages/job (104 + 27 + (4.6 x (18 - 1))) / 27 = 7.75
If the developing bias voltage correction and the color registration are performed
continuously, the drum unit life is shorter.
Life of Belt Unit

The belt unit life is decided according to the page counter based on the actual number of
belt rotations.
<How to calculate the page counter>
The page counter based on the number of belt rotations is calculated as follows:
Page counter based on the number of belt rotations = (Number of belt rotations for the first
page printed + (Number of belt rotations per one page for the second or later page printed
x (Number of pages in continuous printing 1))) / 1.25
The number of belt rotations for the first page printed is 3.6.
The number of belt rotations per one page for the second or later page printed is 0.63.
The number of belt rotations per one page in printing five pages continuously is 1.25.
Example: Starts to print when the machine is in the ready state.
Continuous printing Page counter based on the number of belt rotations (Pages)
1 page/job (3.6 + (0.63 x (1 - 1))) / 1.25 = 2.88
2 pages/job (3.6 + (0.63 x (2 - 1))) / 1.25 = 3.38
18 pages/job (3.6 + (0.63 x (18 - 1))) / 1.25 = 11.45
If you leave the machine without printing for a long time, the number of belt rotations is
increasing because the developing bias voltage correction and the color registration are
performed. If you print one page per one job every time after leaving the machine without
printing for a long time, the belt unit life is shorter than usual.
The number of belt rotations required for the developing bias voltage correction = 5.3
rotations.
Example: Performs the developing bias voltage correction and starts to print after leaving
the machine without printing for a long time.
1 page/job (5.3 + 3.6 + (0.63 x (1 - 1))) / 1.25 = 7.12
2 pages/job (5.3 + 3.6 + (0.63 x (2 - 1))) / 1.25 = 7.62
18 pages/job (5.3 + 3.6 + (0.63 x (18 - 1))) / 1.25 = 15.69
The number of belt rotations required for the color registration = 14 rotations
Example: Performs the color registration adjustment and starts to print after leaving the
machine without printing for a long time.
1 page/job (14 + 3.6 + (0.63 x (1 - 1))) / 1.25 = 14.08
2 pages/job (14 + 3.6 + (0.63 x (2 - 1))) / 1.25 = 14.58
18 pages/job (14 + 3.6 + (0.63 x (18 - 1))) / 1.25 = 22.65
If the developing bias voltage correction and the color registration are performed
continuously, the drum unit life is shorter.
5-34 Confidential
2) Counter information, history information
The counter and history information related to the following term are included. When
it reaches the maximum count, each term is no longer counted.
Total Page Count The total number of printed pages . The maximum
count is 1 million pages.
Color Page Count The total number of printed pages with color toners.
The maximum count is 1 million pages.
Monochrome Page Count The total number of printed pages with black toner
only. The maximum count is 1 million pages.
Image Count Total The total number of printed pages, and the total
number of printed pages on each color (C/M/Y/K).
The maximum count is 1 million pages.
Total Pages Printed The number of times that each of the Tray1, Tray2,
MP tray and Duplex tray is used. (For the Duplex
tray, the number of times is printed only for the
models supporting the Duplex tray, and it is not
printed for HL-4040CN.) The maximum count for
each item is 1 million times. The information above
is not cleared when replacing the PF kit.
Total Pages Printed The number of A4/Letter, A4Long/Legal/Folio,
B5/Excutine, Envelope, A5 and other paper types
used. The maximum count for each item is 1 million
times.
Total Paper Jams The number of paper jam occurrence in each of the
Tray1, Tray2, MP tray, Duplex tray, Inside and
Rear. (For the Duplex tray, the number of paper jam
occurrence is printed only for the models supporting
the Duplex tray, and it is not printed for HL-
4040CN.) The paper jam occurs when the machine
is turned ON is not counted. The maximum count
for each item is 65535 times.
Error History The error history including the latest 10 errors and
the number of pages when these errors occur are
indicated. The errors such as Cover Open, Manual
Feed, No Paper XX and No Tray XX are not
included.
Replace Count The number of replacement of each of Drum Unit,
Belt Unit, PF Kit MP, PF Kit 1, PF Kit 2, Fuser Unit,
Laser Unit, Toner (C/M/Y/K), Waste Toner Box. The
maximum count for each item is 255 times. (PF Kit
2 is not available for HL-4040CN.)
Page 3, 4
These pages include various network settings information of the machine.
HL-4040CN/ 4050CDN Page 3: Wired Network Information
HL-4070CDW LAN: Wired Enable setting = ON, LAN: WLAN Enable setting = ON
Page 3: Wired Network Information
Page 4: Wireless Network Information
LAN: Wired Enable setting = ON, LAN: WLAN Enable setting = OFF
Page 4: Not Available
LAN: Wired Enable setting = OFF, LAN: WLAN Enable setting = ON
Page 4: Not Available
LAN: Wired Enable setting = OFF, LAN: WLAN Enable setting = OFF
Page 3&4: Not Available
5-35 Confidential
2.4 How to Recover from Errors of the Fuser Unit
How to recover from errors of the fuser unit is to use Function code 99 in the maintenance
mode.
Note:
When clearing an error, be sure that the fuser unit is cooled down sufficiently.
2.5 How to Clear and Delete the Password for Setting Lock
<Remedy if forgetting the password>

If a user forgets the password which has been registered, it is possible to clear the password
by entering the hidden password.
(1) Press the OK, Go and OK buttons in this order when the machine is in the ready status.
0 will appear on the LCD.
(2) Press the or button to display MAINTENANCE 80 on the LCD. Then, press the
OK button.
(3) Press the Go button to display TTL_PG: (Total number of printed pages ) on the LCD
and check the last four digits of the value.
(4) Press the Cancel button so that the machine returns to the ready status.
(5) Select General Setup and Setting Lock on the LCD by using the or button and
(6) The machine displays Setting Lock/ Password:XXXX on the LCD. Press the or
button to enter the value of the total printed pages (four digits), which has been checked
in Step (3).
If the total printed pages do not reach four digits, the password is the value which 0 is
entered into the higher digit(s). (Ex: If the total pages are 12, the password is 0012.)
(7) Enter the first digit and press the OK button so that the cursor is moved to the second
digit. Enter the four digits in the same way. If entering the incorrect value, return the
cursor with the Back button and enter the correct one again.
(8) Press the OK button after entering the four digits. The machine displays Setting
Lock/Off on the LCD. Press the OK or Go button so that it displays Setting
Lock/Accepted and clears the registered password.
<How to delete the password>

Users are not allowed to delete the password which has been registered by the panel
operation. It is required to implement Maintenance mode 01 in order to delete the registered
password.
Since some items are initialized by implementing Maintenance mode 01, however, refer to
1.4.1 EEPROM Parameter Initialization in this chapter.
5-36 Confidential
CHAPTER 6 CIRCUIT DIAGRAMS, WIRING DIAGRAM
Main PCB Circuit Diagram (1/6)

1 2 3 4 5 6 7 8
Main Asic (Ashura) MAIN ASIC(1/3) C216
MAIN ASIC(2/3)
R82 L6 1608
R202
(Asura:385pin 1mm pitch BGA) U12 ASHURA C1P TP483 TP482 U12 ASHURA TP366 BLM11P300S
H2 R46 10 A7 F1 1
33
IORDN IO_RD_N SXOUT SSCG_AVDD +1.5V
H1 R41 33 3-1A/4-1A 2 C158 C156
TP348
R152 TP209
IOWRN IO_WR_N APLL with SSCG C106
1k AE2 3-1A/4-1A R81 E3 (2012)
TP333 SGND X4 C103
RESET_N RSTICN 3.3k /sys_clk SSCG_AGND SGND
6B/3-1A/5-5E (For ESD) K4 R48 0 1 B7
C127 CSROMN0 ROM0_CS_N SXIN
C101 J3 R39 3-1A C215 HCM49 48.00000MHz MAIN ASIC(3/3)
TP314 0 C1P TP481
(For ESD) CSROMN1 ROM1_CS_N U12 ASHURA L4 R154
3-1A TP226 1
ID_BUS/GPIO AC5 BLM11P300S 1608
TP321 RA54
SGND 10k PLL_AVDD +1.5V
A H3 H4 R40 0 AD7 AE9 C135 C133 A
LAN_INT EXINTN0 EXCSN0 LAN_CS_N IDADC0/PE00 t_sck IDCLK
4-1B 1 8 C106
10k F4 G3 4-1A
R225 TP329 R47 10k TP182 AB8 TP203 AB1 AC4 C103 (2012)
(FB:MODEM_INT) SGND EXINTN1/PF03 EXCSN1/PD07 SGND (FB:MODEM_CS_N) 2 7 IDADC1/PE01 t_vck JTAG_RST JTRST PLL_AGND SGND
R226 F2 F3 3-8B
10k TP488 TP351 R49 10k TP178 AC8 AD9
SGND EXINTN2/PD09 EXCSN2/PD08 SGND 3 6 IDADC2/PE02 t_rxin IDRSTN/PF05
PLL(CPU)/JTAG
TP490 TP360 TP191 AD8 TP192 Y4 AC2
4 5 IDADC3/PE03 pciclk JTAG_DI JTDI JTDO JTAG_DO
R227 G2 G1 R42 10k AE8 3-8B 3-8B
10k TP179
SGND DREQN/PD06 DACKN/PD05 SGND 1 8 IDADC4/PE04
3-1D/4-1E 3-1D/4-1C AC9 AA3 AE1
TP489 TP337 ADR[24-1] TP146
DATA[15-0] 2 7 IDADC5/PE05 JTAG_CK JTCK NTRC_CLK NTRC_CLK
AA1 K2 AB10 3-8A AB2 AC1 3-8B
DATA[0] 5 4 RA26 ADR[1] TP153
DATA00 ADR01 8 1 0 3 6 IDADC6/PE06 JTAG_MS JTMS NTRC_END NTRC_END
Y3 K3 AC10 3-8B 3-8B
DATA[1] 6 3 TP202 TP310 ADR[2] TP145
DATA01 ADR02 7 2 4 5 IDADC7/PE07 NTRC_DATA[3-0]
DATA[2] 7 2 RA10 Y2 J1 ADR[3] 10k TP135 AB11 AA2 AD1 NTRC_DATA[0] 3-8C
DATA02 ADR03 RA7 IDADC8/PE08 RMODE_BKTGIO NTRC_DATA0
6 3 JTAG_RMODE/BKTGIO
0 Y1 J2 3-8B AC3
DATA[3] 8 1 ADR[4] R24 10k NTRC_DATA[1]
DATA03 ADR04 TP169 NTRC_DATA1
5 4
DATA[4] 5 4 V2 L1 RA25 ADR[5] AD6 AE7 AD2 NTRC_DATA[2]
Local BUS/Reset
DATA04 ADR05 8 1 0 1 8 IDBUSGNT/PE10 IDBUSREQ/PE09 NTRC_DATA2
DATA[5] 6 3 TP230
V1 L2 TP312 ADR[6] TP141 AD5 AC6 TP258 C90 AB3 NTRC_DATA[3]
DATA05 ADR06 7 2 2 7 IDREGACK/PE14 IDREGREQ/PE13 C6P TP407 NTRC_DATA3
DATA[6] U1 L3 ADR[7] AE6 AC7 R53 0 D1
7 2 RA12 TP155 TP239
DATA06 ADR07 6 3 3 6 IDDMAREQ/PE11 IDDMAACK/PE12 RXOUT 0.5
DATA[7] 0 V3 K1 ADR[8] AE5 C2 RTC1.5V (From Sup.Cap.)
8 1 TP140 TP254 2
RTC
DATA07 ADR08 SGND IDINT/PE15 TP421 RTC_VDD15 C175
5 4 4 5 R54
DATA[8] 5 4 W3 R3 RA15 ADR[9] RA6 10k TP151 @R56 SGND X3 10M
C104
DATA08 ADR09 8 1 0 CDCC I/F SGND
W2 P1 C18 A18 22 1 TP422
D2 B1
DATA[9] 6 3 TP246 TP288 ADR[10] 22.5MHz 45MHz 0.5
DATA09 ADR10 7 2 CDCC_DATA CDCC_DATA CDCC_CLK CDCC_CLK RXIN RTC_VDD33 RTC3.3V (From Sup.Cap.)
W1 P2 4-7A B17 C17 4-7A C91 C172
DATA[10] 7 2 RA11 ADR[11] 22.5MHz TP401 VT-200-F XTAL32.768K
DATA10 ADR11 6 3 CDCC_INT_N CDCC_INTN CDCC_RSTN/PF06 CDCC_RST_N C6P C104
4-8A
B DATA[11] 8 1
0 V4
DATA11 ADR12
P3 ADR[12]
CDCC_REQ_N
22.5MHz
B18
CDCC_REQN
4-7A
R51 1k (+3.3V=Powerup
SGND B
5 4 4-8A (For ESD) TP373 0V=Backup)
DATA[12] 5 4 U3 T2 RA14 ADR[13] D3 D7
DATA12 ADR13 8 1 0 RESET_N CS2 VDD_D7
DATA[13] U2 T3 ADR[14] AB15 Debug UART AC16 1A/3-1A/5-5E C1 D8
6 3 TP270 TP282
DATA13 ADR14 7 2 DEBUG_RXD DBGRXD DBGTXD DEBUG_TXD RTC_RESET_N RTC_RESET_N VDD_D8
T4 R1 3-8D AE15 AD15 3-8D 5-5E C7 +1.5V
DATA[14] 7 2 RA13 ADR[15] R52 1k TP391 C165
DATA14 ADR15 6 3 DEBUG_PHOTO_RXD PHRXD PHTXD/PF02 DEBUG_PHOTO_TXD (For ESD) VDD_C7
0 T1 R2 3-8E 3-8E C87 C103
DATA[15] 8 1 ADR[16] C85
DATA15 ADR16 5 4 +3.3V +3.3V R28 10k C101 C101 SGND
P4 ADR[17] AE12 UART1/GPIO AC13 E4
RA19
R30 ADR17 8 1 0 HSRXD1/PC03 HSTXD1/PC02 SGND VDD_E4
10k AC23 N1 ADR[18] @R229 @R230 AD12 AB12 TP184 SGND A8 G4 +1.5V
TP299 C160
+3.3V SDBKUPN ADR18 7 2 HSCTS1/PC05 HSRTS1/PC04 SGND TEN VDD_G4
N2 10k 10k 10k B9 C103
TP204 ADR[19] TP170 R27
ADR19 @R26 10k N_NWIRE_SEL SGND
6 3
2-1B N3 ADR[20] SGND NWRITE_SEL A2 N4
SD_D[63-0] ADR20 5 4 TP183 UART3/GPIO 0V :N-Wire mode THMODE VDD_N4
SD_D[0] A21 M1 RA20 ADR[21] SGND AE13 AD14 3.3V:BSCAN mode B8 R4
50MHz
19200bps +1.5V
DIMMD00 ADR21 8 1 0 @R25 10k TP181 ENG_RXD/PC07 ENG_TXD/PC06 ENG_COMMAND N_TEST_SEL VDD_R4 C151
SD_D[1] D20 M3 ADR[22] AD11 AE10 5-2C B2 C103
TP304
DIMMD01 ADR22 7 2 ENG_CMDREQN/PD02 ENG_STSREQN/PD03 ENG_STSREQ_N SGND BUNRI
B20 M2 19200bps AC11 AD10 5-2C AA4 SGND
SD_D[2] ADR[23] ENG_STATUS
DIMMD02 ADR23 5-2B ENG_COMRDYN/PD04 ENG_RSTN/PD00 ENG_RST_N VDD_AA4
Test
6 3 5-2D
SD_D[3] A20 M4 ADR[24] E2 AB4
DIMMD03 ADR24 ENG_CMDREQ_N TMC1 VDD_AB4
5 4 5-2C
SD_D[4] A25 E1 AB5 C142 +1.5V
DIMMD04 ENG_CMDRDY_N UART2/GPIO/PWM TMC2 VDD_AB5
5-2D SGND C103
SD_D[5] A24 D18 AE23 AE3
DIMMD05 DIMM_VDD +3.3V PANEL_RESPONSE PNL_SDIN/PF00/RXD2 PNL_SDOUT/PC08/TXD2 PANEL_COMMAND SGND +1.5V
A23 5-6D AE4 AD3 5-6C A6 AB9
SD_D[6] C163 (0-5V) FC0 C130
DIMMD06 REVIO0/PNLRXD PNL_PCLK/PC09/RTS2 PANEL_CLK +3.3V BR_TSTCLK VDD_AB9
C103 R147 10k C106
C SD_D[7] B25
DIMMD07 DIMM_GND
D19
SGND +3.3V TP198 AD4
REVIO1/PWM1/CTS2
5-6C
CH1
B6
BR_TSTMODEN VDD_AB13
AB13 C144 +1.5V C
C23 LAN_RST_N AC14 C103 (2012)
SD_D[8] TP403
DIMMD08 4-1B REVIO2/PWM2 TESTMODEN SGND
TP236
SD_D[9] C22 A19 R67 0 100MHz R29 10k FC1 AD13 L3 1608
R153 +3.3V:Normal mode A16 AB20 SGND
DIMMD09 SDCLK0 SD_CLK0 +3.3V REVIO3/PWM3 0V:Flash Write mode GND_A16 VDD_AB20 C136 +1.5V
R65 2-3A TP229 BLM11P300S 1
SD_D[10] D25 C19 TP418 10 100MHz TP171 AC12 AC21 A17 AB21
DIMMD10 SDCLK1 SD_CLK1 REVIO4/PWM5 APLL_AVDD +1.5V GND_A17 VDD_AB21 C103
R66 2-7D LD_EEROM_CLK C134 C131
SD_D[11] D24 B19 TP442 10 100MHz 5-6B AD23 C8 SGND
DIMMD11 SDCLK2 SD_CLK2 LD_EEROM_DATA REV5VIO1/EXCS2BN C106 GND_C8
2-7D 5-6B R31 10k
SD_D[12] F25 TP429 AC22 C103 (2012) C9 R22 C149 +1.5V
DIMMD12 (FB:MODEM_RST_N) SGND APLL_AGND SGND GND_C9 VDD_R22
F24 C20 R68 TP193 D9 C103
SD_D[13] 22 C36 R18
DIMMD13 SDCKE SD_CKE C10P TP137 TP150
GND_D9 SGND
SD_D[14] F23 2-3A 220 AD22 AB18 K16 J22
TP434
DIMMD14 VXOUT LVDS_VDD1 +1.5V GND_K16 VDD_J22 C154 +1.5V
SD_D[15] F22 AA25 R151 33 50MHz
2 AE17 L16
DIMMD15 SDCSN0 SD_CS0_N LVDS_VDD2 GND_L16 C103
R21 C137
SD_D[16] H25 AB24 TP228 R19 33 2-1A SGND X1 1M AC17 M10 D21 SGND
50MHz C103
SDRAM
DIMMD16 SDCSN1 SD_CS1_N LVDS_GND1 GND_M10 VDD_D21

SD_D[17] H24 AB23 R17 33 2-7C AE22 AC18 M11 D17 +1.5V
TP138 50MHz
1 C169
DIMMD17 SDCSN2 SD_CS2_N VXIN LVDS_GND2 SGND GND_M11 VDD_D17
C103
Laser/LVDS/PLL
SD_D[18] H23 TP122
2-7C SMD-49 25.4944632MHZ TP156 M12
DIMMD18 C47 GND_M12 SGND
SD_D[19] H22 2-1A C10P AC19 M13 D12
DIMMD19 50MHz
SD_ADR[12-0] LVDS_VDD31 +3.3V GND_M13 VDD_D12
SD_D[20] K24 T25 SD_ADR[0] AD17 AB17 M14 C12 C166 +1.5V
DIMMD20 MA00 SGND LVDS_RREF LVDS_VDD32 C140 GND_M14 VDD_C12
K23 U25 R150 AC20 M15 C103
SD_D[21] SD_ADR[1] TP221 C103
DIMMD21 MA01 3k LVDS_GND3 GND_M15 SGND
SD_D[22] K22 U24 SD_ADR[2] 1%(F) AB16 M16 D4
DIMMD22 MA02 R117 LVDS_GND4 SGND GND_M16 VDD3_D4
SD_D[23] L25 U23 SD_ADR[3] 33 AE16 N10 D5
DIMMD23 MA03 LASER_BD0_N VBDN0/PC00 GND_N10 VDD3_D5
5-2B
D SD_D[24] N24
DIMMD24 MA04
U22 SD_ADR[4] C126 TP121
VDON0P
AE18 N11
GND_N11 VDD3_D6
D6 C164 +3.3V D
C101 LVDS
VIDEO0_N C103
SD_D[25] N25 V23 SD_ADR[5] AD18 LVDS 5-6A N12
DIMMD25 MA05 R112 VDON0N 5-6A VIDEO0_P GND_N12 SGND
SD_D[26] M23 V24 SD_ADR[6] 33 SGND AD16 AE19 N13 J4
DIMMD26 MA06 LASER_BD1_N VBDN1/PC01 VDON1P LVDS GND_N13 VDD3_J4 C153 +3.3V
5-2B VIDEO1_N
POWER
SD_D[27] M24 V25 SD_ADR[7] C125 TP99 AD19 LVDS 5-6A N14 L4
VIDEO1_P C103
Zdiff=100
DIMMD27 MA07 C101 VDON1N 5-6A GND_N14 VDD3_L4
SD_D[28] R24 W25 SD_ADR[8] AE20 N15 SGND
DIMMD28 MA08 R32 VDON2P LVDS GND_N15
R25 W24 33 SGND AE11 AD20 5-6B VIDEO2_N N16 U4
SD_D[29] SD_ADR[9] LVDS
VIDEO2_P
DIMMD29 MA09 ENG_TOP_N ENG_TOPN/PD01 VDON2N 5-6A GND_N16 VDD3_U4 C148 +3.3V
P22 W23 5-2C C56 AE21 P10 W4
SD_D[30] SD_ADR[10] TP199 C103
DIMMD30 MA10 C101 VDON3P LVDS GND_P10 VDD3_W4
P23 W22 AD21 5-6B VIDEO3_N P11 SGND
SD_D[31] SD_ADR[11] LVDS
VIDEO3_P
DIMMD31 MA11 VDON3N 5-6B GND_P11
SD_D[32] B22 Y22 SD_ADR[12] SGND P12 AB6
DIMMD32/PA00 MA12 L5 R198 GND_P12 VDD3_AB6 +3.3V
TP357
BLM11P300S 1608 1 C143
SD_D[33] A22 A1 D10 P13 AB7
DIMMD33/PA01 USB_VCC USB20_VBUS/PF04 USB20_PVDD +1.5V GND_P13 VDD3_AB7 C103
C21 Y23 4-8E C157 C155 P14 SGND
SD_D[34] 50MHz (+3.3V input)
DIMMD34/PA02 SDBA0 SD_BA0 C106 GND_P14
SD_D[35] B21 Y24 2-3A/2-7C C11 C10 C103 (2012) P15 AB14 +3.3V +3.3V
50MHz L8 C145
DIMMD35/PA03 SDBA1 SD_BA1 USB20_RPU USB20_PVSS UFGND 1608 GND_P15 VDD3_AB14
C24 2-3A/2-7C A11
TP440 BLM11P300S P16 C103 C150
SD_D[36] TP349
DIMMD36/PA04 R203 USB20_AVDD +3.3V GND_P16 SGND C106
USB Function
SD_D[37] C25 Y25 1.5k C92 C94 C99 C105 C193 R10 AB19
50MHz
DIMMD37/PA05 SDRASN SD_RAS_N 1%(F) C106 GND_R10 VDD3_AB19 +3.3V (2012)
2-1A/2-7D C141
SD_D[38] B23 AA24 L11 B12 C103 C103 C104 C104 (2012) R11 AA22
DIMMD38/PA06 SDCASN
50MHz
SD_CAS_N 4-8D USB20_DP USB20_AVSS SGND GND_R11 VDD3_AA22 C103
B24 2-1A/2-7D USB_DATA_P L10 B11 L7 R12 SGND SGND
SD_D[39] USB_DATA_M
DIMMD39/PA07 4-8D USB20_DM USB20_VDD151 +1.5V UFGND 0 GND_R12
E SD_D[40] E23
DIMMD40/PA08 SDWEN
AA23
50MHz
SD_WE_N
Zdiff=90
R195 C95
TP439
R13
GND_R13 VDD3_V22
V22 C146 +3.3V E
E24 2-1A/2-7D 39 1%(F) K11 D11 C103 R14 C103
SD_D[41]
DIMMD41/PA09 USB20_RSDP USB20_GND2 SGND GND_R14 SGND
SD_D[42] E25 RA58 TP330K10 A10 R15 M22
DIMMD42/PA10 22 USB20_RSDM USB20_VDD331 +3.3V GND_R15 VDD3_M22 C152 +3.3V
SD_D[43] D23 AB25 R194 TP335 C178 R16
DIMMD43/PA11 SDDQM0 50MHz
SD_DQM0 GND_R16 C103
1 8 2-2B/2-7C 39 1%(F) C103
SD_D[44] G22 AC24 TP194 A12 B10 T10 E22 SGND
50MHz
DIMMD44/PA12 SDDQM1 2 7 SD_DQM1 UFGND USB20_RREF USB20_GND1 SGND GND_T10 VDD3_E22
G23 AC25 2-2B/2-7C R209 A9 T11 D22 +3.3V
SD_D[45] 50MHz TP398 C159
DIMMD45/PA13 SDDQM2 SD_DQM2 1.6k USB20_COM UFGND 06/4/12
GND_T11 VDD3_D22
3 6 2-2D/2-7C C103
SD_D[46] G24 AD25 1%(F) T12
50MHz L1 R64
DIMMD46/PA14 SDDQM3 4 5 SD_DQM3 GND_T12 SGND
G25 AE25 2-2D/2-7C Zdiff=90 L13 A14
TP444
BLM11P300S 1608 1 T13 D16
SD_D[47] 50MHz
DIMMD47/PA15 SDDQM4 SD_DQM4 4-4E USBH_DP1 USBH_PVDD +1.5V GND_T13 VDD3_D16
1 8 2-4B/2-7C USB_HOST1_DP C93
SD_D[48] K25 AB22 TP160 L12 C97 T14 C16 C162 +3.3V
DIMMD48/PB00 SDDQM5 50MHz USB_HOST1_DN 4-4E USBH_DM1 C106 06/4/12
GND_T14 VDD3_C16
2 7 SD_DQM5
J23 AE24 2-4B/2-7C B14 (2012) T15 C103
SD_D[49] 50MHz R191 C103 L10
DIMMD49/PB01 SDDQM6 3 6 SD_DQM6 USBH_PVSS UHGND GND_T15 SGND
J24 AD24 2-4D/2-7C R181 R182 39 1%(F) K13 C13
TP457 BLM11P300S 1608
T16 D13
SD_D[50] 50MHz 15k 15k
DIMMD50/PB02 SDDQM7 SD_DQM7 USBH_RSDP1 USBH_AVDD +3.3V SGND GND_T16 VDD3_D13
4 5 2-4D/2-7C
USB HOST
SD_D[51] J25 TP325K12

C184 C187 C191 C195 C198
DIMMD51/PB03 RA52 USBH_RSDM1 C106 UPD800419F1
06/4/10
SD_D[52] M25 22 R190 TP338 A13 C103 C103 C104 C104 (2012)
DIMMD52/PB04 SGND USBH_AVSS
L22 39 1%(F) D14 L9
SD_D[53] SGND
1608
DIMMD53/PB05 EEPROM USBH_VDD331 +3.3V 0
L23 Zdiff=90 L15 D15 UHGND
SD_D[54]
DIMMD54/PB06 4-4F USBH_DP2 USBH_VDD332 TP447
USB_HOST2_DP C161
SD_D[55] L24 AC15 L14 C15
DIMMD55/PB07 SCL/PC10 USB_HOST2_DN 4-4F USBH_DM2 USBH_GND1 C103
EEROM_CLK
SD_D[56] P24 AE14 2-7E B15
R187
F P25
DIMMD56/PB08 SDA/PC11
2-7E
EEROM_DATA R178 R179 39 1%(F) K15
USBH_GND2
A15
SGND F
SD_D[57] 15k 15k
DIMMD57/PB09 USBH_RSDP2 USBH_VDD151 +1.5V
N22 N.C. A3
SD_D[58] TP326K14 C173
DIMMD58/PB10 NC_A3 USBH_RSDM2
N23 A4 B16 C103
SD_D[59] R186 TP339
DIMMD59/PB11 NC_A4 SGND 39 1%(F) USBH_GND3 SGND
SD_D[60] T22 A5 R213 B13 C14
DIMMD60/PB12 NC_A5 UHGND USBH_RREF USBH_COM UHGND
SD_D[61]
SD_D[62]
T23
T24
DIMMD61/PB13 NC_B4
B4
B5
1.6k 1%(F)
TP417
B3 (Over Current Signal) (Port Power ON Signal) C4
CODE LM9444-001
DIMMD62/PB14 NC_B5 USB_HOST1_FLG USBH_OCI1 USBH_PPON1 USB_HOST1_PPON
4-6E 4-4D
CIR B512246 (1/6)

SD_D[63] R23 C6 C3 C5
DIMMD63/PB15
UPD800419F1
NC_C6 SGND USB_HOST2_FLG
4-6F
USBH_OCI2
UPD800419F1
USBH_PPON2
4-4E
USB_HOST2_PPON
NAME
1 2 3 4 5 6 7 8
6-1 Confidential
1 2 3 4 5 6 7 8
SDRAM,SODIMM,EEPROM
50MHz
R118 0 50MHz
R131 0
SD_CS0_N SDM_CS0_N SD_CLK0 SDM_CLK0
1-3D 2B/2D/4B/4D 1-3C R120 0 2B/2D/4B/4D
TP131 TP261 TP175 TP157
SD_CKE SDM_CKE
R126 33 1-3C 2B/2E/4B/4E
50MHz TP115 TP62
SD_RAS_N SDM_RAS_N
7D/1-3E R116 33 2B/2D/4B/4D R122 33
50MHz TP148 TP283 50MHz
SD_CAS_N SDM_CAS_N SD_BA0 SDM_BA0
7D/1-3E R113 33 2B/2D/4B/4D 7C/1-3E R125 33 2B/2E/4B/4E
50MHz TP172 TP262 50MHz TP97 TP142
A 1-3D
SD_WE_N
7D/1-3E 2B/2D/4B/4D
SDM_WE_N SD_BA1
7C/1-3E 2C/2E/4C/4E
SDM_BA1 A
TP118 TP127 TP90 TP147
SD_ADR[12-0]
50MHz
SDM_ADR[12-0]
50MHz 2 144 +3.3V
SD_ADR[0] Top View
C55
5 4 RA59 SDM_ADR[0]
1 C106
33 143
SD_ADR[1] 6 3 TP260 SDM_ADR[1] (2012)
SD_ADR[2] 7 2 SDM_ADR[2]
SD_ADR[3] 8 1 SDM_ADR[3] SGND
SD_ADR[4]
CN7
5 4 RA55 SDM_ADR[4] U19 U7
33 19 1 19 1 SDM_D[0] SD_ADR[0] R180 22 CN7
SD_ADR[5] 3 SDM_ADR[5] CS VDD1 +3.3V CS VDD1 +3.3V 5 4 RA74 3 DQ0 29 A0
6 TP60 SDM_CS0_N SDM_CS0_N
2D/2A/4B/4D 18 3 2B/2D/2A/4D 18 3 39 R176 22
SDM_D[1] 6 3 TP356 5 SD_ADR[1] TP217 TP281 31 11
SD_ADR[6] 7 2 SDM_ADR[6] SDM_RAS_N RAS VDDQ3 SDM_RAS_N RAS VDDQ3 DQ1 A1 +3.3V VDD
2D/2A/4B/4D 17 9 2B/2D/2A/4D 17 9 R173 22
SD_ADR[7] SDM_ADR[7] SDM_D[2] 7 2 7 SD_ADR[2] TP201 TP267 33 C77
8 1 SDM_CAS_N CAS VDDQ9 SDM_CAS_N CAS VDDQ9 DQ2 A2
2D/2A/4B/4D 2B/2D/2A/4D R177 22 C104
16 14 16 14 SDM_D[3] 1 SD_ADR[3]
WE VDD14 WE VDD14 8 9 DQ3
TP210 TP256 30 A3 1 VSS
SD_ADR[8] 4 RA53 SDM_ADR[8] SDM_WE_N SDM_WE_N SGND
5 2D/2A/4B/4D 27 2B/2D/2A/4D 27 R174 22
33 SDM_D[4] 5 4 RA69 13 SD_ADR[4] TP279 TP280 32 12
SD_ADR[9] SDM_ADR[9] VDD27 VDD27 DQ4 A4 +3.3V VDD
C104
C104
C104
C104
C104
C104
6 3 TP61 39 R157 22
15 43 15 43 SDM_D[5] 3 SD_ADR[5] C74
LDQM VDDQ43 LDQM VDDQ43 6 TP324 15 DQ5
TP200 TP259 34 A5
SD_ADR[10] 2 SDM_ADR[10] SD_DQM0 SD_DQM4 C104
7 7C/1-3E 39 49 7C/1-3E 39 49 R110 22
SDM_D[6] SD_ADR[6]
C61
C72
C48
C52
C53
C65
UDQM VDDQ49 UDQM VDDQ49 7 2 17 DQ6
TP189 TP255 103 A6 2 VSS
SD_ADR[11] 1 SDM_ADR[11] SD_DQM1 SD_DQM5 SGND
8 7C/1-3E 7C/1-3F R111 22
SDM_D[7] 8 1 19 SD_ADR[7] TP174 TP102 104 27
B SD_ADR[12] SDM_ADR[12] 38 6 38 6
DQ7
R108 22
A7 +3.3V VDD B
SD_ADR[8] C66
C104
C104
C104
C104
C104
C104
SDM_CLK0 CLK VSSQ6 SDM_CLK0 CLK VSSQ6
TP103 TP104 105 A8
R127 33 2D/4A/4B/4D 2B/2D/4A/4D SDM_D[8] 5 4 RA64 37 C104
1-1C TP57 37 12 37 12 DQ8 SD_ADR[9] R106 22
39 TP95 TP94 109 21
C147
SD_D[63-0] SDM_CKE CKE VSSQ12 SDM_CKE CKE VSSQ12 SDM_D[9] A9 SGND VSS
C62
C51
C50
C57
C63
2E/4A/4B/4E 2B/2E/4A/4E 6 3 TP249 39 DQ9 R104 22
28 28 SD_ADR[10]
50MHz
VSS28 VSS28
TP93 TP89 111 A10/AP +3.3V 28 VDD
SD_D[0] 5 4 RA33 SDM_D[0] SDM_D[10] 7 2 41
SDM_ADR[12] 36 41 SDM_ADR[12] 36 41 DQ10 SD_ADR[11] R105 22
33 TP86 TP85 112 C64
SD_D[1] SDM_D[1] NC36 VSS41 NC36 VSS41 SDM_D[11] A11 C104
TP409 6 3 TP374 8 1 43 DQ11 R130 22
40 46 40 46 SD_ADR[12]
NC40 VSSQ46 NC40 VSSQ46
TP87 TP88 70 A12 SGND 22 VSS
SD_D[2] 7 2 TP375 SDM_D[2] SDM_D[12] 5 4 RA61 47
52 52 DQ12
TP176
VSSQ52 TP284
VSSQ52 39 TP158
SGND
TP159 72 A13,DSP
SD_D[3] 8 1 TP376 SDM_D[3] SDM_D[13] 6 3 TP238 49 45
20 54 20 54 DQ13 +3.3V VDD
SDM_BA0 BA0 VSS54 SGND SDM_BA0 BA0 VSS54 SGND SDM_D[14] C60
SD_D[4] TP377 SDM_D[4] 2E/4A/4B/4E 2B/2E/4A/4E 7 2 51 DQ14
5 4 RA34 21 21 C104
33 SDM_BA1 BA1 SDM_BA1 BA1 SDM_D[15]
SD_D[5] 3 SDM_D[5] 2E/4A/4C/4E 2C/2E/4A/4E 8 1 53 DQ15 35 VSS
TP397 6 TP336 2 8 1 RA66 SDM_D[0] 2 8 1 RA9 SDM_D[32] SGND
DQ0 DQ0
54pin TSOPII
54pin TSOPII
SD_D[6] 2 SDM_D[6] 4 22 4 22 R189 75 +3.3V 46 VDD
7 TP323
TP269 7 2 SDM_D[1] TP188 7 2 SDM_D[33] SDM_D[16] 4 RA49 83 23
DQ1 DQ1 5 DQ16 SD_DQM0
50MHz
DQMB0
SD_D[7] SDM_D[7] 39 2B/1-3E R185 75 C59
8 1 TP332 5 6 3 SDM_D[2] 5 6 3 SDM_D[34] SDM_D[17] C104
DQ2 DQ2 6 3 TP133 85 DQ17 50MHz TP301 TP297 25 DQMB1
SD_DQM1
TP311 7 7 2B/1-3E R103 75 SGND 36 VSS
SD_D[8] 5 4 RA30 SDM_D[8] 5 4 SDM_D[3] 5 4 SDM_D[35] SDM_D[18] 7 2 87 50MHz TP290 TP291 115
DQ3 DQ3 DQ18 SD_DQM2 DQMB2
33 23 8 23 8 2D/1-3E R101 75 +3.3V 63 VDD
SD_D[9] TP380 6 3 TP381 SDM_D[9] SDM_ADR[0] 8 1 RA65 SDM_D[4] SDM_ADR[0] 8 1 RA8 SDM_D[36] SDM_D[19] 8 1 89 50MHz TP112 TP79 117
A0 DQ4 A0 DQ4 DQ19 SD_DQM3 DQMB3
22 22 2D/1-3E R188 75 C54
SD_D[10] 2 SDM_D[10] SDM_ADR[1] 24 10 TP278 7 2 SDM_D[5] SDM_ADR[1] 24 10 TP186 7 2 SDM_D[37] SDM_D[20] 4 RA47 C104
7 TP393
A1 DQ5 A1 DQ5 5 93 DQ20 50MHz TP72 TP76 24 DQMB4
SD_DQM4
25 11 25 11 39 4B/1-3E R183 75 SGND 55 VSS
SD_D[11] 8 1 TP390 SDM_D[11] SDM_ADR[2] 6 3 SDM_D[6] SDM_ADR[2] 6 3 SDM_D[38] SDM_D[21] 6 3 TP111 95 50MHz TP295 TP296 26
A2 DQ6 A2 DQ6 DQ21 SD_DQM5 DQMB5
26 13 26 13 4B/1-3F R102 75 +3.3V 64 VDD
TP402 SDM_D[12] SDM_ADR[3] 5 4 SDM_D[7] SDM_ADR[3] 5 4 SDM_D[39] SDM_D[22] 7 2 97 50MHz TP285 TP286 116
C SD_D[12] 5 4 RA75
29
A3 DQ7
42 29
A3 DQ7
42
DQ22 SD_DQM6
4D/1-3F R100 75
DQMB6
C49 C
33 SDM_ADR[4] 8 1 RA56 SDM_D[8] SDM_ADR[4] 8 1 RA22 SDM_D[40] SDM_D[23] 8 1 99 50MHz TP77 TP78 118 C104
SD_D[13] TP367 6 3 TP370 SDM_D[13] A4 DQ8 A4 DQ8 DQ23 SD_DQM7 DQMB7
30 44 22 30 44 22 4D/1-3F SGND 56 VSS
SDM_ADR[5] TP185 7 2 SDM_D[9] SDM_ADR[5] TP265 7 2 SDM_D[41] TP73 TP71
SD_D[14] 7 2 TP371 SDM_D[14] A5 DQ9 A5 DQ9 SDM_D[24] 5 4 RA44 121 82
SDM_ADR[6] 31 45 6 SDM_D[10] SDM_ADR[6] 31 45 6 SDM_D[42] DQ24 R109 22 +3.3V VDD
SD_D[15] SDM_D[15] 3 3 39 50MHz 106
8 1 TP361 A6 DQ10 A6 DQ10 SDM_D[25] SD_BA0 BA0 C45
6 3 TP70 123 DQ25 3A/1-3E R107 22
SDM_ADR[7] 32 47 5 4 SDM_D[11] SDM_ADR[7] 32 47 5 4 SDM_D[43] C104
TP346 A7 DQ11 A7 DQ11 SD_BA1
50MHz TP98 110 BA1
SD_D[16] 5 4 RA71 SDM_D[16] SDM_D[26] 7 2 125 3A/1-3E 76
SDM_ADR[8] 33 48 8 SDM_D[12] SDM_ADR[8] 33 48 8 SDM_D[44] DQ26 SGND VSS
33 1 RA57 1 RA23 TP84
SD_D[17] SDM_D[17] A8 DQ12 A8 DQ12 SDM_D[27]
TP343 6 3 TP139 22 22 8 1 127 DQ27 81 VDD
SDM_ADR[9] 34 50 TP187 7 2 SDM_D[13] SDM_ADR[9] 34 50 TP266 7 2 SDM_D[45] 50MHz +3.3V
A9 DQ13 A9 DQ13 SD_CS1_N 69 nCS0
SD_D[18] 7 2 TP128 SDM_D[18] SDM_D[28] 5 4 RA40 131 1-3D C43
SDM_ADR[10] 22 51 6 SDM_D[14] SDM_ADR[10] 22 51 6 SDM_D[46] DQ28
3 3 39 TP180 50MHz 71 C104
SD_D[19] SDM_D[19] A10/AP DQ14 A10/AP DQ14 SDM_D[29] SD_CS2_N nCS1
8 1 TP124 6 3 TP55 133 DQ29 1-3D 75 VSS
SDM_ADR[11] 35 53 5 4 SDM_D[15] SDM_ADR[11] 35 53 5 4 SDM_D[47] TP190
SGND
A11 DQ15 A11 DQ15 SDM_D[30]
SD_D[20] 4 RA67
TP116 SDM_D[20] 7 2 135 DQ30 101 VDD
5 +3.3V
33 EDS2516ADTA-75-E EDS2516ADTA-75-E SDM_D[31]
SD_D[21] SDM_D[21] 8 1 137 DQ31 C35
TP315 6 3 TP113
C104
R134 22
SD_D[22] 2 SDM_D[22] +3.3V +3.3V SD_RAS_N 50MHz 65 nRAS SGND 91 VSS
7 TP109 SDM_D[32] 4 RA73 4
5 DQ32 1A/1-3E R132 22
SD_D[23] 1 SDM_D[23] C58 C33 39 SD_CAS_N 50MHz TP177 66 nCAS +3.3V 102 VDD
8 TP107 SDM_D[33] 3 6
6 TP353
DQ33 1A/1-3E R133 22
C106 C106 50MHz TP173 67 C34
TP106 SDM_D[34] SD_WE_N nWE C104
SD_D[24] 4 RA21 SDM_D[24] 7 2 8 DQ34 1A/1-3E
5 (2012) (2012) TP163 92
33 SDM_D[35] SGND VSS
SD_D[25] SDM_D[25] 8 1 10 DQ35
TP287 6 3 TP44
SGND SGND SD_CLK1
100MHz 61 CK0 +3.3V 113 VDD
SDM_D[36] 5 4 RA68 14 1-3C
SD_D[26] 7 2 TP32 SDM_D[26] DQ36
39 TP365 62 C32
U18 U3 SDM_D[37] +3.3V CKE0 C104
SD_D[27] 1 SDM_D[27] 6 3 TP319 16 DQ37
8 TP39 19 1 19 1
SDM_CS0_N CS VDD1 +3.3V SDM_CS0_N CS VDD1 +3.3V SD_CLK2
100MHz 74 CK1 SGND 107 VSS
2B/2A/4B/4D 2B/2D/2A/4B SDM_D[38] 7 2 18 1-3C
D SD_D[28] 5 4 RA16
TP24 SDM_D[28]
SDM_RAS_N
18
RAS VDDQ3
3
SDM_RAS_N
18
RAS VDDQ3
3 DQ38 TP426 68 CKE1 +3.3V 114 VDD
D
33 2B/2A/4B/4D 2B/2D/2A/4B SDM_D[39] 8 1 20
SD_D[29] SDM_D[29] 17 9 17 9 DQ39
TP252 6 3 TP46 C30
SDM_CAS_N CAS VDDQ9 SDM_CAS_N CAS VDDQ9 C104
2B/2A/4B/4D 2B/2D/2A/4B 80 NC/CB7
SD_D[30] 2 SDM_D[30] 16 14 16 14 SDM_D[40] 4 RA63
7 TP34
WE VDD14 WE VDD14 5 38 DQ40 108 VSS
SDM_WE_N SDM_WE_N TP143 57 SGND
2B/2A/4B/4D 27 2B/2D/2A/4B 27 39 NC/CB0
VDD27 VDD27 DQ41 +3.3V VDD
C104
C104
C104
C104
C104
C104
TP220 58
15 43 15 43 SDM_D[42] NC/CB4
SD_D[32] TP41 SDM_D[32] 7 2 42 DQ42 C28
5 4 RA31 SD_DQM2 LDQM VDDQ43 SD_DQM6 LDQM VDDQ43 TP212 C104
7C/1-3E 7C/1-3F 59 NC/CB1
33 39 49 39 49 SDM_D[43]
C39
C44
C20
C24
C25
C42
SD_D[33] 3 SDM_D[33] UDQM VDDQ49 UDQM VDDQ49 8 1 44 DQ43 119 VSS
TP396 6 TP358 SD_DQM3 SD_DQM7 TP213 60 SGND
7C/1-3E 7C/1-3F NC/CB5
SDM_D[44] 5 4 RA60 48 130
SD_D[34] 7 2 TP350 SDM_D[34] DQ44 +3.3V VDD
39 TP211 73
38 6 C104 38 6 SDM_D[45] NC C21
C104
C104
C104
C104
C104
SD_D[35] 1 SDM_D[35] CLK VSSQ6 CLK VSSQ6 6 3 TP235 50 DQ45
8 TP341 SDM_CLK0 SDM_CLK0 TP154 C104
2B/4A/4B/4D 37 12 2B/2D/4A/4B 37 12 77 NC,nMWAIT/CB2,nMWAIT
SDM_D[46] 7 2 52 120
SD_D[36] TP334 SDM_D[36] SDM_CKE CKE VSSQ12 SDM_CKE CKE VSSQ12 DQ46 SGND VSS
4 RA32
C37
C38
C23
C22
C26
C40
5 2B/4A/4B/4E 2B/2E/4A/4B TP149 78
28 28 SDM_D[47] NC,nMIRQ/CB6,nMIRQ
33 VSS28 VSS28 8 1 54 DQ47 143 VDD
SD_D[37] 3 SDM_D[37] TP152 79 +3.3V
TP404 6 TP328
36 41 36 41 NC/CB3
SDM_ADR[12] SDM_ADR[12] C15
SD_D[38] SDM_D[38] NC36 VSS41 NC36 VSS41 SDM_D[48] +3.3V
7 2 TP317 5 4 RA48 84 DQ48 R99 TP144 C104
40 46 40 46
NC40 VSSQ46 NC40 VSSQ46 39 100 SGND 139 VSS
52 52 DQ49 SDA
TP53
VSSQ52 TP126
VSSQ52 R114 +3.3V 144 VDD
TP300 SDM_D[50] 7 2 88 TP48 142
SD_D[40] 5 4 RA29 SDM_D[40] 20 54 20 54 DQ50 4.7k SCL C124
33 SDM_BA0 BA0 VSS54 SGND SDM_BA0 BA0 VSS54 SGND SDM_D[51] C104
SD_D[41] SDM_D[41] 2B/4A/4B/4E 2B/2E/4A/4B 8 1 90 DQ51
TP363 6 3 TP245 21 21 EEROM_DATA
SDM_BA1 BA1 SDM_BA1 BA1 1-3F DMM3-RS144A2B-13-FA SGND 140 VSS
2C/4A/4C/4E 2C/2E/4A/4C SDM_D[52] 5 4 RA46 94 TP105
SD_D[42] 7 2 TP243 SDM_D[42] 2 2 DQ52
8 1 RA51 SDM_D[16] 8 1 RA2 SDM_D[48] 39
DQ0 DQ0 SDM_D[53]
SDM_D[43] 6 3 TP110 96 145
E SD_D[43] 8 1 TP241
DQ1
4 TP123 7 2
22 SDM_D[17]
DQ1
4 TP65 7 2
22 SDM_D[49] DQ53
TP130
SGND FG E
SDM_D[54] 7 2 98
SD_D[44] TP237
SDM_D[44] 5 6 SDM_D[18] 5 6 SDM_D[50] DQ54 EEROM_CLK
5 4 RA28 3 3 1-3F 128kbits EEPROM
DQ2 DQ2 SDM_D[55] R121 TP117
33 8 1 100 146
54pin TSOPII
54pin TSOPII
SD_D[45] SDM_D[45] 7 5 SDM_D[19] 7 5 SDM_D[51] DQ55 100 C46 SGND FG
TP342 6 3 TP234 4 4
DQ3 DQ3 C103
SD_D[46] 2 SDM_D[46] SDM_ADR[0] 23 8 8 1 RA50 SDM_D[20] SDM_ADR[0] 23 8 8 1 RA1 SDM_D[52] SDM_D[56] 4 RA43 +3.3V
7 TP233
A0 DQ4 A0 DQ4 5 122 DQ56 DMM3-RS144A2B-13-FA
22 22 39 U4
SD_D[47] 1 SDM_D[47] SDM_ADR[1] 24 10 TP125 7 2 SDM_D[21] SDM_ADR[1] 24 10 TP59 7 2 SDM_D[53] SDM_D[57] 3 8 4
8 TP227
A1 DQ5 A1 DQ5 6 TP68 124 DQ57 VCC VSS SGND
SDM_ADR[2] 25 11 6 3 SDM_D[22] SDM_ADR[2] 25 11 6 3 SDM_D[54] SDM_D[58] 2 6 1
SD_D[48] 4 RA27
TP219
SDM_D[48] A2 DQ6 A2 DQ6 7 126 DQ58 SCL A0
5 +3.3V
33 SDM_ADR[3] 26 13 5 4 SDM_D[23] SDM_ADR[3] 26 13 5 4 SDM_D[55] SDM_D[59] 1 5 2
SD_D[49] 3 SDM_D[49] A3 DQ7 A3 DQ7 8 128 DQ59 SDA A1
TP327 6 TP42
Slave address
SDM_ADR[4] 29 42 8 1 RA41 SDM_D[24] SDM_ADR[4] 29 42 8 1 RA4 SDM_D[56] SDM_D[60] 4 RA39 R115 TP108 7 3
SD_D[50] 2 SDM_D[50] A4 DQ8 A4 DQ8 5 132 DQ60 TEST A2 On board=111b
7 TP27
100
30 44 22 30 44 22 39 DIMM:000b
SDM_ADR[5] TP63 7 2 SDM_D[25] SDM_ADR[5] TP119 7 2 SDM_D[57] SDM_D[61] 6 3 TP56 134
SD_D[51] 8 1 TP47 SDM_D[51] A5 DQ9 A5 DQ9 DQ61 M24128-BWMN6TP
SDM_ADR[6] 31 45 6 3 SDM_D[26] SDM_ADR[6] 31 45 6 3 SDM_D[58] SDM_D[62] 2
TP35 A6 DQ10 A6 DQ10 7 136 DQ62 SGND
SD_D[52] 5 4 RA24 SDM_D[52] 32 47 32 47
SDM_ADR[7] 5 4 SDM_D[27] SDM_ADR[7] 5 4 SDM_D[59] SDM_D[63] 8 1 138
33 A7 DQ11 A7 DQ11 DQ63
SD_D[53] TP298 6 3 TP25 SDM_D[53] SDM_ADR[8] 33 48 SDM_D[28] SDM_ADR[8] 33 48 SDM_D[60]
8 1 RA42 8 1 RA5
A8 DQ12 A8 DQ12
SD_D[54] 7 2 TP40 SDM_D[54] SDM_ADR[9] 34 50 22 SDM_D[29] SDM_ADR[9] 34 50 22 SDM_D[61]
TP64 7 2 TP120 7 2
A9 DQ13 A9 DQ13
SD_D[55] 8 1 TP33 SDM_D[55] 22 51 22 51
SDM_ADR[10] 6 3 SDM_D[30] SDM_ADR[10] 6 3 SDM_D[62]
A10/AP DQ14 A10/AP DQ14
SD_D[56] 4 RA18
TP45
SDM_D[56] SDM_ADR[11] 35 53 5 4 SDM_D[31] SDM_ADR[11] 35 53 5 4 SDM_D[63]
5 A11 DQ15 A11 DQ15
33
SD_D[57] TP268 6 3 TP69 SDM_D[57]
EDS2516ADTA-75-E EDS2516ADTA-75-E
SD_D[58] 7 2 TP67 SDM_D[58]
F F
SD_D[59] 8 1 TP66 SDM_D[59]
TP58
SD_D[60] 5 4 RA62 SDM_D[60]
33
SD_D[61] TP247 6 3 TP54 SDM_D[61]
CODE LM9444-001
SD_D[62] 7 2 TP52 SDM_D[62]
SD_D[63] 8 1 TP51 SDM_D[63]
TP50 45MHz
SDM_D[63-0]
NAME CIR B512246 (2/6)
1 2 3 4 5 6 7 8
6-2 Confidential
1 2 3 4 5 6 7 8
ROM, Board id, Debug Serial I/F
ROM0 ROM1
ROM0_CS_N
1-3A
TP359
ROM1_CS_N
ROM1_CS_N
1-3A
A TP316
IO_WR_N A
IO_WR_N +3.3V
4-1A/1-3A
TP344
IO_RD_N
IO_RD_N
4-1A/1-3A
TP242 JTAG
8
7
6
5
RESET_N
RESET_N CN6
5-5E/1-1A/1-6B P2ROM
P2ROM RA45
FLASH or P2(64Mbit) (128/64Mbit) (128/64Mbit) SGND 10k
MIRROR FLASH
(128M/ 64Mbit ) (128Mbit/ 64Mbit )
GND 1 GND 2
3
4
U9 U11 U5 U6
32 43 24 37 32 43 24 37
CE VCC +3.3V CE VCC37 +3.3V CE VCC +3.3V CE VCC37 +3.3V JTAG_CK
1-7A
13 29 38 13 29 38 DCK 3 VCCIO 4 TP92
WE VIO VCC38 WE VIO VCC38 +3.3V
C132
34 C129 27 34 27
OE OE OE C104 OE JTAG_MS
C104 1-7A
25 25 DMS 5 DRST- 6 TP101
VSS25 VSS25 JTAG_RST
C139 C138 1-7A
16 52 1 26 16 52 1 26 TP162
+3.3V WP/ACC VSS_52 +3.3V BYTE VSS26 C104 +3.3V WP/ACC VSS_52 +3.3V BYTE VSS26 C104 JTAG_DI
R22 1-7A
33 33 DDI 7 PORT1_OUT 8 TP91
VSS_33 SGND VSS_33 SGND JTAG_RMODE/BKTGIO
33 1-7B
53 47 53 47 TP100
BYTE VSS47 BYTE VSS47 JTAG_DO
+3.3V +3.3V 1-8A
14 23 48 14 23 48 9 10 R16 TP83
ADR[1] ADR[1] DDO PORT2_OUT NC
RESET A0 VSS48 SGND RESET A0 VSS48 SGND R23 33
R193 TP322 ADR[2] 22 R119 TP114 ADR[2] 22 4.7k
1k A1 1k A1
17 ADR[3] 21 17 ADR[3] 21
RY/BY A2 RY/BY A2
ADR[1] 31 ADR[4] 20 ADR[1] 31 TP129
ADR[4] 20 11 12 SGND
TP340 Reserved1 NC PORT3_OUT NC
B 26
A0
19
A3
26
A0
19
A3
13
B
ADR[2] ADR[5] ADR[2] TP214 ADR[5] Reserved2 NC PORT1_IN 14 NC
A1 A4 A1 A4
ADR[3] 25 27 ADR[6] 18 ADR[3] TP164 25 27 ADR[6] 18 Reserved3 15 NC PORT2_IN 16 NC R15
A2 NC27 A5 A2 NC27 A5 33
ADR[4] 24 28 ADR[7] 17 ADR[4] TP352 24 28 ADR[7] 17
A3 NC28 A6 A3 NC28 A6 NTRC_CLK
1-8A
23 30 16 28 DATA[0] ADR[5] 23 30 16 28 DATA[0] 17 18 TP96
ADR[5] ADR[8] TP161 ADR[8] TRCCLK PORT3_IN NC R14
48pin TSOP1
48pin TSOP1
A4 NC30 SGND A7 D0 A4 NC30 SGND A7 D0 33
ADR[6] 22 ADR[9] 10 30 DATA[1] ADR[6] TP165 22 ADR[9] 10 30 DATA[1]
A5 A8 D1 A5 A8 D1 NTRC_END
1-8A
21 9 32 DATA[2] ADR[7] 21 9 32 DATA[2] 19 20 TP82
ADR[7] ADR[10] TP166 ADR[10] TRCEND TRCCE NC
A6 A9 D2 A6 A9 D2
ADR[8] 20 ADR[11] 8 34 DATA[3] ADR[8] TP167 20 ADR[11] 8 34 DATA[3]
A7 A10 D3 A7 A10 D3
ADR[9] 10 ADR[12] 7 39 DATA[4] ADR[9] TP168 10 ADR[12] 7 39 DATA[4] TRCDATA0 21 TRCDATA8 22
A8 A11 D4 A8 A11 D4 1-8A
9 6 41 9 6 41 RA3 NTRC_DATA[3-0]
ADR[10] ADR[13] DATA[5] ADR[10] TP276 ADR[13] DATA[5]
56pin TSOP1
56pin TSOP1
A9 A12 D5 A9 A12 D5 33
8 35 DATA[0] 5 43 8 35 5 43 23 24 4 5 NTRC_DATA[0]
ADR[11] ADR[14] DATA[6] ADR[11] TP275 DATA[0] ADR[14] DATA[6] TRCDATA1 TRCDATA9
A10 DQ0 A13 D6 A10 DQ0 A13 D6
7 37 DATA[1] 4 45 7 37 4 45 3 6 TP75 NTRC_DATA[1]
ADR[12] ADR[15] DATA[7] ADR[12] TP274 TP215 DATA[1] ADR[15] DATA[7]
A11 DQ1 A14 D7 A11 DQ1 A14 D7
6 39 DATA[2] 3 29 DATA[8] ADR[13] 6 39 3 29 DATA[8] 25 26 2 7 TP81 NTRC_DATA[2]
ADR[13] ADR[16] TP273 TP195 DATA[2] ADR[16] TRCDATA2 TRCDATA10
A12 DQ2 A15 D8 A12 DQ2 A15 D8
5 41 DATA[3] 2 31 5 41 2 31 1 8 TP74 NTRC_DATA[3]
ADR[14] ADR[17] DATA[9] ADR[14] TP294 TP196 DATA[3] ADR[17] DATA[9]
A13 DQ3 A16 D9 A13 DQ3 A16 D9
4 44 DATA[4] 15 33 DATA[10] ADR[15] 4 44 15 33 DATA[10] 27 28 TP80
A14 DQ4 A17 D10 A14 DQ4 A17 D10
ADR[16] 3 46 DATA[5] ADR[19] 14 35 DATA[11] ADR[16] TP272 3 46 TP218 DATA[5] ADR[19] 14 35 DATA[11]
A15 DQ5 A18 D11 A15 DQ5 A18 D11
ADR[17] 54 48 DATA[6] ADR[20] 11 40 DATA[12] ADR[17] TP271 54 48 TP205 DATA[6] ADR[20] 11 40 DATA[12] TRCDATA4 29 TRCDATA12 30 NTH
C 19
A16 DQ6
50 13
A19 D12
42 19
A16 DQ6
50 13
A19 D12
42
C
DATA[7] DATA[13] ADR[18] DATA[13] 31 32
2
A17 DQ7 A20 D13 A17 DQ7 A20 D13
ADR[19] 18 36 DATA[8] ADR[22] 12 44 DATA[14] ADR[19] TP253 18 36 TP216 DATA[8] ADR[22] 12 44 DATA[14] TRCDATA6 33 TRCDATA14 34
A18 DQ8 A21 D14 A18 DQ8 A21 D14
ADR[20] 11 38 DATA[9] ADR[23] 36 46 DATA[15] ADR[20] TP277 11 38 TP225 DATA[9] ADR[23] 36 46 DATA[15] TRCDATA7 35 TRCDATA15 36
A19 DQ9 A22 D15/A-1 A19 DQ9 A22 D15/A-1
ADR[21] 12 40 DATA[10] ADR[21] TP313 12 40 TP208 DATA[10] GND 37 GND 38 GNDX5
A20 DQ10 MR27V12850J-034TN A20 DQ10 MR27V12850J-034TN
ADR[22] 15 42 DATA[11] ADR[22] TP309 15 42 TP224 DATA[11]
A21 DQ11 A21 DQ11 SGND
ADR[23] 2 45 DATA[12] ADR[23] TP308 2 45 TP207 DATA[12]
A22 DQ12 A22 DQ12 2-767004-2
37
38
ADR[24] 1 47 DATA[13] TP240 1 47 TP223 DATA[13]
A23 (NC) DQ13 A23 (NC) DQ13
56 49 DATA[14] 56 49 TP232 DATA[14]
NC56 DQ14 NC56 DQ14
55 51 DATA[15] 55 51 TP222 DATA[15]
SGND NC55 DQ15/A-1 SGND NC55 DQ15/A-1
TP231
S29GL128N90TFIR20H S29GL128N90TFIR20H
ADR[24-1]
ADR[24-1]
4-1C/1-3A
DATA[15-0]
DATA[15-0] @U10
+3.3V 5
4-1E/1-1A VCC +3.3V
D (Yellow) D
@R34
@CN10 10k
1
B GND
3
SGND
1 2 4
+3.3V DBRXD A Y 1-4B DEBUG_RXD
10k R149 10k TC7SH08FU(F) TP307
ADR[1] ADR[1] R148 (FCT)
10k R136 10k DBTXD 2 (SSOP5)
ADR[2] ADR[2] R135 5V->3.3V Level
10k R129 10k R128 B2B-PH-K-Y(LF)(SN) DEBUG_TXD

ADR[3] ADR[3] 1-5B
10k R137 10k TP305
ADR[4] ADR[4] R138 (Green) (FCT)
10k R139 ADR[5] ADR[5] 10k
R140 @CN9
PHTXD 1 DEBUG_PHOTO_TXD
10k R141 ADR[6] ADR[6] 10k 1-5B
R142
10k R143 ADR[7] ADR[7] 10k R144
2
U8
10k 10k PHRXD 5
R145 ADR[8] ADR[8] R146 VCC +3.3V
B2B-PH-K-M(LF)(SN)
10k R171 ADR[9] ADR[9] 10k R172 1 3
B GND SGND
10k R169 ADR[10] ADR[10] 10k R170
R33 2 4
A Y DEBUG_PHOTO_RXD
10k R167 ADR[11] 10k R168 10k 1-4B
ADR[11] TP244
TC7SH08FU(F)
E 10k R165 ADR[12] ADR[12] 10k R166
E
SGND
10k R163 ADR[13] (Pink)
ADR[13] 10k R164 R224
@CN8
1 5V 0
ADR[14] 10k R162 +5.0V
ADR[15] 10k R161 2

SGND GND
10k R159 ADR[16] ADR[16] 10k R160
10k B2B-PH-K-PK(LF)(SN)
R123 ADR[17] ADR[17] 10k R124
ADR[18] 10k R158
ADR[19] 10k R175
10k R197 ADR[20] ADR[20] 10k R196

10k R201 ADR[21] ADR[21] 10k R200
1k R228 ADR[22] ADR[22] 10k R199
TP501
10k R155 ADR[23] ADR[23] 10k R156

10k R184 ADR[24] ADR[24] 10k R192
F TP289 F
SGND
CODE LM9444-001
NAME CIR B512246 (3/6)
1 2 3 4 5 6 7 8
6-3 Confidential
1 2 3 4 5 6 7 8
LAN I/F, CDCC I/F, USB I/F
MAC/PHY
C174 TP410
X2 U13
C6P SMD-49 25.00000MHZ 6
XTAL1 R208 CDCC GA
(Iutput) 70 10k @R60 @U14
R55 PME +3.3V 1k 21 30
A SGND 1M TP394
CDCC_RST_N RSTN/SIN VDD3 +3.3V A
1-6B (For ESD) @C96
TP433 @C100 TP424
R61 5 R90 CDCC C101
XTAL2 0 26 C103
R71 16VDC (1005)
a (1608) @CN14 (For ESD)
C205 100 (Output) L3.3V 10 1%(F) GND26 SGND
TP452 TP437 10%(B) SGND SGND
C6P CN12 @R74 +5.0V 50MHz 25
(2012) C223 CDCC_CLK CLK/SCK @R57
R91 12 FG 0 1-6B
FG 37 23 24 33
94 0 SGND 25MHz TP435
DATA INTN 25MHz
CDCC_INT_N
R211 CDCC_DATA
LAN_CS_N nCS SGND 11 FG TP464
(1608)
@R75 1-4B 22 TP431 1-4B
1-3A 12.4k 1%(F) (For ESD) TP383 @R58 TP432 TP425 25MHz
87 C107 (1608) 1.5k 33 REQN/SOUT CDCC_REQ_N
TP392 1-4B
R204 EXRES1 SGND @R59
47 92 10 TP385 LAN_LEDA_N GND 19 Strobe 1 TP423
33
TP411
SGND 2B 7 LED1_C
IO_RD_N nRD RBIAS SGND R70 (Speed) R73 +5.0V CDCC_STB_N 20
3-1A/1-3A R69 100 yellow TP460
93 (PLL bias) R50 49.9 @ZD1 SMC
IO_WR_N
TP355
nWR
TP364
49.9 8 LED1_A 13
3-1A/1-3A 12k 1%(F) 1% +3.3V EDZ6.8B @R217 TP466
R205 1% (2012) (1608) (For ESD) AMC
1
2
3
4
3
4
R207 47
TP372
C112 1 TCT 100 17
100 (2012) 1:TX+ TP378
72 79 C10P TPO+ STBN
LAN_INT IRQ TPO+ 2 TD+ @RA78 @RA79
SGND TP458 @C82
1-1A TP388 95 78 2.2k 2.2k @C204 @C83
TP368 TPO- 3 TD- C101 C103
R210 nRESET TPO- 2:TX- 1 C103
10k C199 TP438 C110 @RA35 100 VDD51 +5.0V
7
6
5
8
7
6
5
TPI+ 4 RD+ 3:RX+
8 1 SGND 18 7 @C194
C102 74 83 C682 4:not use GND 20 Data1 2 D0 VDD57
TPI- 5:not use C103
SPEED_SEL TPI+ 5 RD- 19 16
6:RX- 21 3 TP473 7 2 TP456
SGND TP416 76 82 TP450 GND Data2 D1 VDD516
SGND 6 RCT 7:not use
8:not use
SGND FIFO_SEL TPI- 6 3 14
LAN_RST_N TP449 C109 GND 22 Data3 4 TP445
D2
1-4C R215 R214 C682 10 LED2 orange 5 12 15
TP454 R216 +3.3V green 23 5 4 TP389
R63 100 49.9 49.9 R72 GND Data4 D3 GND15 SGND
1% 1% 100 9 LED2 11
2.2k 24 6 8 1 TP405
98 Speed (2012) (2012) (1608) GND Data5 D4
GPIO0/nLED1 LAN_LEDA_N LAN_LEDB_N 08B0-1X1T-03-F 7 2 10
3A 2B 25 7 TP474 TP419
B GPIO1/nLED2
99 Link&Activ
LAN_LEDB_N C196 (Link&Activ) GND Data6
6 9
D5 B
SGND 4B 26 8 3 TP420
100 C103 GND Data7 D6
GPIO2/nLED3 (1608) 5 4 8
R212 GND 27 Data8 9 TP406
D7
TP427
C101
C101
C101
C101
C101
C101
C101
C101
7
C1
10k
C4
C2
C4
C3
C2
C1
C3
TPI+ TPI-:Zdiff=100 1 FG 100 28
9 SGND SGND @RA36 TP379
FLTN
+3.3V ATEST TPO+ TPO-:Zdiff=100 3
+5.0V
@DA1 @DA2 SELECT
27 4
71 INITN PE
@C201
@C200
@C179
@C180
@C188
@C189
@C181
@C170
@RA77
A
RESERVE71 DF5A6.8FU(F) 2 5
3
1
4
TP414 73 6 FG DF5A6.8FU(F) 1.5k AFN BUSY
(For ESD)
RESERVE73 10 (For ESD) 29 6
TP399 84 SELINN ACKN
RESERVE84 R206 SGND @RA37
Top View
TP408 67 10k UPD65421MC-111-5A4-A
33
5
7
SGND
6
EEDIO/GPO3/ SGND 4 5 CDCC_ACK_N
69 TP384 GND 28 Ack 10
EECLK/GPO4/ 3 6 CDCC_BUSY
68 TP395 GND 29 Busy 11 TP475 TP459
nEECS 2 7
TP382 GND 30 Paper Empty 12 CDCC_PE TP453
31 13 1 8 CDCC_SELECT TP446
Init Select
C101
C101
C101
C101
C4
C3
C2
C1
TP441
+5.0V
8 SGND
VDD_REF +3.3V
@C208
8
7
6
5
@C209
@C207
@C210
ADR[1] 18
@DA3
A
A1
@RA38
C ADR[2] 17
A2
C84
C103
DF5A6.8FU(F)
(For ESD) 1.5k
C
ADR[3] 16 11 SGND
SGND @R76 100
100pin TQFP
2
3
4
A3 VSS_REF SGND CDCC_INIT_N
ADR[4] 15
A4 @R78
TP469 TP465 CDCC_FLT_N
ADR[5] 14
A5 33 @R77 100
13 7 Fault 32 AutoFdXT 14 TP468 CDCC_AF_N TP455
ADR[6] ( PLL regurator:+1.8V)
A6 VDD_PLL TP476 CDCC_SELIN TP462
12 TP386
C103
ADR[7] (FCT)
A7
C1
C2
C3
C4
C168 33 15 TP472 @C213 @R79 100 TP461
N/C N/C
C101
C101
C101
C171
C106 C101
(2012) 34 TP470 16 TP471
@C214
@C211
N/C GND
@C212
ADR[24-1] 4
3-1D/1-3A VSS_PLL SGND
N/C 35 TP477
GND 17 SGND
SGND
A
@DA4
TP478 @R80 DF5A6.8FU(F)
1.5k
3 Select In 36 +5V(N/C) 18 +5.0V
( regurator:+1.8V) SGND SGND
VDD_CORE3 TP467
65 TP400
C103
C103
VDD_CORE65 (FCT) @R222 0

FG 38 SGND
C177
C167
(1608)
C185 TP486
(For ESD)
C106
1 (2012)
GND_CORE1 USB-FUNCTION
66 @R223 0 CN13 R89
GND_CORE66 SGND (1608)
(For ESD) FG2 0
FG 5 SGND
L3.3V L2 (1608)
D TP443 D
BLM11P300S R231
DATA[8] 8 64 81 DM 2
1 D0 VDD_A81 +3.3V
1608 USB_DATA_M
DATA[9] 7
TP362 63 85 0 1608 1-3E
2 RA76 D1 VDD_A85 USB_DATA_P
0 62 89 DP 3 1-3E
DATA[10] 6 3 C106 Zdiff=90
D2 VDD_A89
59 91 C106
C182
C103
DATA[11] 5 4 D3 REV(VDD_A) (2012)

DATA[12] 8 58 USB HOST1 Power on 06/7/10 VBUS(5V) 1
1 D4
TP345 57 +3.3V:Enable
C183
C103
DATA[13] 7 2 RA72 0V:Output off

D5 High-side SW R84
0 56 77 USB_HOST1_PPON 4
DATA[14] 6 3 1-5F +3.3V GND SGND 10k TP480
D6 VSS_A77 TP23 @C118
53 80 @U1 USB_VCC
DATA[15] 5 4 C104 1 6 R86 1-4E
D7 VSS_A80
+5.0V_WLLAN VIN VOUT 0 C102
DATA[0] 8 52 86 R98 R85
1 D8 VSS_A86 2 5 FG 6 C101
GND CSLEW SGND 15k
TP331 51 88 SGND 10k (For ESD)
DATA[1] 7 2 RA70 3 4 (1608)
D9 VSS_A88 USB_HOST1_FLG UBR24-4K2G00 SGND
0 ENABLE FAULT/
DATA[2] 6 50 90 1-4F
3 D10 REV(VSS_A) SGND C224 TP30 SGND
MIC2005-0.5YM6 USB HOST1 Power
DATA[3] 5 49
4 D11 C7P +3.3V:Normal
1005
46 TP8 WLAN 0V:Over current
DATA[4]
Io=500mA
8 1 D12 @CN2
DATA[5] 7
TP257 45 2 (VREG:for internal regurator)
2 RA17 D13 VREG +3.3V
0 TP502 1 FG DP DN
DATA[6] 44 20 SGND FG
6 3 D14 VDD_IO20 1.0 2
E DATA[7] 43 28 +5V E
C192
C103
5 4 D15 VDD_IO28 1-3E 3 DATA+

35 USB_HOST1_DP
C103
Gnd 5V
C81
DATA[15-0] VDD_IO35 TP504 FG

3-1D/1-1A 39 42 USB_HOST1_DN 4 DATA-
C103
C76
TXD0 VDD_IO42 1-3E Zdiff=90 TP505 Top View

38 48 5 GND
TP264
C71
C103
TXD1 VDD_IO48
37 55 6 FG
SGND
C103
C69
TP251
TXD2 VDD_IO55
36 61
C103
C70
TP263 U21 BM06B-SRSS-TB(LF)(SN

TXD3 VDD_IO61
21 97 2 4
C103
TP250 VDD VSS

C68
TX_EN VDD_IO97 SGND

40 1 3
C103
TP320 C88 OUT NC

C79
TX_CLK C103
26 USB HOST2 Power on S-80842CNNB
RX_CLK
25 19 +3.3V:Enable
RX_ER GND_IO19 0V:Output off
33 27 USB_HOST2_PPON
COL GND_IO27 1-5F High-side SW +3.3V
TP31 C9
75 34 U2
RXD0 GND_IO34 C104 1 6
TP413 22 41 +5.0V_USBHOST VIN VOUT
RXD1 GND_IO41 2 5 R95
23 47 SGND GND CSLEW 10k
RXD2 GND_IO47 3 4
24 54 ENABLE FAULT/ USB_HOST2_FLG
RXD3 GND_IO54 1005 C225 1-4F
TP43
32 60 MIC2005-0.5YM6 USB HOST2 Power
CRS GND_IO60 C7P +3.3V:Normal
29 96 TP12 USB-HOST 0V:Over current
F RX_DV GND_IO96 F
Io=500mA
SGND SGND CN3
TP503
30 SGND 1 FG
MDIO/EXT_PHY_DET
31
1.0 2 +5V
TP303
MDC 1-3F
USB_HOST2_DP 3 DATA+
TP302
LAN9115-MT
CODE LM9444-001
USB_HOST2_DN 4 DATA-
1-3F Zdiff=90 5 GND
6 FG
SGND
B06B-CZHK-B-1(LF)(V) NAME CIR B512246 (4/6)

1 2 3 4 5 6 7 8
6-4 Confidential
1 2 3 4 5 6 7 8
Engine I/F, Power supply, Reset IC, Panel I/F

D3
RB751V-40
CN5
POWER Q3
(SOT-223) LVDS
1 3.0A 300mA
+3.3V +3.3V +6.8V IN OUT 0.7 +5.0V CN1
A A
+
+3.3V 2 TP7 TP19 TP37
C12 C122 GND LD1117S50TR TP49 C31 (TO CDCC,Panel,Super Cap.)
(FCT) 1
+
C121 10CE101FS C104 10CE101FS SGND GND
+3.3V 3 10V
10V C100 C123 C100 LVDS 2
C103 ( 6.3) VIDEO0_N VIDEO0_N
SGND 4 ( 6.3) C104 1-5D LD PCB:
SGND SGND TP491 LVDS 3 VIDEO2
VIDEO0_P VIDEO0_P
SGND 5 1-5D
TP492 4 GND
SGND
SGND 6 SGND
VIDEO1_N
LVDS 5 VIDEO1_N
06/10/13
2.0A @D1 1-5D LD PCB:
+6.8V 7 +6.8V RB751V-40 VIDEO1_P
TP493 LVDS 6 VIDEO1_P VIDEO1
1-5D
TP29TP1 TP494 7 GND
C223 LVDS SGND
+
B07B-PASK-1(LF)(SN)
C100 VIDEO2_N
LVDS 8 VIDEO2_N
@Q1 LD PCB:
1-5D
10V 1608 (TO-252) 1608 TP495 LVDS 9 VIDEO4
500mA VIDEO2_P VIDEO2_P
10CE101FS +6.8V +5.0V_WLLAN 1-5D
IN OUT 1.0 TP496 10
SGND SGND GND
GND MM1665AT TP36 (TO Wireless LAN)
+3.3V (FCT) LVDS 11
C105 VIDEO3_N VIDEO3_N
+
C105 @C17 1-5D LD PCB:
@C119 TP497
10CE101FS VIDEO3_P
LVDS 12 VIDEO3_P VIDEO3
Engine R11 @C219
C104 @C220 1-5D
CN4 @C16 10V C100
47k TP498 13 GND
C104 ( 6.3) SGND
SGND SGND +3.3V
BD0n 1
LASER_BD0_N
1-3D D2 GND
+3.3V
RB751V-40 R96 R92
(Vour>Vin ) 4.7k 100
R10 1005
MM1665AT (For EMC)
47k 14
B Q2 LD_EEROM_DATA
1-3C
E2P_SDA B
2 (TO-252) TP21 C10
BD1n LASER_BD1_N 1608 C22P R234 TP499
1-3D 1608 500mA +3.3V
+6.8V +5.0V_USBHOST Vin Vout (for EMI) 47k
IN OUT 1.0
GND MM1665AT TP38 C18 (TO USB HOST)
3 (FCT) R97
+
GND SGND C105 C105 R233 10k SGND
C120 10CE101FS R93
R9 C104 100 SGND
33 C221 C100 1k
C222 (For EMC)
4 19200bps C14 10V 15
STATUS ENG_STATUS ( 6.3) LD_EEROM_CLK E2P_SCL
(For EMI) C8 1-4C C104 1-3C
TP18 SGND SGND TP22 C11 TP500
C101
(For EMI) C101 15FMN-BMTTN-A-TF(LF)
(for EMI)
SGND D4
RB751V-40 SGND
R8 33
COMMAND 5 19200bps
ENG_COMMAND
C7 (For EMI) 1-5C
TP17
C101
(For EMI) Q4
SGND (TO-252)
R7 800mA
+3.3V IN OUT +1.5V PANEL
33 1.5
6 1608 ADJ FAN1086DX TP448
1608 +3.3V CN11
STSREQn ENG_STSREQ_N (FCT)
(For EMI) 1-5C
C6 TP16 5
R44 SGND GND
C101 Vout 10k R43
(For EMI) R218 100
C111 C218
to Panel Gate Array(PANEL9)

C86 TP463 820 10CE101FS
(For EMC)
4
1%(F)
C SGND 10CE101FS C217 1%(F) PANEL_CLK PCLK C
+
C176 C202 10V C100 C105 FAN1086DX 1-6C
10V C100 C206 TP347 C78
( 6.3) C104 ( 6.3) +3.3V
C104
R219
C105 C101
IREADYn 7 ENG_TOP_N C106 (for EMI)
200
1-3D GND Vin R38
TP28 R37
10k SGND
R6 SGND SGND 100
33 (For EMC)
CMDREQn 8 ENG_CMDREQ_N 3 COMMAND
VOUT=1.25V*(1+200/820) PANEL_COMMAND
1-4C 1-6C C75
(For EMI) TP15 =1.56V TP318
C5 C101
C101 (For EMI)
+5.0V
+5.0V
R5 SGND
SGND
33
CMDRDYn 9 ENG_CMDRDY_N
1-4C D5 R36
(For EMI) C4 TP14 1SS355 U17 R35 10k
C101 2 3 0.5 100
VDD VOUT RTC3.3V PANEL_RESPONSE 2 RESPONSE
C203 (to ASHURA RTC) 1-4C
SGND R220 TP430 C104 TP451 TP292
(FCT) C108 (FCT) C73
1k C101
R4 C104
33
E_RSTn 10 C0.22F C104 4 1
ENG_RST_N CE GND
1-5C 1
+
(For EMI)
TP13 Cap. 5.5V SGND +5.0V +5V
C3 Spec Vdiff=55mV(min) C67
B10B-CZHK-B-1(LF)(V) R12 EM0H224Z RQ5RW33BA-TR-F
C101 10k SGND C103
(For EMI) U15 292161-5
2 3 0.5
SGND VDD VOUT RTC1.5V
SGND SGND
SGND C103 (to ASHURA RTC)
D C104 TP412
(FCT) D
C190
4 1 C104
CE GND
MM3031FU
SGND
U16 (Io(max)=50mA)
2 4
VDD OUT RTC_RESET_N
3 1-6B
FG CD TP387
C103 (FCT)
R88
TP485 TP9 C197 TP428
0
1
SGND SGND VSS
SGND
(1608) R94 C101
0 C102 S-80920CLNB-G6YT2G
FG1 (1608) FG3 (CMOS output) 4 3 +5.0V +5.0V +5.0V +5.0V
C128 C117
C101 C101
SC-82AB R1 R2 R45 R83 +3.3V +1.5V +5.0V +3.3V
4.7 4.7 4.7 4.7
1 2 C116
TP4 TP3 TP354 TP479
C101
E C1 C2 C80 C114 E
C104 C104 C104 C104 +5.0V +3.3V
System RESET SGND SGND SGND SGND

+3.3V +3.3V +3.3V +3.3V +3.3V +3.3V +3.3V +3.3V
U20 (Io(max)=50mA)
2 4 C113 C29 C27 C19
+3.3V VDD OUT RESET_N
3 3-1A/1-1A/1-6B C104 C104 C104 C104
TP369 R87 R62 R20 R13
CD 4.7 4.7 4.7 4.7
C103 (FCT)
SGND SGND SGND SGND
C186 TP415 TP484 TP436 TP136 TP20
1 *Main ASIC(RSTICN ) C115 C98 C41 C13
SGND VSS C104 C104 C104 C104
C89
C473 S-80928CLNB-G6YT2G
10%(B) (CMOS output) 4 3
SGND SGND SGND SGND
Reset time(td)=(3.8 6.4)*Cd(nF)

td(min)=3.8*42.3nF=161ms SC-82AB
td(max)=6.4*51.7nF=331ms
1 2
R221
TP487 TP5
0 (1608)
SGND SGND
(1608) R3 0
F FG2 FG4 F
CODE LM9444-001
NAME CIR B512246 (5/6)
1 2 3 4 5 6 7 8
6-5 Confidential
1 2 3 4 5 6 7 8
TOPOLOGY
(a)SDRAM SDRAM
SDRAM
Pin name SDCSN0
Main
Pin name SDCLK0 Main Buffer Type TDOPAC33NN12 ASIC 50MHz
Buffer Type TDBIADIMNN** ASIC 100MHz Output Buffer (3.3V) 12mA
R R
DIMM Buffer R R (SL4C=12mA) 33 0
A (SL4C=13mA) 0 0 (c)CDCC I/F A
DIMM Pin name CDCCCLK Main

(1)1BANK of X16 SDRAM DIMM (1)1BANK of X16 SDRAM
2BANK of X16 SDRAM Pin name SDCSN1 2BANK of X16 SDRAM ASIC 50MHz CDCC GA
(note) Buffer Type TDOPAC33NN03
Pin name SDCLK1 SDCSN2
1bank :SDCLK2=NC Main R
SDCLK2 Main Output Buffer (3.3V) 3mA
Buffer Type ASIC 100MHz Buffer Type TDOPAC33NN12 ASIC 50MHz (SL4C:3mA) 22
TDBIADIMNN** Output Buffer (3.3V) 12mA
DIMM Buffer R
R
(SL4C=17mA)
10 (SL4C=12mA) 33 Main
Pin name CDCC_DATA
ASIC 25MHz CDCC GA
Buffer Type TDBIAC33UN03
I/O Buffer(3.3V)3mA, 50k Pull-up R
DIMM 33
(2)2BANK of X8 SDRAM (SL4C:3mA)
DIMM
(2)2BANK of X8 SDRAM
Pin name CDCC_INTn Main

CDCC_REQn ASIC 25MHz CDCC GA
Buffer Type
TDBIAC33UN03 R
Main I/O Buffer(3.3V) 3mA, 50k Pull-up
ASIC Main 33
100MHz
ASIC 50MHz
R
R
10
33
B B
(1)DIMM NOT INSTALLED

Pin name MA[12-0] DIMM INSTALLED SDRAM SDRAM
BA[1-0]
SDRASN Pin name SDCKE
SDCASN Main Main
SDWEN ASIC 50MHz Buffer Type TDBIAC33NN09 ASIC
Buffer Type TDOPAC33NN18 I/O Buffer (3.3V) 9mA

R R R R
Output Buffer (3.3V) 18mA
33 22 (SL4C=09mA) 22 0
(SL4C=24mA)
(1)DIMM NOT INSTALLED

DIMM DIMM INSTALLED
(2)1BANK of X16 SDRAM SDRAM Main
Pin name DIMMD[63-0]
ASIC
50MHz
Main Buffer Type TDBIAC33UN12
I/O Buffer(3.3V)12mA, 50k Pull-up
ASIC 50MHz R R R
R R (SL4C=12mA) 33 22 SDRAM 39
33 22
C (2)1BANK of X16 SDRAM
C
DIMM
Main
ASIC
DIMM 50MHz
(3)2BANK of X16 SDRAM R R R R
33 22 SDRAM 39 10
SDRAM
Main (3)2BANK of X16 SDRAM

2BANK of X8 SDRAM
ASIC 50MHz
DIMM
Main
R R ASIC 50MHz
33 22
R R R R
33 22 SDRAM 39 10
(b)Local BUS
DIMM
(4)2BANK of X8 SDRAM Main
Pin name IORDN
IOWRN ASIC 33MHz
Buffer Type TDBIAC33NN03S
R
D I/O Buffer (3.3V) Schmitt in 3mA 33 D
(SL4C=6mA) R
ROM0 ROM1 47 LAN
Main
ASIC 33MHz ROM0
Pin name CSROMN0
CSROMN1 R
EXCSN0
EXCSN1 0
SDRAM
Main
ASIC 33MHz ROM1
Main I/O Buffer (3.3V) Schmitt in 3mA
ASIC 50MHz R
(SL4C=6mA)
R R 0
Main
33 22 ASIC 33MHz LAN
R
0
Main
Pin name ASIC 5MHz
ADR[24-1]
E R E
6mA 0
I/O Buffer (3.3V) Schmitt in 3mA
5MHz
(SL4C=6mA) ROM0 ROM1 LAN
(1)DIMM NOT INSTALLED [24-1] [23-1] [7-1]
DIMM INSTALLED
Pin name DQM[7-0] Main Main

SDRAM
ASIC 50MHz ASIC
5MHz
Buffer Type TDOPAC33NN12 Pin name DATA[15-0]
Output Buffer (3.3V) 12mA R R R
Buffer Type TDBIAC33UN03
22 75
(SL4C=12mA) I/O Buffer(3.3V)3mA, 50k Pull-up 0
DATA[7-0]
(2)1BANK of X16 SDRAM (SL4C=6mA)
R
DIMM ROM0 ROM1
Main 0 LAN
SDRAM Main
ASIC 50MHz ASIC 8mA
5MHz
R R
R
22 75
0
DATA[15-8]
(3)2BANK of X16 SDRAM
2BANK of X8 SDRAM ROM0 ROM1 R
DIMM 0 LAN
Main
ASIC 50MHz SDRAM 8mA
F R R F
Main
22 75 Pin name EXINTN0 ASIC 5MHz
EXINTN1
EXINTN2 R
Buffer Type 100 LAN:8mA
TDBIAC33NN03S
I/O Buffer (3.3V) Schmitt in 3mA
CODE LM9444-001
NAME CIR B512246 (6/6)
1 2 3 4 5 6 7 8
6-6 Confidential
Engine PCB Circuit Diagram (1/5)
1 2 3 4 5 6 7 8
C70 TP3 U8
75 22
X1 DVCC22 +3.3V
C18P 41
1 DVCC41
76 LVPS1 FG Connection
DVCC76
SGND X1 R114 81 CN6 Low voltage power supply
A 1M DVCC81 A
2 R113 +3.3V 15
C104
+3.3V
C83
C75 TP97 1k
C104
73 20
C86
X2 DVSS20 System RESET +3.3V 14
C104
R333 R14
C69
39 13
C104
C22P TP4 +3.3V SGND SGND
C67
SMD-49 10.00000MHZ DVSS39 U7 FG1 0 0 FG3
74 2 4 +3.3V 12 TP114
(1608) (1608) TP117
DVSS74 +3.3V VDD OUT
RA1 88 3 TP41 +3.3V 11
47 DVSS88 SGND CD
23 C103
TP40 10
cpu_d0 P00/D0 R117 C59 SGND C4
+
2-2A 1 8 C1 SGND
TP1 24 2 10 1 EEE1AA101SP
cpu_d1 P01/D1 AVCC/VREFH VSS SGND 9 C103
2 7 +3.3V SGND 10V C100
2-2A 25 C57 8
TP350 C76 SGND ( 6.3)
cpu_d2 P02/D2 C473 S-80928CLNB-G6YT2G
2-2A 3 6 C78 10%(B) (CMOS output) 4 3
26 C105 SGND 7 R151
cpu_d3 P03/D3 C104 (1608) 0
2-2A 4 5 (1608)
27 1 SGND 6 TP116
cpu_d4 1 8 P04/D4 AVSS/VREFL SGND SC-82AB R335 R11
2-2A 28 FG2 FG4
TP2 SGND 5 FG5
cpu_d5 P05/D5 SGND SGND
2-2B 2 7 1 2 0 0
29 SGND 4 TP115
(1608) (1608) TP118
cpu_d6 P06/D6 SGND
2-2B 3 6 +6.8V 3
30 R95
cpu_d7 P07/D7 1k
2-2B 4 5 TP39 (For ESD) +6.8V 2
77 cpu_rst_n +6.8V
RA2 RESET C500
47 OT500 OT2
C68 C103 PGND PGND
C102 FG1 FG3
SGND Q2
HEAT_ON_n 1 10mA(min)
OT3
C 4.7k
SGND C510
C101 heat_on
B pnew_sen1 78
S15B-PASK-2(LF)(SN)
(For EMI)
B 2-2E
TP290
B
2-8B E 47k PGND
AM0 +3.3V
pnew_sen2 31 72
2-8C DTC143ZE
P10/D8 AM1 SGND
pnew_sen3 (1608) R6 PGND
2-8D 32 LVPS2
P11/D9
pnew_sen4 33 CN5 PGND 0 FG4
2-8E
OT8
OT1
P12/D10 OT6 OT5
34 6 PGND
24VRET PGND PGND
P13/D11 OT7 OT4
35 40 R146 FG2 FG4
5 PGND FG5 PGND
sen_led_on1 P14/D12 NMI +3.3V 24VRET
4-1B/4-1E/5-1A 36 10k
TP22
sen_led_on2 P15/D13
2-6B 37 24VRET 4 PGND
sen_led_on3 P16/D14 C2 R10
5-6A R145 10k 38 50VDC
P17/D15 SGND
SGND C103 0
TP5 (1608) (1608)
+3.3V +24V 3 +24V Main Controller I/F
ctl_rst_n_in CTL I/F
3 7E 2
+24V CN28
8
7
6
5
8
7
6
5
PC0/TA0IN
4
RA3 RA4 PC1/INT1 CRNS_intr0_n ctl_bd0_n 10 BD0n
+24V 1
10k 10k 5 2-2A 2-1F C236
RA5 TP104
47 PC2/INT2 CRNS_intr1_n cross C101
42 6 2-2A S06B-PASK-2(LF)(SN)
1
2
3
4
1
2
3
4
(For EMI)
TP105
cpu_a0 1 8 P40/A0 PC3/INT3 frnt_cov_sen
2-1A 3-8E SGND
TP100 43
C cpu_a1
2-1A 2 7
44
P41/A1 C
cpu_a2 P42/A2 +3.3V ctl_bd4_n 9 BD1n
2-1A 3 6 2-1F
45 C235
cpu_a3 P43/A3 Main ControllerPower supply CTL_Power C101
2-1A 4 5
46 (For EMI)
cpu_a4 P44/A4 R102 R118 CN23 SGND
8 GND
2-1A 1 8 +3.3V SGND
TP101 47 47k 47k
cpu_a5 2 7 P45/A5 10 +3.3V
2-1B 48 19 +3.3V
opc1_sen C502 7 STATUS
cpu_a6 3 6 P46/A6 PD0/TB0OUT0/INT4 2-1C/5-6C status
2-1B 49 70 9 +3.3V C103 3C
+3.3V
cpu_a7 5 P47/A7 PD1/TB1IN0/INT5 opc2_sen
2-1B 4 2-1C/5-5C
71 R119 C221 8
+
RA6 status EEE1AA101SP +3.3V
PD2/TB1IN1/INT6/TXD2 C219 SGND R343
47 47 7C
86 TP23 10V C100 C103 7 SGND R344 47k
R148 47 PD3/TB1OUT0/RXD2/INT7 command
+3.3V 7D ( 6.3) TP43 33
cpu_a8 87 R91
2-1B 47 PD4/TB1OUT1/SCLK2/CTS2 ctl_cmdreq_n 6 SGND 6 COMMAND
R141 command
cpu_a9 47 7D 3C
2-1B TP24 C234 +3.3V
R147 R142 5 SGND C101
SGND
10k 10k 4
+6.8V +6.8V SGND R342
50 C501 47k
R341
P50/A8 C103 3 +6.8V TP44 33
TP6 51
P51/A9 ctl_stsreq_n 5 STSREQn
52 1F
TP7 SGND C228 2 C233
fan_lock_n P52/A10 PGND PGND
3-1B 53 7 R121 10k C101
R138 10k 50VDC
SGND P53/A11 PF0/TXD0 +3.3V C103
R136 54 8 R120 10k (1608) SGND
10k TP9 TP25 1 4
+3.3V P54/A12 PF1/RXD0 +24V +24V vsync_n VSYNCn
55 9 R122 47 1E C232
R135 10k TP10 TP26 20MHz
D +3.3V
56
P55/A13 PF2/SCLK0/CTS0/CLK
10 R124 100 2-1A
CRNS_clk S10B-PASK-2(LF)(SN) C101
(For EMI)
D
TP11 TP27
ps_fan_high P56/A14 PF3/TXD1 debug_txd
3-1C 57 11 5E SGND
TP28
ps_fan_low P57/A15 PF4/RXD1 debug_rxd
3-1C 12 5E 3
ctl_cmdreq_n CMDREQn
PF5/SCLK1/CTS1 CRNS_rst_n 3D
2-1A C231
TP103 C101
(For EMI)
R123 R127
fuser_fan_low 10k 10k
3-1A SGND
ctl_cmdrdy_n 2 CMDRDYn
fuser_fan_high 1E
3-1A C230
air_fan SGND C101
3-1B (For EMI)
58
opc_fan P60/A16 SGND
3-1E 59 100 R112 33
ANALOG ANALOG 0.5
P61/A17 PG0/AN0/KI0 dens_sen1
60 99 ANALOG R109 33 5-7D
TP106 ANALOG 0.5
P62/A18 PG1/AN1/KI1 dens_sen2 R339
61 98 R98 33 5-7D
ANALOG TP107 ANALOG 0.3
P63/A19 PG2/AN2/KI2 heat_thm1 33
62 97 R96 33 5-2E ctl_rst_n_in 1 E_RSTn
TP99 ANALOG TP108 ANALOG 0.3 3C
lt1_cas_sen P64/A20 PG3/AN3/KI3 heat_thm2 TP119
5-5E 63 96 R86 33 5-2F
ANALOG TP109 ANALOG 0.3 R340 B10B-CZHK-B-1(LF)(V)
lt1_lift_sen P65/A21 PG4/AN4/KI4 el_current C229 10k
5-5F 64 95 R87 33 4-6F
ANALOG TP110 ANALOG 0.3 Debug Serial C101
lt1_reg_sen P66/A22 PG5/AN5/KI5 th1_sen +3.3V
5-5F 65 94 R88 33 5-6E
ANALOG TP111 ANALOG 0.3 DEBUG
lt1_pe_sen P67/A23 PG6/AN6/KI6 hu1_sen SGND SGND
5-5F 93 ANALOG TP112 R89 33 5-6E CN18
ANALOG 0.3 R153
E PG7/AN7/KI7
5-7C
th2_sen R149 R150
47k 47k
R154
47k 1
E
+3.3V TP113 47k +3.3V +3.3V
C101
C101
C101
C101
C101
C101
C101
C102
C74
C71
C61
C62
C63
C64
C65
C58
debug_txd 2 TXD
+3.3V 3D
R104 R105 R106
47k 10k 10k 3
10k 10k debug_rxd RXD
3D
R94 47 82 R101 R90 Engine CPU
cpu_rd_n P70/RD SGND boot_n 4 BOOT_N
2-1A R93 47 83 92 R100 100 1F EEPROM
TP12
cpu_wr_n P71/SRWR PL0/AN8 motor_model 5 GND System RESET
2-1A R92 84 91 4-4B/4-4C/4-4E SGND
47 TP13 TP29
vsync_n P72/SRLLB PL1/AN9 Debug Serial
7D 85 90 debug_log_txd 6 LOG_TXD
R103 47 TP14 TP30
ctl_cmdrdy_n P73/SRLUB PL2/AN10 fuser_det 2-1F Main Controller I/F
7D 21 89 5-2E
TP15 TP31 ANALOG ANALOG 0.3 Main Controller Power
reg_r_sen P74/INT0 PL3/AN11/ADTRG th3_sen B6B-PH-K-R(LF)(SN)
5-4D 80 5-5A
TP32
C66
R84 Power Connector
ctl_stsreq_n P76/XT1 33
7D 79 C55 C101
eject_sen P77/XT2 C101
5-2D
SGND +3.3V
+3.3V +3.3V
13 R129 R131
PN0/SCK0 SGND 4.7k
R126 14 10k R132
TP33 4.7k
4.7k PN1/SO0/SDA0 EEPROM
U9
F boot_n
66
P80/CS0/TA1OUT(BOOT) PN2/SI0/SCL0
15 TP34 6 SCL VCC 8 F
+3.3V
5E 67 18 TP35
cpu_cs_n P81/CS1/TA3OUT PN3/SCK1 rear_cov_sen C82
2-1A R128 47 5-5D
TP17 68 16 7 C104
P82/CS2 PN4/SO1/SDA1 dp_sda TEST
69 17 5-8B
TP18 TP37 1 A0 VSS 4
P83/CS3/WAIT/TA5OUT PN5/SI1/SCL1 dp_scl SGND
5-8A
CODE LM9474-001
TP19
TMP92FY23FG
TP38 2 A1
TMP92FD23AFG 3 5
SGND A2 SDA
BR24L04F-WE2
NAME CIR B512250 (1/5)

1 2 3 4 5 6 7 8
6-7 Confidential
1 2 3 4 5 6 7 8
U10 U10
20MHz
141 197
CRNS_clk CLK R177 LD_PWR_PWM1
1-3D R157 TP51
127 ld_pwr_pwm1
TP120 47 175 193 3-7C
CRNS_rst_n RST_N CPU I/F BD1_N LD_PWR_PWM2
1-3D bd1_n ld_pwr_pwm2
1k C90 3-7A 178 188 3-7C
(For ESD) TP150
C101 bd4_n BD4_N LD_PWR_PWM3 ld_pwr_pwm3
3-7A R181 182 3-7B
R155 TP151
SGND 100 47 LD_PWR_PWM4 ld_pwr_pwm4
112 144 C113 C106 3-7B
cpu_cs_n CPU_CS_N INTR0_N CRNS_intr0_n
1-1F 110 138 1-3C C101 C101
TP8 TP52 198
cpu_wr_n CPU_WR_N INTR1_N CRNS_intr1_n (For ESD)
1-1E 1-3C LD_MOD_PWM1 Toner empty detect & New Toner cartridge detect
A cpu_rd_n
TP16 111
CPU_RD_N
TP53 R156
100
194 TP36 A
1-1E SGND LD_MOD_PWM2
TP42 191 TP102
LD_MOD_PWM3 Q14 2SB1197K (RANK:R)
183
C
TP161 +3.3V
LD_MOD_PWM4
124 137 TP305
cpu_a0 CPU_A0 CPU_D0 cpu_d0 TP162
B
1-1C 123 136 1-1A R72
TP121 TP142 180 22k
cpu_a1 CPU_A1 CPU_D1 cpu_d1
1-1C 1-1A LD_ENA_PWM ld_ena TP64
TP122 122 135 TP143 3-7A
cpu_a2 CPU_A2 CPU_D2 cpu_d2 LD CTL R73
1-1C 121 134 1-1A
TP123 TP144 196 1k
cpu_a3 CPU_A3 CPU_D3 cpu_d3
1-1C 1-1B LD_ON1 ld_on1
TP124 118 133 TP145 3-7C
CPU_A4 CPU_D4 192 Q15 TP355
cpu_a4 cpu_d4 LD_ON2
1-1C 117 132 1-1B ld_on2 4.7k C
TP125 TP146 184 3-7C
cpu_a5 CPU_A5 CPU_D5 cpu_d5 sen_led_on2 B
1-1C 1-1B LD_ON3 ld_on3 1-1B +5V
TP126 116 129 TP147 3-7B TP152
CPU_A6 CPU_D6 181 E
cpu_a6 cpu_d6 LD_ON4
1-1C 115 125 1-1B ld_on4 10k
TP127 TP148 3-7B
cpu_a7 CPU_A7 CPU_D7 cpu_d7 DTC143ZE
1-1C 114 1-1B +3.3V
TP128 TP149 45 (1608) SGND
cpu_a8 CPU_A8
1-1D HV_GRID_PWM1 hv_grid_pwm1 U6 3
TP129 113 3-3B
CPU_A9 55 44 V+
cpu_a9 grid_dcdet_n HV_DCDET_N HV_GRID_PWM2 hv_grid_pwm2 R66 C54
1-1D 3-3C 3-3B R70 R71
TP130 C137 47 4.7k C104
HV_GRID_PWM3 hv_grid_pwm3 10k 10k V-
69 70 C102 3-3B f=32kHz
BELT_LOCK_N BELT_CLK 52 tnr_cmp_pwm BA10339FV 12
belt_lock belt_clk HV_GRID_PWM4 2E
4-4D 74 4-4D hv_grid_pwm4 TP57 TP58 TP63
BELT 3-3C C46 C47
BELT_ON belt_on SGND
R210 10k 208 MOTOR 71 4-4E C104 C103
BELT_POS_SEN BELT_DIR 42 SGND
+3.3V belt_dir HV_DEV_PWM1
4-4D hv_dev_pwm1
B TP135
BELT_GAIN
68
46 3-3B SGND SGND B
HV_DEV_PWM2 hv_dev_pwm2
TP67 49 3-3B
HV_DEV_PWM3 hv_dev_pwm3 +3.3V
75 76 3-3C
CLN_LOCK_N CLN_CLK 53
cln_lock cln_clk HV_DEV_PWM4
4-4B 78 4-4C hv_dev_pwm4
Fuser/Belt CLN CLN_ON 3-3C TNR_SEN1
cln_on
102 MOTOR 77 4-4C CN41 R53
57 39k R54
cln_rel_sen CLN_REL_SEN CLN_DIR cln_dir 100
5-5B 4-4C HVPS CTL HV_TRCC_PWM1 hv_trcc_pwm1
59 3-5C PNEW_SEN1 1 pnew_sen1
HV_TRCC_PWM2 hv_trcc_pwm2 C35 1-1B
205 204 3-5B TP71
DEV_LOCK_N DEV_CLK 63 C102
dev_lock dev_clk HV_TRCC_PWM3
4-4A 202 4-4A hv_trcc_pwm3
65 3-5B 2
DEV_ON dev_on 0V SGND SGND +3.3V
MOTOR 4-4B HV_TRCC_PWM4 hv_trcc_pwm4 +3.3V
Development 203 3-5A
Drive Motor DEV_DIR dev_dir
4-4A
62 U6 R80
HV_BCLN_PWM1 hv_bcln1_pwm R52 4.7k
151 152 3-5B
SCAN_LOCK_N SCAN_CLK 58 470k 11
scan_lock scan_clk HV_BCLN_PWM2 TP62
4-4F 150 4-4F hv_bcln2_pwm 13 tnr_sen1
3-5B TNR_SEN1 3 1E
POLYGON SCAN_ON scan_on ANALOG 10 BA10339FV TP72
4-4F R51 C31
MOTOR 54
10k C102
HV_DCLN_PWM hv_dcln_pwm
64 3-3C
RA10 HV_FUSER_PWM hv_fuser_pwm SGND
172 88 3-5A R50
OPC1_SEN OPC1_PHA 2 7 56 LED_VCC 4
opc1_sen opc1_pha HV_DCLN_PLUS hv_dcln_on
1-3C/5-6C 89 RA10 100 4-1B +3.3V 120
1 8 3-3D
OPC1_PHB opc1_phb ANALOG POWER B4B-PH-K-K(LF)(SN) (1608)
C 100 4-1B C
27 3
RA10 A3.3V AVD VDD_3 +3.3V TNR_SEN2 R63
84 C144 C148 CN40 R68
OPC1_IN0 4 5 opc1_in0 39k
OPC DRUM 100
MOTOR1 87 TP132 RA10 100 4-1B C103 C103
PNEW_SEN2 1
OPC1_IN1 3 6 28 2 pnew_sen2
opc1_in1 SGND AVS VSS_2 SGND C44 1-1B
90 RA9 100 4-1B TP69
OPC1_IN2 4 5 13 C102
opc1_in2 VSS_13
91 TP134 RA9 100 4-1B
OPC1_IN3 3 6 25 43 0V 2
opc1_in3 VR1 VDD_43 SGND SGND +3.3V
100 4-1B A3.3V +3.3V
C145 +3.3V
171 95 RA8 C103
OPC2_SEN OPC2_PHA 4 5 26 40
opc2_sen opc2_pha SGND VR2 VSS_40 SGND U6 R82
1-3C/5-5C 98 TP133 RA8 100 4-1D
3 6 RA13 51 R62 4.7k
OPC2_PHB opc2_phb 100 470k 9
100 4-1D VDD_51 +3.3V TP61
14 C142 3 14 tnr_sen2
ad_pd1
Analog 4 5 TNR_SEN2 1E
RA9 3-7D N.C._14 C103 ANALOG 8 BA10339FV TP70
93 R59 C39
OPC2_IN0 2 7 Analog 3 6 TP55 39 50
opc2_in0 ad_pd2 N.C._39 VSS_50 SGND C102
94 RA9 100 4-1C 3-7D 10k
OPC2_IN1 1 8 Analog 2 7 TP56 61
OPC DRUM opc2_in1 ad_pd3
MOTOR2 99 RA8 100 4-1D 3-7D VDD_61 +3.3V 4 SGND R56
2 7 Analog 1 8 C130 LED_VCC
OPC2_IN2 opc2_in2 ad_pd4 120
100 RA8 100 4-1D 3-7D C103
C103
C103
C103
C103
1 8 18 60 +3.3V (1608)
OPC2_IN3 opc2_in3
C157
C172
C167
C168
100 4-1D AD_PD1 VSS_60 SGND B4B-PH-K-Y(LF)(SN)
TP370 17 73
AD_PD2 VDD_73 +3.3V TNR_SEN3
92 C117 CN39 R81
OPC_VREF_PWM TP379 16 R83
opc_vref_pwm AD_PD3 39k
4-1C C103 100
TP377 15 72 PNEW_SEN3 1
SGND AD_PD4 VSS_72 SGND pnew_sen3
163 159 RA7 C53 1-1B
DEVREL_SEN DEVREL_PHA 1 8 TP378 86 TP201
devrel_sen devrel_pha VDD_86 C102
D 5-5A 158 TP140 RA7 100 4-1E
C108
+3.3V
D
DEVREL_PHB 2 7 devrel_phb RA12 2
100 4-1E C103 0V SGND SGND +3.3V
100 +3.3V
Analog 35 85
hv_grid_fb1 3 6 HV_GRID_FB1 VSS_85 SGND
161 R166 100 3-3E
DEVREL_IN0 Analog TP351 38
devrel_in0 4 5 HV_GRID_FB2 U6 R77
160 TP139 R164 100 4-1E hv_grid_fb2
3-3F 34 97 R78 4.7k
DEVREL_IN1 devrel_in1 Analog 2 7 TP376
RA7 4-1E hv_grid_fb3 HV_GRID_FB3 VDD_97 +3.3V 470k TP60 5
157 TP138 3-3E C101 2 tnr_sen3
DEVREL_IN2 3 6 TP374 30 TNR_SEN3 3 1E
Development devrel_in2 Analog 1 8 HV_GRID_FB4 4
RA7 100 4-1E hv_grid_fb4 C103 ANALOG BA10339FV TP68
C102
C102
156
C102
C102
Drive Motor 3-3D R75 C51
DEVREL_IN3 4 5 TP375 96
devrel_in3 VSS_96 SGND C102
100 4-1E 10k
C151
C154
C153
C155
33 108
HV_DEV_FB1 VDD_108 +3.3V SGND R74
153 C96
DEVREL_VREF_PWM TP352 37 LED_VCC 4
devrel_vref_pwm HV_DEV_FB2
4-1F C103 120
SGND TP373 36 107 (1608)
Toner Sensor HV_DEV_FB3 VSS_107 SGND B4B-PH-K-R(LF)(SN)
170 48 RA11 +3.3V
TNR_SEN1 TNR_LED TP372 32 120
tnr_sen1 100 HV_DEV_FB4 VDD_120
8C 169 Analog 2 7 +3.3V
TP50 hv_dev_fb1 TP371 C95 TNR_SEN4
tnr_sen2 TNR_SEN2 3-3E
8C 168 166 Analog C103 R115
hv_dev_fb2 4 5 21 119 CN38 39k R116
tnr_sen3 TNR_SEN3 TNR_CMP_PWM tnr_cmp_pwm 3-3F HV_TRCC_FB1 100
8D 6B VSS_119 SGND
167 Analog 3 6 19 PNEW_SEN4 1
tnr_sen4 TNR_SEN4 hv_dev_fb3 TP353 128 pnew_sen4
3-3E HV_TRCC_FB2 VDD_128 C77 1-1B
8E Analog 1 8 +3.3V TP65
Waste Toner Sensor hv_dev_fb4 20 C89 C102
C103
TP380
C103
C103
3-3D
C103
10k HV_TRCC_FB3 C103
R223 7 8
22
SGND WST_TN_SEN WST_TN_LED TP381 126 0V 2 +3.3V
C150 SGND SGND
C152
C169
C147
HV_TRCC_FB4 VSS_126 SGND +3.3V
TP131 TP141 131
Heator CTL TP382
VDD_131 +3.3V
E heat_lmt
174
HEAT_LMT_N HEAT_ON
83
heat_on
29 C93 U6 R79 E
5-3E 1-6B SGND HV_BCLN_FB1 C103 R111 4.7k
81
HEAT_RELAY_ON 23 130 470k 7
RA14 HV_BCLN_FB2 VSS_130 SGND TP59 tnr_sen4
100 3 1 1E
Sensor Density TP54 139 TNR_SEN4 6 TP66
hv_trcc_fb1
Analog 2 7 VDD_139 ANALOG
C72 BA10339FV
105 Sensor 3-5D +3.3V R108
31 C92 C102
t1_pe_sen T1_PE_SEN Analog 4 5 HV_DCLN_FB 10k
5-4A 106 207 hv_trcc_fb2 C103
3-5E 140
t1_pedg_sen T1_PEDG_SEN DENS_LED_PWM dens_led_pwm Analog 3 6 SGND R99
5-4A 5-7C hv_trcc_fb3 VSS_140 SGND
109 3-5E 24 LED_VCC 4
T1_REG_F_SEN 143
t1_reg_f_sen Analog 1 8 HV_FUSER_FB VDD_143 120
5-4C 146 5 hv_trcc_fb4 +3.3V
3-5D
C102
C102
C91
C102
C102
(1608)
mp_reg_f_sen MP_REG_F_SEN DENS_SOL dens_sol B4B-PH-K-E(LF)(SN)
5-4B 147 4-5D C103
142
C159
C160
C162
C161
mp_pe_sen MP_PE_SEN
5-4B +3.3V EL CTL VSS_142 SGND
104
EL_ON 155
el_on VDD_155
4-5F +3.3V
R229 R221 Reserved IO C94
SGND Engine ASIC (CHRONOS)
47k 47k 4 C103
REVIO0 154 Toner empty detect
Sol VSS_154 SGND
R230 47 6 149 New Toner cartridge detect
R241 100 165
ctl_bd0_n REVIO1 REG_SOL reg_sol Analog
1-7C R222 47 4-5B hv_bcln1_fb VDD_165 +3.3V
TP45 103 3-5C R242 100 C102
ctl_bd4_n T1_SOL t1_sol Analog TP354
1-7C 9 4-5A hv_bcln2_fb C103
TP46 3-5D R239 100 164
wst_tn_sen1 REVIO2 Analog TP362
5-2C hv_dcln_fb Test VSS_164 SGND
79 148 3-3D R240 100
REVIO3 MP_SOL TP363 177
wst_tn_sen2 mp_sol
hv_fuser_fb
Analog
VDD_177
5-2D 80 4-5C 3-5D +3.3V
C102
C102
C109
C102
12
C102
reg_mark_sen1 REVIO4 TP364

5-7B +3.3V BR_TSTMODEN C103
82 67
41 176
C165
C163
C166
F F
C164
reg_mark_sen2 REVIO5 LT1_SOL lt1_sol

5-7B 5-4E BR_TSTCLK VSS_176 SGND
145 66
REVIO6 LT1_LIFT_DRV 190
reg_mark_pwm lt1_lift_drv VDD_190
5-7C 162 5-4E +3.3V
186 C119
wst_tn_led REVIO7 SGND
5-1B R182 10k +3.3V XTST C103
179 173
REVIO8 DX_SOL 187 189
dx_sol XSM VSS_189 SGND
R187 10k 185 4-5E
TP47 10 201
SGND REVIO9
CODE LM9474-001
R197 100 SMCK VDD_201 +3.3V
TP48 199 1 C129
REVIOA CLN_REL_SOL 11
debug_log_txd cln_rel_sol MST
1-5E 206 101 4-5D C103
TP49 195 200
tnr_led REVIOB CLN_HLT_SOL cln_hlt_sol
3-1D 4-5B SGND VPDT VSS_200 SGND
MB87L8670
MB87L8670
NAME CIR B512250 (2/5)
1 2 3 4 5 6 7 8
6-8 Confidential
1 2 3 4 5 6 7 8
CN21
High voltage power supply (CHG side) High voltage power supply (TR side)
Fuser_Fan +24V_FAN HVPS1
R297 500mA 1 FUSER_FAN_POWER
R295 22k C503
3.3k D12 C101
TP159 (1/2 3025) E 1SS355
Q31 B 300mA PGND 2 AIR_FAN_POWER
4.7k C TP164 C C504
fuser_fan_high
1-1D B D10 C101 HVPS2 LASER Scanner +3.3V
Q24 1SS355
TP156
E 2SB1197K (RANK:R)
CN20
47k PGND R184
300mA
A DTC143ZE C505
3 PS_FAN_POWER L503 150
19 R227
A
(1608) SGND hv_trcc_pwm4 HV_TRCC_PWM4 R224 SCANNER
D11 C101 2-6B BLM15AG601SN1D 68k 68k CN31
TP193 C114 (C)
1SS355
PGND C101
+24V_FAN 80mA 4 bd1_n 1 BD1_N
TNR_LED_K 2-4A
R304 C506 SGND 2
bd4_n BD4_N
22k C101 R188 2-4A
A3.3V 3
R308 5 100k SGND SGND
2SB1197K (RANK:R) PGND FAN_PGND 18 HV_FUSER_PWM
TP157 3.3k hv_fuser_pwm
B E 2-6C
Q34 ZD3 ZD4 6 AIR_FAN_LOCK_N TP194 C115 R231
4.7k C (1/2W C C471 68k
3025)
TP160 7 L507 R232
fuser_fan_low AGND 4
1-1D B Q25 ld_ena LD_ENA
TP153 BZX85-C5V6 8 SGND 2-6A BLM15AG601SN1D 150
E BZX85-C5V6 1.3W(Pitch=15) SGND AGND TP203 C170
47k R228
1.3W(Pitch=15)
10k R190 C101
DTC143ZE 19.55kHz 9 L504 150
SGND hv_dev_pwm1 HV_DEV_PWM1 17 HV_TRCC_PWM3
(1608) 2-6B hv_trcc_pwm3 L508 R235 SGND
TP165 C158 2-6B BLM15AG601SN1D 5
TP195 C118 (Y) ld_on3 LD_ON3
C104 C101 2-6B BLM15AG601SN1D 150
10%(B) TP204 C173
Aia_FAN +24V_FAN C101
R226 SGND SGND
5.1k
R309 hv_grid_pwm2
19.55kHz 10 HV_GRID_PWM2 R193 SGND
22k 2-6B 150 L509 R237
R318 C156 L505 6
TP166 16 HV_BCLN1_PWM ld_pwr_pwm3 LD_PWR_PWM3
5.6k C333 hv_bcln1_pwm 2-6A BLM15AG601SN1D 150
TP158
(1/4W,3216) E 2-6C BLM15AG601SN1D TP304 C174
Q32 B TP196 C121
R225 C101
4.7k C C 5.1k SGND C101
TP163 19.55kHz 11
air_fan B hv_grid_pwm1 HV_GRID_PWM1 SGND
1-1D 2-6B SGND
TP155 Q26 TP167 C149 L510 R238
E 2SB1197K (RANK:R) 7 LD_ON4
C333 ld_on4
B 47k
R220 R195 2-6B
TP207
BLM15AG601SN1D 150 C175 B
DTC143ZE L506 150
(1608) SGND 10k SGND 15 C101
19.55kHz 12 HV_DEV_PWM2 hv_trcc_pwm2 HV_TRCC_PWM2
+3.3V hv_dev_pwm2 2-6B BLM15AG601SN1D
2-6B TP197 C122 (K)
TP168 C146 SGND
C101 L511 R244
C104 8
ld_pwr_pwm4 LD_PWR_PWM4
10%(B) 2-6A BLM15AG601SN1D 150 C176
R234 SGND TP330
4.7k SGND
R233 R219 C101
100 5.1k R199
19.55kHz 13 100k
fan_lock_n hv_grid_pwm3 HV_GRID_PWM3 14
1-1D C171 2-6B hv_bcln2_pwm HV_BCLN2_PWM SGND
TP154 TP170 C143 2-6C 9
C102 TP198 C124 A3.3V 3.3V
C333
C471 C507
R216 C103
SGND 10k SGND
19.55kHz 14 SGND
hv_dev_pwm3 HV_DEV_PWM3 SGND
2-6B 10
TP172 C140 +3.3V 3.3V
R202
C104 L502 150
R215 10%(B) hv_trcc_pwm1 13 HV_TRCC_PWM1 11
5.1k SGND 2-6B BLM15AG601SN1D +5V VCC5V
PS_FAN 19.55kHz 15 TP199 C128 (M) L512 R245
hv_grid_pwm4 HV_GRID_PWM4 12
2-6B C101 ld_on2 LD_ON2
TP169 C139 2-6A BLM15AG601SN1D 150 C177
TP211
+24V_FAN C333 SGND 12 24VRET C101
R296
22k SGND SGND
R211 11 L513 R249
10k SGND 3.3VRET 13
ld_pwr_pwm2 LD_PWR_PWM2
TP287 R310 hv_dev_pwm4 16 HV_DEV_PWM4 2-6A BLM15AG601SN1D 150 C181
B E 2-6B TP334
10 C101
C Q33 7.5k TP291
C TP173 C138
C104
PGND 24VRET C
4.7k C (1/8W,
ps_fan_high 2012) Q23 R208 10%(B) 9 SGND
1-1D B L500 150 SGND A3.3V 3.3V L514
TP285
2SB1197K (RANK:R) R252
E hv_dcln_pwm 17 HV_DCLN_PWM C134 ld_on1 14 LD_ON1
47k 2-6C BLM15AG601SN1D C103 2-6A BLM15AG601SN1D 150 C187
+24V_FAN TP174 C136 TP214
DTC143ZE C101
(1608) SGND C101
+3.3V SGND
R313 SGND
-
R251 SGND
22k U13 9 10 L515 R257
hv_bcln1_fb ANALOG 15
R317 R203 2-3F + 8 HV_BCLN1_FB ld_pwr_pwm1 LD_PWR_PWM1
TP186 8 2-6A BLM15AG601SN1D 150
7.5k E R205 1k 10 TP361 C190
TP288 B 100 LMV344IPWR TP86 C185 C101
Q30
ZD5 18
(1/8W,
TP98 C grid_dcdet_n GRID_DCDET_N C101
4.7k C 2012) Q27 2-4B
TP175
C127 SGND SGND
ps_fan_low B 2SB1197K (RANK:R) BZX85-C11
1-1D C101 16
TP286 1.2W(Pitch=15)
R200
-
R256 SGND SGND
E
R505 47k SGND L501 150 hv_fuser_fb U13 13 10
19 ANALOG 7
47k DTC143ZE hv_dcln_on HV_DCLN_PLUS 2-3F 14
+
HV_FUSER_FB -
SGND 2-6C BLM15AG601SN1D TP187
12 R259
(1608)
TP176 C125 LMV344IPWR ad_pd3 U14 2 10
TP87 C191
C101 2-3D 1
+ ANALOG 17 AD_PD3
SGND C101 TP217
3
LMV344IPWR C193
TP262
- SGND SGND C101
R266
TONER LED hv_grid_fb4 U15 13 10 -
2-3D + ANALOG 20 R250 SGND
14 HV_GRID_FB4 U13 6 10
TP177
12 hv_bcln2_fb ANALOG
R272 LMV344IPWR TP73 C201 2-3F 7
+ 6 HV_BCLN2_FB
-
R261
R311 C TP188
5 ad_pd4 U14 6 10
TP336 LMV344IPWR
1k Q28 C101 TP88 C183 2-3D + ANALOG 18 AD_PD4
1W 150 5% TP218 7
tnr_led B 2SD1781K (RANK:R) C101 LMV344IPWR 5
2-1F SGND TP265
C195
TP171
D E -
R269
SGND C101 D
hv_dcln_fb U16 13 10 -
SGND
R312 2-3F + ANALOG 21 R258
SGND 14 HV_DCLN_FB U13 2 10
47k
TP178
12 hv_trcc_fb4 ANALOG
-
R263
LMV344IPWR 2-3E + 5 HV_TRCC_FB4
TP74 C205 TP189 1 ad_pd2 U14 9 10
3 + ANALOG 19
C101 LMV344IPWR TP82 C192 2-3D 8 AD_PD2
TP210
LMV344IPWR 10 C198
OPC_FAN +24V_FAN SGND C101 TP266
C101
- SGND
R271 R268
22k hv_dev_fb4 U15 2 10 - SGND
2-3E 1 + ANALOG 22 R265
HV_DEV_FB4 U16 9 10
-
R267
TP179 3 hv_trcc_fb1 ANALOG
OPC_FAN LMV344IPWR 2-3E 8
+ 4 HV_TRCC_FB1 ad_pd1 U14 13 10
Q20 TP75 TP190
TP209 R273 C203 10 2-3D 14
+ ANALOG 20 AD_PD1
B E 2SB1197K (RANK:R) CN30 LMV344IPWR TP83 TP219
C101 C200 LMV344IPWR 12 C202
Q19 7.5k C C101 TP269
4.7k TP213 SGND C101
C (1/8W,
opc_fan 2012) 1 OPC_FAN_POWER - SGND F-Cover 21
1-1E B R260 CN37 SGND SGND SGND
TP206 hv_dev_fb1 U15 6 10 -
E D13 2-3E + ANALOG 23 R264
7 HV_DEV_FB1 U16 6 10 +5V 1
1SS355 TP180
5 hv_trcc_fb3 ANALOG +5V
LMV344IPWR 2-3E 7
+ 3 HV_TRCC_FB3
DTC143ZE TP76 TP191
(1608) SGND C194 LMV344IPWR 5
2 PGND C101 TP84 C199
C101 FRONT_COVER_SEN 2 22 +5VI
PGND SGND +5VI
R130
SGND B2B-EH 0
B2B-PH-K-Y(LF)(SN) - 2 R254 HLW22S-2C7
10 (1608)
hv_grid_fb3 1 U12 -
R270
2-3D ANALOG 24 HV_GRID_FB3
TP184 LMV344IPWR + 3 hv_trcc_fb2 U16 2 10 +3.3V
ANALOG 2
TP80 C188 2-3E 1
+
HV_TRCC_FB2
E C101
TP192
LMV344IPWR 3
TP85
U14 4 +5V E
C206
V+ R125
SGND C101 C184
C104 10k
- SGND V- Q18
R262 10k C frnt_cov_sen
F6 hv_grid_fb1 U15 9 10 LMV344IPWR 11 1-3C
ANALOG 25 SGND TP220
TF16AT2.00TTD 2-3D 8
+
HV_GRID_FB1 1 B
TP182
10 SGND SGND
+24V +24V_FAN LMV344IPWR TP200
E
TP78 C196
(to FAN) 47k
C101 HLW19S-2C7 SGND
DTC114YE
(1608)
SGND
R246
hv_dev_fb3 U12 - 6 10
2-3E 7 ANALOG 26 HV_DEV_FB3
TP183 LMV344IPWR + 5
TP79
C179 +5V LD control
U12 4
C101 HVPS control
V+
SGND C182 FAN control
C104
- V- Front-Cover
R253
hv_dev_fb2 U12 13 10 LMV344IPWR 11
ANALOG 27 SGND
2-3E 14 +
HV_DEV_FB2
TP181 12
LMV344IPWR TP77 U15 4 +5V
C186
V+
C101 C197
SGND C104
V-
-
R248 LMV344IPWR 11
SGND
hv_grid_fb2 U12 9 10
F 2-3D
TP185
8 + ANALOG 28 HV_GRID_FB2 U13 4 +5V F
10
LMV344IPWR TP81 C180 V+
C189
C101 C104
V-
SGND 29 A3.3V
A3.3V LMV344IPWR 11 SGND
C123
C103
CODE LM9474-001
U16 4 +5V
SGND V+
R500 C204
30 FAN_PGND C104
PGND SGND PGND
0 V-
IMSA-9615S-30A-PP-A LMV344IPWR 11
SGND
NAME CIR B512250 (3/5)
1 2 3 4 5 6 7 8
6-9 Confidential
1 2 3 4 5 6 7 8
Development Drive Motor +3.3V Paper Feed Solenoid T1 SOL

OPC Drum Motor1/2 (TDS-04C) CN12
DEV MTR F4
CN22 TF16SN1.25TTD [0.5mm:500mA]
R286 +24V 1 +24V
4.7k (1608)
R285 100
dev_lock 1 LD D4
+5V 2-1B 1SS355
TP260 C212 R32 2
C102 TP89 TP93 C T1_SOL
390 Q7
C210 t1_sol
R60 C101 2-2F B B2B-PH-K-E(LF)(SN)
A 16k U3
SGND R287 330 (for ESD)
2 E (BLUE)
A
dev_clk CLK 2SD1781K (RANK:R)
1%(F) 21 18 2-2B
CR VCC +5V TP20
C41
TP234 C37
C332 C104 R35
19 SGND 47k
LG SGND R298 330 PGND
SGND dev_dir 3 F/R
(3216)
C33 50VDC C224
2-2C
CLN HLT SOL 5V REGULATOR D6
TP21 Cleaner halt Solenoid
10%(B) 15 C217
SGND cpA C101 (TDS-06A) CN13
TP235 16 3 (for ESD) RB751V-40
cpB VmmA SGND 130mA 1
C36 +24V
50VDC C103 TP236 17 10 C509 Q13
cpC VmmB Q29 4
10%(B) C45 4.7k C P/S D5 C102
TP237 C519 (for ESD)
+6.8V IN OUT +5V
C104 dev_on 1SS355
2-2B B C101 GND MM1665AT TP259
14 50V(1608) R39 C PGND 2
TP263 (for EMI) TP90 TP94 CLN_HLT_SOL
STB PG25 E cln_hlt_sol 1k Q12
20 47k SGND
2-2F B B2B-PH-K-S(LF)(SN)
C30
DEC PG26 PGND DTC143ZE SGND 5 C17 C34
+
(1608) +24VRET E C22
+
TP238 EEE1AA101SP C29 EEE1AA101SP
PGND 2SD1781K (RANK:R) C104
1 5 R61 6 +24VRET C100 10V C104 10V C100
[1.0mm]
(2012)
C106
opc1_in0 I0A RsA ( 6.3) ( 6.3)
2-2C 24 0.22 1/2W 7 +24V R501 R41
TP239 TP348 2mm:2A
opc1_in1 I1A PGND +24V SGND PGND 47k PGND
2-2C 12 8 R55 8 +24V 0
TP240
opc1_in2 I0B RsB 9 detect
2-2C 13 0.22 motor_model SGND SGND
TP241 TP349 1/2W 1-4E/4C/4E C178
opc1_in3 I1B C102 B9B-PH-K-S(LF)(SN)
2-2C Regist Solenoid REG SOL
TP242
OPC1 MTR
(for ESD)
F1 (TDS-04C) CN2
B opc1_pha
2
PHAA
CN15 SGND TF16SN1.25TTD [0.5mm:500mA] 1 B
2-2C +24V +24V
TP243 11 4 [1.0mm] (1608)
opc1_phb PHAB OUTA 1 A
2-2C Paper feeding/Belt cleaner Motor D1
TP244 6 [1.0mm] 1SS355
OUTA 2 A +3.3V
2
9 [1.0mm]
R2 C REG_SOL
OUTB 3 B TP276
390 TP280
Q1
+3.3V CLN MTR
23 7 [1.0mm] CN16 reg_sol B B2B-PH-K-M(LF)(SN)
VrA OUTB 4 B C513 R107 2-2F
C103 4.7k E (GREEN)
22 R110 100
VrB 1 2SD1781K (RANK:R)
B4B-PH-K-S(LF)(SN) cln_lock LD
sen_led_on1 2-1B
1-1B/1E/5-1A MTD2035G TP264 C73
C102 R5
R36 F5 SGND
C60 47k PGND
4.7k
+24V SGND C101
C52 R97 330 (for ESD)
2
+
0 TP368 cln_clk CLK
(1608) EEE1VA101UP 2-2B
SGND +5V C100 TP311 MP Solenoid MP SOL
(TDS-04C) CN3
TP221 R69 3.3V(Analog 3.3V) REGULATOR
TP232 1
3.9k 1%(F) R47 PGND SGND [0.5mm:500mA]
D7 RB751V-40
R85 330 +24V
opc_vref_pwm 16k U1 3 F/R C511
2-2D 1%(F) 21 18 cln_dir C102
2-2B
CR VCC +5V TP342 C56 D2 (for ESD)
C42 C26 1SS355 U5
R67 TP245 C20 C101 PGND 2 5 1
10k C332 (for ESD) R9 C MP_SOL
C104 C104 TP277
390 TP281 +5V VIN VOUT A3.3V
1%(F) 19 SGND Q4 2 3
10%(B) LG SGND mp_sol C38
SGND Q16 2-2F B B2B-PH-K-Y(LF)(SN) VSS NC
(3216) 4 P/S 4
C SGND C16 50VDC C224 4.7k C C515 E (YELLOW) C104
ON/OFF C48 C50 C
+
10%(B) 15 cln_on B C101 2SD1781K (RANK:R) EEE1AA101SP
cpA 2-2B R504
SGND TP267
(for EMI)
10V C100 1k
16 3 E S-1132B33-U5TU5T1G C104
TP246 ( 6.3)
cpB VmmA 47k SGND R7
C18 SGND 47k
50VDC C103 TP247 17 10 DTC143ZE PGND
cpC VmmB (1608)
5 PGND
10%(B) C28 SGND SGND
TP248 PGND
C104 6 PGND
R76 50VDC
14 50V(1608) C103 C49 CLN REL SOL
STB PG25 SGND PGND (1608)
7 +24V Cleaner Rerease Solenoid
0 CN1
20 +24V
DEC PG26 PGND
2mm:2A 8 +24V F3 (TDS-04C)
9 TF16SN0.70 [0.5mm:500mA]
TP249 motor_model detect 1 +24V
TP366
1-4E/4B/4E C43 +24V C512 +24V
1 5 R48 C102 (1608)
[1.0mm] (for ESD) C102
opc2_in0 I0A RsA B9B-PH-K-K(LF)(SN) D3
2-2D (for ESD)
TP250 24 TP346 0.22 1/2W (BLACK) 1SS355
opc2_in1 I1A PGND R12 C PGND 2 R65
2-2D SGND TP92 TP96 CLN_REL_SOL
TP251 12 8 R43 cln_rel_sol 390 Q5 10k
opc2_in2 I0B RsB B 1%(F)
2-2D 13 0.22 2-2F B2B-PH-K-R(LF)(SN)
TP252 TP347 1/2W
opc2_in3 I1B Belt Drive Motor E (RED) +24V
2-2D +3.3V R64 TP365
2SD1781K (RANK:R) C40
TP253 OPC2 MTR 3.3k
BELT MTR C104
2 CN14 1%(F) ZD6
opc2_pha PHAA R137 CN17 R13
2-2C EDZ6.8B +5V
TP254 11 4 [1.0mm]
4.7k 47k PGND
opc2_phb PHAB OUTA 1 A
TP268
R139 100
2-2C 6 belt_lock 1 belt_lock
TP255 [1.0mm] 2 SGND TP501 D500
OUTA A 2-1B C84 Density sensor shutter Solenoid (TDS-06A) U4
9 [1.0mm] C102 HVPS(TR) power supply 4 2 R58
OUTB 3 B VSS VDD 15k R57 RB751V-40
23 7 F8 CN24 3 1 100
[1.0mm] 4
D 22
VrA OUTB B SGND C81
C101 TF16AT2.00TTD 650mA 1
NC OUT D
R134 330 (for ESD) +24V VCC24 S-80842CNNB
TP367
VrB B4B-PH-K-M(LF)(SN) 2 belt_clk (1608) SGND R503
belt_clk
2-2B D15 2.2k
MTD2035G (GREEN) TP356 1SS355
R331 C 2 SGND
TP91 TP95 DENS_SOL
SGND 1k
R133 330 dens_sol Q37
3 2-2E B
belt_dir belt_dir 3 24RET
2-2B E
TP357
C21 C102 C80 2SD1781K (RANK:R)
U2 C101 B3B-PH-K-R(LF)(SN)
Development Release Motor SGND 21 11 (RED)
(for ESD)
R44 CR1 VM0 +24V SGND R336
39k
16 3 47k PGND
TP230
C25 C102 CR2 VM1
C27 C32 Q17 4
10 belt_on
+
TP231 EEE1VA101UP 4.7k C

SGND VM2 C104 C100 belt_on C516
50V(1608) 2-2B B C101
R49 39k ( 8) TP271 (for EMI)
20 2 47k
E Duplex Solenoid DX SOL
SGND CN25
sen_led_on1 PS PGND PGND SGND (TDS-06A)
1-1B/1B/5-1A DTC143ZE
(1608) 650mA 1
5
HTSSOP-B24
PGND 24RET +24V

C514
C102
+24V
2mm:2A 6 VCC24V D14
24 18 (for ESD)
devrel_in0 I01 VCC +5V 1SS355
2-2D 7 PGND 2
23 C23 motor_model detect R332 C
TP225 1-4E/4B/4C C79 TP279 TP283 DX_SOL
devrel_in1 I11 1k Q36
2-2D C104 C102
TP226 13 19 dx_sol B B2B-PH-K-M(LF)(SN)
E devrel_in2
2-2D 14
I02 GND SGND (for ESD) B7B-PH-K-R(LF)(SN) 2-2F
E (GREEN) E
TP227 (RED)
devrel_in3 I12 SGND 2SD1781K (RANK:R)
2-2D 1 17
TP228 C24
PHA1 VREG SGND R502
12 TP256 C104 SGND PGND R334
PHA2 0 47k PGND
devrel_pha 5 R45
2-2D
TP223 RNF1
devrel_phb 0.47
2-2D TP257 1/2W
TP224 PGND
25 8 R46 Polygon(Scanner) Motor C15 SCAN MTR Erase Lamp
PGND PADDLE RNF2 DEVERL MTR 50VDC CN43 +24V
TP258 0.47 1/2W CN42 C103
2mm:2A (1608) 1
+24V +24V F2 Stepping motor control
4 [0.7mm]
OUT1A 1 A TF16SN0.70 DC Motor control
22 6 (1608)
R40 [0.7mm] 2 2 R4 Solenoid control
VREF1 OUT1B A PGND +24VRET
12k 1%(F) 22k TP284
9 [0.7mm] EL control
devrel_vref_pwm OUT2A 3 B Q10 C517 R8
3 ON/OFF
2-2D 15 7 [0.7mm]
4.7k C TP278
22k E Q3 Regulator
cross
TP222 TP229 4 C101 B
R42 VREF2 OUT2B B scan_on B Q6 2SB1197K (RANK:R) EL
8.2k 2-2C (for EMI)
C19 TP272 4.7k C TP282 C CN4
1%(F) BD6775EFV-E2 E
C104 B4B-PH-K-S(LF)(SN) 47k SGND el_on B
SGND 2-2F 1
10%(B) mitsumi (WHITE)
harness
(note) DTC143ZE TP275 EL_24V
E
SGND IOUT(100%)=VREF(V)/5 x 1/RNF( ) M42SP-5N (1608) +3.3V 10k
ZD1
DTC143ZE UDZS36B
(1608)
R33 SGND
R34 4.7k PGND 2
F scan_lock
100
4 LOCK
GND F
2-1C
IN0/IN2 IN1/IN3 OUT TP273 C14 B2B-PH-K-K(LF)(SN)
L L 100[%] C102 (BLACK)
H L 67[%] C12 R3
L H 33[%] SGND C101 100 ANALOG
Q8 (for ESD)
5 el_current
H H 0[%] 4.7k CLK 1-4E
C C3
CODE LM9474-001
R1 TP202
C104
scan_clk 2-2C B B5B-PH-K-S(LF)(SN)
18 ZD2
TP274
E 02DZ3.0-Z(F)
47k
SGND
NAME CIR B512250 (4/5)

DTC143ZE
(1608) PGND SGND SGND
1 2 3 4 5 6 7 8
6-10 Confidential
1 2 3 4 5 6 7 8
Development-Release sensor
Thermister for Temperature in the machine
Photo-sensor LED VCC T1 Paper empty/Paper edge sensor +3.3V
+3.3V
DEVREL SEN
T1PE/PEDG CN34
R171
+3.3V CN10 R28 39k R172
39k R29 DEVREL_SEN 1 devrel_sen
R37 T1_PE_SEN 1 2-1D
22k t1_pe_sen 100 TP319
Q9 100 2-1E C105
TP314 REG-MARK sensor/Density sensor/
R38 2SB1197K (RANK:R) C11 (Paper empty 0V 2 C102
560 SGND Thermister for ambient temperature with belt)
A A
E
2 C102 sensor)
0V SGND SGND
R168
B
Q11
C
TP308 TP296 SGND LED VCC 3 led_vcc
4.7k C +3.3V
400mA 0.4 120 2E/2A/4D/4B/4A/4C/5B/5C
sen_led_on1 led_vcc L1 +3.3V
B 2E/4D/4B/4A/4C/5B/5C/5A 3 (1608) +3.3V
1-1B/4-1B/4-1E TP500 LED VCC led_vcc
TP292
E C13 BLM15AG601SN1D 2E/2A/4D/4B/4C/5B/5C/5A R276
47k C101 22k +3.3V
+3.3V R158 C518
DTC143ZE 150k C103 R278
(1608)
TP295
820 Q22
4 1%(F) B E
SGND SGND 3.3V Q21 2SB1197K (RANK:R) R320
R27 C 4.7k
39k 4.7k C TP297 U17
R26 SGND 23 7
T1_PEDG_SEN 4 t1_pedg_sen sen_led_on3 B dp_scl SCL Vcc
TH3_SEN 5 ANALOG
th3_sen 1-1C +3.3V
100 2-1E TP270 TP303 1-3F
TP315 1-4F E
C10 R159 10k C209
100mA
C97 +3.3V C103
0.1
C102 B5B-PH-K-R(LF)(SN) (RED) 3.3k C102 DTC143ZE
B4B-PH-K-R(LF)(SN) (RED) CN29
1%(F) (1608) SGND
SGND 12 18
WP GND SGND
SGND
Potentiometer
SGND R289 220 +3.3V
LED_VCC 1
2
R290
R299
680
MP tray PE-sensor/MP regist-front sensor
680
Clenner Release +3.3V 0V 2 A0
SGND
Digital
sensor R288 220 11 9
+3.3V
A1 RH0
CLN REL SEN +3.3V 14 10
MP-REGF/PE CN11 pl0 A2 RW0
TP345
R16 8B
CN7 R20 39k
24 8
R15 SGND A3 RL0 pl0
39k R21 CLN_REL_SEN 1 R283 6B
Waste Toner box Sensor 1 2-1B
cln_rel_sen 100 R282
MP_PE_SEN mp_pe_sen 100 TP320 REG_MARK_SEN1 3 10k
2-1E C5 6 1 16
+3.3V 100 TP317 (MP Paper empty (Clener sensor) reg_mark_sen1
C7 C102 C208 TP359 U18 1 2-1F NC1 RH1
B C102 sensor) C101 7 3 17 B
2 BA10339FV TP337 TP360
R346 0V SGND SGND NC3 RW1
R274
22k L2 SGND 100k 4 15
R345 LED_VCC 2 R17 NC4 RL1 pl1
led_vcc 5 6B
TP294
820 Q38 BLM15AG601SN1D 2E/2A/4D/4A/4C/5B/5C/5A LED VCC 3 led_vcc SGND
B E NC5 +3.3V
Q39 2SB1197K (RANK:R) +3.3V 120 2E/2A/4D/4B/4A/4C/5C/5A R306 220
C (1608) LED_VCC2 4 6
4.7k C TP300 NC6 R305
292161-3
wst_tn_led B +3.3V 19 13 4.7k
2-1F R314 220 NC19 SDA
TP293 TP301 R19 pl1
E 20 dp_sda
10k 39k R18 8B NC20 1-3F
MP_REG_F_SEN 3 mp_reg_f_sen 21
DTC143ZE R284 R281
(1608) 2-1E 100 NC21
SGND 100 OPC gear origin +3.3V
200mA
TP318 5 10k
C6 REG_MARK_SEN2 22
0.2
4 sensor 4
WST TN 0V SGND C102 TP358 U18 2 reg_mark_sen2 SGND NC22
+3.3V C211 2-1F
CN27 OPC1 SEN C101 5 BA10339FV TP338
SGND DP7269YI50
CN36 R144 R280
R337 100 39k
1 R302 B04B-CZHK-B-1(LF)(SN)(V) R143 1-3C/2-1C SGND 100k
WST_TN_LED 1
18k R319 OPC1_SEN opc1_sen
C237 (1/10W,1608)
3.3V 6 R279 R275
0 100 TP321 +3.3V
C103 (1.5V) +3.3V Regist-front Sensor C85 (OPC sensor1) 10k 560 +5V
2 +3.3V +3.3V
0V SGND C102 reg_mark_pwm U18 3
2-1F
C104
TP137
R293 R277 V+
C213
+3.3V C215 C508 0V 2 SGND
TP343 TP331
C207 TP335
15k REG-F C103 SGND R322 10k
C105
C102 R291 CN8
4.7k 150k 10% V-
R140 TP344 (1608)
R301 LED VCC 3 1%(F) SGND BA10339FV 12
0V 1 led_vcc
22k R292 SGND SGND 120 2E/2A/4D/4B/4A/4C/5B/5C/5A 7 SGND
100 10 U18 wst_tn_sen1 R30 TH2_SEN ANALOG
th2_sen
3 SGND 13 2-1F 2 (1608) 1-4E
WST_TN_SEN TP233
LED VCC led_vcc B3B-PH-K-R(LF)(SN)(RED) +3.3V
11 R321
C C214 TP298
BA10339FV +3.3V
120
(1608)
2E/2A/4D/4B/4A/5B/5C/5A
3.3k
C220 C
C101 C102
1%(F)
OPC2 SEN
CN33 R183
SGND SGND SGND
R23 39k R186
+3.3V 39k 1 1-3C/2-1C
R22 OPC2_SEN opc2_sen R324
R338 100 T1_REG_F_SEN 3
WST_TN_LED 4 t1_reg_f_sen 100 TP322 22 5%(J)
2-1E C116 (OPC sensor2) 8 D2114K-W R329 R330
C238 (1/10W,1608) R315 100 TP313 LED_CUR Q35 150
C8 C102 (1/8W/2012)
C 150
C103 18k R316 B3B-PH-K-M(LF)(SN) (GREEN) C102 TP216 dens_led_pwm
0 2 B 2-2E
(1.5V) 0V SGND SGND
C102
5 TP332 TP333 TP341
0V SGND +3.3V E
SGND TP289
C226 C227
TP136 R176 C104
Cross
+3.3V R307 3 R323 C104
15k C218 Regist-rear Sensor LED VCC led_vcc 36 5%(J) 10%(B) 10%(B)
C102 120 2E/2A/4D/4B/4A/4C/5B/5C/5A (1/4W/3216)
R300 +3.3V (1608)
SGND SGND
C222
4.7k B3B-PH-K-K(LF)(SN)(BLACK)
R303
22k R294
8 U18
REG-R SGND
100 SGND wst_tn_sen2
WST_TN_SEN2 6 14 2-1F CN9 R25 R325 ANALOG
TP261 9
9 BA10339FV 39k VO1 dens_sen2
C216 TP299 R24 1-4E
B6B-PH-K-Y(LF)(SN) C101 REG_R_SEN 1 Rear Cover Sensor(Switch) 470 1%(F) TP340
reg_r_sen
(YELLOW) 1-1F
100 TP316
+3.3V R327 ANALOG
C9 VO2 10 dens_sen1
SGND C102 470 1-4E
1%(F)
1%(F)
TP339
2
1%(F)
0V
3.3k
SGND
3.3k
R328
SGND
R326
CN26 R347
C223 C224
R31 2.2k R348
3 1 C101 C101
LED VCC led_vcc REAR_COV_SEN rear_cov_sen
120 2E/2A/4B/4A/4C/5B/5C/5A 1-3F
100 TP323
D B3B-PH-K-P(LF)(SN) (PURPLE)
(1608)
0V 2
C239
C102
SGND SGND D
SGND
0V 11
SGND
Fuser Thermister/Heater off control 292161-2 SGND
Eject sensor C225
C104
+3.3V
5V 12
+5V
R218
CN32 22k LT Relay
B12B-CZHK-B-1(LF)(SN)(V)
EJECT_SEN 1 eject_sen LT
R217 1-1F
C141 TP307 CN19
100 C110
C102 50VDC F7 Temperature and Humidity sensor of outside air
2 C103 TF16AT2.00TTD
0V SGND 1 (1608)
VCC24LPS +24V TH/HU SEN +3.3V
SGND (1608)
CN35
R212 24RET 2
LED_ON 3 led_vcc PGND
+5V 1 D9
120 R214 2A/4D/4B/4A/4C/5B/5C/5A +3.3V +5V
100 RB751V-40
(1608)
fuser_det HU1_SEN 2 hu1_sen
1-4E
TP369 1-4E
Thermister(Center) R175
FUSER_THM1 4 ANALOG 100k R174 C88
heat_thm1 100
1-4E 3 C102
R204 +3.3V LT1_LIFT_DRV lt1_lift_drv
C135 2-2F
18k C107 TP325
E 1%(F) C102 C102
SGND E
R209
680 R173
1%(F) SGND 100 Waste Toner sensor
SGND (3.125V) LT1_SOL 4 lt1_sol
C104
2-2F Development Release sensor
TP309 TP324
R213 C132 +3.3V +3.3V LT-SOL ON/OFF 3 Cleaner Release sensor
C102 0V :OFF 0V SGND
18k +3.3V:ON Tray sensor
L3 1%(F) C102 +3.3V +3.3V
+3.3V 5 SGND
BLM15AG601SN1D
+3.3V R169 Regist sensor
U11
R207 2.2k R170 Eject sensor
C126 + 4.7k 100 R152 D8
C104 SGND LT1_CAS_SEN 5 lt1_cas_sen 10k 1%(F) RB751V-40 OPC origin sensor
R206 5 7 heat_lmt 1-1E
-
2-1E +3.3V C103 TP326 Rear cover switch
C131 6 TP312 4
SGND 10k C102 TH1_SEN th1_sen REG-MARK sensor
TP310 LM393PT 1-4E
C102 Density sensor
R165 SGND C87
68k 292161-4 Thermistor
SGND R167 C102
100 Humidity sensor
LT1_LIFT_SEN 6 lt1_lift_sen
6 ANALOG Thermister(Edge) 1-1E SGND
FUSER_THM2 heat_thm2 +3.3V C100 TP327
1-4E
R192 C102
B6B-PH-K-E(LF)(SN) 18k C120 +3.3V
(BLUE) 1%(F) C102 R162 SGND
68k R163
R178 100
LT1_PE_SEN 7 lt1_pe_sen
SGND 680 1-1E
1%(F) +3.3V C99 TP328
C102
+5V
F U11 8 R179 TP306 R161 SGND F
C111 68k R160
18k
C104
V+
C133
1%(F) 100
C102 LT1_REG_SEN 8 lt1_reg_sen
1-1E
V- U11 C98 TP329
LM393PT 4 B08B-CZHK-B-1(LF)(V) C102
SGND 3 +
SGND R180 1
CODE LM9474-001
2 - SGND
10k C112 TP302
C102 LM393PT
CIR B512250 (5/5)

SGND
NAME
1 2 3 4 5 6 7 8
6-11 Confidential
Charge High-voltage Power Supply PCB Circuit Diagram (1/4)
6-12 Confidential
6-13 Confidential
6-14 Confidential
6-15 Confidential
Transfer High-voltage Power Supply PCB Circuit Diagram (1/2)
6-16 Confidential
Transfer High-voltage Power Supply PCB Circuit Diagram (2/2)
6-17 Confidential
Low-voltage Power Supply PCB Circuit Diagram (100V)
6-18 Confidential
Low-voltage Power Supply PCB Circuit Diagram (200V)
6-19 Confidential
Wiring Diagram (1/2)
CN37 CN31 CN1 B512230

FRONT COVER OPEN SW SW 1 +5V +5V FFC
Interlock Switch 5VI +5VI 22 22 +5VI CN5 BD PCB B512232
(SS-3FL30P-3(OMRON)) 2 FRONT_COVER_SEN (Laser Power) GND GND +5VI +3.3V 1 1 +3.3V BD1
B2B-EH 3.3V AD_PD1 AD_PD1 +5V
BD1_n
CN26 AD_PD2 AD_PD2 GND GND
REAR COVER OPEN SW SW 1 REAR_COV_SEN to CPU(GPIO) frnt_cov_sen AD_PD4 AD_PD4
PWR_PWM3 BD_n 3 3 BD_n
LD_ENA
Detector switch(SW1AB-258-13:SHINMEI) 2 GND to CPU(GPIO/INT) +5V AD_PD3 AD_PD3 to LD S3B-PH-K-S
GND +3.3V
292161-2 GND Video3
+3.3V LD_PWR_PWM1 VR CN3 BD PCB B512232
LD1_PWR_PWM
TONER CN41 tnr_cmp_pwm A3.3V LD_ON1 LD1_ON +3.3V 1 1 +3.3V BD4
Toner enpty/ VR
BD4_n
PNEW_SEN 1 1 PNEW_SEN1 to CPU(GPIO) +5V LD_PWR_PWM2 LD2_PWR_PWM GND GND
New Toner cartridge GND GND
AD/C AD_PD[3:0] LD_ON2 LD2_ON BD_n 3 3 BD_n
detect sensor1 K TONER TONER +5V +5V +5VI S3B-PH-K-S
PNEW LED_VCC 4 tnr_sen1 +3.3V +5V
4 LED_VCC PNEW_LED_VCC Comp. LD_ENA +3.3V
B4B-PH-K-K
A3.3V A3.3V PWR_PWM4
B512238 (3.3V) LD_PWR_PWM4 LD4_PWR_PWM LD_ENA CN2 LD PCB B512231
LD_PWR_PWM[3:0] LD_ON4
LD control
LD4_ON to LD LD 1
TONER CN40 1 LD
Toner enpty/ to CPU(GPIO) LD_PWR_PWM3 LD3_PWR_PWM Video4 VR TR-B TR-B
PNEW_SEN 1 1 PNEW_SEN2 LD_ON3
New Toner cartridge GND GND LD3_ON TR-E TR-E
LD_ENA LCX07
TONER LD_ON[3:0] LD_ENA VR PD PD
detect sensor2 PNEW Y TONER tnr_sen2 GND GND GND 5
LED_VCC 4 4 LED_VCC 5 GND LD3
PNEW_LED_VCC Comp. BD1_n/BD4_n BD4_n BD4_n S5B-PH-K-S
B512238 B4B-PH-K-Y (3.3V) BD1_n 1 1 BD1_n
+5V +5VI
IMSA-9615S-22A-PP-A 22FMN-BMTTN-A
TONER CN39 CN4 4kbits PWR_PWM2
Toner enpty/ PNEW_SEN 1 1 PNEW_SEN3 to CPU(GPIO) FFC
EEPROM LD_ENA
LD4
New Toner cartridge
1 E2P_SCL Laser
from MAIN PCB

GND GND to LD
E2P_SDA
detect sensor3 PNEW M TONER TONER tnr_sen3 GND Video2 VR Scanner
LED_VCC 4 4 LED_VCC PNEW_LED_VCC VDO3_P
B512238 B4B-PH-K-R (3.3V)
Comp.
VDO3_N Video3 VR Unit
LD2
GND +5V
LVDS receiver
SN65LVDS32DR
TONER CN38 VDO4_P
Toner enpty/ PNEW_SEN 1 1 PNEW_SEN4 to CPU(GPIO) VDO4_N Video4
+5VI
New Toner cartridge GND GND GND PWR_PWM1 CN6 LD PCB B512231
TONER tnr_sen4 VDO1_P LD_ENA LD 1
detect sensor4 PNEW C TONER to LD
1 LD
LED_VCC 4 4 LED_VCC VDO1_N Video1 TR-B TR-B
PNEW_LED_VCC Comp. GND Video1 TR-E
B512238 B4B-PH-K-E (3.3V) VR TR-E
VDO2_P PD PD
15 VDO2_N Video2 VR GND 5 5 GND
CN34 LD1
Development devrel_sen 15FMN-BMTTN-A S5B-PH-K-S
DEVREL_SEN 1 1 DEVREL_SEN
(Temperature in the machine)
Release DEVREL GND GND CN8 CN7
CN43 CN Polygon Motor Unit
CN1 sensor LED VCC LED VCC LED_VCC(3.3V) +24V +24V 1 +24V 5 +24V 1
Polygon
control
+3.3V +3.3V +3.3V 5 +24V
Thermister 1 +3.3V scan_clk/scan_on PGND PGND PGND
Driver
TH3_SEN 5 5 TH3_SEN to CPU(ADC) PGND
Motor
2 TH3_SEN ON_n ON_n ON_n
B5B-PH-K-R ON_n
S2B-PH-K-S B512243 scan_lock LOCK_n LOCK_n LOCK_n LOCK_n
CLK 5 CLK 1 CLK 5
CN11 +24V 1 CLK
CN1 B5B-PH-K-S B5B-PH-K-S B5B-PH-K-R
cln_rel_sen F2 B5B-PH-K-S
CLN_REL_SEN 1 1 CLN_REL_SEN el_on CN4
Cleaner Release sensor GND GND
CLN-REL EL_24V 1
LED VCC 3 3 LED VCC LED_VCC(3.3V) GND 2
292161-3
EL_CURRENT
B512233 292253-3 (To CPU ADC) B2B-PH-K-K
CN36 to CPU(GPIO/INT) Electrode
OPC gear origin OPC1_SEN 1 opc1_sen
1 OPC1_SEN CN22
sensor1 GND GND
OPC1
LED VCC 3 3 LED VCC LED_VCC(3.3V)
dev_lock LOCK_n 1 1 LOCK_n Development
dev_clk CLK CLK Drive Motor Electrode PCB
B512236 B3B-PH-K-R dev_dir DIR DIR
Unit B512251
CN33 to CPU(GPIO/INT) ON_n ON_n
opc2_sen dev_on
Driver
OPC gear origin OPC2_SEN 1 1 OPC2_SEN PGND PGND
EL PCB B512247
GND GND PGND PGND
sensor2 OPC2 motor_model +24V +24V 1 +24V
DC MOTOR control
LED VCC 3 3 LED VCC LED_VCC(3.3V) +24V
(To CPU ADC) +24V +24V +24V
B512236 B3B-PH-K-K +24V
+3.3V detect 9 9 detect F1 EL_ONn
B9B-PH-K-S 4 EL_ONn x12
CN27 CN17
wst_tn_led belt_lock 04P-SJN
Belt Drive
WST_TN
LED VCC 3 1 WST_TN_LED LOCK_n 1 1 LOCK_n Relay

0V GND belt_clk
1.5V CLK CLK Motor Unit CN
WST_TN 1 5V belt_dir EL PCB B512247
Waste Toner WST_TN_SEN1 wst_tn_sen1 DIR DIR
WST_TN_LED 1 +24V
Driver
belt_on ONn ONn
Full sensor GND Comp.
PGND PGND +24V
WST_TN
Toner Full sensor LED VCC 3 6 WST_TN_SEN2 1.5V 5V EL_ONn

+24V +24V +24V
x12
0V B6B-PH-K-Y detect 7 7 detect +24V 4 EL_ONn
wst_tn_sen2
WST_TN 1 B7B-PH-K-R F1 04P-SJN
Comp. Relay
CN10 CN16 CN
cln_lock EL PCB B512247
T1 Paper empty T1_PE 1 1 T1_PE_SEN t1_pe_sen LOCK_n LOCK_n Paper feeding/
cln_clk
CLK 1
1 CLK 1 +24V
/Paper edge sensor GND GND
cln_dir Belt cleaner
ENGINE GA
T1_PEDG PE LED VCC LED_VCC(3.3V) DIR DIR +24V
LED VCC t1_pedg_sen Motor Unit EL_ONn
T1_PEDG 4 4 T1_PEDG_SEN cln_on ONn ONn
x12
B512239 PGND PGND 4 EL_ONn
Driver
04P-SJN B4B-PH-K-R
PGND PGND 04P-SJN
CN8 Relay
t1_reg_f_sen +24V +24V +24V
T1 Regist-front 3 T1_REG_F_SEN CN
T1_REG_F 3 +24V +24V EL PCB B512247
sensor LED VCC LED VCC detect 9 9 detect +24V
REG_F LED_VCC(3.3V) 1 +24V
GND 1 1 GND sen_led_on1 B9B-PH-K-K F1
+24V
B512240 B3B-PH-K-M
devrel_in[3:0] EL_ONn
CN42
BD6775EFV
CN9 devrel_pha/b 4 EL_ONn x12
PH_A 1
Driver:
04P-SJN
Regist-rear REG_R 1 1 REG_R_SEN to CPU(GPIO/INT) devrel_vref_pwm PH_A_n Development Relay
sensor GND GND PH_B Release Motor CN
REG_R LED VCC 3 3 LED_VCC LED_VCC(3.3V) NC
PH_B_n 4
Stepping MOTOR control
B512242 B3B-PH-K-P +24V/+5V

B4B-PH-K-S
CN7
FUSER FAN
Toner LED
Toner LED
Toner LED
Toner LED
1 MP_PE_SEN mp_pe_sen opc1_in[3:0] CN15
MP tray MP_PE 1 LED_VCC(3.3V) opc1_pha/b
MTD2035G
B512237
B512237
B512237
B512237
LED_VCC
Driver:
Paper empty/Reg-front LED_VCC mp_reg_f_sen PH_A 1 OPC DRUM Drive
OPC FAN
MP_PE REG_F MP_REG_F_SEN
AIR FAN
sensor MP_REG_F PH_A_n
PS FAN
Brawer FAN
GND 4 GND MOTOR1
4 +24V/+5V PH_B
B512234 B04B-CZHK-B-1 PH_B_n 4
B4B-PH-K-S
Drawer fuser_det
CN1 to CPU(ADC) opc_vref_pwm
Thermister connector CN32 CN14
2 THM1 CN2
MTD2035G
Fuser Unit
(Center) +24V/+5V
Driver:
1 +3.3V EJECT_SEN 6 to CPU(GPIO/INT) PH_A 1 OPC DRUM Drive
1 EJECT_SEN
1 LED_VCC
1 LED_VCC
1 LED_VCC
1 LED_VCC
B2B-PH-K-M GND GND opc2_in[3:0] PH_A_n
Thermister LED_VCC(3.3V) PH_B MOTOR2
CN3 LED_ON LED_ON opc2_pha/b
(Edge) to CPU(ADC) PH_B_n 4
2 GND
2 GND
2 GND
2 GND
2 THM2 FUSER_THM1 FUSER_THM1
1 +3.3V +3.3V +3.3V +3.3V 5V B4B-PH-K-M
FUSER_THM2 1 6 FUSER_THM2 3.1V F6
Thermostat Thermostat 292161-2
+24V
B06B-CZHK-B-1 B6B-PH-K-E to CPU(ADC) Comp.
OPC_FAN CN30
Eject 5V OPC_FAN_POWER 1
EJECT sensor 3.1V heat_lmt PGND 2
FUSER_FAN_HIGH
Heater control
Halogen heater Comp. B2B-PH-K-Y
PCB
LVPS
from
B512245
B2B-PH-K-K
292161-2
CN2
1
2
1
2
1
2
1
2
B03B-CZHK-B-1
1 +24V
FUSER_FAN 1
PGND 2
PS_FAN_POW 1
PGND 2
AIR_FAN_POW 1
PGND 3
FUSER_FAN_LOW
2 PGND
LOCK_N
TNR_LED_A
TNR_LED_K
TNR_LED_A
TNR_LED_K
TNR_LED_A
TNR_LED_K
TNR_LED_A
TNR_LED_K
292161-2
S2B-PH-K-S
S2B-PH-K-S
S2B-PH-K-S
B2B-PH-K-S
AIR_FAN CN21 CN1
FFC
heat_on
PS_FAN FUSER_FAN_POW 1 1 FUSER_FAN_POW
AIR_FAN_POW AIR_FAN_POW
CN5
CN6
CN7
CN8
PS_FAN_POW PS_FAN_POW
CN3
CN9
CN4
TNR_LED TNR_LED_K TNR_LED_K
FAN_PGND FAN_PGND
+24V
AIR_FAN_LOCKn AIR_FAN_PGND
to CPU(GPIO) GND GND
GND
TNR_LED_K
CN5 GND
(Low voltage power supply)
B2P3-VH
CN2
CN101
3
1 AC(L)
HV_DEV_PWM[4:1] HV_DEV_PWM1
LVPS
HV_DEV_PWM1
+24V +24V 1 1 +24V HV_GRID_PWM2 HV_GRID_PWM2
AC(N)
N.C.
+24V +24V +24V HV_GRID_PWM[4:1] HV_GRID_PWM1 HV_GRID_PWM1 CHG_CH1 CHG_CH2 CHG_CH3 CHG_CH4
+24V
+24V +24V HV_DEV_PWM2 HV_DEV_PWM2 DEV_CH1 DEV_CH2 DEV_CH3 DEV_CH4
PGND PGND HV_DCLN_PWM HV_GRID_PWM3 HV_GRID_PWM3 GRID_CH1 GRID_CH2 GRID_CH3 GRID_CH4
PGND PGND HV_DEV_PWM3 HV_DEV_PWM3 DCLN_CH1 DCLN_CH2 DCLN_CH3 DCLN_CH4
PGND 6 6 PGND HV_GRID_PWM4 HV_GRID_PWM4
B06B-PASK-2 HV_DEV_PWM4 HV_DEV_PWM4
GRID_DCDET_N
HVPS(CHG)
to
S06B-PASK-2
HV_DCLN_PWM HV_DCLN_PWM
CN103 GRID_DCDET_N GRID_DCDET_N
HV_DCLN_ON
+24V 1 HV_DCLN_PLUS HV_DCLN_PLUS
HV_GRID_FB4
HVPS PCB(CHG)
PGND 2 HV_GRID_FB4 High voltage power supply
F101 HV_DCLN_FB HV_DCLN_FB
292161-2 +5V HV_DEV_FB4
HV_DEV_FB[4:1] HV_DEV_FB4
HV_DEV_FB1 HV_DEV_FB1
CN6 HV_GRID_FB3 HV_GRID_FB3
CN101 AD/C HV_GRID_FB[4:1] HV_GRID_FB1
Triac HV_GRID_FB1
+3.3V 1 15 +3.3V +3.3V HV_DCLN_FB HV_DEV_FB3 HV_DEV_FB3
+3.3V +3.3V HV_DEV_FB2 HV_DEV_FB2
+3.3V +3.3V +3.3V HV_GRID_FB2 HV_GRID_FB2
F201 +3.3V +3.3V A3.3V A3.3V
+3.3V +3.3V A3.3V 30 FAN_PGND
F2 FAN_PGND 30 IMSA-9615S-30C
HVPS control
GND GND IMSA-9615S-30A-PP-A

GND GND CN20 CN1 CN2
GND GND FFC
GND GND HV_TRCC_PWM4 19 19 HV_TRCC_PWM4 HV_TRCC_PWM4 1 1 HV_TRCC_PWM4
HV_FUSER_PWM HV_FUSER_PWM HV_FUSER_PWM HV_FUSER_PWM TR-1
GND GND HV_TRCC_PWM[4:1] TR-2
GND GND HV_TRCC_PWM3 HV_TRCC_PWM3 HV_TRCC_PWM3 HV_TRCC_PWM3
HV_BCLN1_PWM HV_BCLN1_PWM HV_BCLN1_PWM HV_BCLN1_PWM TR-3
F301 GND GND HV_BCLN[2:1]_PWM TR-4
+6.8V +6.8V +6.8V +6.8V HV_TRCC_PWM2 HV_TRCC_PWM2 HV_TRCC_PWM2 HV_TRCC_PWM2
F1 +6.8V +6.8V HV_FUSER_PWM HV_BCLN2_PWM HV_BCLN2_PWM HV_BCLN2_PWM HV_BCLN2_PWM
HEAT_ON_n 15 1 HEAT_ON_n HV_TRCC_PWM1 HV_TRCC_PWM1 HV_TRCC_PWM1 HV_TRCC_PWM1 FUSER
AC(N)
AC(L)
B15B-PASK-2 S15B-PASK-2
PGND PGND PGND PGND
GND GND GND GND
PGND PGND PGND PGND BCLN1
A3.3V A3.3V A3.3V A3.3V A3.3V BCLN2
HV_BCLN1_FB HV_BCLN1_FB HV_BCLN1_FB HV_BCLN1_FB
+5V +5V
REG. HV_TRCC_FB[4:1] HV_FUSER_FB HV_FUSER_FB HV_FUSER_FB HV_FUSER_FB
HV_BCLN2_FB HV_BCLN2_FB HV_BCLN2_FB HV_BCLN2_FB
(LIVE)
HVPS PCB
(NEUTRAL)
+24V AD/C HV_BCLN[2:1]_FB HV_TRCC_FB4 HV_TRCC_FB4 HV_TRCC_FB4 HV_TRCC_FB4

Voltage REG. A3.3V
HV_TRCC_FB1 HV_TRCC_FB1 HV_TRCC_FB1 HV_TRCC_FB1 (TR)
HV_FUSER_FB HV_TRCC_FB3 HV_TRCC_FB3 HV_TRCC_FB3 HV_TRCC_FB3 High voltage
Detector On/Off HV_TRCC_FB2 HV_TRCC_FB2 HV_TRCC_FB2 18 18 HV_TRCC_FB2
1 power supply
GND 1 GND IMSA-9615S-18A-PP-A
IMSA-9615S-19A-PP-A IMSA-9615S-19A-PP-A CN13
+24V +24V 1 1 +24V
(+3.3V)
Rmark_LED_VCC
CN23 PGND 2 2 PGND

INLET
MAIN PCB
B2B-PH-K-Y
10 +3.3V +3.3V
+3.3V +3.3V Relay PCB CN3
to CPU
+3.3V Vcc Digital Regist MARK

+3.3V CLK LED_VCC 1 1 LED_VCC
GND DATA Potentiometer B512260 GND GND
sensor1
GND A3.3V Vcc(ADC) REG_MARK_SEN1 3 3 REG_MARK_SEN
GND 5V B3B-PH-K-E B512261
to
+6.8V +6.8V CN4

+6.8V reg_mark_sen1 Regist MARK
PGND Comp. CN29 CN5 LED_VCC 1 1 LED_VCC
1,2pin:N.C. LED_VCC 1 sensor2
1 +24V +24V 5V 12 LED_VCC GND GND
S10B-PASK-2
GND GND REG_MARK_SEN2 3 3 REG_MARK_SEN
reg_mark_sen2 REG_MARK_SEN1 REG_MARK_SEN1 B3B-PH-K-S B512261
CN28 Comp. LED_VCC LED_VCC CN6
10 BD0n REVIO0(BD0n) REG_MARK_SEN2 REG_MARK_SEN2 Thermister
reg_mark_pwm +3.3V TH2_SEN 2 (Belt
MAIN PCB
BD1n REVIO1(BD1n) +3.3V +3.3V +3.3V 1

TH2_SEN TH2_SEN (Ambient temperature
GND LED_CUR S2B-PH-K-K with Belt)
LED_CUR LED_CUR
STATUS dens_led_pwm VO1 VO1 CN7
UART +5V
COMMAND VO2 VO2 +5V 1 1 +5V
STSREQn to CPU(ADC) GND GND GND GND
Density
sensor
to
VSYNCn dens_sen1/2,thm2_sen +5V 12 1 +5V VO2 VO2

GPIO
CMDREQn B12B-CZHK-B-1 B12B-CZHK-B-1 VO1 VO1

CMDRDYn LED_CUR 5 5 LED_CUR
1 RESETn F8 CN24 CN8 53324-0560
+3.3V +24V 53324-0560
B10B-CZHK-B-1 +24V 1 3 +24V CN9
DENS_SOLn DENS_SOLn +24V 1
dens_sol PGND 3 1 PGND Density sensor
RESET IC DENS_SOL_n 2
Engine CPU Clock
(Vdet=2.8V)
B3B-PH-K-R B3B-PH-K-R Shutter Solenoid
292161-2
10.00MHz
CN25
ROM:256kB
+24V 1
RAM:16kB
DX_SOL_n 2 Duplex Solenoid

(Flash)
dx_sol B2B-PH-K-M
CLK(20MHz)
CSn/RDn/WRn CN12
F4
A[9:0] +24V +24V 1
D[7:0]
T1_SOL_n 2 Paper Feed Solenoid
+3.3V Vcc t1_sol B2B-PH-K-E
(Logic/ADC) INT[1:0]n
CN13
RSTn +24V 1
CLN_HLT_SOLn 2 Cleaner halt Solenoid
cln_hlt_sol
B2B-PH-K-S
PNEW_SEN[3:0]
AIR_FAN_LOCKn CN2
ENGINE CPU
F1
GPIO
lt1_cas_sen +24V +24V 1

lt1_lift_sen REG_SOL_n 2 Regist Solenoid
lt1_reg_sen reg_sol B2B-PH-K-M
lt1_pe_sen
REAR_COV_SEN CN3
+24V 1
MP_SOL_n 2 MP Solenoid
reg_r_sen mp_sol
GPIO/INT
eject_sen B2B-PH-K-Y
rear_cov_sen F3 CN1
frnt_cov_sen +24V +24V 1 Cleaner Release Solenoid
opc1_sen CLN_REL_SOLn 2
opc2_sen cln_rel_sol
B2B-PH-K-S
Optional Lower Tray

CN19 CN3
F7 CN6
PE 1 4 PE PE/PO
+24V
+24V +24V 1 8 +24V

LED_VCC LED_VCC
EEPROM
PGND PGND SENSOR

4kbits
dens_sen1 CLK lt1_lift_drv LT1_LIFT_DRV LIFT_DRV LIFT_SEN LIFT_SEN PCB

dens_sen2 lt1_sol LT1_SOL SOL PGND 4 1 PGND B512178
I2C/SIO
heat_thm1 DATA LT1_CAS_SEN CAS_SEN B4B-PH-K-M 04DS-8E

lt1_cas_sen
heat_thm2 lt1_lift_sen LT1_LIFT_SEN LIFT_SEN
Temperature and Humidity el_current lt1_pe_sen LT1_PE_SEN PE_SEN
CLK to Digital
sensor of outside air lt1_reg_sen LT1_REG_SEN 8 1 REG_SEN PE LIFT
10bit AD/C
Potentiometer B08B-CZHK-B-1 53253-0810 CN4

CN35 (to CPU GPIO)
+24V
+5V DATA (for reg-mark sensor)

connector
1 +5V LED-VCC 1 REGI

+5V 1 3
RELAY LT PCB
HU1_SEN +3.3V PGND (JAM SENSOR)

HU1_SEN
Drawer
CHS-CSC-20(TDK) GND GND SEN_LED_ON1 RESI 3 1 SG-2482A

TH1_SEN 4 4 TH1_SEN LED_VCC B3B-PH-K-S S3B-PH-K-S (Kodenshi)
292250-4 292161-4 +3.3V (+3.3V)
SEN_LED_ON2 CN1
Cassette
th2_sen PNEW_LED_VCC CAS_SEN 1 SW detector
motor_model (+3.3V) PGND 2
GPIO
+3.3V
B512183
fuser_det SEN_LED_ON3 B2B-PH-K-E Detector switch

th3_sen (SW1AB-258-1:SHINMEI)
Rmark_LED_VCC
(+3.3V) CN2
Fuser_FAN_HIGH +24V +24V 1 LT1
Fuser_FAN_LOW SOLn 2 Solenoid
B2B-PH-K-R
AIR_FAN Engine PCB
F1 CN5
PS_FAN B512250 +24V LIFT UP
+24V 1
OPC_FAN LIFT_DRV LIFTDRVn 2 Motor
LT-DETn B02B-PASK-1 ( Motor)
6-20 Confidential
Wiring Diagram (2/2)
LINK
CN12 +3.3V +3.3V
+3.3V(LED) +3.3V
Ethernet
LED:Green/Yellow MAC+PHY
LAN Clock
TURNS and LED)
(SMSC:LAN91C115)
TPI+/- 8MB or 16MB 8MB or 16MB
(internal Logic:1.8V) 25.00MHz
Flash ROM Flash ROM
(With
CSn/RDn/
CSn/RDn/
ADR[23:1]
ADR[23:1]
TPO+/-
WRn
WRn
16 16
BEL:08B0-1X1T-03-F
ADR[7:1]
16
RSTn
CSn/RDn/WRn
DATA 16
SPEED ADD 23
LCD(16X1)
+3.3V
CN7
INT
+3.3V +3.3V +3.3V +3.3V
DATA 1
+5V 6
SCK
STB
GND
VREF
CN1
16MB SDRAM 16MB SDRAM 16MB SDRAM 16MB SDRAM Status
(Yellow) BACK LIGHT LED IMSA-9616S-06A-TB
(128Mbit) (128Mbit) (128Mbit) (128Mbit)
(Red x 6/ Green x6)
MAIN Clock
Back-light PCB
144pin SO-DIMM
B512249 CN2
[63:48]
[47:32]
[31:16]
PLL
[15:0]
SYSCLK(100MHz) 48.00MHz
CPU 300MHz
CS0n
DQM3
CLK0
CS0n
DQM2
CLK0
CS0n
DQM1
CLK0
CS0n
DQM0
CLK0
SSCG
CKE
CKE
CKE
CKE
(MAX 512MB)
FFC
64 50MHz
DATA[63:0]
13 50MHz USB CLK(48MHz)
LCD_SCK 1
+5V 8
IMSA-9615S-08C-PP-A
ADR[12:0] Half_SYSCLK(48MHz) Direct Print
(Blue)
GND
LED_Y
LED_G
LED_R
LCD_STB
LCD_DATA
RASn/CASn/BA0/BA1 50MHz RASn/CASn/BA0/BA1
CN1
50MHz
CS0n CN11 CN2
CS1n/CS2n 50MHz CS1n/CS2n +5V +5V 1 5 +5V
RESPONSE RESPONSE
DQM[7:0] 50MHz DQM[7:0] Panel COMMAND PANEL
COMMAND
UART PCLK PCLK Gate Array
GND 5 1 GND (PNL9)
292161-5 292161-5
CKE
100MHz CLK0
CLK1/CLK2 100MHz CLK1/CLK2 KEY
Matrix
SCL
EEPROM SDA (8Key)
CPU
PANEL PCB
128kbits B512248
EEPROM +5V
+6.8V REG.
+3.3V
USB HOST Relay PCB
B512252
5V on/off
PPON CN3 CN2
Overcurrent High-side SW CN1
OCI 1 FG 6 FG
VBUS(+5V) 5 VBUS(+5V)
HS_D+ DP 3 DP
HS_D- DM 4 DM USB A type
CN13 FS_D+ GND 2 GND
USB HOST
VBUS(detect) FS_D- 6 FG 1 FG
Function
VBUS PUBAR1-04FTBSCNN2N0
USB
B06B-CZHK-B-1 S6B-PH-K-S
(2.0)
USB
HS_D+
+5V
HS_D- +6.8V REG.
D+/D-
FS_D+
FS_D-
ACON:UBR23-4K5200 Wireless LAN
5V on/off MODULE
PPON CN2 CN
Overcurrent High-side SW
OCI 1 FG 6 FG
CN14 VBUS(+5V) 5 VBUS(+5V)
HS_D+
DP 3 DP
HS_D- DM 4 DM
PARALELL I/F
FS_D+ GND 2 GND

(CDCC I/F)
ACKn/BUSY/PE/SELECT/FLTn FS_D- 6 FG 1 FG
CDCC CLK
BM06B-SRSS-TB BM06B-SRSS-TB
STBn/INITn/SELINn/ATFEEDn Gate DATA
INTn
Array
REQn CDCC
DATA 8 RTC clock
(NEC:UPD65421MC- RSTn
111-5A4-A)
32.768kHz +5V
RTC
57RE-40360-830B(D29B)-FA
+5V +3.3V (Real time
clock)
B3.3V
VCC REG.
CN1 GPIO
15 E2P_SCL 1.5V
E2P_SDA VCC REG. ELECTRIC
+
GND DOUBLE LAYER
VDO3_P CAPACITOR
VDO3_N
LD PCB
to
GND
VDO2_P Voltage
LVDS
VDO2_N RTC_RESET_N
Detector
GND
VDO1_P
VDO1_N CS2 RSTn(From system reset)
GND
VDO0_P
VDO0_N
1 GND
BD0n/BD1n
15FMN-BMTTN-A-TF
VIDEO
LASER Video Clock
28.57296MHz PLL
CN4
1 BD0n
ENGINE PCB
from
STATUS
BD1n
GND
STATUS COMMAND UART
COMMAND
STSREQ_n STSREQ_N
VSYNC_n VSYNC_n
CMDREQ_n CMDREQ_n
CMDRDY_n CMDRDY_n GPIO
10 E_RESETn
B10B-CZHK-B-1 RESETn
TXD/RXD DEBUG SERIAL

RESET IC
CN5 +3.3V (For debug
(Vdet=2.8V) RESETn JTAG JTAG
1 +3.3V
ENGINE PCB
from
+3.3V +3.3V
+3.3V
GND
GND
GND +6.8V +5V
7 +6.8V REG. (to Panel/CDCC/RTC)
B7B-PASK-1
+6.8V
(to USB HOST) +3.3V
(Buffer Vcc)
+1.5V
+3.3V REG. (Logic Vcc)
MAIN ASIC
(Ashura)
MAIN PCB:B512246
6-21 Confidential
APPENDIX 1 WORKER SWITCH (WSW)
The worker switch (as described WSW) is for modifying preferences that match the machine
to the environmental conditions. Use this function if the machine malfunctions due to
mismatching.
It is not allowed to access all of those selectors, but it is allowed to access the selectors
shaded in the worker switch table.
Worker Switch
WSW No. Function Refer to:
WSW54 PictBridge command delay time App. 1-2

WSW55 Interval of time required for the developing bias voltage App. 1-2
correction
PS emulation function setting (HL-4040CN only) App 1-3
WSW56
Last Job Reprint function setting App 1-3
App.1-1 Confidential
The functions and settings for each worker switch (WSW) are described below;
< WSW54 >
Selector No. Function Setting and Specifications
0 0 : 100 msec (default)

1 0 1 : 0 msec
PictBridge command delay time
2 1 0 : 50 msec
1 1 : 200 msec
3
| Not used
8
Selector 1 and 2: PictBridge command delay time

These selectors specify the PictBridge command delay time that applies when the
machine responds to the digital camera connected via PictBridge during negotiation. If the
machine fails to receive data from the digital camera, change the delay time.
< WSW55 >
0: The developing bias voltage correction

is performed on each print job.
1-72: The developing bias voltage
1 correction is performed when a
Interval of time required for the
print job occurs at specified time or
| developing bias voltage
later.
8 correction (hour) (24: default)
73-254: Not allowed to set.
255: The developing bias voltage
correction is not performed.
The setting example of the selector number is as follows;

No.1 2 3 4 5 6 7 8
0 0 0 0 0 0 0 0 : The developing bias voltage correction is performed on each print
job.
0 0 0 1 1 0 0 0 : The developing bias voltage correction is performed when a print
job occurs after 24 hours (default value) or later.
0 0 0 1 0 0 1 0 : The developing bias voltage correction is performed when a print
job occurs after 72 hours or later.
1 1 1 1 1 1 1 1 : The developing bias voltage correction is not performed.
Selector 1 to 8: Interval of time required for the developing bias voltage correction
To keep the density of four colors evenly, the developing bias voltage correction is
performed when a print job occurs at specified time or later.
< WSW56 >
PS emulation function setting 0: Invalid (default)

1 (HL-4040CN only) 1: Valid
2 Not used
Last Job Reprint function 0: Invalid

3
setting 1: Valid (default)
4
| Not used
8
Selector 3: Last Job Reprint function setting

Setting this selector to 0 deactivates the Last Job Print.
Setting this selector to 1 activates the Last Job Print.
APPENDIX 2 DELETION OF PERSONAL INFORMATION
Personal information such as wired and wireless network settings in the machine is recorded in
the EEPROM on the Main PCB. Use Function code 01 in maintenance mode to delete this
information with a single operation.
(Refer to 1.4.1 EEPROM Parameter Initialization in Chapter 5.)
(1) With the machine in the Ready state press the OK button, then within 2 seconds of
pressing the OK button press the Go button, and within 2 seconds of pressing the Go
button, press the button four times to make the machine enter the maintenance mode.
(2) The machine displays on the LCD. Press the or button

to select MAINTENANCE 01.
(3) Press the OK button. The PARAMETER INIT appears on the LCD. Upon completion of
parameter initialization including the wired and wireless network settings, the machine
returns to the initial stage of the maintenance mode.
(4) Press the or button to select MAINTENANCE 99. Press the OK button to exit from
the maintenance mode.
APPENDIX 3 SERIAL NUMBERING SYSTEM
Each machine has a serial number label for the machine itself and property labels for some
other parts. Refer to the information below for the meaning of the serial number and property
codes and the location of each label.
Serial number labels for the machine itself
Serial number A7J111101
Model number Serial number (6-digit)

Manufacturing factory No.
Year of manufacture
7: 2007
8: 2008
Month of manufacture
A: January E: May J: September
B: February F: June K: October
C: March G: July L: November
D: April H: August M: December
Fig. App3-1
<Location>
Serial label
Serial label
Fig. App3-2 Fig. App3-3
Waste toner box serial label
Barcode
CLCF7J000001Z
CLCF 7 J 0 0 0 0 0 1 Z
Unit type Unique information
Model type Serial number (6-digit)
C: AC Manufacturing factory No.
Year of manufacture
A: January G: July 7: 2007
B: February H: August
8: 2008
C: March J: September
D: April K: October
E: May L: November
F: June M: December
Fig. App3-4
<Location>
Serial label
Waste toner box
Fig. App3-5
Belt unit serial label
Barcode
BLCF7J000001Z
B LCF 7 J 0 0 0 0 0 1 Z
Unit type Unique information
Model type Serial number (6-digit)
C: AC Manufacturing factory No.
Year of manufacture
A: January G: July 7: 2007
8: 2008
D: April K: October
E: May L: November
F: June M: December
Fig. App3-6
<Location>
Serial label
Belt unit
Serial label
Fig. App3-7
Toner cartridge(K, Y, M, C) and Drum unit serial label
Barcode
TKCM7JA000001ELR1189
Unit type Part code

DR: Drum unit Assembly line number
TM: Toner unit Magenta
TC: Toner unit Cyan Serial number (6-digit)
TY: Toner unit Yellow Toner filling amount (A D, 5)
TK: Toner unit Black
Manufacturing factory No.
Model type Year of manufacture
C: AC 7: 2007
8: 2008
A: January G: July
D: April K: October
E: May L: November
F: June M: December
Fig. App3-8
<Location>
Drum unit
Toner cartridge
Serial label
Serial label
Fig. App3-9 Fig. App3-10
APPENDIX 4 SCREW CATALOGUE
Taptite, bind B Taptite, cup S

M3x6 M3x6

M3x8 M3x8

M3x10 M4x8

M3x12 M3x6 SR
Taptite, bind B
M4x10 Shoulder screw
Taptite, bind B Shoulder screw

M4x12
Shoulder screw
Taptite, bind S
Taptite, bind S
M3x6 Screw, cup
Screw, cup
Taptite, cup B M3x6
Taptite, cup B
M3x8
Taptite, pan
Taptite, cup B Taptite, pan B M4X14

M3x10
Taptite, cup B Taptite, flat B

M3x12
Taptite, flat B
M4x10
Taptite, cup B Screw flanged

M4x12
Screw flanged
Taptite, cup B M3x3.5
M4x14
Screw, bind
Screw pan(S/P washer)
Screw, bind M3x16
M3x5
Screw pan(S/P washer)
Screw, bind M4x8
M3x8
APPENDIX 5 HOW TO MAKE THE DRUM UNIT REMOVE SHEET
Make the drum unit remove sheet following the procedures below and use it when packing the
drum unit.
< Requirements >

- A3 or ledger-size paper
- A4 or letter-size paper
< Procedures >

(1) Cut the A3 or ledger-size paper and attach the double-faced adhesive tape referring to the
figure below.
9mm
Double-faced
100mm adhesive tape
Cut
Long edge
Fig. App5-1
(2) Attach the double-faced adhesive tape onto the A4 or letter-size paper.
9mm
Double-faced
adhesive tape
Short edge
Long edge
Fig. App5-2
(3) Align those two sheets of paper with the marking lines on the drum unit remove sheet and
attach them.
Marking line
Marking line
* A4 or letter-size paper
* A3 or ledger-size paper to be cut
Drum unit remove sheet
Fig. App5-3
APPENDIX 6 REFERENCES
This page provides reference information. It is possible to get the full instructions of the
subjects by just clicking on the links below.
1. Error codes
(Refer to 2.1 Error Indication, Chapter 1 of the Service Manual.)
2. Error message
(Refer to 2.2 Error Cause and Remedy, Chapter 1 of the Service Manual.)
3. Diameter of rollers
(Refer to 4.2 Diameter of Rollers, Chapter 1 of the Service Manual.)
4. Periodical replacement parts

(Refer to 2.1 Periodical Replacement Parts, Chapter 2 of the Service Manual.)
5. Reset parts life

(Refer to 2.3 Parts Life Reset Function, Chapter 2 of the Service Manual.)
6. Machine specification
(Refer to 2. SPECIFICATIONS LIST, Reference 1 of the Service Reference Manual.)
7. Paper specification
(Refer to 2.6 Paper, Reference 1 of the Service Reference Manual.)
8. Toner cartridge weight information

(Refer to APPENDIX 1 TONER CARTRIDGE WEIGHT INFORMATION, of the Service
Reference Manual.)

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Brother Color Laser Printer

Read this manual thoroughly before maintenance work.

CHAPTER 2: PERIODICAL MAINTENANCE

CHAPTER 3: DISASSEMBLY AND ASSEMBLY

CHAPTER 4: ADJUSTMENTS AND UPDATING OF SETTINGS,

CHAPTER 5: SERVICE FUNCTIONS

CHAPTER 6: CIRCUIT DIAGRAMS, WIRING DIAGRAM

APPENDIX 2: DELETION OF PERSONAL INFORMATION

APPENDIX 3: SERIAL NUMBERING SYSTEM

APPENDIX 4: SCREW CATALOGUE

APPENDIX 5: HOW TO MAKE THE DRUM UNIT REMOVE SHEET

Information in this manual is subject to change due to improvement or redesign of the

SAFETY INFORMATION............................................................................ XII

CHAPTER 1 TROUBLESHOOTING ........................................................ 1-1

CHAPTER 2 PERIODICAL MAINTENANCE........................................... 2-1

CHAPTER 4 ADJUSTMENTS AND UPDATING OF SETTING,

CHAPTER 5 SERVICE FUNCTIONS ....................................................... 5-1

CHAPTER 6 CIRCUIT DIAGRAMS, WIRING DIAGRAM........................ 6-1

APPENDIX 1 WORKER SWITCH (WSW) ....................................... App.1-1

APPENDIX 2 DELETION OF PERSONAL INFORMATION ............ App.2-1

APPENDIX 3 SERIAL NUMBERING SYSTEM ............................... App.3-1

APPENDIX 4 SCREW CATALOGUE .............................................. App.4-1

APPENDIX 6 REFERENCES ........................................................... App.6-1

<For Europe and Other countries>

This machine follows EN55022 (CISPR Publication 22)/Class B.

IEC 60825-1 specification (220 to 240 volt model only)

For Finland and Sweden

Maximum radiation power: 25 mW

EU Directive 2002/96/EC and EN50419

(European Union only)

Responsible Party: Brother International Corporation

declares, that the products

Product name: Laser Printer HL-4040CN, HL-4050CDN and HL-4070CDW

- Reorient or relocate the receiving antenna.

This Class B digital apparatus complies with Canadian ICES-003.

Laser Safety (110 to 120 volt model only)

FDA Regulations (110 to 120 volt model only)

Internal laser radiation

Maximum radiation power: 25 mW

Caution for Laser Product (WARNHINWEIS fur Laser drucker)

<Location of the laser beam window>

The following conventions are used in this manual:

Warnings tell you what to do to prevent possible personal injury.

Electrical Hazard icons alert you to a possible electrical shock.

Cautions specify procedures you must follow or avoid to prevent possible

1.2 Initial Check

2.1 Error Indication

Drum End Soon

Replace the drum unit

Replace the MP paper feeding kit

Replace the T1 paper feeding kit

Replace the LT paper feeding kit

Fuser Unit End

Replace the fuser unit

Laser Unit End

Replace the laser unit

Change Belt Unit

Replace the belt unit

Cooling down the inside of the machine to protect it.

Incorrect paper size

Error code 91 (T1)

Incorrect paper size

Error code 92 (LT)

Incorrect paper size