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To cite this article: Vijay K. Dhir , Hari S. Abarajith & Ding Li (2007) Bubble Dynamics and
Heat Transfer during Pool and Flow Boiling, Heat Transfer Engineering, 28:7, 608-624, DOI:
10.1080/01457630701266421
Download by: [The University of Texas at El Paso] Date: 14 September 2017, At: 13:43
Heat Transfer Engineering, 28(7):608624, 2007
Copyright
C Taylor and Francis Group, LLC
ISSN: 0145-7632 print / 1521-0537 online
DOI: 10.1080/01457630701266421
A large number of studies of bubble growth rate and departure diameter have been reported in the literature. Because
of uncertainty in dening the shape of an evolving interface, empirical constants are invariably used to match the model
predictions with data. This is especially true when force balance is made on a vapor bubble to determine the departure
diameter. In this paper, the results of an alternate approach based on a complete numerical simulation of the process are
given. Single and multiple bubbles are considered for both pool and ow boiling. The simulations are based on the solution of
the conservation equations of mass, momentum, and energy for both phases. Interface shape is captured through a level set
function. A comparison of bubble shape during evolution, bubble diameter at departure, and bubble growth period is made
with data from well-controlled experiments. Among other variables, the effect of magnitude of gravity and contact angle is
explicitly investigated.
INTRODUCTION in a thin region around a portion of the bubble. Mikic et al. [1]
used a geometric factor to relate the shape of the bubble growing
Heat transfer enhancement is the process of improving the on a heated surface to a perfect sphere and, having accounted for
heat transfer rate from a heater surface for which boiling uids the thermal energy that is stored in the superheated liquid layer
involving vapor bubbles is identied as the best mechanism. The prior to bubble inception, obtained an analytical expression for
dynamics of vapor bubbles formed on a heated surface placed the bubble growth rate. Their expression for the bubble growth
in a pool of liquid or subjected to forced ow has been studied rate is given by
extensively in the past. Motivating factors for these studies in- 1/2
dD t
clude the inuence of bubble dynamics on the wall heat transfer,
=2 t +1 t1/2 (1)
the partitioning of energy into vapor and liquid phases, and the dt t + tw
lations, such as those by Cole and Rohsenow [4] and Goreno to overcome the force due to surface tension. The drag force
et al. [5], exist here. Cole and Rohsenow [4] correlated the bubble not only includes the quasi-steady drag in the bulk liquid ow
diameter at departure at low pressures as direction but also the unsteady drag due to asymmetric growth
of the bubble inclined in the direction of the liquid ow as well
4
Dd = 1.5 10 Ja5/4 for water (6) as the shear lift force. Detachment can occur either parallel to
g(l v ) or normal to the heater surface. Hence, any force balance has to
include both components of all of the forces acting on the bub-
Dd = 4.65 104 Ja5/4 for other liquids (7) ble. If the normal direction detachment criterion is met before
g(l v ) the parallel detachment criterion is met, then the bubble lifts off
into the liquid directly above the nucleation site. If, however, the
where
parallel detachment criterion is met rst, which is most often the
l cpl Tsat case, the bubble slides along the heater surface before it can lift
Ja = (8) off into the bulk liquid.
v hfg
A number of investigators, such as Al-Hayes and Winterton
Goreno et al. [5], on the other hand, correlated bubble depar- [6] and Klausner et al. [7], have developed expressions for sur-
ture diameter at high heat uxes when inertia becomes important face tension force based on some assumed variation of contact
Figure 1 Macro- and microregions of the mathematical model for numerical simulation.
angle along the periphery of the bubble base. Klausner et al. [7]
also concluded that surface tension alone is not able to prevent
vapor bubble from departure. They argued that liquid drag on
the bubble due to asymmetrical bubble growth acting in the di-
rection opposite to liquid ow is important in holding the bubble
to its nucleation site prior to departure. Klausner et al. [8] have
also developed an expression for drag force on an asymmetrical
bubble due to ow of liquid over it.
It is generally accepted that in ow boiling, after a bubble de-
parts from the nucleation site, it slides along the heater surface
before lift off. This sliding motion of the bubble on the heater sur-
face greatly augments the heat transfer. Akiyama and Tachibana
[9] proposed that the augmentation of heat transfer by a sliding
bubble can be modeled as a rough surface heat transfer, with
bubble diameter as the characteristic length. Chang and Bankoff
Figure 2 Comparison of numerical simulations with experimental data: (a) [10] argued that the sliding motion of the bubble increases the
the effect of wall superheat, and (b) the effect of liquid subcooling (uid: water,
= 54 , g = 1.0 ge ).
Figure 3 Contribution of the various heat transfer mechanisms during sub- Figure 5 Variation of the dispersion constant (Ao ) with contact angle (uid:
cooled pool nucleate boiling. water, Tw = 8 K, Tsub = 0 K, g = 1.0 ge ).
NUMERICAL MODEL
In the model of Son et al. [11], the domain of interest was di-
vided into micro- and macro-regions, as shown in Figure 1. The
micro-region mainly encompasses the microlayer underneath
the bubble. Heat from the solid surface is conducted through
the microlayer that forms underneath the bubble and is utilized
for evaporation at the interface. Forces acting on the liquid in
the microlayer are due to viscous drag, interfacial tension, long-
range molecular interactions, and vapor recoil. Neglecting in-
ertia and convection terms in the momentum and energy equa-
tions, respectively, the radial thickness of the microlayer during
the evolution of the bubble is calculated. This approach for the
evaluation of the microlayer is similar to that used by Wayner
[14], Stephan and Hammer [15], and Lay and Dhir [16]. In their
formulation, Son and Dhir assumed a slip boundary condition
Figure 7 The variation of heat transfer rates with time for various contact
angles (a) from microlayer and (b) from macroregion (uid: water, p = 1.01 bar, Figure 8 Variation of Nusselt number with time for various bubble growth
Tw = 8 K, Tsub = 0 K, g = 1.0 ge ). cycles (uid: water, Tw = 6.2 K, Tsub = 0.0 K, g = 1.0 ge , = 38 ).
POOL BOILING
Single Bubble
Figure 10 Comparison of numerical and experimental bubble shapes during vertical merger [21] (uid: water, Tw = 10 K, Tsub = 0.0 K, g = 1.0 ge ,
= 38 ).
Figure 11 Comparison of numerically predicted bubble growth with experimental data of Mukherjee and Dhir [22] for saturated water at earth normal gravity.
ux so as to maintain a nearly constant heater temperature. The subcooled water. The condensation around the bubble is zero in
contribution of the various mechanisms of heat transfer (micro- the initial stages of bubble growth (up to 32 ms), when the bubble
layer, evaporation around the bubble boundary, and condensa- is still smaller than the thermal boundary layer. Once the bub-
tion) as a function of time are shown in Figure 3 for the boiling of ble protrudes out of the superheated liquid layer, condensation
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Figure 13 Growth, merger, and departure in two-bubble merger for water at Tw = 5 K and Tsub = 3 K.
begins, as shown in Figure 3 as a negative value. The condensa- of A0 , the Hamaker constant (dispersion constant) correspond-
tion rate increases as the interfacial area exposed to subcooled ing to a given contact angle, is found by iteration so as to match
liquid increases. the bubble shape at the outer edge of the microlayer with that of
the macrolayer. Figure 5 shows the variation of the dispersion
constant, A0 , with contact angle. The dispersion constant, A0 ,
Contact Angle changes from negative to positive value at around 18 , indicat-
Abarajith and Dhir [19] studied the effects of contact angle ing the change to attractive nature between the liquid and wall.
on the growth and departure of a single bubble on a horizontal Figure 6 shows the variation of normalized bubble departure
heated surface during pool boiling under normal gravity condi- diameter and bubble departure time with contact angle. For a
tions. The bubble growth history for two uids with different contact angle less than 90 , the bubble diameter at departure
contact angles (water and PF5060) is shown in Figure 4. (The decreases linearly as the contact angle is decreased, which is
solid line is the prediction, and symbols are the experimental consistent with the correlation of Fritz [3]. Growth period, how-
data.) In general, the lower the contact angle, the smaller the ever, varies nonlinearly with contact angle. The evaporative heat
transfer rates from the micro- and macrolayers for various con-
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Figure 15 Comparison of (a) bubble growth history and (b) normal force for
Figure 14 Growth, merger, and departure of three bubbles in a plane (uid: single and three-bubble merger cases plane (uid: saturated water, Tw = 5 K,
saturated water, Tw = 7 K, g = 0.01 ge , = 54 ). g = 0.01 ge , = 54 ).
Effect of Cycles ized with that at g/ge = 1 for water, and PF5060 is plotted as a
function of gravity level. It is found that the bubble diameter at
Son et al. [11] also studied the effects of multiple bubble
departure, Dd , for water with a contact angle of 54 scales with
growth and departure cycles on heat transfer. The Nusselt num-
gravity as
ber based on the area-averaged heat transfer coefcient and char-
acteristic length, Lo , is plotted in Figure 8 for multiple bub- Dd g1/2 (10)
ble growth and departure cycles. It is seen that the microlayer
contributes about 20% of the total heat transfer rate. Also, it The bubble diameter at departure for PF5060 with a contact
takes about 10 to 12 cycles before quasi-static conditions are angle of 10 , Dd scales as
achieved.
Dd g0.42 (11)
Effect of Gravity
In Figure 9b, the single bubble growth periods normal-
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Abarajith et al. [20] studied the effects of gravity on bubble ized with those at earth normal gravity for both water and
departure diameter and departure time for water and PF5060. In PF5060 are plotted as a function of normalized gravity level.
Figure 9a, the ratio of the bubble diameter at departure normal- The time period of growth for water with a contact angle of 54
scales as
td g0.93 (12)
td g0.82 (13)
Figure 16 The variation of non-dimensional (a) bubble departure diameter, Figure 17 The variation of time averaged wall Nusselt number with non-
and (b) departure time with cavity spacing (uid: saturated PF5060, g = 0.01 ge dimensionalized cavity spacing (uid: saturated PF5060, g = 0.01 ge and Tw =
and Tw = 10 K, = 10 ). 10 K).
of bubbles both normal and along the heater surface can oc-
cur, resulting in the formation of vapor columns and mushroom
type bubbles. A qualitative comparison of the numerical and
experimental bubble shapes during the merger of two bubbles
in the vertical direction is shown in Figure 10, as studied by
Son and Dhir [21]. When the waiting time is sufciently low,
the distance between the bubble growing on the wall and the
previously departed bubble decreases so that the two bubbles
merge in the vertical direction. Thereafter, the lower portion of
the merged bubble springs up due to the restoring action of the
surface tension force. When three or four successive bubbles
merge, a mushroom type vapor column is formed.
Figure 11 shows a comparison of numerically calculated and
experimentally observed bubble shapes during the merger of two
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seen that the bubbles begin to merge at t = 0.5 sec. Thereafter, additional vertical force (which we call the lift force) is in-
the merged bubble grows as a single bubble and nally lifts off duced by the uid motion. At about 2.5 seconds when the force
at t = 4.2 sec. Figure 15a shows the bubble growth rate com- changes sign and the merged bubble starts to detach, the single
parison of the three bubble merger process with that for a single bubble is still experiencing a negative force and continues to
bubble. It can be seen that the merged bubble lifts off at a much grow. The difference between the two at 2.5 seconds is desig-
smaller diameter compared to the single bubble. The growth pe- nated as the lift force, and this additional lift force causes the
riod for the merged bubble is also smaller than that for a single merged bubble to lift off prematurely. This force plays an im-
bubble. portant role as the magnitude of gravity diminishes. Figures 16a
Figure 15b shows the net force acting on the vapor mass for and 16b show the variation of non-dimensional bubble depar-
the three bubble merger case and the single bubble case. The ture diameter and departure time with cavity spacing when the
force acting downward is taken as negative, while the force act- bubbles are placed on the corners of an equilateral triangle at a
ing upward is positive. It is found that during bubble merger, an gravity level of 0.01ge . The bubble departure diameter decreases
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Figure 20 The comparison of bubble shapes (uid: PF5060, = 75 , T = 0.5 K, Tsub = 0.6 K, g = 1.0 ge ).
as the spacing increases until the spacing is equal to 0.25Dd,s , rate during the growth process of one and three bubbles is shown
where Dd,s is the bubble departure diameter corresponding to in Figure 18. Initially, the heat transfer for the three bubble case
that of a single bubble. Thereafter, it increases until the spacing is much higher because of increased interfacial area for heat
is large enough so that the bubbles do not merge. For a given transfer. During merger, oscillations occur. Thereafter, the heat
spacing, the bubble departure diameter increases from inline to transfer rate decreases as the merged vapor mass starts to detach.
right-angled to equilateral orientations.
Figure 17 shows the variation of wall Nusselt number, Nuw ,
(qw . lo / k.Tw ), with the non-dimensional cavity spacing for the
gravity level of 0.01 ge . The heat ux is averaged over the heater
surface supporting the computational domain and over the bub-
ble growth period. The Nusselt number increases as the cavity
spacing is increased. The increase is due to the increased vapor
production rate(D3d /td ). The time variation of the heat transfer
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Figure 21 The comparison of (a) sliding distance and (b) bubble diameter Figure 22 The comparison of bubble shape between experimental and numer-
between experimental data and numerical simulation results (uid: PF5060, ical simulation results, vertical surface (uid: saturated water U = 0.076 m/s,
= 75 , T = 0.5 K, Tsub = 0.6 K, g = 1.0 ge ). Tw = 5.0 K, g = 1.0 ge ).
BOILING WITH SLIDING BUBBLE corresponding interface velocity as negative. Figure 19 shows
the data for the dynamic contact angle, which was reduced from
In ow boiling, the contact angle that forms at the downstream video pictures of Maity et al. [23]. At zero velocity, the static
side is dened as downstream contact angle and the correspond- contact angle is around 50 ; as the interface velocity increases,
ing interface velocity as positive. The contact angle that forms the downstream contact angle decreases, which behaves like a
at the upstream side is dened as upstream contact angle and the receding contact angle as the interface moves over liquid phase.
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Figure 23 Velocity eld during bubble growth, sliding and lift off, vertical surface (uid: saturated water U = 0.076 m/s, Tw = 5.0 K, g = 1.0 ge ).
At low velocities, the upstream contact angle increases, which interface velocity is high. Hence, there may be a liquid layer
behaves like an advancing contact angle as the interface moves present between the bubble and the heating surface. This causes
over vapor phase. However, at high velocities, both downstream the dynamic contact angle on the upstream side to behave like
and upstream contact angles decrease. This is probably because a receding contact angle. The solid line representing the data is
the interface drags some liquid underneath the bubble when the used as the input to the numerical model. An iterative procedure
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Figure 24 Temperature eld with temperature interval of 0.5 K, vertical surface (uid: saturated water, U = 0.076 m/s, Tw = 5.0 K, g = 1.0 ge ).
The bubble shapes predicted from numerical simulations com- diameter shrinks to almost zero. Because the direction of grav-
pared reasonably well with the shapes previously obtained by ity is parallel to the heating surface, the bubble lift-off occurs
Qiu and Dhir [24] (see Figure 21). normal to it.
Figure 24 shows the temperature eld around the bub-
ble. As the bubble slides, the thermal layer in the wake be-
hind the bubble becomes thicker, but the thermal layer around
the bubble and just behind thins. This in turn corresponds
to an increase in heat ux. Figure 25 shows a comparison
between the numerical simulation and experimental data for
bubble growth and sliding distance. It can be seen that the
numerical results somewhat overpredict the bubble diameter
at departure, growth period, and sliding distance. Figure 26
shows the pressure contours when the bubble is about to lift
off. The pressure on the top of the bubble is smaller than
the pressure at the bubble base. As a result of this pressure
difference, the bubble lifts off normal to the gravity vector.
This pressure difference is equivalent to a lift force on the
bubble.
Figure 25 Comparison of (a) bubble diameter and (b) sliding distance be- Figure 26 Dimensionless pressure contours around the bubble when the bub-
tween experimental data and numerical simulation results, vertical surface (uid: ble is about to lift off, vertical surface (uid: saturated water, Tw = 5.0 K, g
saturated water, Tw = 5.0K, g = 1.0ge ). = 1.0 ge ).
on a Horizontal Surface, Journal of Heat Transfer, vol. 121, pp. Vapor Bubbles during Nucleate Pool Boiling, Journal of Heat
623632, 1999. Transfer, vol. 126, pp. 10231039, 2004.
[12] Sussman, M., Smereka, P., and Osher, S., A Level Set Approach for [23] Maity, S., Effect of Velocity and Gravity on Bubble Dynamics, MS
Computing Solutions to Incompressible Two-Phase Flow, Journal Thesis, University of California, Los Angeles, California, USA,
of Computational Physics, vol. 114, pp. 146159, 1994. 2000.
[13] Chang, Y. C., Hou, T. Y., Merriman, B., and Osher, S., A Level [24] Qiu, D., and Dhir, V. K., Experimental Study of Flow Pattern and
Set Formulation of Eulerian Interface Capturing Methods for In- Heat Transfer Associated with a Bubble Sliding on Downward
compressible Fluid Flows, Journal of Computational Physics, vol. Facing Inclined Surfaces, Experimental Thermal Fluid Sciences,
124, pp. 449464, 1996. vol. 26, pp. 605616, 2002.
[14] Wayner, P. C., Evaporation and Stress in the Contact Line Region,
Proc. Engineering Fundamentals Conference on Pool and Flow
Boiling, ASME, New York, pp. 251256, 1992. Vijay K. Dhir is the dean of the Henry Samueli
[15] Stephan, P., and Hammer, J., A New Model for Nucleate Boiling School of Engineering and a professor in me-
Heat Transfer, Warme- und Stoffubertragung, vol. 30, pp. 119 chanical and aerospace engineering at Univer-
125, 1994. sity of California, Los Angeles. He received his
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[16] Lay, J. H., and Dhir, V. K., Numerical Calculation of Bubble Ph.D. from the University of Kentucky in 1972.
Growth in Nucleate Boiling of Saturated Liquids, Journal of Heat His research interests involve boiling, two-phase
Transfer, vol. 117, pp. 394401, 1995. systems, and microgravity sciences. He has been
[17] Straub, J., Boiling Heat Transfer and Bubble Dynamics in Micro- elected into the National Academy of Engineering
gravity, Advances in Heat Transfer, vol. 35, pp. 57172, 2001. (NAE), the highest professional honor accorded
to an American engineer
[18] Qiu, D. M., Dhir, V. K., Hasan, M. M., Chao, D., Neumann, E., Yee,
G., and Witherow, J., Single Bubble Dynamics during Nucleate
Boiling under Microgravity Conditions, Engineering Foundation Hari S. Abarajith is a Ph.D. student in mechan-
Conference on Microgravity Fluid Physics and Heat Transfer, ical and aerospace engineering at the University
Honolulu, HI, 1999. of California, Los Angeles. He received his M.S
[19] Abarajith, H. S., and Dhir, V. K., Effect of Contact Angle on the in mechanical and aerospace engineering at the
University of California, Los Angeles, in 2002.
Dynamics of a Single Bubble during Pool Boiling Using Numeri-
He received his B.Tech. in chemical engineering
cal Simulations, Proc. IMECE2002 ASME International Mechani- at the Indian Institute of Technology, Madras, in
cal Engineering Congress & Exposition, New Orleans, Louisiana, 2001. His research interests involve the simula-
2002. tion of pool boiling in microgravity conditions.
[20] Abarajith, H. S., Dhir, V. K., and Son, G., Numerical Simulation
of the Dynamics of the Multiple Bubble Merger during Pool Boil-
Ding Li received his Ph.D. in mechanical
ing under Reduced Gravity Conditions, Japan-USA Seminar on
and aerospace engineering at the University of
Multiphase Flow, Moriyama, Japan, 2004. California, Los Angeles, in 2005. He received his
[21] Son, G., Ramanujapu, N., and Dhir, V. K., Numerical Simulation M.S. in mechanical and aerospace engineering
of Bubble Merger Process on a Single Nucleation Site during Pool at the University of California, Los Angeles, in
Nucleate Boiling, Journal of Heat Transfer, vol. 124, pp. 5162, 2002. His research interests involve the simula-
2002. tion of ow boiling and sliding bubbles.
[22] Mukherjee, A., and Dhir, V. K., Numerical and Experimental
Study of Bubble Dynamics Associated with Lateral Merger of