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T-8421C, 8422C
T-8452C, 8722C
T-8752C
Please read this manual before using the machine.
Please keep this manual within easy reach for quick reference.
With industrial sewing machines, it is normal to carry out work while positioned directly in front of
moving parts such as the needle and thread take-up, and consequently there is always a danger of
injury that can be caused by these parts. Follow the instructions from training personnel and
instructors regarding safe and correct operation before operating the machine so that you will know
how to use it correctly.
SAFETY INSTRUCTIONS
[1] Safety indications and their meanings
This instruction manual and the indications and symbols that are used on the machine itself are provided in order to ensure
safe operation of this machine and to prevent accidents and injury to yourself or other people.
Indications
The instructions which follow this term indicate situations where failure to follow the
DANGER instructions may result in death or serious injury.
The instructions which follow this term indicate situations where failure to follow the
CAUTION instructions could cause injury when using the machine or physical damage to
equipment and surroundings.
Symbols
This symbol ( ) indicates something that you should be careful of. The picture inside the triangle
indicates the nature of the caution that must be taken.
(For example, the symbol at left means beware of injury.)
This symbol ( ) indicates something that you must do. The picture inside the circle indicates the
nature of the thing that must be done.
(For example, the symbol at left means you must make the ground connection.)
DANGER
Wait at least 5 minutes after turning off the power switch and disconnecting the power cord from the wall outlet
before opening the cover of the control box. Touching areas where high voltages are present can result in severe
injury.
CAUTION
Environmental requirements
Use the sewing machine in an area which is free The ambient temperature should be within the
from sources of strong electrical noise such as range of 5qC to 35qC during use.
electrical line noise or static electric noise. Temperatures which are lower or higher than this
Sources of strong electrical noise may cause may cause problems with correct operation.
problems with correct operation.
The relative humidity should be within the range of
Any fluctuations in the power supply voltage 45% to 85% during use, and no dew formation
should be within r10% of the rated voltage for the should occur in any devices.
machine. Excessively dry or humid environments and dew
Voltage fluctuations which are greater than this formation may cause problems with correct
may cause problems with correct operation. operation.
The power supply capacity should be greater than In the event of an electrical storm, turn off the power
the requirements for the sewing machine's power and disconnect the power cord from the wall outlet.
consumption. Lightning may cause problems with correct
Insufficient power supply capacity may cause operation.
problems with correct operation.
Installation
Machine installation should only be carried out by If using a work table which has casters, the casters
a qualified technician. should be secured in such a way so that they
cannot move.
Contact your Brother dealer or a qualified
electrician for any electrical work that may need to Secure the table so that it will not move when tilting
be done. back the machine head. If the table moves, it may
crush your feet or cause other injuries.
The sewing machine weighs approximately 50 kg
(110 lb). The installation should be carried out by Use both hands to hold the machine head when
two or more people. tilting it back or returning it to its original position. If
only one hand is used, the weight of the machine
Do not connect the power cord until installation is head may cause your hand to slip, and your hand
complete. The machine may operate if the treadle may get caught.
is depressed by mistake, which could result in
injury. Be sure to wear protective goggles and gloves
when handling the lubricating oil and grease, so that
Turn off the power switch before inserting or they do not get into your eyes or onto your skin,
removing the plug, otherwise damage to the otherwise inflammation can result.
control box could result. Furthermore, do not drink the oil or eat the grease
Be sure to connect the ground. If the ground under any circumstances, as they can cause
connection is not secure, you run a high risk of vomiting and diarrhea.
receiving a serious electric shock, and problems Keep the oil out of the reach of children.
with correct operation may also occur.
When securing the cords, do not bend the cords
excessively or fasten them too hard with staples,
otherwise there is the danger that fire or electric
shocks could occur.
Turn off the power switch at the following times. Use both hands to hold the machine head when
The machine may operate if the treadle is tilting it back or returning it to its original position. If
depressed by mistake, which could result in injury. only one hand is used, the weight of the machine
y When threading the needle
head may cause your hand to slip, and your hand
y When replacing the bobbin and needle
may get caught.
y When not using the machine and when leaving If an error occurs in machine operation, or if
the machine unattended abnormal noises or smells are noticed, immediately
If using a work table which has casters, the casters turn off the power switch. Then contact your nearest
should be secured in such a way so that they Brother dealer or a qualified technician.
cannot move. If the machine develops a problem, contact your
nearest Brother dealer or a qualified technician.
Cleaning
Turn off the power switch before carrying out Be sure to wear protective goggles and gloves
cleaning. The machine may operate if the treadle is when handling the lubricating oil and grease, so that
depressed by mistake, which could result in injury. they do not get into your eyes or onto your skin,
otherwise inflammation can result.
Secure the table so that it will not move when tilting Furthermore, do not drink the oil or eat the grease
back the machine head. If the table moves, it may under any circumstances, as they can cause
crush your feet or cause other injuries. vomiting and diarrhea.
Use both hands to hold the machine head when Keep the oil out of the reach of children.
tilting it back or returning it to its original position. If Use only the proper replacement parts as specified
only one hand is used, the weight of the machine by Brother.
head may cause your hand to slip, and your hand
may get caught.
Touching areas where high voltages are present can Be careful not to get your hands
2 result in severe injury. Turn off the power before
4 caught when returning the
opening the cover. machine head to its original
position after it has been tilted.
3 Be careful to avoid injury from
5 the moving thread take-up.
Direction of operation
7
Control box
Transformer box
(100V/400V system only)
2166B
2506B
Oil tank
14. TROUBLESHOOTING........................ 75
14-1. Sewing .......................................................... 75
14-2. Error code displays....................................... 80
1. MACHINE SPECIFICATIONS
2167B
A B C D E F
4 7
A
Rotary hook Standard hook Large hook
2 5
B
Stitch function Fixed needle bar Split needle bar
1 2
C
Thread trimmer -
4 T
D Quick reverse
Thread wiper -
0 3
E
Lubrication type Minimum lubrication Semi dry
F 3 5 7
Heavy-weight
Light-weight and
F Heavy-weight materials
Use Foundation medium-weight
materials (For extra thick
materials
thread)
T-8421C
-T3F -T0F -T33 -T03
Max. sewing speed 3,000 sti/min 4,000 sti/min 3,000 sti/min 4,000 sti/min
Start backtacking and continuous
2501,800 sti/min
backtacking speed
End backtacking speed 1,000 sti/min
Max. stitch length 4 mm
Presser foot Lifting lever 7 mm
height Knee lifter 13 mm
Feed dog height 1 mm
Needle (DPu5) #9#14 #11#16
Motor AC servo motor (4-pole, 550W)
Control circuit Microprocessor
T-8422C
-403 -433 -405, -407
Max. sewing speed 4,000 sti/min 3,000 sti/min
Start backtacking and continuous
2501,800 sti/min
backtacking speed
End backtacking speed 1,000 sti/min
Max. stitch length 4 mm 5 mm
Presser foot Lifting lever 7 mm
height Knee lifter 10 mm
Feed dog height 1 mm
Needle (DPu5) #11#16 #14#22
Motor AC servo motor (4-pole, 550W)
Control circuit Microprocessor
T-8452C
-403 -405, -407
Max. sewing speed 3,000 sti/min
Start backtacking and continuous
2501,800 sti/min
backtacking speed
End backtacking speed 1,000 sti/min
Max. stitch length 5 mm
Presser foot Lifting lever 7 mm
height Knee lifter 10 mm
Feed dog height 1 mm
Needle (DPu5) #11#16 #14#22
Motor AC servo motor (4-pole, 550W)
Control circuit Microprocessor
T-8722C, 8752C
-403 -405, -407
Max. sewing speed 3,000 sti/min
Start backtacking and continuous
2501,800 sti/min
backtacking speed
End backtacking speed 1,000 sti/min
Max. stitch length 7 mm
Presser foot Lifting lever 7 mm
height Knee lifter 10 mm
Feed dog height 1 mm
Needle (DPu5) #11#16 #14#22
Motor AC servo motor (4-pole, 550W)
Control circuit Microprocessor
2168B
(1) Bobbin winder (2) Thread wiper (T-8422C, 8452C, 8722C, 8752C)
(3) Lifting lever (4) Quick reverse (Actuator switch)
(5) Presser foot (6) Control box
(7) Knee lifter assembly (8) Power switch
(9) Stitch length dial (10) Reverse lever
(11) Oil gauge window (12) Machine pulley
(13) Operation panel (14) Cotton stand
(15) Stop lever (T-8452C, 8752C )
Safety devices
(16) Thread take-up cover (17) Finger guard
3. INSTALLATION
CAUTION
Machine installation should only be carried out by a Secure the table so that it will not move when tilting
qualified technician. back the machine head. If the table moves, it may
crush your feet or cause other injuries.
Contact your Brother dealer or a qualified electrician
for any electrical work that may need to be done. Use both hands to hold the machine head when
tilting it back or returning it to its original position. If
The sewing machine weighs approximately 50 kg only one hand is used, the weight of the machine
(110 lb). The installation should be carried out by two head may cause your hand to slip, and your hand
or more people. may get caught.
Do not connect the power cord until installation is
complete. The machine may operate if the treadle is
depressed by mistake, which could result in injury.
2086M
2169B
2871M
2872M
Cord hole
2170B
3-2. Installation
1. Control box
(1) Control box
(2) Bolts [3 pcs]
(3) Nuts [3 pcs]
(4) Spring washers [3 pcs]
(5) Washers [3 pcs]
2. Connecting rod
(6) Connecting rod
(7) Nut
4127M
3. Oil pan
(1) Head cushions (left) [2 pcs]
(2) Head cushions (right) [2 pcs]
(3) Oil pan
(4) Oiler
2874M
4. Rubber cushions
(1) Rubber cushions [2 pcs]
(2) Nails [4 pcs]
2875M
6. Machine head
(1) Hinges [2 pcs]
(2) Machine head
(3) Head rest
NOTE:
Tap the head rest (3) securely into
the table hole.
If the head rest (3) is not pushed in
as far as it will go, the machine head
will not be sufficiently stable when it
is tilted back.
2171B
7. Operation panel
(1) Operation panel
(2) Screws [2 pcs]
(Use for tightening rear cover)
2172B
8. Cotton stand
(1) Cotton stand
NOTE:
Securely tighten the nut (4) so that
the two rubber cushions (2) and the
washer (3) are securely clamped and
so that the cotton stand (1) does not
move.
2878M
2173B
1. Turn the machine pulley so that the feed dog is below the
top of the needle plate.
2. Lower the presser foot (5) by using the lifting lever (4).
2880M
Within 13 mm
2882M
3-3. Lubrication
CAUTION
Do not connect the power cord until lubrication has been completed, otherwise the machine may operate if the
treadle is depressed by mistake, which could result in injury.
Be sure to wear protective goggles and gloves when handling the lubricating oil and grease, so that they do not get
into your eyes or onto your skin, otherwise inflammation can result.
Furthermore, do not drink the oil or eat the grease under any circumstances, as they can cause vomiting and
diarrhea.
Keep the oil out of the reach of children.
When cutting the nozzle of the oil tank, hold the base of the nozzle securely.
If you hold the end of the nozzle, injury from the scissors may result.
2355B
2356B
Lubrication
Apply 1 - 2 drops of oil to the places indicated by the arrows.
<T-8452C, 8752C>
2200B
2174B
2887M
DANGER
Wait at least 5 minutes after turning off the power switch and disconnecting the power cord from the wall outlet
before opening the face plate of the control box. Touching areas where high voltages are present can result in
severe injury.
CAUTION
Contact your Brother dealer or a qualified electrician When securing the cords, do not bend the cords
for any electrical work that may need to be done. excessively or fasten them too hard with staples,
otherwise there is the danger that fire or electric
Do not connect the power cord until all cords have shocks could occur.
been connected.
The machine may operate if the treadle is depressed Be sure to connect the ground. If the ground
by mistake, which could result in injury. connection is not secure, you run a high risk of
receiving a serious electric shock, and problems with
correct operation may also occur.
4137M
2175B
NOTE:
Bind the cords in such a way that the
Press
the tab.
connector does not get pulled out.
All cords that come out from the
control box should be secured to the
cord holder (2) using the repeat
cable tie (1), otherwise vibration from
the sewing machine may cause the
cords to become disconnected,
<Securing> which can cause problems with the
operation of the control box.
Cords
4141M
3. Ground wire
(1) Ground wire
(2) Washer
(3) Spring washer
(4) Screw
Oil pan
NOTE:
Take care when tapping in the
staples (3) to make sure that they do
not pierce the cords.
Do not use extension cords,
otherwise machine operation
<Seen from underneath table>
problems may result.
Leg
Control box
4144M
<200V system>
(1) Power switch
(2) Screws [2 pcs]
Operator
4145M
NOTE:
Take care when tapping in the
staples (5) to make sure that they do
not pierce the cords.
Do not use extension cords,
otherwise machine operation
problems may result.
2178B
<100V/400V system>
(1) Power switch
(2) Screws [2 pcs]
Operator
4145M
NOTE:
Take care when tapping in the
staples (7) to make sure that they do
not pierce the cords.
Do not use extension cords,
otherwise machine operation
problems may result.
2380B
CAUTION
Do not touch any of the moving parts or press any objects against the machine while sewing, as this may result in
personal injury or damage to the machine.
2182B
4260M
CAUTION
Turn off the power switch before installing the needle.
The machine may operate if the treadle is depressed by mistake, which could result in injury.
Long groove
2461B
<T-8452C, 8752C>
Long groove
2462B
CAUTION
Turn off the power switch before removing the bobbin.
The machine may operate if the treadle is depressed by mistake, which could result in injury.
<Latch type>
1. Open the slide plates (1) by moving them to the right and
left.
2. Pull the rotary hook latches (2) upward, and them remove
the bobbins (3).
2463B
2464B
CAUTION
Do not touch any of the moving parts or press any objects against the machine while winding the lower thread, as this
may result in personal injury or damage to the machine.
* Loosen the screw (5) and move the bobbin presser (6) to
adjust the amount of thread wound onto the bobbin.
Less thread
2123M 2124M
CAUTION
Turn off the power switch before installing the bobbin.
The machine may operate if the treadle is depressed by mistake, which could result in injury.
2465B
2900M
2466B
3126M
3127M
<C>
2467B
2468B
CAUTION
Turn off the power switch before threading the upper thread.
The machine may operate if the treadle is depressed by mistake, which could result in injury.
Turn the machine pulley and raise the thread take-up (1) before threading the upper thread.
This will make threading easier and it will prevent the thread from coming out at the sewing start.
Thread the left-side thread first.
(Refer to p.54)
If the tension discs are opened as
follows, the thread will become easier
to thread.
<Models with thread trimmer>
Press the tension release plate (2).
<Models without thread trimmer>
Press the tension release plate (2),
or operate the lifting lever or the knee
lifter to raise the presser foot.
Specifications indicated by the * mark include arm thread guide D (4) and felt (5). When using polyester thread, install
these components and thread the thread as shown in the illustration.
2183B
Locked Unlocked
2906M
2907M 2469B
4-8. Using the thread wiper (models with thread trimmer only)
1. Press the thread wiper switch (1) to the side.
2184B
2. Press the thread wiper key (2) on the operation panel so
that the indicator illuminates.
After thread trimming is carried out, the thread wiper (3) will
pull up the thread.
2470B
3128M
Needle
stop
3129M
Push 3130M
[Example]
For a sewing angle of 40q and a stitch length of 2.9 mm, the number of stitches becomes 6.
Power indicator
4159M
The power indicator illuminates when the power switch is turned on.
(1) Main display
x In start backtack display, AB illuminates and the number of stitches for A and B are
displayed.
x In end backtack display, CD illuminates and the number of stitches for C and D are
displayed.
x In continuous backtack display, ABCD illuminates and the number of stitches for A, B, C
and D are displayed.
x In fixed stitch display, E or F illuminates and the number of stitches for E or F are
displayed.
2136M
(2) Setting keys
These keys are used to set the number of backtack stitches for A, B, C and D and the
number of fixed stitches for E and F.
x When the key is pressed, the setting increases from 0 up to 99.
x When the key is pressed, the setting decreases from 99 down to 0.
4160M 2138M 2139M
(3) Start backtack key
When this key is pressed so that the indicator illuminates, the number of start backtack
stitches (099) in the A and B stitch number displays is sewn.
4161M
(4) End backtack key
When this key is pressed so that the indicator illuminates, the number of end backtack
stitches (099) in the C and D stitch number displays is sewn. When the treadle is
depressed backward, the end backtack stitches are sewn and then the thread is trimmed
automatically (models with thread trimmer).
If the treadle has not yet been depressed backward, the end backtack function can be set
to ON, the number of stitches can be changed and the function can be set back to OFF.
4162M
(5) Continuous backtack key
When this key is pressed so that the indicator illuminates, the number of backtack stitches
(099) in the A, B, C and D stitch number displays is sewn continuously. After the sewing
machine sews a full cycle of stitches set by A, B, C and D, the thread is trimmed
automatically (models with thread trimmer).
4163M
(6) Fixed stitch key
When this key is pressed so that the indicator illuminates, the number of stitches (0-1999)
in the E stitch number display is sewn, and then the sewing machine stops automatically.
4164M
2911M
For example,
3 stitches and
4 stitches
4175M
Example:
4176M
3 Start backtacking is carried out. After it has finished, normal sewing continues for as long as
the treadle remains depressed.
NOTE:
If the treadle is returned to the neutral position, the sewing machine will continue
operating until the set number of start backtack stitches has been sewn.
2159M
4 End backtacking is carried out. After it has finished, the thread is trimmed automatically
(models with thread trimmer) and the sewing machine stops in the needle up position.
NOTE:
x If the treadle is depressed backward before sewing of the set number of start backtack
stitches is complete, end backtacking will not be carried out.
x If the indicator of the thread trimming lock key is illuminated, the sewing machine will
stop in the needle up position without thread trimming being carried out.
2160M
2185B
Example:
4177M
2 If the treadle is simply depressed continuously, the number of stitches set for A, B, C and D
will be sewn in a single cycle, the thread will be trimmed automatically (models with thread
trimmer) and then the needle bar will stop in the needle up position.
NOTE:
x If the treadle is returned to the neutral position while continuous backtacking is being
carried out, the sewing machine will stop at the point where the treadle returns to the
neutral position.If the treadle is depressed again, operation will resume from the point
where it was interrupted.
x If the indicator of the thread trimming lock key is illuminated, the sewing machine will
stop in the needle up position without thread trimming being carried out.
2159M
<Automatic sewing>
When the AUTO key is pressed to turn on the automatic sewing function, operation will be carried out
automatically from continuous backtack sewing through to thread trimming (models with thread
trimmer) just by depressing the treadle once, without needing to keep it depressed continuously.
2912M
Example:
2 After the set number of stitches in E (fixed stitches) have been sewn, the sewing machine
stops in the needle position that has been set by the needle up/down key (refer to p. 34).
After this, normal sewing is carried out if the treadle is depressed.
2159M
3 After the thread is trimmed (models with thread trimmer), fixed stitch sewing mode is enabled.
2160M
<Automatic thread trimming (models with thread trimmer) >
Press the thread trimming key to turn on the thread trimming function. When the treadle is
continuously depressed, thread trimming is carried out after the fixed stitches have been sewn.
<Automatic sewing>
When the AUTO key is pressed to turn on the automatic sewing function, the fixed stitches are sewn
simply by depressing the treadle once without needing to depress it continuously.
<Start and end backtack sewing>
x The start backtack key and end backtack key can be pressed to turn on the backtack sewing
function.
x If changing the number of end backtack stitches in C and D, press the fixed stitch key to
temporarily turn off the fixed stitch function before making the change. (The CD display will show
the number of stitches and the setting can then be changed.)
2186B
1 4180M
Example:
2187B
2160M
<Start and end backtack sewing>
x The start backtack key and end backtack key can be pressed to turn on the backtack sewing
function.
x If changing the number of end backtack stitches indicated in C and D, press the pleat presser
sewing key to turn off the pleat presser sewing function before making the change. (The CD display
will show the number of stitches and the setting can then be changed.)
4183M
<Lower thread counter operation>
Sewing is possible
(Initial value) Reduces by 1 (Buzzer sounds for 5 seconds) until thread trimming
for every 10 is carried out (models
stitches sewn with thread trimmer).
Press the RESET key (2)
for 2 seconds or more.
4184M
1. When sewing is carried out, the value shown in the lower thread counter display is reduced by 1 for every 10 stitches sewn.
(When the value goes below zero (0), a minus sign appears and counting continues to a maximum of -999.)
2. When the value goes below 0, a warning icon (1) illuminates and an electronic buzzer sounds for 5 seconds.
3. Sewing will be possible even after the treadle is returned to the neutral position and the sewing machine stops. However,
after the treadle has been depressed backward and thread trimming has been carried out (models with thread trimmer),
sewing using the treadle will no longer be possible.
NOTE:
If the treadle is depressed after sewing is no longer possible, the buzzer will sound once and rESEt will appear in
green in the main display. When the treadle is returned to the neutral position, the display will return to the original
display.
If you press the RESET key (2), the warning icon (1) will disappear and sewing will be possible when the treadle is
depressed.
4. If you press and hold the RESET key (2) for 2 seconds or more, the display will return to the initial value.
4185M
(While pressing the key (1), press the power ON switch.) MorG xxx will appear in orange in the main display (2).
Selecting UpoS xxx xxx is the setting value for the needle up stop position, and
2 0 is the default setting.
(Setting value)
(Press once) 4190M
Needle up stop position setting x If you press the key, the setting value will increase
3 and the needle up stop position will become lower.
x If you press the key, the setting value will decrease
and the needle up stop position will become higher.
Example: x The setting range is from 5 to 10.
Becomes higher
Becomes lower
4194M
(While pressing the RESET key, press the power ON switch.) init ALL will appear in orange in the main display (1).
Reference
If the X keys (2) are pressed at this time, you can
select the items to be initialized as shown below.
* For details on initialization items other than init ALL,
refer to the Service Manual.
Main display Initialization items
init ALL Clears all settings
init MEM Initializes memory switches
init SPd Initializes sewing speed
init SEW Initializes programs
4193M
Power indicator
Refer to p.45
4197M
The power indicator illuminates when the power switch is turned on.
(1) Display
When start backtack stitches are being displayed, the indicator of the start backtack key
(3) will illuminate, and the number of A stitches will appear in the A column and the
number of B stitches will appear in the B column.
When end backtack stitches are being displayed, the indicator of the end backtack key
(4) will illuminate, and the number of C stitches will appear in the C column and the
number of D stitches will appear in the D column.
When continuous backtack stitches are displayed, the indicator of the continuous
backtack key (5) will illuminate, and the number of A, B, C and D stitches will appear in
order starting from the left column of the display. 4198M
(2) Setting keys
These keys are used to set the number of backtack stitches for A, B, C and D.
When the key is pressed, the setting increases from 0 up to 9.
When the key is pressed, the setting decreases from 9 down to 0.
4199M 2138M 2139M
(3) Start backtack key
When this key is pressed so that the indicator illuminates, the number of start backtack
stitches (0 - 9) in the A and B columns of the display are sewn.
4161M
(4) End backtack key
When this key is pressed so that the indicator illuminates, the number of end backtack stitches (0 -
9) in the C and D columns of the display are sewn. When the treadle is depressed backward, the
end backtack stitches are sewn and then the thread is trimmed automatically (models with thread
trimmer).
If the treadle has not yet been depressed backward, the end backtack function can be set to ON,
the number of stitches can be changed and the function can be set back to OFF. 4162M
(5) Continuous backtack key
When this key is pressed so that the indicator illuminates, the number of backtack stitches
(0 - 9) in the A, B, C and D columns of the display are sewn continuously. After the sewing
machine sews a full cycle of stitches set by A, B, C and D, the thread is trimmed
automatically (models with thread trimmer). 4163M
2911M
For example,
3 stitches and
4 stitches
4200M
Example:
4201M
3 Start backtacking is carried out. After it has finished, normal sewing continues for as long as
the treadle remains depressed.
NOTE:
If the treadle is returned to the neutral position, the sewing machine will continue
operating until the set number of start backtack stitches has been sewn.
2159M
4 End backtacking is carried out. After it has finished, the thread is trimmed automatically
(models with thread trimmer) and the sewing machine stops in the needle up position.
NOTE:
If the treadle is depressed backward before sewing of the set number of start backtack
stitches is complete, end backtacking will not be carried out.
If thread trimming lock is set, the sewing machine will stop in the needle up position
without thread trimming being carried out. 2160M
2185B
Example:
4202M
2 If the treadle is simply depressed continuously, the number of stitches set for A, B, C and D
will be sewn in a single cycle, the thread will be trimmed automatically (models with thread
trimmer) and then the needle bar will stop in the needle up position.
NOTE:
If the treadle is returned to the neutral position while continuous backtacking is being
carried out, the sewing machine will stop at the point where the treadle returns to the
neutral position.If the treadle is depressed again, operation will resume from the point
where it was interrupted.
If thread trimming lock is set, the sewing machine will stop in the needle up position
without thread trimming being carried out.
2159M
(While pressing the end backtack key, press the power ON switch.) 4203M
Setting the needle up stop and needle down stop positions
2 When the key is pressed, the UP
display will appear.
(Setting value) When the key is pressed, the dn
display will appear.
Needle up stop
NOTE:
If the start backtack key (1) is pressed once
more, the start backtack indicator will switch
off and the display will return to the setting
item. 4204M
The setting will be stored and the display will
3 (Setting item)
return to the setting item.
4205M
Setting mode will be exited and normal operation will be possible.
4
4206M
(While pressing the end backtack key, press the power ON switch.) 4203M
NOTE:
If the start backtack key (1) is pressed once
more, the start backtack indicator will switch
off and the display will return to the setting
item. 4208M 2138M 2139M
The setting will be stored and the display will
4 (Setting item) return to the setting item.
4209M
Setting mode will be exited and normal operation will be possible.
5
4206M
(While pressing the end backtack key, press the power ON switch.) 4203M
Selecting Corr (correction sewing)
2
(Setting item)
NOTE:
If the start backtack key (1) is pressed once
more, the start backtack indicator will switch
off and the display will return to the setting
item. 4208M 2138M 2139M
The setting will be stored and the display will
4 (Setting item)
return to the setting item.
4211M
Setting mode will be exited and normal operation will be possible.
5
4206M
<Setting method>
* This setting cannot be carried out if the lock function is on. (For details on turning the lock function off, refer to 8-7.
Lock function.)
Activating setting mode 4
1 (Setting item)
(While pressing the end backtack key, press the power ON switch.)
Selecting trdi (thread trimming lock)
2
(Setting item)
NOTE:
If the start backtack key (1) is pressed once
more, the start backtack indicator will switch
off and the display will return to the setting
item. 4208M 2138M 2139M
The setting will be stored and the display will
4 (Setting item)
return to the setting item.
4213M
2191B
Setting the maximum sewing speed The maximum sewing speed is set in columns A and B.
2 (Setting can be carried out in units of 100 sti/min.)
When the key is pressed, the setting increases.
When the key is pressed, the setting decreases.
Example:
4216M
NOTE:
While the indicator of the MAX key is illuminated, all keys other than the keys for the A and B columns will be
disabled.
If the MAX key is pressed once more, the indicator of the MAX key will switch off and normal key operations can then be
carried out.
(While pressing the key (1), press the power ON switch.) MorG will appear in the display (2).
Selecting UPoS
2
(Setting item)
(Setting value)
Becomes lower
4220M
Normal sewing machine operation will then be
5 possible.
4206M
DANGER
Wait at least 5 minutes after turning off the power switch and disconnecting the power cord from the wall outlet
before opening the cover of the control box. Touching areas where high voltages are present can result in severe
injury.
When the lock function is set to ON, the key operations for
making settings such as the following will be disabled in
Control box order to prevent these settings from being accidentally
changed.
4221M
(While pressing the continuous backtack key, in.AL will appear in the display (1).
press the power ON switch.)
9. SEWING
CAUTION
Attach all safety devices before using the sewing machine. If the machine is used without these devices attached,
injury may result.
Turn off the power switch at the following times.
The machine may operate if the treadle is depressed by mistake, which could result in injury.
y When threading the needle
y When replacing the bobbin and needle
y When not using the machine and when leaving the machine unattended
Do not touch any of the moving parts or press any objects against the machine while sewing, as this may result in
personal injury or damage to the machine.
Secure the table so that it will not move when tilting back the machine head. If the table moves, it may crush your
feet or cause other injuries.
Use both hands to hold the machine head when tilting it back or returning it to its original position. If only one hand
is used, the weight of the machine head may cause your hand to slip, and your hand may get caught.
9-1. Sewing
2471B 1. While holding the two upper threads with your fingers, turn
the machine pulley by hand toward you until the lower
threads come out onto the feed dog.
2. Pull the lower threads toward you and check that they pull
out smoothly.
Lower
thread
Lower thread
2472B
2182B
9-2. Backtacking
2916M When the actuator switch (1) or the reverse lever (2) is
pressed during sewing, the feed direction will be reversed.
When it is released, the feed direction will return to normal.
2917M
2918M
Sewing direction
Condensed stitches
2195B
2920M <Setting>
1. Unlock the stitch length dial (4) by turning the dial lock
lever (3) to the right.
2. Turn the stitch length dial (4) to the stitch length to be
used for condensed stitches.
3. Loosen the screw (5) and lift up the stopper (6) until it
touches the reverse stitching lever plate (7).
4. Tighten the screw (5) to secure the stopper (6).
<Sewing>
1. Return the stitch length dial (4) to the stitch length for
normal sewing.
2. Turn the dial lock lever (3) firmly to the left to lock the
stitch length dial (4).
3. Start sewing.
4. At the position where you would like to start sewing
condensed stitches, press the actuator switch (1) or the
Locked Unlocked
reverse lever (2).
(Condensed stitches are sewn while the actuator switch
(1) or reverse lever (2) is being pressed.)
2921M
Upper thread
Lower thread
0572M
Upper thread tension too weak or Increase the upper thread tension.
lower thread tension too strong Decrease the lower thread tension.
0573M
Upper thread tension too strong Decrease the upper thread tension.
or lower thread tension too weak Increase the lower thread tension.
0574M
CAUTION
Turn off the power switch before adjusting the
lower thread tension.
The machine may operate if the treadle is
depressed by mistake, which could result in injury.
Turn the adjusting screw (1) to adjust.
Becomes stronger
Becomes weaker
2923M
2924M
Upper thread
0894M
Reference values
Use Adjusting screw height
For foundation Approx. 34mm
For light-weight and
medium- weight Approx. 34mm
materials
For heavy-weight
Approx. 29mm
materials
2925M
10-3. Adjusting the presser foot floating amount (minute lifting amount)
3096M When sewing stretch materials and materials with long
pile, you can make minute adjustments to the floating
amount for the presser foot (1) in accordance with the
material.
In addition, this can be useful for increasing ease of
working when sewing curves.
1. Turn the sewing machine pulley by hand to move the feed
dog (2) below the needle plate (3).
2. Use the lifting lever to lower the presser foot (1).
3. Loosen the nut (4).
Floating amount 4. Use a hexagon wrench to turn the adjusting screw (5) to
adjust the floating amount.
To raise the presser foot (1) ...
Turn the adjusting screw (5) clockwise.
To lower the presser foot (1) ...
Turn the adjusting screw (5) counterclockwise.
5. Tighten the nut (4).
3097M
10-4. Adjusting the trailing length after thread trimming (models with
thread trimmer only)
y At the time of thread trimming, the thread tension is
loosened and tension is applied by the pretension (1) only.
y The normal trailing length for the upper thread is 35 mm.
35 mm y If the tension of the pretension (1) is increased, the
or more lengths of the threads trailing from the needle tips will be
Longer Shorter reduced; if the tension is reduced, the lengths will be
increased.
2926M 2258B
3019M
11. CLEANING
CAUTION
Turn off the power switch before carrying out cleaning.
The machine may operate if the treadle is depressed by mistake, which could result in injury.
Be sure to wear protective goggles and gloves when handling the lubricating oil and grease, so that they do not get
into your eyes or onto your skin, otherwise inflammation can result.
Furthermore, do not drink the oil or eat the grease under any circumstances, as they can cause vomiting and
diarrhea.
Keep the oil out of the reach of children.
Secure the table so that it will not move when tilting back the machine head. If the table moves, it may crush your
feet or cause other injuries.
Use both hands to hold the machine head when tilting it back or returning it to its original position. If only one hand
is used, the weight of the machine head may cause your hand to slip, and your hand may get caught.
<Cleaning>
1. Turn the machine pulley to move the needle to the needle
up stop position.
2. Open the slide plates at the left and right.
3. Remove the bobbin.
4. Clean the thread scraps from the rotary hook.
5. Install the bobbin (and the bobbin case).
2475B
2357B
<Checking>
1. Replace the needle if it is bent or if the tip is broken.
2. Check that the upper threads have been threaded
correctly. (Refer to page 24.)
3. Carry out a test sewing.
2196B
3002M
2358B
2199B
3704M
<Applying grease>
Use Brother-specified Grease unit (SA8837-001).
4087M
2. Applying grease
Follow the procedure below to apply grease to the places indicated by arrows on the next page.
Grease
Insert the tip of the nozzle Apply grease without Tighten the screw (2) to push
(1) all the way into the hole letting it spill out. in the grease.
in the part. 2936M
NOTE:
Once the grease tube has been opened, remove the nozzle from the
tube, attach the cap securely and store the tube in a cool dark place.
The grease should be used as quickly as possible.
When using the grease again, remove any old grease from inside the
nozzle first.
(Store the tube away carefully once the tube has been opened, otherwise the
grease remaining inside the tube may deteriorate, and this may affect its
lubricating performance.)
2937M
2201B
4 places at top,
bottom, left and right
of the slide block (3)
* Pour oil into the oil cover at the same time. (Refer to p.9.)
2202B
2259B
After the grease has been applied, carry out the following procedure to reset the grease consumption amount.
1. While pressing the key (1) and the key (2) at the right end simultaneously, press the power ON switch.
2. GuCt xxx will appear in the display (3). (xxx represents the amount of grease consumed. For example, 100 means
that 100% of the grease has been consumed.)
3. Press the RESET key (4).
4. The display (3) will change to GuCt 0.
5. Press the FUNC key (5). The display (3) will change to stitch number display mode and treadle operation will be possible.
(This completes the reset procedure.)
2260B
3704M
<Applying grease>
Use Brother-specified Grease unit (SA8837-001).
4087M
2. Applying grease
Follow the procedure below to apply grease to the places indicated by arrows on the next page.
Grease
Insert the tip of the nozzle Apply grease without Tighten the screw (2) to push
(1) all the way into the hole letting it spill out. in the grease.
in the part. 2936M
NOTE:
Once the grease tube has been opened, remove the nozzle from the
tube, attach the cap securely and store the tube in a cool dark place.
The grease should be used as quickly as possible.
When using the grease again, remove any old grease from inside the
nozzle first.
(Store the tube away carefully once the tube has been opened, otherwise the
grease remaining inside the tube may deteriorate, and this may affect its
lubricating performance.)
2937M
2201B
4 places at top,
bottom, left and right
of the slide block (3)
* Pour oil into the oil cover at the same time. (Refer to p.9.)
2202B
Use the following procedure to check the amount of oil being supplied to the rotary hook when replacing the rotary hook or
when changing the sewing speed.
2941M <Guide to lubrication adjustment>
1. Tilt back the machine head.
2. Turn the oil adjusting screw (1) to adjust the height to
within 10-15 mm.
3013M
3015M
NOTE:
If using a thread trimming sewing machine, the trailing
length for the left upper thread may become shorter after
thread trimming because of the twist in the thread.
The trailing length is normal if the upper thread length is
35 mm when the thread is pulled from the needle hole. If
the thread length is shorter than this, reduce the thread
35mm or more take-up amount of the thread take-up spring.
Pull
However, if using fine threads (such as #50 polyester
thread or finer), reducing the thread take-up amount too
much may cause the right upper thread to be cut too short,
or it might result in thread trimming errors for the left upper
thread.
Trailing thread
3016M
3017M
3054M
3055M Check clearance (A) each time parts such as the rotary
hook (1) and the needle plate (2) that affect clearance (A)
are replaced.
To adjust clearance (A), replace the thrust ring (4) that is
in between the rotary hook (1) and the rotary hook base
(3).
Three types of thrust ring (4) are available. Measure the
thickness of the thrust ring (4) that is currently being used,
and replace it with a thrust ring (4) of the appropriate
width.
When replacing the rotary hook (1), loosen the three set
screws (5). Be careful not to lose the thrust ring (4) at this
time.
NOTE:
There is a piece of felt (7) for lubrication at the base of the
Touching gently rotary hook shaft (6). Gently press down on the rotary
hook (1) when tightening the set screws (5) so that the
rotary hook (1) does not lift up.
3056M
NOTE:
If the clearance is too large
Upper thread trimming errors may occur (models with
thread trimmer).
The right upper thread may be cut too short (models with
thread trimmer).
If the clearance is too small
The rotary hook may become damaged.
The opener (1) may become damaged.
2477B
NOTE:
Do not turn the presser bar (8) at this time.
Approx. 7mm
3059M
3041M 8. Loosen the screws (10), and then remove rotary hook
base cover FL (11) and FR (12).
(The screws (10) is designed so that they cannot be
removed from the rotary hook base cover FL (11) and FR
(12) to prevent them from being lost.)
9. Loosen the set screws (13) (three each at left and right).
(However, be careful not to loosen them too much,
otherwise the set screws (13) will touch the inside surface
of the rotary hook base and the pinion gear (14) will not be
able to turn. Loosen the set screws by the minimum
amount which will still allow the rotary hook to move
freely.)
10. Turn the rotary hook by hand to align the rotary hook tip
(15) with the middle of the needle. (Do not turn the
machine pulley at this time.)
11. Tighten the set screws (13).
(Tighten the three set screws (13) a little bit at a time in
order so that the pinion gear (14) does not become
tilted.)
12. Remove the tape that is securing the machine pulley.
3042M
<For T-8421C, T-8422C and T-8722C>
13. Use an oil-based marker pen to color in the hollow of the
needle.
14. With the needle raised, turn the machine pulley forward
while pushing the needle against the rotary hook tip (15)
Color in
with your finger to make a mark from the rotary hook tip
(15) in the hollow of the needle.
15. Check that the distance (C) from the intersection
Mark between the mark from the rotary hook tip (15) and the
center line of the needle to the top edge of the needle
hole is 11.5 mm.
* If the distance is not 11.5 mm, loosen the screw (5)
again and adjust the height of the needle bar.
* If dimension (C) has been adjusted, the highest
reference line (3) on the needle bar (2) may be hidden
3043M
by the bottom edge of the needle bar base (4) when
the needle bar is at its lowest position, but this is not a
problem.
If using a thread such as polyester thread which does
not easily form stable loops
* If problems such as skipped stitches or upper thread
breakages occur, set the above distance (C) to 0.71.2
mm to make it easier for the rotary hook tip (15) to catch
the upper thread loop.
NOTE:
When the stitch length is changed, distance (C) will also
Needle bar
change, so re-check distance (C) at such times.
lowest position
During quick reverse operation, distance (C) for the left
needle will become shorter, so do not set it to less than
0.7 mm, otherwise the rotary hook tip (15) may touch the
Mark
projection (D) and this could damage the rotary hook tip
(15).
2262B
3043M
2205B
16. Loosen the set screw (16) and then pull the needle bar
clamp (17) downward to remove it.
17. Turn the screw (18) to adjust so that the distance from
the upper edge of the needle hole to the rotary hook tip
(15) is 1-1.5 mm.
18. After adjustment is completed, insert the needle bar
clamp (17) into the hole of the needle bar (2) as far as it
Lower
will go, and check that the distance is 1-1.5mm. Secure
it by tightening the set screw (16).
Higher Insert the needle clamp all the
way into the needle bar.
Needle center
Lowest position
3060M
NOTE:
Do not overtighten the screw (1), otherwise it will
damage the feed rocker base arm (3).
Needle
3062M
3063M
3064M
NOTE:
If the feed dog is too high
The feed dog may touch the needle plate.
The stitch length may become longer than the stitch
length dial setting.
Thread tightening may be poor when using thick threads.
It may be difficult to obtain uniform stitch lengths for
normal feed and reverse feed.
Lower thread trimming errors may occur (models with
thread trimmer).
If the feed dog is too low
The stitch length may become shorter than the stitch
length dial setting.
It may be difficult to obtain uniform stitch lengths for
normal feed and reverse feed.
The feed dog may touch the movable knife (models with
thread trimmer).
Large variations in stitch length may occur at slow and
fast sewing speeds.
Lower
Higher
3066M
Front lowered * When the angle of the feed dog is adjusted, the
forward-back position of the feed dog will change. Loosen
the two screws (7) and adjust the forward-back position of
the feed dog in accordance with the needle (for lower feed,
in accordance with the needle plate).
* In addition, when the angle of the feed dog is adjusted,
the height of the feed dog will also change, so readjust the
height of the feed dog.
3067M
14. TROUBLESHOOTING
y Please check the following points before calling for repairs or service.
y If the following remedies do not fix the problem, turn off the power switch and consult a qualified technician or the place of
purchase.
DANGER
Wait at least 5 minutes after turning off the power switch and disconnecting the power cord from the wall outlet
before opening the face plate of the control box. Touching areas where high voltages are present can result in
severe injury.
CAUTION
Turn off the power switch and disconnect the power cord before carrying out troubleshooting.
The machine may operate if the treadle is depressed by mistake, which could result in injury.
14-1. Sewing
Items with a * in the Page column should only be checked by a qualified technician.
Grooves
Slot
2944M
0573M 0574M
Lower thread
2947M
Grooves
Slot
2946M 2944M
2950M
8 Lower thread is tangled at y Is the bobbin spinning direction correct when the lower thread is
the sewing start. being pulled?
Spinning of bobbin during Set the bobbin so that it turns in the opposite direction to the
thread trimming rotary hook. 21 22
y Is there too much thread
wound onto the bobbin?
Lower
The bobbin winding
thread
amount should not be
more that 80 %. 20
y Is the anti-spin spring attached? (Models with thread trimmer)
Attach the anti-spin spring. 21 22
y Is the bobbin turning smoothly?
If the bobbin is not turning smoothly, replace the bobbin.
y Is a bobbin other that the light-alloy bobbins specified by Brother
being used?
Use only bobbins which are specified by Brother. 21 22
2951M 2124M
11 Broken needles y Is the material being pushed or pulled with excessive force during
sewing?
y Is the needle bent, is the needle tip broken, or is the needle hole
blocked?
Replace the needle. 18
y Does the needle drop into the center of the needle hole in the feed
dog?
Check the needle drop position. If the needle does not drop into
the center of the needle hole in the feed dog, reinstall the feed
dog. *
If the needle bar has rotated, rotate the needle bar to the
correct position.
*
Caution
2197B
4264M
16 GrEASEUP flashes on y This display is to notify you that it is time to apply grease.
the operation panel when Apply grease. 57*
the power is turned on.
Items with a * in the Page column should only be checked by a qualified technician.
For items with ** appearing in the Page column, ask the place of purchase for
advice.
2198B
4266M
Was the power ON switch pressed while the machine head was still tilted back?
E055 Press the power OFF switch and then return the machine head to the upright
position.
Is the 14-pin machine connector inside the control box disconnected?
Press the power OFF switch, and then check that the 14-pin machine connector
is connected to connector P13 on the main PCB. 12*
Was the power ON switch pressed while an invalid key was being pressed on the
E065 operation panel?
Press the power OFF switch and check that no operation panel keys are being
pressed.
There is a malfunction of the operation panel.
Replace the operation panel. **
Was the actuator switch being pressed when the power ON switch was pressed?
E066 Press the power OFF switch and check that the actuator switch is not being
pressed
There is a problem with the actuator switch.
Replace the actuator switch.
*
The settings in Setting method for standard depression stroke may be incorrect.
E091 Redo the settings in Setting method for standard depression stroke. *
Problem with treadle unit.
Replace the treadle unit. **
Was the power ON switch pressed while the treadle was still depressed?
E095 Return the treadle to the neutral position. When the treadle neutral position is
detected, the error will be cleared and normal operation will then be possible.
Is the power supply voltage too low?
Check the power supply voltage. *
The sewing machine could not stop correctly at the needle up stop position after
E111 thread trimming.
Remove any thread scraps that may be blocking the motor. *
Press the power OFF switch and then turn the machine pulley by hand and
check that it turns easily. *
Check that there are no problems with the thread trimming mechanism. **
The sewing machine or motor do not operate when the treadle is depressed.
E130 Is the 4-pin motor connector inside the control box disconnected?
Press the power OFF switch and check the connection of the 4-pin motor
connector. 12*
Has the sewing machine locked up?
Press the power OFF switch and then turn the machine pulley by hand and
check that it turns easily. *
Problem with control box.
Replace the control box. **
Is the 10-pin resolver connector inside the control box disconnected?
E131 Press the power OFF switch, and then check that the 10-pin resolver connector
Problem with is connected to connector P6 on the main PCB. 12*
motor encoder Problem with motor or main PCB.
signal. Replace the motor or the control box.
**
This is displayed if the sewing machine motor locks during thread trimming.
E191 Remove any thread scraps that may be blocking the motor. *
Thread trimming Check that there are no problems with the thread trimming mechanism. **
solenoid timeout.
Is the 12-pin operation panel connector inside the control box disconnected?
E410 Press the power OFF switch, and then check that the 12-pin operation panel
Error connector is connected to connector P7 on the main PCB. 12*
communicating
with operation
panel.
If an error code that is not listed above appears or if carrying out the specified remedy does not solve the problem,
contact the place of purchase.
4268M
2010 Brother Industries, Ltd. All Rights Reserved. T-8421C, 8422C, 8452C, 8722C, 8752C
SB1461-001 E
This is the original instructions.
2010.05. B (1)