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LED TV
SERVICE MANUAL
CHASSIS : LB45B

MODEL : 42LB550A 42LB550A-TA


42LB552A 42LB552A-TB
CAUTION
BEFORE SERVICING THE CHASSIS,
READ THE SAFETY PRECAUTIONS IN THIS MANUAL.

P/NO : MFL68180003 (1402-REV00) Printed in Korea


CONTENTS

CONTENTS . ............................................................................................. 2

SAFETY PRECAUTIONS ......................................................................... 3

SERVICING PRECAUTIONS..................................................................... 4

SPECIFICATION........................................................................................ 6

ADJUSTMENT INSTRUCTION................................................................. 9

TROUBLE SHOOTING GUIDE................................................................ 13

BLOCK DIAGRAM................................................................................... 24

DISASSEMBLY WORKING GUIDE......................................................... 25

EXPLODED VIEW .................................................................................. 26

SCHEMATIC CIRCUIT DIAGRAM ..............................................................

Copyright LG Electronics. Inc. All rights reserved. -2- LGE Internal Use Only
Only for training and service purposes
SAFETY PRECAUTIONS

IMPORTANT SAFETY NOTICE


Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by in the
Schematic Diagram and Exploded View.
It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent
Shock, Fire, or other Hazards.
Do not modify the original design without permission of manufacturer.

General Guidance Leakage Current Hot Check (See below Figure)


Plug the AC cord directly into the AC outlet.
An isolation Transformer should always be used during the
servicing of a receiver whose chassis is not isolated from the AC Do not use a line Isolation Transformer during this check.
power line. Use a transformer of adequate power rating as this Connect 1.5 K / 10 watt resistor in parallel with a 0.15 uF capacitor
protects the technician from accidents resulting in personal injury between a known good earth ground (Water Pipe, Conduit, etc.)
from electrical shocks. and the exposed metallic parts.
Measure the AC voltage across the resistor using AC voltmeter
It will also protect the receiver and it's components from being with 1000 ohms/volt or more sensitivity.
damaged by accidental shorts of the circuitry that may be Reverse plug the AC cord into the AC outlet and repeat AC voltage
inadvertently introduced during the service operation. measurements for each exposed metallic part. Any voltage
measured must not exceed 0.75 volt RMS which is corresponds to
If any fuse (or Fusible Resistor) in this TV receiver is blown, 0.5 mA.
replace it with the specified. In case any measurement is out of the limits specified, there is
possibility of shock hazard and the set must be checked and
When replacing a high wattage resistor (Oxide Metal Film Resistor, repaired before it is returned to the customer.
over 1 W), keep the resistor 10 mm away from PCB.
Leakage Current Hot Check circuit
Keep wires away from high voltage or high temperature parts.

Before returning the receiver to the customer,

always perform an AC leakage current check on the exposed


metallic parts of the cabinet, such as antennas, terminals, etc., to
be sure the set is safe to operate without damage of electrical
shock.

Leakage Current Cold Check(Antenna Cold Check)


With the instrument AC plug removed from AC source, connect an
electrical jumper across the two AC plug prongs. Place the AC
switch in the on position, connect one lead of ohm-meter to the AC
plug prongs tied together and touch other ohm-meter lead in turn to
each exposed metallic parts such as antenna terminals, phone
jacks, etc.
If the exposed metallic part has a return path to the chassis, the
measured resistance should be between 1 M and 5.2 M.
When the exposed metal has no return path to the chassis the
reading must be infinite.
An other abnormality exists that must be corrected before the
receiver is returned to the customer.

Copyright LG Electronics. Inc. All rights reserved. -3- LGE Internal Use Only
Only for training and service purposes
SERVICING PRECAUTIONS
CAUTION: Before servicing receivers covered by this service 2. After removing an electrical assembly equipped with ES
manual and its supplements and addenda, read and follow the devices, place the assembly on a conductive surface such as
SAFETY PRECAUTIONS on page 3 of this publication. aluminum foil, to prevent electrostatic charge buildup or expo-
NOTE: If unforeseen circumstances create conflict between the sure of the assembly.
following servicing precautions and any of the safety precautions 3. Use only a grounded-tip soldering iron to solder or unsolder
on page 3 of this publication, always follow the safety precau- ES devices.
tions. Remember: Safety First. 4. Use only an anti-static type solder removal device. Some sol-
der removal devices not classified as anti-static can generate
General Servicing Precautions electrical charges sufficient to damage ES devices.
1. Always unplug the receiver AC power cord from the AC power 5. Do not use freon-propelled chemicals. These can generate
source before; electrical charges sufficient to damage ES devices.
a. Removing or reinstalling any component, circuit board 6. Do not remove a replacement ES device from its protective
module or any other receiver assembly. package until immediately before you are ready to install it.
b. Disconnecting or reconnecting any receiver electrical plug (Most replacement ES devices are packaged with leads elec-
or other electrical connection. trically shorted together by conductive foam, aluminum foil or
c. Connecting a test substitute in parallel with an electrolytic comparable conductive material).
capacitor in the receiver. 7. Immediately before removing the protective material from the
CAUTION: A wrong part substitution or incorrect polarity leads of a replacement ES device, touch the protective mate-
installation of electrolytic capacitors may result in an explo- rial to the chassis or circuit assembly into which the device will
sion hazard. be installed.
2. Test high voltage only by measuring it with an appropriate CAUTION: Be sure no power is applied to the chassis or cir-
high voltage meter or other voltage measuring device (DVM, cuit, and observe all other safety precautions.
FETVOM, etc) equipped with a suitable high voltage probe. 8. Minimize bodily motions when handling unpackaged replace-
Do not test high voltage by "drawing an arc". ment ES devices. (Otherwise harmless motion such as the
3. Do not spray chemicals on or near this receiver or any of its brushing together of your clothes fabric or the lifting of your
assemblies. foot from a carpeted floor can generate static electricity suf-
4. Unless specified otherwise in this service manual, clean ficient to damage an ES device.)
electrical contacts only by applying the following mixture to the
contacts with a pipe cleaner, cotton-tipped stick or comparable General Soldering Guidelines
non-abrasive applicator; 10 % (by volume) Acetone and 90 % 1. Use a grounded-tip, low-wattage soldering iron and appropri-
(by volume) isopropyl alcohol (90 % - 99 % strength) ate tip size and shape that will maintain tip temperature within
CAUTION: This is a flammable mixture. the range or 500 F to 600 F.
Unless specified otherwise in this service manual, lubrication 2. Use an appropriate gauge of RMA resin-core solder composed
of contacts in not required. of 60 parts tin/40 parts lead.
5. Do not defeat any plug/socket B+ voltage interlocks with which 3. Keep the soldering iron tip clean and well tinned.
receivers covered by this service manual might be equipped. 4. Thoroughly clean the surfaces to be soldered. Use a mall wire-
6. Do not apply AC power to this instrument and/or any of its bristle (0.5 inch, or 1.25 cm) brush with a metal handle.
electrical assemblies unless all solid-state device heat sinks Do not use freon-propelled spray-on cleaners.
are correctly installed. 5. Use the following unsoldering technique
7. Always connect the test receiver ground lead to the receiver a. Allow the soldering iron tip to reach normal temperature.
chassis ground before connecting the test receiver positive (500 F to 600 F)
lead. b. Heat the component lead until the solder melts.
Always remove the test receiver ground lead last. c. Quickly draw the melted solder with an anti-static, suction-
8. Use with this receiver only the test fixtures specified in this type solder removal device or with solder braid.
service manual. CAUTION: Work quickly to avoid overheating the circuit
CAUTION: Do not connect the test fixture ground strap to any board printed foil.
heat sink in this receiver. 6. Use the following soldering technique.
a. Allow the soldering iron tip to reach a normal temperature
Electrostatically Sensitive (ES) Devices (500 F to 600 F)
Some semiconductor (solid-state) devices can be damaged eas- b. First, hold the soldering iron tip and solder the strand
ily by static electricity. Such components commonly are called against the component lead until the solder melts.
Electrostatically Sensitive (ES) Devices. Examples of typical ES c. Quickly move the soldering iron tip to the junction of the
devices are integrated circuits and some field-effect transistors component lead and the printed circuit foil, and hold it there
and semiconductor chip components. The following techniques only until the solder flows onto and around both the compo-
should be used to help reduce the incidence of component dam- nent lead and the foil.
age caused by static by static electricity. CAUTION: Work quickly to avoid overheating the circuit
1. Immediately before handling any semiconductor component or board printed foil.
semiconductor-equipped assembly, drain off any electrostatic d. Closely inspect the solder area and remove any excess or
charge on your body by touching a known earth ground. Alter- splashed solder with a small wire-bristle brush.
natively, obtain and wear a commercially available discharg-
ing wrist strap device, which should be removed to prevent
potential shock reasons prior to applying power to the unit
under test.

Copyright LG Electronics. Inc. All rights reserved. -4- LGE Internal Use Only
Only for training and service purposes
IC Remove/Replacement 3. Solder the connections.
Some chassis circuit boards have slotted holes (oblong) through CAUTION: Maintain original spacing between the replaced
which the IC leads are inserted and then bent flat against the cir- component and adjacent components and the circuit board to
cuit foil. When holes are the slotted type, the following technique prevent excessive component temperatures.
should be used to remove and replace the IC. When working with
boards using the familiar round hole, use the standard technique Circuit Board Foil Repair
as outlined in paragraphs 5 and 6 above. Excessive heat applied to the copper foil of any printed circuit
board will weaken the adhesive that bonds the foil to the circuit
Removal board causing the foil to separate from or "lift-off" the board. The
1. Desolder and straighten each IC lead in one operation by following guidelines and procedures should be followed when-
gently prying up on the lead with the soldering iron tip as the ever this condition is encountered.
solder melts.
2. Draw away the melted solder with an anti-static suction-type At IC Connections
solder removal device (or with solder braid) before removing To repair a defective copper pattern at IC connections use the
the IC. following procedure to install a jumper wire on the copper pattern
Replacement side of the circuit board. (Use this technique only on IC connec-
1. Carefully insert the replacement IC in the circuit board. tions).
2. Carefully bend each IC lead against the circuit foil pad and
solder it. 1. Carefully remove the damaged copper pattern with a sharp
3. Clean the soldered areas with a small wire-bristle brush. knife. (Remove only as much copper as absolutely necessary).
(It is not necessary to reapply acrylic coating to the areas). 2. carefully scratch away the solder resist and acrylic coating (if
used) from the end of the remaining copper pattern.
"Small-Signal" Discrete Transistor 3. Bend a small "U" in one end of a small gauge jumper wire and
Removal/Replacement carefully crimp it around the IC pin. Solder the IC connection.
1. Remove the defective transistor by clipping its leads as close 4. Route the jumper wire along the path of the out-away copper
as possible to the component body. pattern and let it overlap the previously scraped end of the
2. Bend into a "U" shape the end of each of three leads remain- good copper pattern. Solder the overlapped area and clip off
ing on the circuit board. any excess jumper wire.
3. Bend into a "U" shape the replacement transistor leads.
4. Connect the replacement transistor leads to the corresponding At Other Connections
leads extending from the circuit board and crimp the "U" with Use the following technique to repair the defective copper pattern
long nose pliers to insure metal to metal contact then solder at connections other than IC Pins. This technique involves the
each connection. installation of a jumper wire on the component side of the circuit
board.
Power Output, Transistor Device
Removal/Replacement 1. Remove the defective copper pattern with a sharp knife.
1. Heat and remove all solder from around the transistor leads. Remove at least 1/4 inch of copper, to ensure that a hazardous
2. Remove the heat sink mounting screw (if so equipped). condition will not exist if the jumper wire opens.
3. Carefully remove the transistor from the heat sink of the circuit 2. Trace along the copper pattern from both sides of the pattern
board. break and locate the nearest component that is directly con-
4. Insert new transistor in the circuit board. nected to the affected copper pattern.
5. Solder each transistor lead, and clip off excess lead. 3. Connect insulated 20-gauge jumper wire from the lead of the
6. Replace heat sink. nearest component on one side of the pattern break to the
lead of the nearest component on the other side.
Diode Removal/Replacement Carefully crimp and solder the connections.
1. Remove defective diode by clipping its leads as close as pos- CAUTION: Be sure the insulated jumper wire is dressed so the
sible to diode body. it does not touch components or sharp edges.
2. Bend the two remaining leads perpendicular y to the circuit
board.
3. Observing diode polarity, wrap each lead of the new diode
around the corresponding lead on the circuit board.
4. Securely crimp each connection and solder it.
5. Inspect (on the circuit board copper side) the solder joints of
the two "original" leads. If they are not shiny, reheat them and
if necessary, apply additional solder.

Fuse and Conventional Resistor


Removal/Replacement
1. Clip each fuse or resistor lead at top of the circuit board hollow
stake.
2. Securely crimp the leads of replacement component around
notch at stake top.

Copyright LG Electronics. Inc. All rights reserved. -5- LGE Internal Use Only
Only for training and service purposes
SPECIFICATION
NOTE : Specifications and others are subject to change without notice for improvement.

1. Application range 3. Test method


This specification is applied to the LB45B chassis. 1) Performance: LGE TV test method followed
2) Demanded other specification
- Safety : CE, IEC specification
2. Requirement for Test - EMC : CE, IEC
Each part is tested as below without special appointment.

(1) Temperature: 25 C 5 C(77 F 9 F), CST: 40 C 5 C


(2) Relative Humidity: 65 % 10 %
(3) Power Voltage
: Standard input voltage (AC 100-240 V~, 50/60 Hz)
* Standard Voltage of each products is marked by models.
(4) Specification and performance of each parts are followed
each drawing and specification by part number in
accordance with BOM.
(5) The receiver must be operated for about 5 minutes prior to
the adjustment.

4. Model General Specification


* HDMI 1.4 with Deep Color is only apply for FHD Model
No. Item Specification Remarks
1. Market NON EU
PAL/SECAM B/G/D/K,
2. Broadcasting system
PAL I, NTSC-M PALB/B
BAND PAL(BG,I) NTSC(M) China(DK)
3. Channel Storage VHF/UHF 01-C69 2~78 C1~C69
Cable S1~S47 1~71 S1~S47
4. Receiving system Upper Heterodyne
5. Video Input PAL, SECAM, NTSC Rear (2EA)
6. Component Input Y/Cb/Cr, Y/ Pb/Pr Rear (1EA), Except RGB PC Models
7. USB Input MP3, JPEG,Movie Side (1EA)
8. AV Audio Output RCA-RF/AV/HDMI Audio Output Rear (1EA)
9. D-SUB RGB-PC or Service Only Rear (1EA)
10. HDMI Input HDMI-DTV, Only PCM MODE AV input 2EA
11. Audio Input (1EA) AV&Component &PC 2EA

Copyright LG Electronics. Inc. All rights reserved. -6- LGE Internal Use Only
Only for training and service purposes
5. Component Video Input(Y, PB, PR)
No Resolution H-freq. (kHz) V-freq. (Hz) Pixel clock (MHz) Proposed
1 720*480 15.73 59.94 13.500 SDTV, DVD 480I(525I)
2 720*480 15.75 60.00 13.514 SDTV, DVD 480I(525I)
3 720*576 15.625 50.00 13.500 SDTV, DVD 576I(625I) 50Hz
4 720*480 31.47 59.94 27.000 SDTV 480P
5 720*480 31.50 60.00 27.027 SDTV 480P
6 720*576 31.25 50.00 27.000 SDTV 576P 50Hz
7 1280*720 44.96 59.94 74.176 HDTV 720P
8 1280*720 45.00 60.00 74.250 HDTV 720P
9 1280*720 37.50 50.00 74.25 HDTV 720P 50Hz
10 1920*1080 28.125 50.00 74.250 HDTV 1080I 50Hz,
11 1920*1080 33.72 59.94 74.176 HDTV 1080I
12 1920*1080 33.75 60.00 74.25 HDTV 1080I
13 1920*1080 56.25 50 148.5 HDTV 1080P
14 1920*1080 67.432 59.94 148.350 HDTV 1080P
15 1920*1080 67.5 60.00 148.5 HDTV 1080P

6. HDMI input
(PC-Spec. out but it can be shown the picture at only HDMI/DVI IN 1 via DVI to HDMI Cable)

No Resolution H-freq. (kHz) V-freq. (Hz) Pixel clock (MHz) Proposed


1 640480 31.469 59.94 25.17 VESA(VGA)
2 800600 37.879 60.317 40.00 VESA(SVGA)
3 1024768 48.363 60.004 65.00 VESA(XGA)
4 1280768 47.776 59.87 79.5 VESA(WXGA)
5 1360768 47.72 59.799 84.62 VESA(WXGA)
6 1366768 47.7 60.00 84.62 WXGA
7 12801024 63.595 60.00 108.875 SXGA
8 19201080 66.647 59.988 138.625 WUXGA

Copyright LG Electronics. Inc. All rights reserved. -7- LGE Internal Use Only
Only for training and service purposes
7. HDMI input (DTV)
No. Resolution H-freq. (kHz) V-freq. (Hz) Pixel clock(MHz) Proposed Remarks
1 720*480 15.73 59.94 13.500 SDTV, DVD 480I(525I)
2 720*480 15.75 60.00 13.514 SDTV, DVD 480I(525I) Spec. out but display.
3 720*576 15.625 50.00 13.500 SDTV, DVD 576I(625I) 50Hz
4 720*480 31.469 59.94 27 SDTV 480P
5 720*480 31.5 60.00 27.027 SDTV 480P
6 720*576 31.25 50.00 27 SDTV 576P
7 1280*720 44.96 59.94 74.176 HDTV 720P
8 1280*720 45 60.00 74.25 HDTV 720P
9 1280*720 37.5 50.00 74.25 HDTV 720P
10 1920*1080 28.125 50.00 74.25 HDTV 1080I
11 1920*1080 33.72 59.94 74.176 HDTV 1080I
12 1920*1080 33.75 60.00 74.25 HDTV 1080I
13 1920*1080 56.25 50.00 148.5 HDTV 1080P
14 1920*1080 67.43 59.94 148.350 HDTV 1080P
15 1920*1080 67.5 60.00 148.5 HDTV 1080P
16 1920*1080 27 24.00 74.25 HDTV 1080P
17 1920*1080 33.75 30.00 74.25 HDTV 1080P
18 1920*1080 26.97 23.97 74.25 HDTV 1080P
19 1920*1080 33.716 29.976 74.25 HDTV 1080P

Copyright LG Electronics. Inc. All rights reserved. -8- LGE Internal Use Only
Only for training and service purposes
ADJUSTMENT INSTRUCTION
1. Application Range 4. EDID Download
This specification sheet is applied to all of the LED TV with 4.1. Overview
LB45B chassis. - I t is a VESA regulation. A PC or a MNT will display an
optimal resolution through information sharing without any
necessity of user input. It is a realization of Plug and Play.
2. Designation
(1) Because this is not a hot chassis, it is not necessary to 4.2. Equipment
use an isolation transformer. However, the use of isolation - Since EDID data is embedded, EDID download JIG, HDMI
transformer will help protect test instrument. cable are not need.
(2) Adjustment must be done in the correct order.
(3) The adjustment must be performed in the circumstance of
25 C 5 C of temperature and 65 % 10 % of relative 4.3. Download method
humidity if there is no specific designation. - The EDID data is automatically saved.
EZ ADJUST EDID D/L
(4) The input voltage of the receiver must keep 100-220 V, 0. Tool Option1 HDMI1 NG

50/60Hz. 1. Tool Option2 HDMI2 NG

(5) The receiver must be operated for over 5 minutes prior to


2. Area Option Start Reset
3. ADC Calibration
the adjustment when module is in the circumstance of 9. W/V ADJUST

above 15 C. 5. EDID D/L(AC3)


EDID D/L
HDMI1 OK
In case of keeping module is in the circumstance of 0 C, it HDMI2 OK

should be placed in the circumstance of above 15 C for 2 Start Reset

hours.
In case of keeping module is in the circumstance of below
-20 C, it should be placed in the circumstance of above 15
C for 3 hours. 8BIT FHD Large Inch 42LB5**A Models(LB45B)
** HDMI 1 : 256Bytes
0 1 2 3 4 5 6 7 8 9 A B C D E F
* Caution
0 00 FF FF FF FF FF FF 00 1E 6D 01 00 01 01 01 01
When a still image is displayed for 20 minutes or longer 10 01 18 01 03 80 A0 5A 78 0A D9 B0 A3 57 49 9C 25
(especially where W/B scale is strong. Digital pattern 13ch 20 11 49 4B 21 08 00 01 01 45 40 61 40 01 01 81 80
and/or Cross hatch pattern 09ch), there can some 30 01 01 D1 C0 01 01 02 3A 80 18 71 38 2D 40 58 2C
afterimage in the black level area. 40 45 00 08 44 21 00 00 1E 1B 21 50 A0 51 00 1E 30
50 48 88 35 00 BC 88 21 00 00 1C 00 00 00 FC 00 4C
60 47 20 54 56 0A 20 20 20 20 20 20 20 00 00 00 FD
70 00 3A 3F 1C 44 0F 00 0A 20 20 20 20 20 20 01
3. ADC Calibration

80 02 03 28 F1 4F 90 07 01 16 02 03 11 12 13 04 14
- An ADC calibration is automatically adjusted from DFT-Jig 90 05 20 22 1F 26 11 07 50 09 7F 07 83 01 00 00 68
- If it needs to adjust manually, refer to appendix. A0 03 0C 00 10 00 80 1E 00 01 1D 00 80 51 D0 1C 20
B0 40 80 35 00 BC 88 21 00 00 1E 8C 0A D0 8A 20 E0
* ADC Calibration Protocol (RS232) C0 2D 10 10 3E 96 00 13 8E 21 00 00 18 8C 0A A0 14
D0 51 F0 16 00 26 7C 43 00 C4 8E 21 00 00 98 01 1D
NO Item CMD 1 CMD 2 Data 0
E0 80 18 71 1C 16 20 58 2C 25 00 C4 8E 21 00 00 9E
Enter Adjust Adjust When transfer the Mode In,
A A 0 0 F0 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00
MODE Mode In Carry the command.

ADC adjust
ADC
A D 1 0
Automatically adjustment Checksum: Changeable b y total EDID data.
Adjust (The use of a internal pattern) <Large FHD Model> LB45B- 42LB5xx
Adjust Sequence FHD (8Bit)
EDID C/S data
aa 00 00 [Enter Adjust Mode] HDMI
xb 00 40 [Component1 Input (480i)] Block 0 C0
ad 00 10 [Adjust 480i Comp1] check sum (Hex) 44 (HDMI1)
Block 1
xb 00 60 [RGB Input (1024*768)] 34 (HDMI2)
ad 00 10 [Adjust 1024*768 RGB]
aa 00 90 End Adjust mode

Copyright LG Electronics. Inc. All rights reserved. -9- LGE Internal Use Only
Only for training and service purposes
5. White Balance Adjustment 5.4. Adjustment Command (Protocol)
(1) RS-232C Command used during auto-adj.
5.1. Overview RS-232C COMMAND
5.1.1. W/B adj. Objective & How-it-works CMD DATA ID
Explanation
(1) Objective: To reduce each Panels W/B deviation wb 00 00 Begin White Balance adjustment
(2) How-it-works: When R/G/B gain in the OSD is at 192, it End White Balance adjustment
wb 00 ff
means the panel is at its Full Dynamic Range. In order to (internal pattern disappears)
prevent saturation of Full Dynamic range and data, one of (2) Adjustment Map
R/G/B is fixed at 192, and the other two is lowered to find Command Data Range Default
Adj. item
the desired value. (lower caseASCII) (Hex.) (Decimal)
(3) Adj. condition: normal temperature CMD1 CMD2 MIN MAX
1) Surrounding Temperature: 25 C 5 C R Gain j g 00 C0 172
2) Warm-up time: About 5 Min G Gain j h 00 C0 192
3) Surrounding Humidity: 20% ~ 80% B Gain j i 00 C0 192
Cool
4) B efore White balance adjustment, Keep power on R Cut 64
status, dont power off. G Cut 64
B Cut 64
R Gain j a 00 C0 192
5.1.2. Adj. condition and cautionary items G Gain j b 00 C0 192
(1) Lighting condition in surrounding area surrounding lighting B Gain j c 00 C0 192
should be lower 10 lux. Medium
R Cut 64
Try to isolate adj. area into dark surrounding. G Cut 64
(2) P
 robe location: Color Analyzer(CA-210) probe should be B Cut 64
within 10 cm and perpendicular of the module surface. R Gain j d 00 C0 192
(80~ 100) G Gain j e 00 C0 192
(3) Aging time B Gain j f 00 C0 192
Warm
1) After Aging Start, Keep the Power ON status during 5 R Cut 64
Minutes. G Cut 64
2) In case of LCD, Back-light on should be checked using B Cut 64
no signal or Full-white pattern.
5.5. Adjustment method
5.2. Equipment 5.5.1. Auto WB calibration
(1) Color Analyzer: CA-210 (NCG: CH 9 / WCG: CH12 / LED: (1) Set TV in ADJ mode using P-Only key(or POWER ON key).
CH14) (2) Place optical probe on the center of the display.
(2) Adj. Computer(During auto adj., RS-232C protocol is needed) - It need to check probe condition of zero calibration before
(3) Adjust Remote control adjustment.
(4) Video Signal Generator MSPG-925F 720p/204-Gray (3) Connect RS-232C Cable
(Model: 217, Pattern: 49) (4) Select mode in ADJ Program and begin a adjustment.
* Color Analyzer Matrix should be calibrated using CS-1000. (5) When WB adjustment is completed with OK message, check
adjustment status of pre-set mode.(Cool, Medium, Warm)
5.3. Equipment connection (6) Remove probe and RS-232C cable.
W/B Adj. must begin as start command wb 00 00 , and
Co lo r Analyzer finish as end command wb 00 ff, and Adj. offset if need.
Probe RS -232C

Co m p ut er 5.5.2. LED White balance table


RS -232C
RS -232C - If Model is Polaris Model, G-gain fix is applied.
Pat t ern Generat o r (1) Cool Mode
Signal Source 1) P urpose : Especially G-gain fix adjust leads to the
* If TV internal pattern is used, not needed luminance enhancement. Adjust the color temperature
to reduce the deviation of the module color temperature.
** RS-232C Connection Method. 2) P
 rinciple: To adjust the white balance without the saturation,
LB45S/LB45R RGB cable UART Jig RS232C cable - Adjust the G gain more than 172 (If R gain or G gain is
and USB AM-BM cable PC(RS232C Port) more than 255, G gain can adjust less than 172) and
change the others(R/B Gain).(20LB45X model)
- Fix the G gain to 172(default data) and change the
others(R/B Gain).(over 22inch model)
3) Adjustment mode : mode - Cool

Copyright LG Electronics. Inc. All rights reserved. - 10 - LGE Internal Use Only
Only for training and service purposes
(2) Medium / Warm Mode - AUO/ INX/ COST/ SHARP/ BOE Module which cool spec is
1) Purpose : Adjust the color temperature to reduce the 13000K
deviation of the module color temperature. cool med Warm
2) Principle: To adjust the white balance without the saturation, x y x y x Y
- In Medium mode, Fix to G gain to 192 and change the spec 271 270 286 289 313 329
others(R/B Gain)(20LB45X model)
target 278 280 293 299 320 339
- Fix the one of R/G/B gain to 192(default data) and
decrease the others.
3) Adjustment mode : Two modes - Medium / Warm
6. Tool Option setting & Inspection per
5.6. Reference(White Balance Adjustment
coordinate and color temperature) countries
(1) Press 'IN START' key at Factory Service remote control.
(1) Luminance: 204 Gray, 80IRE
(2) Select 'Tool Option 1'.
(2) Standard color coordinate and temperature using CS-1000
(3) Punch in the number and press 'OK'. (Each of models has
(over 26 inch)
their number)
The spec of color temperatre and coordinate.
(4) Correct 'Tool Option2' ~ 'Tool Option5'.
Mode Color Temp Color coordinate Remark (5) Completed adjusting Tool option.
Cool x = 0.271 (0.015) * Test signal
13,000 K
(C50) y = 0.270 (0.015)
Medium x = 0.286 (0.015)
- Inner pattern for
W/B adjust
7. Ship-out mode check (In-stop)
9,300 K A fter final inspection, press In-Stop key of the Adjustemnt
(0) y = 0.289 (0.015) - External white
pattern (80IRE, Remote Control and check that the unit goes to Stand-by mode.
Warm x = 0.313 (0.015)
6,500 K 204gray)
(W50) y = 0.329 (0.015)

* Note : x,y coordinates are drifted about 0.007 after 30 mins 8. AUDIO output check
heat-run. So checking color coordinate within 5-min at 8.1. Audio input condition
total assembly line, consider x,y coordinates might be (1) RF input: Mono, 1 KHz sine wave signal, 100% Modulation
up to 0.007 than x,y target of each color temperature. (2) CVBS, Component: 1 KHz sine wave signal (0.4 Vrms)

W/B Table in process of aging time


- LGD Module 8.2. Specification
Item Min Typ Max Unit Remark
(normal line) March ~ December
Audio practical max (1) Measurement condition
Aging time Cool Medium Warm W
Output, L/R (Distortion 4.5 5.0 6.0 - EQ/AVL/Clear Voice: Off
Vrms
color coordinate x y x y x y =10% max Output) (2) Speaker (8 Impedance)

Target 271 270 286 289 313 329


1 0-2 282 289 297 308 324 348
2
3
3-5
6-9
281
279
287
284
296
294
306
303
323
321
346
343
9. GND and HI-POT Test
4 10-19 277 280 292 299 319 339 9.1. GND & HI-POT auto-check preparation
(1) Check the POWER CABLE and SIGNAL CABE insertion
5 20-35 275 277 290 296 317 336
condition
6 36-49 274 274 289 293 316 333
7 50-79 273 272 288 291 315 331
8 80-119 272 271 287 290 314 330
9.2. GND & HI-POT auto-check
(1) Pallet moves in the station. (POWER CORD / AV CORD is
9 Over 120 271 270 286 289 313 329
tightly inserted)
(2) Connect the AV JACK Tester.
(normal line) January ~ Feburary (3) Controller (GWS103-4) on.
Aging time Cool Medium Warm
(4) GND Test (Auto)
- If Test is failed, Buzzer operates.
color coordinate x y x y x y
- If Test is passed, execute next process (Hi-pot test).
Target 271 270 286 289 313 329 (Remove A/V CORD from A/V JACK BOX)
1 0-2 286 295 301 314 328 354 (5) HI-POT test (Auto)
2 3-5 284 290 299 309 326 349 - If Test is failed, Buzzer operates.
3 6-9 282 287 297 306 324 346 - If Test is passed, GOOD Lamp on and move to next
4 10-19 279 283 294 302 321 342 process automatically.
5 20-35 276 278 291 297 318 337
6 36-49 274 275 289 294 316 334
7 50-79 273 272 288 291 315 331
8 80-119 272 271 287 290 314 330
9 Over 120 271 270 286 289 313 329

Copyright LG Electronics. Inc. All rights reserved. - 11 - LGE Internal Use Only
Only for training and service purposes
9.3. Checkpoint 11. Optional adjustments
(1) Test voltage
- GND: 1.5 KV / min at 100 mA
11.1. Manual ADC Calibration
Enter EZ ADJUST mode by pressing ADJ key.
- SIGNAL: 3 KV / min at 100 mA
Enter Internal ADC calibration mode by pressing OK key at
(2) TEST time: 1 second
3. ADC CALIBRATION
(3) TEST POINT
-G ND Test = POWER CORD GND and SIGNAL CABLE
GND.
-H i-pot Test = POWER CORD GND and LIVE & 

NEUTRAL.
(4) LEAKAGE CURRENT: At 0.5 mArms 

10. USB S/W Download


(optional, Service only)
* Warning : Do not Download on Power only mode
(1) Put the USB Stick to the USB socket. * Caution: U sing P-ONLY button of the Factory SVC remote
(2) Automatically detecting update file in USB Stick. control when turns TV on.
- If your downloaded program version in USB Stick is lower If you cant success ADJUST ADC, please confirm Support
than that of TV set, it didnt work. Int. ADC at TOOL OPTION2.
Otherwise USB data is automatically detected.
(3) Show the message Copying files from memory. 11.2. Manual White balance Adjustment
11.2.1. Adj. condition and cautionary items
(1) Lighting condition in surrounding area surrounding lighting
should be lower 10 lux. Try to isolate adj. area into dark
surrounding.
(2) Probe location: Color Analyzer (CA-210) probe should be
within 10cm and perpendicular of the module surface.
(80~ 100)
(3) Aging time
1) After Aging Start, Keep the Power ON status during 5
Minutes.
2) In case of LCD, Back-light on should be checked using
(4) Updating is starting.
no signal or Full-white pattern.

11.2.2. Equipment
(1) Color Analyzer: CA-210 (NCG: CH 9 / WCG: CH12 / LED:
CH14)
(2) Adj. Computer(During auto adj., RS-232C protocol is needed)
(3) Adjust Remot control
(4) Video Signal Generator MSPG-925F 720p/216-Gray
(Model: 217, Pattern: 78)

11.2.3. Adjustment
(1) Set TV in Adj. mode using POWER ON.
(2) Zero Calibrate the probe of Color Analyzer, then place it on
the center of LCD module within 10cm of the surface.
(3) Press ADJ key EZ adjust using adj. R/C 6. White-
Balance then press the cursor to the right (Key). When
(5) Updating Completed, the TV will restart automatically. Key() is pressed 216 Gray internal pattern will be
(6) If your TV is turned on, check your updated version and displayed.
Tool option. (explain the Tool option, next stage) (4) One of R Gain / G Gain / B Gain should be fixed at 192,
* If downloading version is more high than your TV have, and the rest will be lowered to meet the desired value.
TV can lost all channel data. In this case, you have to (5) Adj. is performed in COOL, MEDIUM, WARM 3 modes of
channel recover. if all channel data is cleared, you didn't color temperature.
have a DTV/ATV test on production line.
If internal pattern is not available, use RF input. In EZ Adj.
* After downloading, have to adjust TOOL OPTION again. menu 6.White Balance, you can select one of 2 Test-pattern:
1) Push "IN-START" key in service remote control. ON, OFF. Default is inner(ON). By selecting OFF, you can
2) Select "Tool Option 1" and push "OK" key. adjust using RF signal in 216 Gray pattern.
3) Punch in the number. (Each model has their number.)

Copyright LG Electronics. Inc. All rights reserved. - 12 - LGE Internal Use Only
Only for training and service purposes
Copyright
POWER BOARD Module IR Board
3
9 10 13~15 P701 2 4 1 P601/602 P400
5

Q720 Panel_Vcc LVDS

IR
ST_3.5V

Only for training and service purposes


AO3407A

KEY2
KEY1
Output

P Dim
RL On

Inv. ON
Led_PWR

P_24V
102 105 101 XXX 117 111 110 108

94

P_ST 3.5V
IC502 SPI_CLK USB_5V

P_12V
95 SPI_DI
Serial Flash
97 SPI_CZ IR/KEY
8Mbytes
96 USB_DN
SPI_DO 98
USB_DP
JK202

IC503 99

LG Electronics. Inc. All rights reserved.


85 EEP SDA
EEPROM
84 EEP SCL
24C64 44

43
IC709 MST6841XP
MP1497 Main_5V
To USB 39
IF_N

IF_P

IC501 24Mhz

- 13 -
77 62 54 40
10 11
41 30 18 100
IC701 Main_1.2V
9 116 107 45 9
MP20051 IF_AGC
Main_3.3V 53 4 Tuner SDA
52 3 Tuner SCL
Q710 IC711 Main_1.8V 48
BLOCK DIAGRAM

115
1.8V REG
Audio L-Out
Audio R-Out

50 TUNER
51 113 112 XXX 22,20,24,33,34 26,33,34 27,35,36 37 38
B+
40 35 5 7
I2S_MCLK
S_AMP_24V 7 I2S_WS OP-AMP
32 19 HDMI A_OUT_12V
8 I2S_SCK IC302
31 20 SCL/SDA TU_1.8V
AV1 In

Sound AMP 9
AV2 In

I2S_SDO x4 Gain Audio


Y,Pb,Pr In

38
TU_3.3V
Comp. R/L In

(( 33
NTP7513 Out IC401
LPF To USB
30 Audio_SDA JK203
21 10 11 JK204
LPF
IC301 Audio_SCL
18
M_3.3V
(( JK101
P301

LGE Internal Use Only


EXPLODED VIEW
IMPORTANT SAFETY NOTICE
Many electrical and mechanical parts in this chassis have special safety-related characteristics. These
parts are identified by in the Schematic Diagram and EXPLODED VIEW.
It is essential that these special safety parts should be replaced with the same components as
recommended in this manual to prevent X-RADIATION, Shock, Fire, or other Hazards.
Do not modify the original design without permission of manufacturer.

502
500
501
400

900
420
410

521
540

121
530

120
LV1

820

Set + Stand
A10
A7
A2
200

Copyright LG Electronics. Inc. All rights reserved. - 14 - LGE Internal Use Only
Only for training and service purposes
EAX65550501
LB45B/LT5B
COMPONENT / AV IN / AV AUDIO OUT

JK101
PPJ239-06
7H
JK101-*1
PPJ239-26
6H AV2RIN R117
6H [RD4]E-LUG
10K AV2_RIN
ZD110 R116 R118 C108
5H [RD4]O-SPRING 20V 220K 12K 470pF
50V
[RD4]CONTACT
4H
4H

5G [WH3]O-SPRING

5G AV2LIN R114
4F [YL]CONTACT
10K AV2_LIN
ZD109 R113 R115
C107
5F [YL]O-SPRING 20V 220K 12K 470pF
50V
[YL]E-LUG-S
4F
7F

5E [RD3]O-SPRING

6F AV2_VIN
7E [RD3]E-LUG-S
AV2_VIN
D101
ZD108 R112 R151
SD05 75 75
[WH2]O-SPRING
8F D102 READY READY
5D
Size check!!
6D [WH2]E-LUG

5E MNTROUT R111
C106
6N [RD2]E-LUG
C105 1K 10uF
MNT_ROUT
5600pF Q103 16V
[RD2]O-SPRING ZD107 50V C B C B MMBT3904(NXP)
5N
8E
20V E E
POP
MUTE_AOUT
NOISE
4N [RD2]CONTACT READY
Q104
MMBT3904(NXP)
5M [WH1]O-SPRING

5L [RD1]O-SPRING

7L [RD1]E-LUG-S

5D MNTLOUT
R110 C104
5K [BL]O-SPRING
1K 10uF
MNT_LOUT
C103
[BL]E-LUG-S 5600pF 16V
7K ZD106 C Q101
50V C B B
[YL/GL]CONTACT
7D 20V
E E
MMBT3904(NXP)

POP
MUTE_AOUT
NOISE
4J
READY
Q102
MMBT3904(NXP)
5J [YL/GL]O-SPRING

[YL/GL]E-LUG
7N
6J GREEN & YELLOW

6N COMMONRIN R108
COMMON_RIN
10K
ZD105 R107 R109 C102
20V 220K 12K 470pF
50V
4N

5M COMMONLIN R105
COMMON_LIN
10K
ZD104 R104 R106 C101
20V 220K 12K 470pF
50V
5L COMP_PR

COMP_PR
8L D103 ZD102 R103
SD05 75
D104 READY

5K COMP_PB

COMP_PB
D105
8K ZD101
SD05
R102
75
D106 READY

4J V-OUT Buffer(DEBUG)
6J COMMON_VIN
COMMON_VIN
D107 P_12V
R150
ZD100 R101 75
7J D108
SD05 75 READY
READY
Size check!! DEBUG
MMBT3904(NXP)
Q105
C B R121
TP101
E 33 MNT_VOUT
AV2_VIN OPT
R122
DEBUG
R120
DEBUG

0 75
DEBUG
R123
220

THE SYMBOL MARK OF THIS SCHEMETIC DIAGRAM INCORPORATES


SPECIAL FEATURES IMPORTANT FOR PROTECTION FROM X-RADIATION.
FIRE AND ELECTRICAL SHOCK HAZARDS, WHEN SERVICING IF IS 32/42LB550A 2013/08/15
ESSENTIAL THAT ONLY MANUFACTURES SPECIFIED PARTS BE USED FOR
THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC. INPUT1 1 7
INPUT1

Copyright 2014 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
EAX65550501
LB45B/LT5B

I2C Control HDMI(REAR) R231


1K
C
R230
10K B Q230
KJA-PH-1-0177
JK201 With UART IC
HDMI1_HPD MMBT3904(NXP) +3.5V_ST
IC201 E
+3.5V_ST MAX3232CDR
6 M6

10K
R245
W/O UART IC
R206 +5V_USB
1 M1 HDMI1_DET
100 VCC C1+
16 1 With UART IC

READY
D241
30V
3 M3_DETECT READY
C201 C202 SHIELD ZD230
GND V+ 0.1uF
0.1uF With UART IC
15 2
4 M4 With UART IC 20
W/O UART IC

W/O UART IC

C203
R201
100 DOUT1 C1- 0.1uF 19 HPD
5 M5_GND 14 3
R205 R204
0 0 18 +5V_POWER R232 R233
R202 2.7K 2.7K
17 DDC/CEC_GND
100 RIN1 C2+ With UART IC
13 4 READY READY R236

GND
With UART IC ZD231 ZD232 100
ROUT1 C2-
C204
0.1uF
16 SDA R237
100
HDMI1_SDA
DEBUG
12 5
15 SCL D234
IP4283CZ10-TBA HDMI1_SCL
P201 DIN1 V- 14 NC ESD_HDMI2_IP4283
11 6 With UART IC READY
13 CEC
12505WS-04A00 TMDS_CH1- NC_4 ZD233
C205 1 10
0.1uF
DIN2 DOUT2
12 CLK-
10 7 TMDS_CH1+
2 9
NC_3 HDMI1_CK-
1 11 CLK_SHIELD
ROUT2 RIN2 GND_1 GND_2
9 8 CLK+ 3 8

2
10 HDMI1_CK+
DATA0- TMDS_CH2- NC_2
EAN41348201 9 4 7
HDMI1_D0-
DATA0_SHIELD
3 8 TMDS_CH2+ NC_1
5 6
DATA0+
7
DATA1-
HDMI1_D0+
4
P202 6 D235
IP4283CZ10-TBA
HDMI1_D1-
+3.5V_ST 12507WS-04L DATA1_SHIELD
5 5 ESD_HDMI2_IP4283
DATA1+
VCC
1
4 TMDS_CH1-
1 10
NC_4
HDMI1_D1+
3 DATA2- TMDS_CH1+ NC_3 HDMI1_D2-
2 9
DATA2_SHIELD
PM_RXD 2
2
DATA2+ GND_1 GND_2

GND
1 3 8
HDMI1_D2+
3 TMDS_CH2- NC_2
4 7

RM_TXD
4
JK203 TMDS_CH2+
5 6
NC_1

5
DSUB_SDA
DSUB_SCL

GND

R242
1K
C
R241
10K B Q240
HDMI2_HPD MMBT3904(NXP) +3.5V_ST
E

10K
R246

HDMI2_DET
+5V_USB
READY

READY
D242
30V
ZD240
SHIELD

20
19 HPD

18 +5V_POWER R243 R244


2.7K 2.7K
17 DDC/CEC_GND READY READY R247
ZD241 ZD242 100
16 SDA R248 HDMI2_SDA
USB(SIDE) +5V_USB
15 SCL
14 NC
D244
IP4283CZ10-TBA
ESD_HDMI2_IP4283
READY
ZD243
100
HDMI2_SCL
Close to SIDE_USB 13 CEC
L220 TMDS_CH1-
1 10
NC_4
12 CLK-
OPT
C220 C221 120OHM
HDMI2_CK-
11 CLK_SHIELD
TMDS_CH1+ NC_3
10uF 22uF 2 9
10V 10V
3AU04S-305-ZC-(LG) CLK+
JK202 10 GND_1
3 8
GND_2
HDMI2_CK+
DATA0-
9 HDMI2_D0-
1

TMDS_CH2- NC_2
DATA0_SHIELD 4 7
USB DOWN STREAM

8
DATA0+ TMDS_CH2+ NC_1
HDMI2_D0+
2

USB_DN 7 5 6

DATA1-
6
3

USB_DP DATA1_SHIELD D245


READY READY 5 IP4283CZ10-TBA
ZD220 ZD221 DATA1+ ESD_HDMI2_IP4283
30V 30V 4
4

TMDS_CH1- NC_4
3 DATA2-
1 10
HDMI2_D1-
5

DATA2_SHIELD TMDS_CH1+ NC_3


2 2 9
DATA2+
1 GND_1
3 8
GND_2
HDMI2_D1+
HDMI2_D2-
TMDS_CH2- NC_2
4 7
JK204
TMDS_CH2+
5 6
NC_1 HDMI2_D2+

ESD_HDMI_IP4294 ESD_HDMI_IP4294 ESD_HDMI_IP4294 ESD_HDMI_IP4294


D234-*1 D235-*1 D244-*1 D245-*1
IP4294CZ10-TBR IP4294CZ10-TBR IP4294CZ10-TBR IP4294CZ10-TBR
1 10 1 10 1 10 1 10
2 9 2 9 2 9 2 9
3 8 3 8 3 8 3 8
4 7 4 7 4 7 4 7
5 6 5 6 5 6 5 6

THE SYMBOL MARK OF THIS SCHEMETIC DIAGRAM INCORPORATES


SPECIAL FEATURES IMPORTANT FOR PROTECTION FROM X-RADIATION.
FIRE AND ELECTRICAL SHOCK HAZARDS, WHEN SERVICING IF IS 32/42LB550A 2013/08/15
ESSENTIAL THAT ONLY MANUFACTURES SPECIFIED PARTS BE USED FOR
THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC. INPUT2 2 7
INPUT2

Copyright 2014 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
EAX65550501
LB45B/LT5B

SW_RESET

C320
1000pF
50V

50V

22000pF
+24V_AMP

C319
I2S_MCLK R304 100
TAIYO YUDEN
+3.3V_M L301
L303-*1
C318 C317 10.0uH
BLM18PG121SN1D C321
10uF C322 0.1uF 10uF
6.3V 0.1uF 50V 35V

[EP]GND
16V

VDD_IO
GND_IO

PGND1A

PVDD1A
PVDD1B
SPK_L+

CLK_I

RESET
BST1A

OUT1A
ABCO
R313 R314 L303
12 12 10uH C330 R322
0.1uF 4.7K

AD
C325 50V
390pF
50V C329
0.47uF
50V
SPEAKER_L
C326
390pF
50V L304 C331

40
39
38
37
36
35
34
33
32
31
0.1uF R323
10uH 50V
R315 R316 ABCO 4.7K
NC_1 1 30 OUT1B 12 12

TAIYO YUDEN SPK_L-


VDD_PLL 2 29 PGND1B C315 L304-*1
THERMAL 22000pF 10.0uH
C301
0.1uF
NC_2 3 41 28 BST1B 50V

16V
GND 4 27 VDR1
OPT C302
0.1uF C303
1uF
NC_3 5 IC301 26 NC_4 JP304
16V
10V
DVDD 6 NTP7514 25 AGND SPK_L+ SPK_L+
4
JP303
R301 100 SDATA 7 24 VDR2 SPK_L-
I2S_SDO
0x54 C312 C314 SPK_L- JP302
3

I2S_WS
R302 100 WCK 8 23 BST2A 1uF
10V
1uF
10V SPK_R+

BCK PGND2A
SPK_R+ JP301
2
I2S_SCK
R303 100 9 22 C311
22000pF
SPK_R-

AUAMP_SDA
R306 100 SDA 10 21 OUT2A 50V SPK_R- 1
.
11
12
13
14
15
16
17
18
19
20
SMAW250-H04R
R307 100 P301
AUAMP_SCL TAIYO YUDEN
C305 C306
SCL
FAULT
MONITOR_0
MONITOR_1
MONITOR_2
BST2B
PGND2B
OUT2B
PVDD2B
PVDD2A
33pF 33pF L305-*1
R308 R309 50V 50V 10.0uH SPK_R+
4.7K 4.7K
+24V_AMP
R317 R318
12 12 ABCO
+3.3V_M L305 C334
0.1uF R324
10uH 4.7K
C327 50V
390pF C333
50V 0.47uF
C309 C310
50V SPEAKER_R
0.1uF 10uF C328
50V 35V 390pF L306
50V C335 R325
C308 10uH 0.1uF 4.7K
R319 R320 ABCO 50V
22000pF 12 12
50V TAIYO YUDEN
SPK_R-
L306-*1
10.0uH

READY
R311
POWER_DET
100

AUDIO_OUT AMP : GAIN X 4


IC302
P_12V AS324MTR-E1

C350
0.1uF
16V Q350
MMBT3904(NXP)
C
E
B R351 1K 1 OUT1 OUT4 14
C351 R352 10K
MNT_LOUT 6800pF
50V
R350
4.7K C352 33pF 50V 2 INPUT1- INPUT4- 13
R353
6.8K

MNT_L_AMP
R354 5.6K 3 INPUT1+ INPUT4+ 12
P_12V

4 VCC GND 11
C353
0.1uF
16V

MNT_R_AMP
R355 5.6K 5 INPUT2+ INPUT3+ 10
C354 33pF 50V

P_12V
R356 10K 6 INPUT2- INPUT3- 9
C355 R357
0.1uF 6.8K
16V Q351
MMBT3904(NXP)
C
E
B R358 1K 7 OUT2 OUT3 8
MNT_ROUT
R359 C356
4.7K 6800pF
50V

THE SYMBOL MARK OF THIS SCHEMETIC DIAGRAM INCORPORATES


SPECIAL FEATURES IMPORTANT FOR PROTECTION FROM X-RADIATION.
FIRE AND ELECTRICAL SHOCK HAZARDS, WHEN SERVICING IF IS 32/42LB550A 2013/08/15
ESSENTIAL THAT ONLY MANUFACTURES SPECIFIED PARTS BE USED FOR
THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC. AUDIO 3 7
AUDIO

Copyright 2014 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
EAX65550501
LB45B/LT5B

IF

PAL
TU401
TDJH-G101D
+3.3V_TU +3.3V_M IR/LED+Control
L401
close to the tuner pin. BLM18PG121SN1D

C406 C405 C404


100pF 0.1uF 22uF C411 C412
B1[+3.3V] 50V 16V 6.3V 0.1uF
16V 10uF
6.3V
1 +3.5V_ST

NC_1
2
+3.3V_TU
R421 R422
IF_AGC R412 10K 10K

3 C410
100
IF_AGC
0.1uF R407 R408
16V should be guarded by ground
SCL 2.2K 2.2K
KEY1
4 R405
TUNER_SCL ZD401 OPT
C402 33 SD05 C421
47pF 0.1uF
SDA 50V P421
5 R406
TUNER_SDA KEY2
12507WR-10L
33
NTSC C403
47pF
IF[P] R413
R413-*1
0 50V ZD402
OPT
C422 1
6 10 PAL
IF_P
SD05 0.1uF

2
IF[N] R414
7 10 PAL
IF_N +3.5V_ST
3
NTSC L421
R414-*1
NC_2 Close to the tuner
0 BLM18PG121SN1D
4
8
C423 C424 LED 5
NC_3 R423
3.3K
0.1uF
16V
1000pF
50V
ZD403 OPT
9 OPT LED_R_Zener
C425
0.1uF
16V
6

NTSC
TU403 IR 7

TDJH-H101F ZD404 C426


100pF
IR_Zener 50V 8
A1 B1 B1[+3.3V]
A1 B1 1
NC_1
9
2
47 3
IF_AGC
10
SCL
4
11
SDA
5
IF[P]
SHIELD 6
IF[N]
7
NC_2
8
NC_3
9

A1 B1
A1 B1
47

SHIELD

THE SYMBOL MARK OF THIS SCHEMETIC DIAGRAM INCORPORATES


SPECIAL FEATURES IMPORTANT FOR PROTECTION FROM X-RADIATION.
FIRE AND ELECTRICAL SHOCK HAZARDS, WHEN SERVICING IF IS 32/42LB550A 2013/08/15
ESSENTIAL THAT ONLY MANUFACTURES SPECIFIED PARTS BE USED FOR
THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC. TUNER & IR 4 8
TUNER & IR

Copyright 2014 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
+3.5V_ST

AUAMP_SCL
AUAMP_SDA
HDMI2_SDA

HDMI2_D0+

HDMI2_D0-

HDMI2_CK+

HDMI2_HPD

SW_RESET
HDMI2_CK-
HDMI2_D1+

HDMI2_D1-
EAX65550501

MUTE_AOUT
*H/W OPTION

HW_RESET

I2S_MCLK
+3.5V_ST
HD FHD

IR

AVDD_DDR
LB45B/LT5B HW_OPT LOW HIGH
MSTAR Vcc

4.7K
R538
LED R539
4.7K
KEY2
KEY1

PWM_DIM
R519

DSUB_SCL
DSUB_SDA
4.7K
R544
100
R543
100 ST 1.26V
R518 L500
100 +1.2V_VDDC VDDC
C549
R545 0.1uF R534 120-ohm
+3.3V_M +3.3V_M C501

R535 1K
100
1K 10uF
R542 R541 R540
R537 R536 6.3V
100 100 22 22
1K BIG INCH
FHD
R546 R550 R590

GPIO69/I2S_OUT_MCK
HOTPLUG_D
100 4.7K 4.7K

DDCDD_DA

SAR3/GPIO72
SAR2/GPIO73
SAR1/GPIO74
SAR0/GPIO75

PWM1/GPIO25
PWM0/GPIO26
DDR 1.8V

AVDD_DDR_2
RXCKP_D
RXCKN_D

HWRESET

DDCA_DA
DDCA_CK

TESTPIN
R533
HW_OPT1 HW_OPT2 L501
RX1P_D
RX1N_D

RX0P_D
RX0N_D

GPIO70

GPIO68

GPIO67
0 HD SMALL INCH
+1.8V_M AVDD_DDR
R551 R591 120-ohm
[EP]

IRIN
4.7K 4.7K C502 C503
10uF

GND

CEC
6.3V 4.7uF

INV_ON
128
127
126
125
124
123
122
121
120
119
118
117
116
115
114
113
112
111
110
109
108
107
106
105
104
103
R531
10K
RL_ON
L502 ST 3.3V
120-ohm
DDCDD_CK 1 102 GPIO64 +3.5V_ST VDDC_3.3
HDMI2_SCL
RX2N_D GPIO63 C504
HDMI2_D2- 2 THERMAL 101 VDDC_3.3 10uF
C548 6.3V
HDMI2_D2+
RX2P_D 3 129 100 AVDD_MOD_4 0.1uF L503
120-ohm
HOTPLUG_A USB0_DP AVDD33_DEMOD
HDMI1_HPD 4 99 USB_DP
L504
RXCKN_A 5 98 USB0_DM 120-ohm
HDMI1_CK- USB_DN AU_3.3V
RXCKP_A 6 97 SPI_CZ
HDMI1_CK+ SPI_CZ
L505
RX0N_A 7 96 SPI_DO 120-ohm
HDMI1_D0- SPI_DO 3.3V_DMPLL
RX0P_A 8 95 SPI_DI
HDMI1_D0+ SPI_DI
AVDD_MOD_1 9 94 SPI_CK
VDDC_3.3 SPI_CLK
C505
0.1uF HDMI1_D1-
RX1N_A 10 93 PWM3/GPIO25 R530
FLASH_WP
IC503-*1ATML_EEPROM
AT24C256C-SSHL-T

HDMI1_D1+
RX1P_A 11 IC501 92 PWM2/GPIO24 100

R547
HW_OPT2
EEPROM(64K)
IC503
A0

A1
1

2
8

7
VCC

WP

DDCDA_DA 12 91 GPIO0 10K


HDMI1_DET BR24G256FJ-3 +3.5V_ST A2 SCL
HDMI1_SDA 3 6

R548
RX2N_A GPIO1 HDMI2_DET GND SDA

LGE6841 (ATV_13)
4 5

HDMI1_D2- 13 90 10K A0
1 8
VCC

RX2P_A 14 89 GPIO2 R528 C572


HDMI1_D2+ POWER_SW A1 WP 0.1uF
100 2 7
16V R569 R577
DDCDA_CK 15 88 GPIO3 4.7K 4.7K
HDMI1_SCL PANEL_ON
R527 A2 SCL

VDDC
ARC 16 87 GPIO4 10K 3 6
EEP_SCL
HW_OPT1 R578
C506
VDD GPIO5 GND SDA 22
0.1uF 17 86 4 5
EEP_SDA
VDDC_3.3 C573 C574 R579
C507 AVDD3P3_ADC 18 85 GPIO6 22pF 22pF
READY
22
0.1uF EEP_SDA READY
HSYNC1 19 84 GPIO7 ROHM_EEPROM
C508 EEP_SCL
R501
33 0.047uF BIN1P 20 83 INT/GPIO65 R549
COMP_PB POWER_DET
C509 100
1000pF SOGIN1 21 82 VDDC_2
R523
VDDC
COMMON_VIN 33 GIN1P 22 81 LVB0M C547
0.1uF
R502
33
C510
0.047uF R503 C511 GIN1M LVB0P
RXB0- RXB0- SERIAL FLASH(2MB)
23 80 RXB0+
68 0.047uF RXB0+ +3.5V_ST
COMP_PR RIN1P 24 79 LVB1M
R504 RXB1- RXB1-
C550
33 0.047uF VSYNC1 25 78 LVB1P
RXB1+ RXB1+
CVBS1 26 77 AVDD_MOD_3
R505
VDDC_3.3
C512 WINBOND
AV2_VIN 33 0.047uF CVBS0 27 76 LVB2M C546
0.1uF IC502
R506 RXB2-
C513 RXB2- W25Q64FVSSIG

R570
10K
33 0.047uF R507 C514 VCOM 28 75 LVB2P
RXB2+ RXB2+
68 0.047uF
MNT_VOUT
CVBSOUT1 29 74 LVBCKM
SPI_CZ
R571 CS
1 8
VCC

RXBCK-
RXBCK- 100
AU_3.3V C515 AVDD_AU33 30 73 LVBCKP
R572 DO[IO1] %HOLD[IO3]
C570
0.1uF
0.1uF RXBCK+ SPI_DO 2 7 16V
RXBCK+
L506 AUREF 31 72 LVB3M 100

C517 RXB3-
RXB3- R573 WP[IO2] CLK R574
120-ohm C516 3 6 SPI_CLK
10uF 0.1uF VAG 32 71 LVB3P FLASH_WP
100 100
RXB3+
RXB3+
C518 2.2uF LINEIN_L1 33 70 LVB4M GND
4 5
DI[IO0] R575
SPI_DI
COMMON_LIN 100

COMMON_RIN
C519 2.2uF
LINEIN_R1 34 69 LVB4P
C571
C520 2.2uF LINEIN_L3 35 68 LVA0M 0.1uF
16V
AV2_LIN RXA0-
RXA0- READY
AV2_RIN
C521 2.2uF LINEIN_R3 36 67 LVA0P
RXA0+ RXA0+ CS VCC
LINEOUTL3 37 66 LVA1M 1 8

RXA1- RXA1-
C522 R510 LINEOUTR3 38 65 LVA1P P_12V H/W RESET
SO/SIO1
2 7
HOLD

220pF 220K R508 RXA1+ RXA1+


100 WP SCLK IC502-*1
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64

MNT_L_AMP 3 6 MX25L6406EM2I-12G
+3.5V_ST
MNT_R_AMP R581
MACRONIX
R509 2.7K GND SI/SIO0
100 PD_+12V 4 5
C523 R511
XTALO
XTALI
AVDD3P3_DMPLL

AVDD3P3_DADC

VIFP
VIFM
IFAGC
VSS
AVDD_DDR

GPIO55/I2S_OUT_WS

GPIO56

GPIO57/I2S_OUT_BCK

GPIO58/I2S_OUT_SD
GPIO60
GPIO61
VDDP
VDDC_1
LVA4P
LVA4M
LVA3P
LVA3M
LVACLKP
LVACLKM
AVDD_MOD_2
LVA2P
LVA2M

220pF 220K

R582
1.2K
PD_+12V ROHM R561
IC504 10K
BD48K28G
R580
C532 0
0.1uF VDD 3 2 VOUT
C533 POWER_DET
R512 0.1uF R521 PD_+3.5V 1
RXACK-

1M 3.3V_DMPLL R520 C560


RXACK+

100
RXA2+
RXA3+

RXA3-

RXA2-

AVDD33_DEMOD GND
C542 100 0.1uF
0.1uF
DIODE R562
X501 R513 470
R514 IC504-*1
100 100 R517 AVDD_DDR APX803D29
I2S_SCK

10K
I2S_SDO

RXACK-
RXA3+

RXA3-

RXA2-
RXA2+

24MHz
RXACK+
I2S_WS

R524
C534 C535
TUNER_SCL

TUNER_SDA

C530 C531 0.1uF 0.1uF 0 VCC 3 2 RESET


C561
15pF 15pF OPT +3.3V_M
C551 1
4.7uF
220pF 10V
50V GND
C541 R564
22000pF 10
C536
33pF 50V
C537 50V
C562
HW_RESET
L521 33pF C544 C563
100NH 4.7uF R563 0.1uF
C543 0.1uF C545 10V 62K
OPT 0.1uF 16V
Close to MSTAR 0.1uF

IF_AGC
VDDC
Close to MSTAR
VDDC_3.3
VDDC_3.3
IF_P

IF_N

THE SYMBOL MARK OF THIS SCHEMETIC DIAGRAM INCORPORATES


SPECIAL FEATURES IMPORTANT FOR PROTECTION FROM X-RADIATION.
FIRE AND ELECTRICAL SHOCK HAZARDS, WHEN SERVICING IF IS 32/42LB550A 2013/08/15
ESSENTIAL THAT ONLY MANUFACTURES SPECIFIED PARTS BE USED FOR
THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC. MAIN SOC 5 7
MAIN SOC

Copyright 2014 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
EAX65550501
LB45B/LT5B

FHD
P602
FI-RE51S-HF-J-R1500

10

11

12 RXA3+
13 RXA3-
14 RXACK+
15 RXACK- HD
16 RXA2+
P601
FF10001-30
17
RXA2-
18
[30]
1
19 RXA1+ [29]
2
20 RXA1- [28]
3
21
[27]
4
22 RXA0+ [26]
5
23 RXA0- [25]
6
24
[24]
RXA0-
7
25
[23]
RXA0+
8
26
[22]
9
27
[21]
RXA1-
10
28 RXB3+ [20]
RXA1+
11
29 RXB3- [19]
12
30 RXBCK+ RXA2-
[18]
13
31 RXBCK- RXA2+
[17]
14
32 RXB2+ [16]
15
33 RXB2- RXACK-
[15]
16
34
[14]
RXACK+
17
35 RXB1+ [13]
18
36 RXB1- [12]
RXA3-
19
37
[11]
RXA3+
20
38 RXB0+ [10]
21
39 RXB0- [09]
22
40
[08]
23
41
[07]
24
42
[06]
25
43
[05]
26
44
27
[04] PANEL_VCC
45
[03]
28
46 HD
[02] L601
29
47 120OHM
[01]
48
PANEL_VCC 30
HD OPT OPT
31 C603 C602 C601
49
0.1uF 1000pF 10uF
FHD
L602 16V 50V 16V
50
120OHM .
51
FHD OPT OPT
52 C606 C605 C604
0.1uF 1000pF 10uF
16V 50V 16V

THE SYMBOL MARK OF THIS SCHEMETIC DIAGRAM INCORPORATES


SPECIAL FEATURES IMPORTANT FOR PROTECTION FROM X-RADIATION.
FIRE AND ELECTRICAL SHOCK HAZARDS, WHEN SERVICING IF IS 32/42LB550A 2013/08/15
ESSENTIAL THAT ONLY MANUFACTURES SPECIFIED PARTS BE USED FOR
THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC. LVDS 6 7
LVDS

Copyright 2014 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
EAX65550501
LB45B/LT5B

** 3.5V_ST -> 1.26V VDDC

FROM LIPS & POWER B/D


+3.5V_ST V0 = 0.8*(1+(R2/R1)) +1.2V_VDDC
IC701
[EP]GND MP20051 OUT:1.26V

IN_2 OUT_1
8 1

THERMAL
Add for improving main IC Burtn issue
IN_1 OUT_2

9
7 2 R742

ZD703
2.5V
C740 1
+3.5V_ST 10uF
MMBT3906(NXP) 6.3V NC FB R1
Q722 6 3
1% C742
E

R744 R2 R740 10uF


10K EN GND 6.3V
P701 5 4 1%
R741
2.7K
B

4.7K
SMAW200-H18S5 C741
+3.3V_M 0.1uF
16V
RL_ON PWM_DIM_120HZ
R729-*1 +3.5V_ST
R714
100 1K
+3.5V_ST R710
PWR_ON 1 2 DRV_ON 100 R715
PWM_DIM_60HZ 10K
L704 L701 3.5V 3 4 PDIM#1 R729 C
C701
10uF
10V
500-ohm
ZD702
SD05
C702
0.1uF
16V
500-ohm
3.5V 5 6 3.5V 1K PWM_DIM B
R716
10K
INV_ON ** 3.3V_M -> 1.8V_M
2012 Q703
E
+24V_AMP GND 7 8 PDIM#2 MMBT3904(NXP)

100
L702 24V 9 10 24V R728
PWM_DIM_120HZ IC711
C707 120OHM
+3.3V_M AP1117E18G-13
0.1uF
50V
GND 11 12 GND IN ADJ/GND
3 1
12V 13 14 12V C743
10uF
C744
0.1uF +1.8V_M
P_12V 6.3V 16V 2 OUT
L703 12V 15 16 NC
Add for improving main IC Burtn issue
C705 120OHM
0.1uF GND 17 18 GND C745

ZD704
ZD701 16V 10uF
6.3V

5V
20V
READY

19
.

** +3.5V_ST -> 3.3V_M


+3.5V_ST
**12V->USB 5V Q710
AO3435
L750
BLM18PG121SN1D

D
+3.3V_M

C750 G C752 C754


0.1uF C753 10uF
R748 0.1uF
V0 = 0.8*(1+(R1/R2)) 16V
33K
4.7uF
10V
16V 6.3V

READY
NR8040T4R7N R750
L771 OUT:5V 10K
+5V_USB
IC709 C771 6.8uH
R1
ZD700

1uF R749
5.6B

Closed IC709 C776 OPT


P_12V MP1497DJ 25V R770 22uF C777 2.2K
43K 10V 10uF
C774 1% 10V C
0.1uF R771 R747
SS FB 33 10K B Q711
1 8 POWER_SW MMBT3904(NXP)
L770 R778 R2
120OHM Closed IC709 47K R772 E
IN VCC 8.2K
2 7
1%
C770 C772
10uF C775
16V 0.1uF
16V
SW
3 3A 6
EN 0.1uF
16V

GND BST
4 5 R777
100K
C773 +3.3V_M
0.1uF
16V

** Switch Panel-Vcc
P_12V

PANEL_VCC
L761 Q720
120OHM DMP2130L

D
** Jig Point_GND OPT
C761
0.1uF R765 R766
C762 16V 5.6K 5.6K
0.1uF R761 C760 G DIODES
33K 10uF
JP710

JP711

25V
JP708

JP709

16V

Q720-*1
AO3407A
R762

D
5.6K
C
B
PANEL_ON

G
Q721
E MMBT3904(NXP) AOS

THE SYMBOL MARK OF THIS SCHEMETIC DIAGRAM INCORPORATES


SPECIAL FEATURES IMPORTANT FOR PROTECTION FROM X-RADIATION.
FIRE AND ELECTRICAL SHOCK HAZARDS, WHEN SERVICING IF IS 32/42LB550A 2013/08/15
ESSENTIAL THAT ONLY MANUFACTURES SPECIFIED PARTS BE USED FOR
THE CRITICAL COMPONENTS IN THE SYMBOL MARK OF THE SCHEMETIC. POWER 7 7
POWER

Copyright 2014 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process
Established
Error A. Video error date 2013. 01 .24
LCD TV symptom
No video/ Normal audio Revised date 1/14

First of all, Check whether all of cables between board is inserted properly or not.
(Main B/D Power B/D, LVDS Cable,Speaker Cable,IR B/D Cable,,,)

A1 A4
No video Normal Y Check Back Light Y Check Power Board Normal Y Replace T-con Board
Normal audio On
audio On with naked eye 24v, 12v,3.5v etc. voltage or module

N N N
Move to No Check Power Board 93.2~118.5V v output Repair Power Board
A2
video/No audio or parts

Normal Y Replace Inverter


voltage or module

End
N
Repair Power
Board or parts

Precaution A6 & A3
Always check & record S/W Version and White
Replace Main Board Re-enter White Balance value
Balance value before replacing the Main Board

Copyright 2014 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process

Established
Error A. Video error date 2013. 01 .24
LCD TV symptom
No video/ No audio Revised date 2/14

A4
Check various voltages Y Check and
No Video/ Normal
of Power Board replace
No audio voltage?
( 3.5V,12V,20V or 24V) MAIN B/D

N End

Replace Power
Board and repair
parts

Copyright 2014 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process

Established
Error A. Video error date 2013. 01 .24
LCD TV symptom
Picture broken/ Freezing Revised date 3/14

A5
Check RF Signal level

Y Check whether other equipments have problem or not.


Normal
(By connecting RF Cable at other equipment)
Signal?
DVD Player ,Set-Top-Box, Different maker TV etc`

N
A6
Check RF Cable
Normal
Y Check SVC N Check Normal
Y
Connection Close
1. Reconnection Picture? S/W Version Bulletin? Tuner soldering Picture?
2. Install Booster
Y N
N
S/W Upgrade
N Contact with signal distributor
Normal Replace
Picture? or broadcaster (Cable or Air) Main B/D
Normal N
Y Picture?

Y
Close
Close

Copyright 2014 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process

Established
Error A. Video error date 2013. 01 .24
LCD TV symptom
Tuning fail, Picture broken/ Freezing Revised date 4/14

A5 Check RF signal cable


Check whether other equipments have problem or not.
Check RF Signal level
(By connecting RF Cable at other equipment)
Set-Top-Box, Different maker TV etc

A6
Normal Y Check SVC N Check Replace
Signal? S/W Version Bulletin? Tuner soldering Main B/D

N Y

S/W Upgrade

Contact with
signal distributor N
Normal
or broadcaster
Picture?

Close
Close

Copyright 2014 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process

Established
Error A. Video error date 2013. 01. 24
LCD TV symptom
Color error Revised date 5/14

A7 A8/ A9
Check and Y
Check color by input replace Link
Y Y
-AV Color Cable Color Color
Replace Main B/D Replace module
-COMPONENT error? (LVDS) and error? error?
-HDMI contact
N condition N N

Check error color End


input mode

A10 Check
AV/ External device Y
external
Check Test pattern Component /Cable Replace Main B/D
device and
error normal
cable
N

Request repair
for external
device/cable

Check external External device Y


HDMI
device and /Cable Replace Main B/D
error
cable normal

Copyright 2014 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process

A. Video error Established


Error date 2013. 01 .24
LCD TV symptom Vertical / Horizontal bar, residual image,
light spot, external device color error Revised date 6/14

Vertical/Horizontal bar, residual image, light spot Replace


Module
A7
A8/ A9 N
Check color condition by input Check external
Check and N
-AV Screen Y device Y Screen Replace Main B/D Screen
Normal? replace Link
-Component normal? connection normal? normal?
Cable
-HDMI condition
N N Y
Y

Replace Request repair End End


module for external
A10 device
Check Test pattern

External device screen error-Color error


Check screen
Check S/W Version Check N condition by input AV Connect other external
version -AV Input device and cable N
-Component error (Check normal operation of Screen Replace
-HDMI External Input, Component, normal? Main B/D
Y and HDMI by connecting Jig,
Component
pattern Generator ,Set-top Y
S/W Upgrade error
Box etc.
Request repair for
Connect other external external device
device and cable
(Check normal operation of Y
Normal N HDMI External Input, Component,
screen? and HDMI by connecting Jig,
N Replace
Screen
pattern Generator ,Set-top Box normal? Main B/D
etc.
Y

End

Copyright 2014 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process

Established
Error B. Power error date 2013. 01 .24
LCD TV symptom
No power Revised date 7/14

A11 A13
DC Power on Replace
Check Power LED Y Normal N Check Power Y
by pressing Power Key OK? Power
Power LED On? operation? On High
On Remote control B/D
. Stand-By: Red N Y
Check Power cord Replace Main B/D
was inserted properly
A4
N Measure voltage of each output of Power B/D
Normal?

Y
Y Y
Normal
voltage?
Replace Main B/D
Close Normal
Check ST-BY 3.5V
Y
voltage? N
A12 Replace Power B/D
N

Replace Power
B/D

Copyright 2014 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process

Established
Error B. Power error date 2013. 01 .24
LCD TV symptom
Off when on, off while viewing, power auto on/off Revised date 8/14

Check outlet

A14
N Y
Check A/C cord Check Power Off CPU
Error? Replace Main B/D Normal? End
Mode Abnormal

N
Check for all 3- phase
power out Y Abnormal Replace Power B/D
1

Fix A/C cord & Outlet A13


and check each 3
(If Power Off mode is
phase out
not displayed) Normal Y
Replace Main B/D
Check Power B/D voltage?
voltage
N
Caution
Check and fix exterior Replace Power B/D
of Power B/D Part

* Please refer to the all cases which Status Power off List Explanation
"POWEROFF_REMOTEKEY" Power off by REMOTE CONTROL
can be displayed on power off mode.
"POWEROFF_OFFTIMER" Power off by OFF TIMER
"POWEROFF_SLEEPTIMER" Power off by SLEEP TIMER
"POWEROFF_INSTOP" Power off by INSTOP KEY
Normal "POWEROFF_AUTOOFF" Power off by AUTO OFF
"POWEROFF_ONTIMER" Power off by ON TIMER
"POWEROFF_RS232C" Power off by RS232C
"POWEROFF_SWDOWN" Power off by S/W Download
"POWEROFF_UNKNOWN" Power off by unknown status except listed case
"POWEROFF_ABNORMAL1" Power off by abnormal status except CPU trouble
Abnormal
"POWEROFF_CPUABNORMAL" Power off by CPU Abnormal

Copyright 2014 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process

Established
Error C. Audio error date 2013. 01 .24
LCD TV symptom
No audio/ Normal video Revised date 9/14

A15 A16
No audio
Check user N Check audio B+ 24V
Normal Y
menu > Off of Power Board
Screen normal voltage
Speaker off
Y N

Cancel OFF Replace Power Board and repair parts

Check Speaker N
Disconnection Replace MAIN Board End
disconnection

Replace Speaker

Copyright 2014 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process

Established
Error C. Audio error date 2013. 01 .24
LCD TV symptom
Wrecked audio/ discontinuation/noise Revised date 10/14

abnormal audio/discontinuation/noise is same after Check input signal compared to No audio

A16
Wrecked audio/
Check and replace
Discontinuation/ Check audio
speaker and
Noise for B+ Voltage (24V)
connector
Check input all audio
signal Y
Signal
-RF Y
normal?
-External Input Normal
signal N voltage?
Wrecked audio/
Discontinuation/ N
Noise only Replace Main B/D
for RF

Replace Power B/D

(When RF signal is not


received)
Request repair to external Wrecked audio/ Replace Main B/D End
cable/ANT provider Discontinuation/
Noise only for
(In case of External External Input
N
Input signal error) Connect and check Normal
Check and fix other external device audio?
external device
Y

Check and fix external device

Copyright 2014 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process

D. Function error Established


Error date 2013. 02. 02
LCD TV symptom
Remote control & Local switch checking Revised date 11/14

1. Remote control(R/C) operating error Replace


Main B/D
A17 A17 A17
Check & Repair N Y Y
Check R/C itself Normal Y Normal Check B+ 3.5V Normal Check IR Normal
operating? Cable connection operating? Voltage? Signal?
Operation On Main B/D Output signal
Connector solder
N
Y N N
A4
Check R/C Operating Check & Replace Close Check 3.5v on Power B/D Repair/Replace
When turn off light Baterry of R/C Replace Power B/D or IR B/D
in room Replace Main B/D
(Power B/D dont have problem)
If R/C operate, Normal
operating? Close
Explain the customer
cause is interference
from light in room. N

Replace R/C

Copyright 2014 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process

Established
Error D. Function error date 2013. 02. 02
LCD TV symptom
External device recognition error Revised date 12/14

Y Check technical
Check External Input and
Signal information Technical N
input Component Replace Main B/D
input? - Fix information information?
Recognition error
signal
- S/W Version
N Y

RGB,HDMI/
Check and fix DVI, Optical
Fix in Replace Main B/D
external device/cable Recognition error
accordance
with technical
information

Copyright 2014 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process

Established
Error E. Noise date 2013. 02. 02
LCD TV symptom
Circuit noise, mechanical noise Revised date 13/14

Replace PSU(with LED driver)


Identify Check location
nose type
Circuit
of noise OR
noise
Replace LED driver

Mechanical Check location of


noise noise

When the nose is severe, replace the module


(For models with fix information, upgrade the S/W or
Mechanical noise is a natural
provide the description)
phenomenon, and apply the 1st level
description. When the customer does not
OR If there is a Tak Tak noise from the cabinet,
agree, apply the process by stage.
refer to the KMS fix information and then proceed
Describe the basis of the description in
as shown in the solution manual
Part related to nose in the Owners Manual.
(For models without any fix information, provide
the description)

Copyright 2014 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process

Established
Error F. Exterior defect date 2013. 02. 02
LCD TV symptom
Exterior defect Revised date 14/14

Zoom part with Module


Replace module
exterior damage damage

Cabinet
Replace cabinet
damage

Remote
controller Replace remote controller
damage

Stand
Replace stand
dent

Copyright 2014 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Contents of LCD TV Standard Repair Process Detail Technical Manual
No. Error symptom Content Page Remarks
1 Check LCD back light with naked eye A1
2 LED driver B+ measuring method A2
A. Video error_ No video/Normal audio
3 Check White Balance value A3
4 Power Board voltage measuring method A4
6 TUNER input signal strength checking method A5
A. Video error_ No video/Video lag/stop
7 LCD-TV Version checking method A6
9
LCD TV connection diagram A7
10
A. Video error_Color error Check Link Cable (LVDS) reconnection A8
11
condition A9
12 Adjustment Test pattern - ADJ Key A10
13 LCD TV connection diagram A8
A. Video error_Vertical/Horizontal bar, Check Link Cable (LVDS) reconnection A8
14
residual image, light spot condition A9
15 Adjustment Test pattern - ADJ Key A10
16 Exchange T-Con Board (1) A-1/5

17 Exchange T-Con Board (2) A-2/5


<Appendix>
18 Defected Type caused by T-Con/ Exchange LED driver Board (PSU) A-3/5
Inverter/ Module
19 Exchange Module itself (1) A-4/5
20 Exchange Module itself (2) A-5/5

Continue to the next page

Copyright 2014 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Contents of LCD TV Standard Repair Process Detail Technical Manual
Continued from previous page

No. Error symptom Content Page Remarks


21 Check front display LED A11

22 Check power input Voltage & ST-BY 3.5V A12

23 B. Power error_No power Checking method when power is ON A13

24 POWER BOARD voltage measuring method A4

25
B. Power error_Off when on, off while
26 POWER OFF MODE checking method A14
viewing
Checking method in menu when there is no
28 A15
audio
C. Audio error_No audio/Normal video
Voltage and speaker checking method when
29 A16
there is no audio
C. Audio error_Wrecked Voltage and speaker checking method in
30 A16
audio/discontinuation case of audio error
D. Function error_ No response in
31 Remote controller operation checking method A17
remote controller, key error

Copyright 2014 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error Established
symptom A. Video error_No video/Normal audio date
2013. 02.15
LCD TV Revised
Content Check Back Light On with naked eye date A1

<ALL MODELS>

Power On -> disjoint back case -> check lighting from the module

Copyright 2014 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error Established
symptom A. Video error_No video/Normal audio date
2013. 02 .15
LCD TV Revised
Content Inverter B+ 24V measuring method date A2

<ALL MODELS>

*Output Voltage is depend on inch


32 inch : 65.6~86.9V
Measure DC Voltage applying to Module from Power Board. 39 inch : 117.3~142.2V
42 inch : 141.8~164.3V
*Output Voltage from Power Board -> supply to Module.
Check Pin contacting statement and connection statement.

Copyright 2014 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error Established
symptom A. Video error_No video/Normal audio date
2013. 02.15
LCD TV Revised
Content Check White Balance value date A3

<ALL MODELS>

Entry method

1. Press the ADJ button on the remote controller for adjustment.

2. Enter into W/B ADJUST

3. After recording the R, G, B (GAIN, Offset) value of Color Temp (Cool/Medium/Warm),


re-enter the value after replacing the MAIN BOARD.

4. Confirm W/B ADJUST OK at In-start menu.

Copyright 2014 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error Established
symptom A. Video error_No video/ Audio date
2013. 02.15
LCD TV Revised
Content Power Board voltage measuring method date A4

Edge LED
Check the DC 24V, 12V, 3.5V.

18 Pin (Power Board Main Board) - Common

1 Power on 2 DRV ON

3 3.5V 4 PDIM

5 3.5V 6 N/C

7 GND 8 GND

9 24V 10 24V

11 GND 12 GND

13 12V 14 12V

15 12V 16 N.C

17 GND 18 GND

Copyright 2014 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error Established
symptom A. Video error_Video error, video lag/stop date
2013. 02.15
LCD TV Revised
Content LCD-TV Version checking method A6
date

<ALL MODELS> 1. Checking method for remote controller for adjustment

Version

Press the IN-START with the remote


controller for adjustment

Copyright 2014 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error A. Video error _Vertical/Horizontal bar, residual Established 2013. 02.15
symptom image, light spot date
LCD TV Revised
Content LCD TV connection diagram (1) date A7

<ALL MODELS>

As the part connecting to the external input, check the


screen condition by signal

Copyright 2014 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error
symptom
A. Video error_Color error Established 2013. 02.15
LCD TV date
Revised
Content Check and replace Link Cable(LVDS) and contact condition date A8/A9

<ALL MODELS>

1. Check and replace LVDS Cable


2. Check LVDS connection condition

Copyright 2014 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error Established
symptom
A. Video error_Color error 2013. 02.15
LCD TV date
Adjustment Test pattern - ADJ Key Revised
Content date A10

You can view 6 types of patterns(with White and Full White) using the ADJ Key

Checking item : 1. Defective pixel 2. Residual image 3. MODULE error (ADD-BAR,SCAN BAR..)
4.Video error (Classification of MODULE or Main-B/D!)

Copyright 2014 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Appendix : Exchange T-Con Board (1)

Solder defect, CNT Broken Solder defect, CNT Broken Solder defect, CNT Broken

Solder defect, CNT Broken T-Con


T-Con Defect,
Defect,
Solder
T-Con CNT
defect,
Defect, CNT
CNT
CNT Broken
Broken
Broken
Broken Abnormal Power Section

Solder defect, Short/Crack Abnormal Power Section Solder defect, Short/Crack

Copyright 2014 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Appendix : Exchange T-Con Board (2)

Abnormal Power Section Abnormal Power Section Solder defect, Short/Crack

Solder defect, Short/Crack Fuse Open, Abnormal power section Abnormal Display

GRADATION Noise GRADATION

Copyright 2014 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Appendix : Exchange PSU(LED driver)

No Light Dim Light

Dim Light Dim Light

No picture/Sound Ok

Copyright 2014 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Appendix : Exchange the Module (1)

Panel Mura, Light leakage Panel Mura, Light leakage Press damage

Crosstalk Press damage Crosstalk

Un-repairable Cases
In this case please exchange the module.

Press damage

Copyright 2014 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Appendix : Exchange the Module (2)

Vertical Block Vertical Line Vertical Block


Source TAB IC Defect Source TAB IC Defect Source TAB IC Defect

Horizontal Block Horizontal Block Horizontal line


Gate TAB IC Defect Gate TAB IC Defect
Gate TAB IC Defect Gate TAB IC Defect Gate TAB IC Defect

Un-repairable Cases
In this case please exchange the module.

Horizontal Block
Gate TAB IC Defect
Gate TAB IC Defect

Copyright 2014 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error Established
symptom B. Power error _No power date
2013. 02.15
LCD TV Revised
Content Check front display LED date A11

ST-BY condition: Red

Copyright 2014 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error Established
symptom B. Power error _No power date
2013. 02.15
LCD TV Revised
Content Check power input voltage and ST-BY 3.5V A12
date

Edge LED
Check the DC 24V, 12V, 3.5V.

18 Pin (Power Board Main Board) - Common

1 Power on 2 DRV ON

3 3.5V 4 PDIM

5 3.5V 6 N/C

7 GND 8 GND

9 24V 10 24V

11 GND 12 GND

13 12V 14 12V

15 12V 16 N.C

17 GND 18 GND

Copyright 2014 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error Established
symptom B. Power error _No power date
2013. 02.15
LCD TV Revised
Content Checking method when power is ON date A13

Edge LED
Check the DC 24V, 12V, 3.5V.

18 Pin (Power Board Main Board) - Common

1 Power on 2 DRV ON

3 3.5V 4 PDIM

5 3.5V 6 N/C

7 GND 8 GND

9 24V 10 24V

11 GND 12 GND

13 12V 14 12V

15 12V 16 N.C

17 GND 18 GND

Copyright 2014 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error Established
symptom B. Power error _Off when on, off whiling viewing date
2013. 02. 15
LCD TV Revised
Content POWER OFF MODE checking method date A14

<ALL MODELS>

Entry method

1. Press the IN-START button of the remote controller


for adjustment
2. Enter to ENGINEER OPTION
3. Enter and Check POWER OFF HISTORY

Copyright 2014 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error Established
symptom C. Audio error_No audio/Normal video 2013. 02.15
LCD TV date
Revised
Content Checking method in menu when there is no audio date A15

<ALL MODELS>

Checking method
1. Press the MENU button on the remote controller
2. Select the AUDIO function of the Menu
3. Check whether TV Speaker is on

Copyright 2014 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error Established
symptom C. Audio error_No audio/Normal video date
2013. 02. 15.
LCD TV Revised
Content Voltage and speaker checking method A16
when there is no audio date

<ALL MODELS>
Check the DC 24V, 12V,
3.5V.
18Pin (Power Board Main Board) - Common


1 Power on 2 DRV ON

3 3.5V 4 PDIM#1

5 3.5V 6 PDIM#2

7 GND 8 GND

9 24V 10 24V

11 GND 12 GND

13 12V 14 12V

15 12V 16 N.C

17 GND 18 GND

Checking order when there is no audio

Check the contact condition of or 24V connector of Main Board

Measure the 24V input voltage supplied from Power Board


(If there is no input voltage, remove and check the connector)

Connect the tester RX1 to the speaker terminal and if you hear the Chik Chik sound when you touch the GND
and output terminal, the speaker is normal.

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Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error D. Function error_ No response in remote controller, Established 2013. 01 .09
symptom key error date
LCD TV Revised
Content Remote controller operation checking method date A17

<ALL MODELS>

P600
1 GND
2 KEY1
3 KEY2
4 3.5V_ST
5 GND
6 LED_R/BUZZ
7 IR
8 GND
9 GND

Checking order
1, 2. Check IR cable condition between IR & Main board.
3. Check the st-by 3.5V on the terminal 4.

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Only for training and service purposes

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