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SERVICE MANUAL
ORIGINAL MANUAL ISSUE DATE: 04/2015
GN1G CHASSIS
Segment: XM-A
Version Date Subject
1.0 04/2015 Original manual issue.
2.0 05/2015 Part Information Addition due to KDL-55W800C, 805C model addition
(P. 20~24, P. 76, P. 77, P. 84~92)
LCD TV
9-888-172-A2
SERVICE MANUAL
GN1G CHASSIS
Segment: XM-A
LCD TV
9-888-172-A2
MODEL LIST
CAUTION
These servicing instructions are for use by qualified service personnel only.
To reduce the risk of electric shock, do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so.
WARNING!!
An isolation transformer should be used during any service to avoid possible shock hazard, because of live chassis.
The chassis of this receiver is directly connected to the ac power line.
CARRYING THE TV
Be sure to follow these guidelines to protect your property and avoid causing serious injury.
Carry the TV with an adequate number of people; larger size TVs require two or more people.
Correct hand placement while carrying the TV is very important for safety and to avoid damages.
ATTENTION!!
Ces instructions de service sont lusage du personnel de service qualifi seulement.
Pour prvenir le risque de choc lectrique, ne pas faire lentretien autre que celui contenu dans le Mode demploi moins que vous soyez qualifi faire ainsi.
WARNING!!
Afi n deviter tout risque delectrocution provenant dun chssis sous tension, un transformateur disolement doit etre utilis lors de tout dpannage. Le chssis de ce rcepteur est
directement raccord lalimentation du secteur.
ALERTE!!
Afi n deviter tout risque delectrocution provenant dun chassis sous tension, un transformateur disolement doit etre utilise lors de tout depannage. Le chassis de ce recepteur est
directement raccorde a lalimentation du secteur.
1) Do not press on the panel or frame edge to avoid the risk of electric shock.
2) Do not scratch or press on the panel with any sharp objects.
3) Do not leave the module in high temperatures or in areas of high humidity for an extended period of time.
4) Do not expose the LCD panel to direct sunlight.
5) Avoid contact with water. It may cause a short circuit within the module.
6) Disconnect the AC power when replacing the backlight (CCFL) or inverter circuit. (High voltage occurs at the inverter circuit at 650Vrms.)
7) Always clean the LCD panel with a soft cloth material.
8) Use care when handling the wires or connectors of the inverter circuit. Damaging the wires may cause a short.
9) Protect the panel from ESD to avoid damaging the electronic circuit (C-MOS).
10) It is recommended not to exceed 1 hour of Power-On nor Burn-in period with LCD panel face down condition, in repair activity.
After correcting the original service problem, perform the following safety checks before releasing the set to the customer:
1. Check the area of your repair for unsoldered or poorly soldered connections. Check the entire board surface for solder splashes and bridges.
2. Check the interboard wiring to ensure that no wires are pinched or touching high-wattage resistors.
3. Check that all control knobs, shields, covers, ground straps, and mounting hardware have been replaced. Be absolutely certain that you have replaced all the insulators.
4. Look for unauthorized replacement parts, particularly transistors, that were installed during a previous repair. Point them out to the customer and recommend their replacement.
5. Look for parts which, though functioning, show obvious signs of deterioration. Point them out to the customer and recommend their replacement.
6. Check the line cords for cracks and abrasion. Recommend the replacement of any such line cord to the customer.
7. Check the antenna terminals, metal trim, metallized knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below.
8. For safety reasons, repairing the Power board and/or Inverter board is prohibited.
Leakage Test
The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed
metal part having a return to chassis, must not exceed 0.5 mA (500 microamperes).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA WT-540A. Follow the manufacturers
instructions to use these instructions.
2. A battery-operated AC milliampmeter. The Data Precision 245 digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a VOM or battery-operated AC voltmeter. The
limit indication is 0.75 V, so analog meters must have an accurate low voltage scale.
The Simpsons 250 and Sanwa SH-63TRD are examples of passive VOMs that are suitable. Nearly all
battery-operated digital multimeters that have a 2 VAC range are suitable (see Figure A).
Release Button
of Connector
Side Amber
Status White Center LED Side RGB LED Remarks
LED
Power Off
Off Off Off *1 power switch off (by side key)
( by power saving switch off and *1)
Power On White Off Off
STBY/i.LINK STBY/PC STBY
Off Off Off
( by remote control off only )
Picture Off White looping White one shot Off
Device Connection White Cyan one shot Off
Power ON Animation White White one shot Off
Sleep Timer/On Timer/Reminder/REC
Amber
Timer/Photo Frame White Off *2 One Shot is only user action.
One shot -> Lit*2
( Power On )
On Timer/Reminder/REC Timer After 5 minutes, side amber LED
Off Off Amber
( Deep Standby ) On
The number of LED blinking
Red
Self Diagnosis Off Off indicates cause of failure
Blinking
( refer to Led Error / Triage chart)
Aging mode White Green Blinking Off Blinking:0.5sec On / 0.5sec Off
Software Updating white blinking white blinking off
Software Updating finish White Blue lit off
Amber
Test Reset White white blinking
blinking
Green /Amber
Error of panel ID White Off Blinking:0.5sec On / 0.5sec Off
Blinking
REC (SCART REC & HDD REC/LIVE Red(Pink)
White Off *2 One Shot is only user action.
PAUSE) [AEP/J only] One shot -> Lit*2
ePOP/ One shot Center White when
White Cyan loop Off
Shop Illumination feature change
Since the diagnostic results displayed on the screen are not automatically cleared, always check the self-diagnostic screen.
After you have completed the repairs, clear the result display to 0.
Error Naming
Note: About the procedure to disassemble under cover(standing position), please refer to APPENDIX-1.
1-1. KDL-50W800C/805C/807C/809C
1-1-1. Disassembly, Exploded View SMART CORE BLOCK
LIGHT, GUIDE 56
BT ANTENNA 10 55
HSC3_S M MOUNT 57
PANEL,
BRACKET, SP 14 ORNAMENT
CASE,
SPEAKER BOX ASSY (R) 13 BOTTOM (L) 58
SWITCH
UNIT
11
SHEET, THERMAL 18
17 GASKET Stand exploded view are for reference purpose. (Child parts are UNSTOCKED
BMX BOARD 16 unless specified at 1-1-2: Screws)
15
BRACKET, STAND BLOCK
SC 14
BRACKET, SP STAND NECK ASSY
7 71
6 BRACKET 9 12 SPEAKER BOX
UNDER, TU ASSY (L)
8 BRACKET SIDE
UNDERCOVER This part is not stocked.
BRACKET UNDER The purpose of indicated
in this illustrator is just for
3 reference only. 72
LABEL, UNDER STAND, SHAFT
TERMINAL (TU)
STAND, NECK
5 ARM R
LABEL, SIDE ARM L
1 TERMINAL
4
AC ADAPTOR STAND, SHAFT
LABEL, UNDER
2 TERMINAL
POWER SUPPLY
SCREW, M4 LOCK
CORD FOOT, FRONT
SCREW, M4 LOCK
FOOT, REAR
1-1. KDL-50W800C/805C/807C/809C
1-1-1. Disassembly, Exploded View
REF. No. PART No. DESCRIPTION MARK REF. No. PART No. DESCRIPTION MARK
1 1-493-003-12 AC ADAPTOR (120W) CO1/LA1/UC2/ 9 4-545-087-01 BRACKET, SIDE (MOLD) CO1/LA1/UC2/
LA8/CR1 LA8/CR1
1 1-493-004-11 AC ADAPTOR (120W) BR6 9 4-545-087-11 BRACKET, SIDE (MOLD) BR6
1 A-2077-271-A ACC-280 (AR) AR4 9 4-566-677-01 BRACKET, SIDE (MOLD) ECU
2 1-846-090-31 CORD SET, POWER-SUPPLY CO1/LA1/UC2 9 4-566-677-11 BRACKET, SIDE (MOLD) AR4
/ECU 10 1-754-950-11 BT ANTENNA CO1/LA1/UC2/
2 1-846-420-11 CORD SET, POWER-SUPPLY LA8/CR1 LA8/CR1
2 1-846-607-11 POWER-SUPPLY CORD (SET) BR6 10 1-754-955-11 BT ANTENNA BR6/AR4
2 1-846-716-21 POWER SUPPLY CORD SET AR4 11 1-798-510-31 SWITCH UNIT (SM-G-WW) CO1/LA1/UC2/
3 4-563-190-02 LABEL, UNDER TERMINAL (TU) LA1 LA8/CR1/ECU
3 4-563-190-12 LABEL, UNDER TERMINAL (TU) BR6/CO1/LA8/ 11 1-798-510-41 SWITCH UNIT (SM-G-KIT) BR6
CR1/AR4/ECU 11 A-1993-236-A SWITCH UNIT (SM-WW) AR4
3 4-563-190-22 LABEL, UNDER TERMINAL (TU) UC2 12 1-859-100-11 SPEAKER BOX ASSY
4 4-563-273-01 LABEL, UNDER TERMINAL UC2 13 1-859-100-21 SPEAKER BOX ASSY
4 4-563-273-11 LABEL, UNDER TERMINAL Except UC2 14 4-547-988-01 BRACKET, SP (LAK)
5 4-563-252-01 LABEL, SIDE TERMINAL 15 4-547-989-01 BRACKET, SC (LAK)
6 A-2077-616-B UNDER COVER (ML LAK) A AR4 16 A-2069-652-A COMPL SVC BMX_XMA_BR GINGA BR6/CR1/ECU
6 4-558-774-62 UNDER COVER (ML LAK) A ECU 16 A-2069-653-A COMPL SVC BMX_XMA_COL CO1
6 4-566-274-51 UNDER COVER (ML LAK) A UC2 16 A-2069-654-A COMPL SVC BMX_XMA_UC UC2
6 4-566-274-61 UNDER COVER (ML LAK) A LA1/LA8/CR1 16 A-2069-655-A COMPL SVC BMX_XMA_MX LA1
6 4-566-274-91 UNDER COVER (ML LAK) A CO1 16 A-2073-260-A COMPL SVC BMX_XMA_BR LA8
6 A-2070-158-A UNDER COVER (ML LAK) A BR6 16 A-2077-627-A COMPL SVC BMX_XMA_AR4 GINGA AR4
7 4-546-909-02 BRACKET, UNDER TU (MOLD) LA1 17 4-549-186-01 SHEET, THERMAL (BM)
7 4-546-909-12 BRACKET, UNDER TU (MOLD) CO1/LA8/CR1
18 4-569-179-01 GASKET (LAK)
7 4-546-909-32 BRACKET, UNDER TU (MOLD) UC2
19 1-812-086-11 LCD PANEL (W50HFWS) Except UC2
7 4-546-909-42 BRACKET, UNDER TU (MOLD) BR6
19 1-812-087-11 LCD PANEL (W50HFWB) UC2
7 4-566-679-11 BRACKET, UNDER TU (MOLD) ECU
7 4-566-679-41 BRACKET, UNDER TU (MOLD) AR4
8 4-545-088-11 BRACKET, UNDER (MOLD) CO1/LA1/UC2/
LA8/CR1
8 4-545-088-41 BRACKET, UNDER (MOLD) BR6
8 4-566-678-11 BRACKET, UNDER (MOLD) ECU
8 4-566-678-41 BRACKET, UNDER (MOLD) AR4
1-1. KDL-50W800C/805C/807C/809C
1-1-1. Disassembly, Exploded View
1-1. KDL-50W800C/805C/807C/809C
1-1-2. Screws
1-1. KDL-50W800C/805C/807C/809C
1-1-3. Connectors
81
82
83
LIGHT, GUIDE 57
56
HSC3_S MOUNT 58
PANEL,
ORNAMENTAL
BT ANTENNA 11 CASE,
BOTTOM (M) 59
BRACKET,
SP
15
SWITCH
14
UNIT Stand exploded view are for reference purpose. (Child parts are
SPEAKER BOX UNSTOCKED unless specified at 3-3-2: Screws & 3-3-4: Other
ASSY (R) 12
Parts )
SHEET, THERMAL
18 STAND BLOCK
BMX BOARD 17
16
BRACKET, STAND NECK ASSY
SC 14 71
BRACKET, SP
8
SPEAKER BOX
BRACKET 10 13
UNDERCOVER 7 ASSY (L)
UNDER, TU 9 BRACKET SIDE This part is not stocked. The
BRACKET UNDER purpose of indicated in this 72
LABEL, REAR illustrator is just for reference
TERMINAL STAND, SHAFT
3 only.
STAND, NECK
4
LABEL, UNDER ARM R
TERMINAL (TU)
ARM L
6
STAND, SHAFT
LABEL, SIDE
1 TERMINAL
5
AC ADAPTOR LABEL, UNDER SCREW, M4 LOCK
2 TERMINAL FOOT, FRONT
POWER SUPPLY
CORD SCREW, M4 LOCK
FOOT, REAR
REF. No. PART No. DESCRIPTION MARK REF. No. PART No. DESCRIPTION MARK
1 1-493-003-12 AC ADAPTOR (120W) LA8/LA1/UC2 17 A-2069-652-A COMPL SVC BMX_XMA_BR GINGA BR6
1 1-493-004-12 AC ADAPTOR (120W) BR6 17 A-2069-654-A COMPL SVC BMX_XMA_UC UC2
2 1-846-090-31 CORD SET, POWER-SUPPLY LA1/UC2 17 A-2069-655-A COMPL SVC BMX_XMA_MX LA1
2 1-846-420-11 CORD SET, POWER-SUPPLY LA8 17 A-2073-260-A COMPL SVC BMX_XMA_BR LA8
2 1-846-607-12 POWER-SUPPLY CORD (SET) BR6 18 4-549-186-01 SHEET, THERMAL (BM)
3 N/A LABEL, REAR TERMINAL 19 1-812-088-11 LCD PANEL (A55HVF6S) LA8/LA1/BR6
4 4-563-190-02 LABEL, UNDER TERMINAL (TU) LA1 19 1-812-089-31 LCD PANEL (A55HVF6B) UC2
4 4-563-190-12 LABEL, UNDER TERMINAL (TU) LA8/BR6 51 4-547-397-02 BRACKET, WIFI BR6
4 4-563-190-22 LABEL, UNDER TERMINAL (TU) UC2 51 4-564-318-02 BRACKET, WIFI LA8/LA1/UC2
5 4-563-273-01 LABEL, UNDER TERMINAL UC2 52 1-458-854-11 WLAN/BT MODULE (11N) LA8/LA1/UC2
5 4-563-273-11 LABEL, UNDER TERMINAL LA8/LA1 52 1-458-854-21 WLAN/BT MODULE (11N) BRZ BR6
5 4-563-273-41 LABEL, UNDER TERMINAL BR6 53 4-549-528-11 SHEET, THERMAL (SC)
6 4-563-252-01 LABEL, SIDE TERMINAL 54 4-547-207-01 HEAT SINK(SC)
7 4-566-276-51 UNDER COVER (L LAK) A UC2 55 4-547-395-01 COVER, TOP BR6
7 4-566-276-61 UNDER COVER (L LAK) A LA8/LA1 55 4-564-317-01 COVER, TOP LA8/LA1/UC2
7 A-2074-370-A UNDER COVER (L LAK) A BR6 56 4-547-389-01 PANEL, ORNAMENT BR6
8 4-546-909-02 BRACKET, UNDER TU (MOLD) LA1 56 4-564-312-01 PANEL, ORNAMENT LA8/LA1/UC2
8 4-546-909-12 BRACKET, UNDER TU (MOLD) LA8 57 4-547-390-02 LIGHT, GUIDE BR6
8 4-546-909-32 BRACKET, UNDER TU (MOLD) UC2 57 4-564-313-01 LIGHT, GUIDE LA8/LA1/UC2
8 4-546-909-42 BRACKET, UNDER TU (MOLD) BR6 58 A-2066-088-A HSC3_S_M MOUNT
9 4-545-088-11 BRACKET, UNDER (MOLD) LA8/LA1/UC2 59 4-547-392-01 CASE, BOTTOM (M) BR6
9 4-545-088-41 BRACKET, UNDER (MOLD) BR6 59 4-564-315-01 CASE, BOTTOM (M) LA8/LA1/UC2
10 4-545-087-01 BRACKET, SIDE (MOLD) LA8/LA1/UC2 71 4-559-310-01 STAND NECK ASSY (LAK) LA8/LA1/UC2
10 4-545-087-11 BRACKET, SIDE (MOLD) BR6 71 A-2070-161-A STAND, NECK ASSY (LAK) SBR BR6
11 1-754-952-11 BT ANTENNA LA8/LA1/UC2 72 4-559-320-01 STAND, SHAFT (L LAK) A LA8/LA1/UC2
11 1-754-954-11 BT ANTENNA BR6 72 A-2074-369-A STAND, SHAFT (L LAK) A SBR BR6
12 1-798-510-31 SWITCH UNIT (SM-G-WW) LA8/LA1/UC2
12 1-798-510-41 SWITCH UNIT (SM-G-KIT) BR6
13 1-859-100-11 SPEAKER BOX ASSY
14 1-859-100-21 SPEAKER BOX ASSY
15 4-547-988-01 BRACKET, SP (LAK)
16 4-547-989-01 BRACKET, SC (LAK)
83
81
82
82
<Test>+<TV>/
Service mode on
<Display><5><Vol Up><Power>
Main Micro
Service Mode Model SW Version: TM1.000
Model >>
NVM Version: TD1.000
Self diagnosis History >> Status Information >>
Boot Version: TB1.000
Video / Audio >> Model Information >>
Panel / PQ >> Model Number Setting >> PQ Version: PQ1.000
General Setting >> SERIAL NUMBER EDIT AQ Version: AQ0.00X
Tuner >>
Wifi >> <Ext>
exFRC: 89.AB.CD.EF
CameraVID: 0x054C
CameraPIC: 0x0A92
[</>] Set [Home]Exit [</>] Set [Home]Exit CameraFW: 0x2207
Service Mode
Model >>
Self diagnosis History >>
Video / Audio >>
Panel / PQ >>
General Setting >>
Tuner >>
Wifi >>
Service Mode
4) If Yes is selected, the input data is saved into EEPROM. 5) If No is selected, the input data is not saved into EEPROM.
Serial Number Edit is grayed out and the serial number that The serial number that has been input is displayed.
has been input is displayed. User can still edit the Serial Number.
User will not able to edit anymore. Service Mode
Service Mode
Status Information >>
Note: * The font color of Serial Number Edit is change to orange after Note: * The font color of No is change to black when it is selected.
Yes is selected.
Note: * The font color of Serial Number Edit is white after No is selected.
[MODEL_NUMBER_SETTING]
____________
OK
Service Mode
Model Information >>
Back <<
Self diagnosis History >>
R WB Gain <[ 0 ]>
Video / Audio >>
Panel / PQ >> G WB Gain <[ 0 ]>
General Setting >> B WB Gain <[ 0 ]>
Tuner >> R WB Offset <[ 0 ]>
Wifi / BT >> G WB Offset <[ 0 ]>
B WB Offset <[ 0 ]>
Panel / PQ
Back <<
WB Adjustment >>
WB/Mura/CUC data transfer >>
Back <<
WB/Gamma data transfer <[ 0. SoC to T-con ]>
[</>] Set [Home]Exit Mura data transfer <[ 0. SoC to T-con ]>
[</>] Set [Home]Exit CUC data transfer <[ 0. SoC to T-con ]>
[Start]
Speaker p l
Wifi & BT
l l p l
Module
LD Board l l p
LVDS FFC p p p p
Tcon p l p p p p
LCD Panel l l l p l p
Not Applicable
3-2. NO POWER
3-2-1. No Power (LD Board)
No Power
OK
OK
OK
Check connection
harness
CN4001
OK
START
Check MAIN_VCC No
Check C9237 Voltage. No No POWER - DDCON/LDO R9354 Voltage. G*Board/ LD-Board
Is the voltage >3.0V? ->Check 3.3V DDCON Is the voltage >1.6V?
Yes
Yes
Yes
Yes Yes
Yes
Check POWER_ON No
P-on ucom #pin19 G*Board/ LD-Board A
Is the voltage >3.0V? Size B* Board G* Board H* Board
Yes
START
Check P_ON_#2 No
P-on ucom #pin14 Change IC9027
Is the voltage >3.0V?
Check X_SYSTEM_RST
END
No
P-on ucom #pin16 Change IC9027
Is the voltage >3.0V?
Yes
Check BL_ON No
P-on ucom #pin18 Change IC9027
Is the voltage >3.0V?
Yes
END
Ucom IC9027 working OK
START
No Check C9207 is No
Check C9216 Voltage. 1.05V LDO check
3.3V DDCON check it 1.05V?
Is the voltage 3.3V?
Yes
Yes
Yes Yes
No Check 3.3V_MAIN No
Check C9188 Voltage.
5.0V DDCON check C9005 Voltage. 3.3V_MAIN check
Is the voltage 5V?
Is the voltage 3.3V?
Yes Yes
Yes
START
Check fuse No
F9015 Change F9015
Is fuse OK?
Yes
Yes
Check EN signal No
R9321 voltage G* Board/LD-Board
Is voltage >2.5V?
Yes
Check Vcc No
C9213 voltage Change IC9023
Is voltage >5.0V? Size B* Board G* Board H* Board
START
Check fuse No
F9016 Change F9016
Is fuse OK?
Yes
Check input No
F9016 voltage Check 3.3V DDCON
Is voltage >3.0V?
Yes
Check EN signal No
C9238 voltage Check 3.3V DDCON
Is voltage >3.0V?
Yes
Change IC9024
START
Check fuse No
F9013 Change F9013
Is fuse OK?
G* Board/LD-Board
Yes Yes
Check EN signal No
R9277 voltage Refer No Power U-Com Failure
Is voltage >2.5V?
Yes
Check Vcc No
C9185 voltage Change IC9021
Is voltage >5.0V?
Size B* Board G* Board H* Board
Yes
50 BMX Not applicable HSC3
END
55 BMX Not applicable HSC3
START
Check fuse No
F9012 Change F9012
Is fuse OK?
Yes Yes
Check EN signal No
R9263 voltage Refer No Power U-Com Failure
Is voltage >2.5V?
Yes
Yes
END
START
Check fuse No
F9014 Change F9014
Is fuse OK?
Yes
Check input No
F9014 voltage Check 3.3V DDCON
Is voltage >3.3V?
Yes
Check EN signal No
IC9022 #pin4 Refer No Power U-Com Failure
Is voltage >2.5V?
Yes
Change IC9022
START START
Yes Yes
Change Q9002
Check input No
F9017 voltage G*Board/LD-Board
Is voltage >12.0V?
Yes
Check EN signal No
IC9025 #pin4 Refer No Power U-Com Failure
Is voltage >2.5V?
Yes
eMMC erase
Product SW rewrite
Yes Product SW
Recover?
writing issue
No
Muffin
replacement flow
Muffin replacement
Product SW write
No
Recover? Board Issue
Yes
Muffin issue
2-time blinking
Check +19.5V_SS
at pin 15/17 of CN9000, Voltage > 23V Replace NG
AC Adapter
or JL9011 LD* Board
on B* Board
OK
Voltage < 23V
AUDIO
3-time blinking
Check
Check
+19.5V NG
DC_ALERT Speaker Impedance NG IC7751, etc
Speaker at Power Amp side
at SP Connector, (B* Board)
of IC7751 on
Check +5.0V_MAIN NG 81.2 ?
F9013, IC9021, the B* Board
at L9015, 4.959V
etc (B* Board)
<Voltage<5.285V? OK OK
OK Check Audio
NG Check
+19.5V +19.5V NG
LD* Board F4500, F4501, IC4505, etc
at pin 16/18 of CN9000 at Power Amp side of
on the B* Board (KK* Board)
F4500,F4501,IC4505
on the KK* Board
OK OK
Check
+19.5V NG
F7751, IC7751, IC4505,etc
at Power Amp side
etc (B* Board) (KK* Board)
of F7751 on
the B* Board
OK
XM-A/DT : No Power LD
5-times blinking
Board
NG
Change Change
B* Board Panel (T-con)
Check
PANEL_VCC 12.5V at NG Check 12.5V NG
G* Board/LD Symptom
CN8400 G*/LD Board improvement
on the B* Board
OK
OK B* Board
Symptom
Replace the Harness improve
Between G* /LD board Harness Refer I2C Error
and B* board Checking in next page
NG
Symptom
Replace improve
LVDS Harness
the LVDS Harness
NG
NG NG NG
I2C Error
Check
Check
Voltage 1.9 V harness/connection
**JL9008 Harness / Change Symptom
G* board to B* Board Improvement Harness
BL_ERR_DET Connection harness
or
on B* Board broken
LD board to B*Board No
improvement
Voltage < 1.8 V
Harness / G* Board
Connection OK or LD?
G* Board LD
Refer to 1.5
Out1 & Out2 Check (LED_Output) Visual Check LS Bar No
FFC Conductive Copper Suspect LS
PSU OK Peel Off? Bar Broken
Yes
Change Symptom
Panel
Panel Improvement
No
Improvement
Change Symptom
Improvement B* Board
B* board
7-time blinking
Setting
circumstance is OK? No Set to another
Temperature, location, etc.
Ventilation, etc.
Yes
Change B* Board,
NG
and Aging a few Panel
hours
Symptom
improvement
No
3-4. NO SOUND
No Sound
Audio System
Check the UI
Change to
Speakers setting
TV Speakers
In AV Set-up
TV Speakers
Symptom
improvement
Change the Speaker NG Replace
B* Board No Sound: Audio
Harness the B* Board
Replace speaker
OK OK OK
OK
CN7730 is NG C7702 solder mount NG
Check the
Speaker Sound Power Amp Block (F7751, IC7751, etc) is NG. IC7701 NG
(use Video input) NG See 3-3-3. Main Board Power Off Checking
(for Main SP Lch & Rch) for BMX board only
Check the
and 3-3-4. Main Board Power On Checking NO
OK X_AUDIO_MUTE_ This is MUTE situation.
(for Main SP Lch & Rch) for BMX board only
SPHP Check IC1000
pin5 is HIGH?
(Only for XM-DT) Power Amp Block (F4500, F4501, IC4505,etc) is NG.
See 3-3-5. KK board Power Off Checking OK
Check the
DAD Speaker Sound (for Dual Acoustic Duct Subwoofer Lch & Rch)
NG for KK board (XM-DT) only
(not applicable for this model) Check the No signal
And 3-3-6. KK board Power ON Checking
INR+ & INL+ pin1 &14.
(for Dual Acoustic Duct Subwoofer Lch & Rch) IC1000 is NG
OK (at R7707and R7708)
for KK board (XM-DT) only
Signal is coming?
Check the HP out OK OK
No Problem
(use Video input) Size B* Board G* Board H* Board
IC7701 NG 50 BMX Not applicable HSC3
NG
55 BMX Not applicable HSC3
NG Refer to
Check the picture
No Sound with normal MHL NO PICTURE
picture
OK
NG
No Sound
NG
Check the picture Refer to HDMI NO PICTURE
OK
Analog Audio In
Does this model have YES HDMI/DVI Audio Source
Analog Audio In Change HDMI/DVI Audio Source to Auto or HDMI Audio In
setting is?
(Stereo minijack)?
OK
Check Sound by other TV set
Refer to No Sound Audio
which is same model
NG
NO Check Source equipment OK Change B* Board.
Is Distributor used ? by Reference TV set
And inform the designer of it
(For example, RB2, RB1)
YES
NG
Connect Source Check the settings of Size B* Board G* Board H* Board
equipment directly Source equipment
50 BMX Not applicable HSC3
3-5. NO PICTURE
BL_ONH
Check Smart Core Check Replace NG NG
Got Any Normal No Replace LCD Panel
Behavior BL_ON the LVDS FFC
Display? the B* Board (T-CON)
(5x Blinking) No on the B* Board Harness
LVDS FFC
Check Other 5x Blinking Backlight B* Board NG
Harness
Portion:
HDMI - No Picture
Tuner - No Picture
No Picture Video
Video 1 Video 2
No Picture No Picture
NG
Check if input OSD
* Check J7505 * Check J7504
NG NG (Vpp: 0 V) Check if input OSD NG (Vpp: 0 V)
Connection, Connection,
is GREY OUT is GREY OUT
VIDEO2_DET VIDEO_DET
OK if it is highlighted OK if it is highlighted
At R7537 At R7539
OK (Vpp: 1 V) OK OK (Vpp: 1 V) OK
Muffin [IC1000] J7505 Connector J7505 Connectivity Muffin [IC1000] J7504 Connector J7504 Connectivity
Parts Broken Parts Broken
Problem Problem Problem Problem Problem Problem
No Picture Video
Component
No Picture
OK
OK (Vpp: 3.3 V)
OK (Vpp: 3.3 V)
** Detailed check all parts
at signal path of:
Check wave NG (Vpp: 0 V) Y1P : [VD7507/R7524/C7514/ NG
Between R7527]
C7515/C7518/C7520 PB1P : [VD7508/R7529/C7517/
and IC1000 R7530]
PR1P : [VD7509/R7532/C7519/
R7553]
OK (Vpp: 1 V)
OK
NG
Check RF source cable
Change RF cable and antenna
and antenna, OK?
OK
OK
OK
Notes:
- Parts for IFOUT_N line: R6007, FB6002, C6008, R6327,
For LA-ISDB(BR/AR) , LA-T2(COL) and TW only C6301, R6301.
Analog Tuning - Parts for IFOUT_P line: R6008, FB6003, C6009, R6326,
C6300, R6300.
For Other destination Confirm ANT or Cable connection - Parts for IFAGC line: R6072, R6009, R6010, R6069,
C6302, R6303.
OK Please re-upgrade NG
Firmware (PKG), Check
again Picture quality?
No sound
If UEC > 0
OK
Please re-upgrade NG
Firmware (PKG), Check
again Picture quality?
OK
Done (End) Change B* board
No sound
If UEC = 0
Confirm UEC of digital RF by Service mode Check IC1000 (SoC)
If UEC > 0
OK
Please re-upgrade NG
Firmware (PKG), Check
again Picture quality?
OK
No Picture
Connect Source
Is Distributor used ?
YES equipment directly Only DDC Replace
linesare NG RB5405,RB5406,RB5407,
NO
RB5408
No Picture
No Picture
Check the below point at All lines
Connector side are NG
Check other Other Input is OK Check +5V line Replace
HDMI input Check HPD line CN5601
Check DDC lines NG
All Inputs Check TMDS lines
are NG
Only +5V line +5V line is OK
is NG and HPD line
Other TV set Spec:4.7~5.3V
Check Picture by other TV set OK Replace is NG
which is same model IC1000 Spec:2.4~5.3V
Reference TV
set Replace IC1000 (SoC). NG NG
NG And inform the designer of it
Size B* Board G* Board H* Board
Check the settings of
Source equipment 50 BMX Not applicable HSC3
No Picture
Check the below point at All lines
Connector side are NG
Check other Other Input is OK Check +5V line Replace
HDMI input Check HPD line CN5602 NG
Check DDC lines
All Inputs Check TMDS lines
are NG
Only +5V line
is NG +5V line is OK
Other TV set Spec:4.7~5.3V and HPD line
OK is NG
Check Picture by other TV set Replace Spec:2.4~5.3V
which is same model IC1000 Only TMDS
Replace lines
Target board & R5614 are NG
other TV set
both NG Replace
Only DDC
YES lines RB5607,RB5608,RB5612,
Connect Source RB5613
Is Distributor used ? are NG
equipment directly
NO
Replace
Reference TV
R5607,R5608
Check Source equipment Set OK
Change B* Board.
by Reference TV set NG NG
And inform the designer of it Replace IC1000 (SoC).
(For example, RB1)
And inform the designer of it
Reference TV
set Size B* Board G* Board H* Board
NG 50 BMX Not applicable HSC3
No Picture
Check voltage at
MHL sense, High NG (No communications)
Check HDMI_0_HPD_CBUS Replace IC1000 (SoC).
R5445
at connector side And inform the designer of it
Spec:High:2.0~5.3V
Low:0.8~2.0V
NG (No
OK
Low communications)
Check TMDS(D0+/D0-) lines Replace
at connector side R5443, R5444
OK
Replace IC1000 (SoC). Check the settings of Inform the designer Check NO PICTURE
And inform the designer of it Source equipment of it HDMI flow
NG
NG
Change OK
Switch unit-B* board Harness Harness issue
NG
NG
Power Key Muffin Pin (B* Board) OK OK Key AD muffin pin (B* Board)
Muffin IC1000
Check voltage(Power ON condition) : Check voltage (Power ON condition):
problem
3.287V < Voltage < 3.55V? 1.53V < voltage < 1.89V?
NG NG
Change B*Board
NG
OK
Change Smart Core Smart core issue
NG NG
B*Board NG B* Board
NG Check parts value :
Check parts value : Parts Broken issue
0 ohm < R1062 < 2 ohm 95 ohm < R1124 < 105 ohm
OK
OK
IR Muffin Pin (B*Board) OK Muffin IC1000
Check voltage (Power ON condition):
problem
3.287V < Voltage < 3.55V?
NG
Size B* Board G* Board H* Board
Change B*Board
50 BMX Not applicable HSC3
NG
NG
OK
Change Smart Core Smart Core issue
NG
B* Board
NG
Check parts value : Part broken issue
0 ohm < R1061 < 2 ohm
OK
[Network Set-up]
>[Wired Set-up]
on the TV
Check IP address
Ethernet Cable & Local router setting
Any scratches
NO Check impedance OK Check impedance OK Check impedance OK IC1000 problem.
along
at Ethernet at at Change IC1000 or
TX+/-, RX+/-
Connector pins CMF Pulse Trans replace with new B-board
lines?
YES NG TX+/-, RX+/- NG TX+/-, RX+/- NG TX+/-, RX+/-
Change
Change B* board Change CMF Change Pulse Trans
Ethernet Connector
Wireless Network
on the TV
WiFi module
Check harness NG OK
connection is OK Connect properly Loose harness
between WiFi and B* board
OK
NG
Size B* Board G* Board H* Board
OK OK
If Wi-Fi malfunction happens,
Wi-Fi module
Wi-Fi module Main Harness Harness between WiFi and B* board
B* board
are suspected.
Please refer
OK OK Touch pad Remote manual
Home > Settings > Check BT antenna
3D-glasses (Active) manual
Bluetooth Settings Connection is OK NG
Can read Or
Near discoverable Bluetooth Speaker/Headphone/Headset operation manual
NG Bluetooth Device
else
OK Loose BT antenna
Connect properly
NG connection
Check harness
NG OK
connection is OK Connect properly Loose harness
between BT and B* board
NG
OK
NG Change harness NG
Change BT module Between B* board Change B* board Size B* Board G* Board H* Board
and BT 50 BMX Not applicable HSC3
OK OK
55 BMX Not applicable HSC3
Ether
Muffin USB2.0
DDR3 USB1
2.5GB (4Gb5)
ARM Cortex A12 dual USB2.0
core USB2 / HDD
eMMC
Cortex-A12 NEON
16GB
X-Reality Pro
Multi-format Decoder.
3D OpenGL ES3.0, DX11
LVDS u-Con. DRAM Controller
120Hz /60Hz LVDS USB4
FRC+Tcon HDMI 1.4a, MHL2.0 HDMI4
(120Hz) LVDS/V-by-One HDMI 1.4
TCON, HDMI / MHL2.0
Local Dimming
XM-H: Active 3D SPDIF Video Processor
Audio Processor
2D/3D Converter
DEMOD(ATSC,DVB-T/C)
I2S
ADC/DAC Audio
Ethernet MAC+PHY P-AMP SP
AMP BD28620 2ch
HP
S-mini L/R
Out
RS232 IF SIRCS
TS
C4 Sircs in Ether
CN9000
NC 30 STBY+3v3
29 +3.3V_STBY_S
14 28 BL_ON/ICSPCLK
24 27 VLED_REF/PWM_DIMMER/TM_SCL
SPEAKER L+ 1 1 26 +3.3V_STBY_B/19.5_ON
Front L- 2 2 20 25 PWM_4/BLINKING/SPI0_MOSI
Lch JST SMP-02VF/N 23 24 DC_SENSE
1-784-991-21 28 23 BL_ERR
15 22 POWER_ON/ISCPDAT
30 21 GND
SPEAKER R+ 1 3 17 20 GND
Front R- 2 4 13 19 GND
Rch JST SMP-02VF/N 5 18 REG12/19.5V_AU
1-784-991-21 6 17 REG12V/19.5_SS
3 16 REG12V/19.5_AU
4 15 REG12V/19.5_SS
11 14 REG12V
9 13 REG12V
10 12 GND
2 11 GND
15STM6S-B01 NC 10 VPP_PIC
CN4001 1 9 GND
GND 30 21 NC 8 TCON_ON/TM_LOG_RX
GND 29 NC NC 7 PANEL_PWR_DET/TM_LOG_TX
BL_ERR 28 23 12 6 LD_MODE_SW/SA_MODE
+3.3V 27 NC 22 5 PWM_5/SPI0_SCK
IP_REF 26 4 26 4 IP_REF/DC_DIMMER/TM_SDA
+3.3V 25 NC 18 3 PWM_3/TM_EMIT
VLED_FEF 24 27 16 2 PWM_2/SPI0_nCS
DC_SENSE 23 24 NC 1 NC
PWM_3 22 5 Housing: Header: 1-843-953-11
GND 21 NC
PWM_2 20 25 Terminal:
GND 19 NC
PWM_1 18 3
GND 17 20
PWM_0 16 2
POWER_ON 15 22 CN7754
LD_STBY 14 28 1 GND
GND 13 19 2 DATA
LD_MODE_SW 12 6 3 LRCLOCK
REG12V 11 14 4 BITCLOCK
GND 10 12 5 GND
REG12V 9 13 6 MASTER_CLOCK
+19.5V_A 8 NC
Not available7 X_SP-DET
+19.5V_A 7 NC 8 X_AUDIO_MON
+19.5V_SS 6 17 9 XRST
+19.5V_A 5 18 10 X_MUTE
+19.5V_SS 4 15
for XM-A 50 11 3.3V
+19.5V_A 3 16 12 GND
GND 2 11 Housing: 1-820-246-11 Header: 1-820-291-11
GND 1 9 501330-1200 501568-1207
Header: YEONHO SMAW200-H30CE Housing: Terminal: 1-820-236-11
501334-0000
Terminal :
CN1002
VCC_A 1
VVC_A 2
NC 3
LED_A_1 4 LB
LED_A_2 5 CN8701
LED_A_3 6 12 1 HTL_VOL_DOWN
NC 7 11 2 HTL_VOL_UP
NC 8 10 3 HTL_LINEOUT_L
Header P-TWO(196508-08021-3) 9 4 HTL_SP_MUTE
8 5 HTL_GND
CN1003 7 6 HTL_12V
VCC_B 1 6 7 HTL_GND
VVC_B 2 4 8 HTL_SIRCS_OUT
NC 3 3 9 UART_B_TO_HTL
LED_B_1 4 2 10 UART_HTL_TO_B
LED_B_2 5
LB 1 11 STBY_+3.3V
LED_B_3 6 Housing: 1-821-125-11 1-820-290-11
NC 7 SYT10-11HG
NC 8 Terminal: 1-821-116-11
Header P-TWO(196508-08021-3)
AC_IN
DC-IN 1
DC_GND 2
JAM SFP79-02WLB
AC Adaptor
DIAGRAMS
75
SM CN203 T-Con Board
1-798-511-11 HUS_POWER_KEY 3 18 BMX Board
HUS_KEY_AD 2 16 JAE FI-RTE51SZ-HF
HUS_GND 1 17 CN8400 J101
Header : 1-821-143-11 Housing: 1-821-117-11 SPI_CS 1 51 SPI_CS
JAM SYT10-3WL SYT10-03HG FRC_RST 2 50 FRC_RST
Terminal: 1-821-116-11 SPI_CK 3 49 SPI_CK
710112-2MAC NC 4 48 NC
SPI_DO 5 47 SPI_DO
CN1000 LUT_SEL/SPI_DI 6 46 SPI_DI
1 1 WIFI_GND SA_MODE 7 45 SA_MODE
2 2 WIFI_BT_RST LVDS_SEL 8 44 SPI_ENB
Main Harness 3 3 WIFI_WAKEUP BINT/WP 9 43 BINT High(3.3V) for Writable, Low(GND) for Protection
GN1 Smart Core 4 4 BT_WAKEUP 3D_SYNC 10 42 3D_Sync
5 5 WIFI_GND SDA 11 41 SDA
6 6 WIFI_STBY_3.3V SCL 12 40 SCL
7 7 WIFI_STBY_3.3V PANEL_DET 13 39 GND
CN101 8 8 WIFI_STBY_3.3V BIN[4]P 14 38 CH2_4+
STBY3.3V 1 23 9 9 WIFI_GND BIN[4]N 15 37 CH2_4-
4-2-2. 55 Inch Model
CN9000
NC 30 STBY+3v3
29 +3.3V_STBY_S
14 28 BL_ON/ICSPCLK
24 27 VLED_REF/PWM_DIMMER/TM_SCL
SPEAKER L+ 1 1 26 +3.3V_STBY_B/19.5_ON
Front L- 2 2 20 25 PWM_4/BLINKING/SPI0_MOSI
Lch JST SMP-02VF/N 23 24 DC_SENSE
1-784-991-21 28 23 BL_ERR
15 22 POWER_ON/ISCPDAT
30 21 GND
SPEAKER R+ 1 3 17 20 GND
Front R- 2 4 13 19 GND
CN1002
VCC_A 1
VVC_A 2
NC 3
LED_A_1 4 LB
LED_A_2 5 CN8701
LED_A_3 6 12 1 HTL_VOL_DOWN
NC 7 11 2 HTL_VOL_UP
NC 8 10 3 HTL_LINEOUT_L
Header P-TWO(196508-08021-3) 9 4 HTL_SP_MUTE
8 5
Not available HTL_GND
CN1003 7 6 HTL_12V
VCC_B 1 6 7 HTL_GND
VVC_B 2 4 8 HTL_SIRCS_OUT
NC 3 3 9
for XM-A 55 UART_B_TO_HTL
LED_B_1 4 LB 2 10 UART_HTL_TO_B
LED_B_2 5 1 11 STBY_+3.3V
LED_B_3 6 Housing: 1-821-125-11 1-820-290-11
NC 7 SYT10-11HG
NC 8 Terminal: 1-821-116-11
Header P-TWO(196508-08021-3)
AC_IN
DC-IN 1
DC_GND 2
JAM SFP79-02WLB
AC Adaptor
DIAGRAMS
76
DIAGRAMS
BMX BOARD
BMX BOARD
SWITCH
UNIT SWITCH
UNIT
HSC3-S
WLAN MOUNT
MODULE
Wire Dressing
1 2
Insert Connector
1
Smart Core Assy
Tape
Tape
Tape
Tape Tape
4-4-2. KDL-55W800C/805C
1 2 3
Flexible Flat Cable 51P
Insert Connector
Insert Connector
BMX BOARD
Insert Connector
HARNESS ASSY
R L
3
4
Insert Connector
BMX
BOARD
SPEAKER R SPEAKER L
SWITCH UNIT
Insert Connector
BT ANTENNA
1 2
SMART CORE
Insert Connector
Tape
TAPE
Tape Tape
Tape Tape
2
TAPE
Tape Tape
Tape Tape
English
2015DL08-Data
Made in Japan
9-888-172-A2 Sony Visual Products Inc. 2015. 4
KDL-50W800C, 805C, 807C, 809C/KDL-55W800C, 805C 93
APPENDIX-1
1-1. Procedure To Disassemble Under Cover (Standing position)
X 16
XMA 50
BACK VIEW
HOOK PULL
FRONT VIEW DIRECTION
BRACKET,
: Hook location
WIFI
WLAN/BT
MODULE
COVER,
TOP WIRELESS
LIGHT, CASE
GUIDE
PANEL,
ORNAMENT
HSC3_S M
CASE,
LIGHT CASE
BOTTOM (L)
REMOVE WLAN/BT
module (11N).
PULL DIRECTION
: Hook location
: Hook location
2 1
Take out hook at No.1 area Take out hook at No.2 area Hook location
PULL
DIRECTION
1
1
PULL
DIRECTION
1
PULL
PUSH : Location to pull DIRECTION
: Hook location DIRECTION
Remarks:
2 Do not pull on any components
Step 3.2 : Pull the LIGHT, GUIDE on HSC3_S M MOUNT!
inwards to remove it
PULL
DIRECTION
Remarks: 2
Step 2 is important to avoid hook
broken from Case, Bottom and Light,
Guide.