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Table of Contents

Page no

1. Introduction 01
2. Column Formwork Design 04
3. Slab Formwork Design 14
1
Properties of GTX beam

2
3
2.0 COLUMN FORMWORK DESIGN

4
5
6
SYGNAP ENGINEERING (PVT) Ltd. Job:
No.128/B/1, Ramahera Road, WATERFRONT
Hewagama, Kaduwela. INTEGRATED PROJECT
Email : sygnapengineering@gmail.com
CALCULATION SHEET Designed Checked Date Pg No.
FORMWORK DESIGN CALCULATION Amila
Reference Calculations Output
For 3 m height Columns

INTRODUCTION
This report consists of design calculation for Column formwork arrangement for the
Waterfront Intergrated Project - Building 1 & 3

The calculations are based on the " product guide - CHUAN EU INTERNATIONAL PTE LTD"
, " Formwork scaffolding and Accessories - RICHEE ENGINEERING ", "CIRIA Report 108"
and BS 5268-part 2 1991

The formwork is proposed to carry out using 15mm thick plywood ,50mmx100mm and
50mmx50mm timber , 48.6mm diameter GI pipes

The arrangement of the formwork is shown in the attached drawings

PRESSURE CALCULATION
Concrete Parameters

CIRIA Report C1 Coefficient dependent on the size = 1.5 mh


108 and shape of Element
C2 Depend on the cement type = 0.6 m

3
D Density of wet concrete = 26 kN/m
h Vertical Pour height = 3.0 m
H Vertical Form Height = 3 m
Rate of concrete rises vertically up the
R = 4.0 m/hr
formwork
0
T Concrete temperature at placing = 28 C
K [(36/(T + 16)]^2 Temperature coefficient = 0.67

When C1R > H, the fluid pressure (Dh) should be taken as the design pressure

C1R = 3.00

Hence Dh shuold be taken as design Pressure

Design Pressure = Dh
= 78 kN/m2

Height of Hydrostatic Zone = 3 m

7
SYGNAP ENGINEERING (PVT) Ltd. Job:
No.128/B/1, Ramahera Road, WATERFRONT
Hewagama, Kaduwela. INTEGRATED PROJECT
Email : sygnapengineering@gmail.com
CALCULATION SHEET Designed Checked Date Pg No.
FORMWORK DESIGN CALCULATION Amila
Reference Calculations Output
Concrete Pressure Summary

H=3

78

DESIGN DATA

3
Weight of Wet Concrete = 26 kN/m

BS 5268-2-1991 Plywood
Table 30 Nominal Thickness = 15 mm
No of plies = 5
Minimum Thickness = 14.7 mm
Area/1m Width = 14700 mm2
Section Modulus = 36000 mm3
Mass per Unit Area = 8.3 kg/m2
4
Second Moment of Inertia = 265000 mm
Youngs Modulus E = 2850 N/mm2
Shear Modulus G = 580 N/mm2

48.6 mm diameter GI Pipes (4 mm thick)

Modulus of Elasicity E = 210000 N/mm2


Second Moment of Inertia I = 138000 mm4
Section Modulus = 5700 mm3
s = 160 N/mm2
Weight = 4.42 kg/m

2x2 Timber
E = 9000 N/mm2
I = 520833 mm4
Bending s = 7.5 N/mm2
Shear s = 0.71 N/mm2
Z = 20833 mm3
Density = 410 kg/m3

2x4 Timber
E = 9000 N/mm2
4
I = 4166667 mm

8
SYGNAP ENGINEERING (PVT) Ltd. Job:
No.128/B/1, Ramahera Road, WATERFRONT
Hewagama, Kaduwela. INTEGRATED PROJECT
Email : sygnapengineering@gmail.com
CALCULATION SHEET Designed Checked Date Pg No.
FORMWORK DESIGN CALCULATION Amila
Reference Calculations Output
Bending s = 7.5 2
N/mm
Shear s = 0.71 N/mm2
Z = 83333 mm3
Density = 410 kg/m3

Assume Live load = 1.5 kN/m2

DESIGN OF FORMWORK SYSTEM-COLUMN

Column Height = 3.00 m

Design of Plywood (Vertical)

150 150

Top View

Pressure from wet Concrete = 78 kN/m

Span of Plywood = 0.15 m

Maximum Bending Moment = 78 x 0.15^2 /10


= 0.18 kNm

Maximum Bending Stress = 0.18 x 10^6 /36000


= 5.00 N/mm2

BS 5268-2-1991 Dry grade Stress sm,gra


2
Table 41 (face grain parallel to span) = 7.82 N/mm

sm,all = sm,gra x K36 x K3

Table 53 Wet Exposure K36 = 0.70


Table 17 Short term K3 = 1.50

sm,all = 7.82 x 0.7 x 1.5


= 8.21 N/mm2

sm,all > sm,max

15 mm plywood is satisfied

9
SYGNAP ENGINEERING (PVT) Ltd. Job:
No.128/B/1, Ramahera Road, WATERFRONT
Hewagama, Kaduwela. INTEGRATED PROJECT
Email : sygnapengineering@gmail.com
CALCULATION SHEET Designed Checked Date Pg No.
FORMWORK DESIGN CALCULATION Amila
Reference Calculations Output

Check for Shear

Maximum Shear Force = 0.6F


= 0.6 x 78 x 0.15
= 7.02 kN

Max Shear Stress = 7.02 x 10^3/14700


= 0.48 N/mm2

Maufacture Transeverse shear face grain = 0.7 N/mm2


Specification parallel to span
Table 53 Wet Exposure K36 = 0.80
Table 17 Short term K3 = 1.50

Allowable Shear Stress = 0.7 x 0.8 x 1.5


= 0.84 N/mm2

15 mm plywood is satisfied

Check for Deflection

4 2
Total Deflection = WL /192EI + KWL /8AG

Rectangular Section K = 1.2

Total Deflection = 78 x 150^4 /(192 x 2850 x 265000 ) + 1.2 x


78 x 150^2 / (8 x 14700 x 580 )

= 0.30 mm

Assume Allowable Deflction = 2 mm

Allowable Deflection is OK

10
SYGNAP ENGINEERING (PVT) Ltd. Job:
No.128/B/1, Ramahera Road, WATERFRONT
Hewagama, Kaduwela. INTEGRATED PROJECT
Email : sygnapengineering@gmail.com
CALCULATION SHEET Designed Checked Date Pg No.
FORMWORK DESIGN CALCULATION Amila
Reference Calculations Output
Vertical GI Pipe

500
Tie 3
P= 26 x (3 - 0.3 - 0.4 )
P= 59.8
Elevation

400
Tie 2
P= 26 x (3 - 0.3 )
P= 70.2

300

Tie 1
P= 26 x 3
P= 78.0 Bottom Level

Max Span = 0.5 m


Note : Maximum
Max Load on GI = 78 x 0.15
Pressure is applied
= 11.7 kN/m
to maximum
spacing.So it is safe
Maximum Bending Moment = 11.7 x 0.5^2/10
for any location
= 0.29 kNm

Allowable Moment = sZ
= 160 x 5700/10^6
= 0.91 kNm

GI Pipe is Satisfied

Shear Check

Maximum Shear Force = 0.6F


= 0.6 x 11.7 x 0.5
= 3.51 kN

Allowable Shear = 0.6 x s x Av


= 0.6 x 160 x 108.42
= 10.41 kN

Shear is OK

Deflection Check

Deflection = WL4/185EI
= 11.7 x 500^4 / (185 x 210000 x 138000 )

11
SYGNAP ENGINEERING (PVT) Ltd. Job:
No.128/B/1, Ramahera Road, WATERFRONT
Hewagama, Kaduwela. INTEGRATED PROJECT
Email : sygnapengineering@gmail.com
CALCULATION SHEET Designed Checked Date Pg No.
FORMWORK DESIGN CALCULATION Amila
Reference Calculations Output
= 0.14 mm

Assume Allowable Deflction = 2 mm

Allowable Deflection is OK

Horizontal GI Pipe (2Nos)

Horizontal GI Spacing (2nos) = 0.50 m

Span of GI = 0.60 m
(Tread Spacing Horizontally)

Load on oneGI Pipe = 78 x 0.5 x 0.5


= 19.5 kN/m

Maximum Bending Moment = 19.5 x 0.6^2/8


= 0.88 kNm

Allowable Moment = sZ
= 160 x 5700/10^6
= 0.91 kNm

GI Pipe is Satisfied

Shear Check

Maximum Shear Force = 0.6F


= 0.6 x 19.5 x 0.6
= 7.02 kN

Allowable Shear = 0.6 x s x Av


= 0.6 x 160 x 108.42
= 10.41 kN

Shear is OK

Deflection Check

Deflection = 5WL4/384EI
= 5 x 19.5 x 600^3 / (384 x 210000 x 138000 )
= 1.14 mm

Assume Allowable Deflction = 2 mm

Allowable Deflection is OK

12
SYGNAP ENGINEERING (PVT) Ltd. Job:
No.128/B/1, Ramahera Road, WATERFRONT
Hewagama, Kaduwela. INTEGRATED PROJECT
Email : sygnapengineering@gmail.com
CALCULATION SHEET Designed Checked Date Pg No.
FORMWORK DESIGN CALCULATION Amila
Reference Calculations Output
Design of Ties

Tie 1
600

Ties

Tie Spacing Vertical = 0.30 m


Horizontal = 0.60 m

Maximum Load on Tie = 78 x 0.3 x 0.6


= 14.04 kN
= 1431.19 kg

Safe Working load on TIE W 3/8 = 2100 kg


(Ref, Spec. Richee)

Hence W 3/8 Ties are Satisfied

Tie 2
Tie Spacing Vertical = 0.40 m
Horizontal = 0.60 m

Maximum Load on Tie = 70.2 x 0.4 x 0.6 Refer Figure for Vertical GI pipe
= 16.85 kN Pressure at the Tie Level is used
= 1717.64 kg

Safe Working load on TIE W 3/8 = 2100 kg


(Ref, Spec. Richee)

Hence W 3/8 Ties are Satisfied

Tie 3
Tie Spacing Vertical = 0.50 m
Horizontal = 0.60 m

Maximum Load on Tie = 59.8 x 0.5 x 0.6 Refer Figure for Vertical GI pipe
= 17.94 kN Pressure at the Tie Level is used
= 1828.75 kg

Safe Working load on TIE W 3/8 = 2100 kg


(Ref, Spec. Richee)

Hence W 3/8 Ties are Satisfied

NOTE: Provide Adequate props to maintain the position of formwork


& to plumb the formwork

13
3.0 SLAB FORMWORK DESIGN

14
15
01 of 06
200mm THK. - TOP LOCK (1500x1800) WITH GTX

15mm THK. 15mm THK.


PLYWOOD SHEET PLYWOOD SHEET
200

200
200mm THK. SLAB 200mm THK. SLAB

GTX
(65x150mm)
48.6 mm THK.
48.6 mm THK. GTX GI PIPE @ 250 c/c
GI PIPE @ 250 c/c (65x150mm)
VARY. WITH SITE CONDITION

VARY. WITH SITE CONDITION


PIPE SUPPORT
TOP LOCK

TOP LOCK
1500
900 900 900 900
1800 1800

FRONT VIEW SIDE VIEW

16
02 of 06
200mm THK. - TOP LOCK (1500x1800) WITH 100x100mm TIMBER

15mm THK. 15mm THK.


PLYWOOD SHEET PLYWOOD SHEET
200

200
200mm THK. SLAB 200mm THK. SLAB

100x100mm
TIMBER
48.6 mm THK. 48.6 mm THK.
100x100mm
GI PIPE @ 250 c/c GI PIPE @ 250 c/c
TIMBER
VARY. WITH SITE CONDITION

VARY. WITH SITE CONDITION


PIPE SUPPORT
TOP LOCK

TOP LOCK

TOP LOCK
1500
900 900 900 900
1800 1800

FRONT VIEW SIDE VIEW

17
03 of 06
430mm THK. - TOP LOCK (1800x1500) WITH 100x100mm TIMBER

15mm THK. 15mm THK.


PLYWOOD SHEET PLYWOOD SHEET
430

430
430mm THK. SLAB 430mm THK. SLAB

100x100mm
TIMBER
48.6 mm THK. 48.6 mm THK.
100x100mm
GI PIPE GI PIPE @ 200 c/c
TIMBER
@ 200 c/c
VARY. WITH SITE CONDITION

VARY. WITH SITE CONDITION


PIPE SUPPORT

PIPE SUPPORT
TOP LOCK

TOP LOCK

TOP LOCK
1800
750 750 750 750
1500 1500

FRONT VIEW SIDE VIEW

18
04 of 06
430mm THK. - TOP LOCK (2500x1800) WITH GTX

15mm THK. 15mm THK.


PLYWOOD SHEET PLYWOOD SHEET
430

430
430mm THK. SLAB 430mm THK. SLAB

GTX
(65x150mm)
48.6 mm THK. 48.6 mm THK.
GTX GI PIPE (65x150mm) GI PIPE @ 200 c/c
@ 200 c/c
VARY. WITH SITE CONDITION

VARY. WITH SITE CONDITION


PIPE SUPPORT

PIPE SUPPORT
TOP LOCK

TOP LOCK
900 900 900 900 1250 1250
1800 1800 2500

FRONT VIEW SIDE VIEW

19
05 of 06
SCAFFOLDING WITH GTX (430mm THK. SLAB)

15mm THK. 15mm THK.


430 PLYWOOD SHEET PLYWOOD SHEET

430
430mm THK. SLAB 430mm THK. SLAB

GTX
(65x150mm)
48.6 mm THK.
48.6 mm THK. GTX GI PIPE @ 200 c/c
GI PIPE @ 200 c/c (65x150mm)
VARY. WITH SITE CONDITION

VARY. WITH SITE CONDITION


1829 1829 1219

FRONT VIEW SIDE VIEW

20
06 of 06
SCAFFOLDING WITH GTX (200mm THK. SLAB)

15mm THK. 15mm THK.


PLYWOOD SHEET PLYWOOD SHEET
200

200
200mm THK. SLAB 200mm THK. SLAB

GTX
(65x150mm)
48.6 mm THK.
48.6 mm THK. GTX GI PIPE @ 250 c/c
GI PIPE @ 250 c/c (65x150mm)
VARY. WITH SITE CONDITION

VARY. WITH SITE CONDITION


1829 1829 1219

FRONT VIEW SIDE VIEW

21
SYGNAP ENGINEERING (PVT) Ltd. Job:
WATERFRONT
No.128/B/1, Ramahera Road,
INTEGRATED
Hewagama, Kaduwela.
PROJECT
Email : sygnapengineering@gmail.com
CALCULATION SHEET Designed Checked Date Pg No.
FORMWORK DESIGN CALCULATION Amila 21-Jul-2017
Reference Calculations Output
For 200 mm thk Slab
INTRODUCTION

This report consists of design calculation for slab formwork arrangement for the
Waterfront Integrated Project

The calculations are based on the " product guide - CHUAN EU INTERNATIONAL PTE
LTD" , " Formwork scaffolding and Accessories - RICHEE ENGINEERING " and BS 5268-
part 2 1991

The formwork is proposed to carry out using 15mm thick plywood , GTX beam and
48.6mm diameter GI pipes

The arrangement of the formwork is shown in the attached drawings

DESIGN DATA

Slab thickness = 200 mm


Weight of Wet Concrete = 26 kN/m3

BS 5268-2-1991 Plywood
Table 30 Nominal Thickness = 15 mm
No of plies = 5
Minimum Thickness = 14.7 mm
Area/1m Width = 14700 mm2
3
Section Modulus = 36000 mm
Mass per Unit Area = 8.3 kg/m2
Second Moment of Inertia = 265000 mm4
Youngs Modulus E = 2850 N/mm2
2
Shear Modulus G = 580 N/mm

48.6 mm diameter GI Pipes (4 mm thick)

2
Modulus of Elasicity E = 210000 N/mm
Second Moment of Inertia I = 138000 mm4
Section Modulus = 5700 mm3
s = 160 N/mm2
Weight = 4.42 kg/m

GTX Beam
Gross Area = 94 cm2
EI Flexural Rigidity = 186 kNm2
Maximun Bending Moment = 6.14 kNm

22
SYGNAP ENGINEERING (PVT) Ltd. Job:
WATERFRONT
No.128/B/1, Ramahera Road,
INTEGRATED
Hewagama, Kaduwela.
PROJECT
Email : sygnapengineering@gmail.com
CALCULATION SHEET Designed Checked Date Pg No.
FORMWORK DESIGN CALCULATION Amila 21-Jul-2017
Reference Calculations Output
Max Shear Load = 25.8 kN
Self Weight = 5.5 kg/m
Overall Depth of Section = 150 mm
Overall Width of Section = 65 mm
Minimum Safety Factor = 2
GA Shear Stiffness = 3932 kN

Assume Live load = 2.5 kN/m2

DESIGN OF FORMWORK SYSTEM-SLAB

Design of Plywood

250 250

Load from wet concrete = 26 x 0.2 x 1


= 5.2 kN/m

Live Load = 2.50 kN/m


Span of Plywood = 0.25 m
Maximum Bending Moment = ( 5.2 + 2.5 ) x 0.25 x 0.25 / 10
= 0.05 kNm

Maximum Bending Stress = M/Z


= 0.05 x 10^6 /36000
sm,max = 1.39 N/mm2

BS 5268-2-1991 Dry grade Stress sm,gra


Table 41 (face grain perpendicular to span) = 7.90 N/mm2

sm,all = sm,gra x K36 x K3

Table 53 Wet Exposure K36 = 0.70


Table 17 Short term K3 = 1.50

sm,all = 7.9 x 0.7 x 1.5


2
= 8.3 N/mm

sm,all > sm,max

23
SYGNAP ENGINEERING (PVT) Ltd. Job:
WATERFRONT
No.128/B/1, Ramahera Road,
INTEGRATED
Hewagama, Kaduwela.
PROJECT
Email : sygnapengineering@gmail.com
CALCULATION SHEET Designed Checked Date Pg No.
FORMWORK DESIGN CALCULATION Amila 21-Jul-2017
Reference Calculations Output

15 mm plywood is satisfied

Check for Shear

Maximum Shear Force = 0.6F


= 0.6 x 0.25 x ( 5.2 + 2.5 )
= 1.16

Max Shear Stress = 1.16 x 1000 / 14700


= 0.08 N/mm2

Table 42 Transeverse shear face grain = 0.7 N/mm2

Table 53 Wet Exposure K36 = 0.80


Table 17 Short term K3 = 1.50

Allowable Shear Stress = 0.7 x 0.8 x 1.5


= 0.84 N/mm2

15 mm plywood is satisfied

Check for Deflection

4 2
Total Deflection = WL /192EI + KWL /8AG

Rectangular Section K = 1.2

Total Deflection = 7.7 x 250 ^4 /( 192 x 2850 x 265000 ) +


1.2 x 7.7 x 250^2 / (8 x 14700 x 580 )

= 0.22 mm

Assume Allowable Deflction = 2 mm

Allowable Deflection is OK

Design of GI Pipes

1219 1000 1219

24
SYGNAP ENGINEERING (PVT) Ltd. Job:
WATERFRONT
No.128/B/1, Ramahera Road,
INTEGRATED
Hewagama, Kaduwela.
PROJECT
Email : sygnapengineering@gmail.com
CALCULATION SHEET Designed Checked Date Pg No.
FORMWORK DESIGN CALCULATION Amila 21-Jul-2017
Reference Calculations Output

Span GI = 1.22
Load on GI Pipe = 26 x 0.2 x 0.25 + 2.5 x 0.25
= 1.93 kN/m

Weight from Plywood = 8.3 x 0.25 /10^2


= 0.02 kN/m

Self weight of GI = 0.044 kN/m

Total Load = 1.93 + 0.02 + 0.044


= 1.99 kN/m

Maximum Bending Moment = 1.99 x 1.22^2 /10


= 0.3 kNm

Allowable Moment = sZ
= 160 x 5700 / 10^6
= 0.91 kNm

48.6mm GI Pipe is Satisfied

Shear Check

Maximum Shear Force = 0.6F


= 0.6 x 1.93 x 1.22
= 1.41 kN

Allowable Shear = 0.6 x s x Av


= 0.6 x 160 x 108.42
= 10.41 kN

Shear is OK

Deflection Check

4
Deflection = WL /185EI
= 1.99 x 1220^4 / (185 x 210000 x 138000 )
= 0.82 mm

Assume Allowable Deflction = 2 mm

Allowable Deflection is OK

25
SYGNAP ENGINEERING (PVT) Ltd. Job:
WATERFRONT
No.128/B/1, Ramahera Road,
INTEGRATED
Hewagama, Kaduwela.
PROJECT
Email : sygnapengineering@gmail.com
CALCULATION SHEET Designed Checked Date Pg No.
FORMWORK DESIGN CALCULATION Amila 21-Jul-2017
Reference Calculations Output
Design of GTX Beam

914 914

Span of Beam = 0.91 m

Load from wet concrete = 26 x 0.2 x 1.22 + 2.5 x 1.22


= 9.39 kN/m

Weight from Plywood = 8.3 x 1.22 /10^2


= 0.1 kN/m

Weight from GI Pipes = 4 x 4.42 x 1.22/10^2


= 0.22 kN/m

Self Weight of GTX Beam = 5.5 x 10 / 1000


= 0.06 kN/m

Total Load = 9.39 + 0.1 + 0.22 + 0.06


= 9.77 kN/m

Maximum Bending Moment = 9.77 x 0.91 ^2/8


= 1.01 kNm

Allowable Moment = Max BM / Safety Factor


= 6.14 / 2
= 3.07 kNm

Spacing of Scaffolding is OK

Shear Check

Maximum Shear Force = 0.6F


= 0.6 x 9.77 x 0.91
= 5.33 kN

Allowable Shear = Max Shear Load / Safety Factor


= 25.8 / 2
= 12.9 kN

Shear OK

26
SYGNAP ENGINEERING (PVT) Ltd. Job:
WATERFRONT
No.128/B/1, Ramahera Road,
INTEGRATED
Hewagama, Kaduwela.
PROJECT
Email : sygnapengineering@gmail.com
CALCULATION SHEET Designed Checked Date Pg No.
FORMWORK DESIGN CALCULATION Amila 21-Jul-2017
Reference Calculations Output

Check for Deflection

Deflection = 5WL4/384EI
= 5 x 9.77 x 910^4 / (384 x 186 x 10^9 )
= 0.47 mm

Assume Allowable Deflction = 2 mm

Allowable Deflection is OK

Check for Scaffolding

Max load from GTX Beam = 9.77 x 0.91


= 8.89 kN
Formwork
Scaffolding Allowable load on frame = 2.5 ton
Richee Engineering = 24.5 kN
Annex B
Hence Satisfied

27
SYGNAP ENGINEERING (PVT) Ltd. Job:
WATERFRONT
No.128/B/1, Ramahera Road,
INTEGRATED
Hewagama, Kaduwela.
PROJECT
Email : sygnapengineering@gmail.com
CALCULATION SHEET Designed Checked Date Pg No.
FORMWORK DESIGN CALCULATION Amila 21-Jul-2017
Reference Calculations Output
For 430 mm thk Slab
INTRODUCTION

This report consists of design calculation for slab formwork arrangement for the
Waterfront Integrated Project

The calculations are based on the " product guide - CHUAN EU INTERNATIONAL PTE
LTD" , " Formwork scaffolding and Accessories - RICHEE ENGINEERING " and BS 5268-
part 2 1991

The formwork is proposed to carry out using 15mm thick plywood , GTX beam and
48.6mm diameter GI pipes

The arrangement of the formwork is shown in the attached drawings

DESIGN DATA

Slab thickness = 430 mm


Weight of Wet Concrete = 26 kN/m3

BS 5268-2-1991 Plywood
Table 30 Nominal Thickness = 15 mm
No of plies = 5
Minimum Thickness = 14.7 mm
Area/1m Width = 14700 mm2
3
Section Modulus = 36000 mm
Mass per Unit Area = 8.3 kg/m2
Second Moment of Inertia = 265000 mm4
Youngs Modulus E = 2850 N/mm2
2
Shear Modulus G = 580 N/mm

48.6 mm diameter GI Pipes (4 mm thick)

2
Modulus of Elasicity E = 210000 N/mm
Second Moment of Inertia I = 138000 mm4
Section Modulus = 5700 mm3
s = 160 N/mm2
Weight = 4.42 kg/m

GTX Beam
Gross Area = 94 cm2
EI Flexural Rigidity = 186 kNm2
Maximun Bending Moment = 6.14 kNm

28
SYGNAP ENGINEERING (PVT) Ltd. Job:
WATERFRONT
No.128/B/1, Ramahera Road,
INTEGRATED
Hewagama, Kaduwela.
PROJECT
Email : sygnapengineering@gmail.com
CALCULATION SHEET Designed Checked Date Pg No.
FORMWORK DESIGN CALCULATION Amila 21-Jul-2017
Reference Calculations Output
Max Shear Load = 25.8 kN
Self Weight = 5.5 kg/m
Overall Depth of Section = 150 mm
Overall Width of Section = 65 mm
Minimum Safety Factor = 2
GA Shear Stiffness = 3932 kN

Assume Live load = 2.5 kN/m2

DESIGN OF FORMWORK SYSTEM-SLAB

Design of Plywood

200 200

Load from wet concrete = 26 x 0.43 x 1


= 11.18 kN/m

Live Load = 2.50 kN/m


Span of Plywood = 0.2 m
Maximum Bending Moment = ( 11.18 + 2.5 ) x 0.2 x 0.2 / 10
= 0.05 kNm

Maximum Bending Stress = M/Z


= 0.05 x 10^6 /36000
sm,max = 1.39 N/mm2

BS 5268-2-1991 Dry grade Stress sm,gra


Table 41 (face grain perpendicular to span) = 7.90 N/mm2

sm,all = sm,gra x K36 x K3

Table 53 Wet Exposure K36 = 0.70


Table 17 Short term K3 = 1.50

sm,all = 7.9 x 0.7 x 1.5


2
= 8.3 N/mm

sm,all > sm,max

29
SYGNAP ENGINEERING (PVT) Ltd. Job:
WATERFRONT
No.128/B/1, Ramahera Road,
INTEGRATED
Hewagama, Kaduwela.
PROJECT
Email : sygnapengineering@gmail.com
CALCULATION SHEET Designed Checked Date Pg No.
FORMWORK DESIGN CALCULATION Amila 21-Jul-2017
Reference Calculations Output

15 mm plywood is satisfied

Check for Shear

Maximum Shear Force = 0.6F


= 0.6 x 0.2 x ( 11.18 + 2.5 )
= 1.64

Max Shear Stress = 1.64 x 1000 / 14700


= 0.11 N/mm2

Table 42 Transeverse shear face grain = 0.7 N/mm2

Table 53 Wet Exposure K36 = 0.80


Table 17 Short term K3 = 1.50

Allowable Shear Stress = 0.7 x 0.8 x 1.5


= 0.84 N/mm2

15 mm plywood is satisfied

Check for Deflection

4 2
Total Deflection = WL /192EI + KWL /8AG

Rectangular Section K = 1.2

Total Deflection = 13.68 x 200 ^4 /( 192 x 2850 x 265000 )


+ 1.2 x 13.68 x 200^2 / (8 x 14700 x 580

= 0.16 mm

Assume Allowable Deflction = 2 mm

Allowable Deflection is OK

Design of GI Pipes

1219 1000 1219

30
SYGNAP ENGINEERING (PVT) Ltd. Job:
WATERFRONT
No.128/B/1, Ramahera Road,
INTEGRATED
Hewagama, Kaduwela.
PROJECT
Email : sygnapengineering@gmail.com
CALCULATION SHEET Designed Checked Date Pg No.
FORMWORK DESIGN CALCULATION Amila 21-Jul-2017
Reference Calculations Output

Span GI = 1.22
Load on GI Pipe = 26 x 0.43 x 0.2 + 2.5 x 0.2
= 2.74 kN/m

Weight from Plywood = 8.3 x 0.2 /10^2


= 0.02 kN/m

Self weight of GI = 0.044 kN/m

Total Load = 2.74 + 0.02 + 0.044


= 2.8 kN/m

Maximum Bending Moment = 2.8 x 1.22^2 /10


= 0.42 kNm

Allowable Moment = sZ
= 160 x 5700 / 10^6
= 0.91 kNm

48.6mm GI Pipe is Satisfied

Shear Check

Maximum Shear Force = 0.6F


= 0.6 x 2.74 x 1.22
= 2.01 kN

Allowable Shear = 0.6 x s x Av


= 0.6 x 160 x 108.42
= 10.41 kN

Shear is OK

Deflection Check

4
Deflection = WL /185EI
= 2.8 x 1220^4 / (185 x 210000 x 138000 )
= 1.16 mm

Assume Allowable Deflction = 2 mm

Allowable Deflection is OK

31
SYGNAP ENGINEERING (PVT) Ltd. Job:
WATERFRONT
No.128/B/1, Ramahera Road,
INTEGRATED
Hewagama, Kaduwela.
PROJECT
Email : sygnapengineering@gmail.com
CALCULATION SHEET Designed Checked Date Pg No.
FORMWORK DESIGN CALCULATION Amila 21-Jul-2017
Reference Calculations Output
Design of GTX Beam

914 914

Span of Beam = 0.91 m

Load from wet concrete = 26 x 0.43 x 1.22 + 2.5 x 1.22


= 16.69 kN/m

Weight from Plywood = 8.3 x 1.22 /10^2


= 0.1 kN/m

Weight from GI Pipes = 4 x 4.42 x 1.22/10^2


= 0.22 kN/m

Self Weight of GTX Beam = 5.5 x 10 / 1000


= 0.06 kN/m

Total Load = 16.69 + 0.1 + 0.22 + 0.06


= 17.07 kN/m

Maximum Bending Moment = 17.07 x 0.91 ^2/8


= 1.77 kNm

Allowable Moment = Max BM / Safety Factor


= 6.14 / 2
= 3.07 kNm

Spacing of Scaffolding is OK

Shear Check

Maximum Shear Force = 0.6F


= 0.6 x 17.07 x 0.91
= 9.32 kN

Allowable Shear = Max Shear Load / Safety Factor


= 25.8 / 2
= 12.9 kN

Shear OK

32
SYGNAP ENGINEERING (PVT) Ltd. Job:
WATERFRONT
No.128/B/1, Ramahera Road,
INTEGRATED
Hewagama, Kaduwela.
PROJECT
Email : sygnapengineering@gmail.com
CALCULATION SHEET Designed Checked Date Pg No.
FORMWORK DESIGN CALCULATION Amila 21-Jul-2017
Reference Calculations Output

Check for Deflection

Deflection = 5WL4/384EI
= 5 x 17.07 x 910^4 / (384 x 186 x 10^9 )
= 0.82 mm

Assume Allowable Deflction = 2 mm

Allowable Deflection is OK

Check for Scaffolding

Max load from GTX beam = 17.07 x 0.91


= 15.53 kN
Formwork
Scaffolding Allowable load on frame = 2.5 ton
Richee Engineering = 24.5 kN
Annex B
Hence Satisfied

33
SYGNAP ENGINEERING (PVT) Ltd. Job:
WATERFRONT
No.128/B/1, Ramahera Road,
INTEGRATED
Hewagama, Kaduwela.
PROJECT
Email : sygnapengineering@gmail.com
CALCULATION SHEET Designed Checked Date Pg No.
FORMWORK DESIGN CALCULATION Amila 21-Jul-2017
Reference Calculations Output
For 200 mm thk Slab
INTRODUCTION

This report consists of design calculation for slab formwork arrangement for the
Waterfront Integrated Project

The calculations are based on the " product guide - CHUAN EU INTERNATIONAL PTE
LTD" , " Formwork scaffolding and Accessories - RICHEE ENGINEERING " and BS 5268-
part 2 1991

The formwork is proposed to carry out using 15mm thick plywood , GTX beam and
48.6mm diameter GI pipes

The arrangement of the formwork is shown in the attached drawings

DESIGN DATA

Slab thickness = 200 mm


Weight of Wet Concrete = 26 kN/m3

BS 5268-2-1991 Plywood
Table 30 Nominal Thickness = 15 mm
No of plies = 5
Minimum Thickness = 14.7 mm
Area/1m Width = 14700 mm2
3
Section Modulus = 36000 mm
Mass per Unit Area = 8.3 kg/m2
Second Moment of Inertia = 265000 mm4
Youngs Modulus E = 2850 N/mm2
2
Shear Modulus G = 580 N/mm

48.6 mm diameter GI Pipes (4 mm thick)

2
Modulus of Elasicity E = 210000 N/mm
Second Moment of Inertia I = 138000 mm4
Section Modulus = 5700 mm3
s = 160 N/mm2
Weight = 4.42 kg/m

GTX Beam
Gross Area = 94 cm2
EI Flexural Rigidity = 186 kNm2
Maximun Bending Moment = 6.14 kNm

34
SYGNAP ENGINEERING (PVT) Ltd. Job:
WATERFRONT
No.128/B/1, Ramahera Road,
INTEGRATED
Hewagama, Kaduwela.
PROJECT
Email : sygnapengineering@gmail.com
CALCULATION SHEET Designed Checked Date Pg No.
FORMWORK DESIGN CALCULATION Amila 21-Jul-2017
Reference Calculations Output
Max Shear Load = 25.8 kN
Self Weight = 5.5 kg/m
Overall Depth of Section = 150 mm
Overall Width of Section = 65 mm
Minimum Safety Factor = 2
GA Shear Stiffness = 3932 kN

Assume Live load = 2.5 kN/m2

DESIGN OF FORMWORK SYSTEM-SLAB

Design of Plywood

250 250

Load from wet concrete = 26 x 0.2 x 1


= 5.2 kN/m

Live Load = 2.50 kN/m


Span of Plywood = 0.25 m
Maximum Bending Moment = ( 5.2 + 2.5 ) x 0.25 x 0.25 / 10
= 0.05 kNm

Maximum Bending Stress = M/Z


= 0.05 x 10^6 /36000
sm,max = 1.39 N/mm2

BS 5268-2-1991 Dry grade Stress sm,gra


Table 41 (face grain perpendicular to span) = 7.90 N/mm2

sm,all = sm,gra x K36 x K3

Table 53 Wet Exposure K36 = 0.70


Table 17 Short term K3 = 1.50

sm,all = 7.9 x 0.7 x 1.5


2
= 8.3 N/mm

sm,all > sm,max

35
SYGNAP ENGINEERING (PVT) Ltd. Job:
WATERFRONT
No.128/B/1, Ramahera Road,
INTEGRATED
Hewagama, Kaduwela.
PROJECT
Email : sygnapengineering@gmail.com
CALCULATION SHEET Designed Checked Date Pg No.
FORMWORK DESIGN CALCULATION Amila 21-Jul-2017
Reference Calculations Output

15 mm plywood is satisfied

Check for Shear

Maximum Shear Force = 0.6F


= 0.6 x 0.25 x ( 5.2 + 2.5 )
= 1.16

Max Shear Stress = 1.16 x 1000 / 14700


= 0.08 N/mm2

Table 42 Transeverse shear face grain = 0.7 N/mm2

Table 53 Wet Exposure K36 = 0.80


Table 17 Short term K3 = 1.50

Allowable Shear Stress = 0.7 x 0.8 x 1.5


= 0.84 N/mm2

15 mm plywood is satisfied

Check for Deflection

4 2
Total Deflection = WL /192EI + KWL /8AG

Rectangular Section K = 1.2

Total Deflection = 7.7 x 250 ^4 /( 192 x 2850 x 265000 ) +


1.2 x 7.7 x 250^2 / (8 x 14700 x 580 )

= 0.22 mm

Assume Allowable Deflction = 2 mm

Allowable Deflection is OK

Design of GI Pipes

1500 1500 1500

36
SYGNAP ENGINEERING (PVT) Ltd. Job:
WATERFRONT
No.128/B/1, Ramahera Road,
INTEGRATED
Hewagama, Kaduwela.
PROJECT
Email : sygnapengineering@gmail.com
CALCULATION SHEET Designed Checked Date Pg No.
FORMWORK DESIGN CALCULATION Amila 21-Jul-2017
Reference Calculations Output

Span GI = 1.5
Load on GI Pipe = 26 x 0.2 x 0.25 + 2.5 x 0.25
= 1.93 kN/m

Weight from Plywood = 8.3 x 0.25 /10^2


= 0.02 kN/m

Self weight of GI = 0.044 kN/m

Total Load = 1.93 + 0.02 + 0.044


= 1.99 kN/m

Maximum Bending Moment = 1.99 x 1.5^2 /10


= 0.45 kNm

Allowable Moment = sZ
= 160 x 5700 / 10^6
= 0.91 kNm

48.6mm GI Pipe is Satisfied

Shear Check

Maximum Shear Force = 0.6F


= 0.6 x 1.93 x 1.5
= 1.74 kN

Allowable Shear = 0.6 x s x Av


= 0.6 x 160 x 108.42
= 10.41 kN

Shear is OK

Deflection Check

4
Deflection = WL /185EI
= 1.99 x 1500^4 / (185 x 210000 x 138000 )
= 1.88 mm

Assume Allowable Deflction = 2 mm

Allowable Deflection is OK

37
SYGNAP ENGINEERING (PVT) Ltd. Job:
WATERFRONT
No.128/B/1, Ramahera Road,
INTEGRATED
Hewagama, Kaduwela.
PROJECT
Email : sygnapengineering@gmail.com
CALCULATION SHEET Designed Checked Date Pg No.
FORMWORK DESIGN CALCULATION Amila 21-Jul-2017
Reference Calculations Output
Design of GTX Beam (Single)

900 900

Span of Beam = 0.9 m

Load from wet concrete = 26 x 0.2 x 1.5 + 2.5 x 1.5


= 11.55 kN/m

Weight from Plywood = 8.3 x 1.5 /10^2


= 0.12 kN/m

Weight from GI Pipes = 3 x 4.42 x 1.5/10^2


= 0.2 kN/m

Self Weight of GTX Beam (Double) = 5.5 x 10 / 1000


= 0.06 kN/m

Total Load on beam = 11.55 + 0.12 + 0.2 + 0.06


= 11.93 kN/m

Maximum Bending Moment = 11.93 x 0.9 ^2/8


= 1.21 kNm

Allowable Moment = Max BM / Safety Factor


= 6.14 / 2
= 3.07 kNm

Spacing of Vertical leg is OK

Shear Check

Maximum Shear Force = 0.6F


= 0.6 x 11.93 x 0.9
= 6.44 kN

Allowable Shear = Max Shear Load / Safety Factor


= 25.8 / 2
= 12.9 kN

Shear OK

38
SYGNAP ENGINEERING (PVT) Ltd. Job:
WATERFRONT
No.128/B/1, Ramahera Road,
INTEGRATED
Hewagama, Kaduwela.
PROJECT
Email : sygnapengineering@gmail.com
CALCULATION SHEET Designed Checked Date Pg No.
FORMWORK DESIGN CALCULATION Amila 21-Jul-2017
Reference Calculations Output

Check for Deflection

Deflection = 5WL4/384EI
= 5 x 11.93 x 900^4 / (384 x 186 x 10^9 )
= 0.55 mm

Assume Allowable Deflction = 2 mm

Allowable Deflection is OK

Check for Top Lock

Max load from GTX (Double) = 11.93 x 0.9


= 10.74 kN
Formwork
Scaffolding Allowable load on frame = 2 ton
Richee Engineering = 19.6 kN
Annex B
Hence Satisfied

39
SYGNAP ENGINEERING (PVT) Ltd. Job:
WATERFRONT
No.128/B/1, Ramahera Road,
INTEGRATED
Hewagama, Kaduwela.
PROJECT
Email : sygnapengineering@gmail.com
CALCULATION SHEET Designed Checked Date Pg No.
FORMWORK DESIGN CALCULATION Amila 21-Jul-2017
Reference Calculations Output
For 430 mm thk Slab
INTRODUCTION

This report consists of design calculation for slab formwork arrangement for the
Waterfront Integrated Project

The calculations are based on the " product guide - CHUAN EU INTERNATIONAL PTE
LTD" , " Formwork scaffolding and Accessories - RICHEE ENGINEERING " and BS 5268-
part 2 1991

The formwork is proposed to carry out using 15mm thick plywood , GTX beam and
48.6mm diameter GI pipes

The arrangement of the formwork is shown in the attached drawings

DESIGN DATA

Slab thickness = 430 mm


Weight of Wet Concrete = 26 kN/m3

BS 5268-2-1991 Plywood
Table 30 Nominal Thickness = 15 mm
No of plies = 5
Minimum Thickness = 14.7 mm
Area/1m Width = 14700 mm2
3
Section Modulus = 36000 mm
Mass per Unit Area = 8.3 kg/m2
Second Moment of Inertia = 265000 mm4
Youngs Modulus E = 2850 N/mm2
2
Shear Modulus G = 580 N/mm

48.6 mm diameter GI Pipes (4 mm thick)

2
Modulus of Elasicity E = 210000 N/mm
Second Moment of Inertia I = 138000 mm4
Section Modulus = 5700 mm3
s = 160 N/mm2
Weight = 4.42 kg/m

GTX Beam
Gross Area = 94 cm2
EI Flexural Rigidity = 186 kNm2
Maximun Bending Moment = 6.14 kNm

40
SYGNAP ENGINEERING (PVT) Ltd. Job:
WATERFRONT
No.128/B/1, Ramahera Road,
INTEGRATED
Hewagama, Kaduwela.
PROJECT
Email : sygnapengineering@gmail.com
CALCULATION SHEET Designed Checked Date Pg No.
FORMWORK DESIGN CALCULATION Amila 21-Jul-2017
Reference Calculations Output
Max Shear Load = 25.8 kN
Self Weight = 5.5 kg/m
Overall Depth of Section = 150 mm
Overall Width of Section = 65 mm
Minimum Safety Factor = 2
GA Shear Stiffness = 3932 kN

Assume Live load = 2.5 kN/m2

DESIGN OF FORMWORK SYSTEM-SLAB

Design of Plywood

200 200

Load from wet concrete = 26 x 0.43 x 1


= 11.18 kN/m

Live Load = 2.50 kN/m


Span of Plywood = 0.2 m
Maximum Bending Moment = ( 11.18 + 2.5 ) x 0.2 x 0.2 / 10
= 0.05 kNm

Maximum Bending Stress = M/Z


= 0.05 x 10^6 /36000
sm,max = 1.39 N/mm2

BS 5268-2-1991 Dry grade Stress sm,gra


Table 41 (face grain perpendicular to span) = 7.90 N/mm2

sm,all = sm,gra x K36 x K3

Table 53 Wet Exposure K36 = 0.70


Table 17 Short term K3 = 1.50

sm,all = 7.9 x 0.7 x 1.5


2
= 8.3 N/mm

sm,all > sm,max

41
SYGNAP ENGINEERING (PVT) Ltd. Job:
WATERFRONT
No.128/B/1, Ramahera Road,
INTEGRATED
Hewagama, Kaduwela.
PROJECT
Email : sygnapengineering@gmail.com
CALCULATION SHEET Designed Checked Date Pg No.
FORMWORK DESIGN CALCULATION Amila 21-Jul-2017
Reference Calculations Output

15 mm plywood is satisfied

Check for Shear

Maximum Shear Force = 0.6F


= 0.6 x 0.2 x ( 11.18 + 2.5 )
= 1.64

Max Shear Stress = 1.64 x 1000 / 14700


= 0.11 N/mm2

Table 42 Transeverse shear face grain = 0.7 N/mm2

Table 53 Wet Exposure K36 = 0.80


Table 17 Short term K3 = 1.50

Allowable Shear Stress = 0.7 x 0.8 x 1.5


= 0.84 N/mm2

15 mm plywood is satisfied

Check for Deflection

4 2
Total Deflection = WL /192EI + KWL /8AG

Rectangular Section K = 1.2

Total Deflection = 13.68 x 200 ^4 /( 192 x 2850 x 265000 )


+ 1.2 x 13.68 x 200^2 / (8 x 14700 x 580

= 0.16 mm

Assume Allowable Deflction = 2 mm

Allowable Deflection is OK

Design of GI Pipes

1250 1250 1250

42
SYGNAP ENGINEERING (PVT) Ltd. Job:
WATERFRONT
No.128/B/1, Ramahera Road,
INTEGRATED
Hewagama, Kaduwela.
PROJECT
Email : sygnapengineering@gmail.com
CALCULATION SHEET Designed Checked Date Pg No.
FORMWORK DESIGN CALCULATION Amila 21-Jul-2017
Reference Calculations Output

Span GI = 1.25
Load on GI Pipe = 26 x 0.43 x 0.2 + 2.5 x 0.2
= 2.74 kN/m

Weight from Plywood = 8.3 x 0.2 /10^2


= 0.02 kN/m

Self weight of GI = 0.044 kN/m

Total Load = 2.74 + 0.02 + 0.044


= 2.8 kN/m

Maximum Bending Moment = 2.8 x 1.25^2 /10


= 0.44 kNm

Allowable Moment = sZ
= 160 x 5700 / 10^6
= 0.91 kNm

48.6mm GI Pipe is Satisfied

Shear Check

Maximum Shear Force = 0.6F


= 0.6 x 2.74 x 1.25
= 2.06 kN

Allowable Shear = 0.6 x s x Av


= 0.6 x 160 x 108.42
= 10.41 kN

Shear is OK

Deflection Check

4
Deflection = WL /185EI
= 2.8 x 1250^4 / (185 x 210000 x 138000 )
= 1.28 mm

Assume Allowable Deflction = 2 mm

Allowable Deflection is OK

43
SYGNAP ENGINEERING (PVT) Ltd. Job:
WATERFRONT
No.128/B/1, Ramahera Road,
INTEGRATED
Hewagama, Kaduwela.
PROJECT
Email : sygnapengineering@gmail.com
CALCULATION SHEET Designed Checked Date Pg No.
FORMWORK DESIGN CALCULATION Amila 21-Jul-2017
Reference Calculations Output
Design of GTX Beam (Single)

900 900

Span of Beam = 0.9 m

Load from wet concrete = 26 x 0.43 x 1.25 + 2.5 x 1.25


= 17.1 kN/m

Weight from Plywood = 8.3 x 1.25 /10^2


= 0.1 kN/m

Weight from GI Pipes = 3 x 4.42 x 1.25/10^2


= 0.17 kN/m

Self Weight of GTX Beam = 5.5 x 10 / 1000


= 0.06 kN/m

Total Load on beam = 17.1 + 0.1 + 0.17 + 0.06


= 17.43 kN/m

Maximum Bending Moment = 17.43 x 0.9 ^2/8


= 1.76 kNm

Allowable Moment = Max BM / Safety Factor


= 6.14 / 2
= 3.07 kNm

Spacing of Vertical leg is OK

Shear Check

Maximum Shear Force = 0.6F


= 0.6 x 17.43 x 0.9
= 9.41 kN

Allowable Shear = Max Shear Load / Safety Factor


= 25.8 / 2
= 12.9 kN

Shear OK

44
SYGNAP ENGINEERING (PVT) Ltd. Job:
WATERFRONT
No.128/B/1, Ramahera Road,
INTEGRATED
Hewagama, Kaduwela.
PROJECT
Email : sygnapengineering@gmail.com
CALCULATION SHEET Designed Checked Date Pg No.
FORMWORK DESIGN CALCULATION Amila 21-Jul-2017
Reference Calculations Output

Check for Deflection

Deflection = 5WL4/384EI
= 5 x 17.43 x 900^4 / (384 x 186 x 10^9 )
= 0.8 mm

Assume Allowable Deflction = 2 mm

Allowable Deflection is OK

Check for Top Lock

Max load from GTX Beam = 17.43 x 0.9


= 15.69 kN
Formwork
Scaffolding Allowable load on frame = 2 ton
Richee Engineering = 19.6 kN
Annex B
Hence Satisfied

45
SYGNAP ENGINEERING (PVT) Ltd. Job:
WATERFRONT
No.128/B/1, Ramahera Road,
INTEGRATED
Hewagama, Kaduwela.
PROJECT
Email : sygnapengineering@gmail.com
CALCULATION SHEET Designed Checked Date Pg No.
FORMWORK DESIGN CALCULATION Amila 21-Jul-2017
Reference Calculations Output
For 200 mm thk Slab
INTRODUCTION

This report consists of design calculation for slab formwork arrangement for the
Waterfront Integrated Project

The calculations are based on the " product guide - CHUAN EU INTERNATIONAL PTE
LTD" , " Formwork scaffolding and Accessories - RICHEE ENGINEERING " and BS 5268-
part 2 1991

The formwork is proposed to carry out using 15mm thick plywood ,100mmx100mm
and 48.6mm diameter GI pipes

The arrangement of the formwork is shown in the attached drawings

DESIGN DATA

Slab thickness = 200 mm


Weight of Wet Concrete = 26 kN/m3

BS 5268-2-1991 Plywood
Table 30 Nominal Thickness = 15 mm
No of plies = 5
Minimum Thickness = 14.7 mm
Area/1m Width = 14700 mm2
3
Section Modulus = 36000 mm
Mass per Unit Area = 8.3 kg/m2
Second Moment of Inertia = 265000 mm4
Youngs Modulus E = 2850 N/mm2
2
Shear Modulus G = 580 N/mm

48.6 mm diameter GI Pipes (4 mm thick)

2
Modulus of Elasicity E = 210000 N/mm
Second Moment of Inertia I = 138000 mm4
Section Modulus = 5700 mm3
s = 160 N/mm2
Weight = 4.42 kg/m

4x4 Timber
E = 9900 N/mm2

46
SYGNAP ENGINEERING (PVT) Ltd. Job:
WATERFRONT
No.128/B/1, Ramahera Road,
INTEGRATED
Hewagama, Kaduwela.
PROJECT
Email : sygnapengineering@gmail.com
CALCULATION SHEET Designed Checked Date Pg No.
FORMWORK DESIGN CALCULATION Amila 21-Jul-2017
Reference Calculations Output
4
I = 8333333 mm
Bending s = 7.5 N/mm
2

Shear s = 0.71 N/mm2


Z = 166667 mm3
Density = 590 kg/m3

2
Assume Live load = 2.5 kN/m

DESIGN OF FORMWORK SYSTEM-SLAB

Design of Plywood

250 250

Load from wet concrete = 26 x 0.2 x 1


= 5.2 kN/m

Live Load = 2.50 kN/m


Span of Plywood = 0.25 m
Maximum Bending Moment = ( 5.2 + 2.5 ) x 0.25 x 0.25 / 10
= 0.05 kNm

Maximum Bending Stress = M/Z


= 0.05 x 10^6 /36000
sm,max = 1.39 N/mm2

BS 5268-2-1991 Dry grade Stress sm,gra


Table 41 (face grain perpendicular to span) = 7.90 N/mm2

sm,all = sm,gra x K36 x K3

Table 53 Wet Exposure K36 = 0.70


Table 17 Short term K3 = 1.50

sm,all = 7.9 x 0.7 x 1.5


= 8.3 N/mm2

sm,all > sm,max

15 mm plywood is satisfied

47
SYGNAP ENGINEERING (PVT) Ltd. Job:
WATERFRONT
No.128/B/1, Ramahera Road,
INTEGRATED
Hewagama, Kaduwela.
PROJECT
Email : sygnapengineering@gmail.com
CALCULATION SHEET Designed Checked Date Pg No.
FORMWORK DESIGN CALCULATION Amila 21-Jul-2017
Reference Calculations Output

Check for Shear

Maximum Shear Force = 0.6F


= 0.6 x 0.25 x ( 5.2 + 2.5 )
= 1.16

Max Shear Stress = 1.16 x 1000 / 14700


= 0.08 N/mm2

Table 42 Transeverse shear face grain = 0.7 N/mm2

Table 53 Wet Exposure K36 = 0.80


Table 17 Short term K3 = 1.50

Allowable Shear Stress = 0.7 x 0.8 x 1.5


= 0.84 N/mm2

15 mm plywood is satisfied

Check for Deflection

4 2
Total Deflection = WL /192EI + KWL /8AG

Rectangular Section K = 1.2

Total Deflection = 7.7 x 250 ^4 /( 192 x 2850 x 265000 ) +


1.2 x 7.7 x 250^2 / (8 x 14700 x 580 )

= 0.22 mm

Assume Allowable Deflction = 2 mm

Allowable Deflection is OK

Design of GI Pipes

1500 1500 1500

48
SYGNAP ENGINEERING (PVT) Ltd. Job:
WATERFRONT
No.128/B/1, Ramahera Road,
INTEGRATED
Hewagama, Kaduwela.
PROJECT
Email : sygnapengineering@gmail.com
CALCULATION SHEET Designed Checked Date Pg No.
FORMWORK DESIGN CALCULATION Amila 21-Jul-2017
Reference Calculations Output
Span GI = 1.5
Load on GI Pipe = 26 x 0.2 x 0.25 + 2.5 x 0.25
= 1.93 kN/m

Weight from Plywood = 8.3 x 0.25 /10^2


= 0.02 kN/m

Self weight of GI = 0.044 kN/m

Total Load = 1.93 + 0.02 + 0.044


= 1.99 kN/m

Maximum Bending Moment = 1.99 x 1.5^2 /10


= 0.45 kNm

Allowable Moment = sZ
= 160 x 5700 / 10^6
= 0.91 kNm

48.6mm GI Pipe is Satisfied

Shear Check

Maximum Shear Force = 0.6F


= 0.6 x 1.93 x 1.5
= 1.74 kN

Allowable Shear = 0.6 x s x Av


= 0.6 x 160 x 108.42
= 10.41 kN

Shear is OK

Deflection Check

4
Deflection = WL /185EI
= 1.99 x 1500^4 / (185 x 210000 x 138000 )
= 1.88 mm

Assume Allowable Deflction = 2 mm

Allowable Deflection is OK

49
SYGNAP ENGINEERING (PVT) Ltd. Job:
WATERFRONT
No.128/B/1, Ramahera Road,
INTEGRATED
Hewagama, Kaduwela.
PROJECT
Email : sygnapengineering@gmail.com
CALCULATION SHEET Designed Checked Date Pg No.
FORMWORK DESIGN CALCULATION Amila 21-Jul-2017
Reference Calculations Output

Design of 4"x4" Timber

900 900

Span of Timber = 0.9 m

Load from wet concrete = 26 x 0.2 x 1.5 + 2.5 x 1.5


= 11.55 kN/m

Weight from Plywood = 8.3 x 1.5 /10^2


= 0.12 kN/m

Weight from GI Pipes = 3 x 4.42 x 1.5/10^2


= 0.2 kN/m

Self Weight of 4"x4" Timber = 590 x 0.1 x 0.1 / 10^2


= 0.06 kN/m

Total Load = 11.55 + 0.12 + 0.2 + 0.06


= 11.93 kN/m

Maximum Bending Moment = 11.93 x 0.9 ^2/8


= 1.21 kNm

Allowable Moment = sZ
= 7.5 x 166667
= 1.25 kNm

Spacing of Vertical Leg is OK

Shear Check

Maximum Shear Force = 0.6F


= 0.6 x 11.93 x 0.9
= 6.44 kN

Allowable Shear = s x Av
= 0.71 x 100 x 100 / 1000
= 7.1 kN

Shear OK

50
SYGNAP ENGINEERING (PVT) Ltd. Job:
WATERFRONT
No.128/B/1, Ramahera Road,
INTEGRATED
Hewagama, Kaduwela.
PROJECT
Email : sygnapengineering@gmail.com
CALCULATION SHEET Designed Checked Date Pg No.
FORMWORK DESIGN CALCULATION Amila 21-Jul-2017
Reference Calculations Output

Check for Deflection

Deflection = 5WL4/384EI
= 5 x 11.93 x 900^4 / (384 x 9900 x 8333333 )
= 1.24 mm

Assume Allowable Deflction = 2 mm

Allowable Deflection is OK

Check for Top Lock

Max load from 4"x4" = 11.93 x 0.9


= 10.74 kN
Formwork
Scaffolding Allowable load on Top lock Leg = 2 ton
Richee Engineering = 19.6 kN
Annex B
Hence Satisfied

51
SYGNAP ENGINEERING (PVT) Ltd. Job:
WATERFRONT
No.128/B/1, Ramahera Road,
INTEGRATED
Hewagama, Kaduwela.
PROJECT
Email : sygnapengineering@gmail.com
CALCULATION SHEET Designed Checked Date Pg No.
FORMWORK DESIGN CALCULATION Amila 21-Jul-2017
Reference Calculations Output
For 430 mm thk Slab
INTRODUCTION

This report consists of design calculation for slab formwork arrangement for the
Waterfront Integrated Project

The calculations are based on the " product guide - CHUAN EU INTERNATIONAL PTE
LTD" , " Formwork scaffolding and Accessories - RICHEE ENGINEERING " and BS 5268-
part 2 1991

The formwork is proposed to carry out using 15mm thick plywood ,100mmx100mm
and 48.6mm diameter GI pipes

The arrangement of the formwork is shown in the attached drawings

DESIGN DATA

Slab thickness = 430 mm


Weight of Wet Concrete = 26 kN/m3

BS 5268-2-1991 Plywood
Table 30 Nominal Thickness = 15 mm
No of plies = 5
Minimum Thickness = 14.7 mm
Area/1m Width = 14700 mm2
3
Section Modulus = 36000 mm
Mass per Unit Area = 8.3 kg/m2
Second Moment of Inertia = 265000 mm4
Youngs Modulus E = 2850 N/mm2
2
Shear Modulus G = 580 N/mm

48.6 mm diameter GI Pipes (4 mm thick)

2
Modulus of Elasicity E = 210000 N/mm
Second Moment of Inertia I = 138000 mm4
Section Modulus = 5700 mm3
s = 160 N/mm2
Weight = 4.42 kg/m

4x4 Timber
E = 9900 N/mm2

52
SYGNAP ENGINEERING (PVT) Ltd. Job:
WATERFRONT
No.128/B/1, Ramahera Road,
INTEGRATED
Hewagama, Kaduwela.
PROJECT
Email : sygnapengineering@gmail.com
CALCULATION SHEET Designed Checked Date Pg No.
FORMWORK DESIGN CALCULATION Amila 21-Jul-2017
Reference Calculations Output
4
I = 8333333 mm
Bending s = 7.5 N/mm
2

Shear s = 0.71 N/mm2


Z = 166667 mm3
Density = 590 kg/m3

2
Assume Live load = 2.5 kN/m

DESIGN OF FORMWORK SYSTEM-SLAB

Design of Plywood

200 200

Load from wet concrete = 26 x 0.43 x 1


= 11.18 kN/m

Live Load = 2.50 kN/m


Span of Plywood = 0.2 m
Maximum Bending Moment = ( 11.18 + 2.5 ) x 0.2 x 0.2 / 10
= 0.05 kNm

Maximum Bending Stress = M/Z


= 0.05 x 10^6 /36000
sm,max = 1.39 N/mm2

BS 5268-2-1991 Dry grade Stress sm,gra


Table 41 (face grain perpendicular to span) = 7.90 N/mm2

sm,all = sm,gra x K36 x K3

Table 53 Wet Exposure K36 = 0.70


Table 17 Short term K3 = 1.50

sm,all = 7.9 x 0.7 x 1.5


= 8.3 N/mm2

sm,all > sm,max

15 mm plywood is satisfied

53
SYGNAP ENGINEERING (PVT) Ltd. Job:
WATERFRONT
No.128/B/1, Ramahera Road,
INTEGRATED
Hewagama, Kaduwela.
PROJECT
Email : sygnapengineering@gmail.com
CALCULATION SHEET Designed Checked Date Pg No.
FORMWORK DESIGN CALCULATION Amila 21-Jul-2017
Reference Calculations Output

Check for Shear

Maximum Shear Force = 0.6F


= 0.6 x 0.2 x ( 11.18 + 2.5 )
= 1.64

Max Shear Stress = 1.64 x 1000 / 14700


= 0.11 N/mm2

Table 42 Transeverse shear face grain = 0.7 N/mm2

Table 53 Wet Exposure K36 = 0.80


Table 17 Short term K3 = 1.50

Allowable Shear Stress = 0.7 x 0.8 x 1.5


= 0.84 N/mm2

15 mm plywood is satisfied

Check for Deflection

4 2
Total Deflection = WL /192EI + KWL /8AG

Rectangular Section K = 1.2

Total Deflection = 13.68 x 200 ^4 /( 192 x 2850 x 265000 )


+ 1.2 x 13.68 x 200^2 / (8 x 14700 x 580

= 0.16 mm

Assume Allowable Deflction = 2 mm

Allowable Deflection is OK

Design of GI Pipes

900 1000 900

54
SYGNAP ENGINEERING (PVT) Ltd. Job:
WATERFRONT
No.128/B/1, Ramahera Road,
INTEGRATED
Hewagama, Kaduwela.
PROJECT
Email : sygnapengineering@gmail.com
CALCULATION SHEET Designed Checked Date Pg No.
FORMWORK DESIGN CALCULATION Amila 21-Jul-2017
Reference Calculations Output
Span GI = 1
Load on GI Pipe = 26 x 0.43 x 0.2 + 2.5 x 0.2
= 2.74 kN/m

Weight from Plywood = 8.3 x 0.2 /10^2


= 0.02 kN/m

Self weight of GI = 0.044 kN/m

Total Load = 2.74 + 0.02 + 0.044


= 2.8 kN/m

Maximum Bending Moment = 2.8 x 1^2 /10


= 0.28 kNm

Allowable Moment = sZ
= 160 x 5700 / 10^6
= 0.91 kNm

48.6mm GI Pipe is Satisfied

Shear Check

Maximum Shear Force = 0.6F


= 0.6 x 2.74 x 1
= 1.64 kN

Allowable Shear = 0.6 x s x Av


= 0.6 x 160 x 108.42
= 10.41 kN

Shear is OK

Deflection Check

4
Deflection = WL /185EI
= 2.8 x 1000^4 / (185 x 210000 x 138000 )
= 0.52 mm

Assume Allowable Deflction = 2 mm

Allowable Deflection is OK

55
SYGNAP ENGINEERING (PVT) Ltd. Job:
WATERFRONT
No.128/B/1, Ramahera Road,
INTEGRATED
Hewagama, Kaduwela.
PROJECT
Email : sygnapengineering@gmail.com
CALCULATION SHEET Designed Checked Date Pg No.
FORMWORK DESIGN CALCULATION Amila 21-Jul-2017
Reference Calculations Output
Design of 4"x4" Timber

750 750

Span of Timber = 0.75 m

Load from wet concrete = 26 x 0.43 x 1 + 2.5 x 1


= 13.68 kN/m

Weight from Plywood = 8.3 x 1 /10^2


= 0.08 kN/m

Weight from GI Pipes = 3 x 4.42 x 1/10^2


= 0.13 kN/m

Self Weight of 4"x4" Timber = 590 x 0.1 x 0.1 / 10^2


= 0.06 kN/m

Total Load = 13.68 + 0.08 + 0.13 + 0.06


= 13.95 kN/m

Maximum Bending Moment = 13.95 x 0.75 ^2/8


= 0.98 kNm

Allowable Moment = sZ
= 7.5 x 166667
= 1.25 kNm

Spacing of Vertical Leg is OK

Shear Check

Maximum Shear Force = 0.6F


= 0.6 x 13.95 x 0.75
= 6.28 kN

Allowable Shear = s x Av
= 0.71 x 100 x 100 / 1000
= 7.1 kN

Shear OK

56
SYGNAP ENGINEERING (PVT) Ltd. Job:
WATERFRONT
No.128/B/1, Ramahera Road,
INTEGRATED
Hewagama, Kaduwela.
PROJECT
Email : sygnapengineering@gmail.com
CALCULATION SHEET Designed Checked Date Pg No.
FORMWORK DESIGN CALCULATION Amila 21-Jul-2017
Reference Calculations Output

Check for Deflection

Deflection = 5WL4/384EI
= 5 x 13.95 x 750^4 / (384 x 9900 x 8333333 )
= 0.7 mm

Assume Allowable Deflction = 2 mm

Allowable Deflection is OK

Check for Top Lock

Max load from 4"x4" = 13.95 x 0.75


= 10.46 kN
Formwork
Scaffolding Allowable load on Top lock Leg = 2 ton
Richee Engineering = 19.6 kN
Annex B
Hence Satisfied

57