Following specification was roughly chosen for inductor design
Inductance Switching frequency Irms = Pnom/Vin (D.C) Ipeak < 2*Irms
(fsw) 50H 100 KHz Irms = 500/40 = 12.5 Ipeak < 25 A A
Core material chosen for input inductor: 77548A7
Bmax = 0.677 T = 125 AL value: 127 8% (nH / T2) Effective path length (Le) = 81.4 mm With the given inductor core specifications, we have No. of turns = 14 Wire design for operational frequency of 100 KHz: Litz wire of D = 0.4033 mm (26 AWG) No. of strands: 13 Effective length of the wire to be wound on inductor: 738.38 mm
ii) Output filter design specifications,
Following specification was roughly chosen for inductor design
Inductance Switching frequency Irms = Pnom/Vin (D.C) Ipeak < 2*Irms
(fsw) 110H 100 KHz Irms = 500/80 = 6.25 A Ipeak <12.5 A
Core material chosen for input inductor: 55927A2
Bmax = 0.571 T = 200 AL value: 251 8% (nH / T2) Effective path length (Le) = 63.5 mm With the given inductor core specifications, we have No. of turns = 14.80 15 Wire design for operational frequency of 100 KHz: Litz wire of D = 0.4033 mm (26 AWG) No. of strands: 6 Effective length of the wire to be wound on inductor: 923.85 mm
iii) Coupled inductor design specifications,
Following specification was roughly chosen for inductor design
Inductance Switching frequency Irms = Pnom/Vin (D.C) Ipeak < 2*Irms
(fsw) 18H (coupled) 100 KHz Irms = 500/80 = 6.25 A Ipeak <12.5 A
Core material chosen for input inductor: 55927A2
Bmax = 0.231 T = 200 AL value: 251 8% (nH / T2) Effective path length (Le) = 63.5 mm With the given inductor core specifications, we have No. of turns = 4.88 5 Wire design for operational frequency of 100 KHz: Litz wire of D = 0.4033 mm (26 AWG) No. of strands: 6 Effective length of the wire to be wound on inductor: 307.95 mm