1. Products used in load carrying applications require more careful testing because?

Failure can cause loss of life

Failure can cause loss of use of the product

Failure can be expensive

Failure can cause danger to other structures

All the above

2. Loads which are most likely to cause failure are?

Single direction

Multi directional

Duo directional

Pahse orientated
3. The general term for a local variation in material continuity is called?

A discontinuity

A defect

An indication

A crack
4. Where an unacceptable condition occurs in a material, due to local variations in material continuity the term given specifically to
this is?

A discontinuity

A flaw

A defect

Any of the above

5. Which of the following could be considered a discontinuity?

Crack

Change of section

Drilled holed

All the above

6. The study and description of a material property related to analytical studies and testing attempts to quantify the toughness of a
material is known as?

Fracture mechanics

Acceptance standards

Defect reliability

Defect analysis
7. A flaw which is deemed to be unacceptable standards is called?

A discontinuity

A defect
 An indication

A blemish
8. Which of the following is NOT considered a mode of failure?

Fracture

Plastic deformation

Fatigue

Elastic deformation
9. Brittle fracture is most likely to occur?

At high temperatures

At low temperatures

Under cyclic loading

In a corrosive environment
10. NDT is generally not carried out on cast irons because?

Cast iron is inherently free from major defects

Due to the high carbon content cast iron can withstand high tensile stresses

It is generally used in applications where the loads are principally comprehensive

The low cost of cast iron cannot justify the high cost of NDT
11. To make by hand, machinery or by agency: To produce by labour and usally machinery, defines the?

Manufacturing process

Engineering process

Machinery process

Technology
12. Processing is one or more steps that change a Products?

Shape

Properties

Chemical analysis

Shape and Properties

All the above

13. Changing a material's shape can be accomplished in which of the following states?

Solid

Liquid

Plastic

Solid and Liquid

All of the above

14. Which of the following is an example of reshaping?
 Casting

Forging

Grinding

All of the above

15. The process of solidification during casting can be likened to that of the?

Forging process

Rolling process

Welding process

Extrusion process
16. Reshaping of a material whilst in a plastic or semi-solid form is called?

Casting

Rolling

Extrusion

All of the above

Rolling and Extrusion

17. Which of the following could be referred to as an engineering material?

Plastic

Concrete

Glass

All of the above

18. Which of the following properties of a material can be used to predict the deflection of a certain size beam under known loads?

Tensile strength

Elastic limit

Younges modules

Ductility
19. Which of the following must be considered when choosing an engineering material for a particular application?

Cost

Loading

Mechanical properties

Inspection costs

Any of the above

20. Which of the following could effect the properties of an engineering material?

Composition

Heat treated condition

Crystal structure
 Composition and heat treated condition

Composition, heat treated condition and crystal strucure

21. Which of the following is classed as a chemical property?

Electrical conductivity

Thermal conductivity

Corrosion resistance

Machine resistance
22. Which of the following is classed as a Physical property?

Density

Conductivity

Melting point

All of the above

23. A test designed to determine a materials castability would be classified as looking for a?

Mechanical property

Physical property

Processing property

Chemical property
24. Internal forces acting upon imaginary planes cutting the body being loaded are?

Stresses

Pressures

Strain

Fatigues
25. A stress caused by forces at an angle to the plane is known as a?

Comprehensive stress

Tensile stress

Normal stress

Shear stress
26. A non-destructive test is usually classified as a?

Indirect test

Direct test

Destructive test

Indirect and direct test

27. If a material is loaded until its elastic limit is exceeded, what condition will occur?

The material may fracture

The material may be work hardened

 The material will show no harmful effects

The material may fracture and the material may be work hardened
28. The ultimate strength of material is?

Lower than the breaking strength for ductile materials

Lower than the rupture strength for ductile materials

The same as the breaking strength for brittle materials

None of the above

29. The modulus of elasticity is also known as?

Stress's modulus

Young's modulus

Strain's modulus

Resilience
30. Which of the following materials exhibits better compressive strength than tensile strength?

Cast iron

Concrete

Wood

Concrete and wood

All the above

31. When a metal is very brittle which test is used to replace the tensile test?

The shear test

The transverse rupture test

The compression test

The endurance test

32. Fatigue failure may initiate from?

An area of corrosion

An internal flaw

A surface notch

All the above

33. Which of the following is a Notched Bar test?

Tensile impact test

Charphy test

Izod test

Charpy test and izod test

All the above

34. Hardness tests can be used to determine material?
 Hardness

Composition

Heat treated condition

All the above

35. The superficial Rockwell test is carried out on materials that?

Only allow very small surface blemishes

Are very ductile

Have very large surface areas

None of the above

36. Calculate the factor of safety given that a materials has a working stress of 15, 000 ibs per square inch and an elastic limit of
60, 000 lbs per square inch?

8
37. Which of the following is a notched bar test?

Charpy

Creep

Izod

Charpy and Izod

All of the above

38. To what angle should a bend test be normally bent?

180 degrees

150 degrees

90 degrees

None of the above

39. Which of the following is a hardness test?

Rockwell

Creep

Charpy

Izod
40. Stresses that act along or parallel to a plane are known as?

Shear stresses

Tensile stresses

Compressive stresses

All of the above

Here are the corrections:

1. All the above

2. Multi directional
3. A discontinuity
4. A defect
5. All the above
6. Fracture mechanics
7. A defect
8. Elastic deformation
9. At low temperatures
10. It is generally used in applications where the loads are principally comprehensive
11. Manufacturing process
12. Shape and Properties
13. All of the above
14. Forging
15. Welding process
16. Rolling and Extrusion
17. Plastic
18. Younges modules
19. Any of the above
20. Composition, heat treated condition and crystal strucure
21. Corrosion resistance
22. All of the above
23. Processing property
24. Stresses
25. Shear stress
26. Indirect test
27. The material may fracture and the material may be work hardened
28. The same as the breaking strength for brittle materials
29. Young's modulus
30. All the above
31. The transverse rupture test
32. All the above
33. Charpy test and izod test
34. All the above
35. Only allow very small surface blemishes
36. 4
37. Charpy and Izod
38. 180 degrees
39. Rockwell
40. Shear stresses