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Summary
Tunneling is increasingly being seen as an environmentally preferable means of providing infrastructure to densely
populated urban areas, thus posing a number of challenging conditions. The case of the Istanbul Metro line Kadikoy-Kartal,
characterized by a length of approximately 26 km of two single-track tunnels with 19 stations, conjugates the usual urban and
hydro-geological troubles with a very high seismic hazard. Historically, underground facilities have experienced a lower rate
of damage than surface structures. Nevertheless, some underground structures registered significant damages in recent large
earthquakes; the resultant database, which can be found in literature, together with the quite slight overburden of many
stretches of the metro line, impose a particular care on the verification of the vulnerability of the underground structures under
severe seismic events.
This article describes briefly the main assessments on the approaches used by engineers in quantifying the seismic effect on an
underground structure, both referring to deterministic either probabilistic methods. However, the main purpose is that of
proposing a new simplified approach to evaluate through numerical simulations the ovaling effect on tunnels cross sections.
This method was initially verified with the closed form solutions for circular shapes and subsequently applied to acquire the
stresses acting on the lining of tunnels characterized by complex geometries.
This study proposes a method that is as consistent as possible with the common procedures nowadays adopted to evaluate the
effect of seismic motion in tunnels. As a matter of fact, the geometry of most of the cross sections in the Istanbul Metro under-
ground structure is not simple enough to make proper use of the closed form solutions; thus, a numerical method has to be
viewed as the only possible option to assist the design process. Nevertheless, a simple method of analysis was chosen for evalu-
ating the ovaling effect, which takes into account the time dependent acceleration spectrum, instead of a complete coupled
analysis, which would have required too many different structures and geological conditions to optimize the time cost of the
procedure.
the two sides. In this context the Kadikoy-Kartal ing of sedimentary rocks with volcanic intru-
metro line will be the new backbone of Istanbuls sions;
public mass transport system in the Anatolian side Groundwater: all the structures are below the
of the city (Fig. 1). water table and full-round waterproofing is re-
quired by Municipality;
Seismic conditions: due to the high level of seis-
1.2. The metro line micity of the Istanbul region the final-lining de-
sign was performed considering the seismic ac-
The line mainly runs beneath the E-5/D100 cor-
tions.
ridor, the main urban highway linking the two parts
of the city. The line is designed to be completely un-
derground, with an overburden varying between 1.4. Tunnelling works
25 m and 35 m. As a result, all works, including plat-
form tunnels of the stations, have been conceived as The line consists of two single-track running
deep underground excavations in order to limit the tunnels and involves the construction of several
impact to the surface, including the construction of complex safety cross passages and train switches.
shafts to access the excavation fronts. These latter works, when combined with the station-
The length of the line, also including the exten- platform tunnels, form practically large caverns,
sion, is approximately 26 km, consisting of two sin-
whose cross sectional area can reach up to 175 m2.
gle-track tunnels with 19 stations. Considering the
In detail, the typical layout of the underground
tight time schedule imposed by the Municipality,
works, to be excavated with conventional methods,
the excavation planning foresaw three main
is characterized by the following main typologies:
stretches realized by different methodologies and
Switch tunnels: including the excavation of one
contractors (AVMG Avrasya Metro Grubu and
or more shafts, the shaft-access tunnel and the
Anadoluray):
switch tunnels themselves;
Stretch 1: Kadikoy Kozyatagi: 9 km long (ex-
cavation technique: Tunnel Boring Machine Stations: including platform tunnels, connec-
(TBM) by Anadoluray); tion tunnels, stair tunnels, ventilation tunnels,
Stretch 2: Kozyatagi Kartal: 13 km long (excava- ventilation shafts and other underground spa-
tion technique: mined tunnels by AVMG); ces required.
Stretch 3: Kartal Kaynarca: 4.5 km long (excava- According to the design criteria, all these un-
tion technique: TBM by AVMG). derground caves constructed by conventional
The stations are constructed by cut and cover method should be completed before the passage of
technique, except for the Acibadem and Bostanci TBMs. In addition, in some points of the alignment,
stations that are being excavated as mined station a number of further underground spaces are re-
due to interference problems; the platforms, con- quired, such as the Kartal node which will be the
nection tunnels and switch tunnels are executed by launching spot of the TBMs; here, a big cavern has
conventional tunnelling method; along the entire been excavated with a sectional area of more than
line, these structures have to be realized by AVMG. 200 m2.
The running tunnels are excavated both by TBM The needed internal dimensions of the various
(approximately 13.5 km by two different contrac- tunnels must be taken into account in the design
tors, AVMG and Anadoluray) and by conventional process of the project. Alternatively, depending on
method (approximately 13 km by AVMG). the design criteria and the engineering decision
GEODATA is in charge of the design of all con- taken for each situation, the external diameters can
ventional tunnelling works to be executed by AVMG be defined so as to meet the project requirements.
(access shaft, running tunnels, platform tunnels, This has led to a complex condition where more
switch tunnels and connections). than 15 geometrical typical sections are to be pro-
vided. Some examples of these typical sections are
shown in Figure 2. In particular, in this paper the
1.3. Main challenges of the project switch M1-M4 final structure design will be de-
scribed as example of seismic resistant design with
The Kadikoy-Kartal metro line was characteriz- the proposed simplified approach: the reference is
ed by the following main design and construction to section type T1.2 in above mentioned Figure 2.
challenges:
Urban context: heavy interferences with traffic,
utilities and buildings amongst the different un- 1.5. Geological context
derground structures;
Geological context: characterised by complex The Istanbul region is characterized by a well
and heterogeneous conditions, mainly consist- developed, unmetamorphosed and little deformed
continuous Palaeozoic sedimentary succession. The mentary to volcanic (Tab. I). The rock masses are
initial part of the alignment (Kadikoy side), crosses characterized by high variability of the weathering
first the Trakya formation, then runs in a transition condition, from slightly weathered (W1) to com-
in the Kartal and Kurtkoy formations, followed by pletely weathered (W5) down to residual soil, as con-
the Dolayoba formation (Fig. 3): thus the geology of firmed during the excavation works. In terms of en-
Switch M1-M4 is very variable, mainly characterized gineering design criterion, the description of the
by siltstone, sandstone and claystone. The align- formations is briefly summarized below.
ment also passes through various magmatic intru- Trakya formation (greywacke-limestone): at
sions and fault zones, which could be expected even Kadikoy station, beginning of the alignment, this
in the first stretch, close to this Switch. formation is determined under the alluvium layers
The geological context of the Kadikoy-Kartal and continues until the Acibadem overpass. At the
alignment is composed of six main geological for- tunnel level between km 0+000 and 1+610, 1+710
mations: they have been encountered by the under- and 2+745, 3+300 and 3+560, 4+050 and 4+130,
ground works with rock types ranging from sedi- this formation intersects with the alignment. The
Fig. 3. Longitudinal geological profile and evidence of the Trakya formation which characterizes Switch M1-M4.
Fig. 3. Profilo geologico longitudinale e marcatura della Formazione Trakya che caratterizza lo scambio M1-M4.
Tab. I Detailed distribution of the formations along the alignment of Kadikoy-Kartal Metro Line.
Tab. I Distribuzione dettagliata delle formazioni geologiche rinvenute lungo la linea Kadikoy-Kartal.
geomechanical parameters of this formation reveal profile (Fig. 3), and was carefully considered in de-
a good behaviour of the rock mass. sign criteria.
Kartal formation (shale-limestone): between
4+300 and 10+800 km, the Kartal formation is
stretched under the Belgrad formation and in the 1.6. Field Investigations and tests
east border it passes through a fault zone. This for-
The Geotechnical Investigation Works covered
mation is highly fractured as a result of the tectonic
all the work connected with the ground exploration
effects and its geomechanical parameters are very
program at the various locations, including the set-
low.
ting out of the locations of the various exploration
Kurtkoy formation (sandstone-conglomerate):
points from established reference points, conduct-
Kurtkoy Formation starts at approximately 10+800 ing all field investigations at site, collection of soil
km and ends at 17+260 km. Kurtkoy Formation is and water samples, field and laboratory tests. It was
evaluated with hard rock conditions as no weatheris- specifically recommended that, if presence of any
ing is seen. The weatherising product of this forma- uncommon soil formation was noticed at site by the
tion is clay. Subcontractor, the same should have been brought
Dolayoba formation (limestone): this formation to the notice of the Contractor and if any additional
covers the alignment between chainage 17+860 or new tests needed to be done, the same should
and 21+658 km. Dolayoba formation presents hard have been proposed by the Subcontractor, discussed
rock conditions; however, due to the existence of with the Contractor and the test taken up after ob-
crastic voids, much more attention should be given taining the Contractors approval. Depending on
during the engineering design. site conditions and requirements, the locations and
Alluvium soils and fills (clay, sand, gravel, fill): numbers of bores and tests required to be done at
this formation can be found along the whole align- site and laboratory could be altered by the Contrac-
ment as a surface material. The low strength values tor, either increased in case of high variability and
registered in those materials were taken into consid- risk or reduced where a good reliability on parame-
eration in design process. ters was reached easily.
Magmatic rocks (andesite-diabase): the mag- As for site explorations and testing, it was exe-
matic formation is found plentifully along the align- cuted a series of about 135 exploratory bore-holes,
ment, as indicated in the longitudinal geological core drillings and rock core observations including
rock type, hardness, surface conditions and struc- 2. Assessments on metro Istanbul seismic
ture conditions based on the rock jointing. design
As for the rock properties, a field survey was
firstly developed in order to get as much informa- It is not common practice to consider seismic
tion as possible from the various outcrops and actions in tunnelling project; usually only for very
through the use of sonar logging and down-hole shallow underground structures (overburden height
tests. In addition to field survey, exploratory drill- comparable with the diameter/height of the struc-
ings have been done along the whole alignment in ture) the seismic actions are considered in perform-
order to get information from recover boxes and to ing the structural design.
execute the following field tests at tunnels depths: However, due to the high seismicity level of Is-
available data come from pressure meter tests, tanbul (Fig. 4), it is a requirement of the Municipal-
permeability tests, piezometers and inclinometers. ity that all the final linings have to be designed to re-
As regards tests on rock cores, they were tested for sist to seismic loads. The risk of having seismic event
crushing strength, RQD, Joint characteristics,
during the construction period of about 4 years was
orientation of joints, joint spacing, ground water
not considered in the design of the temporary sup-
condition and RMR value was also determined.
port.
In cohesive and semi-cohesive soils, undis-
turbed samples were taken in open Shelby tube
samplers and the SPT (Standard Penetration Test) 2.1. Seismic design criteria for tunnels
was performed at the base of bore-holes at every
change in stratum or at intervals of 1.5 m whichever Several studies have documented earthquake
occurs earlier in both cohesive and non-cohesive
damages to underground facilities: as an instance,
soil. Records of the level at which water was struck
SHARMA and JUDD [1991] collected qualitative data
were maintained and the level of any rapid inflow
for 192 reported observations (Fig. 5) while POWER et
was also recorded. Laboratory tests were executed
al., [1998] provided an extensive database with 217
on selected samples collected from site to establish
the physical and chemical properties of soils and case histories. Thus, in recent years, the earthquake
their mechanical properties: index properties, resistant design criteria have been revised to incor-
Atterberg limits, particle size analysis and silt factor, porate performance-based design both for building
shear tests, consolidation tests, dry density and and non-building structures. NEHRP (National
OMC (optimum moisture content) and chemical Earthquake Hazards Reduction Program) Recom-
analysis of soil and sub-soil water samples were mended Provisions [2003] present criteria for the
acquired. design and construction of new structures subject to
After the geological survey, the final decision earthquake ground motions in order to minimize
about the location of constructions and level of the the hazard to life and to increase the expected per-
running tunnels was taken in order to guarantee as formance of structures having a substantial public
much as possible a rocky diving of the main struc- hazard due to occupancy or use. For essential facili-
tures. ties, damage limitation criteria are stricter in order
1.7. Groundwater
Tab. IIa Values of the parameters describing the recom- Tab. IV Ratios of pick ground velocity to pick ground ac-
mended Type 1 elastic response spectra [Eurocode]. celeration in different grounds and for increasing source-
Tab. IIa Valori dei parametri descrittivi dello spettro di risposta to-site distance [POWER et al. 1996].
elastico per il Tipo di terreno 1 [Eurocodice]. Tab. IV Rapporto fra velocit ed accelerazione sismica di picco
per diversi materiali a diverse distanze dalla sorgente della sol-
lecitazione sismica [POWER et al. 1996].
(4)
(6)
that could avoid numerical errors due to even- fications, this increase in stresses was interpreted as
tual fictitious horizontal translations. acceptable if compared with reality and it was delib-
As the geometry of the cross sections (particular- erately kept in all analyses in order to take into ac-
ly of the switches, exemplified in this article) is count the models uncertainties linked to the previ-
not regular, no advantage of the anti-symmetric ously mentioned approximations.
loading conditions could be taken, thus the en-
tire lining/ground system was analysed. Some more words should be spent as to de-
Lining was modelled by a series of continuous scribe the final lining modelling. The final lining
flexural beam elements of linear elasticity, as was simulated trough elastic material elements and
described below. The hypothesis of an elastic beam elements (Equivalent Axis Beam Method).
dominion for the structure even in the case of
The forces acting on the final lining were ob-
the S2 seismic condition is a conservative way to
tained directly adopting this methodology which
take into account the difficult evaluation of the
foresee to define, on the axis line of the final lining,
activation and evolution of plastic hinges.
a number of beam elements characterized by:
Due to its high stiffness, subsoil layers were
modelled as a linear elastic homogeneous and
isotropic material. Beam thickness = thickness of the final lining.
No-slip condition along the lining-ground in- Beam modulus = concrete modulus divided by
terface is assumed as it is recognised the most a factor of scale F, with F=1010.
suitable for rock formations and for a proper
simulation of waterproofing. Due to their very low stiffness values, the beam
Mechanical parameters implemented in the elements deform as the final lining material (with-
model were derived directly from the informa- out interfering with the stress and strain fields in-
tion given by field tests and laboratory studies side the final lining material elements).
on the specimens taken from the boreholes: un- The stress values obtained on the beam ele-
fortunately, specific values from dynamic tests ments are scaled by a factor equal to F, so that, when
could not be obtained along the whole align- coming to the dimensioning phase, it is necessary to
ment, thus a number of correlations found in lit- multiply them by the same factor in order to obtain
erature were considered and compared: as for a proper verification.
the elastic modulus, Stacy correlation was
A short description of this method is shown in
adopted and a ratio Edyn /E static =2 was used,
Figure 13.
with: Edyn = dynamic modulus of the equivalent
The main advantages of this methodology are
material used for numerical analyses and Estatic
summarized below:
= elastic Young modulus measured with site
more homogeneous and more detailed results
testing (pressure-meter) on the rock mass.
for the final lining stresses;
The need of an approximation to static testing
results was required, thus giving characteristics for
the ground and the structural lining which are
rather cautelative. In fact, as per the equivalent
ground properties, considering the Poisson coeffi-
cient and the good quality of most of all rock masses
hosting the biggest structures such as the M1-M4
switch, a little difference between dynamic and static
stiffness was expected.
Furthermore, through simple considerations
on the seismic waves expected amplitude and fre-
quency, on the confining pressure at tunnel depth,
on the pore pressure distribution, on the little hys-
teretic damping of similar formations and on the
geometry of the studied cross-sections, it was en-
sured that a little increase in the elastic modulus
could have determined not much higher values than
reality of bending moments and normal forces on Fig. 13 Equivalent Axis Beam Method for the final lin-
the lining because of a reduced ratio between the ing of Metro Istanbul Kadikoy-Kartal line.
stiffness of the ground and of the structure. How- Fig. 13 Metodo della trave equivalente nel suo asse per il rives-
ever, as no coefficient to increase actions in the timento definitivo della linea Kadikoy-Kartal della Metropoli-
model was adopted, in behalf of safety, for the veri- tana di Istanbul.
Tab. V Numerical analysis typologies. The structural verifications are performed ac-
Tab. V Tipologie di analisi numeriche. cording to EN 1992 [Eurocode 2] for Ultimate Limit
State (U.L.S.) and Serviceability Limit State (S.L.S.),
except for the seismic case in which this last one is
not required. The structural analyses were per-
formed in order to demonstrate the final lining ad-
equateness in terms of geometry, thickness and re-
inforcement.
Tab. VII Summary of the considered input data and factors for the Ultimate Limit State verifications.
Tab. VII Quadro sinottico dei dati di input e dei coefficienti necessari per le verifiche a Stato Limite Ultimo.
Tab. VIII Summary of the results obtained from seismic analysis method as input data for the numerical model.
Tab. VIII Quadro sinottico dei risultati ottenuti dallanalisi sismica relativa ai parametri del modello numerico.
Fig. 16 Kadikoy switch in accordance with the tender de- Fig. 17 Kadikoy switch revised design.
sign. Fig. 17 Variante di progetto dello scambio di Kadikoy.
Fig. 16 Scambio di Kadikoy come da progetto a base di gara.
due to the interference with public utilities and tal length of the tunnels of the Tender Design
the impossibility to stop the traffic; (approximately 200m).
a resulting uncertainty in the stability of the pil- The new lay-out avoided thin pillars in under-
lars between the underground structures, due to ground, thus minimizing the disturbing effects
the development of very extended plastic zones due to their excavation.
that lead to the necessity of considering it as a In addition to the extensive optimisation of the
single very large cavern; lay-out, the primary objective to minimise settle-
unacceptable expected large displacements in ments and their associated risk has led to the adop-
the tunnels and settlements at utilities and sur- tion of a sequential excavation technique for the
face structures. cavern with use of grouting from inside the first
side-drift in order to limit the effects of rock mass
The result of this deep functional revision was
relaxation: various numerical analyses were per-
an optimised design providing a new layout. Some
formed to support this design choice (Figs. 18-19).
critical issues are summarized just below:
Excavation works, according to the revised de-
The Tender Design provision for Switch M1-M4
sign of Kadikoy Switch, began in January 2009 and
was 5 T-type tunnels disposed at a diamond were successfully completed at the end of June
pattern, in addition to the two running tunnels, 2009, with minimal displacements inside the tunnel
thus causing an overall disturbance and lower- and settlements on the surface. The entire excava-
ing of the rock mass characteristics. tion process was followed by Geodata Site Team
In the revised layout (Fig. 17) only one T1.2 (Fig. 20) ensuring design optimization (where and
type tunnel was necessary (incorporating the when possible) and a continuous check of the avail-
running tunnels) with a total length of approxi- able monitoring data that were constantly in line
mately 90m, which is much shorter than the to- with the values predicted by the design calculation.
Fig. 18 Kadikoy switch revised design Numerical analysis and definition of the building risk categories.
Fig. 18 Variante di progetto dello scambio di Kadikoy Analisi numeriche e categorie di danno per gli edifici.
Fig. 24 Combination between results of static analysis Fig. 25 Combination between results of static analysis
without water presence and seismic numerical modeling without water presence and seismic numerical modeling
for case S1 in terms of Normal Forces, Bending Moments for case S2 in terms of Normal Forces, Bending Moments
and Shear Forces respectively from top to bottom. and Shear Forces respectively from top to bottom.
Fig. 24 Sovrapposizione degli effetti fra i risultati dellanalisi Fig. 25 Sovrapposizione degli effetti fra i risultati dellanalisi
statica senza presenza di falda e di quella sismica in termini di statica senza presenza di falda e di quella sismica in termini di
Forze Assiali, Momenti Flettenti e Forze di Taglio dallalto in Forze Assiali, Momenti Flettenti e Forze di Taglio dallalto in
basso, rispettivamente, per il caso S1. basso, rispettivamente, per il caso S2.
manding contractual terms, a significant revision of were significantly damaged in recent strong earth-
the tender design including modifications in the quakes, including the 1995 Kobe, Japan earth-
alignment, layout and position of the stations was quake, the 1999 Chi-Chi, Taiwan earthquake and
made. Furthermore, despite various difficulties in or- the 1999 Kocaeli, Turkey earthquake.
ganising the construction sites, more than 70 conven- For this reason, specific numerical analyses and
tional excavation fronts have been working simulta- calculation methodologies were implemented, even if
neously in the city, involving only local manpower. not commonly used in tunnelling design, in order to
The challenge of a seismic-resistant design was reach the safety requirements demanded for the
obliged by the location of the city, close to active Kadikoy-Kartal metro line. In general, seismic design
faults. Historically, underground facilities have ex- loads for underground structures are characterized in
perienced a lower rate of damage than surface struc- terms of the deformations and strains imposed on the
tures. Nevertheless, some underground structures structure by the surrounding ground, often due to the
Fig. 26 Seismic condition B+C_S2 Crown and upper sidewalls Bending moment / Axial force verification.
Fig. 26 Combinazione di carico sismico B+C_S2 Calotta e Spalla del tunnel verifica a Sforzo Assiale/Momento Flettente.
Fig. 27 Seismic condition B+C_S2 Lower sidewalls Bending moment / Axial force verification.
Fig. 27 Combinazione di carico sismico B+C_S2 Rene del tunnel verifica a Sforzo Assiale/Momento Flettente.
Fig. 28 Seismic condition B+C_S2 Invert Bending moment / Axial force verification.
Fig. 28 Combinazione di carico sismico B+C_S2 Arco rovescio del tunnel verifica a Sforzo Assiale/Momento Flettente.
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