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Liquid Flow Meters

Turbine Flow Meter Model 1100

Introduction
The Model 1100 Turbine Flow Meter is designed to withstand the
demands of the most rigorous flow measurement applications.
Originally developed for the secondary oil recovery market, the
Model 1100 is an ideal meter for liquid flow measurement on or off
the oilfield.

The meter features a rugged 316 stainless steel housing and rotor
support assemblies, CD4MCU stainless steel rotor, and abrasive-
resistant tungsten carbide rotor shaft and journal bearings. The Model
1100 maintains measurement accuracy and mechanical integrity in
Operating Principle
the corrosive and abrasive fluids commonly found in oil field water Fluid entering the meter passes through the inlet flow straightener
flood projects and many industrial applications. which reduces its turbulent flow pattern and improves the fluids

velocity profile. Fluid then passes through the turbine, causing it to

rotate at a speed proportional to fluid velocity. As each turbine blade


Designed to operate with the Model B2800 Flow Monitor, the Model
1100 turbine meter meets a wide range of measurement requirements. passes through the magnetic field at the base of the transducer, an AC

This makes it ideal for applications such as pipelines, production/ voltage pulse is generated in the pickup coil. These pulses produce
injection fields, in-situ mining operations, offshore facilities, and other an output frequency proportional to the volumetric flow through the
industrial applications. meter.

Quick and simple repair, no Accurate and repeatable flow


Capable of measuring flow on
special tools required measurement from 0.6 - 3 gpm (20 -
piping systems from 1/2 to 6 100 BPD) to 100-1200 gpm
(3400-41000 BPD)
Specifications Repair Kits
Materials of Construction: Factory calibrated replacement kits are available for field or factory
Body; 316 Stainless Steel service. This is of particular importance when fluids contain abrasive
Rotor; CD4MCU Stainless Steel
contaminants and meters require frequent service.
Rotor Support; 316 Stainless Steel
Rotor Shaft; Tungsten Carbide
Turndown Ratio: 10:1
A repair kit contains two retaining rings, two rotor supports, one rotor
Flow Accuracy: 1% of reading
Repeatability: 0.1% assembly, and a K-Factor tag. The rotor support assembly is retained
Calibration: Water (NIST traceable calibration) in proper position within the meter body by retainer rings. These rings
Pressure Rating: 5,000 psi (maximum)
allow for quick and easy disassembly and replacement of the meters
Turbine Temperature: -150 F to +350 F
(-101 C to 177 C) internal components. The Model 1100 repair kits are designed and
End Connections: NPT, Victaulic, Flange, Hose Barbed manufactured for use with Kimray turbines and other flow meters of

similar design.

Flow Ranges Approx.


End to End Maximum Repair Kit
Part Number Meter Size End Connection K-Factor
Length Pressure GPM BPD Part Number
pulses/gal.
KSB110-375 3/8 1 x 1 Male NPT 4 5000 psi .6-3 20-100 18,000 KSB251-102
KSB110-375-1/2 3/8 1/2 x 1/2 Male NPT 3 5000 psi .6-3 20-100 18,000 KSB251-102
KSB110-500 1/2 1 x 1 Male NPT 4 5000 psi .75-7.5 25-250 13,000 KSB251-105
KSB110-500-1/2 1/2 1/2 x 1/2 Male NPT 3 5000 psi .75-7.5 25-250 13,000 KSB251-105
KSB110-750 3/4 1 x 1 Male NPT 4 5000 psi 2-15 68-515 3,300 KSB251-108
KSB110-750-1/2 3/4 1/2 x 1/2 Male NPT 3 5000 psi 2-15 68-515 3,300 KSB251-108
KSB110-875 7/8 1 x 1 Male NPT 4 5000 psi 3-30 100-1000 3,100 KSB251-109
KSB111-110 1 1 x 1 Male NPT 4 5000 psi 5-50 170-1700 870 KSB251-112
KSB111-110-XLC 1 1 x 1 Male NPT 4 5000 psi 5-50 170-1700 870 KSB251-112
KSB111-115 1-1/2 1-1/2 x 1-1/2 Male NPT 6 5000 psi 15-180 515-6000 330 KSB251-116
KSB111-120 2 2 x 2 Male NPT 10 5000 psi 40-400 1300-13000 52 KSB251-120
KSB111-121 1-1/2 2 x 2 Male NPT 6 5000 psi 15-180 515-6000 330 KSB251-116
KSB311-066 1-1/2 Grooved End 6 800 psi 15-180 515-6000 330 KSB251-116
KSB111-130 3 Grooved End 12-1/2 800 psi 60-600 2100-21000 57 KSB251-131
KSB111-140 4 Grooved End 12 800 psi 100-1200 3400-41000 29 KSB251-141

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In-line Turbine Flowmeter

Introduction

The QuikSert in-line turbine flow meter was developed for applications
where accuracy and dependability are of concern to the operator.
QuikSerts stainless steel body incorporates a helical turbine with
tungsten carbide shaft and bearings. It provides an efficient, long
service life and a cost-effective solution for your measurement
requirements.

Simple in design and construction, QuikSert utilizes modified upstream


and downstream flow straighteners for a high degree of flow accuracy.
Its between-the-flange design eliminates the need for mating flanges,
Operating Principle
requiring less space in the flow line, lowering costs and providing
easy, one-man installation. Fluid entering the meter first passes through an inlet flow straightener

that reduces its turbulent flow pattern. Fluid then passes through the
The meter produces a sine-wave signal proportional to its volumetric
turbine, causing the turbine to rotate at a speed proportional to fluid
flow rate. With optional Kimray electronics, QuikSert provides local flow
velocity. As each turbine blade passes through the magnetic field
rate and volume totalization and will interface with most instruments,
PLCs and computers. generated by the meters magnetic pick-up, an AC voltage pulse

is generated. These pulses provide an output frequency that is

proportional to volumetric flow.

Unique between-the-flange Quick and simple repair, no Accurate (1% of reading) and
design eliminates need for special tools required reliable (repeatability 0.1%) flow
mating flanges measurement solution
Specifications Repair Kits
Factory calibrated repair kits are available for field or factoryservice.
Materials of Construction:
Body and internal wetted parts: 316L Stainless Steel This is of particular importance when fluids contain abrasive
Bearings: Tungsten Carbide contaminants and meters require frequent service.
Turbine: CD4MCU Stainless Steel
Shaft: Tungsten Carbide
Accuracy: 1% of reading A repair kit contains six screws, two rotor supports, one rotor
Repeatability: 0.1%
assembly, and a K-Factor tag. The rotor support assembly is retained
Calibration: Water
NIST Traceable Calibration Certificate available, in proper position within the meter body by the support screws. These
consult factory for details screws allow for quick and easy disassembly and replacement of the
Operating Temperature: -150 F to +350 F
meters internal components. QuikSert repair kits are designed and
(-101 C to +177 C) standard
Temperatures to +450 F (+232 C) with high-temp manufactured for use with Kimray turbines and other flow meters of
pickup, consult factory for details
similar design; contact the factory or refer to Form #4300 (Turbine
End Connections: Wafer-style ASME/ANSI B16.5-1996
Flow Meter Repair Kits) for further details.

Bore Size Maximum Dimensions Flow Ranges Approx. Part Number Description
Part
x Line Pressure Diameter x K-Factor Repair Kits KSB253-1HK-300 Hardware Kit 1 300# QuikSert
Number GPM BPD
Size Drop (psi) Length (in) pulses/gal.
KSB253-1HK-900 Hardware Kit 1 900# QuikSert
KSB131-038 3/8 x 1 3.75 2x4 .6-3 20-100 18,000 KSB253-102
KSB253-1HK-1500 Hardware Kit 1 1500# QuikSert
KSB131-050 1/2 x 1 6.5 2x4 .75-7.5 25-250 13,000 KSB253-105 KSB253-2HK-150 Hardware Kit 2 150# QuikSert
KSB131-075 3/4 x 1 18 2x4 2-15 68-515 3,300 KSB253-108 KSB253-2HK-300 Hardware Kit 2 300# QuikSert
KSB131-088 7/8 x 1 20 2x4 3-30 100-1000 3,100 KSB253-109 KSB253-2HK-600 Hardware Kit 2 600# QuikSert
KSB131-100 1 x 1 20 2x4 5-50 170-1700 870 KSB253-112 KSB253-2HK-900 Hardware Kit 2 900# QuikSert

KSB132-050 1/2 x 2 12 .75-7.5 25-250 13,000 KSB253-205 KSB253-2HK-1500 Hardware Kit 2 1500# QuikSert
3.62 x 2.5
KSB253-3HK-150 Hardware Kit 3 150# QuikSert
KSB132-075 3/4 x 2 18 3.62 x 2.5 2-15 68-515 3,300 KSB253-208
KSB253-3HK-600 Hardware Kit 3 600# QuikSert
KSB132-088 7/8 x 2 20 3.62 x 2.5 3-30 100-1000 3,100 KSB253-209
KSB253-3HK-900 Hardware Kit 3 900# QuikSert
KSB132-100 1 x 2 20 3.62 x 2.5 5-50 170-1700 870 KSB253-212
KSB253-4HK-150 Hardware Kit 4 150# QuikSert
KSB132-150 1-1/2 x 2 16 3.62 x 2.5 15-180 515-6000 330 KSB253-216
KSB253-4HK-300 Hardware Kit 4 300# QuikSert
KSB132-200 2 x 2 9 3.62 x 2.5 40-400 1300-13000 52 KSB253-220 KSB253-4HK-600 Hardware Kit 4 600# QuikSert
KSB133-300 3 x 3 10 5 x 4.25 60-600 2100-21000 57 KSB253-330 KSB253-4HK-900 Hardware Kit 4 900# QuikSert

KSB134-400 4 x 4 10 100-1200 3400-41000 29 KSB253-440 KSB253-4HK-1500 Hardware Kit 4 1500# QuikSert


6.18 x 5

QuikSert is a registered trademark of


Racine Federated Inc.

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Flow Monitor Model B2800
Operating Principle

The B2800 flow monitor accepts a low-level frequency input, such

as the input from a Kimray turbine meter, to calculate flow rate and

total. These calculations are then displayed in user selected units of

measurement. All B2800 flow monitors come pre-calibrated from the

factory if ordered with a Kimray flow meter. However, they can be easily

reconfigured in the field. The B2800 is available in a battery-powered or

loop-powered version. The battery version utilizes one D size, 1.5 volt

alkaline battery that provides up to 3-1/2 years of service.

The loop-powered B2800 offers a 2-wire 4-20 mA output for electronic

integration. The meter mount, remote, swivel and hand-held monitors


Introduction
are equipped with a large 8 digit by 3/4 numerical LCD making
The B2800 is an advanced microprocessor-based flow monitor that
extended range viewing practical. The second 8 character by 3/8
is also low cost and simple to operate. When ordered with a Kimray
alphanumeric display provides for selectable units viewing in run mode
turbine meter, the B2800 is configured at the factory for units of rate
and total. Or, the unit may be easily programmed in the field. The and prompts variables in programming mode. Additionally, the user can

monitor has a large two-line display and is available in power and choose between displaying rate, total or alternating between both rate
mounting options to suit almost any application. and total.

User friendly front panel Meter, Remote, Panel and Explosion-Proof and Hand-
progamming Swivel mount versions Held models available
available
Specifications
LCD Display: Rate & total, fixed or toggle modes of
operation 8 digit, 0.7 inches (18 mm)
numeric (top line) 8 character, 0.35 inches
(9 mm) alphanumeric (bottom line);
resettable
Power: 1 D size 1.5 VDC alkaline battery
Battery included Less than 1 milliwatt (~3.5 years
on 1 D battery)
Loop-Powered 4-20 mA, two-wire current loop 25 mA
maximum consumption
GPM/gallons, LPM/liters, M3PD/cubic Model B2800 Flow Monitor, Simplified - Loop Powered
Units of Measure:
(Rate/total) meters, BPD/barrels, M3PH/cubic meters Part Number Units Mounting Style
(Simplified Version - user selectable)
KSB28SLM-AB Gallons Meter Mount
Units of Measure: Gallons, Oil Barrels, Liters, CubicMeters,
KSB28SLM-ID Cubic Meters Meter Mount
(Total) MGal, Cubic Ft, MLiters,
(Advanced Version - user selectable) MCF, MMCF, Acre Ft, Liquid Barrels, Lbs, KSB28SLM-ED Barrels Meter Mount
Kgs KSB28SLS-ID Cubic Meters Swivel Mount

Certifications: KSB28SLX-ED Barrels Explosion-proof


KSB28SLX-ID Cubic Meters Explosion-proof
CSA Intrinsically Safe: Class I, Division 1, Groups C & D
Class II, Division 1, Groups E, F & G Model B2800 Flow Monitor, Simplified - Battery Powered
CE: IEC 61326-1 KSB28SBM-AB Gallons Meter Mount
CSA: (Panel Mount Only) Ordinary Area KSB28SBM-ID Cubic Meters Meter Mount
CSA Hazardous Locations: Class I, Division 1, Groups B, C & D KSB28SBP-AB Gallons Panel Mount
(Explosion-Proof Model Only) (Explosion-Proof Model Only) Class II, KSB28SBR-AB Gallons Remote Mount (less cable)
Groups E, F & G KSB28SBM-ED Barrels Meter Mount
Class III, Type 4, T6 @ 70 C KSB28SBH-ED Barrels Hand-held
KSB28SBP-ED Barrels Panel Mount
KSB28SBR-ED Barrels Remote Mount (less cable)
Model B311 Meter & Flow Monitor Packages (Measured in Barrels) KSB311-078 Barrels Remote Mnt w/Cable & Brkt
Part Meter KSB28SBS-ED Barrels Swivel Mount
Mounting Style End Connection
Number Size
KSB28SBS-ID Cubic Meters Swivel Mount
KSB311-067 Meter Mount 1 1 x 1 Male NPT
KSB28SBX-ED Barrels Explosion Proof
KSB311-068 Meter Mount 1-1/2 1-1/2 x 1-1/2 Male NPT
KSB28SBX-ID Cubic Meters Explosion Proof
KSB311-069 Meter Mount 2 2 x 2 Male NPT
KSB311-071 Swivel Mount 1 1 x 1 Male NPT Model B2800 Flow Monitor, Advanced - Loop Powered

KSB311-072 Swivel Mount 2 2 x 2 Male NPT KSB28ALM-CS Customer Meter Mount

KSB311-076 Swivel Mount 1-1/2 1-1/2 x 1-1/2 Male NPT KSB28ALR-CS Selectable Remote Mount

KSB311-083 Swivel Mount 1 1 x 1 Male NPT KSB28ALX-CS Explosion-proof

KSB311-084 Remote Mnt w/Cable & Brkt 1 1 x 1 Male NPT Model B2800 Flow Monitor, Advanced - Battery Powered
KSB311-085 Meter Mount 1 1 x 1 Male NPT KSB28ABP-CS Panel Mount
KSB311-086 Remote Mnt w/Cable & Brkt 2 2 x 2 Male NPT KSB28ABS-CS Customer Swivel Mount
KSB311-088 Swivel Mount 1-1/2 2 x 2 Male NPT KSB28ABX-CS Selectable Explosion-proof
KSB28ABM-CS Meter Mount

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Flow Meter Accessories

Parts and Accessories

Part Number Description


KSB110125 Jam Nuts for Mag Pickups
KSB111108 Hub, Mag Pickup; 1100 Meter
KSB111109 Mag Pickup; 1100 Meter
KSB130039 Hub Mag Pick-Up QuikSert
KSB130079 Hub Extender QuikSert
KSB220111 Pick-Up, Mag; Hi-Temp; 450 Degree
K-Factor Scaler
KSB220-218 Cable Assy 10 2 pin w/hub protector
The K-Factor Scaler converts a low level frequency output
KSB220-218-30 Cable Assy 30 2 pin w/hub protector (Kimray turbine flow meters) into a scaled square wave
KSB220-218-50 Cable Assy 50 2 pin w/hub protector output signal which then translates into the desired units of
KSB220-220 Cable Assy 10 w/90 conn measure. The output from the K-Factor Scaler can be rec-
KSB220-221 Cable Assy 10 w/straight conn ognized by almost any data collection device. The K-Factor
KSB220-221-15 Cable Assy 15 w/straight conn
scaler is available in an eight-rotary switch selectable model
and a programmable version that is precalibrated when or-
KSB220-221-25 Cable Assy 25 w/straight conn
dered with a Kimray Series 1100 turbine meter.
KSB220-221-50 Cable Assy 50 w/straight conn
KSB220-221-75 Cable Assy 75 w/straight conn
Part Number Description
KSB222-126 Conn Assy; 2 pin Amphenol, str KSB220-885 Programmable K-Factor Scaler

B2800 Replacement Parts

Part Number Description


KSB280601 Alkaline Battery D Model 2800
KSB280-612 2800 Lid w/Gasket
KSB280-676 Mounting Bracket Kit 2 Pipe
KSB222-121 Cable Assy 12 Pigtail for 2800

KSB260-606 Circuit Board


KSB260630 Desiccant Bag

KSB280641 2800 Key Pad (Kimray)


KSB265000 2800 Circuit Board

SSFM-001 - Liquid Flow Meter Product Guide

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