FCAW-G (Gas-Shielded FLux Core)

A baseline weld was made using automated welding equipment. Voltage, Wire Feed Speed, Travel Speed and
Contact-Tip-to-Work Distance were then adjusted individually from baseline weld settings to illustrate how
each parameter affects a fillet weld when raised and lowered. Icons in grey indicate the specific parameter
adjusted; in the case of amperage, the icon represents the value measured.

Wire Type: Transfer Mode:

275
Baseline Weld Variables

0.052 E71T-1 (ExcelArc 71) FCAW/Spray

Shielding Gas: 75% Argon / 25% Carbon Dioxide Travel Direction: Backhand (Drag)

Base Metal: 1/4 in. Cold Rolled Carbon Steel Nozzle Diameter: 5/8 in. A
381 20 -20 35 7/8
(Flush Tip)
45 28.0
V
- +
CFH
- +
IPM Drag Push
IPM

Decreased Increased
Voltage

24.1 32.1
267 294
V A V A

Decreased Increased
Wire Feed Speed

321 442
251 303

IPM A IPM A

Decreased Increased
Travel Speed

16 24
281 276
IPM IPM
A A
Contact Tip To Work

Decreased Increased
5/8
(FLUSH TIP RECESS)
1-1/8
314 247
A A

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