CT-631. Design Calculation Sheet. Rev.01 PDF

Structural Design Calculation
TECHNOCAST PRECAST L.L.C.

REV 0
29-Jun-17
QP 7.3 FORM 3
DESIGN CALCULATION SHEET FOR MAIN FRAME OF

COVERED SITTING AREA
AlHafar outdoor Shooting range-

PROJECT
sitting area
CONTRACT NO. CT-631
UNITED ARAB EMIRATES
CLIENT MINISTRY OF INTERIOR (Abu
Dhabi Police GHQ )
CONTRACTOR YEBNA GENERAL CONTRACTING
SECURE ENGINEERING
CONSULTANT
CONSULTANT
1
CONTENT
* Cover Page page 1
* Content page 2
* Design Criteria page 3-7
* Building Geometry page 8-10
* Main Frame Loading page 11-16
* Check for Frame Serviceability page 17-20
* Check for Frame Stability page 21-23
* Column Design page 24-36
* Beam Design page 37-49
* Strut Design page 50-53
* Foundation Design page 54-82
* Tie Beam Design page 83-86
* Design of Connection Between Precast page 87-86

Frame Element
* Lifting of Precast Beam page 90-98
* Appendix "A"- Groutec Coupler Data sheet page 99-123
* Appendix "B"- Corrugated Pipe Connection page124-125
* Appendix "C"- Shop Drawings page126-130
* Appendix "D"- Contractor Approval page131-136
2
DESIGN CRITERIA
3
A. STRUCTURAL DESIGN PHILOSOPHY:
This document cover the design calculation of main frame of covered sitting area.
The main frame is a moment frame system composed of precast column, cantilever beams
and diagonal strut that supports the cantilever beams. Roof is composed of hollowcore slabs
without structural topping. Overall structure is supported by precast isolated eccentric footing.
For purpose of analysis and preliminary design, 3D model is developed using ETABS V.9.7.4
software considering all applied external loads. Then final design is done using CSIcol V 8.4
software for final column and section design. For footing design, CSI SAFE V.12.3.2 software
is utilize for service and strength design. All footing loads is exported from Etabs model.
Main frame is designed considering dead,live, wind and earthquake loads
Connection between precast frame elements ( column & beam ) will be achieved by
main reinforement development using groutec couplers refer to (appendix A)-attached data sheet.
And Connection between ( footing and column ) is achieved by using 100mm corrugated pipe
as per PCI recommendation in chapter 6, page 6-8 ( refer to appendix B)
B. CONCRETE
a. CHARACTERISTIC COMPRESSIVE STRENGTH:

Below are compressive strengths of concrete at 28 days and required strengths
of precast elements during demoulding at factory.
Strength at
Strength at 28 days
Stripping/Demoulding
TYPE Elements
Cube Cylinder Cube strength, Cylinder
strength, fcu Strength, fc fcu Strength, fc
Precast HCS slabs 50.0 MPa 40.0 MPa 35.0 MPa 28.0 MPa
PRECAST
PRESTRE
SSED
Precast Columns 50.0 MPa 40.0 MPa 25.0 MPa 20.0 MPa
/
Precast Beams 50.0 MPa 40.0 MPa 25.0 MPa 20.0 MPa
Precast Beams 50.0 MPa 40.0 MPa 25.0 MPa 20.0 MPa
Precast Foundation 50.0 MPa 40.0 MPa 25.0 MPa 20.0 MPa
C. REINFORCEMENT
a. REINFORCING STEEL GRADE:
Main bars. Grade 460 - high yield deformed bars conforming to BS4449
Type 2, denoted by "T", fy = 460MPa
Secondary bars (Shear reinforcements). As per ACI 11.4.2, values of fy used
in design of shear reinforcement shall not exceed 420MPa.
Welded wire mesh. Steel fabric reinforcement will comply with BS4483. The
preferred range of designated fabric types will be as per Table 1 of BS4483.
Prestressing strands. ASTM A416 Grade 270 low relaxation strands, fpu=1860MPa.
b. Lap splice length should be taken as minimum 50 times diameter of bar, unless
otherwise specified.
c. The reinforcement shall be cut, bent, detailed and fabricated in accordance with
ACI 315-99, Details and Detailing of Concrete Reinforcement.
D. DEFLECTION CRITERIA
Deflection limits shall be as per specifications & IBC chapter 1604 as detailed below:
1. Deflection of beams due to dead plus live loads shall not exceed L/240 of the span
considering cantilever length according to IBC.
E. CODES OF PRACTICE AND STANDARDS
ASCE7-10 & ADIBC 2013: Wind Loads & Seismic Loads

Precast Institute (PCI) Handbook 6th edition
ACI318M-08; Building Code Requirements for Reinforced Concrete & Commentary
4
F. STRUCTURAL DESIGN SOFTWARE & PROCEDURE

a) SOFTWARE
ETABS 9.7.4 - Analysis and Design

of Beams and Columns
CSIcol 8.40 - Design of Beams and columns
SAFE 12.30 - Design of Foundation
G. FOUNDATION
Net allowable soil pressure in footing design = 150 Kpa
H. LOADINGS
a. WEIGHT OF MATERIALS:
Self weight of material are calculated using the unit weights as provided in
Table C3-2 of ASCE/SEI 7-10. As a guide the following unit weight will be used
where appropriate:
Reinforced Concrete 25.0 KN/m
Reinforcing Steel 78.0 KN/m
Roof Floor Loads
Dead Loads = Self weight of Precast Elements
Hollowcore Slab Thick 150 mm Including Joints Grouting = 2.40 KN/m

Note: Structural Topping is not required therefore load = 0
Live Load (General) = 1.00 KN/m
WIND LOADS
V= 40.0 m/s (Basic wind speed)
Exposure Category C (Exposure category, open terrain, Sect 6.5.6)
I= 1.00 (Wind importance factor, Table 6-1)
SEISMIC DATA (ASCE-7-10)

Ss= 0.58 (Spectral response acceleration at 0.20sec)
S1= 0.18 (Spectral response acceleration at 1.0sec)
Importance Factor, I 1.25 (Seismic importance factor, Table 11.5-1)
Occupancy Category III (Occupancy category, Table 1-1)
Site class D (Soft soil, Section 11.4.2 & Chapter 20, Abu Dhabi's seismic data)
R= 1.50 (Response modification coefficient, Table 12.2-1)-Cantliver Coulmn
SDS= 0.522 (Design, 5% damped, spectral response acc. at short periods)
SD1= 0.250 (Design, 5% damped, spectral response acc. at long periods)
5
I. LOAD COMBINATIONS
Combining Factored Loads using Strength Design ASCE 7-10 / ADIBC 2013
Basic Ultimate Load combinations

1. ULC1: 1.4 D
2. ULC2: 1.2 D+ 1.6 L
3. ULC3: 1.2 D+ 1.00 W
4. ULC4: 1.2 D+ 1.60 W + 1.0 L
5. ULC5: 0.9 D+ 1.60 W
6. ULC6: 1.2 D+ 1.00 EQ + 1.0 L
7. ULC7: 1.2 D+ 1.00 EQ
8. ULC8: 0.9 D+ 1.00 EQ
Basic Service Load combinations

1. SLC1: D+L
2. SLC2: D+ W
3. SLC3: 0.6 D + W
4. SLC4: D + 0.7EQ
5. SLC5: D + 0.75L + 0.525 EQ
6. SLC6: D + 0.75L + 0.75W
6
CALCULATION OF WIND LOAD according to ASCE/SEI 7-10
As per Eq. 6-27 of section 6.5.14 in ASCE/SEI 7-05,the design wind force shall be:
Design Wind Pressure P= (F/As) = q x G x Cf (kN/m)
where,
q = the velocity pressure defined in section 6.5.10.
= 0.613 x kz x kzt x kd x V2 x I (N/m2)
kd = wind directionality factor (section 6.5.4.4 Table 6-4)
= 0.85
kz velocity pressure exposure coefficient (section 6.5.6.6 Table 6-3)
= 0.94 [for height H = 0 to 7.6m and exposure category C]
kzt = topographic factor (section 6.5.7.2)
= 1.0 (for reasonably flat topography)
V =basic wind speed (m/sec) which is a 3 second gust speed

at a height of 10m above ground.
= 40 m/sec (as per ADM requirement)
I = Importance factor
= 1.0
G = 0.85 (gust effect factor section 6.5.8)
Cf = 1.55 (net force coefficient figure 6.20 with asprect ratio B/s
= 0.67) B= 4.886 m s= 7.25 m
2
As =Gross Area of the solid free standing wall in (m )
Velocity pressure, q =0.613 x kz x kzt x kd x V2 x I
q = 0.613 x 0.94 x 1.0 x 0.85 x 40 x 1.0 = 784 N/m
q= 0.784 KN/m
Wind Pressure, P = q x G x Cf
P= 0.784 x 0.85 x 1.55 = 1.03 KN/m

wind pressure considered in the design, P = 1.20 KN/m (conservative value)
7
BUILDING GEOMETRY
8
BUILDING GEOMETRY
PRECAST ISOLATED FOOTING

PRECAST TIE BEAM OF MAIN FRAME
PRECAST STRIP FOOTING
PRECAST FOUNDATION PLAN
PRECAST WALL PRECAST COLUMN

OF MAIN FRAME
GROUND FLOOR LAYOUT
9
PRECAST HOLLOW PRECAST CANTILEVER BEAM

CORE SLABS OF MAIN FRAME
HOLLOW CORE ROOF LAYOUT
PRECAST CANTILEVER BEAM PRECAST HOLLOW

OF MAIN FRAME CORE SLABS
PRECAST COLUMN
OF MAIN FRAME
PRECAST FOOTING
OF MAIN FRAME
TYPICAL SECTION
10
MAIN FRAME LOADING
11
Main Frame Loading

FULL 3-D View
SINGLE FRAME 3-D View
12
Load Calculation
. Wind Load Calculated As Per ASCE 7-10 = 1Kpa

1)
Assumed To Be More Conservative Value = 1.2 Kpa
. HCS Span Length = 4.226 meter Approximated To Be =

2)
4.3 meter
. Distributed Linear Gravity Load On Beam Due To The

3)
HCS = 4.3 x 2.4 = 10.3 KN/m
. Main Frame Center To Center Spacing = 4.86 meter

4)
Approximated To Be = 5 meter
. Distributed Linear Wind Load On Column In X-Direction =

5)
1.2 x 5 = 6 KN/m
. Distributed Linear Wind Load On Column In Y-Direction =

6)
1.50 kN/m ( to be more conserative)
. The SelfWeight Of The Whole Framing System Is

7)
Automatically Calculated In Etabs
8) . The EarthQuake Loads In Both Directions Are Generated

By The Etabs
13
Applied Loads
Live Load = 4.3 KN/m
S.D.L = 10.3 KN/m
14
Wind Load (Y-direction) = 1.5 KN/m
Wind Load (X-direction) = 6 KN/m
15
EQ Load (Y-direction)
EQ Load (X-direction)
16
CHECK FOR FRAME SERVICEABILITY
17
CHECK FOR SERVICEABILITY
1) CHECK FOR CRACK PROPERTIES OF COLUMN
a) Parameters
Ma = 1489.88 KN-m (conservative moment - D+L+W comb.)

fc' = 40.0 MPa (concrete compressive strength)
b= 800.0 mm (breadth of cross section)
h= 1600.0 mm (depth of cross section)
d= 1430.0 mm (effective depth based on tension steel)
d'= 170.0 mm (effective depth based on comp. steel)
d1= 800.0 mm (C.G of the whole steel in the section))
As= 4020.0 mm (area of steel of tension steel)
As' 4020.0 mm (area of steel of compression steel)
Note: Sustained service moment due to dead load and live load (D+L)= 1314.31 KN.m.
However in order to be conservative wind moment is also considered ( D+L+W) = 1489.88 KN.m
b) Calculation
Ec = 4700 x fc' = 4700 x 40.00= 29725.4 MPa

fr = 0.62 x fc' = 0.62 x 40.00= 3.92 MPa
Ig = bh3/12 = 800.0 x1,600.00^3 /12= 273066666666.67 mm3
n= Es/Ec = 29,725.4 /200,000.00= 6.73
(Cracking Moment)
Mcr = fr. Ig /yt x 10^6 = 3.92 x273,066,666,666.67/800.00x 10^6 = 1338.44 KN-m
(Neutral axis determination Z)

Ast= As + As' = 4,020.00 + 4,020.00= 8040.00 mm
Z= n Ast / b [-1 + 1+2bd1/nAst) ]

Z= 6.73x8,040.00 / 800.00 [ -1 + 1+2x 800.00x1,430.00 / 6.73x8,040.00 ]
Z= 377.31 mm
(Cracking Moment of inertia)

Icr = b.Z/3 + n.As'. (Z-d')+ n. As . (d-Z)
Icr =800.0x377.31^3/3 + 6.73x4,020.00x(377.31-170.00)^2 + 6.73x4,020.00x(1,430.00-377.31)^2

Icr = 45459395380.45 mm3
Ie = (Mcr/Ma)^3 x Ig + ( 1 -(Mcr/Ma)^3 ) x Icr
Ie = (1,338.44/1,489.88)^3 x 273,066,666,666.667 + ( 1 -(1,338.44/1,489.88^3)(45,459,395,380.45))

Ie = 210478194617.8 mm3
f = Ie / Ig = 210,478,194,617.76/273,066,666,666.67
f= 0.77 ( modification that will be use in etabs model to calculate

longterm deflection due to cracking of section )
(Multiplier for long-term deflection to account for creep and shrinkage )
= 2 (time-dependent factor)
'= As'/ bh = 0.00314
= / ( 1 + 50 ') = (2.00 / (1+ 50 x 0.00314))

= 1.73 ( modification that will be use in etabs model to calculate
longterm deflection due to creep and shrinkage )
18
2) CHECK FOR CRACK PROPERTIES OF BEAM
a) Parameters
Ma = 261.43 KN-m (Service maximum moment - D+L comb.)

b= 800.0 mm (breadth of cross section)
h= 1000.0 mm (depth of cross section)
d= 940.0 mm (effective depth based on tension steel)
d'= 60.0 mm (effective depth based on comp. steel)
As= 4020.0 mm (area of steel of tension steel)
As' 3920.0 mm (area of steel of compression steel)
b) Calculation
Ec = 4700 x fc' = 4700 x 40.00= 29725.4 MPa

fr = 0.62 x fc' = 0.62 x 40.00= 3.92 MPa
Ig = as per section = 57556607093.87 mm3
n= Es/Ec = 29,725.4 /200,000.00= 6.73
(Cracking Moment)
Mcr = fr. Ig /yt x 10^6 = 3.92 x57,556,607,093.87/473.00x 10^6 = 477.15 KN-m
Mcr = 477.15 KN-m > Ma = 261.43 KN-m
As per above calculation cracking moment (Mcr) is greater than aplied moment(Ma),
Therefore the section is uncrack and no reduction of stiffness.
(Multiplier for long-term deflection to account for creep and shrinkage )
= 2 (time-dependent factor)
'= As'/ bh = 0.00490
= / ( 1 + 50 ') = (2.00 / (1+ 50 x 0.00490))

= 1.61 (longterm deflection modifier due to creep and shrinkage )
Apply = 1.73 (maximum value)
3) DEFLECTION DIAGRAM
3.17 mm
9.08 mm
4.15 mm
1.79 mm
IMMEDIATE DEFLECTION DUE TO SELFWEIGHT ONLY
19
4.93 mm
14.23 mm
6.41 mm
2.77 mm
IMMEDIATE DEFLECTION AFTER PLACING HCS + GROUT
11.50 mm
31.02 mm
14.34 mm
6.50 mm
LONGTERM DEFLECTION AFTER 5 YEARS
Net longterm deflection for beam = 31.02 mm - 14.34 mm = 16.68 mm
Allowable Deflection = L/240 :For Cantilver L = 2L
All. Deflection = 2L/240 = 2x4500 / 240 = 37.50 mm
37.50 mm > 16.68 mm
Applying 50 mm camber ----- OK!
20
CHECK FOR FRAME STABILITY
21
CHECK FOR FRAME STABILITY
CALCULATION OF LOADS ACTING ON FOOTING
P1= beam, column , hcs weight = Pdead = 593.13 KN ( as per etabs model)
P2= weight of footing + soil
P2= 2.3x6.6x0.75x25 + 0.75x2.3x6.6x18
P2= 489.56 kN
P3= (average weight of 2 stair + weight of wall) x length of wall

P3= ((53.75 + 51.25)/2 + 16.30 ) x 4.886
P3= 336.16 kN
P4= (weight of stair + weight of wall + tie beam) x length of wall

P4= (51.25/2 + 10.50 + 15 + 6.56) x 4.086
P4= 235.70 kN
22
P4 x4=5.925m
P1 As per Etabs output
x1=5.30m
Mdead= 1223.32 kN.m
Mo P2 Mlive(50%)= 90.99 kN.m
x2=3.30m Mwind= 175.57 kN.m
P3 x3=1.60m
Hw
A
(a) Check against overturning
Overturning Moment:
Taking moment about the end point at the bottom of the base point A
Mo= Mdead + Mlive(50%) + Mwind

Mo= 1,223.32+90.99+175.57
Mo= 1489.88 kN.m
Stabilizing Moment:
Ms = Stabilizing moment due to gravity load on foundation
Ms= P1 (x1) + P2 (x2) + P3 (x3) + P4 (x4)
Ms= 593.13 ( 5.30 ) + 489.56 (3.30)
336.16 ( 1.60 ) + 235.70 (5.925)
Ms= 6693.52 kN.m
Factor of safety against over-turning
F.O.S = Ms /Mo =6,693.52 / 1,489.88 = 4.49 > 1.5
Safe against overturning O.K!
(b) Check against sliding
Fr = N Tan 2/3 where N= Total axial load

= (sand friction angle)
N = P1 + P2= 593.13+489.56+334.70+235.77 = 1653.16 kN
Fr = N Tan 2/3 = 1,653.16 tan 2/3 (30)= 601.75 KN
Fs= Hw = 49.5 kN ( as per etabs output)
F.O.S = Fr/Fs =601.75 / 49.50 = 12.16 > 1.5

Safe against Sliding O.K!
23
COLUMN DESIGN
24
Column Design
a) CHECK FOR P-M CAPACITY RATIO
Column Section
25
Column Forces from Etabs
P-M Column Capacity Ratios
26
COLUMN STRESS
UDCON1 ( 1.4 D.L )
UDCON2 ( 1.2 D.L + 1.6 L.L )
UDCON3 (1.2 D.L + 1 L.L + 1 WIND Y)
27
UDCON4 (1.2 D.L + 1 L.L - 1 WIND Y)
UDCON5 (1.2 D.L + 1 L.L + 1 WIND X)
UDCON6 (1.2 D.L + 1 L.L - 1 WIND X)
28
UDCON7 (1.2 D.L + 0.8 WIND Y)
UDCON8 (1.2 D.L - 0.8 WIND Y)
UDCON9 (1.2 D.L + 0.8 WIND X)
29
UDCON10 (1.2 D.L - 0.8 WIND X)
UDCON11 (0.9 D.L + 1.6 WIND Y)
UDCON12 (0.9 D.L - 1.6 WIND Y)
30
UDCON13 (0.9 D.L + 1.6 WIND X)
UDCON14 (0.9 D.L - 1.6 WIND X)
UDCON15 (1.2 D.L + 1 L.L + 1 Qy)
31
UDCON16 (1.2 D.L + 1 L.L - 1 Qy)
UDCON17 (1.2 D.L + 1 L.L + 1 Qx)
UDCON18 (1.2 D.L + 1 L.L - 1 Qx)
32
UDCON19 (1.2 D.L + 1 Qy)
UDCON20 (1.2 D.L - 1 Qy)
UDCON21 (1.2 D.L + 1 Qx)
33
UDCON22 (1.2 D.L - 1 Qx)
UDCON23 ( 0.9 D.L + 1 Qy)
UDCON24 ( 0.9 D.L - 1 Qy)
34
UDCON25 ( 0.9 D.L + 1 Qx)
UDCON26 ( 0.9 D.L - 1 Qx)
35
b) CHECK FOR SHEAR
Max Ultimate Shear Force (Vu) = 970.09 KN

1) Phi Vc = 0.75 x (1/6) x (fc')^0.5 x bw x d
2) Shear capacity of steel provided (Vs) = Av fy d/ S
3) Vs= 314 x 460 x 1510 / 150 = 1454029 N = 1454.03 kN

\
Phi Vc = 0.75 x (1/6) x(40)^0. 5x 800 x (1510) x (1/1000) = 955

4) kN
5) Total shear capacity of section (Vc+Vs)= 955 + 1454 = 2409 kN
6) (Vc+Vs) > Vu therefore OK!
7) ThereFore, Avmin Is Required = max of following two formulas
1st = (1/16) x (fc')^0.5 x ( bw x s / fyt )

8) 2nd = (1/3) x bw x ( s / fyt )
9) Avmin = (1/16) x (40)^0.5 x 800 x 150 / 460 = 103.117 mm2
10 ) Av Provided = 4 x 78.5 = 314.0 mm2
11 ) Av Provided > Avmin , ThereFore Ok
36
BEAM DESIGN
37
Beam Design
a) CHECK FOR BENDING
Beam Section
38
Beam Forces From Etabs
P-M Capacity Ratios
39
Stress Diagrams
Governing Load Combo (1.2

D.L + 1.6 L.L )
40
b) CHECK FOR BEAM SHEAR
Max Ultimate Shear Force = 165 KN
1) Phi Vc = 0.75 x (1/6) x (fc')^0.5 x bw x d
2) AVmin = max of following two formulas
1st = 0.062 x (fc')^0.5 x bw x (s/fyt)

3) 2nd = 0.35 x b x (s/fyt)
Phi Vc = 0.75 x (1/6) x(40)^0. 5x 787.5 x (2x200) x (1/1000) =

4) 249.03 KN
5) [ 0.5 x Phi Vc < Vu < Phi Vc ] , ThereFore , AVmin Is Required
6) AVmin = 0.062 x (40)^0.5 x 300 x (200/460) = 51.46 mm2
7) AV Provided = 4 T10 = 314mm2
8) AV Provided > AVmin , ThereFore Ok
41
Beam Analysis & Design During

Construction Stage
3D - VIEW
2D - VIEW
42
Applied Loads
Live Load = 4.3 KN/m
S.D.L = 10.3 KN/m
43
Analysis Using Ultimate Load Combinations
UDCON1 : 1.4 D.L
B.M.D
S.F.D
44
UDCON1 : Max +ve Moment (KN.m) = 93
UDCON1 : Max -ve Moment (KN.m) = 132
UDCON1 : Max Shear Force ( KN) = 112
UDCON2 : 1.2 D.L + 1.6 L.L
B.M.D
45
S.F.D
UDCON2 : Max +ve Moment (KN.m) = 96
UDCON2 : Max -ve Moment (KN.m) = 134
UDCON2 : Max Shear Force ( KN) = 117
Desgin Using Ultimate Load Combinations
Max Of ( Max Of UDCON1 , Max Of UDCON2) +ve Moments

(KN.m) = 96
Max Of ( Max Of UDCON1 , Max Of UDCON2) -ve Moments

(KN.m) = 134
Max Of ( Max Of UDCON1 , Max Of UDCON2) Shear Force (KN)

= 117
46
Beam Section
Imported Loads Used In The Design
47
Stresses Due To Combinations (1&2)
Combination1
Combination2
48
P-M Capacity Ratios
Shear Check
1 ) Phi Vc = 0.75 x (1/6) x (fc')^0.5 x bw x d
2 ) AVmin = max of following two formulas
1st = 0.062 x (fc')^0.5 x bw x (s/fyt)

3 ) 2nd = 0.35 x b x (s/fyt)
Phi Vc = 0.75 x (1/6) x(40)^0. 5x 787.5 x (2x150) x (1/1000)

4 ) = 186.772 KN
[ 0.5 x Phi Vc < Vu < Phi Vc ] , ThereFore , AVmin Is

5) Required
6 ) AVmin = 0.062 x (40)^0.5 x 300 x (200/460) = 51.46 mm2
7 ) AV Provided = 4 T10 = 314mm2
8) AV Provided > AVmin , ThereFore Ok

49
STRUT DESIGN
50
Strut Member Design

a) CHECK FOR P-M CAPACITY RATIO
strut
Strut Section
51
Modelling Section
Strut Member Forces from Etabs
52
Capacity Ratio
53
FOUNDATION DESIGN
54
Foundation Design
The Allowable Net Bearing Capacity = 150 Kpa
Note : The Allowable Bearing Capacity Can Be Increaded By 25% In

Case Of Accidental Loads ( As Per ASCE 7-10 ) To Be 187.5 Kpa
Applied Forces Due To :-
1-) DL Case From Column
2-) SDL Case From Column
55
3-) L.L Case From Column
4-) SDL Case From Walls
56
5-) L.L Case From Walls
6-) Soil Surface Load On The Footing
57
WALL LOAD CALCULATION
Wall2
Wall1
CALCULATION OF LOADS ACTING ON FOOTING
Wall 1
Dead Load:
W DL1= (average weight of 2 stair + weight of wall) x span / width of footing
W DL1= ((53.75 + 51.25)/2 + 16.30 ) x 4.886 /2.3
W DL1= 146.16 kN
Live Load:
W L1= Length of stair/2 x length of wall x live load / width of footing
W L1= 8.72/2 x 4.886 x 5.0 / 2.30 = 46.31 kN/m
Wall 2
Dead Load:
W DL2= (weight of stair + weight of wall + tie beam) x span / width of footing
W DL2= (51.25/2 + 10.50 + 15 + 6.56) x 4.086 / 2.30
W DL2= 102.48 kN
Live Load:
W L1= Length of stair/2 x length of wall x live load / width of footing
W L1= 4.35/2 x 4.086 x 5.0 / 2.30 = 19.36 kN/m
]
58
The Soil Pressure Due To The Service Load Combination (SERV1) :-
Soil Pressure = 129.44 - 18 x 1.5 m = 102.44 Kpa < 150 , Therefore OK
59
Soil Pressure = 116.51 - 18 x 1.5 m = 89.51 < 150 , Therefore OK
60
61
62
63
64
65
66
67
68
69
Soil Pressure = 202.14 - 18 x 1.5 m = 175 Kpa < 150 x 1.25 = 187.5 , Therefore OK
70
Soil Pressure = 202.14 - 18 x 1.5 m = 175 Kpa < 150 x 1.25 = 187.5 , Therefore OK
71
72
73
Soil Pressure = 190.48 - 18 x 1.5 m = 163.48 Kpa < 150 x 1.25 = 187.5 , Therefore OK
74
Soil Pressure = 190.48 - 18 x 1.5 m =163.48 Kpa < 150 x 1.25 = 187.7 , Therefore OK
75
Soil Pressure = 128.65 - 18 x 1.5 m= 101.65 Kpa < 150 , Therefore OK
76
77
78
79
Footing Reinforcement
The Minimun Reinforcement For The Footing = 0.0016 x750 x 1000 = 1200 mm^2 / m (Width)
Bottom Reinforcement In Long Direction
Required Reinforcement Along The Long Direction =4860.915 mm^2/m (Width)
Provided Reinforcement Along The Long Direction = T32 @ 100 mm = 8040 mm^2/m (Width)
Therefore OK
Bottom Reinforcement In Short Direction
Required Reinforcement Along The Short Direction =1263.867 mm^2/m (Width)
Provided Reinforcement Along The Short Direction = T20 @ 150 mm = 2198 mm^2/m (Width)
Therefore OK
80
Top Reinforcement In Long Direction
Required Reinforcement Along The Long Direction = 1730.511 mm^2/m (Width)
Provided Minimum Reinforcement Along The Long Direction = T25 @ 200 mm =2450 mm^2/m
(Width)
Therefore OK
Top Reinforcement In Short Direction
Required Reinforcement Along The Short Direction = 1544.778 mm^2/m (Width)
Provided Reinforcement Along The Short Direction = T20 @150 mm = 2198 mm^2/m (Width)
Therefore OK
81
Check Shear
Shear Reinforcement In Long Direction
Required Reinforcement Along The Long Direction =3563.71 mm^2/ m (width)
Provided Reinforcement Along The Short Direction = 2 x ( T20 @ 150 mm ) = 2 x 314 x 7= 4396
mm^2/m (width)
Therefore OK
Check Punching
D/C Due To The Concrete Capacity = 0.2683 < 1 , Therefore OK
82
DESIGN OF TIE BEAM
83
DESIGN OF TIE BEAM

a) LOADS ON TIE BEAM
Imposed linear dead load due to weight of stair and walls
Imposed linear live load
84
Ground Displacement
Note: 5mm differential settlement is considered for tie beam design as shown above
b) SHEAR AND MOMENT DIAGRAM
Ultimate bending moment(Mu) = 464.73 kN.m

Ultimate shear force(Vu) = 336.86 kN
85
c) DESIGN OF TIE BEAM
86
DESIGN OF CONNECTION BETWEEN

PRECAST ELEMENTS
87
DESIGN OF CONNECTION BETWEEN FOOTING AND COLUMN
1) CHECK FOR ULTIMATE SHEAR OF COLUMN SECTION (Vc)
a) Parameters
b= 800.0 mm ( width of column)
h= 1600.0 mm ( length of column)
d= 1430.0 mm ( effective depth of column)
b) Calculation
Vc = 0.75x1/6 fc' bxd
Vc = 0.75X 1/6 40.0x800.00x1,430.00
Vc = 904411.41 N
Vc = 904.41 kN
2) CHECK FOR ULTIMATE SHEAR OF REINFORCEMENT STEEL SECTION (Vs)
a) Parameters
fy = 460.0 MPa (steel yield strength)
Ast = 12864.00 mm ( total area of steel provided 16nos-32mm dia Rebar)
Pu =751.31 kN
b) Calculation
Vs = 0.60 x As x Fy
Vs = 0.60 x12,864.00x460.00
Vs = 3550464.00 N Mu =2400.44 kN.m
Vs = 3550.46 kN
Vu =98.10 kN
3) TOTAL SHEAR CAPACITY OF JOINT ( Vt)
Vt = Vc + Vs
Vt = 904.41+3,550.46
Vt = 4454.88 kN ULTIMATE FORCE ACTING
ON THE CONNECTION
UDCON17=1.2DL+1LL+1QX
As per analysis Maximum shear Force action on Column Vu = 98.10 kN

Vt=4454.88 kN is greater than Vu=98.10 kN, therefore the section is OK!
For P-M capacity of the connection please refer to column design page
NOTE:
Strength of is achieved in the connection by reinforced concrete section consist of the following:
1. Rebars as per column design connected by corrugated pipe with development length according
to PCI recommendation in chapter 6 page 6-8 ( see appendix B)
2. Concrete grout SikaGrout 214AE having strength of C80 Mpa
3. Bonding agent Sika Latex.
4. Roughen contact surface of foundation and column.
5. Pumping the grout to fill all the gaps between the two elements.
88
DESIGN OF CONNECTION BETWEEN COLUMN AND BEAM
1) CHECK FOR ULTIMATE CAPACITY OF SHEAR KEY(Vk)
a) Parameters
Ac = 1280000.0 mm = 1984.0 in (area of concrete section )

fa' = 80.0 MPa = 11603.0 psi (grout compressive strength)
Ack = 180000.0 mm = 279.0 in (area of shear key )
n = 0.48 MPa = 69.6 psi (total axial stress)
b) Calculation
Vuk= 0.2 fc' . Ack + 0.5 n . Ac ( in lb unit)

Vuk= 0.211,603.0x279.00 + 0.5x 69.60x1,984.00
Vuk= 75053.8 lb
Vuk= 334.67 KN
2) CHECK FOR ULTIMATE SHEAR OF COLUMN SECTION (Vc)
a) Parameters
b= 800.0 mm ( width of column)
h= 1600.0 mm ( length of column)
d= 1430.0 mm ( length of column)
b) Calculation
Vc = 0.75x1/6 fc' bxd
Vc = 0.75X 1/6 40.0x800.00x1,430.00
Vc = 904411.41 N
Vc = 904.41 kN
3) CHECK FOR ULTIMATE SHEAR OF REINFORCEMENT STEEL SECTION (Vs)
a) Parameters
fy = 460.0 MPa (steel yield strength)

Ast = 14472.00 mm ( total area of steel provided)
b) Calculation
Vs = 0.60 x As x Fy
Vs = 0.60 x14,472.00x460.00
Vs = 3994272.00 N
Vs = 3994.27 kN
4) TOTAL SHEAR CAPACITY OF JOINT ( Vt)
Vt = Vk + Vc + Vs
Vt = 334.67+904.41+3,994.27
Vt = 5233.36 kN
89
Pu =628.63 kN
Mu =2087.01 kN.m
Vu =98.10 kN
ULTIMATE FORCE ACTING ON THE CONNECTION

UDCON17=1.2DL+1LL+1QX
As per analysis Maximum shear Force action on Column Vu = 98.10 kN

Vt=5223.36 kN is greater than Vu=98.10 kN, therefore the section is OK!
For P-M capacity of the connection please refer to column design page
NOTE:
Strength of is achieved in the connection by reinforced concrete section consist of the following:
1. Rebars as per column design connected by groutec coupler with development length according
to manufacturer recommendation ( see appendix A)
2. Concrete grout SikaGrout 214AE having strength of C80 Mpa
3. Bonding agent Sika Latex.
4. Roughen contact surface of foundation and column with shear key.
5. Pumping the grout to fill all the gaps between the two elements.
90
LIFTING OF PRECAST BEAM
91
LIFTING OF PRECAST BEAM
2-12.7mm strands
2-12.7mm strands
L3
4-12.7mm strands
L3
L2
92
A) FORCES DURING DEMOULDING
FORCE EQUIVALENT TO WEIGHT OF THE ELEMENT + 1.4 SUCTION FACTOR
LIFTING L2 FORCE = 303.96 kN AND L3 kN =163.14 kN
146.0 kN.m
CRITICAL BENDING MOMENT = 146.00 kN.m (SELFWEIGHT)

DEFLECTION AT FREE END = 1.29mm
93
B) CHECK FOR STRESSES DURING DEMOULDING
a) Parameters
Ma = 146.00 KN-m (maximum moment during demoulding )

fci' = 20.0 MPa (concrete compressive strength during demoulding)
I = 3.55 x 10 ^6 (Moment on Inertia of section in weak axis)
b) Calculation
(Allowable Cracking Stress)

fr = 0.62 x fc' = 0.62 x 20.00= 2.77 MPa
(Actual stress )
Ms = 1.4 x 146.0 = 204.40 kN.m ( including suction)
fs = Mc/I = 204.40 x10^6 x 400.00/3.55x 10^6 = 2.30 Mpa
As per above calculation allowable cracking stress (fr) is greater than actual stress(fa),
Therefore the section will not crack during demoulding.
C) CHECK FOR CAPACITY OF LIFTING L2
( SEE NEXT PAGE)
94
PROJECT: SITTING AREA
Project no.: - Date: -
Made by: - Page no.:
DESIGN CAPACITY OF LIFTING ANCHORS
DESCRIPTION : Lifting capacity of L2
Note: Lifting Capacity of L1 is covered under this check because L2 is more critical than L1.
t PARAMETERS :
fci' = 20.0 MPa (compressive strength of concrete at demoulding stage)
fpu = 1860.0 MPa (tensile strength of prestressing steel)
c = 24.0 KN/m (specific weight of concrete)
n= 4.0 (strands quantity per lifting point)
f= 1.0 (safety factor for bundling of strand, PCI Sect. 5.3.4.2)
t LOAD ANALYSIS :
Lifting force = 303.96 KN
Reaction Load on each Lifting Device:
T= 303.96 KN
t TENSILE CAPACITY OF STRAND
Steel Strength (Ns)

Ns = n Aps fpu f (Eq. ACI D.5.1.2)
Where: = 0.75 (strength reduction factor, ACI D.4.4)
na = 4 (number of anchors in a group)
ns = 8 (number of strands in a group)
dps = 12.70 mm (outside diameter of anchor)
Aps = 98.7 mm (effective cross sectional area of anchor)
Therefore:
Ns = (0.75 x 8 x 98.7mm x 1860.0Mpa x 1.0) /1000
Ns = 1101.49 KN
Steel factor of safety:
Steel = 1101.49KN /303.96 = 3.62
t CONCRETE BREAKOUT
( SEE NEXT PAGE)
95
Made by: - Checked by: - Rev: -
DESCRIPTION : CHECK FOR CONCRETE BREAKOUT
PARAMETERS:
fci' = 20.0 MPa (initial compressive strength of concrete during lifting)

fpu = 1860.0 MPa (tensile strength of lifting stud as per supplier) D1 D2
t = 0.65 (strength reduction factor for tension D.4.4 ACI)
hef = 750.00 mm (embedment depth of stud)
t = 800.00 mm (effective element thickness) hef
D1 = 4800.00 mm (location of lifting stud from left free end)
D2 = 4800.00 mm (location of lifting stud from right free end)
L= 1000.00 mm (deam depth)
shear
kc= 7 (cast-in-place anchor factor D.5.2.2 ACI)
links
Ca1= 500.00 mm (cen. of stud from side face for shear loading)
Precast Element with lifting
arrangement
W= 34.9 Tons (gross weight of element) L
Note:
max. D1 & D2 distance=
D2 ca1 1.5hef
D1
1.5hef
DESIGN CALCULATION:
Nua = 303.96 KN (maximum factored tensile force including suction)
Check for capacity of concrete breakout:

cNcb = (cANc/ANco) . ed,N . c,N . cp,N . Nb (ACI D5.2 Eq. D-4)
ANc = (L)[min(D1 , 1.5hef) + min(D2 , 1.5hef)] = 2250000.0 mm (ACI D5.2 Fig RD.5.2.1)
ed,N = if ca,min1.5hef then ed,N =1.0
if ca,min<1.5hef then ed,N =0.7+(0.3ca,min/1.5hef) (ACI D.5.2.5)
= 0.83
c,N = 1.00 (ACI D.5.2.6)
cp,N = 1.00 (ACI D.5.2.7)
Nb = kcfci' hef^1.5 = 642991.06 N (ACI D.5.2.7)
ANco= 9hef2 = 5062500.0 mm (ACI D5.2 Fig RD.5.2.1)
cNcb = 154.79 KN (concrete strength capacity of single lifting point)
Ncap = 154.79 KN < 303.96 KN
\ shear-in-links will be provided
Provide additional slot-in link reinforcement to strengthen the concrete:
fy = 460.0 MPa (yield strength of reinforcement)
n = 24 ( provided shear links no. of legs)
d= 10 mm ( diameter of shear links)
As= 78.50 mm2 ( area of steel bar)
Vs = 0.65 n.As .fy
Vs = 563.32 KN
Total breakout capacity = Ncap + Vs = 718.11 kN
718.11 KN 303.96 kN OK!
96
Made by: - Page no.:
DESIGN CAPACITY OF LIFTING ANCHORS
DESCRIPTION : Lifting capacity of L3
t PARAMETERS :
fci' = 20.0 MPa (compressive strength of concrete at demoulding stage)
fpu = 1860.0 MPa (tensile strength of prestressing steel)
c = 24.0 KN/m (specific weight of concrete)
n= 2.0 (strands quantity per lifting point)
f= 1.0 (safety factor for bundling of strand, PCI Sect. 5.3.4.2)
t LOAD ANALYSIS :
Lifting force = 163.14 KN
Reaction Load on each Lifting Device:
T= 163.14 KN
t TENSILE CAPACITY OF STRAND
Steel Strength (Ns)

Ns = n Aps fpu f (Eq. ACI D.5.1.2)
Where: = 0.75 (strength reduction factor, ACI D.4.4)
na = 2 (number of anchors in a group)
ns = 4 (number of strands in a group)
dps = 12.70 mm (outside diameter of anchor)
Aps = 98.7 mm (effective cross sectional area of anchor)
Therefore:
Ns = (0.75 x 4 x 98.7mm x 1860.0Mpa x 1.0) /1000
Ns = 550.75 KN
Steel factor of safety:
Steel = 550.75KN /163.14 = 3.38
t CONCRETE BREAKOUT
( SEE NEXT PAGE)
97
Made by: - Checked by: - Rev: -
DESCRIPTION : CHECK FOR CONCRETE BREAKOUT
PARAMETERS:
fci' = 20.0 MPa (initial compressive strength of concrete during lifting)

fpu = 1860.0 MPa (tensile strength of lifting stud as per supplier) D1 D2
t = 0.65 (strength reduction factor for tension D.4.4 ACI)
hef = 750.00 mm (embedment depth of stud)
t = 800.00 mm (effective element thickness) hef
D1 = 850.00 mm (location of lifting stud from left free end)
D2 = 3500.00 mm (location of lifting stud from right free end)
L= 800.00 mm (column depth)
shear
kc= 7 (cast-in-place anchor factor D.5.2.2 ACI)
links
Ca1= 400.00 mm (cen. of stud from side face for shear loading)
Precast Element with lifting
arrangement
W= 34.9 Tons (gross weight of element) L
Note:
max. D1 & D2 distance=
D2 ca1 1.5hef
D1
1.5hef
DESIGN CALCULATION:
A) TENSILE FORCE CHECK ACI 318-D.5
Nua = 163.14 KN (maximum factored tensile force including suction)
Check for capacity of concrete breakout:

cNcb = (cANc/ANco) . ed,N . c,N . cp,N . Nb (ACI D5.2 Eq. D-4)
ANc = (L)[min(D1 , 1.5hef) + min(D2 , 1.5hef)] = 1580000.0 mm (ACI D5.2 Fig RD.5.2.1)
ed,N = if ca,min1.5hef then ed,N =1.0
if ca,min<1.5hef then ed,N =0.7+(0.3ca,min/1.5hef) (ACI D.5.2.5)
= 0.81
c,N = 1.00 (ACI D.5.2.6)
cp,N = 1.00 (ACI D.5.2.7)
Nb = kcfci' hef^1.5 = 642991.06 N (ACI D.5.2.7)
ANco= 9hef2 = 5062500.0 mm (ACI D5.2 Fig RD.5.2.1)
cNcb = 105.22 KN (concrete strength capacity of single lifting point)
Ncap = 105.22 KN < 163.14 KN
\ shear-in-links will be provided
Provide additional slot-in link reinforcement to strengthen the concrete:
fy = 460.0 MPa (yield strength of reinforcement)
n = 10 ( provided shear links no. of legs)
d= 10 mm ( diameter of shear links)
As= 78.50 mm2 ( area of steel bar)
Vs = 0.65 n.As .fy
Vs = 234.72 KN
Total breakout capacity = Ncap + Vs = 339.94 kN
339.94 KN 163.14 kN OK!
98
APPENDIX 'A'
Groutec Coupler Data Sheet
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
APPENDIX 'B'
Corrugated Pipe Connection
124
6.4 Connection Hardware and Load convenient for certain connections, such as column
Transfer Devices to footing, column to column, and shear wall
connections. Note that alternate systems are also
A wide variety of hardware including reinforcing available including a system which uses a plastic
bars, headed studs, coil inserts, structural steel sleeve.
shapes, bolts, threaded rods, and other materials The following limitations are recommended:
are used in connections. These devices provide load
transfer to concrete via anchorage in the concrete by 1. The minimum concrete side cover over the
bond, bearing or by a shear cone resistance conduit should be 3 in.
mechanism. It is preferable to have a steel material 2. The conduit should have a minimum thickness
failure, typically defined by yielding, to govern the of 0.023 in. (24 gage) and there should be a
connection strength because such failures are more minimum annular space of Q/S in. around the bar.
predictable and ductile. In seismic regions, this 3. The grout strength should not be less than the
ductile behavior may be a code requirement. Load specified concrete strength or 5000 psi.
transfer should be as direct as possible to reduce 4. The specified grout should be non-shrink.
the complexity and increase the efficiency of the 5. For tension, the minimum embedment length
connection. for any diameter bar is 12 in.
6. Reinforcing bar ductility requirements should be
met for seismic applications.
6.4.1 Headed Concrete Anchors or Studs 7. Confinement steel is required in most
applications.
A headed concrete anchor (stud) is a smooth 8. Care should be taken to prevent water from
shaft with an integral head. These devices are entering the conduit before grouting, especially
typically welded to a plate or another structural steel during freezing weather.
shape. The studs may be hand welded, but are
more often attached using a stud gun. The design Figure 6.4.3.1 Anchorage in grouted conduit [25]
of these devices can be found in Section 6.5.
6.4.2 Steel Shapes
Steel shapes can be used for various load

transfer configurations; i.e., wide flange sections,
structural tubes, channels, and angles. They can
act independently or with other load transfer
devices. The design of these devices can be found
in Section 6.6.
6.4.3 Reinforcing Bars
Reinforcing bars are usually anchored by

bonding to the concrete. When insufficient length is
available to anchor the bars by bond alone,
supplemental mechanical anchorage is required.
This can be accomplished by hooks, bolts, washers,
threaded ends with heads, or welded cross-bars. Bar embedment
Load transfer between bars may be achieved Bar Size length, A e in.*
by welds, lap splices or mechanical couplers.
3 12
Required development lengths and standard hook
dimensions are given in Chapter 11. 4 12
Reinforcing bars have been shown to develop 5 12
yield strength when they are anchored by 6 15
embedment in flexible metallic interlocking conduit 7 21
using grout as shown in Figure 6.4.3.1. [25] The 8 27
conduit must have sufficient concrete around it for
adequate confinement. This scheme can be used to * For grout strengths higher than 5000 psi, multiply table
transfer tension, compression or shear forces and is values by 5000 / fc .
68 125
PCI Design Handbook/Sixth Edition
First Printing/CD-ROM Edition
APPENDIX 'C'
Shop Drawings
126
127
128
129
130
APPENDIX 'D'
Contractor Approval
131
132
133
134
135
136

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Structural Design Calculation

TECHNOCAST PRECAST L.L.C.

DESIGN CALCULATION SHEET FOR MAIN FRAME OF

AlHafar outdoor Shooting range-

* Cover Page page 1

* Design Criteria page 3-7

* Building Geometry page 8-10

* Main Frame Loading page 11-16

* Check for Frame Serviceability page 17-20

* Check for Frame Stability page 21-23

* Column Design page 24-36

* Beam Design page 37-49

* Strut Design page 50-53

* Foundation Design page 54-82

* Tie Beam Design page 83-86

* Design of Connection Between Precast page 87-86

* Lifting of Precast Beam page 90-98

* Appendix "A"- Groutec Coupler Data sheet page 99-123

* Appendix "B"- Corrugated Pipe Connection page124-125

* Appendix "C"- Shop Drawings page126-130

* Appendix "D"- Contractor Approval page131-136

A. STRUCTURAL DESIGN PHILOSOPHY:

Main frame is designed considering dead,live, wind and earthquake loads

a. CHARACTERISTIC COMPRESSIVE STRENGTH:

E. CODES OF PRACTICE AND STANDARDS

ASCE7-10 & ADIBC 2013: Wind Loads & Seismic Loads

F. STRUCTURAL DESIGN SOFTWARE & PROCEDURE

ETABS 9.7.4 - Analysis and Design

Net allowable soil pressure in footing design = 150 Kpa

Dead Loads = Self weight of Precast Elements

Hollowcore Slab Thick 150 mm Including Joints Grouting = 2.40 KN/m

Live Load (General) = 1.00 KN/m

SEISMIC DATA (ASCE-7-10)

Basic Ultimate Load combinations

Basic Service Load combinations

CALCULATION OF WIND LOAD according to ASCE/SEI 7-10

Design Wind Pressure P= (F/As) = q x G x Cf (kN/m)

q = the velocity pressure defined in section 6.5.10.

= 0.613 x kz x kzt x kd x V2 x I (N/m2)

kd = wind directionality factor (section 6.5.4.4 Table 6-4)

kz velocity pressure exposure coefficient (section 6.5.6.6 Table 6-3)

= 0.94 [for height H = 0 to 7.6m and exposure category C]

kzt = topographic factor (section 6.5.7.2)

= 1.0 (for reasonably flat topography)

V =basic wind speed (m/sec) which is a 3 second gust speed

= 40 m/sec (as per ADM requirement)

G = 0.85 (gust effect factor section 6.5.8)

Velocity pressure, q =0.613 x kz x kzt x kd x V2 x I

q = 0.613 x 0.94 x 1.0 x 0.85 x 40 x 1.0 = 784 N/m

P= 0.784 x 0.85 x 1.55 = 1.03 KN/m

PRECAST ISOLATED FOOTING

PRECAST STRIP FOOTING

PRECAST FOUNDATION PLAN

PRECAST WALL PRECAST COLUMN

GROUND FLOOR LAYOUT

PRECAST HOLLOW PRECAST CANTILEVER BEAM

HOLLOW CORE ROOF LAYOUT

PRECAST CANTILEVER BEAM PRECAST HOLLOW

MAIN FRAME LOADING

Main Frame Loading

SINGLE FRAME 3-D View

. Wind Load Calculated As Per ASCE 7-10 = 1Kpa

. HCS Span Length = 4.226 meter Approximated To Be =