PLC23 003B Basic Component S7-200

Thai-German Institute
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Basic component for PLC S7-200 Programming
Unit 3
Basic component for PLC
S7-200 Programming
AU-PLC-23-03-Mt
Page 1 of 34 Pages
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Design step for program control for PLC
1 Specification -Description of control task
-Position sketch
-Macrostructure of control task
2 Design -Function chart to IEC 848
-Function diagrams such as displacement step diagram
-Function table
-Circuit diagram
-Input/Output list
3 Realisation -Programming in LD,FBD,IL and SFC
-Simulation of subprograms and overall program
4 Commissioning -Design of system

-Testing of subprograms
-Testing of overall program
5 Documentation -Description of control task

-Position sketch
-Circuit diagram
-Terminal diagram
-Printouts of control programs in programming languages
-Allocation list of inputs and outputs, cross-reference list
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S7-200 Programming Languages and Editor

S7 200 CPU have basic commands there are 2 are
SIMATIC
IEC 1131 3
Create programs can create 3 types are
Ladder Logic Editor (LAD)
Function Block Diagram Editor (FBD)
Statement List Editor (STL)
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The language used to program using STEP 7 Micro WIN4.0 software
for PLC SIMATIC S7-200
Programming has 3 languages are
1.) FBD (Function block diagram) as FBD std. IEC 1131- 3
2.) LAD (Ladder diagram) as LD std. IEC 1131- 3
3.) STL (Statement list) as IL std. IEC 1131- 3
STL
LADDER
FBD
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The language used to program following IEC 1131-3 standard have 5 language are
For PLC S7-200 have 3 language are
LADDER , FUNCTION BLOCK
DIAGRAM STATMENET LIST
1. LADDER (LAD)
For ladder is symbol similar to

the circuit, allowing users to
have basic knowledge about
electrical circuits can easily
understand the program
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2. FUNCTION BLOCK DIAGRAM (FBD)
Language function block is a

symbol similar to the logic
gates, which are suited to
those with knowledge of
electronic logic programming
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3. STATEMENT LIST (STL)
STL language same memonic

code or machine code must
have a knowledge of the
language, and this language is
an advantage for using a
complex programming
language Ladder and FBD can
not
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The size of standard data
Standard IEC 1131 Bit Byte Word Double Word
Digital Input IX or I IB IW ID
Digital Output QX or Q QB QW QD
Memory MX or M MB MW MD
Data size of PLC- SIMATIC S7

Bit Byte Word Double Word
I <byte>.<bit> IB <byte> IW <word> ID <double word>
Q <byte>.<bit> QB<byte> QW<word> QD <double word>
M<byte>.<bit> MB<byte> MW<word> MD <double word>
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Referring to the Direct Address
For Memory Address for save data

The area of memory has to be specified Address, which will consist of memory
byte Address and bit
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Example for compare data of Byte, Word and Double Word of S7-200
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Digital Input position
Digital Input Unit Limit Switch

Flow Switch
Float Switch I
Proximity
Push button / Switch Switch
I0.0 , I0.1 , I0.2 ,.I

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Digital Output position
Digital Output Unit
Motor Solid Stat Relay
Q0.0 , Q0.1 , Q0.2Relay

Solenoid valve
Light
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Defining memory of
the PLC S7 200
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CPU S7-200 Size
CPU 221 CPU 222 CPU 224
(10 I/O Points) (14 I/O Points) (24 I/O Points)
CPU 224XP (24 I/O + 2AI/1AO) CPU 226 (40 I/O Points)
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The features of the CPUs S7-200 model(1/4)
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Features CPU 221 CPU 222
Integrated Inputs/Outputs 6DE/4DA 8DE/6DA
Max. Expansion Modules - 2
Max. # of Dig. I/O Channels 10 78
Analogue Points In/Out/Max - 8/4/10
Program/Data Memory 4KB/2KB 4KB/2KB
Boolean Execution Time 0.22 s 0.22 s
Bit Relays/Counters/Timers 256/256/256 256/256/256
High Speed Counters 4 x 30 kHz 4 x 30 kHz
Real Time Clock optional optional
Pulse Outputs 2 x 20 kHz 2 x 20 kHz
Communication Interface 1x RS-485 1x RS-485
Analogue Potentiometers 1 1
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Features CPU 224 CPU 224XP CPU 226
Integrated Inputs/Outputs 14 DE/10 DA 14 DE/10 DA 24 DE/16 DA
Integrated Analogue In/Out - 2AE/1AA -
Max. Expansion Modules 7 7 7
Max. # of Dig. I/O Channels 168 168 248
Analogue Points In/Out/Max 28/14/35 30/15/38 28/14/35
Program/ 8/12 KB 12/16 KB 16/24 KB
Data Memory 8 KB 10 KB 10 KB
Boolean Execution Time 0.22 s 0.22 s 0.22 s
Bit Relays/Counters/Timers 256/256/256 256/256/256 256/256/256
4 x 30 kHz
High Speed Counters 6 x 30 kHz 6 x 30 kHz
2 x 200 kHz
Real Time Clock Integrated Integrated Integrated
Pulse Outputs 2 x 20 kHz 2 x 100 kHz 2 x 20 kHz
Communication Interface 1 x RS-485 2 x RS-485 2 x RS-485
Analogue Potentiometers 2 2 2
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components of CPUs S7-200
Cartridge Slot CPU Status I/O Point Internal:
LEDs Status LEDs - Power Supply
- Super Capacitor
- Clock (224(XP),226)
Communication
Port(s)
Removable Snap-On Clip 24V Sensor Mounting Holes for Panel

Terminal Blocks for DIN Rail Mounting Power Output Installation
(224(XP),226)
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components of CPUs S7-200, 224XP Model
I/O Point Internal:
Status - Power Supply
LEDs - Super Capacitor
- Clock (for 224, 224XP, 226)
CPU Status
LEDs Mounting Holes
for Panel
Installation
Removable
Analogue
Terminals
Removable
Terminal Blocks
(224,226)
Cartridge Slot
Snap-On Clip
for DIN Rail Mounting
Communication 24V Sensor
Ports Power Output
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The extension module: Input-Output of SIMATIC S7-200
Int. DI Int. DO Max. degree of expansion
SF
RUN CPU 221
STOP
6 DI 4 DO 10 DI/DO
CPU 221 no expansion capability
CPU 222
8 DI 6 DO 40 DI/38 DO,
CPU 222
8 AI/2 AO or 0 AI/4 AO
SF
RUN
CPU 224
STOP
14 DI 10 DO 78 DI/82 DO,
CPU 224 28 AI/7 AO or 0 AI/14 AO
SF
RUN
CPU 226
STOP
CPU 226 24 DI 16 DO 128 DI/120 DO

28 AI/7 AO or 0 AI/14 AO
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This type of extension modules: Input-Output of SIMATIC S7-200
8 In DC 4 In
8 In AC, 120/230 VAC 4 In / 1 Out
16 In DC 2 Out
4 Out DC 5A
Analogue
4 Out Relay - 10 A
8 Out DC - 0.75 A 4 In T/C
8 Out AC -120/230 VAC, 0.5 A 2 In RTD
8 Out Relay - 2 A Temperature
4 In / 4 Out DC-DC Measurements
4 In / 4 Out DC-Relay
Modem
8 In / 8 Out DC-DC PROFIBUS DP Slave
8 In / 8 Out DC-Relay
Ethernet
16 In / 16 Out DC-DC AS-i Master
16 In / 16 Out DC-Relay Position IT Communication
Digital Technology Communication
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SIMATIC S7-200
S7-22X CP EM EM CP CP
243-2 277 241 243-1 243-1 IT
+ Email
+ HTML
+ FTP
Ethernet Network
Telefon Network
PROFIBUS Network (Slave)
AS Interface Field Bus
PPI/MPI Network
ASCII Protocol (FreePort)
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Example for placements Input / Output of CPU, model: 221
I/O Numbering Examples for a CPU 221

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Example for placements Input / Output of CPU model: 224XP and
expansion of I/O
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Accessories for PLC S7-200
Memory submodule
Data backup, complete image
of the EEPROM
Battery module
Additional protection against program failure,
typ. 200 day backup
Combined clock and battery module

Clock block (real-time clock)
Additional protection against failure
incl. clock/calendar function
Typ. 200 day backup
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Accessories for PLC S7-200, expansion of PC/PPI Cable
Connecting the CPU to the PC/printer/modem etc.

Converts RS 485 electrical signals to RS 232
Supports 1.2 - 38.4 kbit/s transmission rates
For all S7-200 CPU typs
Isolated through
optical isolation
Supports 10 bit
modem mode
Connectable, integrated
zero modem adapter
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Connection or communication of PLC S7-200
SIMATIC S7-200 protocol

Connection possibilities: PC/PG, TD 200, TP070, TP 27/37, OPs
Freely-programmable RS 485 interface

Connection possibilities: printer, bar code scanner, PC,
non-Siemens PLC, HMI devices
PROFIBUS-DP
neu:optional expansion module EM 277
PROFIBUS DP Slave
for CPU 222 / 224 / 226
AS-Interface
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TD 200 HMI can be used with PLC S7-200
Menu-assisted parameter assignment

Simple with STEP 7-Micro/WIN-Wizard,
configuration per mouse click
Incorporation of variable values
in the message text
Simple to enter messages in plaintext
Other features
Low price, facilitates economic use in even
the smallest applications
IP 65 degree of protection on the front panel
Small dimensions (only 27 mm mounting depth)
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Example, circuit for connect Sensor, PNP type Output transistor
24V
+
Output
Load --
0V
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+24V
O/P
OV
Example, circuit for connect Sensor,
PNP type Output transistor with PLC
S7-200
L+ M 1M I0.0
PLC SIEMENS S7-200

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Example, circuit for connect Sensor, NPN type Output transistor
24V
Load
+
Output
--
0V
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+24V
O/P
OV
,
Example circuit for connect Sensor,
NPN type Output transistor with PLC S7-
200
L+ M 1M I0.0
PLC SIEMENS S7-200

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PLC23 003B Basic Component S7-200

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PLC23 003B Basic Component S7-200

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Thai-German Institute

4 Commissioning -Design of system

5 Documentation -Description of control task

S7-200 Programming Languages and Editor

For ladder is symbol similar to

2. FUNCTION BLOCK DIAGRAM (FBD)

Language function block is a

3. STATEMENT LIST (STL)

STL language same memonic

Data size of PLC- SIMATIC S7

For Memory Address for save data

Digital Input Unit Limit Switch

I0.0 , I0.1 , I0.2 ,.I

Motor Solid Stat Relay

Q0.0 , Q0.1 , Q0.2Relay

Removable Snap-On Clip 24V Sensor Mounting Holes for Panel

CPU 226 24 DI 16 DO 128 DI/120 DO

Digital Technology Communication

PROFIBUS Network (Slave)

AS Interface Field Bus

ASCII Protocol (FreePort)

I/O Numbering Examples for a CPU 221

Combined clock and battery module

Connecting the CPU to the PC/printer/modem etc.

SIMATIC S7-200 protocol

Freely-programmable RS 485 interface

Menu-assisted parameter assignment

Example, circuit for connect Sensor, PNP type Output transistor

PLC SIEMENS S7-200

Example, circuit for connect Sensor, NPN type Output transistor

PLC SIEMENS S7-200

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