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LISTA DOCUMENTI
DOCUMENT LIST

A
DESCRIZIONE FOGLI FOGLIO 2
DESCRIPTION SHEET SHEET 2

CONFIGURAZIONE SISTEMA FOGLIO 3 5


SYSTEM CONFIGURATION SHEET 3 5

SCHEMA ELETTRICO CIRCUITALE FOGLIO 6 17


CIRCUIT DIAGRAM SHEET 6 17

TAVOLE DI RIFERIMENTO COMPONENTI FOGLIO 18


REFERENCE TABLES SHEET 18

DISPOSIZIONE COMPONENTI FOGLIO 19 21


B
PARTS LOCATION SHEET 19 21

SCHEMA DI INTERCONNESSIONE FOGLIO 22 24


INTERCONNECTION DIAGRAM SHEET 22 24

REVISIONI
REVISIONS

N. REVISIONE DATA VISTO


N. REVISION DATE CHECKED

ENG.-PROGETT. DRAWNER-DISEGN. CHECKED-VISTO MODIF. SH.-FG. MODIF. CHECKED-VISTO TITLE - TITOLO DATE-DATA DRAWING No. - DISEGNO N REV. SHEET-FOGLIO
C5G ARC WELDING APPLICATION
L. CIARDULLI ACER S.DEPLANO LISTA DOCUMENTI
04/05/12 CR15.9810.30 01 /
COMAU DOCUMENT LIST FILENAME-NOMEFILE CR1898103001
1 2 3 4 5 6 7 8

NUMERO FG. NUMERO FG.


SH. NUMBER SH. NUMBER
1 LISTA DOCUMENTI 23 SCHEMA DI INTERCONNESSIONE
DOCUMENT LIST INTERCONNECTION DIAGRAM
2 DESCRIZIONE FOGLI 24 SCHEMA DI INTERCONNESSIONE
A DESCRIPTION SHEET INTERCONNECTION DIAGRAM
3 CONFIGURAZIONE SISTEMA
SYSTEM CONFIGURATION
4 CONFIGURAZIONE SISTEMA
SYSTEM CONFIGURATION
5 CONFIGURAZIONE SISTEMA
SYSTEM CONFIGURATION
6 INTERCONNESSIONI CON ARC WELDING FRONIUS
ARC WELDING FRONIUS SIGNALS INTERFACE
7 INTERCONNESSIONI CON TPC CHECK
TPC CHECK SIGNALS INTERFACE
8 INTERCONNESSIONI CON PULISCI-TORCIA
B CLEAN-TORCH SIGNALS INTERFACE
9 INTERCONNESSIONI CON PULISCI-TORCIA
CLEAN-TORCH SIGNALS INTERFACE
10 INTERCONNESSIONI CON ARC WELDING FRONIUS
ARC WELDING FRONIUS SIGNALS INTERFACE
11 INTERCONNESSIONI CON PULISCI-TORCIA
CLEAN-TORCH SIGNALS INTERFACE
12 INTERCONNESSIONI CON PULISCI-TORCIA
CLEAN-TORCH SIGNALS INTERFACE
13 INTERCONNESSIONI CON ARC WELDING FRONIUS
ARC WELDING FRONIUS SIGNALS INTERFACE
14 INTERCONNESSIONI CON TPC CHECK
C TPC CHECK SIGNALS INTERFACE
15 INTERCONNESSIONI CON PULISCI-TORCIA
CLEAN-TORCH SIGNALS INTERFACE
16 INTERCONNESSIONI CON PULISCI-TORCIA
CLEAN-TORCH SIGNALS INTERFACE
17 INTERCONNESSIONI CON SEAM-TRACK LBM
SEAM-TRACK LBM SIGNALS INTERFACE
18 TAVOLA DI RIFERIMENTO COMPONENTI
REFERENCE TABLE
19 DISPOSIZIONE COMPONENTI
PARTS LOCATION
20 DISPOSIZIONE COMPONENTI
D
PARTS LOCATION
21 DISPOSIZIONE COMPONENTI
PARTS LOCATION
22 SCHEMA DI INTERCONNESSIONE
INTERCONNECTION DIAGRAM

ENG.-PROGETT. DRAWNER-DISEGN. CHECKED-VISTO MODIF. SH.-FG. MODIF. CHECKED-VISTO TITLE - TITOLO DATE-DATA DRAWING No. - DISEGNO N REV. SHEET-FOGLIO
C5G ARC WELDING APPLICATION
L. CIARDULLI ACER S.DEPLANO DESCRIZIONE FOGLI
04/05/12 CR15.9810.30 01 /
COMAU DESCRIPTION SHEET FILENAME-NOMEFILE CR1898103001
1 2 3 4 5 6 7 8

SYSTEM CONFIGURATION 1

GRUPPO PULISCI TORCIA A FRESA E LUBRIFICATORE


MECHANIC TORCH CLEANER KIT
A 19060480 + CR19074003

C5G

CAVO PULISCI TORCIA


TORCH CLEANER CABLE
X3A/CAB CR16658360 AIR FROM EXTERNAL

X2
IAM3
B

X310

X311

COMx X312 SDM

X126
HSM5
X136 X137
CR16006460 FRONIUS SERIAL

CR16006560

CR16006660
PIASTRA ALLESTIMENTO
ARCO CR16650180
PLATE FOR ARC
WELDING DRESSING

C TCP CHECK X82 X83 X8

X82 X83 X8

CAVO DI MASSA
GROUND CABLE
CR19078013
CAVO TCP CHECK CAVO CERCA GIUNTO
TCP CHECK CABLE SEAM SEARCH CABLE
16654360 CR16041960
CAVO SERIALE
SERIAL CABLE
CR16041460

ENG.-PROGETT. DRAWNER-DISEGN. CHECKED-VISTO MODIF. SH.-FG. MODIF. CHECKED-VISTO TITLE - TITOLO DATE-DATA DRAWING No. - DISEGNO N REV. SHEET-FOGLIO
C5G ARC WELDING APPLICATION
L. CIARDULLI ACER S.DEPLANO CONFIGURAZIONE SISTEMA
04/05/12 CR15.9810.30 01 /
COMAU SYSTEM CONFIGURATION FILENAME-NOMEFILE CR1898103001
1 2 3 4 5 6 7 8

SYSTEM CONFIGURATION 2

GRUPPO PULISCI TORCIA A FRESA E LUBRIFICATORE GRUPPO PULISCI TORCIA A FRESA E LUBRIFICATORE
MECHANIC TORCH CLEANER KIT MECHANIC TORCH CLEANER KIT
A 19060480 + CR19074003 19060480 + CR19074003

C5G

CAVO PULISCI TORCIA CAVO PULISCI TORCIA


TORCH CLEANER CABLE TORCH CLEANER CABLE
X3A/CAB CR16658360 AIR FROM EXTERNAL CR16658360 AIR FROM EXTERNAL

X2
IAM3
B

X310

X311

COMx X312 SDM

X126 2 GENERATOR 1 GENERATOR

C5G-LRK
CR16007360 FRONIUS SERIAL FRONIUS SERIAL

PIASTRA ALLESTIMENTO
ARCO CR16650180
PLATE FOR ARC
WELDING DRESSING

C X8A X8B

X8A X8B

CAVO DI MASSA CAVO DI MASSA


GROUND CABLE GROUND CABLE
CR19078013 CR19078013

CAVO SERIALE
SERIAL CABLE
CR16041460

D CAVO SERIALE
SERIAL CABLE
CR16041460

ENG.-PROGETT. DRAWNER-DISEGN. CHECKED-VISTO MODIF. SH.-FG. MODIF. CHECKED-VISTO TITLE - TITOLO DATE-DATA DRAWING No. - DISEGNO N REV. SHEET-FOGLIO
C5G ARC WELDING APPLICATION
L. CIARDULLI ACER S.DEPLANO CONFIGURAZIONE SISTEMA
04/05/12 CR15.9810.30 01 /
COMAU SYSTEM CONFIGURATION FILENAME-NOMEFILE CR1898103001
1 2 3 4 5 6 7 8

SYSTEM CONFIGURATION 3

GRUPPO PULISCI TORCIA A FRESA E LUBRIFICATORE


MECHANIC TORCH CLEANER KIT
A 19060480 + CR19074003

C5G

CAVO PULISCI TORCIA


TORCH CLEANER CABLE
X3A/CAB CR16658360 AIR FROM EXTERNAL
I/O LRI X2
IAM3
B X2 X6 X1
CR17133061
X103
CR16042160
X310

COMx X311 SDM

X312
HSM5
X126
X136 X137
CR16006460 FRONIUS SERIAL

CR16006560

CR16006660

CR16042160
PIASTRA ALLESTIMENTO
ARCO CR16650180
PLATE FOR ARC
WELDING DRESSING

C TCP CHECK X82 X83 X35 X8

X82 X83 X35 X8

CAVO DI MASSA
GROUND CABLE
BOX LBM
19060484
CAVO TCP CHECK CAVO CERCA GIUNTO
TCP CHECK CABLE SEAM SEARCH CABLE
16654360 CR16041960
CAVO SEAM TRACK CABLE
SEAM TRACK CABLE
CR16042060
CAVO SERIALE
SERIAL CABLE
D CR16041460

ENG.-PROGETT. DRAWNER-DISEGN. CHECKED-VISTO MODIF. SH.-FG. MODIF. CHECKED-VISTO TITLE - TITOLO DATE-DATA DRAWING No. - DISEGNO N REV. SHEET-FOGLIO
C5G ARC WELDING APPLICATION
L. CIARDULLI ACER S.DEPLANO CONFIGURAZIONE SISTEMA
04/05/12 CR15.9810.30 01 /
COMAU SYSTEM CONFIGURATION FILENAME-NOMEFILE CR1898103001
1 2 3 4 5 6 7 8

SYSTEM CONFIGURATION 1

FMP HSM5
FEED-THROUGH MOUNTING PLATE HIGH SPEED INPUT MODULE

A APC
ACOPOS PC

RS422
HIGH SPEED INPUT 3
HIGH SPEED INPUT 3

HSI3+ $HDIN[5..8]

HSI3- $HDIN[5..8]
RXDH

0V(24Vdc)
TXDH
RXDL

TXDL
GND

+24Vdc
COM1 1 4 5 9 6 1 2 3 4

C5G X137 /HSM


B

CR16006660
22AWG

CR16041460

YEL/GRN
22AWG

3-GRN
1-WHT

2-BRN

4-YEL
GRN
WHT

GRA
BRN

1 2 3 4 8
YEL

X83 /CIP

CR16041960
1mmq
C

BLK1

BLK2

BLK4
FRONIUS 7 2 1 9 4 X1 /PL1 F E D

ARC WELDING FRONIUS


NOTA :
NOTE :
LA PARTE PUNTINATA IDENTIFICA I COMPONENTI NELLA CABINA BASE
THE DOTTED PARTS INDICATED ITEMS BELONGINGS TO THE BASIC CABINET

ENG.-PROGETT. DRAWNER-DISEGN. CHECKED-VISTO MODIF. SH.-FG. MODIF. CHECKED-VISTO TITLE - TITOLO DATE-DATA DRAWING No. - DISEGNO N REV. SHEET-FOGLIO
C5G ARC WELDING APPLICATION
L. CIARDULLI ACER S.DEPLANO INTERCONNESSIONI CON ARC WELDING FRONIUS
04/05/12 CR15.9810.30 01 /
COMAU ARC WELDING FRONIUS SIGNALS INTERFACE FILENAME-NOMEFILE CR1898103001
1 2 3 4 5 6 7 8

SYSTEM CONFIGURATION 1

HSM5
HIGH SPEED INPUT MODULE

HIGH SPEED INPUT 1


HIGH SPEED INPUT 1

HSI1+ $HDIN[1..4]

HSI1- $HDIN[1..4]

0V(24Vdc)
+24Vdc

1 2 3 4

B X136 /HSM

CR16006560
22AWG

YEL/GRN
3-GRN
1-WHT

2-BRN

4-YEL

X82 /CIP 1 2 3 4

16654360
C
WHT
BRN

BLU
BLK

1 2 4 3

TPC CHECK
NOTA :
NOTE :
LA PARTE PUNTINATA IDENTIFICA I COMPONENTI NELLA CABINA BASE
THE DOTTED PARTS INDICATED ITEMS BELONGINGS TO THE BASIC CABINET

ENG.-PROGETT. DRAWNER-DISEGN. CHECKED-VISTO MODIF. SH.-FG. MODIF. CHECKED-VISTO TITLE - TITOLO DATE-DATA DRAWING No. - DISEGNO N REV. SHEET-FOGLIO
C5G ARC WELDING APPLICATION
L. CIARDULLI ACER S.DEPLANO INTERCONNESSIONI CON TPC CHECK
04/05/12 CR15.9810.30 01 /
COMAU TPC CHECK SIGNALS INTERFACE FILENAME-NOMEFILE CR1898103001
1 2 3 4 5 6 7 8

SYSTEM CONFIGURATION 1

IAM3 SDM
INVERTER AXIS MODULE AXIS 5-6 SAFETY & DISTRIBUTION MODULE

A
ROBOT ALARM+

ROBOT ALARM-

AIR INPUT+

0V(+24Vdc)

0V(+24Vdc)

0V(+24Vdc)

0V(+24Vdc)

0V(+24Vdc)

0V(+24Vdc)
AIR INPUT-
0V(24Vdc)

0V(24Vdc)
+24Vdc

+24Vdc

+24Vdc

+24Vdc

OUT 4

OUT 3

OUT 2

OUT 1
IN 1

IN 2

IN 3

IN 4

IN 5

IN 6

IN 7

IN 8
1 2 3 4 5 6 7 8 1 2 3 4 5 6 1 2 3 4 5 6 7 8 1 2 3 4 5 6

X2 /IAM3 X311 /SDM X310 /SDM X312 /SDM

B CR16006460

22AWG 22AWG 18AWG 22AWG 18AWG 22AWG 18AWG

3-GRN

3-GRN
1-WHT

1-WHT
5-GRA

2-BRN

2-BRN
6-PNK

8-RED
7-BLU

4-YEL

4-YEL
BLU

BLU

BLU
BLK

+24Vdc SAFE

0V(24Vdc)
9.1A

9.1A
CR16006460
C 22AWG
1 3 4 5 6 7 8 9 10

3-GRN

1-WHT
2-BRN
X3A /CAB

4-YEL
CR17230961
20AWG
BLU

OUTPUT 1

OUTPUT 2

OUTPUT 3

OUTPUT 4

INPUT 5

INPUT 6

INPUT 7

INPUT 8
X10 /CIP 9 57 58 59 60 69 70 71 72
ROBOT ALARM

INPUT 1

INPUT 2

INPUT 3

INPUT 4

OUTPUT 4

OUTPUT 3

OUTPUT 2

OUTPUT 1

9.5A

9.5A

9.6A

9.6A

9.6A

9.7A

9.7A

9.7A
D

AGLI STESSI PIN DEL CONNETTORE X1 DELLO SMISTAMENTO ROBOT


TO THE SAME PINS OF THE X1 TO THE DISTRIBUTION SIGNALS MACHINE NOTA :
NOTE :
LA PARTE PUNTINATA IDENTIFICA I COMPONENTI NELLA CABINA BASE
SCHEMA ELETTRICO ROBOT THE DOTTED PARTS INDICATED ITEMS BELONGINGS TO THE BASIC CABINET
MACHINE CIRCUIT DIAGRAM
ENG.-PROGETT. DRAWNER-DISEGN. CHECKED-VISTO MODIF. SH.-FG. MODIF. CHECKED-VISTO TITLE - TITOLO DATE-DATA DRAWING No. - DISEGNO N REV. SHEET-FOGLIO
C5G ARC WELDING APPLICATION
L. CIARDULLI ACER S.DEPLANO INTERCONNESSIONI CON PULISCI-TORCIA
04/05/12 CR15.9810.30 01 /
COMAU CLEAN-TORCH SIGNALS INTERFACE FILENAME-NOMEFILE CR1898103001
1 2 3 4 5 6 7 8

SYSTEM CONFIGURATION 1

SDM
8.8C

8.5C

8.6D

8.6D

8.7D

8.7D

8.7D

8.7D

8.7D

8.8D
SAFETY & DISTRIBUTION MODULE

OUTPUT 1

OUTPUT 2

OUTPUT 3

OUTPUT 4

INPUT 5

INPUT 6

INPUT 7

INPUT 8
0V(24Vdc)

+24Vdc SAFE
A

E-STOP CH1B

E-STOP CH2B
E-STOP CH1A

E-STOP CH2A
+24Vdc SAFE

+24Vdc EXT
+24Vdc I/O

FIELD_BUS

0V(24Vdc)
CR16006460
18AWG BLU

3 9 1 7 4 10 2 8 11 5 12 6

X126 /SDM CR16006460


18AWG
BLU

CR16006460 CR16006460
18AWG BLU 22AWG

3-GRN

3-GRN
1-WHT

1-WHT
2-BRN

2-BRN
4-YEL

4-YEL
X8 /CIP B4 B3 B5 C1 C2 C3 C4 A1 A2 A3 A4

C
CR16658360
1mmq

2 3 4 1

X3 3 2 1 4
+24Vdc

GND

CLEANING START

GAS NOZZLE CLAMPED


D
PULISCI-TORCIA
CLEAN-TORCH
NOTA :
NOTE :
LA PARTE PUNTINATA IDENTIFICA I COMPONENTI NELLA CABINA BASE
THE DOTTED PARTS INDICATED ITEMS BELONGINGS TO THE BASIC CABINET

ENG.-PROGETT. DRAWNER-DISEGN. CHECKED-VISTO MODIF. SH.-FG. MODIF. CHECKED-VISTO TITLE - TITOLO DATE-DATA DRAWING No. - DISEGNO N REV. SHEET-FOGLIO
C5G ARC WELDING APPLICATION
L. CIARDULLI ACER S.DEPLANO INTERCONNESSIONI CON PULISCI-TORCIA
04/05/12 CR15.9810.30 01 /
COMAU CLEAN-TORCH SIGNALS INTERFACE FILENAME-NOMEFILE CR1898103001
1 2 3 4 5 6 7 8

SYSTEM CONFIGURATION 2

FMP
FEED-THROUGH MOUNTING PLATE

A APC
ACOPOS PC

RS422 RS422

RXDH

RXDH
TXDH

TXDH
RXDL

RXDL
TXDL

TXDL
GND

GND
COM1 1 4 5 9 6 COM2 1 4 5 9 6

C5G COMx
B

CR17133061

X4 1 4 5 9 6

LRI X4 IN-RS232
CR16041460
22AWG

X3 OUT-RS232
GRN
WHT

GRA
BRN

YEL

1 4 5 9 6

C5G
C

CR16041460
22AWG

GRN
WHT

GRA
BRN

YEL
FRONIUS 7 2 1 9 4 FRONIUS 7 2 1 9 4

D
1 GENERATOR 2 GENERATOR
ARC WELDING FRONIUS ARC WELDING FRONIUS
NOTA :
NOTE :
LA PARTE PUNTINATA IDENTIFICA I COMPONENTI NELLA CABINA BASE
THE DOTTED PARTS INDICATED ITEMS BELONGINGS TO THE BASIC CABINET

ENG.-PROGETT. DRAWNER-DISEGN. CHECKED-VISTO MODIF. SH.-FG. MODIF. CHECKED-VISTO TITLE - TITOLO DATE-DATA DRAWING No. - DISEGNO N REV. SHEET-FOGLIO
C5G ARC WELDING APPLICATION
L. CIARDULLI ACER S.DEPLANO INTERCONNESSIONI CON ARC WELDING FRONIUS
04/05/12 CR15.9810.30 01 /
COMAU ARC WELDING FRONIUS SIGNALS INTERFACE FILENAME-NOMEFILE CR1898103001
1 2 3 4 5 6 7 8

SYSTEM CONFIGURATION 2

IAM3 SDM
INVERTER AXIS MODULE AXIS 5-6 SAFETY & DISTRIBUTION MODULE

A
ROBOT ALARM+

ROBOT ALARM-

E-STOP CH1B

E-STOP CH2B
E-STOP CH1A

E-STOP CH2A
+24Vdc SAFE

+24Vdc EXT
AIR INPUT+

0V(+24Vdc)

0V(+24Vdc)

0V(+24Vdc)

0V(+24Vdc)

0V(+24Vdc)

0V(+24Vdc)
+24Vdc I/O

FIELD_BUS
AIR INPUT-
0V(24Vdc)

0V(24Vdc)

0V(24Vdc)
+24Vdc

+24Vdc

+24Vdc

+24Vdc

OUT 4

OUT 3

OUT 2

OUT 1

IN 1

IN 2

IN 3

IN 4

IN 5

IN 6

IN 7

IN 8
1 2 3 4 5 6 7 8 3 9 1 7 4 10 2 8 11 5 12 6 1 2 3 4 5 6 7 8 1 2 3 4 5 6 1 2 3 4 5 6

X2 /IAM3 X126 X310 X311 X312


/SDM 18AWG
BLU
/SDM /SDM /SDM

B
CR16007360
22AWG BLK 18AWG BLU 22AWG BLU

+24Vdc SAFE
+24Vdc I/O

OUTPUT 4

OUTPUT 3
0V(24Vdc)

INPUT 1

INPUT 2

INPUT 3

INPUT 4
12.1A

12.2A

12.2A

12.4A

12.4A

12.6A

12.6A

12.6A

12.7A
X8A /CIP B4 B3 B5 C2 C1 A1 A2 A3 A4

C
1

X3A /CAB CR16658360


1mmq

2 3 4 1
CR17230961
20AWG
BLU

X3 3 2 1 4

X10 /CIP 9
+24Vdc

GND

CLEANING START

GAS NOZZLE CLAMPED


ROBOT ALARM

D
PULISCI-TORCIA 1
CLEAN-TORCH 1
SCHEMA ELETTRICO ROBOT
MACHINE CIRCUIT DIAGRAM NOTA :
NOTE :
LA PARTE PUNTINATA IDENTIFICA I COMPONENTI NELLA CABINA BASE
THE DOTTED PARTS INDICATED ITEMS BELONGINGS TO THE BASIC CABINET

ENG.-PROGETT. DRAWNER-DISEGN. CHECKED-VISTO MODIF. SH.-FG. MODIF. CHECKED-VISTO TITLE - TITOLO DATE-DATA DRAWING No. - DISEGNO N REV. SHEET-FOGLIO
C5G ARC WELDING APPLICATION
L. CIARDULLI ACER S.DEPLANO INTERCONNESSIONI CON PULISCI-TORCIA
04/05/12 CR15.9810.30 01 /
COMAU CLEAN-TORCH SIGNALS INTERFACE FILENAME-NOMEFILE CR1898103001
1 2 3 4 5 6 7 8

SYSTEM CONFIGURATION 2

11.3C

11.3C

11.4C

11.5C

11.5C

11.6C

11.6C

11.7C

11.7C
OUTPUT 4

OUTPUT 3
+24Vdc I/O

+24Vdc SAFE

INPUT 1

INPUT 2

INPUT 3

INPUT 4
0V(24Vdc)
A

CR16007360
18AWG BLU 22AWG BLU 22AWG

3-GRN
1-WHT

2-BRN

4-YEL
X8B /CIP B4 B3 B5 C2 C1 A1 A2 A3 A4

CR16658360
1mmq

2 3 4 1

X3 3 2 1 4
+24Vdc

GND

CLEANING START

GAS NOZZLE CLAMPED


D
PULISCI-TORCIA 2
CLEAN-TORCH 2

ENG.-PROGETT. DRAWNER-DISEGN. CHECKED-VISTO MODIF. SH.-FG. MODIF. CHECKED-VISTO TITLE - TITOLO DATE-DATA DRAWING No. - DISEGNO N REV. SHEET-FOGLIO
C5G ARC WELDING APPLICATION
L. CIARDULLI ACER S.DEPLANO INTERCONNESSIONI CON PULISCI-TORCIA
04/05/12 CR15.9810.30 01 /
COMAU CLEAN-TORCH SIGNALS INTERFACE FILENAME-NOMEFILE CR1898103001
1 2 3 4 5 6 7 8

SYSTEM CONFIGURATION 3

FMP HSM5
FEED-THROUGH MOUNTING PLATE HIGH SPEED INPUT MODULE

A APC
ACOPOS PC

RS422
HIGH SPEED INPUT 3
HIGH SPEED INPUT 3

HSI3+ $HDIN[5..8]

HSI3- $HDIN[5..8]
RXDH

0V(24Vdc)
TXDH
RXDL

TXDL
GND

+24Vdc
COM1 1 4 5 9 6 1 2 3 4

C5G X137 /HSM


B

CR16006660
22AWG

CR16041460

YEL/GRN
22AWG

3-GRN
1-WHT

2-BRN

4-YEL
GRN
WHT

GRA
BRN

1 2 3 4 8
YEL

X83 /CIP

CR16041960
1mmq
C

BLK1

BLK2

BLK4
FRONIUS 7 2 1 9 4 X1 /PL1 F E D

ARC WELDING FRONIUS


NOTA :
NOTE :
LA PARTE PUNTINATA IDENTIFICA I COMPONENTI NELLA CABINA BASE
THE DOTTED PARTS INDICATED ITEMS BELONGINGS TO THE BASIC CABINET

ENG.-PROGETT. DRAWNER-DISEGN. CHECKED-VISTO MODIF. SH.-FG. MODIF. CHECKED-VISTO TITLE - TITOLO DATE-DATA DRAWING No. - DISEGNO N REV. SHEET-FOGLIO
C5G ARC WELDING APPLICATION
L. CIARDULLI ACER S.DEPLANO INTERCONNESSIONI CON ARC WELDING FRONIUS
04/05/12 CR15.9810.30 01 /
COMAU ARC WELDING FRONIUS SIGNALS INTERFACE FILENAME-NOMEFILE CR1898103001
1 2 3 4 5 6 7 8

SYSTEM CONFIGURATION 3

HSM5
HIGH SPEED INPUT MODULE

HIGH SPEED INPUT 1


HIGH SPEED INPUT 1

HSI1+ $HDIN[1..4]

HSI1- $HDIN[1..4]

0V(24Vdc)
+24Vdc

1 2 3 4

B X136 /HSM

CR16006560
22AWG

YEL/GRN
3-GRN
1-WHT

2-BRN

4-YEL

X82 /CIP 1 2 3 4

16654360
C
WHT
BRN

BLU
BLK

1 2 4 3

TPC CHECK
NOTA :
NOTE :
LA PARTE PUNTINATA IDENTIFICA I COMPONENTI NELLA CABINA BASE
THE DOTTED PARTS INDICATED ITEMS BELONGINGS TO THE BASIC CABINET

ENG.-PROGETT. DRAWNER-DISEGN. CHECKED-VISTO MODIF. SH.-FG. MODIF. CHECKED-VISTO TITLE - TITOLO DATE-DATA DRAWING No. - DISEGNO N REV. SHEET-FOGLIO
C5G ARC WELDING APPLICATION
L. CIARDULLI ACER S.DEPLANO INTERCONNESSIONI CON TPC CHECK
04/05/12 CR15.9810.30 01 /
COMAU TPC CHECK SIGNALS INTERFACE FILENAME-NOMEFILE CR1898103001
1 2 3 4 5 6 7 8

SYSTEM CONFIGURATION 3

IAM3 SDM
INVERTER AXIS MODULE AXIS 5-6 SAFETY & DISTRIBUTION MODULE

A
ROBOT ALARM+

ROBOT ALARM-

AIR INPUT+

0V(+24Vdc)

0V(+24Vdc)

0V(+24Vdc)

0V(+24Vdc)

0V(+24Vdc)

0V(+24Vdc)
AIR INPUT-
0V(24Vdc)

0V(24Vdc)
+24Vdc

+24Vdc

+24Vdc

+24Vdc

OUT 4

OUT 3

OUT 2

OUT 1
IN 1

IN 2

IN 3

IN 4

IN 5

IN 6

IN 7

IN 8
1 2 3 4 5 6 7 8 1 2 3 4 5 6 1 2 3 4 5 6 7 8 1 2 3 4 5 6

X2 /IAM3 X311 /SDM X310 /SDM X312 /SDM

B CR16006460

22AWG 22AWG 18AWG 22AWG 18AWG 22AWG 18AWG

3-GRN

3-GRN
1-WHT

1-WHT
5-GRA

2-BRN

2-BRN
6-PNK

8-RED
7-BLU

4-YEL

4-YEL
BLU

BLU

BLU
BLK

+24Vdc SAFE

0V(24Vdc)
16.1A

16.1A
CR16006460
C 22AWG
1 3 4 5 6 7 8 9 10

3-GRN

1-WHT
2-BRN
X3A /CAB

4-YEL
CR17230961
20AWG
BLU

OUTPUT 1

OUTPUT 2

OUTPUT 3

OUTPUT 4

INPUT 5

INPUT 6

INPUT 7

INPUT 8
X10 /CIP 9 57 58 59 60 69 70 71 72
ROBOT ALARM

INPUT 1

INPUT 2

INPUT 3

INPUT 4

OUTPUT 4

OUTPUT 3

OUTPUT 2

OUTPUT 1

16.5A

16.5A

16.6A

16.6A

16.6A

16.7A

16.7A

16.7A
D

AGLI STESSI PIN DEL CONNETTORE X1 DELLO SMISTAMENTO ROBOT


TO THE SAME PINS OF THE X1 TO THE DISTRIBUTION SIGNALS MACHINE NOTA :
NOTE :
LA PARTE PUNTINATA IDENTIFICA I COMPONENTI NELLA CABINA BASE
SCHEMA ELETTRICO ROBOT THE DOTTED PARTS INDICATED ITEMS BELONGINGS TO THE BASIC CABINET
MACHINE CIRCUIT DIAGRAM
ENG.-PROGETT. DRAWNER-DISEGN. CHECKED-VISTO MODIF. SH.-FG. MODIF. CHECKED-VISTO TITLE - TITOLO DATE-DATA DRAWING No. - DISEGNO N REV. SHEET-FOGLIO
C5G ARC WELDING APPLICATION
L. CIARDULLI ACER S.DEPLANO INTERCONNESSIONI CON PULISCI-TORCIA
04/05/12 CR15.9810.30 01 /
COMAU CLEAN-TORCH SIGNALS INTERFACE FILENAME-NOMEFILE CR1898103001
1 2 3 4 5 6 7 8

SYSTEM CONFIGURATION 3

15.8C

15.5C

15.6D

15.6D

15.7D

15.7D

15.7D

15.7D

15.7D

15.8D
SDM
SAFETY & DISTRIBUTION MODULE

OUTPUT 1

OUTPUT 2

OUTPUT 3

OUTPUT 4

INPUT 5

INPUT 6

INPUT 7

INPUT 8
0V(24Vdc)

+24Vdc SAFE
A

E-STOP CH1B

E-STOP CH2B
E-STOP CH1A

E-STOP CH2A
+24Vdc SAFE

+24Vdc EXT
+24Vdc I/O

FIELD_BUS

0V(24Vdc)
CR16006460
18AWG BLU

3 9 1 7 4 10 2 8 11 5 12 6

X126 /SDM CR16006460


18AWG
BLU

CR16006460 CR16006460
18AWG BLU 22AWG

3-GRN

3-GRN
1-WHT

1-WHT
2-BRN

2-BRN
4-YEL

4-YEL
X8 /CIP B4 B3 B5 C1 C2 C3 C4 A1 A2 A3 A4

C
CR16658360
1mmq

2 3 4 1

X3 3 2 1 4
+24Vdc

GND

CLEANING START

GAS NOZZLE CLAMPED


D
PULISCI-TORCIA
CLEAN-TORCH
NOTA :
NOTE :
LA PARTE PUNTINATA IDENTIFICA I COMPONENTI NELLA CABINA BASE
THE DOTTED PARTS INDICATED ITEMS BELONGINGS TO THE BASIC CABINET

ENG.-PROGETT. DRAWNER-DISEGN. CHECKED-VISTO MODIF. SH.-FG. MODIF. CHECKED-VISTO TITLE - TITOLO DATE-DATA DRAWING No. - DISEGNO N REV. SHEET-FOGLIO
C5G ARC WELDING APPLICATION
L. CIARDULLI ACER S.DEPLANO INTERCONNESSIONI CON PULISCI-TORCIA
04/05/12 CR15.9810.30 01 /
COMAU CLEAN-TORCH SIGNALS INTERFACE FILENAME-NOMEFILE CR1898103001
1 2 3 4 5 6 7 8

SYSTEM CONFIGURATION 3

LRI PFG-PCB (BB82)


BUS CONTROLLER BASE

A PS2100 AI2622
POWER SUPPLY 2 ANALOG INPUT MODULE
24Vdc
GND

LEM1 LEM2

AI -2U/I

AI -1U/I
AI +2U

AI +1U
+24V

0V

+
M

M
-

-
A/D A/D
1 2 1 2 3 4 5 6 4 3 2 1

X1 X6 X2

+24V I/O

+24V I/O

GND
B
24 25 26
11 12 13 21 22 23

CR16042160 CR16042160
26AWG 26AWG
ORN

ORN
WHT

WHT

WHT

WHT
BLU

BLU
X35 /CIP A C E G

CR16042060
22AWG
WHT
RED

BLK

BLK

X1 /LBM A C E

22AWG BLU

+ M -
D

LEM
NOTA :
NOTE :
BOX LBM LA PARTE PUNTINATA IDENTIFICA I COMPONENTI NELLA CABINA BASE
THE DOTTED PARTS INDICATED ITEMS BELONGINGS TO THE BASIC CABINET

ENG.-PROGETT. DRAWNER-DISEGN. CHECKED-VISTO MODIF. SH.-FG. MODIF. CHECKED-VISTO TITLE - TITOLO DATE-DATA DRAWING No. - DISEGNO N REV. SHEET-FOGLIO
C5G ARC WELDING APPLICATION
L. CIARDULLI ACER S.DEPLANO INTERCONNESSIONI CON SEAM-TRACK LBM
04/05/12 CR15.9810.30 01 /
COMAU SEAM-TRACK LBM SIGNALS INTERFACE FILENAME-NOMEFILE CR1898103001
1 2 3 4 5 6 7 8

GRUPPO O GRUPPO O GRUPPO O


MODULO MODULO MODULO LEGENDA:
PARTE FOGLIO PARTE FOGLIO PARTE FOGLIO
PART
ASSEMBLY OR
SHEET PART
ASSEMBLY OR
SHEET PART
ASSEMBLY OR
SHEET
LEGEND:
MODULE MODULE MODULE

APC FMP 6.1A X2 IAM3 8.1B X310 SDM 11.5B APC SH. 20 Acopos PC

A APC FMP 10.1A X2 IAM3 11.1B X310 SDM 15.4B CAB SH. 19 Base Cabinet

APC FMP 13.1A X2 IAM3 15.1B X311 SDM 8.3B CIP SH. 19 Connectors Interface Panel

C5G APC 6.2B X2 LRI 17.4B X311 SDM 11.6B FMP SH. 20 Feed-through Mounting Plate

C5G APC 10.2B X3 PTF 9.2C X311 SDM 15.3B HSM SH. 21 Hight Speed Input Module

C5G APC 10.5C X3 PTF 11.3D X312 SDM 8.7B


IAM3 SH. 20 Inverter Axis Modules 3
C5G APC 13.2B X3 PTF 12.1D X312 SDM 11.7B
SDM SH. 20 Safety & Distribution Module
FMP CAB 6.1A X3 PTF 16.2C X312 SDM 15.7B
FMP CAB 10.1A X3A CAB 8.1C
FMP CAB 13.1A X3A CAB 11.1C
FRONIUS FR 6.2C X3A CAB 15.1C
B
FRONIUS FR 10.2D X4 LRI 10.5B
FRONIUS FR 10.5D X6 LRI 17.1B
FRONIUS FR 13.2C X8 CIP 9.2C
HSM5 CAB 6.5A X8 CIP 16.2C
HSM5 CAB 7.1A X8A CIP 11.2C
HSM5 CAB 13.5A X8B CIP 12.1C
HSM5 CAB 14.1A X10 CIP 8.1D
IAM3 FMP 8.1A X10 CIP 11.1D
IAM3 FMP 11.1A X10 CIP 15.1D
C IAM3 FMP 15.1A X35 CIP 17.1C
LRI CAB 10.5C X82 CIP 7.1C
LRI CAB 17.1A X82 CIP 14.1C
PFG-PCB CAB 17.6A X83 CIP 6.5C
SDM FMP 8.3A X83 CIP 13.5C
SDM FMP 9.2A X126 SDM 9.2B
SDM FMP 11.3A X126 SDM 11.3B
SDM FMP 15.3A X126 SDM 16.2B
SDM FMP 16.2A X136 HSM5 7.1B
X1 FR 6.5C X136 HSM5 14.1B
D
X1 FR 13.5C X137 HSM5 6.5B
X1 LBM 17.1D X137 HSM5 13.5B
X1 LRI 17.1B X310 SDM 8.4B

ENG.-PROGETT. DRAWNER-DISEGN. CHECKED-VISTO MODIF. SH.-FG. MODIF. CHECKED-VISTO TITLE - TITOLO DATE-DATA DRAWING No. - DISEGNO N REV. SHEET-FOGLIO
C5G ARC WELDING APPLICATION
L. CIARDULLI ACER S.DEPLANO TAVOLA DI RIFERIMENTO COMPONENTI
04/05/12 CR15.9810.30 01 /
COMAU REFERENCE TABLE FILENAME-NOMEFILE CR1898103001
1 2 3 4 5 6 7 8

VISTA INTERNA VISTA INTERNA


INTERNAL VIEW
INSIDE VIEW

USB
PANNELLO 1 PANNELLO 2 PANNELLO 3
X60 PANEL 1 PANEL 2 PANEL 3 X10
X30

3 4 5

F0 1 2

6
7 88 A
E
BC D

3 4 5

F0 1 2

6
7 88 A
E
BC D

FMP
ACOPOS multi

ACOPOS multi

ACOPOS multi

ACOPOS multi

ACOPOS multi

ACOPOS multi

CAB X82

CIP
X83

X35

X8 or X8A X8B

X3A/CAB
D X3A/CAB

PIN 1

ENG.-PROGETT. DRAWNER-DISEGN. CHECKED-VISTO MODIF. SH.-FG. MODIF. CHECKED-VISTO TITLE - TITOLO DATE-DATA DRAWING No. - DISEGNO N REV. SHEET-FOGLIO
C5G ARC WELDING APPLICATION
L. CIARDULLI ACER S.DEPLANO DISPOSIZIONE COMPONENTI
04/05/12 CR15.9810.30 01 /
COMAU PARTS LOCATION FILENAME-NOMEFILE CR1898103001
1 2 3 4 5 6 7 8

VISTA INTERNA
INSIDE VIEW

VISTA SUPERIORE VISTA FRONTALE


A FMP TOP VIEW FRONT VIEW
ACOPOS multi

ACOPOS multi

ACOPOS multi

ACOPOS multi

ACOPOS multi

ACOPOS multi

APC IAM3 SDM

3 4 5

F 0 1 2

6
7 8 8A
E
BC D

3 4 5

F 0 1 2

6
7 8 8A
E
BC D

COM2
X2

B
RESET
PIN 1

X310
SLOT
0 1 2 3 4 5 6 7 8 9 10 11 12 13
3 4 5
PIN 1

6
F 0 1 2

7 8 8 A
PIN 1
E
BC D

F 0 1 2
E
3 4 5

BC D

6
7 8 8A
X126
SLOT 0 X311
ACOPOS multi

ACOPOS multi

ACOPOS multi

ACOPOS multi

ACOPOS multi

ACOPOS multi

PIN 1
X312
C

SLOT 13

ENG.-PROGETT. DRAWNER-DISEGN. CHECKED-VISTO MODIF. SH.-FG. MODIF. CHECKED-VISTO TITLE - TITOLO DATE-DATA DRAWING No. - DISEGNO N REV. SHEET-FOGLIO
C5G ARC WELDING APPLICATION
L. CIARDULLI ACER S.DEPLANO DISPOSIZIONE COMPONENTI
04/05/12 CR15.9810.30 01 /
COMAU PARTS LOCATION FILENAME-NOMEFILE CR1898103001
1 2 3 4 5 6 7 8

VISTA INTERNA
INSIDE VIEW

USB

X6

X2
3 4 5

F0 1 2

6
7 88 A
E
BCD

3 4 5

F0 1 2

6
7 88 A
E
BCD

X1

ACOPOS multi

ACOPOS multi

ACOPOS multi

ACOPOS multi

ACOPOS multi

ACOPOS multi
C5G-LRI
B

CAB

HSM
HSI 1 HSI 2

1
X136

X137
C

X138
1
AI2622 2 ANALOG INPUT MODULE
PS2100 POWER SUPPLY

ENG.-PROGETT. DRAWNER-DISEGN. CHECKED-VISTO MODIF. SH.-FG. MODIF. CHECKED-VISTO TITLE - TITOLO DATE-DATA DRAWING No. - DISEGNO N REV. SHEET-FOGLIO
C5G ARC WELDING APPLICATION
L. CIARDULLI ACER S.DEPLANO DISPOSIZIONE COMPONENTI
04/05/12 CR15.9810.30 01 /
COMAU PARTS LOCATION FILENAME-NOMEFILE CR1898103001
1 2 3 4 5 6 7 8

SYSTEM CONFIGURATION 1

CAB
BASE CABINET
A

FMP HSM5 IAM3 SDM


FEED-THROUGH MOUNTING PLATE HIGH SPEED INPUT MODULE INVERTER AXIS MODULE AXIS 5-6 SAFETY & DISTRIBUTION MODULE

COMx X137 X136 X2 X310 X311 X312 X126

CR16006460
B

CR16006460
CR16006660

CR16006560
X3A/CAB

CR17230961
CIP

X83 X82 X10 X8


C
CR16041460

CR16041960

CR16658360
16654360

FRONIUS X1 X3

ARC WELDING FRONIUS TCP CHECK CLEAN-TORCH

ENG.-PROGETT. DRAWNER-DISEGN. CHECKED-VISTO MODIF. SH.-FG. MODIF. CHECKED-VISTO TITLE - TITOLO DATE-DATA DRAWING No. - DISEGNO N REV. SHEET-FOGLIO
C5G ARC WELDING APPLICATION
L. CIARDULLI ACER S.DEPLANO SCHEMA DI INTERCONNESSIONE
04/05/12 CR15.9810.30 01 /
COMAU INTERCONNECTION DIAGRAM FILENAME-NOMEFILE CR1898103001
1 2 3 4 5 6 7 8

SYSTEM CONFIGURATION 2

CAB
BASE CABINET
A

FMP IAM3 SDM


FEED-THROUGH MOUNTING PLATE INVERTER AXIS MODULE AXIS 5-6 SAFETY & DISTRIBUTION MODULE

COMx COMx X2 X310 X311 X312 X126

CR17133061

CR16007360
B

CR16007360
LRI X4
X3A/CAB

X3

CR17230961
CIP

X10 X8A X8B


C
CR16041460

CR16041460

CR16658360

CR16658360
FRONIUS FRONIUS X3 X3

ARC WELDING FRONIUS 1 ARC WELDING FRONIUS 2 CLEAN-TORCH 1 CLEAN-TORCH 2

ENG.-PROGETT. DRAWNER-DISEGN. CHECKED-VISTO MODIF. SH.-FG. MODIF. CHECKED-VISTO TITLE - TITOLO DATE-DATA DRAWING No. - DISEGNO N REV. SHEET-FOGLIO
C5G ARC WELDING APPLICATION
L. CIARDULLI ACER S.DEPLANO SCHEMA DI INTERCONNESSIONE
04/05/12 CR15.9810.30 01 /
COMAU INTERCONNECTION DIAGRAM FILENAME-NOMEFILE CR1898103001
1 2 3 4 5 6 7 8

SYSTEM CONFIGURATION 3

CAB
BASE CABINET
A

FMP HSM5 IAM3 SDM LRI AI2622


FEED-THROUGH MOUNTING PLATE HIGH SPEED INPUT MODULE INVERTER AXIS MODULE AXIS 5-6 SAFETY & DISTRIBUTION MODULE 2 ANALOG INPUT

COMx X137 X136 X2 X310 X311 X312 X126 X103 X1 X6 X2

CR16006460
B CR17133061 CR16042160

CR16006460

CR16042160
CR16006660

CR16006560
X3A/CAB

CR17230961
CIP

X83 X82 X10 X8 X35


C
CR16041460

CR16041960

CR16658360

CR16042060
16654360

FRONIUS X1 X3 X1

ARC WELDING FRONIUS TCP CHECK CLEAN-TORCH BOX LBM

ENG.-PROGETT. DRAWNER-DISEGN. CHECKED-VISTO MODIF. SH.-FG. MODIF. CHECKED-VISTO TITLE - TITOLO DATE-DATA DRAWING No. - DISEGNO N REV. SHEET-FOGLIO
C5G ARC WELDING APPLICATION
L. CIARDULLI ACER S.DEPLANO SCHEMA DI INTERCONNESSIONE
04/05/12 CR15.9810.30 01 /
COMAU INTERCONNECTION DIAGRAM FILENAME-NOMEFILE CR1898103001