Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
Service
For the machine to operate safely and at the lowest possible cost, it must receive thorough and complete maintenance.
Intervals for maintenance and lubrication refer to normal operating and environmental conditions. Maintenance work is
described in the Operator's manual and the manual "Service and maintenance" as well as the Service program.
Service Information
Warranty inspection
It is important that the machine is checked further during the initial run-in time, and that's why two warranty inspections
shall be performed. The first at 100 operating hours, the second at 1000 operating hours.
Times for these inspections may change without special notice from Volvo Construction Equipment.
Service Information
3. 173 Lubrication
10. 173 Turbocharger inclusive inlet and exhaust systems, leakage, check
173 Battery, current capacity, electrolyte level, cables and connections, especially connections at starter motor,
12. check
21. 173 Steering pressure and stand-by pressure, checking and adjusting
29. 173 Hydraulic locking cylinders for sideshift mechanism, check (BL61, BL71, BL61 Plus, BL71 Plus)
30. 173 Stabilisers, loader, backhoe, front axle oscillation pivot and front axle steering pivots, lubricate
34. 173 Hammer (if installed) hydraulic circuit, check flow and pressures
35. 173 Hammer, lower tool bushing, check for wear, see Operator's manual for hammer
36. 173 Hammer, tool retaining pin and the tool, check, see Operator's manual
37. 173 Hammer, lubricate every two hours, see Operator's manual for hammer
3. 173 Lubrication
8. 173 Engine radiator, oil cooler and condensor (if installed), clean
13. 173 Turbocharger inclusive inlet and exhaust systems, leakage, check
173 Battery, current capacity, electrolyte level, cables and connections, especially connections at starter motor,
15. check
28. 173 Steering pressure and stand-by pressure, checking and adjusting
40. 173 Hydraulic locking cylinders for sideshift mechanism, check (BL61, BL71, BL61 Plus, BL71 Plus)
41. 173 Stabilisers, loader, backhoe, front axle oscillation pivot and front axle steering pivots, lubricate
45. 173 Hammer (if installed) hydraulic circuit, check flow and pressures
46. 173 Hammer, lower tool bushing, check for wear, see Operator's manual for hammer
47. 173 Hammer, tool retaining pin and the tool, check, see Operator's manual
48. 173 Hammer, lubricate every two hours, see Operator's manual for hammer
WARNING
To avoid severe burns, DO NOT attempt the next procedure when the engine is HOT. Wait for the engine, silencer
and tailpipe to cool before proceeding.
NOTE!
The check should be carried out when the oil is cold and has had time to run down to the oil pan.
1. Place the machine on a flat surface in Service position two, see 173 Service positions.
2. Use the dipstick to check the engine oil level. See 173 Service positions for location of the engine oil level dipstick.
The measured level should be between the max. and min. marks. Fill in new oil if necessary.
Service Information
Coolant, change
Op nbr
1.
Figure 1
V1071109
See operator's manual.
Service Information
Hammer, lower tool bushing, check for wear, see Operator's manual
for hammer
Op nbr
Hammer, tool retaining pin and the tool, check, see Operator's
manual
Op nbr
Service positions
Before you begin service work the machine must be placed on level ground and prepared as shown below. If work has to be
carried out on the machine before it has cooled, there is a risk of burns. Therefore, take care when working with hot liquids
and machine parts.
Figure 1
Service position
1 Place the machine on level ground and apply the parking brake.
2 Lower the stabilizers.
3 Place the backhoe and the loader boom in the required service positions.
If the loader boom is raised, the loader safety strut must be fitted.
If the backhoe is in the roading position, the boom lock must be applied.
4 Stop the engine. Remove the ignition key.
5 Attach a black and yellow label to the steering wheel with the message "forbidden to start the engine".
6 Chock the wheels.
7 Carefully release the pressure in pressure lines to avoid risks.
Service Information
Service points
Figure 1
Service points
1 Cab air filter 10 Coolant package, radiator, oil cooler and condenser (if
fitted)
2 Hydraulic oil, filler cap and ventilation filter 11 Engine, oil level dipstick/filler point
3 Hydraulic oil level glass 12 Transmission filler port
4 Air filter intake 13 Transmission oil level dipstick
5 Engine oil filter 14 Battery disconnect switch
6 Fuel filter 15 Battery/batteries
7 Coolant water expansion tank 16 Washer fluid reservoir
8 Fuel, filler point 17 Transmission oil filter, under the machine on right
hand side
9 Water trap 18 Hydraulic oil filter, under the machine on left hand
side
Service Information
Service points
Figure 1
Service points
1 Cab air filter 10 Coolant package, radiator, oil cooler and condenser (if
fitted)
2 Hydraulic oil, filler cap and ventilation filter 11 Engine oil level dipstick/filler point
3 Hydraulic oil level glass 12 Transmission oil level dipstick/filler point
4 Air filter intake 13 Battery disconnect switch
5 Engine oil filter 14 Battery/batteries
6 Fuel filter 15 Washer fluid reservoir
7 Coolant water expansion tank 16 Transmission oil filter
8 Fuel, filler point 17 Hydraulic oil filter
9 Water trap
Service Information
Service points
Figure 1
Service points
5. 173 Hammer, tool retaining pin and the tool, check, see Operator's manual
6. 173 Hammer, lubricate every two hours, see Operator's manual for hammer
Service Information
1. 173 Lubrication
9. 173 Stabilisers, loader, backhoe, front axle oscillation pivot and front axle steering pivots, lubricate
11. 173 Hammer, lower tool bushing, check for wear, see Operator's manual for hammer
12. 173 Hammer, tool retaining pin and the tool, check, see Operator's manual
13. 173 Hammer, lubricate every two hours, see Operator's manual for hammer
Service Information
1. 173 Lubrication
6. 173 Engine radiator, oil cooler and condensor (if installed), clean
17. 173 Stabilisers, loader, backhoe, front axle oscillation pivot and front axle steering pivots, lubricate
21. 173 Hammer, lower tool bushing, check for wear, see Operator's manual for hammer
22. 173 Hammer, tool retaining pin and the tool, check, see Operator's manual
23. 173 Hammer, lubricate every two hours, see Operator's manual for hammer
Service Information
2. 173 Lubrication
7. 173 Engine radiator, oil cooler and condensor (if installed), clean
10. 173 Turbocharger inclusive inlet and exhaust systems, leakage, check
173 Battery, current capacity, electrolyte level, cables and connections, especially connections at starter motor,
12. check
26. 173 Hydraulic locking cylinders for sideshift mechanism, check (BL61, BL71, BL61 Plus, BL71 Plus)
27. 173 Stabilisers, loader, backhoe, front axle oscillation pivot and front axle steering pivots, lubricate
31. 173 Hammer (if installed) hydraulic circuit, check flow and pressures
32. 173 Hammer, lower tool bushing, check for wear, see Operator's manual for hammer
33. 173 Hammer, tool retaining pin and the tool, check, see Operator's manual
34. 173 Hammer, lubricate every two hours, see Operator's manual for hammer
3. 173 Lubrication
8. 173 Engine radiator, oil cooler and condensor (if installed), clean
13. 173 Turbocharger inclusive inlet and exhaust systems, leakage, check
173 Battery, current capacity, electrolyte level, cables and connections, especially connections at starter motor,
15. check
29. 173 Steering pressure and stand-by pressure, checking and adjusting
41. 173 Hydraulic locking cylinders for sideshift mechanism, check (BL61, BL71, BL61 Plus, BL71 Plus)
42. 173 Stabilisers, loader, backhoe, front axle oscillation pivot and front axle steering pivots, lubricate
46. 173 Hammer (if installed) hydraulic circuit, check flow and pressures
47. 173 Hammer, lower tool bushing, check for wear, see Operator's manual for hammer
48. 173 Hammer, tool retaining pin and the tool, check, see Operator's manual
49. 173 Hammer, lubricate every two hours, see Operator's manual for hammer
3. 173 Lubrication
8. 173 Engine radiator, oil cooler and condensor (if installed), clean
14. 173 Turbocharger inclusive inlet and exhaust systems, leakage, check
173 Battery, current capacity, electrolyte level, cables and connections, especially connections at starter motor,
16. check
31. 173 Steering pressure and stand-by pressure, checking and adjusting
43. 173 Hydraulic locking cylinders for sideshift mechanism, check (BL61, BL71, BL61 Plus, BL71 Plus)
44. 173 Stabilisers, loader, backhoe, front axle oscillation pivot and front axle steering pivots, lubricate
48. 173 Hammer (if installed) hydraulic circuit, check flow and pressures
49. 173 Hammer, lower tool bushing, check for wear, see Operator's manual for hammer
50. 173 Hammer, tool retaining pin and the tool, check, see Operator's manual
51. 173 Hammer, lubricate every two hours, see Operator's manual for hammer
2. Instruments
3. Lights
4. Direction indicators
5. Hazards flashers
6. Wipers
7. Washers
8. Horn
9. Reversing alarm
Place the machine in service position two, see 173 Service positions.
Figure 1
4. Refit the cab floor plate and refit the floor mat.
Service Information
Place the machine in service position two, see 173 Service positions.
Figure 1
1. Check the tightening torque of the propeller shaft connections with the rear axle and transmission. See
030 Propeller shaft, tightening torque.
2. Check the tightening torque of the propeller shaft connections with the front axle and transmission (4WD
machines only). See 030 Propeller shaft, tightening torque.
3. Check the mounting of the rear axle. See 030 Axles to frame, tightening torques.
4. Check the mounting of the transmission. See 030 Transmission mounts, tightening torque.
5. Check the mounting of the engine. See 030 Engine mount, tightening torque.
Service Information
Lubrication
Op nbr
1. For lubricating the complete machine see Lubrication and Service chart in your Operators Manual.
Service Information
1. Check all hydraulic pipes, couplings and hoses for damage and wear.
1.
Figure 1
Place the machine in service position two, see 173 Service positions.
2. Check that the coolant is between the two marks on the expansion tank.
The level should be up to the HOT mark when the engine is warm.
The level must never be below the COLD FILL mark. Top up if necessary.
Service Information
Place the machine in service position one, see 173 Service positions.
water separator, checking
1. Check if there is water on the bottom of the water trap. Drain the water if necessary by taking out the following
steps.
2.
Figure 1
1. Hand pump
2. Primary filter
3. Water trap
4. Draining nipple
5. When fuel instead of water starts to flow, retighten the drain plug.
NOTE!
Change oil every 500 hours.
Conditions for change interval 500 hours to apply, see the machine's Operator's manual.
Place the machine in service position one, see 173 Service positions.
Draining
WARNING
Work carefully when changing oil as hot oil can cause severe burns to unprotected skin.
Drain the oil while the engine is still warm. The drain plug is located on the righthand side of machine at the base of the
sump.
2. Remove the oil filler cap and unscrew and remove the drain plug.
Figure 1
4. Change the oil filter, fill the new oil filter with engine oil and apply oil to the filter seal.
Figure 2
Engine oil filter
5. Screw on new filter until rubber seal just touches filter head, then tighten by hand a further 3/4 turn.
NOTE!
Take care of used liquids and filters in an environmentally safe way.
Filling
Figure 3
7. Run the engine and check that there are no oil leaks.
For oil specification, see 160 Recommended lubricants, oils.
Service Information
NOTE!
Change oil every 500 hours.
Conditions for change interval 500 hours to apply, see the machine's Operator's manual.
Draining
WARNING
Work carefully when changing oil as hot oil can cause severe burns to unprotected skin.
Drain the oil while the engine is still warm. The drain plug is located on the righthand side of machine at the base of the
sump.
1. Place the machine in service position one, see 173 Service positions.
3. Remove the oil filler cap, loosen and remove the drain plug.
Figure 1
6. Change the oil filter, fill the new oil filter with engine oil and apply oil to the filter seal.
Figure 2
Engine oil filter
7. Screw on new filter until rubber seal just touches filter head, then tighten by hand a further 3/4 turn.
NOTE!
Take care of used liquids and filters in an environmentally safe way.
Filling
Figure 3
9. Check the oil level and also the drain plug for leakage after performing a test run.
For oil specification, see 160 Recommended lubricants, oils.
Service Information
WARNING
Work carefully when changing oil as hot oil can cause severe burns to unprotected skin.
NOTE!
Drain the oil while the engine is still warm. The drain plug is located on the lefthand side of machine at the base of the
sump.
1. Place the machine in service position one, see 173 Service positions.
Figure 1
Engine oil filter
8. Fill the new oil filter with engine oil and apply oil to the filter seal.
9. Screw on the new filter until the rubber seal just touches the filter head, then tighten by hand a further 3/4 turn.
NOTE!
Take care of used liquids and filters in an environmentally safe way.
Filling
10. Fill the engine with oil through the filler pipe.
Refill with correct grade of oil up to the MAX level on the dipstick. Allow time for the oil to settle in the engine.
Replace the filler cap.
For engine oil capacity see 030 Engine, capacities.
Figure 2
11. Check the oil level and also the drain plug for leakage after performing a test run.
For oil specification, see 160 Recommended lubricants, oils.
Service Information
The fuel system consists of one primary filter, one secondary filter and one water trap. The water trap is integrated into the
primary filter unit. Both the primary filter/water trap and the secondary filter are positioned on the right side of the machine
in the engine compartment.
Place the machine in service position one, see 173 Service positions.
Take care of fuel spillage by collecting it in a suitable vessel.
1. Drain all fuel from the primary filter and the water trap with the draining nipple.
Figure 1
Primary filter and water trap
1. Hand pump
2. Primary filter
3. Water trap
4. Draining nipple
5. Install the primary filter onto the filter head. When installing the filter, it should be tightened by hand.
Drain the water every 250 hours.
8. Pump with the hand pump until all water has been forced out of the water trap.
10. Clean around the filter head and filter before removing the filter.
Figure 2
Secondary filter
12. Fill new filter with fuel, lubricate the seal and hand tighten plus 3/4 turn.
13. After filter replacement, the fuel system must be bled, see 173 Fuel system, bleeding.
Service Information
Place the machine in service position one, see 173 Service positions.
NOTICE
Always handle oils and other environmentally hazardous fluids in an environmentally safe manner.
1.
Figure 1
Primary filter and water trap
1. Hand pump
2. Primary filter
3. Water trap
4. Draining nipple
2. Open the draining valve and drain all fuel from the primary filter and the water trap.
3. Remove the primary filter by the use of a filter clamp.
4. Install the new primary filter onto the filter head. When installing the filter, it should be tightened by hand.
NOTE!
The filter is top filled with fuel. Observe when changing the fuel filter.
5.
Figure 2
Secondary filter
Remove the secondary filter by the use of a filter clamp.
6. Fill new filter with fuel, lubricate the seal and hand tighten plus 3/4 turn.
7. After filter replacement, the fuel system must be bled, see 173 Fuel system, bleeding.
Service Information
WARNING
Risk of burns! Use protective work gloves.
Place the machine in service position one, see 173 Service positions.
1. Fill the fuel tank with fuel, leaving room for expansion.
Figure 1
1. Bleeder screw
3. Pump the hand pump until fuel, free from air bubbles flows out.
5. Start the engine, if the engine does not start repeat from step 2.
NOTE!
If the engine has run out of fuel, do not attempt to start the engine without bleeding the fuel system.
NOTE!
Check after starting that there are no leaks.
NOTE!
Take care of waste liquids in an environmentally safe way.
Service Information
Place the machine in service position one, see 173 Service positions.
1. Fill the fuel tank with fuel, leaving room for expansion.
2.
Figure 1
1. draining nipple
2. water trap
3. primary fuel filter
4. hand pump
NOTICE
Always handle oils and other environmentally hazardous fluids in an environmentally safe manner.
3. Pump the hand pump until fuel, free from air bubbles flows out.
The degree of engine wear depends largely on the cleanliness of the induction air. The air cleaner prevents dust and other
impurities from entering the engine. Therefore, it is very important that the air cleaner should be checked regularly and
maintained correctly.
The air cleaner is positioned inside the engine cover above the engine.
NOTE!
Clean the air filter cover by pressing the rubber manifold, located at the bottom on the air cleaner cover. This job should be
carried out when required.
As well as replacing the filter, the cover for the air cleaner should also be cleaned as this works as a container for
particles which have not been trapped in the filter.
Check that all hose and pipe connections from the air cleaner to the engine induction manifold are tight.
Place the machine in service position one, see 173 Service positions.
Figure 2
Locking tab
NOTE!
Do not, under any circumstances, run the engine without a filter or with a damaged one.
Place the machine in service position one, see 173 Service positions and open the engine hood.
Disassembly
1.
Figure 1
1. rubber manifold
2. locking tab
3. filter cover
Figure 2
1. primary filter
Assembly
7. Check that all hose and pipe connections from the air cleaner to the engine induction manifold are tight.
Service Information
Figure 1
1. secondary filter
The secondary filter works as a protective filter if the main filter is damaged.
If the air filter warning light is illuminated, in spite of the fact the primary filter has been replaced, this indicates that the
secondary filter is blocked.
This job must be carried out in a clean environment. If possible place the machine inside in a workshop or on a wet surface
to prevent dust entering the engine.
Disassembly
1. Remove the filter cover and the primary filter. See 173 Engine, air cleaner filter, replacing.
Assembly
4. Mount the primary filter and the filter housing. See 173 Engine, air cleaner filter, replacing
Service Information
1. Check the oil connections and the exhaust system for leakage.
2. Check the hose from air filter to turbocharger for leakage and porosity.
3. Check the fastening clamps of the hose from air filter to turbocharger.
Service Information
Engine speed
Op nbr
1. Check battery, charging status, electrolyte level, cables, and connections to the starter motor.
The charging status is checked with an acid tester.
Check that the electrolyte level stands approx. 10 mm over the plates.
See 191 Safety when working with batteries.
Service Information
1. For pressure check see 431 Gearbox 4WD, checking oil pressure.
For pressure check on a 2WD transmission see 431 Gearbox 2WD, checking oil pressure.
If your machine is equipped with a powershift transmission see
420 Powershift transmission, checking hydraulic pressures.
Service Information
Place the machine in service position two, see 173 Service positions.
Figure 1
For recommended lubricants and fluids, see 160 Recommended lubricants, oils.
Service Information
Place the machine in service position two, see 173 Service positions.
Figure 1
For recommended lubricants and fluids, see 160 Recommended lubricants, oils.
Service Information
Place the machine on a flat surface in service position two, see 173 Service positions.
1. Use the dipstick to check the transmission oil level. See 173 Service points for location of the engine oil level
dipstick. The measured level should be between the max. and min. marks.
If necessary fill up new transmission oil through the filler port.
Service Information
Place the machine in service position two, see 173 Service positions.
Draining
The transmission oil should be warm before draining.
2. Place a container under the transmission drain plug, located at the bottom of the transmission on the right-hand
side of the machine.
Figure 1
Transmission drain plug location
1. Drain plug
3. Clean the area around the drain plug and remove the plug.
4. Drain completely.
Filling
6. Fill the transmission through the filler port located on the left side of the machine.
Oil capacity when changing: approx. 14.50.5 liter (3.8 0.2 US gal).
Place the machine in service position two, see 173 Service positions.
Draining
The transmission oil should be warm before draining.
1. Unscrew and remove the transmission oil dipstick at the transmission oil filler point.
2. Place a container under the transmission drain plug, located at the bottom of the transmission on the right side of
the machine.
Figure 1
Transmission drain plug location
1. Drain plug
4. Drain completely.
Filling
6. Fill the transmission through the filler port located on the left side of the machine.
Place the machine in service position two, see 173 Service positions.
Figure 1
Cab floor plate
NOTICE
Collect draining oil.
6. Screw on a new filter until the gasket just touches the sealing surface. Then tightening a further half of a turn by
hand.
Figure 1
Cab floor plate
NOTICE
Collect draining oil.
Figure 2
Transmission oil filter
6. Screw on a new filter until the gasket just touches the sealing surface. Then tightening a further half of a turn by
hand.
Place the machine in service position two, see 173 Service positions.
Figure 1
Suction filter
1. Place the machine in service position two, see 173 Service positions.
The axle oil level must be checked with the machine level, otherwise a false indication of the amount of oil in the axle will be
given.
Check the oil levels in front and rear axles every 250 hours.
Place the machine in service position one, see 173 Service positions.
Front axle
Figure 1
Rear axle
Place the machine in service position one, see 173 Service positions.
1. Front axle
NOTE!
Standard 2WD front axle does not contain any oil.
Check the differential oil level by loosening the front axle breather (A) to release internal pressure.
Figure 1
Axles, checking oil levels
Before draining the oil from the wheel end, rotate it so that the plug is at the top center position (twelve o'clock).
Partially unscrew the plug to release any pressure.
6. NOTICE
Always handle oils and other environmentally hazardous fluids in an environmentally safe manner.
Place a suitable container under the wheel hub drain to catch any oil.
7. Check the oil level and top up, if necessary. Rotate the wheel end one quarter turn so that the wheel hub drain is in
the three o'clock position. Fill to the bottom of the fill plug hole with the proper oil. Tighten the oil drain plug to 80
Nm (59 lbfft).
8. Rear axle
Loosen the rear axle breather (C) to release internal pressure.
10. The oil should be up to the hole. Fill with oil if necessary.
Place the machine in service position one, see 173 Service positions.
Front and rear axles
NOTE!
Standard 2WD front axle does not contain any oil.
1. Raise the machine so that either the front or rear wheels are off the ground using the loader for the front wheels
and the stabilizers for the rear wheels.
2. Turn the engine off and rotate the wheel hub to be checked so that the oil level marking (1) is horizontal.
Figure 1
Hubs
4. Remove the oil level plug (2). Same plug as filling and draining. The oil should be up the hole. Fill with oil if
necessary.
For oil specifications, see 160 Recommended lubricants, oils.
Service Information
WARNING
Work carefully when changing oil as hot oil can cause severe burns to unprotected skin.
Place the machine in service position one, see 173 Service positions.
Front axle
Figure 1
Front axle
3. Remove the drain plug and the oil filler plug. Drain the oil.
4. Refit the drain plug after the oil has been drained.
Rear axle
7. Place a container under the drain plug.
Figure 2
Rear axle
9. Remove the drain plug and the oil filler plug. Drain the oil.
10. Refit the drain plug after the oil has been drained.
11. Fill with new oil The oil should be up to the hole.
Oil capacity rear axle when changing: 13.0 0.5 l (3.4 0.2 US gal)
WARNING
Work carefully when changing oil as hot oil can cause severe burns to unprotected skin.
Oil will run from the hole when the drain plug is removed.
Keep to one side when you remove the plug.
NOTE!
Take care of waste oil and liquids in an environmentally safe way.
Place the machine in service position one, see 173 Service positions.
2. Clean the area around the oil drain plug and the oil filling and level plug.
Figure 1
Front axle differential
3. Remove the oil drain plug and the oil filling and level plug. Drain the oil.
4. Re-fit the oil drain plug after the oil has been drained. Torque to 60 Nm (44 lbfft).
8. Clean the area around the oil drain plug and filling plug.
Figure 2
Rear axle differential
9. Remove the drain plug and the oil filling plug. Drain the oil.
10. Re-fit the drain plug after the oil has been drained. Torque to 80 Nm (59 lbfft).
Place the machine in service position one, see 173 Service positions.
Front and rear hubs
1. Raise the machine so that either the front or rear wheels are off the ground using the loader for the front wheels
and the stabilizers for the rear wheels.
2. Turn the engine off and rotate the wheel hub so it is in drain position (1).
Figure 1
Hubs
4. Clean around the drain plug and place a container under the drain plug.
5. Remove the oil level plug (A), use the same plug for filling and draining.
6. Raise the machine so that either the front or rear wheels are off the ground using the loader for the front wheels
and the stabilizers for the rear wheels.
7. Turn the engine off and rotate the wheel hub so it is in fill/level position (2).
NOTE!
Be sure to perform this method on a flat surface.
Place the machine in service position one, see 173 Service positions.
Front and rear wheel hubs
1. NOTE!
Standard 2WD front axle does not contain any oil.
WARNING
Only use lifting devices with adequate capacity.
Raise the machine so that either the front or rear wheels are off the ground using a suitable lifting device. Place a
suitable support under the axle.
2. Turn the engine off and rotate the wheel hub so that it is in the drain position (1).
Figure 1
Wheel hubs
1Wheel hub in drain position
2 Wheel hub in fill/level position
A-Drain plug
3. Clean around the drain plug. Place a suitable container under the drain plug.
4. Remove the oil level plug (A). Use the same plug for filling and draining.
5. WARNING
Only use lifting devices with adequate capacity.
Raise the machine so that either the front or rear wheels are off the ground using a suitable lifting device. Place a
suitable support underneath the axle.
6. Turn the engine off and rotate the wheel hub so it is in the fill/level position (2).
7. Fill with new oil. The oil should be up to the required filling point.
Oil capacity for front wheel hubs when changing: 0.7 l (0.2 US gal).
Oil capacity for complete differential when changing: 14.5 l (3.8 US gal).
NOTE!
The oil capacity for the rear wheel hubs is included in the capacity for the complete differential.
8. Re-fit the drain plug. Torque to 80 Nm (59 lbfft) for the front wheel hubs. Torque to 60 Nm (44 lbfft) for the
rear wheel hubs.
9. Repeat the procedures for the opposite front and rear wheel hubs.
Figure 1
B, Front axle breather
The axle breathers are located on top of both the front and the rear axle.
Figure 2
1, Rear axle breather
Figure 1
Front axle breather location
1. Breather
The axle breathers are located on top of both the front and the rear axle.
Figure 2
Rear axle breather location
1. Breather
Op nbr
1. Disconnect one of the brake hoses from the rear axle. Fit E1708 and connect the brake hose. Fit the hose and the
pressure gauge.
Figure 1
Checking service brake pressure
1. Brake hose
2. E1708
3. Hose (part no. 11666037)
2. Start the engine and check pressure against specification, see 520 Service brake, specifications.
Figure 1
1. retaining nuts
2. adjusting bracket
3. wear pad
2. Change the wear pads, if they have reached the minimum thickness.
NOTE!
Minimum thickness = adjusting bracket is fully tightened to the stabilser
NOTICE
Do not operate the machine if the wear pads are worn out. Serious damage to the stabiliser legs will occur.
Service Information
BRAKE TEST
Conditions
Brake test must only be done within an area where it cannot cause accidents (risk of being run into from behind
etc.).
Acceptable values can only be obtained if the test is carried out on dry asphalt, dry concrete or other similar
surfaces.
Make sure that the working area around the machine is clear from people.
The machine must not be loaded.
1. The service (foot) brake should stop the machine at a speed of 32 km/h (20 mph) within 16 m (54 ft 6 in), or from a
speed of 40 km/h (25 mph) within a distance of 22 m (72 ft).
2. If the machine does not stop within these distances, troubleshoot and repair the service brake system.
BRAKE TEST
Op nbr
Brake test must only be done within an area where it cannot cause accidents (risk of being run into from behind
etc.).
Acceptable values can only be obtained if the test is carried out on dry asphalt, dry concrete or other similar
surfaces.
Make sure that the working area around the machine is clear from people.
The machine must not be loaded.
1. The service (foot) brake should stop the machine at a speed of 32 km/h (20 mph) within 16 m (54 ft 6 in), or from a
speed of 40 km/h (25 mph) within a distance of 22 m (72 ft).
2. If the machine does not stop within these distances, troubleshoot and repair the service brake system.
Carry out the brake test as required. Always use the seat belt when using the machine.
4. Apply the parking brake. The parking brake control lamp illuminates on the side console.
5. Select the 3rd gear and move the forward/reverse lever to forward.
6. Increase the speed of the engine to 1500 rpm. If the machine does not move, the parking brake is working
correctly.
7. If the machine moves, troubleshoot and repair the parking brake system.
Service Information
1. Check the functionality of the engine hood gas springs, the cabine doors and rear windows.
Service Information
1. Place the loader boom and backhoe on the ground. Lower the stabilizers.
3. Operate the loader and the backhoe controls to release the accumulated pressure in the hydraulic system.
Service Information
1.
Figure 1
Service position for oil level check
Check the glass for current oil level.
The red dot in the middle of the glass describes the normal level of hydraulic oil in the oil tank. If the hydraulic oil is
not visible in the glass, locate the leak and replace the broken part and refill the system. If the problem remains,
contact a Volvo CE dealer.
Service Information
Op nbr
1. For checking the hydraulic pressure see 910 Hydraulic pressure, setting.
Service Information
WARNING
Work carefully when changing oil as hot oil can cause severe burns to unprotected skin.
1. Operate the machine until the oil reaches normal working temperature.
Figure 1
1. Drain plug
2. Hydraulic oil filter
3. Release the pressure in the hydraulic system, see 173 Hydraulic system, pressure release.
Figure 2
Bleed plug on top of the hydraulic pump
Figure 3
14. Operate the control levers for the loader boom and backhoe cylinders to their end positions smoothly.
15. Check the hydraulic oil level through the oil level glass. Top up with oil when required.
WARNING
Work carefully when changing oil as hot oil can cause severe burns to unprotected skin.
Place the machine in service position two, see 173 Service positions
The hydraulic system draining point is located under the machine on the second hydraulic tank.
Draining
1. Operate the machine until the oil reaches normal working temperature.
2. Release the pressure in the hydraulic system, see 173 Hydraulic system, pressure release.
NOTICE
Collect draining oil.
Filling
Figure 1
Bleed plug on top of the hydraulic pump
9. Fill the hydraulic oil system through the filler cap and check the bleeding plug of the pump. When oil is coming out,
refit the bleed plug on top of the hydraulic pump.
14. Operate the control levers for the loader boom and backhoe cylinders to their end positions smoothly.
15. Check the hydraulic oil level through the oil level glass. Top up with oil when required.
2. Remove the hydraulic oil filter, by using a filter clamp. The hydraulic oil filter is of disposable type, therefore always
replace it with a new filter.
Figure 1
1. Drain plug
2. Hydraulic oil filter
NOTICE
Always handle oils and other environmentally hazardous fluids in an environmentally safe manner.
3. Fill the filter with hydraulic oil and apply oil to the gasket.
4. Screw on the filter until the gasket just touches the sealing surface. Then tighten a further half turn by hand.
5. Start the engine and operate the loader boom and backhoe.
2. Remove the hydraulic oil filter, by using a filter clamp. The hydraulic oil filter is of disposable type, therefore always
replace it with a new filter.
Figure 1
1. Drain plug
2. Hydraulic oil filter
NOTICE
Always handle oils and other environmentally hazardous fluids in an environmentally safe manner.
3. Fill the filter with hydraulic oil and apply oil to the gasket.
4. Screw on the filter until the gasket just touches the sealing surface. Then tighten a further half turn by hand.
5. Start the engine and operate the loader boom and backhoe.
Op nbr
1. Check the hydraulic cylinders of the loader and backhoe unit for signs of oil leakage. Check the cylinders for scores
and marks.
If any faults are found, contact a workshop authorized by Volvo CE.
The replacement of cylinders or cylinder seals should be carried out by a workshop authorized by Volvo CE.
Service Information
Stabilisers, loader, backhoe, front axle oscillation pivot and front axle
steering pivots, lubricate
This is part of other procedure
Op nbr
Service positions
Before you begin service work the machine must be placed on level ground and prepared as shown below. If work has to be
carried out on the machine before it has cooled, there is a risk of burns. Therefore, take care when working with hot liquids
and machine parts.
Figure 1
Service position
1 Place the machine on level ground and apply the parking brake.
2 Lower the stabilizers.
3 Place the backhoe and the loader boom in the required service positions.
If the loader boom is raised, the loader safety strut must be fitted.
If the backhoe is in the roading position, the boom lock must be applied.
4 Stop the engine. Remove the ignition key.
5 Attach a black and yellow label to the steering wheel with the message "forbidden to start the engine".
6 Chock the wheels.
7 Carefully release the pressure in pressure lines to avoid risks.
Thank you for your purchase.
Have a nice day.
file:///C|/Users/app/Documents/yeqiwen-END.txt[2014/3/20 9:32:41]