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OVERHAUL
NOTICE:
When installing, coat the parts indicated by the arrow with power steering fluid or molybdenum disul-
fide lithium base grease(See page 51–15).
1. PRECAUTION(See page 60–1)
2. DISCONNECT BATTERY NEGATIVE TERMINAL
3. INSPECT CENTER FRONT WHEEL
4. REMOVE HORN BUTTON ASSY(See page 50–8)
5. REMOVE STEERING WHEEL ASSY(See page 50–8)
SST 09950–50013 (09951–05010, 09952–05010, 09953–05020, 09954–05021)
6. REMOVE FRONT WHEELS
7. REMOVE ENGINE UNDER COVER LH
8. REMOVE ENGINE UNDER COVER RH
SST
F41955
F42433
F42436
C88538
C80317
C80318
F42435
F42437
Matchmarks
F40050
F42439
(b) Using SST, hold the control valve shaft and remove the
SST self–locking nut.
SST 09616–00011
F42442
F42443
(e) To prevent oil seal lip damage, wind vinyl tape around the
Vinyl Tape serrated part of the control valve.
(f) Using a plastic hammer, remove the control valve with oil
seal from the control valve housing.
(g) Remove the oil seal from the control valve.
F40540
R11572
F42444
F40542
F42445
F42464
(b) Using SST and a press, remove the power steering con-
SST trol valve center bearing.
SST 09950–70010 (09951–07100)
F42465
ZX9355
F42467
(d) Install the power piston oil seal to the steering rack, and
settle it down with your fingers.
SST 09631–16020
N00401
SST
W02101
(b) Coat a new O–ring with power steering fluid and install it
to the power steering rack bush.
(c) To prevent rack bush oil seal lip damage, wind vinyl tape
around the steering rack end, and apply power steering
fluid.
(d) Install the rack bush to the steering rack.
Vinyl Tape
F05730
F42447
F41138
C03629
(d) Carefully slide the tapered end of SST over the control
SST
valve rings until they fit to the control valve.
SST 09631–20081
NOTICE:
Be careful not to damage the control valve rings.
(e) To prevent oil seal lip damage, wind vinyl tape around the
serrated part of the control valve.
(f) Install the control valve to the valve housing.
NOTICE:
Vinyl Tape
Be careful not to damage the control valve rings and oil
seal lip.
F42449
(g) Coat a new oil seal lip with power steering fluid.
SST
(h) Using SST and a press, install the oil seal.
SST 09612–22011
NOTICE:
Make sure that the oil seal is installed facing in the correct
direction.
F42443
(m) Using SST, stop the control valve shaft rotation and install
SST a self–locking nut.
Fulcrum
SST 09616–00011
Length Torque: 25 N⋅m (250 kgf⋅cm,18 ft⋅lbf)
(n) Apply sealant to 2 or 3 threads of the rack housing cap.
Sealant:
Part No. 08833–00080, THREE BOND 1344, LOCTITE
242 or equivalent
F42451 (o) Install the rack housing cap.
Torque: 59 N⋅m (600kgf⋅cm, 43 ft⋅lbf)
(p) Using a punch and a hummer, stake the rack housing cap
and rack housing.
F42452
12
F42453
(d) Using SST, turn the control valve shaft right and left 1 or
2 times.
SST
SST 09616–00011
(e) Loosen the rack guide spring cap until the rack guide
spring is not functioning.
F42454
(f) Using SST and torque wrench, tighten the rack guide
SST spring cap until the preload is within the specification.
SST 09616–00011
Preload (turning):
1.0 – 1.8 N⋅m (20 – 18 kgf⋅cm, 8.6 – 15.7 ft⋅lbf)
(g) Apply sealant to 2 or 3 threads of the rack guide spring
cap lock nut.
Sealant:
F42455 Part No. 08833–00080, THREE BOND 1344, LOCTITE
242 or equivalent
(h) Temporarily install the lock nut.
(i) Using a hexagon wrench (19 mm), hold the rack guide
spring cap and using SST, torque the nut.
SST 09922–10010
Torque: 43 N⋅m (440 kgf⋅cm, 32 ft⋅lbf)
NOTICE:
Use SST 09922–10010 in the direction shown in the illustra-
tion.
Fulcrum HINT:
Length F42456 Use a torque wrench with a fulcrum length of 345 mm (13.58
in.).
(j) Recheck the total preload.
Preload (turning):
1.0 – 1.8 N⋅m (10 – 18 kgf⋅cm, 8.6 – 15.7 ft⋅lbf)
(k) Remove the RH and LH rack ends.
(b) Ensure that the steering rack hole is not clogged with
grease.
HINT:
If the hole is clogged, the pressure inside the boot will change
after it is assembled and steering wheel is turned.
F42458
F41467
F42435
(b) Using SST, align the holes of the front suspension mem-
ber LH and body, and temporarily tighten the bolt in order
of A, B.
SST 09670–00010
(c) Using SST, align the holes of the front suspension mem-
B ber RH and body, and torque the bolt A and B.
SST
SST 09670–00010
Torque:
A
F40257 Bolt A: 157 N⋅m (1,600 kgf⋅cm, 116 ft⋅lbf)
Bolt B: 157 N⋅m (1,600 kgf⋅cm, 116 ft⋅lbf)
(d) Using SST, align the holes of the front suspension mem-
ber LH and body, and torque the bolt A and B.
SST 09670–00010
Torque:
Bolt A: 157 N⋅m (1,600 kgf⋅cm, 116 ft⋅lbf)
Bolt B: 157 N⋅m (1,600 kgf⋅cm, 116 ft⋅lbf)
C80318
(f) Install the center member to the frame with the 2 bolts.
Torque: 39 N⋅m (400 kgf⋅cm, 29 ft⋅lbf)
(g) Connect the engine mounting insulator FR to the center
member with the 2 bolts.
Torque: 52 N⋅m (530 kgf⋅cm, 38 ft⋅lbf)
C85673
C88538
F42436