Mathankumar.R E-mail: mathankum@gmail.

com
No: 7, Kamatchi Illam, Mobile: +91-9944361173
Ganapathy Salai, +91-9700917067
New Perungalathur,
Chennai 600063, Tamil Nadu, India

Summary:

Automobile Engineer with 8.10 years of experience in Quality Assurance/

Quality Control, Customer Support and Quality Management systems & Product
cost engineering with Engineering organizations.
Currently working with Satyam Venture Engineering Services ltd, Hyderabad as
Specialist in Supplier Quality development & Product cost engineering
Working experience and good knowledge in Plastic Trim parts processing, Rubber
parts processing & Sheet metal parts & Testing of plastics & rubbers.
Certified Lead Auditor for ISO 9001:2015, Internal auditor for TS
16949:2009, EMS 14001 & OHSAS 18001.
Certified Holder of Six sigma green belt.
Sound Knowledge in QMS core tools program such as APQP, PPAP, FMEA, SPC,
MSA, 8D analysis.
Actively involved in MR activities as Assisting MR in Integrated management
system office.
Manage suppliers through the APQP-process for new components and/or new
processes, resulting in smooth transition of APQP-data into PPAP-submission.
Conduct supplier process/product-assessments on a scheduled routine, in order
to provide ongoing quality assurance, and in order to analyze suppliers skills.
Initiate, monitor and Provide on-going support to Suppliers quality, cost and
delivery objectives. Support the Supplier Control Department in case of
problem solving for supplier issues.
Review new designs & drawings and verify the feasibility of suppliers.
Organize management reviews and system/process/product audits.
Knowledge in Design Tools - Auto Cad & CATIA-V5

Accomplishments:

Certified Lead auditor for ISO 9001:2015 Internal Auditor for TS 16949:2009, EMS
14001 & OHSAS 18001.
Played a key role in bringing about improvements in non-conformance of parts
and reduction of Supplier PPM from 18000 to 150 during tenure with Hanyang
Automotive India pvt ltd. This was achieved by preparing Pareto Charts to
describe problems part wise as well as defect wise & address accordingly.
Merit of reducing supplier PPM from 27000 to 2500 during worked in Fenner India
ltd, Chennai.
Merit of promoted 5 suppliers part as DOL during the year 2011-12 while
working in Fenner India ltd.
Merit of active role in audit conducted by CII Excellence Award committee at
Fenner India Ltd to achieve a score level for having Commitment to achieve
Excellence.
 Active role in strengthening relations between the organization and its
customers. This includes during the tenure of previous and current organizations;
major customers worked with include HMCL, Tata motors, Rane, American axles,
TAFE, M&M, Magnetti marelli etc.;

Education:

NAME OF DEGREE NAME OF INSTITUTION YEAR AGGREGATE

B.TECH
Bharathidasan Institute
AUTOMOBILE 2008 79%
of Technology, Trichy
TECHNOLOGY
Sri Vidya mandir Matric
H.S.C Higher Secondary School, 2004 87%
Rasipuram
Sri Vidya mandir Matric
S.S.L.C Higher Secondary School, 2002 80%
Rasipuram

Work Experience:

ORGANIZATION PERIOD DESIGINATION WORK SCOPE

Product cost estimation,
Assistant Manager -
Satyam Venture Compare Supplier cost
Specialist in Supplier
Engineering June 2015 breakdown sheet &
Quality Development &
services ltd, onwards value analysis, Supplier
Product cost
Hyderabad PPAP revalidation
Engineering
Reviews
Active role in sourcing
Hanyang
decisions, Support
Automotive India March 2012
development team &
Pvt Ltd - till SQA Engineer
Supplier control
Oragadam, October 2015
initiatives, Internal &
Kanchipuram
External auditing
Quality management
Fenner India Ltd - January 2010 system office, Supplier
Assistant Engineer
Sriperumbudur, till Quality Assurance,
-Quality Assurance
Kanchipuram February 2012 Internal testing lab &
calibration
December
SS Industries -
2008 till Junior Engineer - Process Setup, Customer
Thirumullaivoyal,
December Quality Assurance complaint handling
Chennai
2009
Tasks Performance and Acts:

Key Projects handled

Project on to reduce the delivery time for the Product cost analysis from 30 days
to 10 days by Simplifying & Formalizing the excel tool & made error proof
template (BOM preparation, Should-Cost analysis, Executive summary for gap
analysis, Part variation report)
Implemented many Poke yoke & Top down process flow analysis and reduced the
process variation & reduced PPM.
Project on Clip Assembly Automation ( To reduce cycle time & eliminate clip
miss issue)
Project on to reduce short fill at the corner of Lug side upper part by providing
additional flash without increasing cycle time by error proofing method.
Project on to eliminate flow mark lines in RR door by process optimization by
process validation.
Project on to improve detectability for short fill & clip miss issue in CTR PLR
LWR & LUG side UPR etc.
Project on to reduce damages & scratches in RR door by top down process flow
analysis & packaging improvement.

Quality Control/ Quality Assurance

Ensuring smooth implementation and maintenance of the QMS program such as
APQP, PPAP, FMEA and TS 16949:2009. Handling all quality assurance issues like
process control initiatives, root cause analysis, internal & external auditing,
MSA, etc.
Served as Asst. Management Representative for various certifications. Checking
and keeping critical parameters under control through tool SPC and process
validation & customer specific requirements.
Keeping up to date quality related documents and even system administration
for TS works from other departments like Tooling, Production, Stores, HR,
Marketing and Maintenance.
Ensure the effectiveness of corrective action took. Consolidating the open issues
and NC of various departments, pursuit them to be sure of not repetitive. Ensure
the continual improvements in all departments.

Problem Solving
Analyzing problems and identifying root causes using the Cause and Effect
Diagram and 5-Why analysis.
Generating incoming, in-process and outgoing data for tracking performance on
a continual basis.
Addressing all customer issues & troubleshooting issues faced by them
(pertaining to manufacturing and tooling engineering issues).

Project/ Process Coordination

Adhering to timelines given in APQP during project execution. Liaising with
suppliers and guiding them to meet ISO 9001 standards &TS 16949:2009,
conducting Supplier Audit Program twice a year and supporting them.
 Submitting reports in a timely manner. Conducting onsite visits as and when
needed. Providing updates on status summaries to senior personnel and tool
follow-up.
Working in sync with Manufacturing Engineering, Quality Department,
Management and other departments to achieve smooth functioning. Leading
system administration activities for further improvements.
Implementation of corrective actions and reduce the rejection which minimal
the cost of poor quality

Audits & Inspections

Planning and scheduling Internal Audits. Enduring all audits is conducted on time
and achieving an error proof process thereby (which includes supplier audits
too).
Conducted Management Review Meetings and report about the current status of
the organization with work performance data from various departments.
Furnishing report about results of Internal Audits in MRM. Solving of issues along
with other departments.

Compliance Management
Undertaking necessary corrective actions for defective jobs by conducting in-
house quality meeting with Production, Tools and Maintenance divisions.
Conducting awareness campaigns across the factory for promoting the
customers requirements.
Promote and encourage every worker to give ideas which will be valued as
kaizen and results better output for both fields like production and quality.
Handling the preparation of work instructions, inspection standards for a part
from incoming to dispatch, thereby serving as a guideline for new activities and
better control initiative in arresting the NG parts.
Analyzing of warranty concerns with prior focus to eliminate the problem from
field.

Personal Details:

Fathers Name : R.Mathankumar

DOB : 09th April, 1987
Sex : Male
Nationality : Indian
E-mail : mathankum@gmail.com
Languages known : English, Tamil (Mother Tongue) & Telugu
Passport : Available
Current Address : Deepa hostel, Paigah colony, SP Road, Secundrabad - 500003.
Telangana, India
Declaration:

I hereby declare that in the above-furnished details are true to best of my knowledge
and belief.

MATHANKUMAR.R