REQUEST FOR INSPECTION

Design, Build, Finance, Operate, Maintain and Transfer (DBFOMT) of Bidar - (Ekhelli)-
PROJECT
Chincholi in the State of Karnataka on DBFOMT Hybrid Annuity Basis
AUTHORITY KARNATAKA ROAD DEVELOPMENT CORPORATION LTD (KRDCL)
INDEPENDENT
LEA ASSOCIATES SOUTH ASIA PVT. LTD.
ENGINEER
CONCESSIONAIRE DPJ BIDAR CHINCHOLI (ANNUITY) ROAD PROJECT PVT. LTD.
CONTRACTOR D.P.JAIN&CO. INFRASTRUCTURE PVT.LTD RFI NO - BCRP/
Date and tim e RFI Raise d -
TYPE OF WORK
EARTH WORK C&G/SCARIFYING/L&R/EXCAVATION/EMBANKMENT/SUBGRADE
PAVEMENT GSB/WMM/SHOULDER/DLC/PQC/PRIME COAT/TACK COAT/DBM/BC
MATERIAL TESTING
BRIDGE RC SLAB RC BOX HP
STRUCTURES
DRAIN RETAINING WALL KERB OTHER
FORM WORK/STR STEEL BACKFILLING/CONCRETING
Works ready for lnspection as on Date:_____________________________ Time:___________

TYPE OF WORK

Chainage SIDE :
Layer No
Nature of inspection :

Submitted by: Received:

Sign/Date/Time: Sign/Date/Time:

DPJ Bidar Chincholi (Annuity) Road Project Pvt. Ltd LEA Associate South Asia Pvt.Ltd

TO BE FILLED BY CONCESSIONAIRE'S REPRESENTATIVE

Whether, previous material /works at the chainage approved - Yes/No

If yes, Reference of previous RFI No & Date _______________
is Material Approved - Yes/No
TO BE FILLED BY REPRESENTATIVE OF INDEPENDENT ENGINEER
Highway Engineer/Sr Surveyor/AQME/PFS/SQME/SBCE/SHPE

info Approved Not Approved

Team Leader / IE -Representative

Enclosures Level Sheet Material Test Result
FDD Any other document (Please specify)
 Karnataka Road Development Corporation Limited
Design, Build, Finance, Operate, Maintain and Transfer (DBFOMT) of Bidar - (Ekhelli)-Chincholi in the State of
Karnataka on DBFOMT Hybrid Annuity Basis
CLIENT Consultant CONCESSIONAIRE CONTRACTOR

Karnataka Road
DPJ Bidar Chincholi (Annuity) D.P.Jain&co.
Development Corporation LEA Associate South Asia Pvt.Ltd
Road Project Pvt. Ltd Infrastructure Pvt. Ltd
Limited
LABORATORY TEST
Daily Programme Report
Date :

Weather Condition
Sr.
No. Description Location Remark

Tested By (EPC Contractor ) Checked By ( Concessionaire ) Checked By ( Consultant )

Signature Signature Signature

Date Date Date
 Karnataka Road Development Corporation Limited
Design, Build, Finance, Operate, Maintain and Transfer (DBFOMT) of Bidar - (Ekhelli)-Chincholi in the State
of Karnataka on DBFOMT Hybrid Annuity Basis
CLIENT Consultant CONCESSIONAIRE CONTRACTOR

Karnataka Road Development DPJ Bidar Chincholi (Annuity) D.P.Jain&co.

LEA Associate South Asia Pvt.Ltd
Corporation Limited Road Project Pvt. Ltd Infrastructure Pvt. Ltd

MATERIAL SAMPLING CARD

Date Of Sampling :

Location Of Sampling :

Type Of Material :

Source Of Material :

Sample No :

Sample Quantity :

Material Used For :

Sampled By :

Remarks :

EPC Contractor's Represenatative Concessionaire's Represenatative Consultant's Represenatative

Signature Signature Signature

Date Date Date
 Karnataka Road Development Corporation Limited
Design, Build, Finance, Operate, Maintain and Transfer (DBFOMT) of Bidar - (Ekhelli)-Chincholi in the State of Karnataka on DBFOMT
Hybrid Annuity Basis
CLIENT CONSULTANT CONCESSIONAIRE CONTRACTOR

Karnataka Road Development Corporation DPJ Bidar Chincholi (Annuity) Road D.P.Jain&co.
LEA Associate South Asia Pvt.Ltd
Limited Project Pvt. Ltd Infrastructure Pvt. Ltd

GRAIN SIZE ANALYSIS OF SOIL

(As per IS : 2720, Part 4)
Sample No. Date Of Sampling
Location Of Sampling/ Chainage Sampled By
Source Of Material Date Of Testing
Weight Of Sample before Wash Tested By
Weight Of Sample after Wash

Cummutative
IS SIEVE Weight Retained Cummutative %
Sr.No Weight Retained % of Passing REMARKS
(mm) (gms) Weight Retained
(gms)
A 100 mm
B 75 mm
C 19 mm
D 4.75 mm
E 2.0 mm
F 425
G 75

Gravel Content (B - D) %
Sand Content (D - G) %
Silt & Clay Content (G) %
Remarks :

Tested By (EPC Contractor ) Checked By ( Concessionaire ) Checked By ( Consultant )

Signature Signature Signature

Date Date Date
 Karnataka Road Development Corporation Limited
Design, Build, Finance, Operate, Maintain and Transfer (DBFOMT) of Bidar - (Ekhelli)-Chincholi in the State of
Karnataka on DBFOMT Hybrid Annuity Basis
CLIENT CONSULTANT CONCESSIONAIRE CONTRACTOR

Karnataka Road Development LEA Associate South Asia DPJ Bidar Chincholi (Annuity) Road D.P.Jain&co. Infrastructure
Corporation Limited Pvt.Ltd Project Pvt. Ltd Pvt. Ltd

FREE SWELL INDEX OF SOIL

(As per IS : 2720 Part - 40)
Sample No Date Of Sampling
Location Of Sampling/Chainage Sampled By
Source Of Material Date Of Testing
Dry wt. of Soil Tested By
OBSERVATION TABLE

Determination No 1 2 REMARKS

Volume of Soil in Water after Specified

Period of Submergence =Vd

Volume of Soil in Kerosene =Vk

% of Free Swell Index ,((Vd-Vk)/Vk) x 100

Average % of Free swelling Index

Specified Limit : Max 50%

Remarks :

Tested By (EPC Contractor ) Checked By ( Concessionaire ) Checked By ( Consultant )

Signature Signature Signature

Date Date Date
 Karnataka Road Development Corporation Limited
Design, Build, Finance, Operate, Maintain and Transfer (DBFOMT) of Bidar - (Ekhelli)-Chincholi in the State of Karnataka
on DBFOMT Hybrid Annuity Basis
CLIENT CONSULTANT CONCESSIONAIRE CONTRACTOR

Karnataka Road Development DPJ Bidar Chincholi (Annuity) D.P.Jain&co. Infrastructure Pvt.
LEA Associate South Asia Pvt.Ltd
Corporation Limited Road Project Pvt. Ltd Ltd

ATTERBERG LIMIT
(As per IS : 2720 Part - 5)
Sample No Date Of Sampling
Location Of Sampling/Chainage Sampled By
Source Of Material Date Of Testing
Kind of Material Tested By

LIQUID LIMIT (LL) % PLASTIC LIMIT (PL) %

Sr no Determination NO Unit 1 2 3 4 1 2 3

1 Penetration in mm/ No of blows

2 Container No
3 Wt of Container + Wet Soil gms
4 Wt of Container + Dry Soil gms
5 Wt of Empty Container gms
6 Wt of Water (3 - 4) gms
7 Wt of Dry Soil (4 - 5) gms
8 Moisture Content % ((6/7)x100) gms
Moisture Content in %

Penetration in mm or No of blows

Liquid Limit (LL) % =

Plastic Limit (PL) % =
Plasticity Index (PI) % =

Tested By (EPC Contractor ) Checked By ( Concessionaire ) Checked By ( Consultant )

Signature Signature Signature

Date Date Date
 Karnataka Road Development Corporation Limited
Design, Build, Finance, Operate, Maintain and Transfer (DBFOMT) of Bidar - (Ekhelli)-Chincholi in the State of
Karnataka on DBFOMT Hybrid Annuity Basis
CLIENT CONSULTANT CONCESSIONAIRE CONTRACTOR

Karnataka Road Development DPJ Bidar Chincholi (Annuity) Road D.P.Jain&co.

LEA Associate South Asia Pvt.Ltd
Corporation Limited Project Pvt. Ltd Infrastructure Pvt. Ltd
DRY DENSITY - MOISTURE CONTENT RELATION
(As per IS : 2720 Part - 8)
Sample No : Date Of Sampling :
Location Of Sampling : Sampled By :
Source Of Material : Date Of Testing :
Kind of Material : Tested By :
DRY DENSITY DETERMINATION
Sr no Determination NO Unit 1 2 3 4 5 6
1 Wt of Mould + Compacted Soil gms.
2 Wt of Mould gms.
3 Wt of Compacted Soil (1-2) gms.
4 Volume of Mould cc
5 Wet Density (3/4) gms./cc
MOISTURE CONTENT DETERMINATION
6 Container No. gms.
7 Wt of Container + Wet Soil gms.
8 Wt of Container + Dry Soil gms.
9 Wt of Empty Container gms.
10 Wt of Water (7-8) gms.
11 Wt of Dry Soil (8-9) gms.
12 Moisture Content [(10/11)x100] %
13 Dry Density [5/(1+(12/100))] gms./cc
MDD [gm/cc]

Moisture Content (%)

From Graph :-
Maximum Dry Density (MDD) gm/cc =
Optimum Moisture Content (OMC) % =
Remarks
Tested By (EPC Contractor ) Checked By ( Concessionaire ) Checked By ( Consultant )

Signature Signature Signature

Date Date Date
 Karnataka Road Development Corporation Limited
Design, Build, Finance, Operate, Maintain and Transfer (DBFOMT) of Bidar - (Ekhelli)-Chincholi in the State of
Karnataka on DBFOMT Hybrid Annuity Basis
CLIENT CONSULTANT CONCESSIONAIRE CONTRACTOR

Karnataka Road Development LEA Associate South Asia DPJ Bidar Chincholi (Annuity) D.P.Jain&co. Infrastructure Pvt.
Corporation Limited Pvt.Ltd Road Project Pvt. Ltd Ltd

CALIFORNIA BEARING RATIO ( C.B.R.) TEST

(As per IS : 2720 Part - 16)
Sample No : Date Of Sampling :
Source Of Material : Sampled By :
Location /Chainage : Date Of Casting :
Surcharge Wt. used : Date of Testing :
Period of Soaking : M.D.D. :
Method of Compaction : O.M.C. :
COMPACTION DATE DURING CASTING OF MOULD
Mould No
No. of Blows
Wt. of Mould + Comp.Soil, gm (w2)
Wt. of empty Mould, gm (w1)
Wt. of Comp. Soil, gm (w)=(w2-w1)
Volume of mould, cc (v)
Wet density of Soil, gm (a)=(w/v)

Can no.
Wt. of empty can, gm (A)
Can + Wet Soil, gm (B)
Can + Dry Soil, gm ( C )
Wt. of Water, gm (D)=(B-C)
Wt. of Dry Soil, gm ( E )=(C-A)
Moisture content, %(F)=(D/E)
Dry density, gm/cc [a/(1+F/100)]
Compaction, %
Plunger area Cm2 Proving Ring Factor = /Division
Mould No.
Reading on Reading on Reading on
Penetration (mm) Load (kg.) Load (kg.) Load (kg.)
PR PR PR
0.0
0.5
1.0
1.5
2.0
2.5
4.0
5.0
7.5
10.0
12.5
CBR Value From Graph @ mm= 2.5mm CBR :
5.0mm CBR :

Tested By (EPC Contractor ) Checked By ( Concessionaire ) Checked By ( Consultant )

Signature Signature Signature

Date Date Date
 Karnataka Road Development Corporation Limited
Design, Build, Finance, Operate, Maintain and Transfer (DBFOMT) of Bidar - (Ekhelli)-Chincholi in the State of
Karnataka on DBFOMT Hybrid Annuity Basis
CLIENT CONSULTANT CONCESSIONAIRE CONTRACTOR

DPJ Bidar Chincholi

Karnataka Road Development LEA Associate South Asia D.P.Jain&co. Infrastructure Pvt.
(Annuity) Road Project Pvt.
Corporation Limited Pvt.Ltd Ltd
Ltd
CALIBRATION OF SAND POURING CYLINDER
(As per IS : 2720 Part - 28)
Date of Calibration : Cylinder No./Dia. :
Source Of Density Sand : Calibrating Cantainer No :
Size of Sand Used : Calibrated By :
A. Determination of the weight of sand in Cone
Determination No. 1 2 3

Weight of Cylinder + Sand (Before Pouring) W1 (gm)

Weight of Cylinder + Sand (After Pouring) W2 (gm)

Weight of Sand in Cone W3=(W1-W2) (gm)

Average Weight of Sand in Cone (gm)

B. Determination of Bulk Density of Sand

Determination No. 1 2 3

Weight of Cylinder + Sand (Before Pouring) W1 (gm)

Weight of Cylinder + Sand (After Pouring in
W4 (gm)
Calibrating Container)
Average Weight of Sand in Cone W3 (gm)

Weight of Sand in Calibrating Container W5=(W1-W4)-W3 (gm)

Volume of Calibrating Container V CC

Bulk Density of Sand W5/V (gm/cc)

Average Bulk Density Of Sand (gm/cc)

Remarks

Tested By (EPC Contractor ) Checked By ( Concessionaire ) Checked By ( Consultant )

Signature Signature Signature

Date Date Date
 Karnataka Road Development Corporation Limited
Design, Build, Finance, Operate, Maintain and Transfer (DBFOMT) of Bidar - (Ekhelli)-Chincholi in the State of Karnataka
on DBFOMT Hybrid Annuity Basis
CLIENT CONSULTANT CONCESSIONAIRE CONTRACTOR

DPJ Bidar Chincholi

LEA Associate South Asia D.P.Jain&co. Infrastructure
Karnataka Road Development Corporation Limited (Annuity) Road Project Pvt.
Pvt.Ltd Pvt. Ltd
Ltd

FIELD COMPACTION TEST BY SAND REPLACEMENT METHOD

(As per IS : 2720 Part - 28)
Chainage From _____________ to __________ LHS/RHS Date Of Testing
Layer No. Area____________ Lab MDD of Material (gm/cc)
Specified Compaction (% of MDD): 90%/95%/97%/98% OMC of Material (%)
Calibration Data of Sand
1 Number of Cylinder/designation

2 Weight of Sand in Cone (gm) W2

3 Bulk Density of Sand (gm/cc) BDS

Sr. No. Details 1 2 3 4 5 6

1 Spot Chainage of Test (Random)
2 Distance from Edge (M)
3 Weight of Wet material from hole, gm (WW)
4 Weight of Sand + Cyl Before pouring, gm (W1)
5 Weight of Sand + Cyl After pouring, gm (W3)
6 Weight of Sand in hole, gm (WB=W1-W2-W3)
7 Volume of pit/hole, gm/cc (V1=WB/BDA)
8 Density of wet Soil, gm/cc (BDB=WW/V1)
9 Weight of wet material (gm)
10 Weight of Dry Material (gm)
11 Moisture Content (%)
12 Moisture meter reading
13 Corrected moisture content
Field Dry Density, gm/cc FDD= (100xBDB)/
14
(100+FMC)
15 Relative compaction (FDD/MDD)x100%
16 Average Density Compaction (%)

Remarks :

Tested By (EPC Contractor ) Checked By ( Concessionaire ) Checked By ( Consultant )

Signature Signature Signature

Date Date Date

 Karnataka Road Development Corporation Limited

Design, Build, Finance, Operate, Maintain and Transfer (DBFOMT) of Bidar - (Ekhelli)-Chincholi in the State of Karnataka on DBFOMT Hybrid Annuity Basis

CLIENT CONSULTANT CONCESSIONAIRE CONTRACTOR

Karnataka Road Development Corporation DPJ Bidar Chincholi (Annuity) Road Project
LEA Associate South Asia Pvt.Ltd D.P.Jain&co. Infrastructure Pvt. Ltd
Limited Pvt. Ltd

SUMMARY SHEET OF SOIL TEST RESULT

Source of soil Sample _______________________________ Date of Sampling ___________________________________

Location / Chainage _______________________________ Date of testing ___________________________________

Natural
Atterbergs limit Proctor Test
Sample Gravel Sand Silt & Clay Free Swell CBR Moisture
Remarks
No. % % % Index LL PL PI MDD OMC (%) Content
(%) (%) (%) (gm/cc) (%) NMC (%)

Remarks :

Tested By (EPC Contractor ) Checked By ( Concessionaire ) Checked By ( Consultant )

Signature Signature Signature

Date Date Date
 Karnataka Road Development Corporation Limited
Design, Build, Finance, Operate, Maintain and Transfer (DBFOMT) of Bidar - (Ekhelli)-Chincholi in the State of Karnataka on
DBFOMT Hybrid Annuity Basis
CLIENT CONSULTANT CONCESSIONAIRE CONTRACTOR

Karnataka Road Development DPJ Bidar Chincholi (Annuity) Road D.P.Jain&co. Infrastructure
LEA Associate South Asia Pvt.Ltd
Corporation Limited Project Pvt. Ltd Pvt. Ltd

AGGREGATE IMPACT VALUE

(As per IS : 2386 Part - 4)
Sample No Date Of Sampling
Location of Sampling Date of Testing
Source of Material Location
Type of Material Used for
Size of Material 12.5mm Passing and 10mm Retained

No Blows 15

Wt. of aggregate Wt. of aggregate Wt. of aggregate

Wt. of Container Wt of Container
Sample No before crushing retained on 2.36 mm passing on 2.36 Aggregate Impact Value %
(gm) + Aggregate (gm)
(gm) Sieve (gm) mm Sieve (gm)

1 2 3 = 2-1 4 5 = 3-4 6 = (5/3)x100

AVERAGE :

Remarks :-

Tested By (EPC Contractor ) Checked By ( Concessionaire ) Checked By ( Consultant )

Signature Signature Signature

Date Date Date
 Karnataka Road Development Corporation Limited
Design, Build, Finance, Operate, Maintain and Transfer (DBFOMT) of Bidar - (Ekhelli)-Chincholi in the State of
Karnataka on DBFOMT Hybrid Annuity Basis
CLIENT CONSULTANT CONCESSIONAIRE CONTRACTOR
D.P.Jain & co.
Karnataka Road Development DPJ Bidar Chincholi (Annuity) Road
LEA Associate South Asia Pvt.Ltd Infrastructure Pvt.
Corporation Limited Project Pvt. Ltd
Ltd
FLAKINESS INDEX / ELONGATION INDEX
(As per IS : 2386 Part - I)
Sample No Date Of Sampling

Location of Sampling Date of Testing

Source Of Material Location

Type of Material Used for

Wt. of
Size of Aggregate Wt. of passed Wt. of passed Wt. of Retained
Wt. of Aggregate Retained
material material in Material on
Retained in IS Material on
Passing IS Seive Retained IS flakiness guage elongation guage elongation guage
Sieve (A) gms flakiness
(mm) Seive (mm) (A) - (B) gms (C) gms (B)-(C) gms
guage (B) gms
1 2 3 4 5 6 7

63 50

50 40

40 31.5

31.5 25

25 20

20 16

16 12.5

12.5 10

10 6.3

% Flakiness Index = Column 5

X 100
Column 3

% Elongation Index = Column 7

X 100
Column 4

F.I + E.I = %
Specified Value (%) = 30 % Max.

Tested By (EPC Contractor ) Checked By ( Concessionaire ) Checked By ( Consultant )

Signature Signature Signature

Date Date Date
 Karnataka Road Development Corporation Limited
Design, Build, Finance, Operate, Maintain and Transfer (DBFOMT) of Bidar - (Ekhelli)-Chincholi in the State of
Karnataka on DBFOMT Hybrid Annuity Basis
CLIENT CONSULTANT CONCESSIONAIRE CONTRACTOR

D.P.Jain&co.
Karnataka Road Development Corporation LEA Associate South Asia DPJ Bidar Chincholi (Annuity)
Infrastructure Pvt.
Limited Pvt.Ltd Road Project Pvt. Ltd
Ltd
MOISTURE CONTENT OF MATERIAL
(As per IS : 2720 Part - II)
Sample No Date Of Sampling

Location of Sampling Date of Testing

Source Of Material Location

Type of Material Used for

SI No. Description 1 2 3 4 5

1 Sample No

Initial weight of material (With

2
Moisture) in gms (A)
Weight of Material after drying in
3
gms (B)

4 Weight of Water in gms ( C ) = B - A

5 % of Surface Moisture (D) = C/Bx100

Remarks :-

Tested By (EPC Contractor ) Checked By ( Concessionaire ) Checked By ( Consultant )

Signature Signature Signature

Date Date Date
 Karnataka Road Development Corporation Limited
Design, Build, Finance, Operate, Maintain and Transfer (DBFOMT) of Bidar - (Ekhelli)-Chincholi in the State of
Karnataka on DBFOMT Hybrid Annuity Basis
CLIENT CONSULTANT CONCESSIONAIRE CONTRACTOR

Karnataka Road
DPJ Bidar Chincholi (Annuity) Road D.P.Jain&co. Infrastructure
Development LEA Associate South Asia Pvt.Ltd
Project Pvt. Ltd Pvt. Ltd
Corporation Limited

GRADATION OF FILTER MATERIAL

(As per MORTH Table 300-3)
Sample No Date Of Sampling

Location of Sampling Date of Testing

Source Of Material Location

Type of Mix Layer

Weight of Sample taken for test

Weight
IS Sieve Size Cumulative Wt. Cumulative % MORTH
Retained % Passing
(mm) Retained Retained LIMITS
(gm)
53 mm

45 mm

26.5 mm

22.4 mm

11.2 mm

5.6 mm

2.8 mm

1.4 mm

710 mic

355 mic

180 mic

90 mic
Remarks :-

Tested By (EPC Contractor ) Checked By ( Concessionaire ) Checked By ( Consultant )

Signature Signature Signature

Date Date Date
 Karnataka Road Development Corporation Limited
Design, Build, Finance, Operate, Maintain and Transfer (DBFOMT) of Bidar - (Ekhelli)-Chincholi in the State of Karnataka on
DBFOMT Hybrid Annuity Basis

CLIENT CONSULTANT CONCESSIONAIRE CONTRACTOR

Karnataka Road Development DPJ Bidar Chincholi (Annuity) D.P.Jain&co. Infrastructure

LEA Associate South Asia Pvt.Ltd
Corporation Limited Road Project Pvt. Ltd Pvt. Ltd

DETERMINATION OF SPECIFIC GRAVITY AND WATER ABSORPTION TEST BY PYCNOMETER

(As per IS : 2386 Part - III)

Sample No Date Of Sampling

Location of Sampling Date of Testing

Source Of Sample Location

Type of Material Used for

Sampled By Tested By

Sr No. Description 1 2 MEAN

A Wt. Of Empty Pycnometer (gm)

B Wt. Of Pycnometer + S.S.D Sample (gm)

C Wt. Of Pycnometer + S.S.D Sample + Water (gm)

D Wt. Of Pycnometer + Filled with Water (gm)

E Wt. Of Saturated Surface Dry sample (gm)

F Wt. Of Oven dry sample (gm)

1 Specific Gravity = F/(E(C-D))

2 Apparent Specific Gravity = F/(F-(C-D))

3 Effective Specific Gravity = (1+2)/2

4 Water absorption = 100(E-F)/F

Remarks :-

Tested By (EPC Contractor ) Checked By ( Concessionaire ) Checked By ( Consultant )

Signature Signature Signature

Date Date Date

 Karnataka Road Development Corporation Limited
Design, Build, Finance, Operate, Maintain and Transfer (DBFOMT) of Bidar - (Ekhelli)-Chincholi in the State of Karnataka on DBFOMT
Hybrid Annuity Basis

CLIENT CONSULTANT CONCESSIONAIRE CONTRACTOR

Karnataka Road Development DPJ Bidar Chincholi (Annuity) D.P.Jain&co.

LEA Associate South Asia Pvt.Ltd
Corporation Limited Road Project Pvt. Ltd Infrastructure Pvt. Ltd

SPECIFIC GRAVITY AND WATER ABSORPTION TEST

(As per IS : 2386 Part - III)

Date Of Sampling Date Of Testing

Sample No Source

Type of Material Sampled By

Tested By

Sr No. Description Trial 1 Trial 2 Trial 3

1 Weight of sample in water W1 (gms)

2 Weight of SSD sample in air W2 (gms)

3 Weight of Oven Dry sample W3 (gms)

4 Bulk Specific Gravity (SSD) = W2/(W2-W1)

5 Bulk Specific Gravity = W3/(W2-W1)

6 Apparent Specific Gravity = W3/(W3-W1)

7 Water absorption (%) = 100x (W2-W3)/W3

8 Average Bulk Specific Gravity (SSD)

9 Average Bulk Specific Gravity

10 Average Aparant Specific Gravity

11 Average Water absorption (%)

Remarks :-

Tested By (EPC Contractor ) Checked By ( Concessionaire ) Checked By ( Consultant )

Signature Signature Signature

Date Date Date

 Karnataka Road Development Corporation Limited
Design, Build, Finance, Operate, Maintain and Transfer (DBFOMT) of Bidar - (Ekhelli)-Chincholi in the State of Karnataka on
DBFOMT Hybrid Annuity Basis

CLIENT CONSULTANT CONCESSIONAIRE CONTRACTOR

Karnataka Road Development DPJ Bidar Chincholi (Annuity) Road D.P.Jain&co.

LEA Associate South Asia Pvt.Ltd
Corporation Limited Project Pvt. Ltd Infrastructure Pvt. Ltd

MAXIMUM SP. GRAVITY OF BITUMINOUS PAVING MIXTURES

(AASTHO T 209, ASTM D 2041 - 71)

Sample Description Date Of Sampling

Source/ Location Date of Testing

Proposed Use Sampled By

Type of mix Tested By

Binder Content

OBSERVATION
Sr No. DESCRIPTION Remarks
1 2

A Weight of Flask (gm)

B Weight of Flask + Water @25C (gm)

C Weight of Flask + Sample @25C (gm)

D Weight of Flask + Sample + Water @25C (gm)

E Vaccum Pressure (Hg mm)

F Maximum Specific Gravity of Material

G Average Maximum Specific Gravity of Material

Remarks :-

Tested By (EPC Contractor ) Checked By ( Concessionaire ) Checked By ( Consultant )

Signature Signature Signature

Date Date Date

 Karnataka Road Development Corporation Limited
Design, Build, Finance, Operate, Maintain and Transfer (DBFOMT) of Bidar - (Ekhelli)-Chincholi in the State of Karnataka on DBFOMT
Hybrid Annuity Basis
CLIENT CONSULTANT CONCESSIONAIRE CONTRACTOR

Karnataka Road Development DPJ Bidar Chincholi (Annuity) Road

LEA Associate South Asia Pvt.Ltd D.P.Jain&co. Infrastructure Pvt. Ltd
Corporation Limited Project Pvt. Ltd

BITUMEN EXTRACTION TEST

(AASTHO T 164, ASTM D 2172)
Sample No. Date of Sampling
Location of Sampling /Chainage Date of testing
Source of material Location of Lab
Type of Mix Layer

OBSERVATIONS OF BITUMEN CONTENT

Sample No. 1 2 3
Wt. of Sample before Extraction W1 gm
Wt. of Sample after Extraction W2 gm
Wt. of Filler Paper before Extraction W3 gm
Wt. of Filler Paper after Extraction W4 gm
Wt. of mineral aggregate W5 = W4-W3 gm
Wt. of Total mineral aggregate W6 = W2+W5 gm
Wt. of Bitumen Extracted W7 = W1-W6 gm
% Bitumen Content in mix (W7/W1) x 100
Bitumen Content in JMF Tole rance 0.3%

AGGREGATE GRADATION AFTER BITUMEN EXTRACTION

Wt. Retained Wt. of Cum % Wt % of % passing in Specified
IS Sieve (mm) Remarks
(gm) retained (gm) retained Passing JMF Limit Limits

Tested By (EPC Contractor ) Checked By ( Concessionaire ) Checked By ( Consultant )

Signature Signature Signature

Date Date Date
 Karnataka Road Development Corporation Limited

Design, Build, Finance, Operation, Maintenance and Transfer of Road No 2: Bidar - NH-9 (Ekhelli)- Chincholi in the State of Karnataka on DBFOMT Hybrid Annuity Basis

CLIENT CONSULTANT CONCESSIONAIRE CONTRACTOR

Karnataka Road Development Corporation Limited LEA Associate South Asia Pvt.Ltd DPJ Bidar Chincholi (Annuity) Road Project Pvt. Ltd D.P.Jain&co. Infrastructure Pvt. Ltd

MARSHAL TEST
(ASTM D 1559)
Sample No. Date of Sampling
Location of Sampling Date of testing
Source of material Location
Type of Mix Layer

OBSERVATIONS OF BITUMEN CONTENT

Avg. Therotical Voids in Voids
% of Mould Wt. in Wt. in Bulk Bulk Density
Sr.No % of Agg Wt. in air Density of Sp. Gr. of Mineral Air Voids filled with Stability (Kg) Flow (mm)
Bitumen No. Water air SSD Volume of Specimen
Specimen Mix Aggregate Bitumen
Gmm = 100 - VMA = 100 - VFB=100 x
Wssd- Wa/(Wssd- Va=100x(Gm Measrd Measrd Corr. Adjusted Measrd
Pb Ps = 100 - Pb Wa Ww Wssd Gmb ((Ps/Gse)+ (VMA- Avg. Average
Ww Ww) m-Gmb)/Gmm (div) (kg) Factor (kg) (div)
(Pb/Gb)) Va)/VMA
(GmbxPs/Gs
b)

Tested By (EPC Contractor ) Checked By ( Concessionaire ) Checked By ( Consultant )

Signature Signature Signature

Date Date Date
 Karnataka Road Development Corporation Limited
Design, Build, Finance, Operate, Maintain and Transfer (DBFOMT) of Bidar - (Ekhelli)-Chincholi in the State of Karnataka on DBFOMT
Hybrid Annuity Basis
CLIENT CONSULTANT CONCESSIONAIRE CONTRACTOR

Karnataka Road Development DPJ Bidar Chincholi (Annuity) Road

LEA Associate South Asia Pvt.Ltd D.P.Jain&co. Infrastructure Pvt. Ltd
Corporation Limited Project Pvt. Ltd

FIELD CORE DENSITY TEST RESULTS OF BITUMINOUS LAYER

Location/Chainage Date of Sampling :

Layer Date of testing :
Type of Mix Lab Density :

Weight in Air Weight in Water SSD Weight

Thickness in Volume (cc) Density (gm/cc)
Sl No. (gm) (gm) Compaction %
mm (c - b) c / (c - b)
a (gm) c
b

Average :
Remarks :

Tested By (EPC Contractor ) Checked By ( Concessionaire ) Checked By ( Consultant )

Signature Signature Signature

Date Date Date

 Karnataka Road Development Corporation Limited
Design, Build, Finance, Operate, Maintain and Transfer (DBFOMT) of Bidar - (Ekhelli)-Chincholi in the State of Karnataka on DBFOMT Hybrid Annuity
Basis
CLIENT CONSULTANT CONCESSIONAIRE CONTRACTOR
Karnataka Road
DPJ Bidar Chincholi (Annuity)
Development Corporation LEA Associate South Asia Pvt.Ltd D.P.Jain&co. Infrastructure Pvt. Ltd
Road Project Pvt. Ltd
Limited
RATE OF SPREADING OF PRIME COAT / TACK COAT
( BS 1707 : IRC - 16 - 2008)
Sample No. Lab Ref No.

Location / Chainage Date of Sampling

Type of Material Date of Test

Area of Wt. of Empty Wt. of plate Wt. of Rate of Avg rate of

Chainage Offset
Sl No. Tray No. Plate plate with Material Material Spreading spreading
Km m
m2 gm gm gm Kg/m2 Kg/10m2

Remarks :-

Tested By (EPC Contractor ) Checked By ( Concessionaire ) Checked By ( Consultant )

Signature Signature Signature

Date Date Date
 Karnataka Road Development Corporation Limited
Design, Build, Finance, Operate, Maintain and Transfer (DBFOMT) of Bidar - (Ekhelli)-Chincholi in the State of Karnataka on DBFOMT
Hybrid Annuity Basis

CLIENT CONSULTANT CONCESSIONAIRE CONTRACTOR

Karnataka Road Development Corporation LEA Associate South Asia DPJ Bidar Chincholi (Annuity) D.P.Jain&co. Infrastructure Pvt.
Limited Pvt.Ltd Road Project Pvt. Ltd Ltd

VISCOSITY TEST FOR EMULSION

( As Per IS : 1206 Part - I & IS : 8887 - 2004)

Source of material
Type of Material :
Grade & Supplier :

Water Temp. C : Date of Sampling :

Emulsion Temp. C : Date of Testing :

Time in Seconds
Test No. Description Specification Remarks
(Viscosity)

Remarks :-

Tested By (EPC Contractor ) Checked By ( Concessionaire ) Checked By ( Consultant )

Signature Signature Signature

Date Date Date

 Karnataka Road Development Corporation Limited
Design, Build, Finance, Operate, Maintain and Transfer (DBFOMT) of Bidar - (Ekhelli)-Chincholi in the State of Karnataka on DBFOMT Hybrid
Annuity Basis
CLIENT CONSULTANT CONCESSIONAIRE CONTRACTOR

Karnataka Road Development DPJ Bidar Chincholi (Annuity) Road Project Pvt. D.P.Jain&co. Infrastructure Pvt.
LEA Associate South Asia Pvt.Ltd
Corporation Limited Ltd Ltd

METHOD FOR DETERMINATION OF RESIDUE BY EVAPORATION

(TEST METHOD : IS 8887 - 2004)
Location of Lab : Test Temperature :

Apparatus used : Date of Sampling :

Type of Material : Date of Testing :

Source of material : Invoice No. :

Mass of Sample : 50 0.1 gm Vehicle No. :

Description 1 2 3

A- Mass of beaker + rod + residue (gm)

B- Mass of beaker + rod (gm)

Residue, percent = 2 (A-B)

Average

Remarks :-

Tested By (EPC Contractor ) Checked By ( Concessionaire ) Checked By ( Consultant )

Signature Signature Signature

Date Date Date
 Karnataka Road Development Corporation Limited
Design, Build, Finance, Operate, Maintain and Transfer (DBFOMT) of Bidar - (Ekhelli)-Chincholi in the State of Karnataka on DBFOMT Hybrid
Annuity Basis
CLIENT CONSULTANT CONCESSIONAIRE CONTRACTOR

Karnataka Road Development DPJ Bidar Chincholi (Annuity) Road Project D.P.Jain&co. Infrastructure
LEA Associate South Asia Pvt.Ltd
Corporation Limited Pvt. Ltd Pvt. Ltd

Date of Sampling Vehicle No.

Date of Tesing Invoice No.

Source

DETERMINATION OF ABSOLUTE VISCOSITY

(As Per IS : 1206 - Part - II)
Type Viscometer Viscosity Test Temperature 50C
Viscometer Std Size No. Time for Temp. eqilibrum - min 30min
Serial Number Both Liquid & Silicon oil
Observed Value
Sr. No. Characteristic Parameters Unit F to G G to H
(Bulb - B) (Bulb - C)
1 Flow Time (t) Sec
2 Constant, Poise/second p/s
3 Absolute Viscosity @ 300Hg Vacuum poise
4 Avg. Absolute Viscosity poise

DETERMINATION OF KINEMATIC VISCOSITY

(As Per IS : 1206 - Part - III)
Type Viscometer Viscosity Test Temperature 135C
Viscometer Std Size No. Time for Temp. eqilibrum - min 30min
Serial Number Both Liquid & Silicon oil
Observed Value
Sr. No. Characteristic Parameters Unit
E to f ( Bulb-C)

1 Flow Time (t) Sec

2 Constant (cSt/s) cSt/s

3 Kinematic Viscosity cSt/s

4 Kinematic Viscosity at 135c cSt/s

Tested By (EPC Contractor ) Checked By ( Concessionaire ) Checked By ( Consultant )

Signature Signature Signature

Date Date Date
 Karnataka Road Development Corporation Limited
Design, Build, Finance, Operate, Maintain and Transfer (DBFOMT) of Bidar - (Ekhelli)-Chincholi in the State of Karnataka on DBFOMT
Hybrid Annuity Basis
CLIENT CONSULTANT CONCESSIONAIRE CONTRACTOR

Karnataka Road Development DPJ Bidar Chincholi (Annuity) Road Project Pvt. D.P.Jain&co. Infrastructure Pvt.
LEA Associate South Asia Pvt.Ltd
Corporation Limited Ltd Ltd

PENETRATION TEST OF BITUMEN

(As Per IS : 1203 - 1978)

Sample No. Lab Ref. No.

Source ID Date of Sampling

Challan No. & Date Date of Test

Temperature During Test Spe cifie d 25 0.1C

Description Reading 1 Reading 2 Reading 3 Mean

Penetration dial reading initial

Penetration dial reading final

Penetration Value

Mean Penetration Value

Remarks :-

Tested By (EPC Contractor ) Checked By ( Concessionaire ) Checked By ( Consultant )

Signature Signature Signature

Date Date Date
 Karnataka Road Development Corporation Limited
Design, Build, Finance, Operate, Maintain and Transfer (DBFOMT) of Bidar - (Ekhelli)-Chincholi in the State of Karnataka on
DBFOMT Hybrid Annuity Basis
CLIENT CONSULTANT CONCESSIONAIRE CONTRACTOR

Karnataka Road
LEA Associate South Asia DPJ Bidar Chincholi (Annuity) Road Project D.P.Jain&co. Infrastructure Pvt.
Development Corporation
Pvt.Ltd Pvt. Ltd Ltd
Limited

SOFTENING POINT OF BITUMEN

(As Per IS : 1205 - 1978)
Date of Sampling : Vehicle No.
Date of Testing : Temp. of Water both C : 5C
Grade of Bitumen : Temp. of Bitumen C : 140-150
Source of Marerial : Cooling time at room temp. : 30 min
Location of Test : Cooling time at water bath : 15 min
Rate of Heating : 5C 0.5C

TEMP. OF WATER BATH TEMP. OF WATER BATH

TIME (MINUTES) TIME (MINUTES)
C
C
0 10
1 11
2 12
3 13
4 14
5 15
6 16
7 17
8 18
9 19

SAMPLE NO. 1 MEAN VALUE

TEST PROPERTY
Ball no. 1 Ball no. 2 Softening Point
Tempreture C at which sample touches bottom
plate

Tested By (EPC Contractor ) Checked By ( Concessionaire ) Checked By ( Consultant )

Signature Signature Signature

Date Date Date
 Karnataka Road Development Corporation Limited
Design, Build, Finance, Operate, Maintain and Transfer (DBFOMT) of Bidar - (Ekhelli)-Chincholi in the State of Karnataka on DBFOMT
Hybrid Annuity Basis

CLIENT CONSULTANT CONCESSIONAIRE CONTRACTOR

Karnataka Road Development DPJ Bidar Chincholi (Annuity)

LEA Associate South Asia Pvt.Ltd D.P.Jain&co. Infrastructure Pvt. Ltd
Corporation Limited Road Project Pvt. Ltd

DUCTILITY TEST OF BITUMEN

(As Per IS : 1208 - 1978)

Vehicle No. : Temp. of Bitumen C : 140-150

Date of Sampling : Temp. of water bath C : 27 0.5 OC

Date of testing : Cooling time at room temp. : 30 - 40 min

Grade of Bitumen : Cooling time at water bath : 30 min

Cooling time at water bath after cut of the exess
Source of Material : : 85 - 95 min
bitumen
Location of Test : Rate of Pull : 50 2.5 mm Per min

Avg Ductility Value

Briquette No. Ductility in cm. SPECIFICATION AS PER IS : 73

1 Not less than 40 cm

2 Not less than 40 cm

3 Not less than 40 cm

Tested By (EPC Contractor ) Checked By ( Concessionaire ) Checked By ( Consultant )

Signature Signature Signature

Date Date Date

 Karnataka Road Development Corporation Limited
Design, Build, Finance, Operate, Maintain and Transfer (DBFOMT) of Bidar - (Ekhelli)-Chincholi in the State of Karnataka on
DBFOMT Hybrid Annuity Basis
CLIENT CONSULTANT CONCESSIONAIRE CONTRACTOR

Karnataka Road Development DPJ Bidar Chincholi (Annuity) Road D.P.Jain&co.

LEA Associate South Asia Pvt.Ltd
Corporation Limited Project Pvt. Ltd Infrastructure Pvt. Ltd

SPECIFIC GRAVITY
(As per IS : 1202 - 1978)
Date Of Sampling Grade of Bitumen

Date of Testing Source of Material

Location of Test Temp. of Water 27 0.1 OC

OBSERVATION
Sl. No. Description Remarks
1 2

A Wt. Of Empty Sp. Gr. Bottle (gm)

B Wt. Of Empty Sp. Gr. Bottle Half Filled With Material (gm)

C Wt. Of Empty Sp. Gr. Bottle filled With Water (gm)

D Wt. Of Sp. Gr. Bottle + Material + Water (gm)

E Wt. Of Sample in air (gm) (B - A)

F Loss of Wt. (gm) ((E-(D-C)

G Specific Gravity = E/F

H Mean value

Tested By (EPC Contractor ) Checked By ( Concessionaire ) Checked By ( Consultant )

Signature Signature Signature

Date Date Date
 Karnataka Road Development Corporation Limited
Design, Build, Finance, Operate, Maintain and Transfer (DBFOMT) of Bidar - (Ekhelli)-Chincholi in the State of Karnataka on
DBFOMT Hybrid Annuity Basis
CLIENT CONSULTANT CONCESSIONAIRE CONTRACTOR

DPJ Bidar Chincholi

Karnataka Road Development D.P.Jain&co.
LEA Associate South Asia Pvt.Ltd (Annuity) Road Project
Corporation Limited Infrastructure Pvt. Ltd
Pvt. Ltd
GRADATION TEST FOR COARSE AGGREGATE
(As per IS : 383 - 1970)
Sample No. Lab Ref No
Location of Sampling Date Of Sampling
Source of Material Date of Test
Type of Material Used For
SIZE OF AGGREGAE :- 40 MM/20MM/10MM
Weight of Sample
IS Seive Cumulative Weight Cum % weight
Weight retained (gm) % Passing Specified Limits
(mm) retained (gm) retained

Tested By (EPC Contractor ) Checked By ( Concessionaire ) Checked By ( Consultant )

Signature Signature Signature

Date Date Date
 Karnataka Road Development Corporation Limited
Design, Build, Finance, Operate, Maintain and Transfer (DBFOMT) of Bidar - (Ekhelli)-Chincholi in the State of Karnataka on
DBFOMT Hybrid Annuity Basis
CLIENT CONSULTANT CONCESSIONAIRE CONTRACTOR

Karnataka Road Development Corporation DPJ Bidar Chincholi (Annuity) D.P.Jain&co. Infrastructure Pvt.
LEA Associate South Asia Pvt.Ltd
Limited Road Project Pvt. Ltd Ltd

GRADATION TEST FOR FINE AGGREGATE

(As per IS : 383 - 1970)
Sample No. Lab Ref No

Location of Sampling Date Of Sampling

Source of Material Date of Test

Type of Material (Oven Dry) Used For

Weight of Sample
Cumulative Specifice Limit % Passing
IS Seive Weight Cum % weight
Weight % Passing
(mm) retained (gm) retained Zone I Zone II Zone III Zone IV
retained (gm)
10 100 100 100 100

4.45 90 - 100 90 - 100 90 - 100 95 - 100

2.36 60 - 95 75 - 100 85 - 100 95 - 100

1.18 30 - 70 55 - 90 75 - 90 90 - 100

0.6 15 - 34 35 - 59 60 - 79 80 - 100

0.3 5 - 20 8 - 30 12 - 30 15 - 50

0.15 0 - 10 0 - 10 0 - 10 0 - 15

Pan

Fineness Modulus = Cum % Wt. Retained

100.00

Tested By (EPC Contractor ) Checked By ( Concessionaire ) Checked By ( Consultant )

Signature Signature Signature

Date Date Date
 Karnataka Road Development Corporation Limited

Design, Build, Finance, Operation, Maintenance and Transfer of Road No 2: Bidar - NH-9 (Ekhelli)- Chincholi in the State of Karnataka on DBFOMT Hybrid Annuity Basis

CLIENT CONSULTANT CONCESSIONAIRE CONTRACTOR

Karnataka Road Development Corporation Limited LEA Associate South Asia Pvt.Ltd DPJ Bidar Chincholi (Annuity) Road Project Pvt. Ltd D.P.Jain&co. Infrastructure Pvt. Ltd

DAILY MOISTURE CORRECTION REPORTS

Source of material Water Absorbtion SSD (%) Today's Moisture (%) Correction Required (%)
N Sand : Cement : N Sand : N Sand : N Sand :
C / Sand : C / Sand : C / Sand : C / Sand :
20 mm Aggregate : Admix : 20 mm Aggregate : 20 mm Aggregate : 20 mm Aggregate :
10 mm Aggregate : 10 mm Aggregate : 10 mm Aggregate : 10 mm Aggregate :
Material Temparature
Water Temparature Ambient Temperature
20 mm 10 mm C/Sand N Sand

For Cum

Grade Materials Wt. in kg. at SSD Condition Correction Required in kg Corrected wt. of Materials in kg
of Conc. Cement 20 mm 10 mm 20 mm 10 mm 20 mm 10 mm
N Sand C/Sand Water Admix. Cement N Sand C/Sand Water Admix. Cement N Sand C/Sand Water Admix.
agg. agg. agg. agg. agg. agg.
M-15
M-20 K
M-20 S
M-25
M-30
M-35
M-40
Remarks :

Tested By (EPC Contractor ) Checked By ( Concessionaire ) Checked By ( Consultant )

Signature Signature Signature

Date Date Date
 Karnataka Road Development Corporation Limited
Design, Build, Finance, Operate, Maintain and Transfer (DBFOMT) of Bidar - (Ekhelli)-Chincholi in the State of Karnataka on
DBFOMT Hybrid Annuity Basis

CLIENT CONSULTANT CONCESSIONAIRE CONTRACTOR

Karnataka Road Development DPJ Bidar Chincholi (Annuity) Road Project D.P.Jain&co. Infrastructure
LEA Associate South Asia Pvt.Ltd
Corporation Limited Pvt. Ltd Pvt. Ltd

PROFORMA FOR CONCRETE DELIVERY FROM RMC AND SITE POUR RECORD
1 CONCRETE BATCHING DELIVERY TICKET NO.

Location of pour Structure Member

Concrete Grade Side LHS/RHS

W/C Ratio Mix Temp.

Cement Content Slump

Max. Aggregate Size No. of cubes casted

Admixture (Type & Dosage)

Batching Started Hrs. Batching Closing, Hrs.

Quantity Batching Cum Truck No.

2
TRUCK ARRIVED ON SITE Hrs.

Slump Test Result (mm)

Discharge Started Hrs.

Placement Completed Hrs.

No. of site Cubes Closed

Placement Temparature of Concrete

Ambient Temp

Weather Condition

Tested By (EPC Contractor ) Checked By ( Concessionaire ) Checked By ( Consultant )

Signature Signature Signature

Date Date Date

 Karnataka Road Development Corporation Limited
Design, Build, Finance, Operate, Maintain and Transfer (DBFOMT) of Bidar - (Ekhelli)-Chincholi in the State of
Karnataka on DBFOMT Hybrid Annuity Basis
CLIENT CONSULTANT CONCESSIONAIRE CONTRACTOR
DPJ Bidar Chincholi D.P.Jain&co.
Karnataka Road Development
LEA Associate South Asia Pvt.Ltd (Annuity) Road Project Pvt. Infrastructure
Corporation Limited
Ltd Pvt. Ltd
COMPRESSIVE STRENGTH OF CEMENT CUBES
(As Per IS : 516 - 1959)
Source of Cement :- Date of Sampling :-
Batch of Cement :- Size of Cubes7.06cmx7.06cmx7.06
: cm
Type of Cement :- Area of cubes :- m2
Observation :
1 Weight of Cement = 200 gm
2 Weight of standard sand = 3 x 200 gm = 600 gms
3 % of water for standard consistency Pn = %
4 Weight of water to be added (Pn/4+3) x 800/100 = .. gms

Avg. Comp
Weight of Density Date of Load in Comp. St Remarks
Sr.No Days St
cube (g) (g/cc) Testing KN
N/mm2 N/mm2

Tested By (EPC Contractor ) Checked By ( Concessionaire ) Checked By ( Consultant )

Signature Signature Signature

Date Date Date
 Karnataka Road Development Corporation Limited
Design, Build, Finance, Operate, Maintain and Transfer (DBFOMT) of Bidar - (Ekhelli)-Chincholi in the State of
Karnataka on DBFOMT Hybrid Annuity Basis
CLIENT CONSULTANT CONCESSIONAIRE CONTRACTOR
DPJ Bidar Chincholi D.P.Jain&co.
Karnataka Road Development
LEA Associate South Asia Pvt.Ltd (Annuity) Road Project Pvt. Infrastructur
Corporation Limited
Ltd e Pvt. Ltd
COMPRESSIVE STRENGTH OF CONCRETE CUBES
(As Per IS : 516 - 1959)
Location :- Date of Casting :-
Name of the Structure :- Chainage of Structure :-
Part of Structure :- Grade of concrete :-
Quantity of Concre te :

Avg. Comp
Weight of Density Date of Comp. St Remarks
Sr.No Days Load in KN St
cube (g) (g/cc) Testing
N/mm2 N/mm2

Tested By (EPC Contractor ) Checked By ( Concessionaire ) Checked By ( Consultant )

Signature Signature Signature

Date Date Date
 Karnataka Road Development Corporation Limited
Design, Build, Finance, Operate, Maintain and Transfer (DBFOMT) of Bidar - (Ekhelli)-Chincholi in the State of Karnataka on DBFOMT
Hybrid Annuity Basis
CLIENT CONSULTANT CONCESSIONAIRE CONTRACTOR

Karnataka Road Development DPJ Bidar Chincholi (Annuity) Road Project D.P.Jain&co. Infrastructure
LEA Associate South Asia Pvt.Ltd
Corporation Limited Pvt. Ltd Pvt. Ltd

STANDARD CONSISTENCY OF CEMENT

(As Per IS : 4031, Part IV)

Source of Cement :- Date of Sampling :-

Batch of Cement :- Date of Testing :-

Type of Cement :- Temperature :-

Water added to cement Penetration on

Wt. of Cement taken for
Trail No. Vicat apparatus Remarks IS Requirement
test (gms) By Weight By % age from botom (mm)

For Standard consistency

Penetration should be 5
to 7 mm from bottom of
Vicat mould

Result :- The percentage of water required to produce a paste of Strandard Consistency is

Remarks :

Tested By (EPC Contractor ) Checked By ( Concessionaire ) Checked By ( Consultant )

Signature Signature Signature

Date Date Date
 Karnataka Road Development Corporation Limited
Design, Build, Finance, Operate, Maintain and Transfer (DBFOMT) of Bidar - (Ekhelli)-Chincholi in the State of Karnataka on DBFOMT
Hybrid Annuity Basis
CLIENT CONSULTANT CONCESSIONAIRE CONTRACTOR

Karnataka Road Development DPJ Bidar Chincholi (Annuity) Road Project D.P.Jain&co. Infrastructure Pvt.
LEA Associate South Asia Pvt.Ltd
Corporation Limited Pvt. Ltd Ltd

INITIAL AND FINAL SETTING TIME OF CEMENT

(As Per IS : 4031, Part V)
Source of Cement :- Date of Sampling :-

Batch of Cement :- Date of Testing :-

Type of Cement :- Temperature :-

Note :- 1) Mix the cement with 0.85 times the water required to give paste of Standard Consistency

2) Initial setting time is time from adding water in cement to time at which initial setting time needle fails to pierce the
block by 5 0.5 mm measured from bottom.
3) Final setting time is time from adding water in cement to tiime at which final setting time needle makes an
impression but attachment fails to do so.
Water Added to cement Initial setting time Final setting time
Wt. of Cement taken for
Sr. No. IS Requirement
test (gms) By Weight At time (Hrs.) (Min.) (Hrs.) (Min.)

Initial setting time shall

not less than 30 min

Final setting time shall

not less than 600 min

1) Initial Setting Time:-

Result :-
2) Final Setting Time :-
Remarks :

Tested By (EPC Contractor ) Checked By ( Concessionaire ) Checked By ( Consultant )

Signature Signature Signature

Date Date Date
 Karnataka Road Development Corporation Limited
Design, Build, Finance, Operate, Maintain and Transfer (DBFOMT) of Bidar - (Ekhelli)-Chincholi in the State of Karnataka on DBFOMT
Hybrid Annuity Basis

CLIENT CONSULTANT CONCESSIONAIRE CONTRACTOR

Karnataka Road Development DPJ Bidar Chincholi (Annuity) Road D.P.Jain&co. Infrastructure
LEA Associate South Asia Pvt.Ltd
Corporation Limited Project Pvt. Ltd Pvt. Ltd

FINENESS OF CEMENT BY DRY SIEVING

(As Per IS : 4031, Part I)

Source of Cement :- Date of Sampling :-

Batch of Cement :- Date of Testing :-

Type of Cement :- Temperature :-

Wt. of Cement taken for Wt. Of cement retained on 90 % age Fineness

Sr. No. Average IS Requirement
test (gms) A micron sieve gm B C = B/A x 100

10 % maximum

Remarks :

Tested By (EPC Contractor ) Checked By ( Concessionaire ) Checked By ( Consultant )

Signature Signature Signature

Date Date Date

 Karnataka Road Development Corporation Limited
Design, Build, Finance, Operate, Maintain and Transfer (DBFOMT) of Bidar - (Ekhelli)-Chincholi in the State of Karnataka on DBFOMT
Hybrid Annuity Basis

CLIENT CONSULTANT CONCESSIONAIRE CONTRACTOR

Karnataka Road Development DPJ Bidar Chincholi (Annuity) Road D.P.Jain&co. Infrastructure
LEA Associate South Asia Pvt.Ltd
Corporation Limited Project Pvt. Ltd Pvt. Ltd

SOUNDNESS OF CEMENT (LE-CHATELIER'S METHOD)

(As Per IS : 4031, Part III)

Source of Cement :- Date of Testing :-

Batch of Cement :- Test started at time:-

Type of Cement :- Test completed at time :-

Temperature :- Sample Weight :-

Distance measured between two indicator

Mould Soundness (B-A) in terms of Le-
IS limit (mm) Remarks
No. Before putting in After (3 Hrs.) putting Chateliler's (mm)
boiling water (A) in boiling water (B)

10

10

10

Average =

Tested By (EPC Contractor ) Checked By ( Concessionaire ) Checked By ( Consultant )

Signature Signature Signature

Date Date Date

 Karnataka Road Development Corporation Limited
Design, Build, Finance, Operate, Maintain and Transfer (DBFOMT) of Bidar - (Ekhelli)-Chincholi in the State of Karnataka on DBFOMT
Hybrid Annuity Basis
CLIENT CONSULTANT CONCESSIONAIRE CONTRACTOR

Karnataka Road Development DPJ Bidar Chincholi (Annuity) Road D.P.Jain&co. Infrastructure
LEA Associate South Asia Pvt.Ltd
Corporation Limited Project Pvt. Ltd Pvt. Ltd

DETERMINATION OF 10% FINE VALUE (TFV)

(As Per BS : 812, Part III)

Description of Material :- Sampleing Date :-

Source/Location :- Testing Date :-

Purpose of Use :- Sampled By :-

Condition of Sample (soacked/Dry):- Tested By :-

Trial No. 1 2

Wt. of Sample before loading (W1) gms

Wt. of Sample retained on 2.36 mm IS sieve after loading (W2) gms

Wt. of Sample passing on 2.36 mm IS sieve (W3)=(W1-W2) gms

Fines (f) = W3/W1x100%

Applied load (L) kg/KN

10 % fine value (F) = 14xL/(f+4)KN

Average 10 % Fine Value KN

Specified 10 % Fine Value KN

Remarks :-

Tested By (EPC Contractor ) Checked By ( Concessionaire ) Checked By ( Consultant )

Signature Signature Signature

Date Date Date
 Karnataka Road Development Corporation Limited
Design, Build, Finance, Operate, Maintain and Transfer (DBFOMT) of Bidar - (Ekhelli)-Chincholi in the State of Karnataka on
DBFOMT Hybrid Annuity Basis

CLIENT CONSULTANT CONCESSIONAIRE CONTRACTOR

Karnataka Road
DPJ Bidar Chincholi (Annuity) Road D.P.Jain&co. Infrastructure Pvt.
Development LEA Associate South Asia Pvt.Ltd
Project Pvt. Ltd Ltd
Corporation Limited

GRADATION OF GRANULAR SUB BASE (GSB)

(As per MORTH TABLE 400 - 1)

Sample No. Lab Ref No

Location of Sampling/Chainage Date Of Sampling

Source of Material Location (Lab)

Type of Mix Layer

Weight of Sample
Cumulative
Weight retained Cumulative % Specified Limits As per
IS Seive (mm) Weight retained % Passing
(gm) weight retained MoRTH
(gm)
75 100

53 80 - 100

27 55 - 90

9.50 35 - 65

4.75 25 - 55

2.36 20 - 40

0.85 -

0.425 10 - 15

0.075 <5
Remarks :

Tested By (EPC Contractor ) Checked By ( Concessionaire ) Checked By ( Consultant )

Signature Signature Signature

Date Date Date

 Karnataka Road Development Corporation Limited
Design, Build, Finance, Operate, Maintain and Transfer (DBFOMT) of Bidar - (Ekhelli)-Chincholi in the State of Karnataka on
DBFOMT Hybrid Annuity Basis
CLIENT CONSULTANT CONCESSIONAIRE CONTRACTOR

Karnataka Road
DPJ Bidar Chincholi (Annuity) Road D.P.Jain&co. Infrastructure Pvt.
Development LEA Associate South Asia Pvt.Ltd
Project Pvt. Ltd Ltd
Corporation Limited

GRADATION OF WET MIX MACADAM (WMM)

(As per MORTH TABLE 400 - 13)

Sample No. Lab Ref No

Location of Sampling Date Of Sampling

Source of Material Location

Type of Mix Layer

Weight of Sample
Weight retained Cumulative Cumulative % Specified Limits As per
IS Seive Size (mm) Weight retained % Passing
(gm) weight retained MoRTH
(gm)
53 100

45 95 - 100

22.40 60 - 80

11.20 40 - 60

4.75 25 - 40

2.36 15 - 30

0.600 8 - 22

0.075 0 -5

Remarks :

Tested By (EPC Contractor ) Checked By ( Concessionaire ) Checked By ( Consultant )

Signature Signature Signature

Date Date Date
 Karnataka Road Development Corporation Limited
Design, Build, Finance, Operate, Maintain and Transfer (DBFOMT) of Bidar - (Ekhelli)-Chincholi in the State of Karnataka on
DBFOMT Hybrid Annuity Basis
CLIENT CONSULTANT CONCESSIONAIRE CONTRACTOR

Karnataka Road
DPJ Bidar Chincholi (Annuity) Road D.P.Jain&co. Infrastructure Pvt.
Development LEA Associate South Asia Pvt.Ltd
Project Pvt. Ltd Ltd
Corporation Limited

COMBINED AGGREGATE GRADATION TEST FOR DBM

(50/75 mm Compacted Layer Thickness)
Ref. MORTH table 500 -10 Grading 2

Sample No. Date Of Sampling

Location of Sampling Date of Test

Chainage/ Layer JMF No.

Weight of Sample

Weight retained % Weight Cumulative %

IS Seive Size (mm) % Passing Limits
(gm) retained (gm) weight retained

37.5 100

26.5 90 - 100

19 71 - 95

13.2 56 -80

4.75 38 - 54

2.36 28 - 42

0.300 7 - 21

0.075 2-8

Remarks :

Tested By (EPC Contractor ) Checked By ( Concessionaire ) Checked By ( Consultant )

Signature Signature Signature

Date Date Date
 Karnataka Road Development Corporation Limited
Design, Build, Finance, Operate, Maintain and Transfer (DBFOMT) of Bidar - (Ekhelli)-Chincholi in the State of Karnataka on DBFOMT
Hybrid Annuity Basis
CLIENT CONSULTANT CONCESSIONAIRE CONTRACTOR

Karnataka Road
DPJ Bidar Chincholi (Annuity) Road Project Pvt. D.P.Jain&co. Infrastructure Pvt.
Development LEA Associate South Asia Pvt.Ltd
Ltd Ltd
Corporation Limited
COMBINED AGGREGATE GRADATION TEST FOR BC
(30/45 mm Compacted Layer Thickness)
Ref. MORTH table 500 -17 Grading 2

Sample No. Lab Ref No

Source ID Date Of Sampling

Location of Sampling Date of Test

Chainage/ Layer JMF No.

Weight of Sample

Weight retained % Weight Cumulative % Limits

IS Seive (mm) % Passing
(gm) retained (gm) weight retained
Grade 2
19 100

13.2 90 - 100

9.5 70 - 88

4.75 53 - 71

2.36 42 - 58

1.18 34 - 48

0.600 26 - 38

0.300 18 - 28

0.150 12 - 20

0.075 4 - 10
Remarks :

Tested By (EPC Contractor ) Checked By ( Concessionaire ) Checked By ( Consultant )

Signature Signature Signature

Date Date Date
 Karnataka Road Development Corporation Limited
Design, Build, Finance, Operate, Maintain and Transfer (DBFOMT) of Bidar - (Ekhelli)-Chincholi in the State of Karnataka on DBFOMT
Hybrid Annuity Basis

CLIENT CONSULTANT CONCESSIONAIRE CONTRACTOR

Karnataka Road
DPJ Bidar Chincholi (Annuity) Road Project
Development Corporation LEA Associate South Asia Pvt.Ltd D.P.Jain&co. Infrastructure Pvt. Ltd
Pvt. Ltd
Limited

DETERMINATION OF STRIPPING VALUE OF AGGREGATE

(As Per IS : 6241 - 1971)

Sample No. Sample By

Source Date of Sampling

Location Date of Testing

Grade of Bitumen Activity

Weight of Sample

Description Unit Test 1 Test 2 Test 3

Wt. of Dry Aggregate gms

Temperature of Aggregate C

Wt. of Bitumen gms

Mixing Temperature C

Retained Coating Observed %

Specified Limit : Minimum retained coating observed should be 95% (minimum)

Remarks :

Tested By (EPC Contractor ) Checked By ( Concessionaire ) Checked By ( Consultant )

Signature Signature Signature

Date Date Date