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and lever
WARNING Rear Front Lever A : Shifts from smaller to larger rear sprocket.
F Installation to the handlebar Installing the shifting cable 1. Put the cable hook in to the bearing member, and
Lever B : Shifts from larger to smaller rear sprocket.
F Install the outer stopper for set the return spring.
Obtain and read the service instructions carefully prior to Secure the assembly with the installation nut on the outside
Lever a : Shifts from smaller to larger chainring.
F Cable used Handle default the rear chainwheels with
installing the parts. Lever b : Shifts from larger to smaller chainring.
F of the bracket. Pull the bracket cover position
Inner cable (stainless steel) f 1.2 mm the handle in the default Set the end of the spring in
Loose, worn, or damaged parts may cause injury to the rider. back and use a 5 mm Allen Bracket cover
the hole in the bearing
position.
We strongly recommend only using genuine Shimano key to tighten the bolt. Cable hook
member. Note that the
replacement parts. spring has a right and left
Obtain and read the service instructions carefully prior to Lever F
B Lever F
b
SP40 sealed outer casing () side.
installing the parts. All levers return to the starting position when f 4 mm 2. Pass the inner cable through, and set the outer casing.
5 mm Allen key
If adjustments are not carried out correctly, the chain may Lever F
A Lever F
a released. Bearing
SP40 Return spring
SEALED
Be sure leave some excess in the outer casing, even if member
come off and this may cause you to fall off the bicycle which
cutting it to the full length of the handlebars.
could result in serious injury.
Read these Technical Service Instructions carefully, and keep SP40 outer casing () f 4 mm Hole
Installation nut
them in a safe place for later reference. Operation of rear derailleur lever SP40
Lever F
A : Shifts from smaller to larger rear sprocket. Lever FB : Shifts from larger to smaller rear sprocket.
Note A has a click stop at positions , , and .
Lever F Press lever F
B once to shift from a larger to one smaller Tightening torque: 2. Set the special installation tool for the return spring.
Operation of the levers related to gear shifting should be sprocket. 6 - 8 Nm {50 - 70 in. lbs.}
made only when the front chainwheel is turning.
Outer stopper
For smooth operation, always be sure to use the specified In the case of carbon handlebars, it may be necessary to Outer casing Return spring installation tool
outer casing and the bottom bracket cable guide. lower the tightening torque in order to prevent damage to (TL-ST02)
Grease the inner cable and the inside of the outer casing the handlebar. Please consult the bicycle or handlebar Inner cable
before use to ensure that they slide properly. manufacturer regarding the appropriate level of tightening
Because the high cable resistance of a frame with internal torque for carbon handlebars. Wire lead
cable routing would impair the SIS function, this type of frame
Lever F
B
should not be used. Click
The end of the outer casing which has the aluminum Lever F
A lever F
A
start position lever FB Installation of the brake cable Inserting the inner cable
cap should be at the derailleur side. 4-mm cap Click start position Insert the inner cable into the outer casing from the end
Cable used f 1.6 mm with the marking on it. Apply grease from the end with the Confirm
Click Inner cable (stainless steel) marking in order to maintain cable operating Make sure the outer
efficiency. casing is firmly seated 3. First insert the sensor cable into the bracket body,
Derailleur side E.x. : from 4th to 3rd f 5 mm in the outer stopper. and then assemble the bracket body and lever
: Shifts one sprocket SLR outer casing Marking body. Be careful that the end of the return spring
Aluminum cap Plastic cap or 4-mm cap E.x. : from 3rd to 4th Cutting the outer casing does not protrude from the hole in the bearing
When cutting the outer casing, cut the opposite end to the member at this time.
Be sure to leave some excess cable, even if cutting it to
The cycle computers shown in the table below are compatible. the full length of the handlebars. end with the marking. After cutting the outer casing, make Bracket
the end round so that the inside of the hole has a uniform
Meter unit SC-6500 / SC-6501 / SC-M500 diameter. Maintenance
Bracket sensor unit SM-6500*1/ SM-6500-RS / SM-6501 1. Tilt the lever in (as when shifting) to make it easier to
: Quick-shifts two sprockets pass the cable through the cable hook. Bracket and lever disassembly Lever
*1 Caution on operation
The bracket cover must be replaced. E.x. : from 3rd to 5th
Note: 1. Remove the sensor cap,
( ST-6510 ---> Replace with bracket cover for ST-6501.
ST-5500-CA ---> Replace with ST-5500-C. ) Lever FB will also move when lever F A is operated, but
be careful not to apply pressure to lever FB . Similarly
The front lever cannot be tilted to
the inside until lever F
b is pushed
Attach the same outer end cap to the cut end of the outer
casing.
and the use a 2 mm Allen
key to remove the lever
Sensor cap