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Turning using Creo Parametric 2.

T3925-390-02

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Training Agenda
Day 1
Module 01 Introduction to Turning Manufacturing
Module 02 Creating Turning Manufacturing Models
Module 03 Configuring Turning Operations
Module 04 Using Turning Reference Models
Module 05 Using Turning Workpiece Models
Module 06 Creating and Using Turning NC Model Assemblies
Module 07 Creating and Configuring Turning Workcells

Day 2
Module 08 Creating and Configuring Turning Tools
Module 09 Using Template Manufacturing Turning Models
Module 10 Using Turning Manufacturing Parameters
Module 11 Creating Area Removal Sequences
Module 12 Creating Profile Turning Sequences
Module 13 Creating Grooving Sequences

Day 3
Module 14 Creating Turning Thread Sequences
Module 15 Creating Turning Holemaking Sequences
Module 16 Using the Process Manager for Turning
Module 17 Creating and Post-Processing Turning CL Data Files
Module 18 Turning Project: Needle Valve
Table of Contents
Turning using Creo Parametric 2.0
Configuring Turning Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Configuring a Turning Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Using Turning Reference Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Different Methods for Assembling Turning Reference Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Using Turning Workpiece Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Creating a Turning Workpiece with Inherited Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Creating and Configuring Turning Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
Creating and Configuring Turning Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
Turning Project: Needle Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-1
Module 3
Configuring Turning Operations

2012 PTC Module 3 | Page 1


Exercise 1: Configuring a Turning Operation

Objectives
After successfully completing this exercise, you will be able to:
Create manufacturing operations.
Select existing workcells when configuring machine tools.
Assemble fixtures.
Create coordinate systems when specifying machine zero positions.
Specify retract planes.

Scenario
You need to configure an operation that involves specifying a machine tool by selecting a
pre-configured Mori-Seki workcell. You also assemble a fixture that represents the Lathe spindle.
You configure the machine zero coordinate system for the operation. This involves creating a
new coordinate system in the manufacturing model. This coordinate system references model
geometry from the fixture assembly. Finally, you specify the retract plane relative to the machine
coordinate system.
Close Window Erase Not Displayed

Turning\Operations_Configure MORISEKI_EXAMPLE.ASM

Task 1: Create an operation and configure a machine tool.

1. Enable only the following Datum Display type: Csys Display .


2. Click the Work Center types drop-down menu from the Machine Tool Setup group.
Select User-Defined Work Center.
Select the MORI-SEKI_2AXIS.GPH workcell, and click Open.
You have retrieved an existing workcell for the Mori-Seki 2-axis Lathe machine type; this
workcell can have pre-configured options such as maximum spindle speed, and travel limits.

Task 2: Assemble a fixture.

1. Click Operation from the Process group.


Select the Fixture Setup tab.

Click Add Fixture .


Select CHUCK_203X76.ASM and click Open.
2. Select the datum coordinate system
NC_ASM_DEF_CSYS on the manufacturing
model.
3. Select the datum coordinate system
MORISEKI_REF on the fixture assembly.
Click Complete Component from the
dashboard.

Module 3 | Page 2 2012 PTC


Task 3: Specify a machine zero coordinate system in the manufacturing model.

1. Create a new coordinate system by referencing


existing geometry.
Select the Model tab in the ribbon.
Click Coordinate System from the Datum
group.
Zoom in to the model.
Select the NC_ASM_DEF_CSYS coordinate
system from the model , as shown.
Type an offset value of 75 for the z-component.
This puts Z0 at the face of the jaws.
Click OK.
You can select many alternative references to configure coordinate systems.

Task 4: Specify a retract plane.

1. Select the Operation tab.


Select the Clearance tab from the dashboard.
In the Retract box, select Plane from the
Type drop-down menu.
Select NC_ASM_DEF_CSYS for the
Reference.
Type 225 and press ENTER for the value.

2. Click Complete Feature from the Operation dashboard.

Disable Csys Display .


3. Save the manufacturing model and erase all objects from memory.
Click Save from the Quick Access toolbar.
Click OK in the Save Object dialog box.
Click Close from the Quick Access toolbar.
Click Erase Not Displayed from the Data group.
Click OK to erase all objects from memory.

This completes the exercise.

2012 PTC Module 3 | Page 3


Module 3 | Page 4 2012 PTC
Module 4
Using Turning Reference Models

2012 PTC Module 4 | Page 1


Exercise 1: Different Methods for Assembling Turning
Reference Models

Objectives
After successfully completing this exercise, you will be able to:
Assemble reference models using the Merge by Reference option.
Assemble reference models using the Inherited option.

Scenario
You need to assemble reference models to two different manufacturing models. You start by opening
the coupler_mm manufacturing model and assemble the coupler part using the Merge by Reference
option. This option copies all the part geometry into one merge feature in the reference model.
You then open the coupler_insert manufacturing model and assemble the coupler_insert part using
the Inherited option. The Inherited option gives you the flexibility to modify geometry and features
on the inherited reference part without changing the original coupler_insert part if required.
Close Window Erase Not Displayed

Turning\Reference_Models COUPLER_MM.ASM

Task 1: Assemble the Coupler reference model.

1. Disable all Datum Display types.

2. Select Merge Reference Model from the Reference Model types drop-down menu,
in the Components group.
Select COUPLER.PRT, and click Open.
3. Create the first assembly constraint.
Select the outer surface on COUPLER.PRT.
Select the inside surface on 8IN-CHUCK_MM.
PRT as shown.

4. Create the second assembly constraint.


Select the right-most surface on
COUPLER.PRT.
Select the face surface on 8IN-CHUCK_MM.
PRT as shown.
In the dashboard, change the constraint from
Coincident to Distance.
Edit the offset value to 270.

Module 4 | Page 2 2012 PTC


5. Click Complete Component from the dashboard.
6. In the Create Reference Model dialog box, notice the Merge by Reference option is set.
Accept the default name of COUPLER_MM_REF.PRT for the new reference model.
Click OK.
In the model tree, expand COUPLER_MM_REF.PRT.
Select the EXTERNAL MERGE feature in the model tree.
Notice the feature highlights in the COUPLER_MM_REF.PRT model.

An external merge feature has been created in the new reference model. Note the
geometry of the merge feature cannot be edited directly; however, additional features can
be added to the new reference model as required. In addition, the merge feature can be
updated to show any changes from the original reference part.
7. Save the manufacturing model and erase all objects from memory.
Click Regenerate from the Operate group.
Click Save from the Quick Access toolbar.
Click OK in the Save Object dialog box.
Click Close from the Quick Access toolbar.
Click Erase Not Displayed from the Data group.
Click OK to erase all objects from memory.

Task 2: Open the coupler_insert manufacturing model.

1. From the Quick Access toolbar, click Open .


Select COUPLER_INSERT.ASM and click Open.

Task 3: Assemble the coupler_insert reference model.

1. Select Inherit Reference Model from the Reference Model types drop-down menu.
Select COUPLER_INSERT.PRT and click Open.

2012 PTC Module 4 | Page 3


2. Create the assembly constraint.
Select the outside surface on the
coupler_insert model.
Select the inside surface on the manufacturing
model, as shown.

3. Create the second assembly constraint.


Select the right-most surface on
COUPLER_INSERT.PRT.
Select the face surface on CHUCK_MM.PRT
as shown.
In the dashboard, change the constraint from
Coincident to Distance.
Edit the offset value to 270.
4. Click Complete Component from the dashboard.
5. In the Create Reference Model dialog box, notice the Inherited option.
Note the default name COUPLER_INSERT_REF in the Name text box.
Click OK to create a new reference model.
Expand COUPLER_INSERT_REF.PRT in the model tree.
Expand the EXTERNAL INHERITANCE feature in the model tree.

Note an external inheritance feature has been created in the new reference model. You
can edit inherited features without changing the original reference part.
6. Suppress a reference model feature that is not required for machining in the first operation.
In the model tree, select feature HOLE 1.
Right-click and select Suppress.
Click OK in the Suppress message window.

Module 4 | Page 4 2012 PTC


7. In the model tree, click Settings and then
click Tree Filters.
If necessary, select the Suppressed Objects
check box.
Click OK.
Notice the updated listing shows suppressed
features in the model tree, as shown.

8. Save the manufacturing model and erase all objects from memory.
Click Regenerate from the Operate group.
Click Save from the Quick Access toolbar.
Click OK in the Save Object dialog box.
Click Close from the Quick Access toolbar.
Click Erase Not Displayed from the Data group.
Click OK to erase all objects from memory.

This completes the exercise.

2012 PTC Module 4 | Page 5


Module 4 | Page 6 2012 PTC
Module 5
Using Turning Workpiece Models

2012 PTC Module 5 | Page 1


Exercise 1: Creating a Turning Workpiece with Inherited
Features

Objectives
After successfully completing this exercise, you will be able to:
Create workpiece models using the Inherited Feature option.
Suppress features in workpiece models with inherited features.
Add features to workpiece models with inherited features.

Scenario
You need to create a workpiece in a manufacturing model using the Inherited Features option. The
workpiece represents a casting, so you need to suppress a number of features in the workpiece
and add material to the workpiece to ensure the workpiece accurately represents the as-cast
version of the casting.
Close Window Erase Not Displayed

Turning\Workpiece_Models BOTTLE_MM.ASM

Task 1: Assemble the bottle casting as the workpiece model.

1. Disable all Datum Display types.


2. Select Inherit Workpiece from the Workpiece types drop-down menu in the Components
group.
Select BOTTLE_MM.PRT, and click Open.
3. Create the assembly constraint. If necessary,
expand the feature list for both BOTTLE_MM
parts in the model tree.
Select datum coordinate system
PRT_CSYS_DEF from both models.

4. Click Complete Component from the dashboard.


5. In the Create Stock-workpiece dialog box, note the Inherited option is already selected.
Note the default name BOTTLE_MM_WRK in the Name text box.
Click OK to create a new workpiece model.

An external inheritance feature has been created in the new workpiece part. You can edit
inherited features in the workpiece part without changing the original part. This is useful if
you want to edit the workpiece to represent the as-cast version of the model.

Module 5 | Page 2 2012 PTC


Task 2: Edit the workpiece to represent the as-cast version of the casting.

1. Suppress a number of workpiece model features.


In the model tree, select feature
TOP_GROOVE.
Press SHIFT and select ROUND 2.
Right-click and select Suppress.
Click OK.
2. Activate the casting part.
Select BOTTLE_MM_WRK.PRT in the model tree.
Right-click and select Activate.
3. Add material to the right face of the casting.
Click Extrude from the Shapes group.
Right-click and select Define Internal Sketch.
Select the right-most surface on
BOTTLE_MM_WRK.PRT, as shown.
Click Sketch.
In the References dialog box, click Close.
Click Yes in the Missing References message
window.
Select Concentric from the Circle types
drop-down menu in the dashboard.
4. Create a circle equal in radius with the top edge of the bottle.
5. Complete the extrusion.
Click OK from the Sketch dashboard.
In the dashboard, edit the depth to 2.
Click Complete Feature .
Select BOTTLE_MM.ASM in the model tree.
Right-click and select Activate.
Select the EXTRUDE 1 feature in the model
tree.
Observe the material added to the top of the
casting, as shown.
You could also vary the dimensions of the external inheritance features in the bottle casting
workpiece if required.
6. Save the manufacturing model and erase all objects from memory.
Click Regenerate from the Operate group.
Click Save from the Quick Access toolbar.
Click OK in the Save Object dialog box.
Click Close from the Quick Access toolbar.
Click Erase Not Displayed from the Data group.
Click OK to erase all objects from memory.

This completes the exercise.

2012 PTC Module 5 | Page 3


Module 5 | Page 4 2012 PTC
Module 8
Creating and Configuring Turning Tools

2012 PTC Module 8 | Page 1


Exercise 1: Creating and Configuring Turning Tools
Objectives
After successfully completing this exercise, you will be able to:
Create tools by configuring tool parameters.
Use cutting data during the configuration of tools.
Retrieve tools from a tool library.
Configure a solid tool.

Scenario
You need to configure a number of tools for an existing Mori-Seki 2-axis workcell. You create a
number of new tools and retrieve some existing tools from a tool library. You also configure a solid
tool and add it to the workcell configuration.
Close Window Erase Not Displayed

Turning\Tools_Configuring MORISEKI_TOOLS.ASM

Task 1: Review the existing tools for the mori-seki_2axis workcell.

1. Enable only the following Datum Display types: Plane Display and Csys Display .
2. Load a configuration option to specify the tool directory.
Click File > Options.
Select Configuration Editor.
Click the Import/Export button.
Select the Import configuration file.
Select the CONFIG.PRO file, and click Open.
Click OK to close the Creo Parametric Options dialog box.
Click No in the Creo Parametric Options message window.

3. Click Cutting Tools to open the Tools Setup dialog box.


Observe the tools currently associated with the MORI-SEKI_2-AXIS workcell, as shown.

4. Review a center drill tool.


Ensure that the CTRDRILL_04 tool is selected
in the tool table.
Notice that the tool parameters and tool
geometry appear in the General tab, as
shown.
Select the Settings tab.
Notice the tool number and offset number are
already configured, as shown.

Module 8 | Page 2 2012 PTC


5. Display the tool geometry.
Select the General tab.
Click Hide Details. Notice that the tool
geometry no longer appears.
Click Show Details to display the tool
geometry again.
In the Tools Setup dialog box, click Display
Tool .
Notice that the tool geometry appears in
a separate window, as shown. The tool
geometry updates as parameter values are
edited.
Click Close to close the tool display window.
6. Review the Cut Data tab.
Select the Cut Data tab.
Notice that values for feed and speed have
been set, as shown.

You can store cutting data for specific stock materials with tools. You can then use this
cutting data when creating NC steps.
7. Review a turning tool.
Select the LH_120X15_R0 tool in the tool
table.
Select the General tab.
Notice that the tool parameters and tool
geometry appear in the General tab, as
shown.
Select the Settings tab.
Notice that the tool number and offset number
are already configured, as shown.

You can use the Material parameter with a machinability database to determine cut feed
and spindle speed.

2012 PTC Module 8 | Page 3


8. Review the Cut Data tab.
Select the Cut Data tab.
Notice that values for feed and speed have
been set, as shown.

You can manually set data values for cutting data or you can read them from existing data
files. You can do this by clicking the Read DB button.

Task 2: Create new tools in the mori-seki_2-axis workcell.

1. Create a spot drilling tool.


Select the General tab.
Click New Tool in the Tools Setup dialog
box.
Select SPOT DRILL from the Type drop-down
list.
Notice the tool geometry graphic updates.
Type SPOT_DRILL_12 in the Name text box.
Type CARBIDE in the Material text box.
Edit the geometry parameters, as shown.
Select the Settings tab.
Type 5 in the Tool Number text box.
Type 5 in the Offset Number text box.
Click the Apply button to update the tool
information.
Notice that the tool is added to the tool table,
as shown. The tools are ordered by tool
position.
2. Configure cutting data for the tool.
Select the Cut Data tab.
Type 500 in the Speed text box.
Type 130 in the Feed text box.
Click the Apply button.
Click Yes to save the changes to the tool.
3. Save the tool configuration.
In the Tools Setup dialog box, click Save Tool
to save the tool.
The tool information is saved to a file titled spot_drill_12.xml. All saved tools are stored
in the current pro_mf_tprm_dir folder (or the current working directory if no tool folder
is specified). You can then manually move the saved tool file to a suitable sub-folder.
Repeating this process enables you to add tools to a tool library.

Module 8 | Page 4 2012 PTC


Task 3: Retrieve a tool from a tool library, and configure the tool.

1. Retrieve a neutral turning tool.


Select the General tab.
Select TURNING from the Type drop-down
list.
Note that you must change the tool type
before retrieving the required tool.
Click Retrieve Tool in the Tools Setup
dialog box.
Notice you are selecting from the previously
configured pro_mf_tprm_dir folder.
Double-click the TURNING_TOOLS folder.
Select the NT_60X60_R0.XML tool, and click
Open.
Note, all stored tool parameters are retrieved
with the tool, as shown.
2. Edit the Settings tab.
Select the Settings tab.
Type 15 in the Tool Number text box.
Type 15 in the Offset Number text box.
Click the Apply button.
Click Move to move the tool to an existing
pocket.
Notice that the tool is appended to the end of
the tool table, as shown.
3. Configure cutting data for the tool.
Select the Cut Data tab.
Type 2330 in the Speed text box.
Type 60 in the Feed text box.
Type 1 in the Radial Depth text box.
Click the Apply button.
Click Yes when prompted.
Click OK to close the Tools Setup dialog box.

4. Save the manufacturing model.


From the Quick Access toolbar, click Save .
Click OK to save the manufacturing model.
Note the tool information is stored with the manufacturing model.

2012 PTC Module 8 | Page 5


Task 4: Review and configure a solid model tool.

1. From the Quick Access toolbar, click Open .


If necessary, select Working Directory from the
Common Folders side of the File Open panel.
Select GRV_062X700.PRT and click Open.
2. In the model tree, select the EXTRUDE 1
feature, right-click, and select Edit.
Observe the model dimensions, as shown.
Notice that the coordinate system is named TIP. This represents the tool tip (often referred
to as the control point). This point specifies the X-, Y-, and Z-positions for the tool in NC
sequences.
3. Review the model relations and symbolic
dimension values.
Select the Tools tab.
Click Relations from the Model Intent
group.
Notice the relations, as shown.
This relation assigns a material to the tool
model as well as the side and end angles.
In the model tree, select the EXTRUDE 3
feature.
Observe the model dimension symbols, as
shown.
Note, the dimension symbols tool_width
and length have been changed from their
default values. This creates a link between
these dimensions and the corresponding tool
parameters.
Click OK to close the Relations dialog box.
4. Click Close from the Quick Access toolbar to
return to the manufacturing model.
5. Open the Tools Setup dialog box.
Click Cutting Tools to open the Tools Setup dialog box.
6. Create a Turn-Grooving tool.
Select TURN-GROOVING from the Type
drop-down list.
Click File > Open Tool Library > By Copy...
in the Tools Setup dialog box.
Select GRV_062X700.PRT and click Open.
Click Accept Value for the Nose_radius
value.
Notice that the tool parameters have been
assigned from the solid model, as shown.

Module 8 | Page 6 2012 PTC


7. Edit the settings tab.
Select the Settings tab.
Type 17 in the Tool Number text box.
Type 17 in the Offset Number text box.
Click the Apply button.
Click Move to move the tool to an existing
pocket.
Notice that the tool is appended to the end of
the tool table, as shown.
8. Change the tool table listing.
In the Tools Setup dialog box, click the Cutter
Diam column header.
Notice that the tool table listing updates, as
shown.
In the Tools Setup dialog box, click the Tool
Position column header.
Notice the tool table listing updates again, as
shown.
In the Tools Setup dialog box, click File >
Save Tool List.
This saves the tool list to a file named
tool_dialog_tool_list.xml.
Click OK to close the Tools Setup dialog box.
9. Review the tool listing in the workcell and save
the workcell.
Click Cutting Tools .
Notice this opens the Tools Setup dialog box,
as shown.
Click OK to close the Tools Setup dialog box.
The tool information can be saved with the
workcell configuration.
Select MORI-SEKI_2AXIS from the model
tree.
Select Save Work Center from the Work
Center drop-down menu, in the Machine Tool
Setup group.

10. Save the manufacturing model and erase all objects from memory.
Click Save from the Quick Access toolbar and click OK to save the model.
Click Close from the Quick Access toolbar to close the window.
Click Erase Not Displayed from the Data group.
Click OK to erase all objects from memory.

This completes the exercise.

2012 PTC Module 8 | Page 7


Module 8 | Page 8 2012 PTC
Module 18
Turning Project: Needle Valve

2012 PTC Module 18 | Page 1


Objective 1: Programming the Toolpaths for a Needle
Valve

Scenario
ACME Incorporated develops and markets a wide variety of needle valves for industrial use. You
work in the CNC Machining division which programs the toolpaths for these needle valves, then
produces them on a 2axis cnc lathe. Your division has just switched to Creo Parametric, so that
its machining projects can take advantage of the files the design department produces (which is
also using Creo Parametric).
Upon returning from Creo Parametric training, you are assigned to program the toolpaths needed
for your companys basic needle valve design.
Close Window Erase Not Displayed

Turning\Turning_Project TURN_PROJ.ASM

Task 1: Create a workpiece, 4.5 diam x 6.5 inches long.

1. Use the ribbon icons to create an automatic workpiece.

Task 2: Face and rough the part.

1. Use tool 1 to define a Area Face cut, as shown.

Module 18 | Page 2 2012 PTC


2. Use the same tool to rough the outside down,
as shown.

3. Switch to tool 2 and create an Area cut in front


of the thread, as shown.

2012 PTC Module 18 | Page 3


4. Use tool 3 to rough the area just in front of the
thread, as shown.

Task 3: Create grooving cuts behind the thread area.

1. Create a Groove cut with tool 4 for the area


just behind the thread surface. Be sure not to
venture into the areas where the fillet exists on
the model.

Module 18 | Page 4 2012 PTC


2. Use tool 5 to create a grooving cut for the small
groove below the one we just cut, as shown.

Task 4: Finish the area in front of the o-ring groove.

1. Use tool 2 to create a profile cut on the surfaces


in front of the o-ring groove and take the material
down to the OD of the thread area, as shown.

2012 PTC Module 18 | Page 5


2. Use tool 6 to cut the o-ring groove, as shown.

Module 18 | Page 6 2012 PTC


Task 5: Program the holemaking sequences to drill, bore, and countersink the center hole.

1. Use tool 7 to drill the center hole, as shown.


2. Use tool 8 to bore the counterbore hole .75
inches deep, as shown.
3. Use tool 9 to program a countersink sequence
to give a .5 diam circle on the face of the part,
as shown.

2012 PTC Module 18 | Page 7


Task 6: Create an outside thread sequence.

1. Use tool 10 to create an outside thread sequence


with a thread of 4 TPI, as shown.

This completes the objective.

Module 18 | Page 8 2012 PTC


Copyright
Turning using Creo Parametric 2.0
Copyright 2012 Parametric Technology Corporation and/or Its Subsidiary Companies. All Rights Reserved.
User and training guides and related documentation from Parametric Technology Corporation and its subsidiary companies (collectively "PTC") are subject to the copyright laws of the United States and
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in printed form of this documentation if provided on software media, but only for internal/personal use and in accordance with the license agreement under which the applicable software is licensed. Any
copy made shall include the PTC copyright notice and any other proprietary notice provided by PTC. Training materials may not be copied without the express written consent of PTC. This documentation
may not be disclosed, transferred, modified, or reduced to any form, including electronic media, or transmitted or made publicly available by any means without the prior written consent of PTC and no
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or liability for any errors or inaccuracies that may appear in this document.
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UNITED STATES GOVERNMENT RESTRICTED RIGHTS LEGEND
This document and the software described herein are Commercial Computer Documentation and Software, pursuant to FAR 12.212(a)-(b) (OCT95) or DFARS 227.7202-1(a) and 227.7202-3(a) (JUN95),
and are provided to the US Government under a limited commercial license only. For procurements predating the above clauses, use, duplication, or disclosure by the Government is subject to the
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FAR 52.227-19(c)(1)-(2) (JUN87), as applicable. 01012012
Parametric Technology Corporation, 140 Kendrick Street, Needham, MA 02494 USA

PRINTING HISTORY
Document No. Date Description
T3925-390-02 10/12/2012 Initial Printing of:
Turning using Creo Parametric 2.0
Order Number DT-T3925-390-02
Printed in the U.S.A

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