Kerry Foods Shillelagh August 2006 35

IPPC Application
Attachment F.2

Effluent Treatment Plant Manual Works Description

.
se
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ny
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eq os
r r rp
ne pu
ow ion
ht ct
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yr ns
op r i
f c Fo
to
en
ns
Co

EPA Export 25-07-2013:20:06:32

Kerry Foods Shillelagh August 2006 36
IPPC Application
Attachment F.2

.
se
ru
he
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ny
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d nl
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ui es
eq os
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ht ct
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yr ns
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f c Fo
to
en
ns
Co

EPA Export 25-07-2013:20:06:32

Kerry Foods Shillelagh August 2006 37
IPPC Application
Attachment F.2

.
se
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he
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ny
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d nl
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eq os
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yr ns
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to
en
ns
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EPA Export 25-07-2013:20:06:33

Kerry Foods Shillelagh August 2006 38
IPPC Application
Attachment F.2

.
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ny
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ns
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EPA Export 25-07-2013:20:06:33

Kerry Foods Shillelagh August 2006 39
IPPC Application
Attachment F.2

.
se
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ny
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ns
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EPA Export 25-07-2013:20:06:33

Kerry Foods Shillelagh August 2006 40
IPPC Application
Attachment F.2

.
se
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he
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ny
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ns
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EPA Export 25-07-2013:20:06:33

Kerry Foods Shillelagh August 2006 41
IPPC Application
Attachment F.2

Appendix F.2.3 Effluent Treatment Plant Process Description Manual

.
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ny
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en
ns
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EPA Export 25-07-2013:20:06:33

Kerry Foods Shillelagh August 2006 42
IPPC Application
Attachment F.2

.
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ny
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EPA Export 25-07-2013:20:06:33

Kerry Foods Shillelagh August 2006 43
IPPC Application
Attachment F.2

.
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ot
ny
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ns
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EPA Export 25-07-2013:20:06:33

Kerry Foods Shillelagh August 2006 44
IPPC Application
Attachment F.2

.
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EPA Export 25-07-2013:20:06:33

Kerry Foods Shillelagh August 2006 45
IPPC Application
Attachment F.2

.
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EPA Export 25-07-2013:20:06:33

Kerry Foods Shillelagh August 2006 46
IPPC Application
Attachment F.2

.
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EPA Export 25-07-2013:20:06:33

Kerry Foods Shillelagh August 2006 47
IPPC Application
Attachment F.2

.
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EPA Export 25-07-2013:20:06:34

Kerry Foods Shillelagh August 2006 48
IPPC Application
Attachment F.2

.
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EPA Export 25-07-2013:20:06:34

Kerry Foods Shillelagh August 2006 49
IPPC Application
Attachment F.2

.
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Kerry Foods Shillelagh August 2006 50
IPPC Application
Attachment F.2

.
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Kerry Foods Shillelagh August 2006 51
IPPC Application
Attachment F.2

.
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Kerry Foods Shillelagh August 2006 52
IPPC Application
Attachment F.2

.
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Kerry Foods Shillelagh August 2006 53
IPPC Application
Attachment F.2

.
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Kerry Foods Shillelagh August 2006 54
IPPC Application
Attachment F.2

.
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Kerry Foods Shillelagh August 2006 55
IPPC Application
Attachment F.2

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EPA Export 25-07-2013:20:06:35

Kerry Foods Shillelagh August 2006 56
IPPC Application
Attachment F.2

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EPA Export 25-07-2013:20:06:35

Kerry Foods Shillelagh August 2006 57
IPPC Application
Attachment F.2

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EPA Export 25-07-2013:20:06:35

Kerry Foods Shillelagh August 2006 58
IPPC Application
Attachment F.2

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EPA Export 25-07-2013:20:06:35

Kerry Foods Shillelagh August 2006 59
IPPC Application
Attachment F.2

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Kerry Foods Shillelagh August 2006 60
IPPC Application
Attachment F.2

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Kerry Foods Shillelagh August 2006 61
IPPC Application
Attachment F.2

Appendix F.2.4 Effluent Treatment Plant Process Flow Diagram

WASTE FROM FACTORY

DAF

SOLID REMOVED
TO DAF SKIP

PRE-
ADDITION OF LIME TREATMENT ADDITION OF
SUMP SULPHURIC ACID

BALANCE
TANK NO 1 BALANCE
TANK NO 2

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AERATION AERATION
r r rp
ne pu

BASIN (MAIN) BASIN NO 2

ow ion

(STANDBY)
ht ct
ig pe
yr ns
op r i
f c Fo
to
en
ns

SETTLING SETTLING TANK

Co

TANK NO 1 NO 2 CLARIFIER
CLARIFIER

ADDITION
OF PICKET FENCE
POLYELECT THICKENER
ROLYTE

CENTRIFUGE SAND OUTFLOW

FILTER TO RIVER
SUMP

OUTFALL SUMP
DRY SLUDGE AND WEIR
SKIP SAND FILTER

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Kerry Foods Shillelagh August 2006 62
IPPC Application
Attachment F.2

Appendix F.2.5 Schematic of DAF Unit

ROTARY SCREEN

EFFLUENT FROM
SCRAPER
FACTORY

AIR

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EFFLUENT OUT TO

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PRE TREATMENT
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SUMP SOLID
d nl
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re o

FAT WASTE
ui es
eq os

TRAP SKIP
r r rp
ne pu

AERATION
ow ion

PUMP
ht ct
ig pe
yr ns
op r i
f c Fo
to
en
ns
Co

FAT
REMOVAL

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Kerry Foods Shillelagh August 2006 63
IPPC Application
Attachment F.2

Appendix F.2.6 Schematic of Centrifuge

EFFLUENT
IN

MAIN
MOTOR CENTRIFUGE

BACKWASH
WATER
PUMP

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PNEUMATIC
ot POLY INPUT
ny
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SLIDE VALVE
d nl
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re o
ui es

RETURN WATER TO
eq os
r r rp

AERATION TANK
ne pu
ow ion
ht ct
ig pe

SKIP DRY
yr ns
op r i

SLUDGE
f c Fo

CAKE PUMP
to
en
ns
Co

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Kerry Foods Shillelagh August 2006 64
IPPC Application
Attachment F.2

Appendix F.2.7 Location Map Showing Surface Water Emission Points

See Attachment Appendix F.2.7

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EPA Export 25-07-2013:20:06:35