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January 2009
Deleted: December 2008
Dustin Highers
Rev. 1 Formatted: Font: 9 pt
SPP Project Execution Plan
Table of Contents
1 PROJECT
DESCRIPTION..........................................................................
1.1 Design
...............2
Basis..............................................................................
1.2 Cost
..........................2
Estimate...........................................................................
1.3
...........................2
Schedule...........................................................................
1.4 Project
...................................2
2 Funding............................................................................
PROJECT
.......................2
ORGANIZATION.........................................................................
2.1 Project Management
...........2
Team.............................................................................
2.1.1
....2 Permitting
Management........................................................................
2.1.2
........................2
Staff.............................................................................
2.1.3 Preliminary Engineering & Construction Management
..............2
Staff.....................2
2.1.4 Engineering & Construction
Staff..............................................................2
2.1.5 Quality Assurance
Staff..........................................................................
2.1.6 Safety
....2 Project Controls
Staff.............................................................................
2.1.7
.....................2
Staff..........................................................................
2.1.8 Materials Contracting & Procurement
........2
Staff...............................................2
3 PROJECT
MANAGEMENT...........................................................................
3.1 Communications
...........2
Management.........................................................................
3.1.1 Document
..2
Control...........................................................................
3.1.2 Owner Representation
............2
3.2Plan.........................................................................2
Project Controls (Scheduling & Cost
Control)...................................................2
3.2.1
Scheduling........................................................................
3.2.2
...........................2
Estimating........................................................................
3.2.3
...........................2
Budgeting.........................................................................
3.2.4
...........................2
Forecasting.......................................................................
3.2.5 Progress Assessment for Vendor Pay
...........................2
Requests..........................................2
3.2.6
Reporting.........................................................................
3.3 Contract
............................2
Management.........................................................................
3.3.1
................2
Compliance........................................................................
3.3.2 Contractor
.........................2
Interface.........................................................................
3.4 Risk
...........2
Management.........................................................................
3.4.1 Risk Management
......................2
Plans..........................................................................
3.4.2 Quality
....2 Site Safety & Loss
Assurance.........................................................................
3.4.3
..............2
Control........................................................................
3.4.4 Compliance (Environmental &
4 4.5 .2
Other)........................................................2
PROJECT
4.1
4.2
4.3
4.4
4.6.1
4.6
Study
Conceptual
Preliminary
Design
Startup
Performance
& and
PHASES...............................................................................
Planning...........................................................................
Engineering/Permitting.............................................................
Engineering........................................................................
Construction.......................................................................
Testing...........................................................................
Commissioning....................................................................
4.7 Warranty Administration and Project Close-out
.....................2
.......2
.............2
.....................2
.................................2
........2
............2
Plan........................................2
Chugach Electric Association Page 3 of 34 December 12, 2008
SPP Project Execution
Deleted: Plan
SCPP
1 PROJECT DESCRIPTION
The plant site elevation is at 130 fasl (feet above sea level) and its
average annual temperature is 36 F (dry bulb) and 68 percent relative
humidity.
Power generation by the plant will be stepped up to transmission voltage of
138 kV.
Natural gas will be used as the only fuel for the CTGs and for the auxiliary
boiler. Natural gas for the new plant will be supplied by ENSTAR Natural Gas
Company. Chugach Electrics communication with ENSTAR revealed that the
natural gas supply system may be able to supply at least 30 MMscf per day
at required gas pressure of 675 +/- 20 psig a pressure in which
GEs
compressors
will not be required. However, future conditions are unknown and
compression
will be installed to accommodate any unforeseen pressure drops or other
future
deliverability problems. ENSTAR will need to upgrade their IGT
metering
station to accommodate the increased flows. If the supply pressure is
lower than expected, compression may be required as part of the
project.
Cycle heat rejection will be accomplished with a steam surface condenser
usedconjunction
in with a fin-fan cooler. Coolant for the heat rejection system
willpropylene-glycol
be a / water mixture instead of water. Closed cycle
component
cooling will be accomplished by utilizing a side stream circuit of coolant
from the heat rejection system. Use of a glycol system will open options for
cycle
plant
and external heating requirements, especially inlet air heating of the gas
turbines
to support more efficient operation, in terms of both thermal and
environmental characteristics.
The CT/HRSG combinations will be equipped with bypass stacks and diverter
dampers to allow for simple cycle operation of the CTGs.
adequately
Major
installed
for
Electrics
regular
indoors Black
equipment,
equipped start
especially
maintenance.
normal
within approach
with capability
the plantsrotating
tooling
Thetoplant is included.
and
maintenance.
and
main other
maintenance
spares
structuressensitive
inThis
consideration
shop
with
is and
toan equipment,
Deleted: atbe
warehouse
overhead
done
ofto the
least thecrane
will
extent
Chugach for
STG.
will
the
be
Chugach
primarily
Electric Ready
be access
forPage will
Association beDecember
5 of 34 provided to the CTGs, HRSGs,
12, 2008 as andtechnically
is BOP equipment
feasible,
SPP Project Execution
Deleted: Plan
SCPP
The Air Quality Control (AQC) systems will be designed to comply with all
applicable emissions requirements. The following is a summary of the
anticipated Best Available Control Technology (BACT) and emission levels:
Critical path for the project was identified as the procurement of the steam
turbine (STG). A 24- to 36-month STG procurement duration is expected.
generator
STG durations will be reviewed once again by the OE at the time of
procurement
procurement.
A new project schedule will be prepared by the Owners Engineer, once this
engineering
firm is retained under contract. The project schedule will based upon
preliminary
engineering of a 3x1 combined cycle plant using GE LM6000PF-25 DLE combustion
turbines. The project schedule will consider having the Owners Engineer
contracted
February 2009,in the EPC contractor receiving Notice to Proceed by April 2009, and
The Participation
project
would
capacity be
wasachieved
ofput
the
Agreement
forward
newbypower
working
between
on the
plant.
together
basis
Chugach
This
that
with
Electric
resulted
economies
otherAssociation,
inutilities
of
thescale
successful
to
and
Inc.
increase
significant
(Chugach)
negotiation
the
the combined cycle plant COD set at June 30, 2013.
savings
and
Chugachsize
of Anchorage
theandAssociation
Electric Municipal
1.4 Project Light
Page 7 of and Power
Funding
34 December (ML&P). This Agreement contains the
12, 2008
SPP Project Execution
Deleted: Plan
SCPP
requirement for a Financing Plan which describes the projects funding plans by
Chugach and ML&P. The relevant sections of the Financing Plan are as
follows:
Chugach Electric Association, Inc. (Chugach) intends to fund its
proportionate share
of the costs of the South Central Alaska Power Project (SCAPP),
through
establishment of a highly liquid Commercial Paper (CP) program in the amount
up to million. The facility will be backstopped by a combined senior unsecured
$300
credit from National Rural Utilities Cooperative Finance Corporation in the
facility
amount of $100 million and KeyBank in the amount of $200 million.
And,
Municipal Light & Power (ML&P) intends to fund its proportionate share of the
costs of the South Central Alaska Power Project (SCAPP) through establishment
of a paper (CP) program in an amount up to $90 million and through the
commercial
use of
retained earnings up to $10 million. The facility will be backstopped by a
senior credit facility in the amount of $90
million.
Chugach achieved the CP program and the backstop, thereby fulfilling requirements
of the Financing Plan.
2 PROJECT ORGANIZATION
2.1.1 Management
The Chugach Electric organization for SPP has been established by the
Deleted: SCPPSenior
Vice President, Power Supply. This position is the Program Manager which
holdsfor planning and execution of the project as a whole across the
responsibility
divisions of Chugach for all project Participants including ML&P.
The Chugach Electric project organization includes project management and the
project
staff assigned to the project. Positions within the project organization will be
staffed by and/or temporary employees of Chugach Electric and the Owners
employees
Engineer
(OE). The project organization may also have contractors assisting in various
projectThe project team is shown in Attachment 1; the organizational structure
roles.
is shown in Figure 2-1.
The OE Project Engineering Manager will oversee the day to day activities in the
Deleted: primary
design
office of the owners engineering firm and he will report directly to the OE
Project
Manager. Reporting to the OE Project Engineering Manager will be discipline
engineering leads, including OE Project Engineer Civil/Structural, OE Project
Engineer
Mechanical, OE Project Engineer Electrical, OE Project Engineer Controls,
and OE Project Engineer Chemical.
The OE Assistant Project Manager will have field engineers for various periods
during
construction. The Field Civil/Structural Engineer will be on-site during site
development, installing underground utilities, installing foundations, and steel
erection.
The Field Electrical Engineer will be on-site once electrical wiring and components
are installed, and the Field Mechanical Engineer will support equipment and piping
being
installation throughout the plant.
Once
Thethe
Project
Construction
Quality Plan
Contractor
(PQP) will
beginsbestart-up
developedandandcommissioning
implemented byactivities,
the OE the
Deleted: EPC
up
Start-
Project
Commissioning
Chugach QA/QC
Electric Engineer
Electric
2.1.5
Association under
from
10inofthe
Quality
Page coordination
supervision
OEs staff
Assurance
34 December of
with
Staff
12, 2008the
will
the
OEbeChugach
Project
presentStartup
Manager.
to represent
Manager.
The Quality
Chugach
SPP Project Execution
Deleted: Plan
SCPP
Management System (QMS) standards will be developed by the OE staff and the
Chugach Project Manager.
The OE Project Controls Manager will be responsible for overseeing and monitoring
project planning, scheduling, and cost control, and will report directly to the OE
Project Manager.
ChugachProgram
Manager
ChugachProject
Manager
ChugachSite Manager
ChugachEnvironmental
Chugach ProjectControls ChugachPermiting
Engineer ManagerChugachStartup
Manager Manager
OE ProjectSupport
Assistant
OE OE OE AssistantProject
OE Project ProjectEngineering
SafetyEngineerOE ProjectProjectProcurement
QA/QCEngineerOE ProjectControls
Manager Manager
Manager Specialist (On Site Liaison)
OE ProjectEngineer
OE Project CostControl (Civil/ OE Field
Engineer ElectricalEngineer
Structual)
OE ProjectEngineer OE FieldMechanical
OE
ProjectScheduler
(Electrical) Engineer
OE ProjectEngineer OE Field
Civil/Structural
(Mechanical) Engineer
OE ProjectEngineer OE Start-
upCommissioning
(Chemical) Engineer
Figure
Chugach Electric Association Page2-1. Project
13 of 34 DecemberStaffing
12, 2008 OE ProjectEngineer
(Controls)
SPP Project Execution
Deleted: Plan
SCPP
3 PROJECT MANAGEMENT
The Project Manager will provide the basis for these reports through consistent
reporting
from the Chugach Project Controls Engineer. Support will be received by the OE
Assistant Project Manager and the Project Permitting Manager along with other key
members of the project management team as is necessary to explain progress and/or
issues with design, schedule, procurement, permitting/licensing, construction,
safety, and project financials.
The meetings will be held in Chugach Electrics offices on the second Tuesday of
every and will be limited to a one-half day meeting. The agenda for each meeting
month
will
be issued to the Operations Committee members on the day prior to the meeting.
Each
meeting will be followed by a tour of the facility to provide an overview of the
progress of the project.
The successful completion of SPP on time and within budget requires carrying
Deleted: SCPP out
the
project in accordance with a well developed plan. Chugach Electrics objective is
to
implement a cost effective management tool that provides timely and accurate
reporting
of actual project costs against the project budget and actual project progress
against schedule,
project the thereby facilitating the management of project cost and schedule
risks
and helping to minimize disputes. It should provide the necessary information
needed to quickly identify and effectively address and resolve problems as they
arise.
Cost control is an integral part of successful project performance. The necessary
elements of a cost control system include accurate budget development, cost
reporting/
forecasting, cost tracking, and cash flow development. By implementing these
practices, the lowest cost project can be achieved.
3.2.1 Scheduling
Three levels of schedules will be developed over the course of the project with
each. This will be developed at the beginning of the project by the OE
increasing amount of detail, as follows:
significant
Project
Level
Chugach Scheduler
I Project
Electric events in and
Milestone
Association Page the
15 ofmaintained
project
Schedule and
The
34 December byLevel
12, planned
the Chugach
2008 dates Project
I schedulefor theinclude
shall Controls
accomplishment
Deleted: theEngineer.
and most of
is
SPP Project Execution
Deleted: Plan
SCPP
3.2.2 Estimating
The most recent estimated total project cost for SPP was developedDeleted:
by Black
SCPP &
Veatch
May in The estimate is an order of magnitude capital cost. It was derived by
2008.
escalating a cost estimate that was developed two years earlier based on a plant
design
that was conceptual. Going forward, a new capital cost estimate will be prepared
by
OE,the
once this engineering firm is retained under contract. The estimate will be
basedpreliminary engineering of a 3x1 combined cycle plant using GE LM6000PF-25
upon
DLE combustion turbines and will include simple cycle bypass stacks and black start
generation. It will be based on a well defined site plot plan, general arrangement
drawings, process flow diagrams, electric one-line, detailed equipment list, award
pricing
for the combustion turbine generators, OEM budgetary prices for the steam turbine
generator, HRSGs, and fin-fan cooling heat rejection system, and takeoffs for the
balance-of-plant.
The project cost estimate will be updated with actual award procurements and
construction proposal pricing that are received as the project progresses. The
number of will be reduced and the accuracy of the estimate will therefore be
forunknowns
and
The become
project
the project
the
cost
project
cost
estimate
report.
budget.
will Normal
be
This
approved
project
Chugach
bycost
budgeting
Chugach
estimate
Electric
procedures
will and
serve
will
theasSPP
bethe
followed
improved.
starting
Participants
in point accordance with Chugach Board Policy.
3.2.3 Forecasting
3.2.4 Budgeting
Chugach Electric Association Page 16 of 34 December 12, 2008 Deleted: SCPP
SPP Project Execution
Deleted: Plan
SCPP
The project will manage cost changes through Contract Change Orders. The purpose of
these documents will be to describe the change and impacts to the schedule and cost.
Chugach Electric will need to approve the Contract Change Orders prior to the work
being performed. The OEs Project Controls group will manage the process and
maintain
logs and files for the changes. Forecasts of cost to complete will be derived from
factoring the changes into the project cost estimate and thus reported on a monthly
basis.
3.2.5 Progress Assessment for Vendor Pay Requests
Project Schedule will be analyzed on a monthly basis and deviation andEPCanalysis
Deleted: The Contractors
reports
will be prepared by the OEs Project Controls group with support from the project
team.
Other reports will be developed as required and tailored specifically for the
projects
needs to assess actual progress by the Contractors. Progress payments will
Deleted: EPC be made
in accordance with the terms and conditions set forth in Deleted:
the relevant
EPC
contract.
3.2.6 Reporting
Monthly reports will be produced with a written summary prepared by the OEs
Project
Controls group that indicates float analysis, problem areas, trends, and risks for
Chugach
Electrics Project Manager and project team to review. For critical activities
that are 20 days or more behind, the EPC Contractor will be required to develop
trending
recovery plans to ensure the project completion date is not
impacted.
3.3.1 Compliance
A compliance plan will be generated for each major contract to ensure each
party hasthe agreed requirements. This plan will be reviewed by the Chugach
achieved
Project
Controls Engineer periodically, or as required by milestones achievement on
each contract.