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RUTILE-CELLULOSIC ELECTRODES
CHEMICAL
NAME BASE MATERIALS DESCRIPTION MECHANICAL WELDING POLARITY
No. CLASSIFICATION COMPOSITION PACKING
APPROVALS according to DIN and APPLICATION PROPERTIES wt %
POSITIONS and WELDING CURRENT
1 RUTWELD Ps PN-EN 499 E 35 0 R 11 unalloyed steels: St 33 - St 55,3 Celulosic-rutile type electrode used for welding steel constru- Re MPa >360 C 0,08 = /~ 2,5 50-70 57
DIN 1913 E 43 11 R3 boiler plates: H I, H II, ctions exposed to static and dynamic balast (building, steel Rm MPa 440-570 Si 0,20 3,25 70-110 26
AWS A 5.1 E 6012 pipe steels: St 35 St 35,8 and rail constructions). It has very good welding properity. A5 % >22 Mn 0,50 4,0 110-160 17,5
St 45 St 45,8 A J >47(00C) 5,0 160-220 9
V
steel castings: GS-38 to GS-45
UDT, TV
2 RUTWELD P PN-EN 499 E 38 0 R 11 unalloyed steels: St 33 - St 55,3 ositions. Recomended for joining parts in small and medium Re MPa >360 C 0,08 = /~ 2,5 50-70 57
DIN 1913 E 43 32 R 3 boiler plates: H I, H II, thickness also for edges with large interval. Gives smooth Rm MPa 440-570 Si 0,20 3,25 70-110 26
AWS A 5.1 E 6013 pipe steels: St 35 St 35,8 face of weld also slag is easy to remove. Is recomended for A5 % >22 Mn 0,50 4,0 110-160 17,5
St 45 St 45,8 small transformator welding machines. AV J >47(00C) 5,0 160-220 9
UDT, TV
3 RUTWELD 12 PN-EN 499 E 38 0 RC 11 Unalloyed steels: St 33 to St 52.3 Electrode for welding steel constructions ( especialy thin Re MPa >380 C 0,08 = /~ 2,5 55-85 56
DIN 1913 E 43 22 R(C) 3 Boiler plates: HI, HII, 17 Mn4 sheet of metal ). Possibility of welding in all positions with Rm MPa 450-550 Si 0,30 220V 3,25 90-140 34
AWS A 5.1 E 6012 Pipe steels: St 35 to St 52.4 welding machinery available on the market, also for 230V. A5 % >22 Mn 0,50 380V 4,0 130-180 17
StE 210.7 to StE 360.7 Electrode Rutweld 12 can be weld with alternating current AV J >60(+200C) 5,0 180-230 11
Shipbilding plates: A, B, D (off-load voltage state below 42V). Recomended for making
Steel castings: GS-38 to GS-52 joint penetration also for pipeline. Very good welding poper-
Thin sheets: 1623/1 ties, slag removes easily. 100% reliability that electrode will
Ageing resistant steels striking the arc each time in all welding positions.
Recomended for welding pipes in compulsory positions
UDT, TV, LR, GL,
BV, DB, DNV, CR
4 RUTWELD Z PN-EN 499 E 42 0 RC 11 Unalloyed steels: St 33 to St 52.3 Electrode used in repairing ( for example in shipyards) Re MPa >420 C 0,08 = /~ 2,0 30-50 105
DIN 1913 E 51 22 RR(C) 6 Boiler plates: HI, HII, 17 Mn4 for welding steels up to 610 N/mm2. Very good welding Rm MPa 510-610 Si 0,40 2,5 55-85 51
220V
AWS A 5.1 E 6013 Pipe steels: St 35 to St 52.4 properties in all welding positions also in vertical from A5 % >22 Mn 0,60 3,25 90-135 30
380V
StE 210.7 to StE 360.7 up to down welding in making fillet welding. Used for joint AV J >47 (00C) 4,0 130-170 19
Shipbilding plates: A, B, D penetration on metal plate or on pipeline. Recomended 5,0 175-220 9
Steel castings: GS-38 to GS-52 for welding galvanizing metal plates.
Thin sheets: 1623/1
Ageing resistant steels
TV, DB, UDT
RUTILE ELECTRODES
5 RUTWELD 13 PN-EN 499 E 42 0 RR 12 Unalloyed steels: St 33 to St 52.3 Electrode with very wide range of use, very good welding Re MPa >420 C 0,08 = /~ 2,0 50-70
DIN 1913 E 51 22 RR 6 Boiler plates: HI, HII, 17 Mn4 properties, low spatter, slag is easy to remove, smooth face Rm MPa 510-610 Si 0,45 220V 2,5 65-90 49
AWS A 5.1 E 6013 Pipe steels: St 35 to St 52.4 of weld. Very good first and next striking. It can be weld with A5 % >22 Mn 0,60 380V 3,25 100-140 28
StE 210.7 to StE 360.7 transformator welding machines on 220V (off-load voltage AV J >47 (00C) 4,0 140-180 19
Shipbilding plates: A, B, D state below 42V). Recomended for fillet welding. It has very 5,0 190-240 9
UDT, TV, LR, S, Steel castings: GS-38 to GS-52 good fluidity of welding what gives smooth fusion. It is used
GL, BV, ABS, SZV,
DB, DNV, CR
6 RUTWELD X PN-EN 499 E 42 0 RR 12 Unalloyed steels: St 33 to St 52.3 Heavy coated electrode for welding steel with tensile strenght Re MPa >420 C 0,08 = /~ 2,0 30-50 91
DIN 1913 E 51 22 RR 6 Boiler plates: HI, HII, 17 Mn4 up to 610 N/mm2. Electrode has very good striking, equal Rm MPa 510-610 Si 0,50 220V 2,5 55-85 47
AWS A 5.1 E 6013 Pipe steels: St 35 to St 52.4 and stable arc, small spatter, thin slag removes easily. It can A5 % >22 Mn 0,60 380V 3,25 90-135 28
StE 210.7 to StE 360.7 be weld by transformator welding machines on 220V (off-load AV J >47 (00C) 4,0 130-170 19
Shipbilding plates: A, B, D voltage state below 42V). Recomended for fillet up and down 5,0 175-220 10
Steel castings: GS-38 to GS-52 welding.
Thin sheets: 1623/1
Ageing resistant steels
TV, DB, UDT
ELECTRODES FOR LOW CARBON STEELS
RUTILE- AMID ELECTRODES
CHEMICAL
NAME BASE MATERIALS DESCRIPTION MECHANICAL WELDING POLARITY
No. CLASSIFICATION COMPOSITION
POSITIONS and WELDING CURRENT
PACKING
APPROVALS according to DIN and APPLICATION PROPERTIES wt %
7 RAPID PN-EN 499 E 38 2 RA 13 Unalloyed steels: St 33 to St 52.3 Thick coated rutile-acid type electrode for welding with Re MPa >380 C 0,08 2,5 70-90 48
DIN 1913 E 43 33 AR 7 Boiler plates: HI, HII, 17 Mn 4 increased efficiency of steels with tensile strength up to Rm MPa 450-550 Si 0,20 3,25 90-160 21
~
AWS A 5.1 E 6020 Pipe steels: St 35 to St 45.8 510 N/mm2. High current -carrying capability and good slag A5 % >24 Mn 0,60 4,0 30-220 15
Shipbilding plates: A, B, D, E detachability even in fillets and narrow angles. >47 (-200C) / 5,0 180-300 9
A J
Steel castings: GS-38, GS-45 V
UDT /
380V
8 RAPID S PN-EN 499 E 38 2 A 12 Unalloyed steels: St 33 to St 52.3 ode with highten efficiency and endurance for stretching . Re MPa >380 C 0,08 = /~ 2,5 70-90 48
AWS A 5.1 E 6020 Boiler plates: HI, HII, 17 Mn 4 High speed of welding in downhand and vertical welding. Rm MPa 470-600 Si 0,20 380V 3,25 90-160 21
DIN 1913 Pipe steels: St 35 to St 45.8 There is no need for cleaning fusion weld, face is set easy. A5 % >20 Mn 0,60 4,0 130-220 15
Shipbilding plates: A, B, D, E Slag is easy to remove, small spatter, very high fusion in fillet AV J >47 (-20C) 5,0 180-300 9
Steel castings: GS-38, GS-45 weld. Recomended for downhand welding of fillet weld (PB)
and wertical welding of fillet weld (PF).
UDT
RUTILE -BASIC ELECTRODES
9 EMWELD PN-EN 499 E 35 2 RB 12 Unalloyed steels: St 33 to St 52.3 Thick basic-rutile coated electrode for welding low alloyed Re MPa >360 C 0,10 =/~ 2,5 70-90 52
DIN 1913 E 43 43 RR(B)7 Boiler plates: HI, HIII, 17Mn4 steels with tensile strength up to 510 N/mm2. The weld metal Rm MPa 450-540 Si 0,20 220V 3,25 115-145 30
AWS A 5.1 E 6013 Pipe steels: St 35 to St 52.4 deposit has high mechanical properties and can be used for A5 % >24 Mn 0,50 4,0 145-190 15
StE 210.7 to StE360.7 a wide range of materials. >47(-200C) 380V 5,0 200-250 10
AV J
Shipbilding plates: A, B, D, E 6,0 250-290 7
Steel castings: GS-38 to GS-52
Finegrained steels: StE 255 to StE 355
Ageing resistant steels
UDT, PRS, CR,
DNV, LR, MRS,
BV, ABS, GL, S,
SZU, TV
CELLULOSIC ELECTRODES
10 CELWELD PN-EN 499 E 35 2 C 21 Pipe steels: St 35 to St 45.8 Cellulose coated all positional welding electrode for welding Re MPa >360 C 0,12 = 2,5 50-65 74
DIN 1913 E 43 54 C 4 Boiler plates: H I, H II, pipelines, cisterns and different containers. It is suitable for Rm MPa 450-550 Si 0,15 joint 3,25 90-120 38
AWS A 5.1 E 6010 St.E210.7 to St.E36.7 vertical down root pass welding on DC negative polarity A5 % >22 Mn 0,40 penetr 4,0 110-140 25
ation
(APIX42, X46, X52) and for subsequent passes on DC positive polarity. AV J >80 (+200C) =+
5,0 140-200 13
Shipbilding plates: A, B, D filling
Unalloyed steels: St 33
11 CELWELD Mo PN-EN 499 E 38 3MoC 21 Boiler plates: HI, HII, Cellulose coated electrode for vertical down welding hot Re MPa >420 C 0,10 = 2,5 60-80 74
DIN 1913 E 51 32 C 4 Pipe steels: St 45 to St 45.8 and filler passed and for caping of higher strength pipe steel. Rm MPa 510-650 Si 0,15 joint 3,25 80-120 38
AWS A 5.1 E 7010-A1 St.E210.7 to St.E415. A5 % >22 Mn 0,40 penetr 4,0 110-140 25
ation
(APIX42, X46, X52, X60) AV J >80 (+200C) Mo 0,50
=+
5,0 140-200 13
Shipbilding plates: A, B, D filling
Unalloyed steels: St 33
30 INOXWELD EN 1600 E 19 9 LR 12 Chemical corr. X 5 Cr Ni 18 10, X 2 CrNi 19 11 Austenitic rutile, low carbon electrode for welding non- Re MPa >340 C 0,03 =+ 2,5 50-85 58
DIN 8556 E 19.9NcR26 resistant steels: X 6 CrNiTi 18 10, stabilised and stabilised stainless steels. Resistand to Rm MPa 540-640 Cr 19,00 3,25 70-125 28
R 308 NC
AWS A 5.4 E 348L-16 X 6 CrNiNb 18 10, intergranular corrosion up to 350C, resistant to oxida- A5 % >35 Ni 10,00 4,0 110-165 19
UDT, BV, DNV,
MRS, S, CR,
TV
31 INOX 308 L
32 INOXWELD EN 1600 E 19 9 Nb R 12 Chemical corr. X 5 CrNi 18 10, Rutile, Nb-stabilised electrode for welding nonstabilised Re MPa >390 C 0,05 =+ 2,5 50-85 58
DIN 8556 E 19.9NbR26 resistant steel: X 6 CrNiTi 18 10, and stabilised stainless steels. Resistant to intergranu- Rm MPa 590-690 Cr 19,00 3,25 70-125 28
R 347 Nb
AWS A 5.4 E 347-16 X 6 CrNiNb 18 10, lar corrosion up to 400C, resistant to oxidation up to A5 % >30 Ni 10,00 4,0 110-165 19
Alloyed steel 800C and high hot cracking resistance of the weld AV J >50(-40C) Nb >8 X%C 5,0 165-230 12
UDT, BV, TV,
MRS, DNV, S, Cr
33 INOXWELD EN 1600 E 19 9 Nb B 22 Re MPa >390 C 0,06 =+ 2,5 45-85 58
DIN 8556 E 19.9NbB20+ Rm MPa 590-690 Si 0,40 3,25 70-125 28
B 347 Nb
AWS A 5.4 E 347-15 A5 % >30 Mn 1,00 4,0 110-175 19
AV J >65 Cr 19,00 5,0 160-240 12
Ni 10,00
Nb >8 X%C
UDT
34 INOXWELD EN 1600 E 19 12 3 LR 12 Chemical corr. X 2 CrNiMo 17 13 2 Austenitic rutile, low carbon electrode for welding non- Re MPa >380 C 0,03 =+ 2,5 50-85 58
DIN 8556 E 19.12.3n CR 26 esistant steel: X 5 CrNiMo 17 12 2 stabilised and stabilised stainless steels. Resistant to Rm MPa 560-660 Cr 18,50 3,25 70-125 28
R 316 NC
AWS A 5.4 E 316L-16 X 5 CrNiMo 17 13 3 intergranular corrosion up to 350C, resistant to oxida- A5 % >30 Ni 11,50 4,0 110-165 19
X 6 CrNiMoTi 17 12 2 tion up to 800C and good low-temperature ductility AV J >55 Mo 2,70 5,0 160-230 12
X 6 CrNiMoNb 17 12 2 down to temperature 196C.
X 10 CrNiMoTi 18 12
X 10 CrNiMoNb 18 12
Alloyed steel
UDT, DNV, S,
TV
ELECTRODES FOR AUSTENITIC STEELS ( STAINLESS)
35 INOXWELD EN 1600 E 19 12 3 Nb R 12 Chemical corr. X 5 CrNiMo 17 12 2 Austenitc rutile, Nb-stabilised electrode for welding non- Re MPa >400 C 0,05 = +/ 2,5 50-85 58
DIN 8556 E 19.12.3Nb B 20+ E resistant steel: X 5 CrNiMo 17 13 3 stabilised and stabilised stainless steels. Resistant to Rm MPa 590-690 Cr 18,50 3,25 70-125 28
R 318 Nb X 6 CrNiMoTi 17 12 2 intergranular corrosion up to 400C, resistant to oxida-
AWS A 5.4 318-16 X 6 CrNiMoNb 17 12 2 tion up to 800C and good hot cracking resistance A5 % >3 Ni 11,50 4,0 110-165 19
X 10 CrNiMoTi 18 12 of the weld metal. AV J >50 Mo 2,70 5,0 160-230 12
X 10 CrNiMoNb 18 12 Nb >8X %C
Alloyed steel
UDT
36 INOXWELD DIN 8556 E 19.12.3Nb B 20+ Re MPa >400 C 0,05 =+ 2,5 50-75 58
AWS A 5.4 E 318-15 Rm MPa 570-670 Si 0,40 3,25 75-110 28
B 318 Nb
A5 % >30 Mn 1,00 4,0 110-150 19
AV J >60 Cr 18,50 5,0 140-190 12
Ni 11,50
Mo 2,70
UDT Nb >8X %C
42 INCROWELD DIN 1736 E NiCr 15 FeMn E Unalloyed and alloyed, high-temperature, creep Special basic coated Ni-base core wire electrode for Re MPa >390 C 0,06 =+ 2,5 75-100 49
AWS A 5.11 NiCrFe-3 resisting, low-temperature steels to X 8 Ni 9. welding in low-temperatury industry and in atomic Rm MPa 620-720 Si 0,50 3,25 100-140 22
B 70/15 industry. Suited for service temperatures for 196C to
High-alloyed Cr and CrNi steels, particularly for 600C, otherwise up to scaling resistance temperature A5 % >30 Mn 6,50 4,0 140-180 17
joint welding of dissimilarly alloyed materials, Ni of 1200C (S-free atmosphere). Thermal shock resistant AV J >60(-196C) Cr 15,00 5,0 170-210 12
and Ni-alloys and nickel-steel combinations. to fully austenitic steels, highly resistant to hot cracking Nb 2,00
Joint welding cooper with stainless steel. and corrosion resistant at high temperautes. Preheating Mo 1,50
as required by the base metal, interpass temperatures Hardness 170 HB Fe 7,00
125 - 150C.
Ni rest
HARDFACING ELECTRODES
ELECTRODES FOR HARDFACING TOOL STEELS
CHEMICAL
NAME DESCRIPTION MECHANICAL WELDING POLARITY
No. CLASSIFICATION STEEL EXAMPLE COMPOSITION PACKING
APPROVALS and APPLICATION PROPERTIES wt %
POSITIONS and WELDING CURRENT
43 UTOP- PN 74/M-69436 EN40 Cr MoW Alloyed Basic Mo, Cr, V flux-alloyed electrode with high toughness, wear, heavy Hardness 36-42 HRC C 0,13 =+ 2,5 70-90 58
DIN 8555 E3.UM-40T tool steels impact resistance and easy machinable weld metal. It is suitable for (20C) Cr 5,00 3,25 110-135 28
WELD 38 hardfacing cold and hot working tools, for correction of cavities, like die
blocks, dies and containers for metal tube and rod extrusion tools for Mo 4,00 4,0 130-170 14
manufacture of hollow bodies, screws, nuts, rivers and bolts, pressure V 0,20 5,0 180-220 9
die casting dies, die insert, W +
44 UTOP- DIN 8555 E6UM-60T Alloyed Basic Mo, Cr, V flux-alloyed electrode with high toughness, wear and Hardness 55-60 HRC C 0,50 =+ 2,5 70-90 58
tool steels heavy impact resistance. The weld metal can be treated with grinding (20C) Cr 5,00 3,25 110-135 28
WELD 55 and cut after soft annealing. It is suitable for hardfacing cold and hot
working tools, like die blocks, dies and containers for metal tube and Mo 5,00 4,0 130-170 14
rod extrusion, tools for manufacture of hollow bodies, screws, nuts, V 0,60 5,0 180-220 9
rivers and bolts, pressure die casting dies, die insert, hot shear blades.. W +
45 TOOLDUR- DIN 8555 E4UM-65S Alloyed tool Basic Mo, Cr, W, V flux-alloyed electrode for building new and resur- Hardness: C 0,90 =+ 2,5 70-90 57
steels. facing warn perts of tools and machines also at high temperature. welded 50-64 HRC Si 0,50 3,25 110-135 28
WELD It is suitable for building up and repairing of hogh speed steel, for
resurfacing beads, shears, knives The weld metal can be treated with (20C) Mn 0,50 4,0 130-170 19
High speed grinding and cut after soft annealing. hardened 62-66 HRC Cr 4,20
Mo steels. soft annealed Mo 8,50
25-30 HRC V 0,90
W 1,10
46 DURWELD 250 DIN 8555 E1-UM-250(300) Steels Basic, Cr flux-alloyed electrode for surfacing applications where Hardness: C 0,16 =+ 2,5 70-90 60
medium hardness is required. It gives wear and heavy impact resistant 220-270 HB Mn 1,10 3,25 100-135 30
DURWELD 300 weld metal, suitable for machine parts exposed to wear, cog wheels,
Cast steels tracks etc and 280-330 HB Cr 1,20 4,0 130-170 17
The hardness of the 5,0 180-220 10
The deposit can not be hardened. deposit depending on
the relevant welding C 0,16 6,0 230-270
condi- tions and the Mn 1,10
chemical composition Cr 1,20
S
47 DURWELD 400 DIN 8555 E 1-UM-400 Steels Basic, Cr-Mn flux-alloyed electrode for surfa- cing applications. It gives Hardness: C 0,22 =+ 2,5 70-90 56
EN 40 wear and heavy im- pact resistant weld metal, suitable for machi- ne 350-450 HB Mn 1,40 3,25 100-135 29
Cast steels parts exposed to wear, machines for struc- tural engineering, cog Cr 1,50 4,0 130-170 15
wheels, chain wheels, tracks etc 5,0 180-220 9
6,0 230-270
48 DURWELD 600 DIN 8555 E6-UM-600 Steels Electrode is used for surfacing of steel parts when heavy impact Hardness: C 0,50 = +/~ 2,5 70-90 56
resistance is needed. Welding material posses higher abrasion 57-62 HRC Cr 7,50 3,25 100-135 29
Cast steels resistance. Suitable for surfa- cing parts exposed to heavy abrasive Mo 0,50 4,0 130-170 15
wear by stone, coal, sand etc The weld metal can be treated with 5,0 180-220 9
S
ELECTRODES, PRODUCING ABRASION RESISTANT DEPOSIT
49 ABRAWELD 54 DIN 8555 E6-UM-55G Austenitic Electrode is used when hard deposits with ex-cellent abrasion at hight Hardness 54 HRC C 0,50 = +/~ 3,25 80-150 23
manga- compressive stresses, heavy impact and high metal to metal wear (20C) Si 2,00 4,0 125-190 12
nese resistancenis needed. 30 HRC Cr 9,50 5,0 180-225 9
steels. It is suitable for hardfacing crusher hammers, mixers, crushers, (500C)
dredging part, gears, ploughshares,cams . Weld metal is wery difficult
Steels machinable.
50 ABRAWELD 58 DIN 8555 E10-UM-60R Electrode produces hard deposits extremely resistant to abrasive and Hardness to 60 HRC C 3,60 = +/~ 3,25 110-140 18
moderate impact. It is suitable for hard- facing crushing and earth- (20C) Cr 32,00 4,0 160-200 9
moving equipment, soft ore crushers, conveyor screws, bucket teeth 5,0 210-270 6
and lips. Welding of buffer layers with Inox 18/8/6 or Mn17Cr13
electrodes is recommended.The weld metal can be treated with
grinding.
HARDFACING ELECTRODES
ELECTRODES, PRODUCING ABRASION RESISTANT DEPOSIT
CHEMICAL
NAME DESCRIPTION MECHANICAL WELDING POLARITY
No. CLASSIFICATION STEEL EXAMPLE COMPOSITION PACKING
APPROVALS and APPLICATION PROPERTIES wt %
POSITIONS and WELDING CURRENT
51 ABRAWELD 64 DIN 8555 E10-UM-65R Steel Electrode produces hard deposits extremely resistant to abrasive with Hardness 64 HRC C 7,00 = +/~ 3,25 110-140 21
moderate impact up to 450C. It is suitable to hardfacing in the brick (20C) Cr 24,00 4,0 160-200 20
and cement making industry, screws of refractory material presses
Cast conveyor belt guides, screws, mill blades and scratches, centre risers Nb 7,00 5,0 210-270 6
steel excavator cogs... Welding of buffer layers with Inox 18/8/6 or
EMn17Cr13 electrodes is recommended. The weld metal can be
treated with grinding.
52 ABRAWELD 65 DIN 8555 E10-UM-65R Steel Electrode produces hard deposits extremely resistant to abrasive wear Hardness 65 HRC C 4,30 = +/~ 3,25 85-120 26
Cast steel against the minerals at medium impact up to 500C. It is suitable to (20C) Cr 9,50 4,0 115-150 17
hardfacing on earth moving equipment, pump bodies, ploughshares,
nut oil presses, conveyor belt guides, mill blades and scratches, clinker Nb 2,00 5,0 150-190 13
mills, centre risers.. Welding of buffer layers with Inox 18/8/6 or
E Mn17Cr13 electrodes is recommended. The weld metal can be
treated with grinding.
53 ABRAWELD 66 DIN 8555 E10-UM-65R Steel Electrode produces extremely hard deposits extremely resistant Hardness: C 6,00 =+ 3,25 125-155 15
Cast steel to abrasive wear against the minerals at medium impact up to 600C. 65 HRC (20C) Cr 22,00 4,0 140-190 8
It is suitable to hardfacing on earth moving equipment, wearing parts
in the cement and brick making industry, fire grate bars, fire grate teeth 50 HRC (600C) Mo 6,00 5,0 210-290 5
in the iron and steel industry. Welding of buffer layers with Inox 18/8/6 Nb 6,00
or EMn17Cr13 electrodes is recommended. The weld metal can be W 2,00
treated with grinding. V 1,00
HARDFACING ELECTRODES
HIGH ALLOYED HARDFACING ELECTRODES
CHEMICAL
NAME DESCRIPTION MECHANICAL WELDING POLARITY
No. CLASSIFICATION BASE MATERIALES COMPOSITION PACKING
APPROVALS and APPLICATION PROPERTIES wt %
POSITIONS and WELDING CURRENT
60 NICROWELD DIN 1736 E NiCr 15 FeMn Unalloyed and alloyed, high-temperature Special basic coated Ni-base core wire electrode for welding in low- Re MPa >390 C 0,07 =+ 2,5 75-100 49
AWS A 5.4 E NiCrFe-3 creep resisting, low-temperature steels temperatury industry and in atomic industry. Suited for service tempera- Rm MPa 620-720 Si 0,50 3,25 100-140 22
B 70/15
to X 8 Ni 9. High-alloyed Cr and CrNi tures for 196C to 600C, otherwise up to scaling resistance tempera- A5 % >30 Mn 6,50 4,0 140-180 17
steels, particularly for joint welding of ture of 1200C (S-free atmosphere). Thermal shock resistant to fully AV J >60 (-196C) Cr 15,00 5,0 170-210 12
dissimilarly alloyed materials, Ni and austenitic steels, highly resistant to hot cracking and corrosion resistant Nb 2,00
Ni-alloys and nickel-steel combinations. at high temperautes. Preheating as required by the base metal, inter- Hardness 170 HB Mo 1,50
Joint welding cooper with stainless steel. pass temperatures 125 - 150C. Fe 7,00
Ni rest
FLUX-CORED WIRES
RUTILE TYPE
DESCRIPTION CHEMICAL SUITABLE
NAME MECHANICAL POLARITY and ROD SIZES
No.
APPROVALS
CLASSIFICATION BASE MATERIALES PROPERTIES
COMPOSITION SHIELDING
AVAILABLE
and APPLICATION wt % GASES
1 FILTUBWELD AWS 5.29 E 71 T 1 Non-alloyed steels : St 33 , St 37-2 , St 44-2 , St 52-3 FILTUBWELD 4R is rutile flux-cored wire suitable for Re MPa >470 C 0,05 CO2 = + 1,2 15 kg
EN 758 T 46 4 PM 1 Boiler plates : H I , H II , 17Mn4 welding similar types of steels including finegrain struc- Rm MPa 540-640 Si 0,55 M 21 1,4 15 kg
4R Pipe steels : St 37-0 to St 52-0 , St 37-4 to St 52-4
T 46 4 P C 1 St 210.7 to St 415.7 tural steels, shipbuildung steels and pipe steels. It fea- A5 % >23 Mn 1,20 1,6 15 kg
StE 290.7 TM to StE 480.7 TM tures good weldability in all positions, low spetter losses, A J >110 (+20C) consumption
Shipbuilding steels : A,B,D,E excellent bead appearance and good slag detachability. V
10-12 l/min
> 70 (-20C)
CR, ABS, BV, GL,
LR, DVN, S/UIC,
UDT,
2 FILTUBWELD AWS 5.29 E 70 T1 - G Weather corrosion WTSt 37-3 , WTSt 52-3 FILTUBWELD 6R is rutile flux-cored wire suitable for Re MPa >430 C 0,05 CO2 = + 1,2 15 kg
EN 758 T 42 A 1 Ni C 1 resistant steels : CORTEN A , B , C welding weatherproof steels. For welding thick work- Rm MPa 520-620 Si 0,40 1,4 15 kg
6R M 21
T 42 A 1 NiPM1 Patinax 37 pieces and for use under high resistant conditions is A5 % >22 Mn 1,10 1,6 15 kg
Acor 37 , Acor 50 better suited FILTUBWELD 40B. Features of this wire AV J >80 (+20C) Ni 1,20 consumption
RBH 35 include good weldability in positions, good bead Cu 1,50 12-18 l/min
appearance and easy slag removal .
3 FILTUBWELD AWS 5.29 E 81 T1 Ni1 Constructional steels St 37.2 , St 44.2 , St 52.3 FILTUBWELD 7R is rutile nickel alloy tubular flux-cored Re MPa >490 C 0,05 M 21 = + 0,8 5 kg, 15 kg
EN 758 and boiler plates : H I , H II , 17Mn4 wire suitable for welding fine-grain structural steels Rm MPa 560-660 Si 0,50 1,0 15 kg
7R Pipe steels : St 37-0 to St 52-0
T 46 4 1 Ni P 1 M1 St 37-4 to St 52-4 and high strength steels up to tensile strength A5 % >23 Mn 1,20 consumption 1,2 15 kg
BS 7084-89 T 561 GPH StE 210.7 to StE 415.7 580 N / mm2 and good notch toughness up to - 40C. AV J >110(+20C) Ni 1,00 10-18 l/min 1,6 15 kg
StE 290.7 to StE 480.7 Its features include good weldability in all positions for
Steels to API-Norm : X 42 to X 80 diameters 1,2 and 1,4 mm, good slag detachability, > 80(-20C) 2,0 5 kg
Shipbuildung steels : AH 32 to AH 36 fine bead appearance and low spatter losses. > 60(-40C) 2,5 5 kg
Fine-grain structural StE 255 to STE 460 > 47(-60C)
steels: EStE 255 to EStE 460 Particularly suitable for mecha- nised circumferential 3,0 5 kg
pipe welding . 3,2 5 kg
4 FILTUBWELD AWS 5.29 E 81 T1 A1 Boiler plates : H I , H II , H III FILTUBWELD 8R is basic molibden alloy tubular flux- Re MPa >490 C 0,05 M 21 = + 1,2 15 kg
EN 758 T 46 A Mo PM 2 17Mn4 , 19Mn5 cored wire recommended for welding creep resistant Rm MPa 550-650 Si 0,35 1,4 15 kg
8R
Pipe steels : St 35.8 , St 45.8 boiler plates, pressure pipe steels and finegrain A5 % >20 Mn 1,20 consumption 1,6 15 kg
15Mo3 structural steels resistant to creep up to 520C. AV J >75 (+20C) Mo 0,60 12-18 l/min
Steels to API-Norm : X 42 to X 80 Rutile all-positional flux-cored wire with high deposition
Finegrained steels: StE 255 to StE 460 rate by welding with high currents. Features of this wire
included stabile arc with minimal spatter, good slag
detachability and fine bead appearance .
BASIC TYPE
5 FILTUBWELD AWS 5.20 E 70 1 5 Non-alloyed steels : St 33 to St 70 FILTUBWELD 12B is basic flux-cored wire suitable for Re MPa >420 C 0,05 CO2 = + 1,2 15 kg
EN 758 T 42 4 B C 3 Boiler plates : H I , H II , 17Mn4 , 19Mn5 welding non-alloyed structural steels, boiler plates, pipe Rm MPa 510-610 Si 0,35 M 21 1,4 15 kg
12 B Pipe steels : St 37-0 to St 52-0 , St-37-4 to St-52-4
T 42 4 B M 3 StE 210.7 to StE 360.7 steels ageresistant steels shipbuildung steels and fine- A5 % >26 Mn 1,40 1,6 15 kg
BS 7084-89 T 540 GPH Steels to API-Norm : X 42 to X 80 grain structural steels. Also is suitable for welding steels AV J >160(+20C) consumption
Age-resistant steels : Ast 35 to Ast 45 with high C content. Its features include high grade 12-18 l/min
Shipbuildung steels : A,B,D,E mechanical properties at low temperatures, low hydro- >100(-20C)
Steel castings : GS-38 to GS-60 gen quality weld metal with a high resistance to crac- > 60(-40C)
Finegrained steels : StE 255 to StE 355
WStE 255 to WStE 355 king in joints under restraint, good weldability, low
TStE 255 to TStE 355 spatter and easy slag removal .
6 FILTUBWELD AWS 5.29 E 80 T5 G Boiler plates and 17Mn4 , 19Mn5 , 15Mo3 FILTUBWELD 14B is basic flux-cored wire recommen- Re MPa >480 C 0,05 CO2 = + 1,2 15 kg
EN 758 T 46 2 Mo BC 3 pipe steels : 16Mo5 , St 45.8 , StE 360.7 ded for welding creep resistant boiler plates , pipe steels Rm MPa 540-610 Si 0,40 M 21 1,4 15 kg
14 B StE 385.7 , StE 415.7
T 42 4 MoBM 3 Steels to API-Norm : X 52 , X 56 , X 60 and fine-grain structural steels up to operating tempera- A5 % >23 Mn 1,40 1,6 15 kg
Finegrained steels : StE 355 to StE 460 tures of 500C . Features of this wire included stable AV J >110(+20C) Mo 0,50 consumption
WStE 355 to WStE 460 arc with low spatter , regular bead appearance and 12-18 l/min
TStE 355 to TStE 460 good slag detachability . > 80 (-20C)
Steel castings : GS-52 , GS-60 , GS-20Mn5 > 45 (-40C)
GS-22Mo4
FLUX-CORED WIRES
BASIC TYPE
DESCRIPTION CHEMICAL SUITABLE
NAME MECHANICAL POLARITY and ROD SIZES
No. CLASSIFICATION BASE MATERIALES COMPOSITION SHIELDING
APPROVALS and APPLICATION PROPERTIES wt % GASES
AVAILABLE
7 FILTUBWELD AWS 5.29 E 80 T5 B2 Boiler plates and H IV L , 13CrMo44 FILTUBWELD 16B is basic flux-cored wire recommen- Re MPa >460 C 0,06 CO2 = +/ 1,2 15 kg
EN 758 T CrMo1BC(M)3 tubes : 16CrMoV4 , 11CrMo55 ded for welding creep resistant CrMo-alloy boiler plates, Rm MPa 550-650 Si 0,40 1,4 15 kg
16 B M 21
Steel for the 15Cr3 , 16MnCr5 pipe steels and cast steels for service temperatures up A5 % >20 Mn 1,00 1,6 15 kg
cementation : 20MnCr5 , 15CrMo5 to 500C. Preheating dependent on thicknes AV J >110 (+20C) Cr 1,20 consumption
Steel castings : GS-17CrMo55 , GS-22CrMo54 160-190 C is essential followed by post weld heat Mo 0,50 12-18 l/min
GS-17CrMnMo55 treatment at 700C. Features of this wire included
stable arc with low spatter, regular bead appearance
and good slag detachability .
8 FILTUBWELD AWS 5.29 E 80 T5 G Heat resistant 10CrMo 9.10 , 10CrSiMoV FILTUBWELD 18B is basic flux-cored wire recommen- Re MPa >550 C 0,06 CO2 = +/ 1,2 15 kg
EN 758 T CrMo2BC(M)3 steels : 12CrSiMo8 ded for welding creep resistant 2,2 % Cr and 1,0% Mo Rm MPa 640-750 Si 0,40 1,4 15 kg
18 B M 21
Steel castings : GS-17CrMo9.10 , GS-12CrMo9.10 alloy boiler plates and pipe steels for service tempera- A5 % >16 Mn 0,90 1,6 15 kg
GS-19CrMo9.10 tures up to 600C. Preheat and interpass temperatures AV J >47 (+20C) Cr 2,20 consumption
175 15C. Postweld annealing at 690 - 720C 1 - 2 h Mo 1,50 12-18 l/min
and cooling down to 300C in furnace. Feattures of this
wire included stablearc with low spatter, regular bead
appearance and good slag detachability .
9 FILTUBWELD AWS 5.29 E 80 T5 G Finegrained steels : TStE 255 to TStE 380 FILTUBWELD 36B is medium alloy highly basic type Re MPa >440 C 0,05 CO2 = +/ 1,2 15 kg
EN 758 42 6 2 NiBM3 EstE 255 to EStE 380 flux cored wire recommended for welding fine grain Rm MPa 520-620 Si 0,25 M 21 1,4 15 kg
36 B
Cryolitic steels : TTSt 35N , TTSt 35V, TTSt 41N , structu- ral steels and cryolitic steels. Optimal results A5 % >26 Mn 0,90 1,6 15 kg
TTSt 41V, TTSt 45N , TTSt 45V,14Ni6, are obtained at a heat input of E 12 kJ / cm AV J >160 (+20C) Ni 2,50 consumption
10Ni14, 16Ni14 and interpass temperatures schould not exceed 120C. 12-18 l/min
>100 (-20C)
Featuresof this wire included stable arc with low spatter
regular bead appearanceand good slag detachability . > 47 (-80C)
10 FILTUBWELD AWS 5.29 E 120 T5-G Finegrained steels : StE 460 , StE 500 FILTUBWELD 38B is medium alloy highly basic type flux Re MPa >880 C 0,05 M 21 = +/ 1,2 15 kg
WStE 500 , TStE 460 cored wire recommended for welding high-strength fine Rm MPa 940-1050 Si 0,45 1,4 15 kg
38 B
Creep resistant TStE 500 grain structural steels with yield strength up to 880 N / A5 % >14 Mn 1,60 consumption 1,6 15 kg
finegrained steels : NAXTRA 56 , NAXTRA 63 mm2 . Optimal results are obtained at a heat input of AV J > 60 (0C) Cr 1,00 12-18 l/min
HY 80 E 15 kJ / cm and interpass temperatures schould not Ni 2,10
Heat-treated WB 35 , WB 36 >55 (-20C) Mo 0,40
exceed 150C. Features of this wire included stable
finegrained steels : BHW 35 , BHW 38 >47 (-40C)
arc with low spatter, regular bead appearance and good
XABO 620 , XABO 890 , XABO 960 slag detachability.
11 FILTUBWELD AWS 5.29 E 80 T5 G Weather corroion StE 420 , StE 460 FILTUBWELD 40B is highly basic medium alloy lux- Re MPa >470 C 0,05 CO2 = +/ 1,2 15 kg
EN 758 T 46 6 1 NiBC3 resistant steels : ACOR 37-2 , ACOR 37-3 , ACOR 52-3 cored wire recommended for welding NiCu-alloyed Rm MPa 940-1050 Si 0,35 1,4 15 kg
40 B M 21
CORTEN A,B steels, resistant to atmospheric corrosion and fine-grain A5 % >14 Mn 1,20 1,6 15 kg
Patinax 37 structural steels such as Corten, Patinax, Acor AV J >60 (0C) P >0,02 consumption
Fine-grain structural WStE 420 , WStE 460 and similar. Features of this wire included excellent S >0,02 12-18 l/min
steels : TStE 420 , TStE 460 mechanical properties at low temperatures, stable arc >55 (-20C) Ni 1,20
EStE 420 , EStE 460 with low spatter, regular bead appearance and good >47 (-40C) Cu 0,05
slag detachability.
12 FILTUBWELD AWS 5.29 E 110 T5 G Machine and tool 34CrNiMo6 , 30CrNiMo8 , 34CrMo4 FILTUBWELD 42B is highly basic medium alloy flux- Re MPa >720 C 0,12 CO2 = +/ 1,2 15 kg
EN 758 steels : 25CrMo4 , 28NiCrMo4 ,28NiCrMo5 5 cored wire recommended for welding and hardsurfacing Rm MPa 840-950 Si 0,35 1,4 15 kg
42 B M 21
32NiCrMo8 5 of forming and stamping tools dies, rollers and similar A5 % >15 Mn 1,10 1,6 15 kg
Steel castings : GS-24CrNiMo3 2 5 components. Preheating and interpass temperatures- AV J >55 (+20C) Cr 1,00 consumption
schould be adjusted depending on the base material. Ni 2,20 12-18 l/min
Mechanical properties of weld metal dependent Mo 1,00
uponheat treatment. Features of this wire included
stable arc with low spatter ,regular bead appearance
and good slag detachability.
FLUX-CORED WIRES
FOR HARDFACING
DESCRIPTION CHEMICAL SUITABLE
NAME MECHANICAL POLARITY and ROD SIZES
No. CLASSIFICATION BASE MATERIALES COMPOSITION SHIELDING
APPROVALS and APPLICATION PROPERTIES wt % GASES
AVAILABLE
13 FILTUB DIN 8555 MSG 1 - 250 Steels FILTUB DURWELD 3 is basic medium alloyed flux-cored wire recommen- Hardness C 0,16 CO2 = +/ 1,2 15 kg
Steel castings ded for wear-resistant and impact-resistant surfacing in the medium 225-275 HB Si 0,40 M 21 1,4 15 kg
DURWELD 3
hardness range. It is also useful as a buffer layer of difficult-to-weld Mn 1,40 1,6 15 kg
steels. The temperature betwen runs schould not exceed 250C. Ni 0,80 consumption
The deposit is good machineable and suitable for flame and induction 12-18 l/min
hardening. Suitable for surfacing parts of: caterpilar track rollers, guide
rolls, railway tyres, runing wheels, etc .
14 FILTUB DIN 8555 MSG 1 - 350 Steels FILTUB DURWELD 5 is basic medium alloyed flux-cored wire recommen- Hardness C 0,23 M 21 = +/ 1,2 15 kg
Steel castings ded for hardsurfacing of steels in the medium hardness range.The deposit 325-375 HB Si 0,60 1,4 15 kg
DURWELD 5
is tough free of cracks and porosity and therefre is highly resistant to defo- Mn 1,50 consumption 1,6 15 kg
rmation and impact. On base materials with low weldability is recommen- Cr 1,60 12-18 l/min
ded depositing a buffer layer with FILTUBWELD 12B. The temperature
betwen runs schould not exceed 250C. Machineable with ordinary cutting
tools is posible.
Suitable for surfacing parts of: crane wheels, wheels for mine trucks,
pulleys, rollers, wobblers, catterpillar track rollers etc .
15 FILTUB DIN 8555 MSG 5 - 40 Steels FILTUB DURWELD 12 is basic medium alloyed flux-cored wire recommen- Hardness C 0,12 CO2 = +/ 1,2 15 kg
Steel castings ded for wear resistant surfacing. The deposit is toug, free ofcracks and 37-42 HRC Si 0,60 1,4 15 kg
DURWELD 12 M 21
porosity and therefore is highly resistant to deformation and impact. Mn 1,50 1,6 15 kg
On the base material with low weldability is recommended depositing Cr 5,50 consumption
a buffer layer with FILTUBWELD 12B. The temperature betwen runs Mo 1,00 12-18 l/min
schould not exceed 250C. The weld metal is still machineable by means
of sintered carbide tools.
Suitable for surfacing parts of: supports, bearing surfaces, rollers, excava-
tor parts etc .
16 FILTUB DIN 8555 MSG 6 - 50 Steels FILTUB DURWELD 14 is basic medium alloyed flux-cored wire recommen- Hardness C 0,35 CO2 = +/ 1,2 15 kg
Steel castings ded for high wear resistant surfacing. The deposit is tough, free of cracks 48-53 HRC Si 0,60 1,4 15 kg
DURWELD 14 M 21
and porosity and therefore is highly resistant to deformation and impact. Mn 1,20 1,6 15 kg
On base material with low weldability is recommended depositing a buffer Cr 5,50 consumption
layer with FILTUBWELD 12B. The preheat and interpass temperature Mo 0,80 12-18 l/min
must be at least 200C. Weld deposit can be machined only by grinding.
Suitable for surfacing parts of: mixer blades and vessels, grab and bucket
teeths, crusher hammers and jaws etc.
17 FILTUB DIN 8555 MSG 6 - 60 Steels FILTUB DURWELD 16 is basic medium alloy flux-cored wire recommen- Hardness C 0,45 CO2 = +/ 1,2 15 kg
Steel castings ded for highly wear resistant surfacing.The deposit is tough, free of cracks 57-62 HRC Si 0,60 1,4 15 kg
DURWELD 16 M 21
and porosity and therefore is highly resistant to deformation and impact. Mn 1,60 1,6 15 kg
On base material with low weldability is recommended depositing a buffer Cr 5,50 consumption
layer with FILTUBWELD 12B or FILTUB DURWELD 3. The preheat Mo 0,80 12-18 l/min
and interpass temperature must be at least 200C. Weld deposit
can be machined only by grinding .
Suitable for surfacing parts of : mixer blades and vessels, grab and bucket
teeths, crusher hammers and jaws etc .