DETAILED MACHINERY ANALYSIS

REPORT
Measurement date: 09/08/2017
Reporting Date :14/08/2017

AREA: WTP House TAG ID: DESCRIPTION: Motor HPP PRO A

FUNCTION : Supply Sea Water kemembranuntuk proses reverse osmosis

Vibrasi : Normal <1.4 Warning >2,8 Alarm>4,5 Alarm

Tribology : TIDAK DI ANALISA (greasing) -

STATUS
IR-
Normal< 66 Warning> 66 Alarm> 76 Normal
Thermography

TECHNICAL MACHINE DATA

DRIVER DATA ( MOTOR ) OPERATIONAL DATA
Type : YKK400-2 TH Discharge : 4.6 Mpa
Pressure
Jenis : 3 Phase Induction motor Design Flow : Flow 195 m3/h
Beban / cos : 280KW / 0,9 Type : Horizontal - Centrifugal
Tegangan : 6000 V
Arus : 30,3 Ampere
Frekuensi : 50 Hz
IP : 54
Putaran : 2976 rpm
No Bearing : 6318/C3

CONFIGURATION AND
MACHINE PICTURE
MEASUREMENT POINT

3V 3A 1V
4V 2V
1A
2A

4A Motor
Pump

4H
2H 1H
3H
H
 DATA VIBRASI DAN THERMOGRAPHY SEBELUM OH

HasilPengukuranvibrasipada motor HPP PRO

High Pressure A Primary Reverse Osmosis A (mm/s-rms)
Pump
MONTH Motor Rear Motor Front Pump Rear Pump Front
1V 1H 1A 2V 2H 2A 3V 3H 3A 4V 4H 4A
6 Januari 2017 2.48 0.86 2.26 3.57 0.89 2.03 2.23 2.2 0.99 2.13 2.1 0.9
22 Februari 2017 2.19 0.72 1.81 2.96 0.94 1.38 2.2 2.17 1 2.3 1 0.75
9 Maret 2017 2.24 2.55 2.58 3.01 0.9 1.84 2.35 2.9 1.07 2.08 2.36 1.02
7 April 2017 2.16 0.98 2.75 3.04 1.16 2.07 2.12 1.83 0.95 1.96 1.86 0.88
14 Mei 2017 2.37 0.87 2.71 2.84 1.15 2.45 2.17 2.15 0.96 2.14 1.76 0.91

Measurement
HasilPengukuran temperature pada motor HPP PRO A HPPRO A (C)
Motor Motor Pump Pump
MONTH
Rear Front Front Rear
T1 T2 T3 T4
6 Januari 2017 39.2 42.4 54.8 53.4
22 Februari 2017 48.2 51.3 73.5 70.9
9 Maret 2017 46.4 52.7 74.4 74.3
7 April 2017 43.6 47.8 71.7 72.3
14 Mei 2017 39.4 43.6 55.8 57.6

DATA VIBRASI SETELAH OH

HASIL PENGUKURAN VIBRASI SISI MOTOR HPP PRO A

MONTH Motor Bearing Pump Bearing
1V 1H 1A 2V 2H 2A 3V 3H 3A 4V 4H 4A
7 Agustus 2017 3.06 0.89 1.77 3.1 0.73 1.95 1.75 1.59 0.92 1.18 1.24 0.72

DATA VIBRASI MOTOR ONLY

HASIL PENGUKURAN VIBRASI SISI MOTOR HPP PRO A

TANPA POMPA TANPA POMPA DAN FAN
Tanggal
REAR FRONT REAR FRONT
1V 1H 1A 2V 2H 2A 1V 1H 1A 2V 2H 2A
5 Agustus 2017 4.66 0.89 1.1 2.98 0.87 2.56
9 Agustus 2017 5.25 0.55 2.99 4.53 1.01 5.34
 SPEKTRUM VIBRASI MOTOR HPP PRO A
SpektrumsisiVertikal motor Rear

SpektrumsisiVertikal Motor Front

Spektrumsisi axial motor Front

 HASIL PENGUKURAN MCSA
TanggalPengambilan
Standar
HPPRO A
Test
Caution Warning
3/23/2017 5/22/2017
Level Level
Voltage Level (Over) [%] 110.00 120.00 103.2 103.79
Voltage Level (Under)
95.00 90.00 103.2 103.79
[%]
Voltage Unbalance [%] 2.00 3.50 0.07 0.15
THD [% of fund.] 7.00 9.00 0.22 0.19
Total Distortion [% of
10.00 12.00 0.36 0.28
fund.]
Current Level [%] 110.00 120.00 91.71 91.16
Current Unbalance [%] 10.00 20.00 1.31 1.58
Load [%] 110.00 125.00 92.95 92.90
Ef. Service Factor [p.u.] 1.10 1.25 0.93 0.93
Rotor Bar [db] -45.00 -36.00 -62.43 0.00
HasilPengukuranNilai MCSA Motor HPP PRO A dalamkondisi normal

TEMUAN
Vibrasitinggipadasisi motor reardan front
Spektrumtinggipada 1x order
Fan motortelahkorosi
INDIKASI
Terjadi unbalancepada fan motor
REKOMENDASI
Cekkondisi Fan motordan coupling fannyaataupiringan rotor
Bersihkan blade fan jikaterdapatdebudan karat yang menempel
Apabiladitemukankeausanpada blade fannyalakukanpengelasan
Lakukanpenggantian Fan motor dancoupling fannyaataupiringan
rotorjikakondisiparahdenganindikasisudahterjadideformasi
Lakukan Balancing