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AMPFET ND5
AM BROADCAST TRANSMITTER
5000 WATT
(THREE PRESET POWER LEVELS)
MONAURAL or AM STEREO
The list of effective pages lists the status of all pages in this manual. Original pages are identified by a zero in the Change
No. column. Pages subsequently changed are identified by the date of the change number. On a changed page, the text
affected by the latest change is indicated by a vertical bar in the margin opposite the changed material.
CHANGE CHANGE
PAGE No. DATE PAGE No. DATE
CHANGE CHANGE
PAGE No. DATE PAGE No. DATE
CHANGE CHANGE
PAGE No. DATE PAGE No. DATE
(f) TILT THE HEAD BACK AND LIFT THE CHIN to open the
airway (Figure 4)
Safety (Page 1)
15 January 1995
5 000 WATT AM BROADCAST TRANSMITTER
AMPFET ND5
2. Reassure casualty.
5. If thirsty, liquids may be given but no alcohol (no liquids should be given in cases of severe burns).
6. Treat burns or wounds. Infection danger in treating burns or wounds is very great so ensure hands are
clean and do not handle affected areas more than necessary.
8. Do not remove burned clothing which adheres to the skin or break blisters.
9. Cover the burn with a dry sterile dressing, piece of sheeting, etc.
10. Bandage lightly over blisters where care must be taken to cover and not to break.
11. If severe bleeding of wound, elevate affected area, except in the case of a fracture.
14. For burns and bleeding, immobilize injured part using splints if necessary and keep patient in restful
position during removal to hospital or expert medical attention.
Safety (Page 2)
15 January 1995
5 000 WATT AM BROADCAST TRANSMITTER
AMPFET ND5
Electricity can damage the body in a number of ways. It may interfere with the proper functioning of the nervous
system and the heart action, it can subject the body to extreme heat and can cause severe muscular contractions.
The path that the current of electricity takes through the body is important. Currents which pass from hand to hand
or from hand to foot may pass directly through the heart and upset its normal functioning. This threat to life is
related to the amount of current or amperage that will flow through a victim's body. Very little current (as little as
10 milliamps) can result in severe shock or death.
Speed in the application of first aid measures is absolutely essential in cases of electrical injury. As soon as the
victim is freed safely from the source of the electrical current, if breathing has stopped, artificial respiration should
be commenced immediately. If the carotid pulse cannot be felt, external cardiac massage should be commenced
simultaneously. Resuscitation should be continued until the patient is breathing on his own or until medical aid
arrives. Survival rates can be quite high if cardio-pulmonary resuscitation is started within 3 to 4 minutes of the
injury being received.
Switch off the current, if possible and time permits. If the switch cannot be located immediately and the supply is
through a flexible cord or cable, the current may be shut off by removing the plug or even breaking the cable or
wrenching free. Never attempt to shut off current by cutting cord with a knife or scissors.
If the current cannot be shut off, the greatest care is necessary in removing the casualty. Household rubber gloves,
rubber or plastic hose (if there is no water in them), a dry unpainted stick or a clean dry rope can be used to free
victim.
HIGH VOLTAGE - 240 volts and up (industrial machines and power lines)
Use a dry unpainted pole, clean dry rope, dry rubber or plastic water hose to separate the casualty from the contact.
Safety (Page 3)
15 January 1995
5 000 WATT AM BROADCAST TRANSMITTER
AMPFET ND5
There are devices used in this equipment containing BERYLLIUM OXIDE ceramic, which is non-hazardous during
normal device operation and under normal device failure conditions. These devices are specifically identified in the
equipment manuals parts list(s).
DO NOT cut, crush or grind devices because the resulting dust may be HAZARDOUS IF INHALED.
Unserviceable devices should be disposed of as harmful waste.
Safety (Page 4)
15 January 1995
5 000 WATT AM BROADCAST TRANSMITTER
ND5
WARRANTY
Nautel Limited/Nautel Maine Incorporated, hereinafter referred to as Nautel, guarantees all mechanical and
electrical parts of the equipment for a period of thirteen months from date of shipment.
1. A "Part Failure" shall be deemed to have occurred when the part has become defective, or does not have the
characteristics required for the specified equipment performance:
(a) When the equipment is operated within the design parameters, and
(b) When the equipment is installed and adjusted according to Nautel's prescribed procedures as stated in
the instruction manual.
2. Nautel shall provide replacements for all "Parts" at no cost to the Customer when they become defective
during the warranty period, and upon the return of the defective part.
3. In the event that a "Part" fails during the warranty period and causes damage to a sub-assembly that cannot
be readily repaired in the field, the entire sub-assembly so damaged may be returned to Nautel for repair.
The repairs will be made without charge to the Customer.
4. Where warranty replacements or repair are provided under items 2 or 3, Nautel will pay that part of the
shipping costs incurred in returning the part/assembly to the Customer.
5. Warranty replacement parts and repair, which are provided under items 2 or 3, shall be guaranteed for a
period of ninety days from date of shipment or until the end of the original warranty period, whichever occurs
later.
6. Nautel will not assume responsibility for any charges incurred by other than Nautel employees.
7. Nautel shall have the privilege of investigating whether failures have been caused by factors beyond its
control.
8. Nautel shall in no event be liable for any consequential damages arising from the use of this equipment.
9. When requesting a warranty repair/replacement, please provide complete and accurate information. Observe
the instructions regarding 'Equipment Being Returned to Nautel' on page two of this warranty and provide the
information requested.
10. When ordering spare/replacement parts; please provide complete and accurate information. Refer to the parts
list of this manual for ordering information. Provide as much of the information requested for 'Equipment
Being Returned to Nautel' on page two of this warranty as is practical. The information identified by an
asterisk is the minimum required.
Warranty (Page 1)
15 January 1995
5 000 WATT AM BROADCAST TRANSMITTER
ND5
FACTORY SUPPORT
TECHNICAL ASSISTANCE
Nautel's field service department provides telephone technical assistance on a 24 hour, seven days a week basis.
Requests by other media (facsimile or e-mail) will be responded to the next working day if received after Nautel's
normal working hours. Contact the appropriate field service centre from the following:
U.S.A. customers use: Nautel Maine Incorporated Telephone 207-947-8200 (24 hours)
201 Target Industrial Circle Facsimile 207-947-3693
Bangor, Maine 04401
All other customers use: Nautel Limited Telephone 902-823-3900 (24 hours)
Hackett's Cove, RR#1 Tantallon Facsimile 902-823-3183
Nova Scotia, Canada E-Mail support@nautel.com
B0J 3J0 Web www.nautel.com
Complete and accurate information regarding the equipment being returned will ensure prompt attention and will
expedite the dispatch of replacements. Refer to the nameplate on the transmitter and/or the appropriate
module/assembly to obtain name, type, part and serial number information. Refer to the parts list of this manual
or the appropriate service instruction manual for additional ordering information.
* Model of Equipment
* Serial number of Equipment
* Name of Part/Assembly
Serial number of Part/Assembly
* Complete reference designation of Part/Assembly
* Nautel's part number of Part/Assembly
* OEM's part number of Part/Assembly
Number of hours in Use
Nature of defect
* Return shipping address
Warranty (Page 2)
15 January 1995
5000 WATT AM BROADCAST TRANSMITTER
AMPFET ND5
TABLE OF CONTENTS
Section Page
1 GENERAL INFORMATION
1.1 INTRODUCTION ........................................................................................................ 1-1
1.2 FACTORY SUPPORT ............................................................................................... 1-1
1.3 PURPOSE AND SCOPE OF MANUAL ...................................................................... 1-1
1.3.1 FAMILY TREE ............................................................................................................ 1-1
1.4 PURPOSE OF EQUIPMENT ...................................................................................... 1-1
1.5 MECHANICAL DESCRIPTION ................................................................................... 1-1
1.6 TECHNICAL SUMMARY ........................................................................................... 1-1
1.7 SPECIAL TOOLS AND TEST EQUIPMENT .............................................................. 1-1
1.8 GLOSSARY OF TERMS ........................................................................................... 1-1
2 THEORY OF OPERATION
2.1 GENERAL ................................................................................................................. 2-1
2.2 TRANSMITTER DESCRIPTION ................................................................................ 2-1
2.3 CONTROL/MONITOR FUNCTION ............................................................................. 2-1
2.3.1 CONTROL/MONITOR PANEL ................................................................................... 2-1
2.3.1.1 DC Supply Meters ................................................................................................. 2-1
2.3.1.2 Output Power Meters ............................................................................................ 2-1
2.3.2 CONTROL INTERFACE PWB .................................................................................... 2-1
2.3.2.1 Supply Voltage Monitor ......................................................................................... 2-2
2.3.2.2 B- VDC Monitor..................................................................................................... 2-2
2.3.2.3 RF Drive Level Monitor ......................................................................................... 2-2
2.3.2.4 Reflected Power Monitor ....................................................................................... 2-2
2.3.2.5 RF Current Monitor ............................................................................................... 2-3
2.3.2.6 RF Drive Control ................................................................................................... 2-3
2.3.2.7 RF On/RF Off Select ............................................................................................ 2-4
2.3.2.8 Exciter A/B Select ................................................................................................. 2-4
2.3.2.9 Automatic Exciter Changeover.............................................................................. 2-4
2.3.2.10 Preset Power Level Select .................................................................................... 2-4
2.3.2.11 RF Power Level Trim ............................................................................................ 2-5
2.3.2.12 Battery Backup for Local Alarm Latches................................................................ 2-5
2.3.3 SAFETY INTERLOCK................................................................................................. 2-5
2.3.4 REMOTE INTERFACE PWB ...................................................................................... 2-5
2.4 EXCITER STAGE ....................................................................................................... 2-5
2.4.1 MONAURAL/THIRD PARTY AM STEREO.................................................................. 2-5
2.4.1.1 Exciter Drawer (Monaural) .................................................................................... 2-6
2.4.2 C-QUAM AM STEREO ............................................................................................... 2-6
2.4.2.1 Exciter Drawer (AM Stereo) .................................................................................. 2-6
2.4.3 SINGLE EXCITER ...................................................................................................... 2-6
2.4.3.1 Exciter Drawer (Single Exciter) ............................................................................. 2-7
2.4.4 EXCITER POWER SUPPLY ....................................................................................... 2-7
2.4.5 MODULATOR DRIVER PWB...................................................................................... 2-7
2.4.5.1 /01 Variations ........................................................................................................ 2-7
2.4.5.2 /02 Variations ........................................................................................................ 2-7
2.4.5.3 Both Variations ..................................................................................................... 2-7
2.4.6 C-QUAM AM STEREO EXCITER PWB ...................................................................... 2-8
2.4.7 RF DRIVE PWB .......................................................................................................... 2-8
2.4.8 RF DRIVE AMPLIFIER ............................................................................................... 2-8
2.4.9 B-VDC SWITCHING POWER SUPPLY ...................................................................... 2-9
Contents (Page 1)
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5000 WATT AM BROADCAST TRANSMITTER
AMPFET ND5
Contents (Page 2)
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5000 WATT AM BROADCAST TRANSMITTER
AMPFET ND5
Contents (Page 3)
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5000 WATT AM BROADCAST TRANSMITTER
AMPFET ND5
Contents (Page 4)
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5000 WATT AM BROADCAST TRANSMITTER
AMPFET ND5
4 OPERATING INSTRUCTIONS
4.1 GENERAL ................................................................................................................. 4-1
4.2 EMERGENCY SHUTDOWN PROCEDURE ................................................................ 4-1
4.2.1 TURN-OFF OF RF OUTPUT ...................................................................................... 4-1
4.2.2 COMPLETE SHUTDOWN .......................................................................................... 4-1
4.3 CONTROLS AND INDICATORS ............................................................................... 4-1
4.3.1 RF POWER MODULE CONTROLS AND INDICATORS ............................................ 4-1
4.3.2 CONTROL/MONITOR PANEL CONTROLS AND INDICATORS ................................. 4-1
4.3.3 INTERFACE PANEL CONTROLS AND INDICATORS ................................................ 4-1
4.3.4 EXCITER DRAWER CONTROLS AND INDICATORS ............................................... 4-1
4.3.5 RF OUTPUT FILTER CONTROLS AND INDICATORS ............................................. 4-2
4.3.6 RF DRIVE DISTRIBUTION PANEL CONTROLS AND INDICATORS ......................... 4-2
4.3.7 RELAY CONTROL PANEL CONTROLS AND INDICATORS ...................................... 4-2
4.3.8 FUSE BLOCK ASSEMBLY CONTROLS AND INDICATORS ...................................... 4-2
4.3.9 CIRCUIT BREAKER PANEL CONTROLS AND INDICATORS ................................... 4-2
4.4 PRE-START-UP CHECKS ......................................................................................... 4-2
4.5 TURNING ON THE TRANSMITTER ........................................................................... 4-2
4.6 RF POWER MODULE SWITCH SETTINGS ............................................................... 4-2
4.7 MODULATION LEVELS ............................................................................................ 4-3
4.8 VERIFICATION OF PA FAILURE ALARMS ............................................................... 4-3
4.9 REMOVAL OF RF POWER MODULE ........................................................................ 4-3
4.10 OPERATION WITH DEFECTIVE OR MISSING RF POWER MODULES ................... 4-3
4.11 OPERATING PRECAUTIONS. ................................................................................... 4-4
4.12 READING FORWARD POWER METER .................................................................... 4-5
4.13 REMOTE OPERATION .............................................................................................. 4-5
4.14 ELECTROSTATIC PROTECTION.............................................................................. 4-5
4.14.1 PERSONAL DISCHARGING....................................................................................... 4-5
4.14.2 HANDLING/STORAGE ............................................................................................... 4-5
4.14.3 TOOLS/TEST EQUIPMENT........................................................................................ 4-5
4.14.4 STRESS CURRENT PROTECTION ........................................................................... 4-5
Contents (Page 5)
15 March 1995
5000 WATT AM BROADCAST TRANSMITTER
AMPFET ND5
Contents (Page 6)
15 March 1995
5000 WATT AM BROADCAST TRANSMITTER
AMPFET ND5
6 MAINTENANCE
6.1 GENERAL ................................................................................................................. 6-1
6.2 SCHEDULED MAINTENANCE .................................................................................. 6-1
6.3 CORRECTIVE MAINTENANCE.................................................................................. 6-1
6.3.1 ON-AIR TROUBLESHOOTING ................................................................................... 6-1
6.3.1.1 Remote Trouble Shooting ..................................................................................... 6-1
6.3.1.2 Local Trouble Shooting ........................................................................................ 6-1
6.3.2 OFF-AIR TROUBLESHOOTING ................................................................................. 6-2
6.4 RF POWER MODULE FAULT ISOLATION ............................................................... 6-2
6.5 REPLACEMENT PROCEDURES FOR RF POWER MODULE(S). ............................. 6-2
6.5.1 RF POWER MODULE REMOVAL .............................................................................. 6-3
6.5.2 RF POWER MODULE INSTALLATION ...................................................................... 6-3
6.6 REPLACEMENT OF EXCITER DRAWER PWB'S AND RF DRIVE AMPLIFIERS ...... 6-3
6.7 ISOLATION OF DEFECTIVE MOSFETS .................................................................. 6-4
6.8 MOSFET REPLACEMENT ......................................................................................... 6-5
6.9 VENTILATION FAN FILTERS .................................................................................... 6-6
6.9.1 RF POWER MODULE AIR FILTERS .......................................................................... 6-6
7 PARTS LIST
7.1 INTRODUCTION ........................................................................................................ 7-1
7.2 FAMILY TREE ........................................................................................................... 7-1
7.3 MANUFACTURER'S INDEX ....................................................................................... 7-1
7.4 HOW TO LOCATE INFORMATION FOR A SPECIFIC PART ................................... 7-1
7.4.1 WHEN NAUTEL CONFIGURATION CONTROL NUMBER IS KNOWN ...................... 7-1
7.4.2 WHEN REF DES IS KNOWN .................................................................................... 7-1
7.5 REFERENCE DESIGNATION INDEXES ................................................................... 7-1
7.6 COLUMN CONTENT EXPLANATION ........................................................................ 7-1
7.6.1 USE ON CODE COLUMN .......................................................................................... 7-1
7.6.2 REF DES COLUMN ................................................................................................... 7-2
7.6.3 NAME OF PART AND DESCRIPTION COLUMN........................................................ 7-2
7.6.4 NAUTEL'S PART NO. COLUMN ................................................................................ 7-2
7.6.5 JAN/MIL/OEM PART NO. COLUMN ........................................................................... 7-2
7.6.6 OEM CODE COLUMN ................................................................................................ 7-2
8 WIRING INFORMATION
8.1 INTRODUCTION ........................................................................................................ 8-1
8.2 WIRING LISTS NOT PROVIDED .............................................................................. 8-1
8.3 PRINTED WIRING PATTERNS ................................................................................. 8-1
8.4 WIRE COLORS ......................................................................................................... 8-1
8.5 WIRING LISTS PROVIDED ....................................................................................... 8-1
9 ELECTRICAL SCHEMATICS
9.1 INTRODUCTION ........................................................................................................ 9-1
9.2 COMPONENT VALUES. ........................................................................................... 9-1
9.3 GRAPHIC SYMBOLS ................................................................................................ 9-1
9.4 LOGIC SYMBOLS ..................................................................................................... 9-1
9.5 REFERENCE DESIGNATIONS .................................................................................. 9-1
9.6 IDENTIFICATION OF SCHEMATIC DIAGRAMS ....................................................... 9-1
Contents (Page 7)
15 March 1995
5000 WATT AM BROADCAST TRANSMITTER
AMPFET ND5
10 MECHANICAL DRAWINGS
10.1 INTRODUCTION ...................................................................................................... 10-1
10.2 LOCATING ASSEMBLY DETAIL DRAWINGS ......................................................... 10-1
10.3 CONTENT OF MECHANICAL DRAWINGS ............................................................. 10-1
LIST OF ILLUSTRATIONS
Contents (Page 8)
15 March 1995
5000 WATT AM BROADCAST TRANSMITTER
AMPFET ND5
MD-1 Assembly Detail - AMPFET ND5 5kW AM Broadcast Transmitter - Front View .................... MD-1
MD-2 Assembly Detail - AMPFET ND5 5kW AM Broadcast Transmitter - Rear View .................... MD-2
MD-3 Assembly Detail - NAC56 5kW Control/Monitor Panel - Front View....................................... MD-3
MD-4 Assembly Detail - NAC56 5kW Control/Monitor Panel - Rear View ....................................... MD-4
MD-5 Assembly Detail - NAE70 Exciter Drawer - Front View .......................................................... MD-5
MD-6A Assembly Detail - NAE70 Exciter Drawer (Monaural) - Top View ....................................... MD-6A
MD-6B Assembly Detail - NAE70 Exciter Drawer (Stereo) - Top View ........................................... MD-6B
MD-7 Assembly Detail - NAE70 Exciter Drawer - Bottom View ....................................................... MD-7
MD-8 Assembly Detail - NAE70 Exciter Drawer - Rear View .......................................................... MD-8
MD-9 Assembly Detail - NAX112 Circuit Breaker Panel.................................................................. MD-9
MD-10 Assembly Detail - NAC80 Interface Panel ........................................................................... MD-10
MD-11 Assembly Detail - NAF74 5kW RF Output Filter - Top View ................................................ MD-11
MD-12 Assembly Detail - NAF74 5kW RF Output Filter - Front View.............................................. MD-12
MD-13 Assembly Detail - NAF74 5kW RF Output Filter - Side View ............................................... MD-13
MD-14 Assembly Detail - NAF74 5kW RF Output Filter - Rear View .............................................. MD-14
MD-15 Assembly Detail - NAFP19 5kW Forward/Reflected Power Probe ....................................... MD-15
MD-16 Assembly Detail - NAFP43 5kW RF Voltage Probe ............................................................ MD-16
MD-17 Assembly Detail - NAX153 RF Drive Distribution Panel - Front View .................................. MD-17
MD-18 Assembly Detail - NAX153 RF Drive Distribution Panel - Rear View ................................... MD-18
MD-19 Assembly Detail - NAPC71 RF Drive Tuning PWB ............................................................. MD-19
MD-20 Assembly Detail - NAX103 Relay Control Panel - Front View .............................................. MD-20
MD-21 Assembly Detail - NAX103 Relay Control Panel - Rear View .............................................. MD-21
MD-22 Assembly Detail - NAPC49C Relay Control PWB ............................................................... MD-22
MD-23 Assembly Detail - 3-Phase Rectifier (QM02) ....................................................................... MD-23
MD-24 Assembly Detail - Fuse Block Assembly (P/N 175-8065-01) ............................................... MD-24
MD-25A Assembly Detail - 208 VAC Power Transformer (P/N 159-7090-03) ..................................MD-25A
MD-25B Assembly Detail - 360-505 VAC Power Transformer (P/N 159-7080-06) ...........................MD-25B
MD-26 Dimensional Information - AMPFET ND5 5kW AM Broadcast Transmitter .......................... MD-26
Contents (Page 9)
15 March 1995
5000 WATT AM BROADCAST TRANSMITTER
AMPFET ND5
LIST OF TABLES
7-17 Ref Des Index - NAFP43 5kW RF Voltage Probe ................................................................. 7-27
7-18 Ref Des Index - NAX153 RF Drive Distribution Panel ............................................................ 7-28
7-19 Ref Des Index - NAPC71 RF Drive Tuning PWB ................................................................... 7-30
7-20 Ref Des Index - NAX103 Relay Control Panel........................................................................ 7-31
7-21 Ref Des Index - NAPC49C Relay Control PWB ..................................................................... 7-32
8-1 Wiring Lists Provided .............................................................................................................. 8-1
8-2 Wiring List - NAR206 5000 Watt AM Broadcast Transmitter .................................................... 8-2
8-3 Wiring List - 175-8050-01 Cable Duct Assembly ...................................................................... 8-7
8-4 Wiring List - NAC56 Control/Monitor Panel .............................................................................. 8-8
8-5 Wiring List - NAE70 Exciter Drawer ........................................................................................ 8-9
8-6 Wiring List - NAF74 Output Filter Assembly ........................................................................... 8-12
8-7 Wiring List - NAX153 RF Drive Distribution Panel .................................................................. 8-13
8-8 Wiring List - NAX103 Relay Control Panel ............................................................................. 8-15
8-9 Connector Mating Information - Sorted By Floating Connector .............................................. 8-16
8-10 Connector Mating Information - Sorted By Fixed Connector .................................................. 8-18
9-1 List of Electrical Schematics .................................................................................................... 9-3
10-1 List of Mechanical Drawings .................................................................................................. 10-2
INTRODUCTION
1.1 The AMPFET ND5 AM broadcast PURPOSE OF EQUIPMENT
transmitter is a totally solid state, medium wave, 1.4 The AMPFET ND5 - 5000 watt AM
amplitude modulated, broadcast transmitter. It may broadcast transmitters are intended to be used in
be operated as a monaural or an AM stereo conventional AM broadcasting stations. Remote
transmitter. The exciter stage contains duplicated RF control facilities are incorporated to allow unattended
drive PWBs, modulator driver PWBs, RF drive operation at a transmitter site, remotely located from
amplifiers and exciter power supplies, which are station studios.
connected as an active and a reserve exciter. The
transmitter contains four RF power modules and an MECHANICAL DESCRIPTION
AC/DC power supply. It operates at one preset 1.5 The AMPFET ND5 transmitter's modules/
frequency, in the AM broadcast frequency band, into assemblies are housed in one cabinet. Figures MD-1
a nominal 50 ohm, unbalanced, transmission line. thru MD-26 provide assembly detail and identify the
Typically the transmitter will operate continuously at location of all electrical parts. The mechanical
125 percent positive peak program modulation at drawings are presented in order of the reference
5500 watts. Remote control interfacing is a standard designation assigned to their assemblies. Refer to the
feature. list of drawings in table 10-1 to locate a specific
illustration.
Page 1-1
15 March 1995
5000 WATT AM BROADCAST TRANSMITTER
AMPFET ND5
Table 1-1 Technical Summary
Configuration
(1) ...................................................................................................................... Four RF power modules
(2) ..................................................................................................... Active and Standby Exciter Circuits
RF Output Power
(1) .............................................................................................. Rated - 5000 watts (capable 5500 watts)
(2) ................................................................................................... Operating Range - 500 to 5500 watts
(3) .................................................................................... Three preset levels, selected locally or remotely
Type of Modulation
Standard ..................................................................................................................................... Monaural
Optional ................................................................................................................... C-QUAM AM Stereo
Modulation Capability
Monaural ................................................................................................... 125% positive peak modulation
C-QUAM AM Stereo (L+R Envelope) ........................................................ 125% positive peak modulation
Page 1-2
15 March 1995
5000 WATT AM BROADCAST TRANSMITTER
AMPFET ND5
Table 1-1 Technical Summary (Continued)
Metering
(1) ........................................................................................................... Forward/reflected output power
(2) ........................................................................... Total DC input current/voltage to RF power modules
Remote Control
(1) ......................................................................................................................... RF power stage on/off
(2) .................................................................................................... 1 of 3 preset RF output power levels
(3) ................................................................................................................................ External interlock
(4) .......................................................................................................................... RF output power trim
(5) ............................................................................................................ Instantaneous RF power off/on
(6) ........................................................................................................................... Exciter A/B selection
Remote Monitoring
(1) ............................................................................................................................ Forward power level
(2) ........................................................................................................................... Reflected power level
(3) .................................................................................. RF Monitor output (station modulation monitor)
(4) ........................................................................................................... RF power stage ON/OFF status
(5) .................................................................................................................. Local/remote control status
(6) ................................................................................................................................ Power level status
(7) ................................................................................................................................... Exciter B status
(8) .................................................................................................................................. RF Ready status
(9) ........................................................................................................................... RF Drive level alarm
(10) ..................................................................................................................................... High B- alarm
(11) .................................................................................................................................... High AC alarm
(12) .....................................................................................................................................Low AC alarm
(13) ........................................................................................................................RF Drive Tuning alarm
(14) .................................................................................................. SWR Shutback (RF power off) alarm
(15) ............................................................................................ SWR Cutback (RF power reduced) alarm
(16) ................................................................................................................................ RF Current alarm
(17) ........................................................................................................................... Interlock Open alarm
(18) ............................................................................................................. Frequency Monitor (RF drive)
Page 1-3
15 March 1995
5000 WATT AM BROADCAST TRANSMITTER
AMPFET ND5
Table 1-1 Technical Summary (Continued)
AC Power Source
(1) ............................................................................................... 120/208 volts, 3 phase 50/60Hz, 4-wire
(2) ............................................................................................... 220/380 volts, 3 phase 50/60Hz, 4-wire
(3) ............................................................................................... 240/415 volts, 3 phase 50/60Hz, 4-wire
(4) ............................................................................................... 277/480 volts, 3 phase 50/60Hz, 4-wire
Power Consumption
0% modulation .............................................................................................................................. 6.65kW
100% modulation .......................................................................................................................... 10.0kW
Environmental Limits
Temperature (derate 3C per 500m/2C per 1000 ft above sea level) .................................. -10C to +50C
Relative Humidity.......................................................................................................................... 0 - 95%
Altitude ............................................................................................................ 0 - 13,000 feet (0 - 4000m)
Transmitter Dimensions
Height ....................................................................................................................... 73.5 inches (186 cm)
Width .......................................................................................................................... 24.0 inches (61 cm)
Depth .......................................................................................................................... 31.5 inches (80 cm)
NOTE: Technical specifications established at 5.0kW RF output power into a 50 ohm load.
Page 1-4
15 March 1995
5000 WATT AM BROADCAST TRANSMITTER
AMPFET ND5
Page 1-5
15 March 1995
5000 WATT AM BROADCAST TRANSMITTER
AMPFET ND5
Digital Multimeter 3 1/2 digit, AC and DC volts (10M ohms testing and maintenance
input), ohms and amps, 0.5% accuracy,
Beckman 3010
OR
Audio Signal Generator 10Hz to 10kHz, 600 ohms, simulates modulating audio input
0 to +12dBm during testing and maintenance
Hewlett Packard model 651B
Function Generator sine, square and triangular waveform signal source for module
with dc offset
Hewlett Packard model 3310A
15VDC Power Supply 15 volts, 1 amp DC power source for module tests
24 VDC Power Supply 24 volts, 1 amp DC power source for module tests
100VDC Power Supply 0-100 volts, 0.5 amp DC power source for module tests
Page 1-6
15 March 1995
5000 WATT AM BROADCAST TRANSMITTER
AMPFET ND5
TERM DESCRIPTION
Integral Modular Reserve (IMR) Identical modules operating in an overall system design such
that failure of individual modules results in a power reduction
only and not a complete system shutdown.
Power Level Cutback Cycle A cycle within the internal control of the system, which, when
activated, results in the modulator drive being reduced to
effectively zero until the fault has been removed following
which the level returns to normal.
Page 1-7
15 March 1995
5000 WATT AM BROADCAST TRANSMITTER
AMPFET ND5
SECTION 2
THEORY OF OPERATION
2.3.1 CONTROL/MONITOR PANEL: The - Monitors critical parameters and causes the
control/monitor panel provides local controls and gain control voltage to be turned off (shutback)
analog meters to display RF power and critical DC or reduced (cutback) when defined fault
voltage and current levels. It contains two printed threshold limits are exceeded
wiring boards; the control interface PWB and the
forward power meter calibration PWB. The control - Identifies the out-of-tolerance parameter, when
interface PWB is mounted on the rear of the panel. the carrier level is shutback/cutback by
Its routinely monitored indicators and switches providing a visual indication for local
protrude through and are accessible/viewed from the monitoring or an electrical status output for
front of the panel. The control/monitor panel also remote monitoring.
contains the local/remote CONTROL switch, which
determines if control of the transmitter is local; using - Selects which exciter (A or B) will provide the
integral switches in the transmitter, or from a remote RF drive and variable pulse width modulator
location. drive to the RF power stage.
2.3.1.1 DC Supply Meters: The current (+) (P10- - Determines the on/off status of the RF power
7) and current (-) (P10-8) inputs are provided from stage.
taps of a precision current shunt resistor in the
AC/DC power supply, and applied to the DC SUPPLY
CURRENT meter. The B-VDC (A) input (P10-12)
from the low voltage power supply, is applied to the
DC SUPPLY VOLTS meter.
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2.3.2.1 Supply Voltage Monitor: The 24 VDC ref resume. The high B-VDC alarm output will return to
input (P3-3) is an unregulated DC voltage which is an open collector but the HIGH B- ALARM lamp will
directly proportional to the AC power source voltage. remain on as a historical maintenance aid. It will
It is compared to adjustable fault thresholds that remain on until the ALARM RESET switch is activated
provide an operating range window (normally plus or or until an exciter change is initiated.
minus ten percent). If the voltage is not maintained 2.3.2.3 RF Drive Level Monitor: The RF drive
within this window, the gain control output will be level input (P3-10) is a DC voltage that is
clamped to 0.0 VDC and a 15.0 VDC shutback representative of the amplitude of the RF drive being
output (P4-1) will be applied to the exciter drawer to applied to the RF power amplifiers. When the RF
inhibit the modulator drive. The transmitter's RF drive level input falls below 36.0 VDC, the gain
output will be instantly shutback (turned off) and it control output will be clamped to 0.0 VDC and a
will remain shutback until the AC power source 15.0 VDC shutback output (P4-1) will be applied to
voltage is restored to a voltage within the operating the exciter drawer to inhibit the modulator drive. The
window. transmitter's RF output will be instantly shutback
2.3.2.1.1 When the 24 VDC ref input falls to the low (turned off). The LOW RF DRIVE ALARM lamp will
AC threshold, the LOW AC PWR ALARM lamp will turn on and a 15 VDC low RF drive alarm (P3-5)
turn on and a 15 VDC low AC alarm (P3-8) output output will be applied to the remote interface PWB
will be applied to the remote interface PWB for for external monitoring. When the RF drive is
external monitoring. When normal operation is restored, normal operation will resume. The low RF
resumed, the low AC alarm output will return to an drive alarm output will return to an open collector
open collector but the LOW AC PWR ALARM lamp but the LOW RF DRIVE ALARM lamp will remain on
will remain on as a historical maintenance aid. It will as a historical maintenance aid. It will remain on
remain on until the ALARM RESET switch is activated until the ALARM RESET switch is activated or until
or until an exciter change is initiated. an exciter change is initiated.
2.3.2.4 Reflected Power Monitor: The reflected
2.3.2.1.2 When the 24 VDC ref input exceeds the power input (P6) is a DC voltage which is
high AC threshold, the HIGH AC PWR ALARM lamp proportional to the reflected power sensed at the
will turn on and a 15 VDC high AC alarm (P3-7) transmitter's output. When the reflected power
output will be applied to the remote interface PWB exceeds a nominal 800 watts, the reflected power
for external monitoring. When normal operation is input will be more than 5.3 VDC and it will exceed
resumed, the high AC alarm output will return to an the high SWR fault threshold. The gain control
open collector but the HIGH AC PWR ALARM lamp output will be clamped to 0.0 VDC and a 15.0 VDC
will remain on as a historical maintenance aid. It will shutback output (P4-1) will be applied to the exciter
remain on until the ALARM RESET switch is activated drawer to inhibit the modulator drive. A clock pulse
or until an exciter change is initiated. (maximum of one per second) will also be applied to
an alarm count/cutback circuit. The RF output will
2.3.2.2 B- VDC Monitor: The B- VDC input (P3- be instantly shutback (turned off). The SWR
9) is representative of the negative DC voltage that is SHUTBACK ALARM lamp will turn on and a 15 VDC
applied to the RF power amplifiers as their high SWR shutback alarm (P3-4) output will be applied to
current voltage source. When it goes more negative remote interface PWB for external monitoring.
than -85.0 VDC, the gain control output will be
clamped to 0.0 VDC and a 15.0 VDC shutback 2.3.2.4.1 Turning off the RF output will result in the
output (P4-1) will be applied to the exciter drawer to reflected power input being reduced to 0.0 VDC.
inhibit the modulator drive. The transmitter's RF The gain control output will be restored to its pre-
output will be instantly shutback (turned off). The shutback level, the shutback output will return to an
HIGH B- ALARM lamp will turn on and a 15 VDC
open collector and the RF output will be restored at
high B-VDC alarm (P3-6) output will be applied to an exponential rate over a 250 millisecond period. If
the remote interface PWB for external monitoring. the high SWR fault threshold is exceeded before the
When the B- DC voltage is restored to a level that is preset power level is reached, the shutback cycle will
less negative than -85 VDC, normal operation will be repeated.
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2.3.2.4.2 If four or more shutback cycle clock pulses restored at an exponential rate over a 250 millisecond
are applied within any 20 second period, the SWR period. If the high RF current fault threshold is
CUTBACK ALARM lamp will turn on and a 15 VDC exceeded before the preset power level is reached, the
cutback alarm (P4-10) output will be applied to the shutback cycle will be repeated. If more than three
remote interface PWB for external monitoring. The shutback cycles are initiated in any twenty second
gain control output will be cutback (reduced) by one period, the alarm count/cutback circuit will affect the
increment (approx 10%) for each count in excess of RF output as described in paragraph 2.3.2.4.2.
three until the carrier level is cutback (reduced) to a
level that results in an acceptable reflected power. 2.3.2.5.2 When the RF current sample input returns
The alarm count/cutback counter will automatically to a level that is less than the high RF current fault
reset 20 seconds after the first clock count, provided threshold, the high RF current alarm output will
a count of nine has not been attained. When it is return to an open collector but the HIGH RF
reset, the SWR cutback alarm output will return to an CURRENT ALARM lamp will remain on as a historical
open collector but the SWR CUTBACK ALARM lamp maintenance aid. It will remain on until the ALARM
will remain on as a historical maintenance aid. At the RESET switch is activated or until an exciter change
ninth clock pulse, the gain control output will be is initiated.
clamped to 0.0 VDC and a 15.0 VDC shutback 2.3.2.6 RF Drive Control: An RF drive control
output will be applied to the exciter drawer to inhibit circuit provides a 24 VDC RF drive enable (A or B)
the modulator drive. The RF output will be shutback output to turn on the appropriate RF drive amplifier
(turned off) until the counter is reset by the in the exciter stage and a 24 VDC relay control (A or
application of an alarm reset command (locally or B) output to enable a relay that routes the RF drive
remotely) or until an exciter change is initiated. from the exciter stage's active exciter to the RF
power stage.
2.3.2.4.3 When the reflected power input returns to
or is maintained at a level which is less than the high 2.3.2.6.1 The application of an open collector RF
reflected power fault threshold, the SWR shutback inhibit input (P2-2), a positive voltage tune alarm
alarm output will return to an open collector but the input (P1-2), the presence of a high B-VDC alarm or
SWR SHUTBACK ALARM lamp will remain on as a an exciter change will cause the RF drive enable
historical maintenance aid. It will remain on until the output to change to an open collector, turn off the RF
ALARM RESET switch is activated or until an exciter drive amplifier and inhibit its RF drive output.
change is initiated. 2.3.2.6.2 If the RF drive was turned off because of a
2.3.2.5 RF Current Monitor: The RF current positive voltage tune alarm input, the RF drive will
sample input (P7) is an RF voltage that is be inhibited, the RF DRIVE DETUNE ALARM lamp will
proportional to the total RF current being applied to turn on and a 15 VDC detuned RF drive (P4-11)
the RF output filter by the RF power amplifiers. output will be applied to the remote interface PWB
When it exceeds a high RF current fault threshold, for external monitoring. The RF drive will be
the gain control output will be clamped to 0.0 VDC inhibited, the RF DRIVE DETUNE ALARM lamp will
and a 15.0 VDC shutback output (P4-1) is applied to remain on and the detuned RF drive output (P4-11)
the exciter drawer to inhibit the modulator drive. A will be 15 VDC until the RF drive control circuit is
clock pulse will also be applied to the alarm manually reset by actuating the RF TUNING RESET
count/cutback circuit. The RF output will be switch on the control interface PWB.
instantly shutback (turned off). The HIGH RF
CURRENT ALARM lamp will turn on and a 15 VDC - An open collector RF inhibit signal is produced
high RF current alarm (P3-1) output will be applied by the exciter drawer's active RF drive PWB
to the remote interface PWB for external monitoring. when its output is inadequate.
2.3.2.5.1 Turning off the RF output will result in the - A positive voltage in excess of 1.0 VDC is
RF current sample input being reduced to 0.0 VDC. produced as the tune alarm signal, by the
The gain control output will be restored to its pre- exciter stage's active RF drive amplifier when
shutback level, the shutback output will return to an its output impedance is not correct.
open collector and the transmitter's RF output will be
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2.3.2.7 RF On/RF Off Select: A bistable relay 2.3.2.8.3 When the relay is latched in its 'B' state,
(K1) controls distribution of the AC/DC power the EXCITER B lamp will be on. A 24 VDC RF drive
supply's unregulated 24 VDC. When the relay is enable (B) output (P2-5) will be applied to the
latched in its 'on' state, the RF ON lamp will be turned exciter stage's 'B' RF drive amplifier and turn it on.
on and 24 VDC will be applied thru P5-1 to the A 24 VDC relay control (B) output (P1-8) will be
interlock circuit as the 24 VDC (RF on) output. applied to the exciter stage as the energizing voltage
When the relay is latched 'off', the RF ON lamp will for a relay that connects the output of the 'B' RF
be off and the 24 VDC (RF on) output will be an drive amplifier to the RF drive tuning/splitter circuit.
open circuit (0.0 VDC). The control source for the A 24 VDC exciter 'B' select output (P1-9) will be
relay's 'on' state is dependent on the control/ monitor applied to the remote interface PWB and exciter
panel's CONTROL switch setting. Its 'off' state can be stage. A relay in the exciter drawer will energize and
selected locally or remotely when the CONTROL enable exciter 'B' as the active exciter. The exciter B
switch is set to REMOTE. status output (TB2-2 of remote interface PWB) will
be a current sink to ground.
2.3.2.8 Exciter A/B Select: A bistable relay (K2)
determines which exciter (A/B) is the active exciter. 2.3.2.9 Automatic Exciter Changeover: The user
can enable an automatic exciter changeover circuit by
2.3.2.8.1 The appropriate 24 VDC RF drive enable placing the control interface PWB's MAIN EXCITER
output (A) (P1-1) or (B) (P2-5) will only be applied SELECT switch to the A/B selection that corresponds
to the exciter stage if the following conditions are to the active (main) exciter. If a low RF drive is
'true'. If they are not true, the RF drive enable detected, the changeover circuit will automatically
outputs will be an open collector. select the reserve (standby) exciter.
- the RF drive tuning is satisfactory and a 2.3.2.10 Preset Power Level Select: Two bistable
detuned RF drive alarm is not present. relays (K3/K4), that have their contacts connected as
binary counters, determine which one of four preset
- a current-sink-to-ground RF inhibit (P2-2) power levels are selected.
command is not being applied.
2.3.2.10.1 The resultant binary number causes:
- the B- voltage is not more negative than -85
VDC and a high B- VDC alarm condition is not - one of four voltages to be selected as the source
present. voltage for the gain control (P1-10) output.
- an exciter change is not in progress. - the OUTPUT POWER lamp (HIGH, LOW 1,
LOW 2 or AUTO) that is associated with the
2.3.2.8.2 When the relay is latched in its 'A' state, the selected voltage source to turn on.
EXCITER A lamp will be on. A 24 VDC RF drive
enable (A) output (P1-1) will be applied to the - 15 VDC to be applied to the appropriate power
exciter stage's 'A' RF drive amplifier and turn it on. status [high (P2-1), low 1 (P2-4), (low 2 (P2-8)
A 24 VDC relay control (A) output (P1-7) will be or auto (P2-9)] output for remote monitoring.
applied to the exciter stage as the control voltage for
relays that select exciter A's RF drive source (see 2.3.2.10.2 The voltage sources for the High, Low 1
paragraph 2.4.1). The exciter 'B' select output (P1- and Low 2 selections are provided by precisely
9) to the exciter stage and the remote interface PWB adjusted voltage dividers on the control interface
will be an open circuit. Exciter 'A', which is the PWB. The voltage source for the auto selection is
default selection, will be enabled as the active exciter provided by an optional power level controller. An
and the exciter B status output (TB2-2 of remote optional power level controller can not be used,
interface PWB will be an open collector. therefore auto power cannot be selected if the
optional C-QUAM AM stereo PWB is installed as
the RF drive source for the 'A' exciter.
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2.3.2.10.3 The status of the bistable relays also 2.3.4 REMOTE INTERFACE PWB: The
determines which one of three preset impedances remote interface PWB contains the customer
(High, Low 1 or Low 2) is inserted between the RF interface terminal blocks for transmitter remote
volts sample input (P8) and the RF monitor output control and remote alarm/status monitoring. Radio
(P9). This impedance is preset (adjusted) during frequency interference (RFI) filtering is provided on
testing to apply a fixed RF voltage (normally 3.0 all input/output lines to ensure transmitter operation
VAC) as the RF monitor output regardless of which is not interrupted due to RF pick-up on control lines.
preset power level is selected. The current sinks for remote monitoring are also
provided on the remote interface PWB. Refer to the
2.3.2.11 RF Power Level Trim: The power remote interface PWB service instruction manual for
increase (P1-4) and power decrease (P1-3) inputs detailed information.
control a sixteen bit binary up/down counter that
causes the voltage of the gain control output (P1-10)
to change approximately 0.15 VDC at each count EXCITER STAGE (see figure SD-3A/B)
change. The counter is preset to a count of eight 2.4 The exciter stage provides the RF drive
when the RF power stage is turned on. This value is (c) and the variable pulse width mod drive (pwm)
used when setting the preset forward power levels. for the RF power stage. It is controlled by
Any count change will increase or decrease this commands from the control/monitor function, the
preset level and will cause the RF power level to AC/DC power stage and the RF power stage. It also
increase or decrease proportionally. contains monitoring circuits that provide control
signals for protection circuits in the control/ monitor
2.3.2.12 Battery Backup for Local Alarm Latches: function. They include an RF inhibit which is
A 9 volt battery provides backup power for the high present when there is no RF drive, a tune alarm
B-VDC, high AC, low AC, low RF drive, SWR which is present when the output of the RF drive
shutback, SWR cutback and high RF current alarm amplifier is mistuned and an RF drive level which is
latching circuits. In the event of a power failure, the a DC voltage that is proportional to the peak-to- peak
battery voltage will ensure any alarm that was amplitude of the RF drive being applied to the RF
latched, prior to the failure, will still be latched when power stage.
power is restored. The local ALARM lamps will not
be on during a failure since the battery does not 2.4.1 MONAURAL/THIRD PARTY AM
provide backup power for them. STEREO (see figure SD-3A) An exciter stage
which is configured for monaural or third party AM
2.3.3 SAFETY INTERLOCK: The 24 VDC stereo operation has an exciter drawer (A6), two RF
(RF on) output at P5-1, is applied through the remote drive amplifiers (A12A2/A12A3), one B-VDC
interface PWB, through the normally closed external switching power supply (A12A1) and an RF drive
interlock switches, through the remote interface PWB tuning PWB (A12A4). It does not contain the
(P14-9); where it emerges as the 24 VDC (RF optional C-QUAM AM stereo exciter PWB (A8A3).
enable) output. If the external interlock switches are Duplicated modules are interconnected (in
all closed, 24 VDC will be applied to the control conjunction with duplicated modules in the exciter
interface PWB (P5-3) and to the AC/DC power drawer) to form 'A' and 'B' exciters. Either one may
supply. If any external interlock switch is open, the be selected as the main exciter. The 600 ohm
24 VDC (RF enable) output will be an open circuit balanced audio from the control/monitor function
and 24 VDC will not be applied to the control will be applied to the 'A' and 'B' exciters thru relay
interface PWB (P5-3) or to the AC/DC power K1 of the interface panel. This relay will always be
supply. The INTERLOCK OPEN ALARM lamp will be de-energized, regardless of the relay control (A)
on and 24 VDC will be applied to the remote input status, since one input to its coil (P35-3) is an
interface PWB as the interlock open alarm (P5-4) open circuit (not connected).
output.
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2.4.3.1 Exciter Drawer (Single Exciter) (see altered to compensate for B-VDC changes of up to
figure SD-6): Exciter drawers for a single exciter, 10%, and then applied to the variable pulse width
have one RF drive PWB (A3), one modulator driver generator.
PWB that accepts a 2c/N input (A5) and one DC
power supply (A1). The status of relays K1, K2 and 2.4.5.3.3 When a balanced audio is applied to J2-
K3 determine if the exciter is enabled (active). K1 6/7/8, common noise is cancelled by a common mode
must be de-energized (open circuit as exciter select balance circuit (any noise present on an unbalanced
input) for the DC power supply to be turned on and if audio input will be passed). A portion of the audio,
applicable, the external RF drive to be applied to the determined by the setting of a GAIN control
RF drive PWB. Since there is no 'B' exciter, there potentiometer, is processed by a low pass filter (one
will not be any 24 VDC(B). Relays K2 and K3 will of four high frequency roll-off points can be selected)
always be de-energized. and applied to the carrier level control circuit for
summing with (superimposing on) the gain control
2.4.4 EXCITER POWER SUPPLY (see figure input.
SD-6): The exciter power supply converts the 24
VDC (RF on) (TB1-2) and B- VDC (exciter) (TB1-4) 2.4.5.3.4 The positive half cycles of the modulating
power supply voltages to the 15 VDC (TB2-3) and - audio may be limited by a protection circuit that
15 VDC (TB2-1) outputs respectively. Refer to the monitors the RF current sample applied to J2-3. The
exciter power supply service instruction manual for RF current sample, which is a sample of the RF
detailed information. current being applied to the RF output filter by the
RF power amplifiers, is monitored for duration
2.4.5 MODULATOR DRIVER PWB (see (frequency) and amplitude of the modulation peaks.
figure SD-6): There are two modulator driver PWB When the modulation envelope's duration/ peak
variations. approaches the stress current limit of the RF power
amplifier, the audio is inhibited for the remaining
2.4.5.1 /01 Variations: /01 variations derive their
portion of offending positive half-cycles.
pulse width modulation frequency (PWM) from a
2c/N input (provided by an associated RF drive
2.4.5.3.5 The gain of the carrier level control circuit
PWB). Their PWM dividers are user set to divide by
is controlled by the amplitude of the B-VDC sample
four when c is 1280kHz and higher or to divide by
applied to J1-3. The amplitude of the carrier level
two when c is less than 1280kHz.
control's output, which is the amplified gain control
2.4.5.2 /02 Variations: /02 variations derive their reference voltage with superimposed audio, will
pulse width modulation frequency (PWM) from a inversely follow changes in amplitude of the B-VDC
2PWM oscillator PWB. Their PWM dividers are sample. The forward power level and the modulation
factory set to divide by two and the oscillator percentage will be maintained at the preset level with
frequency is adjusted for the required PWM. B-VDC changes of up to 10%.
2.4.5.3.6 The mod drive output (output of the
2.4.5.3 Both Variations: The remaining circuits of variable pulse width generator) is a rectangular
both variations are identical.
waveform at the PWM repetition rate. Its on/off time
2.4.5.3.1 The PWM output of the PWM divider is is determined by the amplitude of the carrier level
converted to a sawtooth waveform, at the PWM reference voltage (output of the carrier level control
repetition rate, by an integrator and applied to a circuit). When there is no modulating audio, and the
variable pulse width generator. gain control reference voltage represents the rated RF
power level of the transmitter, the on/off ratio will be
2.4.5.3.2 The gain control input (at J1-1) is an 40/60. The on ratio will follow changes in the carrier
adjustable DC voltage which ultimately determines level reference voltage's amplitude when modulating
the forward power level of the transmitter's RF audio is present. It will increase during positive half
output (see paragraph 2.3.2.10.1). It is applied to a cycles (modulation envelope peaks) and it will
carrier level control circuit where it is summed with decrease during negative half cycles (modulation
the low-pass filtered modulating audio, amplitude envelope valleys).
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2.4.5.3.7 A protection circuit, within the variable 2.4.6.2 The RF drive may be a conventional
pulse width generator's circuit, monitors its output. (monaural) unmodulated carrier or it may be a phase
When pulses are not present, indicating a failure has modulated (AM stereo) carrier that contains the L-R
occurred, the protection circuit removes the DC audio and pilot frequency information. Its frequency
return from the mod drive relay's coil. The mod drive is the assigned carrier frequency (c), which is a
relay, which is connect as a fail-safe device, will de- derivative of an integral crystal oscillator that
energize and open circuit the mod drive output. operates at four times the carrier frequency (4c).
Adjustment/element selections provide the delays,
2.4.5.3.8 The shutback input at J1-5 will normally be symmetry and balancing required for optimum AM
an open collector and will have no influence on the stereo performance. The PA volts input (sample of
mod drive output. When it switches to 15 VDC (the the B-VDC, complete with modulating audio), being
protection circuits of the control/monitor function applied to the final amplifiers; is used by the
have detected an RF related malfunction that could compensation circuits to minimize incidental phase
over stress the RF power amplifiers) the variable modulation introduced by the RF power amplifier
pulse width generator will be instantly disabled and stages.
its output will be clamped to ground (no RF output). Refer to C-QUAM AM stereo exciter PWB's service
Since it is no longer producing pulses, its protection instruction manual for detailed information.
circuit will de-energize the mod drive relay and the
mod drive output will be an open circuit. 2.4.7 RF DRIVE PWB (see figure SD-6): The
RF drive PWB produces an internally generated RF
2.4.5.3.9 The mod drive enable input at J1-7 drive for the transmitter or accepts an externally
provides the energizing voltage for the mod drive generated RF drive. Incidental phase modulation
relay, which is connected as a fail-safe device (de- (IPM) adjustment and a programmable 2c/N divider
energized when mod drive output is to be inhibited). are also contained within the RF drive's circuits. The
When the mod drive output is to be enabled, the mod PA volts input (J1-7) is monitored by the IPM
drive enable input will be 15 VDC and the mod drive correction circuit, which compensates for any
relay will be energized (provided the variable pulse incidental phase modulation caused by the RF power
width generator's protection circuit has not disabled stages. The RF drive output (J1-2), when present, is
the relay by removing its DC return). The variable a 15.0 VDC peak-to-peak square wave at the carrier
pulse width modulation mod drive output is be
frequency (c). When the RF drive output is present,
applied to J1-9.
the RF inhibit output will be a current sink to ground.
When no RF drive output is present, the RF inhibit
2.4.6 C-QUAM AM STEREO EXCITER output will be an open collector. The N divider
PWB (see figure SD-3): When a C-QUAM AM circuit accepts an RF signal at twice the carrier
stereo exciter PWB is installed, it is the low level RF
frequency (2c) and generates a zero to 15.0 VDC
drive source for exciter A. It produces a low
2c/N output (J2). Refer to the RF drive PWB
impedance unbalanced L+R audio as the amplitude
service instruction manual for detailed information.
modulating audio source for exciter A's modulator
driver. It also produces an RF inhibit output which
2.4.8 RF DRIVE AMPLIFIER (see figure SD-
ultimately controls the on/off state of the active RF
3): The RF drive amplifier buffers the RF drive
drive amplifier. The RF inhibit output is a current
signal and provides an amplified RF drive for the RF
sink to ground when the RF drive level is satisfactory
power modules. The amplitude of the RF drive,
or an open collector when it is not.
which is determined by the output voltage of the B-
VDC switching power supply, is adjusted to
2.4.6.1 The balanced left and right stereo audio
compensate for losses in the RF drive cabling.
inputs are processed to provide left plus right (L+R)
Monitoring circuits generate a tune alarm, nominally
audio information and left minus right (L-R) audio
1.0 VDC, when the RF drive is being operated into a
information. An unbalanced L+R audio is applied to
load that is not properly tuned Refer to the RF drive
exciter A's modulator driver as its amplitude
amplifier service instruction manual for detailed
modulation audio input.
information.
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2.4.9 B-VDC SWITCHING POWER (S1) is turned off, the B-VDC input on the contacts of
SUPPLY (see figure SD-3): The B- VDC switching relay K1 will be inhibited. Relay control's associated
power supply provides an adjustable, regulated B- field effect transistors Q3 and Q4 will be turned on.
VDC for both RF drive amplifiers. Its B-VDC ADJ Transistor Q3 clamps the mod drive (A) output to
potentiometer is adjusted to set its regulated B- VDC ground and transistor Q4 applies a ground on the RF
output to the level that will result in an 84.0 volt, relay control (A) output. When relay control's
peak-to-peak RF drive voltage being applied to the associated RF POWER MODULE CONTROL switch
RF power modules. Refer to the B- VDC switching (S1) is turned on, the B-VDC (A) output will be
power supply service instruction manual for detailed applied to its associated RF power module. The
information. associated RF power module's charging capacitors
will begin charging, thru resistor R1 and thermistor
2.4.10 RF DRIVE TUNING/SPLITTING (see RT1, towards the B-VDC level. When the voltage at
figure SD-3): The RF drive tuning and splitting J2-3 reaches a nominal -65.0 VDC, transistor A1Q2
circuit consists of RF TUNE inductor A12L1 the will turn on, cause A1Q1 to turn on and energize
series tuning components on the RF drive tuning relay K1. The high current B-VDC input is then
PWB. The RF drive output of the active RF drive applied to the associated RF power module's charging
amplifier is passed through a series tuned circuit and capacitor to complete the charge and maintain the B-
applied to a 2:1 auto transformer. The resultant sine VDC level. At the same time A1Q3 and A1Q4 will
wave signal is then applied to the RF power modules turn off and remove the inhibiting ground from the
in the RF power stage, as their RF drive. A peak mod drive (A) and RF relay control (A) outputs.
detector provides a positive DC voltage as the RF
drive level output. It is applied to a protection circuit 2.5.2 RF POWER MODULES (see figure SD-
on the control interface PWB. The RF drive level 4): RF power modules A2 thru A5 each provide up
output is adjusted to be 39 VDC when the RF drive to 1375 watts RF carrier power. The outputs of the
is 84 volts peak-to-peak. When the RF drive level RF power modules are applied to the RF output filter
falls below 36 VDC, an RF shutback command is where they are combined and filtered to produce the
generated. The RF output is instantly turned off and transmitter's RF output. Refer to RF power module
local/remote alarms are turned on (refer to paragraph service instruction manual for detailed information.
2.3.2.3). 2.5.3 RF OUTPUT FILTER (see figure SD-8):
The RF output filter combines the RF power module
outputs, removes the unwanted harmonics, and
RF POWER STAGE provides the transmitter's final RF output. The RF
2.5 See figure SD-4. The RF power stage output filter contains current and voltage probes to
comprises the relay control panel, four RF power monitor the critical parameters in the filter.
modules, the RF output filter and four relays. When
a ground is applied on an RF relay control output (A 2.5.3.1 RF Current Probe (see figure SD-8):
thru D), the associated relay (A10K1, A10K2, The RF current probe monitors the RF current
A11K1, A11K2) is energized and the appropriate RF applied to the RF output filter by four RF power
signal is clamped to ground. modules and produces an RF voltage which is
proportional to the applied RF current. The output is
2.5.1 RELAY CONTROL PANEL (see figure paralleled and applied to J5/J6 as RF current sample
SD-7): The relay control panel contains identical outputs. The RF current sample (A) output is
relay control printed wiring board. Each relay applied to modulator driver PWB's mod level
control circuit will either inhibit or apply the mod detector/comparator circuit. The RF current sample
drive and B-VDC operating voltage to its associated (B) output is applied to control interface PWB's high
RF power module. RF current detector circuit. This circuit produces a
2.5.1.1 Relay Control: When the transmitter is high RF current alarm and causes the transmitter's
turned on, the 24 VDC (RF On) input will be applied RF output to be shutback (turned off) when the RF
to the relay control PWB. When relay control's current exceeds a threshold that represents the
associated RF POWER MODULE CONTROL switch maximum stress current the RF power modules.
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2.5.3.2 Forward/Reflected Power Probe (see 2.6.1 AC/DC POWER SUPPLY (see figure
figure SD-8): A voltage, representing the current SD-5): The 3-phase AC power source is applied to
level of the RF output is coupled to the centre-tapped the primary windings of step-down power
secondary winding of the forward/reflected power transformer T1 thru circuit breaker A7CB1. Primary
probe's current transformer (T1). A voltage winding taps accommodate variations in the mean
representing the RF output's voltage level, is applied level of the AC voltage. The 55 volts AC phase-to-
to the centre tap from the RF voltage probe. When phase output on the secondary windings is rectified,
the transmitter is terminated into a 50 ohm resistive filtered and applied to the B-VDC (Ref A) and B-VDC
load, the voltages (current and voltage) across one (F) outputs (nominally -72.0 volts DC). It is also
half of T1's secondary winding will be in phase and applied to low voltage power supply A12. A
of equal amplitude. The voltages across the other separate output on the secondary winding, a centre-
half of T1's secondary winding will be of equal tapped 36 VAC (18.0-0-18.0) output is also applied
amplitude but they will be 180 degrees out-of-phase. to low voltage power supply A12.
The in-phase voltages are summed and half-wave
rectified by CR3. The RF component of the resultant 2.6.1.1 Low Voltage Power Supply: The low
DC voltage is filtered by L1/C1/L3 and a DC voltage voltage AC phase-to-phase input is applied to U1,
that is proportional to the RF output level is applied where it is rectified, filtered and applied to the 24
to J2 as the forward power output. The out-of-phase VDC (Unswitched) output. It is also applied to the
voltages are summed and half-wave rectified by CR1. 24 VDC (RF On) outputs through the contacts of
The RF component of any resultant DC voltage is relay K1. When 24 VDC is applied to the 24 VDC
filtered by L2/C2/L4 and a DC voltage that is (RF Enable) input (Rf On), K1 energizes and the 24
proportional to the reflected power level is applied to VDC (RF On) and 24 VDC (Power Modules) outputs
J3 as the reflected power output. are applied to their destinations. An unfiltered +24
VDC is applied thru rectifier diodes CR1 thru CR6,
2.5.3.3 RF Voltage Probe (see figure SD-8): The and applied to the 24 VDC (Ref) output which is
voltage probe is a capacitive voltage divider which is applied to control interface PWB A1A1.
precisely tuned to provide an RF voltage, for
application to the forward/reflected power probe, that 2.6.1.2 Current shunt resistor R2 provides a DC
is 1/31 of the RF output voltage. It also provides an voltage, as the current (+) and current (-) outputs,
RF voltage sample at J1 which is ultimately used for which represents the total current being drawn by the
monitoring purposes by the station modulation RF power modules. These outputs are applied to
monitor. IMPD ADJ inductor L1 is adjusted to control/monitor panel A1.
provide low impedance for the voltage probe outputs.
RATIO ADJ capacitor C2 is adjusted to provide 2.6.1.3 Inductor L1, in conjunction with the
precisely 1/31 of the RF output voltage. storage capacitors in RF power modules, smooths
and filters the 120Hz ripple on the B-VDC outputs.
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SECTION 3
INSTALLATION AND PREPARATION FOR USE
3.1.2.2 AC Power Source: All conductors from 3.1.2.6 External Control/Monitor Wiring: All
the AC power source should be protected by bi- external/control wiring, that may be subjected to
directional surge protection devices that are lightning induced transients, should be interfaced to
connected between each conductor and the station the station reference ground by surge protection
reference ground. A surge protector panel, that devices where they enter the building. In addition, all
contains suitably rated varistors is available from conductors and their shields should pass through a
Nautel for this purpose. In addition, the DC power ferrite toroid which is positioned between its surge
conductors should pass through a ferrite toroid. The protection device and the transmitter. This toroid
inductance formed by this toroid will be transparent will be transparent to control/monitor signals, but
to the AC voltages, but will present an impedance to will present an impedance to lightning induced
transients originating in the power source. If used, transients.
the surge protector panel should be installed in close 3.1.3 ELECTRICAL POWER: The
proximity to the station reference ground. transmitter is configured during manufacture to
operate from one of a variety of 50/60Hz AC power
NOTE sources. The option selected is specified by the
The AC power source usually presents the lowest purchaser. Refer to table 1-1 for an itemized listing
impedance path to ground potential and will of standard voltage options. The AC power source
normally carry most of the lightning induced current must meet all of the following requirements:
away from the transmitter site.
3.1.3.1 Nominal Voltage: The power transformer's
When lightning hits the power source, a significant
primary winding contains tap options to
amount of induced current may flow towards the
accommodate voltages that differ from the ideal
transmitter. In this instance, the objective is to
voltage. There are up to six taps on three-phase
route the current around the transmitter, instead of
transformers (5% increments). The appropriate tap
through it, to the best ground available.
is selected during installation to provide the optimum
nominal voltage for the transmitter.
3.1.2.3 Antenna Feed Cable: The shield of the
antenna feed's coaxial cable should be connected
3.1.3.2 Voltage Stability: The AC power source's
directly to the station reference ground where it enters
nominal voltage must be stable to within plus or
the building. In addition, the centre conductor and
minus five percent under all loading conditions. The
the shield of the feed cable should pass through a
transmitter contains circuitry that maintains the RF
ferrite toroid which is positioned between the shield
output at the preset carrier level for voltage
ground, at the building entrance and the shield
variations within this range.
termination, at the transmitter reference ground. This
toroid will be transparent to the RF signal, but will 3.1.3.3 Power Consumption: When a transmitter
present an impedance to transients originating in the is operating at 5000 watts, with 100% modulation by
antenna. a continuous sine wave, power consumption is 10
kilowatts. When operating at 5000 watts, with no
3.1.2.4 Antenna/RF Output Disconnect: A modulation, power consumption is 6.65 kilowatts.
switching circuit that disconnects the antenna from Actual power consumption for a specific station will
the transmitter's RF output when the transmitter is depend on the programming format and the level of
turned off should be incorporated into the RF feed/ audio processing. It is recommended the AC power
antenna design. This switching circuit will prevent source have a 25% over capacity (minimum rating of
lightning induced transients from entering the 13kVA) to ensure adequate regulation.
transmitter when its solid state devices are most 3.1.3.4 External Switching: It is recommended
susceptible to electrostatic failure. that all voltage carrying conductors from the AC
3.1.2.5 Antenna Tower: The antenna tower is the power source be controlled by an external switching
most likely target for lightning strikes. It is box that is located in close proximity to the
imperative that it contain lightning protection devices, transmitter. This switch box should be clearly
such as air-gap spark balls, as the first line of defense marked TRANSMITTER EMERGENCY ON/OFF
against lightning strikes. SWITCH.
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3.1.4 ANTENNA SYSTEM: It is recommended - Carrier frequency of 5Hz or five parts per
that the antenna system meets (as a minimum) the million (ppm) whichever is greater, when it is
standards specified in EIA Standard TR-101-A, not being modulated.
paragraph 8(b) with a normal impedance of 50 j0
ohms at the carrier frequency. The transmitter will - RF drive level of between 5.0 and 12.0 volts
function while operating into a maximum VSWR of peak-to-peak (sine wave or square wave).
1.5:1, or with sideband VSWR's of up to 2:1 when
the carrier frequency impedance is 50 j0 ohms, but - 50-ohm impedance matching at the carrier
overall system performance will be degraded. frequency.
3.1.4.1 RF Feed Cable: The feed cable 3.1.5.3 Third Party AM Stereo Exciter: When
interconnecting the transmitter and the antenna an exciter (A and/or B) is configured for an
system should be a suitably rated coaxial cable. externally produced, AM stereo RF drive, the crystal
Unless otherwise requested, the transmitter's RF oscillator in its associated RF drive PWB is replaced
output connector is a 7/8 inch EIA flange. The RF by an external monaural RF generator as the
feed cable's transmitter end must be terminated by an originating source of the RF drive. Refer to the RF
appropriate mating connector. drive PWB's service instruction manual and
paragraphs 3.3.2 and 3.3.4 of this manual for
3.1.4.2 Static Drain Choke: A static drain choke additional information. The external AM stereo
having a reactance of 2000 ohms or greater at the generator must provide:
carrier frequency should be connected between the
conductor of the RF feed cable and ground. This - Carrier frequency of 5Hz or five parts per
choke is necessary to drain DC voltages which may million (ppm) whichever is greater, when it is
build up on the antenna tower system (ie: static not being modulated.
electricity). - RF drive level of between 5.0 and 12.0 volts
peak-to-peak (sine wave or square wave).
3.1.5 RF DRIVE SOURCE: The RF drive for
exciter A can be derived from one of four sources, - 50-ohm impedance matching at the carrier
while the RF drive for exciter B can only be derived frequency.
from one of three sources. - Phase-modulated RF signal, containing the left
minus right channel information.
3.1.5.1 Internal Monaural RF Drive PWB:
When an exciter (A and/or B) is configured for an NOTE
internally produced, monaural RF drive, the integral If both exciter PWBs (A and B) are configured for
crystal oscillator of its associated RF drive PWB is AM stereo operation, it is recommended the RF
the RF drive source. Refer to the RF drive PWB drive signal source be duplicated (active and
service instruction manual and paragraphs 3.3.2 and reserve). An automatic changeover circuit should
3.3.4 of this manual for additional information. be incorporated to activate and select the reserve
source when the original active source fails.
3.1.5.2 External Monaural RF Generator: When
an exciter (A and/or B) is configured for an 3.1.5.4 Nautel's C-QUAM AM Stereo Exciter:
externally produced, monaural RF drive, the integral When exciter A is configured to use the RF drive
crystal oscillator of its associated RF drive PWB is produced by Nautel's C-QUAM AM stereo exciter
replaced by an external monaural RF generator as the PWB, the optional C-QUAM AM exciter PWB is
originating source of the RF drive. Refer to the RF installed, on the interface panel, and the standard RF
drive PWB's service instruction manual and drive PWB for exciter A (normally located in the
paragraphs 3.3.2 and 3.3.4 of this manual for exciter drawer) is removed. This RF drive source is
additional information. The external RF generator normally configured for AM stereo but it can produce
must provide: a monaural RF drive if desired. Refer to the C-
QUAM AM stereo exciter PWB's service instruction
manual for detailed information.
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3.1.6 MODULATING AUDIO: Modulating 3.1.6.3.2 The left and right audio channels must
audio must be applied from an external source. The provide:
transmitter does not have any audio processing
capability, therefore, any processing must be - Balanced 600 ohms.
completed before the modulating audio is applied,
noting the audio may be processed to provide a - When left audio only is applied (right audio
higher percentage of positive modulation than inhibited), its level must be precisely 10dBm
negative modulation. Electrical inter-connection when a modulation depth of 50% is expected.
should be made using suitably rated twisted shielded
pair(s) of conductors. - When right audio only is applied (left audio
inhibited), its level must be precisely 10dBm
3.1.6.1 Monaural Audio: Modulating audio for when a modulation depth of 50% is expected.
monaural RF drives (internal or external) is
connected between TB1-15 (AUDIO +), TB1-17 3.1.7 SAFETY INTERLOCK: The external
(AUDIO -) and TB1-16 (shield) of the remote safety interlock circuit is connected between TB1-13
interface PWB. The monaural audio must provide: and TB1-14 of the remote interface PWB. It must
present a short circuit (low impedance) between the
- Balanced 600 ohms. terminals when the interlock circuit is intact and it is
safe to enable the RF output. It must present an open
- Output level between 0dB and +12 dB (factory circuit when one or more of the interlock switches
set to 10dB) for 100% modulation. have been activated and the RF output is required to
be inhibited. Any number of serial interlock switches
3.1.6.2 External AM Stereo Audio: Modulating may be installed, provided an open circuit is
audio for third party (external) AM stereo RF drives presented if any interlock switch is activated.
is applied to the AM stereo generator and the
resultant left plus right (L+R) audio is connected NOTE
between the TB1-15 (AUDIO +), TB1-17 (AUDIO -) The interlock circuit provides the path for the
and TB1-16 (shield) of the remote interface PWB. master on/off circuit's 24 VDC power source. If
The L+R audio must provide: wiring for the interlock circuit is lengthy, unwanted
transients may be induced on this voltage. When
- Balanced 600 ohms. this occurs, a user supplied relay, that has its
energized/ de-energized state controlled by the
- Output level between 0dB and +12dB (factory external interlock switches, should be installed in
set to 10dB) for 100% modulation. close proximity to the remote interface PWB. The
relay should be connected as a fail-safe relay
3.1.6.3 Nautel's C-QUAM AM Stereo Audio: (energized when the interlock circuit is intact, de-
Modulating audio for Nautel's AM stereo exciter energized when it is opened) with its normally open
must be left and right audio channels. Both channels contacts interconnecting the two interlock terminals.
must have identical characteristics to obtain best AM
stereo performance. Electrical connection is made The transmitter's RF stage may be inhibited for
directly to terminals of TB1 on the C-QUAM AM approximately one second after the integrity of the
stereo exciter PWB. The left channel connects to external interlock has been restored.
TB1-3(+), TB1-5(-) and TB1-4(shield). The right
channel connects to TB1-10(+), TB1-8(-) and TB1-
9(shield).
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3.1.11.3 Low AC Power Source Voltage Alarm: 3.1.11.8 SWR Cutback Alarm: The SWR Cutback
The Low AC Alarm output is applied to ALARM - Alarm output is applied to ALARM - SWR CUTBACK
LOW AC terminal TB2-9. During non-alarm terminal TB2-14. During non-alarm conditions, the
conditions, it is an open collector. When the AC output is an open collector. When the alarm counter,
power source's voltage is more than 10% below its which counts SWR shutbacks (see paragraph
normal, nominal voltage, the Low AC Alarm output 3.1.11.7) and high RF current shutbacks (see
will be a current-sink-to-ground. The RF output will paragraph 3.1.11.1), has exceeded three counts, the
be shutback (turned off). SWR Cutback Alarm output will be a current-sink-to-
ground. The RF output will be cutback (reduced) by
3.1.11.4 High B- Voltage Alarm: The High B- an amount that is proportional to the amount the
Alarm output is applied to ALARM - HIGH B- terminal alarm counter's count exceeds three. The RF output
TB2-10. During non-alarm conditions, it is an open will be shutback (turned off) when the count is nine.
collector. When the B- voltage goes more negative
than a nominal -85.0 VDC, the High B- Alarm 3.1.11.9 Interlock Open Alarm: The Interlock
output will be a current-sink-to-ground. The RF Open Alarm output is applied to INTLK OPEN
output will be shutback (turned off). ALARM terminal TB2-21. When the interlock circuit
is intact (non-alarm condition), the output is an open
3.1.11.5 RF Drive Level Alarm: The Low RF collector. When the interlock is open, the Interlock
Drive Alarm output is applied to ALARM - DRIVE Open Alarm output will be a current-sink-to-ground.
LEVEL terminal TB2-11. During non-alarm The RF output will be turned off by removing 24
conditions, it is an open collector. When the RF VDC from transmitter's control circuits.
drive level falls below a preset failure threshold
(nominally 77 volts peak-to-peak), the Low RF Drive 3.1.12 REMOTE STATUS INDICATIONS:
Alarm will be a current-sink-to-ground. The RF Outputs that indicate the status of operator controlled
output will be shutback (turned off). circuits are available for external monitoring at
terminals of TB2 on the remote interface PWB. Each
3.1.11.6 RF Drive Tuning Alarm: The Detuned status output contains a switching transistor that
RF Drive Alarm output is applied to ALARM - DRIVE provides an open collector when its circuit is passive
TUNING terminal TB2-12. During non-alarm (not-true condition) and a current-sink-to-ground
conditions, it is an open collector. When the RF when a true (circuit active) condition exists. Each
drive is detuned by a change in the RF drive monitoring circuit must present an impedance,
frequency or a detuning of tuned RF drive circuits, between the transistor and a positive DC voltage
the Detuned RF Drive Alarm output will be a source, that will result in not more than 40
current-sink-to-ground. The RF output will be milliamperes flowing through the transistor when it is
shutback (turned off). turned on. The positive voltage source must not
exceed 24 VDC. Each of the status outputs is
3.1.11.7 SWR Shutback Alarm: The SWR protected against transients and/or overvoltage by a
Shutback Alarm output is applied to ALARM - SWR 56 volt zener diode.
SHUTBACK terminal TB2-13. During non-alarm
conditions, it is an open collector. When the reflected 3.1.12.1 Remote Status: The Remote Status output
power exceeds 800 watts (1.5:1 relative to 5500 is applied to REMOTE STATUS terminal TB2-15.
watts at 100% modulation or 14dB return loss), the When the transmitter's CONTROL switch is set to
SWR Shutback Alarm output will be a current-sink- LOCAL and the remote control functions have no
to-ground. The RF output will be shutback (turned influence on the transmitter's on/off status, active
off). RF/mod drive source (exciter A or B) or preset RF
power levels, the Remote Status output is an open
collector. When the transmitter's CONTROL switch is
set to REMOTE and the remote control functions are
controlling transmitter operation, the Remote Status
output is a current sink to ground.
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3.1.12.2 RF On Status: The RF On Status output is 3.1.13.2 Ancillary Parts: An ancillary parts kit is
applied to STATUS - RF ON terminal TB2-1. When provided with each transmitter. These parts are
the transmitter is turned off, the RF On Status output provided to ensure initial installation is not delayed
is an open collector. When the transmitter is turned because of lost or damaged hardware. They are not
on, but not necessarily producing an RF output, the intended to be maintenance spares. Detailed
RF On Status output is a current sink to ground. information about these parts is not included in this
manual. The ancillary parts kit contents is itemized
3.1.12.3 Exciter B Status: The Exciter B Status in its packing list.
output is applied to STATUS - EXCTR B terminal
TB2-2. When exciter A is selected, the Exciter B 3.1.14 PARTS REQUIRED BUT NOT
Status output is an open collector. When exciter B is SUPPLIED BY NAUTEL: Some parts and
selected, the Exciter B Status output is a current sink materials required to complete an installation are not
to ground. supplied with the transmitter or are not provided by
Nautel. The user must supply these parts. Each
3.1.12.4 Power Level Status: The Pwr Level Status installation will dictate the parts required, and will
outputs are applied to STATUS - POWER terminals normally include the following:
[HIGH(TB2-3), LOW 1(TB2-4), LOW 2 (TB2-5) and
AUTO (TB2-6)]. When a power level is not selected, - A suitable 50-ohm RF output coaxial cable,
its Pwr Level Status output is an open collector. terminated by a 7/8 inch EIA connector at the
When selected, a Pwr Level Status output is a current transmitter end, is required.
sink to ground.
- All external control/monitor wiring, including
3.1.12.5 Transmitter Ready Status: The RF Ready their associated terminating devices and conduit
Status output is applied to RF READY terminal TB2- clamps must be provided by the user.
20. When the AC/DC power supply is not producing
an unregulated 24 VDC, and the transmitter control - All electrical power cables, including conduit,
functions are not operable, the RF Ready Status terminating devices and conduit clamps must be
output is an open collector. When the AC/DC power provided by the user.
supply is producing an unregulated 24 VDC, and the
transmitter control functions are operable (locally or 3.1.14.1 Surge Protector Panel: A surge protector
remotely as appropriate), the RF Ready Status output panel, that is rated for the AC power source to be
is a current sink to ground. applied to the transmitter, is available from Nautel.
The surge protector panel will help protect the
3.1.13 PARTS SUPPLIED BY NAUTEL: The transmitter against lightning induced voltage
following parts/materials are supplied by or are transients on the AC power source and/or the antenna
available from Nautel. system.
3.1.13.1 Parts Removed During Disassembly For 3.1.15 TEST EQUIPMENT AND SPECIAL
Shipment: All the parts that were removed during TOOLS: The test equipment required to install and
disassembly for shipment and are required to maintain the transmitter is listed in table 1-2 and the
reassemble the transmitter are provided. An itemized special tools are listed in table 1-3.
listing of the parts is not provided in this manual, as
the extent of disassembly is determined by the method
of shipment. Detailed packing lists will be included
with each transmitter shipment.
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Sufficient manpower or mechanical assistance (c) Remove meter shorting clip from terminals of
should be on hand prior to removing the exciter drawer's TEST meter. Ensure nuts on
transmitter cabinet from its packing crate. The meter terminals are firmly tightened.
crate may weigh in excess of 275 kilograms (600
pounds) (d) Remove each cabinet side panel:
- remove one screw from top of panel
3.2.2 UNPACKING INSTRUCTIONS: The - lift vertically approximately one inch
degree of unpacking is dictated by the method of - disconnect ground wire (#191 or #192)
packaging for shipment. Transmitters that are not - carefully lift panel away from the cabinet
shipped by electronic equipment moving specialists
may be packed in wooden crates, with the number of (e) Remove hinged rear door
crates determined by the extent of disassembly for - disconnect door-to-cabinet gnd wire (#193)
shipment. Instructions accompany any crate that - release door's spring-loaded hinge pin
requires special unpacking information. Packing lists - carefully lift away the door.
provide detailed listings of shipment contents.
(f) Remove circuit breaker panel from the front of
NOTE the cabinet; by removing eight screws, carefully
Normally, the transmitter will be partially lifting away the panel and then swinging it to
disassembled for shipment. As a minimum, the RF the side on its attached wiring.
power modules and power transformer will be
removed. The extent of any additional disassembly (g) Remove relay control panel from the cabinet
will be dictated by the shipping method, site rear; by removing four screws, lifting away the
information provided by the user and the handling panel and then swinging it to the side on its
equipment of the mover. attached wiring. Disconnect mod drive coaxial
cable (P32) from J1 of the relay control panel's
3.2.3 ASSEMBLY/INSTALLATION: Locate relay control PWB.
the partially disassembled transmitter cabinet in its
final location and complete its reassembly as follows: (h) Remove RF drive distribution panel from the
It is assumed that the shipment has been compared to cabinet rear; by removing four screws,
a packing/shipping list and everything required for carefully lifting away panel and then swinging
installation has been identified and accounted for. it upwards on its attached wiring. Ensure it is
high enough to allow access to cabinet interior
and secure it using a suitable tyrap.
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5000 WATT AM BROADCAST TRANSMITTER
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3.2.3.2 Visual Inspection: It is recommended a (j) Inspect the three-phase rectifier assembly for
visual inspection be performed on the cabinet interior, obvious damage. Verify all attaching hardware
to its removable modules/assemblies and printed is firmly tightened.
wiring boards prior to completing the installation.
Inspect for the following: (k) Inspect the power transformer for obvious
damage. Verify all attaching hardware is
(a) Verify nuts on terminals of meters are firmly firmly tightened.
tightened. 3.2.3.3 Installation of RF Power Modules: Install
the RF power modules (A2 thru A4), as follows
(b) Verify pointers of all meters are indicating zero. (refer to figure MD-1 as an aid in locating and
identifying a specific RF power module):
(c) Check for and remove any packing materials,
including tape or tyraps securing wiring that NOTE
was disconnected for shipment, noting wiring The flat washers and locking nuts required to secure
associated with the AC/DC power supply is the RF power modules in their trays are in a plastic
tyrapped in the lower portion of the cabinet. bag which is secured to one of the cable troughs at
the rear of the RF power module trays.
(d) Check for obvious damage and missing parts.
(a) Install the four RF power modules, ensuring the
(e) Check electrical wiring for broken or frayed retaining/ground stud of each module passes
insulation, loose or improper connections and through the slot of its support tray.
broken, shorted or pinched conductors.
(b) Secure each power module by installing and
(f) Verify all hardware is firmly tightened. firmly tightening a #10 flat washer and a #10
locking nut to the retaining/ground stud
(g) Check for and remove any unwanted foreign protruding through its support tray.
objects from the interior of the cabinets, paying
particular attention for floating conductive (c) Complete the electrical interconnection of the
materials such as strands of wire, metal RF power modules by connecting:
slivers/filings and loose hardware. - P28 to J1 of RF power module A2.
- A10P1 to J2 of RF power module A2.
(h) Visually inspect each RF power module for - P29 to J1 of RF power module A3.
obvious damage and listen for loose or free - A10P2 to J2 of RF power module A3.
floating objects while rotating the module. - P30 to J1 of RF power module A4.
Verify hardware on underside of module is - A11P1 to J2 of RF power module A4.
firmly tightened. - P31 to J1 of RF power module A5.
- A11P2 to J2 of RF power module A5.
NOTE
If disassembly of an RF power module is necessary, 3.2.3.4 Installation of Power Transformer:
refer to its service instruction manual for details. Install the power transformer in the bottom of the
cabinet, as follows:
(i) Inspect the exciter drawer for obvious damage.
Verify all of its attaching hardware is firmly
tightened.
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(d) Wires that will be connected to a terminal on The DC return (-ve) for remote monitoring circuit's
the interface PWB should be cut to the required DC power source must be obtained from TB2-17 or
length and terminated by a terminal lug that by connecting directly to any convenient chassis
will accept a #6 screw and is the appropriate ground.
size for the conductor.
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- Removing RF output filter A9's front access (h) Visually inspect the interior of the RF output
panel by removing fourteen hex head 6-32 x 0.5 filter, and then install its front panel using the
inch screws and fourteen external tooth lock fourteen hex head 6-32 x 0.5 inch screws and
washers and then carefully lifting away the fourteen external tooth lock washers hardware
panel. retained during its removal.
(d) Remove the 1/4-20 nuts and 1/4 inch washers (i) Close hinged interface panel A8 and secure
from the four 7/8 inch EIA flange mounting using the two 1/4 x 20 screws and 1/4 inch
studs on the top of RF output filter A9 (see washers that originally secured it in its closed
figure MD-11). position.
(e) Install the RF feed cable's 7/8 inch EIA flange 3.2.7 REFERENCE GROUND INTER-
connector on the RF output filter's flange CONNECTION: Connect a continuous, low-
mounting studs and secure using the 1/4-20 impedance conductor (0 AWG copper wire, two-inch
nuts and 1/4 inch washers removed in step (d). copper strap or equivalent), as described in Nautel's
Ensure nuts are firmly tightened. 'Lightning Protection for Radio Transmitter Stations'
booklet, between the station reference ground and one
(f) Install the RF output cup connector (J7) located of the transmitter's reference ground bolts, noting
in step (c) on the bullet of the EIA flange there are two reference ground connection points on
connector installed in step (e). Ensure they are the transmitter. The bottom entry reference ground
fully mated. connection is located at the bottom, left side of the
cabinet (see figure MD-2). The top entry reference
(g) Check the gap of the RF output filter's surge ground connection is located behind the RF output
arrestor (E1) as detailed in paragraph 5.4.3 termination point on the top of the RF output filter
before installing the front panel. (see figure MD-11).
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NOTE NOTE
Do not remove oscillator crystal from RF drive A 3-pole Butterworth filter that can be altered
PWB's that are configured for external RF drive. towards a pseudo-Bessel response is used as the
The oscillator's output is used to obtain the 2c/N low-pass filter.
output which ultimately determines the pulse width
modulation frequency (pwm) The decision to select a lower roll-off frequency will
be dictated by complex factors. They may include;
If the external RF drive (monaural or AM stereo) is an antenna with sideband limitations, square wave
not duplicated and connected to changeover when a overshoot, and the processing the audio is subjected
failure occurs, it is recommended one RF drive PWB to. In some instances, AM Stereo stations may wish
be connected to use its crystal oscillator as its RF to reduce/eliminate pass band influence. Nautel's
drive source. This will ensure continued operation field service department will provide advice and
in the event of an external RF drive source failure. recommendations based on the installation.
(a) On RF drive PWB's that utilize an external RF (a) Set or verify the low-pass filter selector switch,
drive (monaural or AM stereo) source, link or on both modulator driver PWB's, has been set
verify terminal C is linked to terminal A. to provide desired high-frequency roll off.
(b) On RF drive PWB's that utilize the integral (b) Refer to table 3-2 to determine the roll-off
crystal oscillator as the RF drive source, link or frequencies that can be selected and the settings
verify terminal C is linked to terminal B. of the low-pass filter selector switch that are
required to obtain them. Record the roll-off
(c) If installed, record RF drive source link frequency and the filter selector switch settings
connection for exciter A's RF drive PWB for future reference.
(A6A3).
3.3.4 c DEPENDENT SELECTIONS (RF
(d) Record RF drive source link connection for DRIVE PWB): Verify the carrier frequency (c)
exciter B's RF drive PWB (A6A4). dependent link connections and switch settings of RF
drive PWB's installed in the exciter drawer have been
3.3.3 MODULATING AUDIO PASS BAND properly connected/set as follows:
SELECTION: The low-pass filter switch, on both
of the exciter drawer's modulator driver PWB's, is set
during manufacture, for a -1.0dB roll-off at highest
frequency listed in table 3-2. This selection will be
adequate for most installations.
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Table 3-3 RF Drive PWB's Carrier Frequency Dependent Switch Settings and Link Connections
SELECT N SWITCH 2
c/N
c LINKS SETTINGS (kHz)
(kHz) N
0 = switch open
1 = switch closed
3.3.4.1 Carrier Oscillator Crystal: Verify an (b) When oscillator frequency must be divided by
appropriate oscillator crystal has been installed, four to obtain c; terminals F and D must be
noting the crystal frequency must be between 2.0Mhz linked and terminals J and H must be linked.
and 4.0Mhz. Use the following criteria to determine Terminals E and G must not be connected.
the frequency of the oscillator crystal.
(c) When oscillator frequency must be divided by
- When c is less than 1000kHz, the oscillator two to obtain c; terminals F and E must be
crystal frequency should be precisely four times linked and terminals J and G must be linked.
the carrier frequency (4c). Terminals D and H must not be connected.
- When c is 1000kHz or higher, the oscillator 3.3.4.3 Divide-by-N Switch Settings: Verify the
crystal frequency should be precisely twice the divide-by-N switch settings are set to provide a
carrier frequency (2c) 2c/N that, in conjunction with divider links in the
associated modulator driver PWB, will ultimately
3.3.4.2 Frequency Divider Links: Connect or produce the required variable pulse width modulation
verify the appropriate divide-by ( ) links are frequency (pwm). 2c/N should be within the
connected. Determine interconnection as follows: frequency range specified in the 2 c/N (kHz) column
of table 3-3.
(a) Enter table 3-3 with c and refer to the Links
column to determine which terminals (/2 or /4) NOTE
should be linked to terminals F and J, noting: The optimum variable pulse width modulation
frequency (PWM) was selected during factory tests.
- Divide-by-four links (/4) are connected when c Refer to the Transmitter Configuration Sheet,
is less than 1000kHz. provided with the Factory Test Results, to
determine switch settings that were established to
- Divide-by-two links (/2) are connected when c obtain this frequency. These settings should be used
is 1000kHz or higher. unless the assigned carrier frequency is changed.
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3.3.9 REMOVAL OF METER SHORTING (c) Resistance reading obtained in step (b) should
CLIPS: Remove or verify in-transit meter shorting be approximately 100 ohms.
clips have been removed from terminals of all four
meters (DC SUPPLY CURRENT, FORWARD POWER, NOTE
DC SUPPLY VOLTS and REFLECTED POWER) on the There are large storage capacitors in each RF
control/monitor panel and from the TEST meter in the power module. Resistance readings will not be
exciter drawer. Ensure nuts securing wiring to meter accurate until they are fully charged to the voltage
terminals are firmly tightened. being applied by the ohmmeter.
NOTE
The in-transit meter shorting clips are factory
installed to prevent damage to the meter movements
when the transmitter is in transit. These clips must
be removed for a meter to function properly.
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The exciter assemblies, except for the B- VDC (b) Set all switches and circuit breakers as
switching power supply and the RF drive tuning tabulated in table 3-4.
PWB, are duplicated and are connected to form an
active and a reserve exciter. The control/monitor (c) Terminate the transmitter's RF output into a
panel's EXCITER switch setting determines which set precision 50 ohm dummy load rated at a
is selected as the active exciter. Refer to the minimum of 10 000 watts.
following listings to determine which PWB
/assembly is selected for a specific EXCITER switch
A or B setting.
WARNING
An optional C-QUAM AM stereo exciter PWB
(A8A3) may be installed on the interface panel as If a jumper is placed between the interlock inputs
exciter A's RF drive source. When this option is (TB1-13/TB1-14) on the remote interface PWB,
included, the exciter drawer's 'A' RF drive PWB safety features controlled by the external interlocks
(A6A3) will not be installed and its 'A' modulator will be disabled. It is recommended a fail safe
driver PWB will contain a PWM oscillator. method of alerting personnel to this fact be
implemented. Voltages which are dangerous to life
Exciter A Selected (Stereo Option Not Installed) will be present on RF output stages and the
A - DC Power Supply .................................... A6A1 antenna system if the transmitter is turned on.
A - RF Drive PWB ........................................ A6A3
A - Modulator Driver PWB (Standard) ........... A6A5 (d) Close all external interlocks or temporarily
A - RF Drive Amplifier ................................ A12A2 connect a jumper wire between TB1-13 and
TB1-14 of the remote interface PWB.
Exciter A Selected (Stereo Option Installed)
A - DC Power Supply .................................... A6A1 (e) Turn off the audio input at its source.
A - C-QUAM AM Stereo Exciter PWB .......... A8A3
A - Modulator Driver PWB (c/w PWM Osc) .. A6A5 (f) Set control/monitor panel's (control interface
A - RF Drive Amplifier ................................ A12A2 PWB) ADJUST-LOW 1, ADJUST-LOW 2 and
ADJUST-HIGH potentiometers fully counter
Exciter B Selected clockwise (minimum of four turns)
B - DC Power Supply .................................... A6A2
B - RF Drive PWB......................................... A6A4 (g) Disconnect the mod drive coaxial cable (P22)
B - Modulator Driver PWB ............................ A6A6 from MOD DRIVE connector J6 on the rear of
B - RF Drive Amplifier ................................ A12A3 the exciter drawer.
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3.4.3 INITIAL TURN-ON: Switch on the DC (a) Verify the requirements of paragraph 3.4.2
power at the service entrance, turn on the transmitter have been completed.
and observe its alarm and status indicators as
follows: (b) Set the MAIN POWER circuit breaker to ON.
NOTE
Control switches and indicator lamps are located on
Do not change the setting of any adjustment on a the control interface PWB. They are oriented to be
C-QUAM AM stereo exciter (if installed) unless accessible/visible through openings in the front of
specifically directed to do so and then only if test control/monitor panel. They are considered to be
results are not within specified tolerances. on the control/monitor panel in the following.
Improper adjustment may result in emission level
test results being out of tolerance and will probably Unless otherwise stated, all referenced controls and
cause a badly distorted or otherwise unacceptable indicators, are located on or accessible from the
AM stereo output. control/monitor panel in the following.
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(c) Preset the control interface PWB's local control Table 3-5 Exciter Drawer's Dc Voltage Readings
switches. Press and release the following
switches, noting they are all located on the TEST METER
control/monitor panel: TEST SWITCH
MIN MAX
- ALARM RESET switch
- RF-OFF switch +24V +22.0 +26.0
- SELECT EXCITER-B switch +15V +14.0 +16.0
-15V -14.0 -16.0
- SELECT OUTPUT POWER-LOW 2 switch.
(a) Sequentially set the exciter drawer's TEST
(d) The control/monitor panel's OUTPUT POWER-
switch to each of its settings. Verify its TEST
LOW 2 and EXCITER-B lamps shall turn on.
meter's readings are within the tolerance
tabulated in table 3-5.
(e) The exciter drawer's POWER B-VDC lamp shall
turn on.
(b) Select the 'A' exciter (press/release the SELECT
EXCITER-A switch and verify the EXCITER-A
(f) All remaining lamps shall be off.
lamp turns on.
NOTE
(c) Repeat step (a) for the 'A' exciter.
Relay control panel A13 is located at the rear of the
transmitter. Refer to figure MD-2 as an aid in
(d) Return to the 'B' exciter (press/release SELECT
locating it.
EXCITER-B switch and verify the EXCITER-B
lamp turns on).
(g) The B- VDC lamp on the rear of all RF power
modules shall be off.
3.4.4.2 B- VDC Power Supply (No Load): Verify
the no-load output voltage of the B- VDC power
(h) Turn on the RF power stage. Press/release
supply is satisfactory, as follows:
control/monitor panel's RF-ON switch and note
the RF-ON lamp turns on.
(a) Connect a digital multimeter, set to measure
DC volts, across the control/monitor panel's DC
(i) All cooling air fan of each RF power module
SUPPLY VOLTS meter terminals.
shall turn on.
(b) The digital multimeter indication should be
3.4.4 DC VOLTAGE CHECKS: Check the
between -71.5 VDC and -79.0 VDC.
output voltage of the DC power supplies as follows:
NOTE
NOTE
If voltage reading in step (b) is not within required
The output voltage of the unregulated 24 VDC
limits, the most probable cause is the tap selection
power supply and the B- VDC power supply is
for the power transformer's primary winding.
dependent on the voltage of the AC power source
and the power transformer's primary winding tap
(c) If voltage is acceptable proceed to step (g).
selection.
(d) If voltage in step (b) is less negative than -71.5
(a) Verify requirements of paragraph 3.4.3 are
volts DC, switch off DC power source at
completed and are being met.
service entrance, then select new primary
winding taps for next lower voltage range as
3.4.4.1 Exciter Drawer's DC Power Supplies:
detailed in paragraph 3.3.1.
Check the output voltage of the exciter drawer's low
DC voltage power supplies, for the 'A' and the 'B'
exciter:
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(f) If the power transformer's primary winding taps (a) Verify the EXCITER B and OUTPUT POWER-
were changed, repeat steps (a) and (b). LOW 2 lamps are on, indicating exciter 'B' is
active and Low 2 is the selected preset power
(g) The control/monitor panel's DC SUPPLY level.
VOLTAGE meter indication shall be within 1.0
volts of the reading noted in step (b). (b) Verify the ADJUST-LOW 1, ADJUST-LOW 2 and
ADJUST-HIGH potentiometers, are fully counter
(h) Record any difference in readings obtained in clockwise.
steps (b) and (g) for future reference.
(c) Connect a frequency counter to the remote
3.4.5 RF DRIVE FREQUENCY/ interface PWB's FREQUENCY MONITOR
PREAMPLIFIER CHECKS: Check frequency connector (J9), using a suitable coaxial cable.
and level of the RF drive being produced by the
exciter drawer's RF drive PWB, as follows: (d) Determine the RF drive source for exciter A
and B, noting:
NOTE
There are three standard factory configured RF - When a C-QUAM AM stereo exciter PWB is
drive options. They are: providing the RF drive (exciter A), its integral
crystal oscillator is the RF drive source.
Transmitters that are not factory configured for C-
QUAM AM stereo operation have two monaural RF - When a monaural RF drive PWB is providing
drive PWBs and two standard modulator driver the RF drive and it has a link connected
PWB's. They are all located in the exciter drawer. between its B and C terminals, its integral
crystal oscillator is the RF drive source.
Transmitters that are factory configured for C-
QUAM AM stereo operation when exciter A is - When a monaural RF drive PWB is providing
selected; have one C-QUAM AM stereo exciter PWB the RF drive and it has a link connected
(located on the interface panel) and one modulator between its A and C terminals, an external RF
driver PWB which contains an integral PWM generator is the RF drive source.
oscillator. Exciter B has one monaural RF drive
PWB and a standard modulator driver PWB. (e) Check exciter B's RF drive as detailed in
paragraph 3.4.5.1 or 3.4.5.2.
Transmitters that are factory configured for a single
exciter do not have exciter B's modules/assemblies. (f) Select the 'A' exciter (press/release SELECT
Standard transmitters have a monaural RF drive EXCITER-A switch and verify the EXCITER-A
PWB and a standard modulator driver PWB (both lamp turns on).
located in the exciter drawer) installed for exciter A.
AM stereo transmitters have a C-QUAM AM stereo (g) If a monaural RF drive PWB is providing
exciter PWB (located on the interface panel) and a exciter A's RF drive, check the RF drive as
modulator driver PWB which contains an integral detailed in paragraph 3.4.5.1 or 3.4.5.2.
PWM oscillator (located in the exciter drawer)
installed for exciter A. (h) If a C-QUAM AM stereo exciter PWB is
If required, refer to figure MD-10 to locate the C- providing exciter A's RF drive, check the RF
QUAM AM stereo exciter PWB. For assembly drive as detailed in paragraph 3.4.5.3.
detail, refer to its service instruction manual.
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(i) Return to the 'B' exciter (press/release the (d) Frequency counter indication shall be the
SELECT EXCITER-B switch) and verify the assigned carrier frequency 5.0Hz or five parts
EXCITER-B lamp turns on). per million (ppm) whichever is greater.
3.4.5.1 Internal RF Drive Source: If the RF drive
source is being produced internally, check the RF (e) If the requirement of step (d) is not met, adjust
drive as follows: carrier frequency of external RF source, until
the frequency counter's indication is the
(a) Verify a link is connected between terminals B assigned carrier frequency.
and C on selected RF drive PWB.
(b) Frequency counter indication shall be the (f) Connect an oscilloscope between terminal C, of
assigned carrier frequency 5.0Hz or five parts active RF drive PWB and ground.
per million (ppm) whichever is greater.
(g) Oscilloscope indication should be a
(c) If the requirement of step (b) is not met, adjust symmetrical (50% duty cycle) waveform (sine
the active RF drive PWB's FREQ ADJUST or square) with a nominal peak-to-peak
trimming capacitor (C14), until the frequency amplitude that is between 5.0 and 12.0 volts.
counter's indication is the assigned carrier
frequency. (h) Connect an oscilloscope between TP2 of the
(d) Connect an oscilloscope between TP2 of the active RF drive PWB and ground.
active RF drive PWB and ground.
(e) Oscilloscope indication should be similar to (i) Oscilloscope indication should be similar to
example depicted in figure 5-1 [symmetrical example depicted in figure 5-1 (symmetrical
(50% duty cycle) square wave with a nominal (50% duty cycle) square wave with a nominal
peak-to-peak amplitude of 15.0 volts]. peak-to-peak amplitude of 15.0 volts].
(f) If necessary, adjust the active RF drive PWB's (j) If necessary, adjust the active RF drive PWB's
SLICER BIAS potentiometer (R4) to obtain a SLICER BIAS potentiometer (R4) to obtain a
symmetrical square wave. symmetrical square wave.
(g) Disconnect oscilloscope.
(k) Disconnect oscilloscope.
3.4.5.2 External RF Drive Source: If the RF
drive is being provided from an external source,
3.4.5.3 AM Stereo RF Drive Source: If the RF
check the RF drive as follows:
drive source is being produced by a C-QUAM AM
stereo exciter PWB, check the RF drive as follows:
(a) Verify the EXCITER B and OUTPUT POWER- (h) Repeat steps (d) thru (f) for the A exciter.
LOW 2 lamps are on, indicating exciter 'B' is active
and Low 2 is the selected preset power level. (i) Return to the 'B' exciter (press/release SELECT
EXCITER-B switch and verify the EXCITER-B
lamp turns on).
3.4.6.1 RF Drive Level Detector Check: Check
the amplitude of the RF drive tuning PWB's RF drive
Use extreme care when connecting/disconnecting level output, noting it is monitored by the low RF
the oscilloscope probe in the following procedures. drive alarm circuit, as follows:
Do not allow the probe to short the RF drive to
ground. (a) Connect a digital multimeter, that is preset to
measure DC volts, between TB1-10(+) of the
(b) Connect an oscilloscope to monitor the active RF drive tuning PWB (see figure MD-19) and
RF drive amplifier's RF drive input between chassis ground.
terminal 1 of resistor R1 and ground (A12A3 is
in use when exciter B is selected and A12A2 is (b) The digital multimeter's indication should be
in use when exciter A is selected). between 38.0 and 40.0 VDC.
(c) Oscilloscope indication shall be similar to the (c) If necessary, adjust the RF drive tuning PWB's
example in figure 5-2. Waveform's peak-to- Level Threshold Adjust potentiometer for a
peak amplitude should be a nominal 20 volts. reading of 39.0 VDC.
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3.4.7 MOD DRIVE CHECKS: Check critical (c) Connect a frequency counter between TP4 of
parameters of the variable pulse width modulation active modulator driver PWB and ground.
drive signal, as follows:
(d) Frequency counter's indication shall be the
NOTE pulse width modulation frequency (PWM). It
Two modulator driver PWBs (A and B) are located should be between 70.0 and 96.63 kHz. Refer
in the exciter drawer. Refer to figure MD-6 to to Transmitter Configuration Sheet for
locate them, noting the A mod driver is A1 and the B factory determined value of 2c/N (see
mod driver is A2. For assembly detail of a paragraph 3.3.4.3).
modulator driver PWB, refer to its service
instruction manual. NOTE
The factory determined PWM frequency (PWM) for a
3.4.7.1 Mod Drive Check Pre-Requisites: transmitter may be outside the tolerance specified in
Perform the following mod drive check pre-requisites: step (d). See paragraph 3.3.4.
(a) Verify the EXCITER B and OUTPUT POWER- (e) Connect the oscilloscope between TP4 of the
LOW 2 lamps are on, indicating exciter 'B' is active modulator driver PWB and ground.
active and Low 2 is the selected preset power
level. NOTE
When preset PWM is unknown, enter table 3-3 and
(b) Inhibit exciter drawer's DC power source by determine 'N' for assigned carrier frequency (c). If
turning transmitter off (press/release RF-OFF c is less than 1280kHz, divide it by the number
switch and note RF-ON lamp turns off). tabulated as 'N'. If c is 1280kHz or more, divide it
by twice the number tabulated as 'N'.
(c) Disconnect or verify the Mod Drive coaxial
cable is disconnected from the exciter drawer's (f) Oscilloscope indication should be similar to
MOD DRIVE output connector (J6). example depicted in figure 5-5. Waveform
should be a square wave with a nominal peak-
(d) Enable the B-VDC(sample) to the modulator to-peak amplitude of 15.0 volts at the PWM
driver PWBs, by setting one of the relay control frequency
panel's RF POWER MODULE CONTROL switch
to ON. 3.4.7.3 PWM (PWM Oscillator): When the active
(e) Activate exciter drawer's DC power source by modulator driver PWB is the /02 variation and it uses
turning transmitter on (press/release RF-ON its own integral PWM oscillator to produce the PWM
switch and note the RF-ON lamp turns on. frequency (PWM), proceed as follows:
3.4.7.2 PWM (2 c/N Input): When the active (a) Connect a frequency counter between TP4 of
modulator driver PWB is the /01 variation and it uses active modulator driver PWB and ground.
the RF drive source's 2c/N output to produce the
PWM frequency (PWM), proceed as follows: (b) Frequency counter's indication shall be the
pulse width modulation frequency (PWM)
(a) Connect an oscilloscope between the /2 terminal recorded on the transmitter configuration sheet
associated with terminal B of the active provided with the factory test results. It should
modulator driver PWB and ground. be between 80.0 and 90.6kHz.
3.4.7.4 PWM Checks: Verify the variable pulse (l) Oscilloscope waveform indication should be a
width modulation (PWM) waveforms are correct as rectangular waveform with an on (positive
follows: peak)/off (negative peak) ratio of 25/75 (25%
duty cycle).
(a) Connect an oscilloscope between TP6 of the
active modulator driver PWB and ground. (m) Monitor oscilloscope and turn ADJUST-HIGH
potentiometer clockwise until a waveform with
(b) Oscilloscope indication should be similar to an on (positive peak)/off (negative peak) ratio
example depicted in figure 5-6. It should be a of 40/60 (40% duty cycle) is attained.
triangular waveform with a nominal peak- to-
peak amplitude of 4.0 volts. Its negative going (n) Waveform's on/off ratio shall increase linearly
peaks should just touch zero volts DC. Its and continuously from a 25/75 ratio to a 40/60
frequency should be the PWM. ratio (40% at 15 VDC/60% at 0 VDC), as
ADJUST-HIGH potentiometer is adjusted. Final
(c) Connect the oscilloscope between TP10 of the waveform shall be similar to the example in
active modulator driver PWB and ground. figure 5-7.
(d) Oscilloscope waveform indication should be a (o) Set the ADJUST-HIGH potentiometer fully
zero volt DC trace with nominal +15 VDC counter clockwise.
spikes at PWM.
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(p) Return to low 2 power level (press/release the (b) Verify the EXCITER B and OUTPUT POWER-
SELECT OUTPUT POWER-LOW 2 switch and LOW 2 lamps are on, indicating exciter 'B' is
verify OUTPUT POWER-LOW 2 lamp turns on. active and Low 2 is the selected preset power
level.
(q) Select the 'A' exciter (press/release SELECT
EXCITER-A switch and verify the EXCITER-A (c) Verify the ADJUST-LOW 1, ADJUST-LOW 2 and
lamp turns on). ADJUST-HIGH potentiometers, are fully counter
clockwise.
(r) Check the variable pulse width modulation
frequency (PWM) as detailed in paragraph (d) Verify the cooling air fan of each RF power
3.4.7.2 or 3.4.7.3 and then repeat steps (a) thru module is operating, noting a fan is located on
(p) for the 'A' exciter. the rear of each RF power module.
3.4.7.5 Completion of Mod Drive Checks: When (e) Verify the control/monitor panel's RF-ON lamp
the mod drive checks have been completed, return to is on, indicating the RF drive/mod drive stages
the pre-check conditions as follows: are enabled.
(a) Return to the 'B' exciter (press/release SELECT (f) Verify the B- VDC reading on the control/
EXCITER-B switch and verify the EXCITER-B monitor panel's DC SUPPLY VOLTS meter is
lamp turns on). between -71.5 VDC and -79.0 volts.
(b) Inhibit exciter drawer's DC power source by 3.4.8.1 Charging of B- VDC Storage Capacitors:
turning transmitter off (press/release RF-OFF Apply the B- VDC voltage to the large electrolytic
switch and note the RF-ON lamp turns off). storage capacitors in each RF power module as
follows:
(c) Connect Mod Drive coaxial cables removed in
step (c) of paragraph 3.4.7.1 to the exciter NOTE
drawer's MOD DRIVE output connector (J6). RF POWER MODULE CONTROL switches are on the
relay control panel, which is located and accessed
(d) Verify the ADJUST-LOW 1, ADJUST-LOW 2 and from the rear of the cabinet (see figure MD-2 to
ADJUST-HIGH potentiometers, are fully counter locate the relay control panel and then to figure
clockwise. MD-20/MD-21 for its assembly detail).
(e) Activate exciter drawer's DC power source by (a) Set the RF POWER MODULE CONTROL switch
turning transmitter on (press/release RF-ON of the RF power module to be turned on to its
switch and note the RF-ON lamp turns on. ON position.
3.4.8 INITIAL TURN-ON OF RF POWER (b) The B-VDC lamp of the RF power module
MODULES: Turn on each RF power module being turned on should turn on within three
independently and verify the charge control circuitry seconds.
for its B- VDC storage capacitor is functioning, as
follows: (c) The reading on the control/monitor panel's DC
SUPPLY CURRENT meter shall be near zero,
NOTE indicating the current being consumed by the
Refer to figure MD-1 to identify RF power modules RF power modules that have been turned on is
A2 thru A5. For assembly detail of an RF power a nominal zero amperes.
module, refer to its service instruction manual.
(d) Repeat steps (a) thru (c) for each RF power
(a) Verify the requirements of paragraphs 3.4.2 module.
thru 3.4.7 have been successfully completed.
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(d) Slowly adjust, ADJUST-LOW 2 potentiometer (a) Adjust control/monitor panel's, ADJUST-LOW 2
clockwise for an RF output power level of potentiometer for an RF output of 5000 watts,
approximately 1500 watts, as indicated by the as indicated by the control/monitor panel's
FORWARD POWER meter. FORWARD POWER meter.
(f) All ALARM lamps, including ALARM lamps of (c) If voltage reading in step (b) is less negative
each RF power module, shall be off. than -69.0 VDC, switch off DC power source
at the service entrance; change primary
(g) The control/monitor panel's DC SUPPLY winding taps, as detailed in paragraph 3.3.1,
CURRENT meter indication should be between using the taps tabulated for the next lower
22 and 28 amperes. Record DC supply voltage range in table 3-1 and then repeat step
current reading for future reference. (b).
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(d) If the voltage reading in step (b) is more FUNCTIONAL TESTS/FINAL ADJUSTMENTS
negative than -76.0 VDC, switch off AC power 3.5 Perform the final adjustments; to provide
source at the service entrance; change the the desired RF output power levels; the desired audio
primary winding taps, as detailed in paragraph characteristics and modulation envelope; and then
3.3.1, using the taps tabulated for the next perform a functional check as detailed in section 5.
higher voltage range in table 3-1 and then
repeat step (b).
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SECTION 4
OPERATING INSTRUCTIONS
The following will not turn off the B- VDC power 4.3.3 INTERFACE PANEL CONTROLS
source. If the reason for an emergency shutdown AND INDICATORS: Table 4-4 lists the interface
requires the B- VDC voltage to be turned off, panel's controls and indicators. Refer to figure MD-1
proceed directly to paragraph 4.2.2. to locate the interface panel, noting its reference
designation is A8, and then refer to figure MD-10 for
(a) If in remote control, select RF OFF at the its assembly detail. Each of the interface panel's
remote control site. PWB/assemblies has its own service manuals. Refer
to the appropriate manual for the assembly detail of a
(b) If the front of the transmitter is accessible, specific PWB/assembly.
press and release the control/monitor panel's RF
OFF switch (local or remote control). 4.3.4 EXCITER DRAWER CONTROLS
AND INDICATORS: Table 4-5 lists the exciter
(c) Open any external interlock switch. drawer's controls and indicators. Refer to figure
MD-1 to locate the exciter drawer, noting its
4.2.2 COMPLETE SHUTDOWN: When the reference designation is A6, and then refer to figures
cause of the emergency shutdown dictates the need MD-5 thru MD-8 for its assembly detail. Each of the
for a complete shutdown of the transmitter, open exciter drawer's PWB/assemblies has its own service
(turn off) the circuit breaker panel's MAIN POWER manuals. Refer to the appropriate manual for the
circuit breaker or switch off the AC power source at assembly detail of a specific PWB/assembly.
the service entrance.
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4.3.5 RF OUTPUT FILTER CONTROLS (d) Verify all panels/covers are installed and their
AND INDICATORS: Table 4-6 lists the RF output attaching hardware is firmly secured.
filter's controls and indicators. Refer to figure MD-1
to locate the RF output filter, noting its reference (e) Verify the transmitter RF output is terminated
designation is A9, and then refer to figures MD-11 into a 50 ohm load - an antenna that is
thru MD-14 for its assembly detail. interfaced by an appropriate matching system
for normal operation, or a 50 ohm resistive
4.3.6 RF DRIVE DISTRIBUTION PANEL dummy load that is rated at 10 000 watts for
CONTROLS AND INDICATORS: Table 4-7 adjustment and testing procedures.
lists the RF drive distribution panel's controls and
indicators. Refer to figure MD-2 to locate the RF (f) Verify appropriate primary winding taps of the
drive distribution panel noting its reference power transformer have been selected to match
designation is A12, and then refer to figure MD-17 the voltage of the input power source (refer to
and MD-18 for its assembly detail. paragraph 3.3).
4.3.7 RELAY CONTROL PANEL (g) Verify the power source has a minimum rating
CONTROLS AND INDICATORS: Table 4-8 of 13kVA.
lists the relay control panel controls and indicators.
Refer to figure MD-2 to locate the relay control
panel, noting its reference designation is A13 and TURNING ON THE TRANSMITTER
then refer to figures MD-20 and MD-21 for its 4.5 Turn on the transmitter as described in
assembly detail. paragraph 3.4 for initial startup and after repairs that
may have affected the tuning of frequency sensitive
4.3.8 FUSE BLOCK ASSEMBLY circuits. At other times, set the switches to their
CONTROLS AND INDICATORS: Table 4-9 appropriate positions.
lists the fuse block assembly's controls and
indicators. Refer to figure MD-2 to locate the fuse
block assembly, noting its reference designation is RF POWER MODULE SWITCH SETTINGS
A15, and then refer to figure MD-24 for its assembly 4.6 The four RF power modules have an
detail. associated RF POWER MODULE CONTROL switch
located on relay control panel A13.
4.3.9 CIRCUIT BREAKER PANEL
CONTROLS AND INDICATORS: Table 4-10 4.6.1 Each RF POWER MODULE CONTROL
lists the circuit breaker panel's controls and switch controls the charge/discharge status of its
indicators. Refer to figures MD-1 to locate the associated RF power module's B-VDC storage
circuit breaker panel, noting its reference designation capacitors at initial turn-on. The relay control panel's
is A7, and then refer to figure MD-9 for its assembly relay control PWB (A1) controls the operating status
detail. of its associated RF power module's high current B-
VDC being applied from the AC/DC power supply.
PRE-STARTUP CHECKS
4.4 Prior to applying input power to the - When an RF power module is installed and it is
transmitter, observe the following: required to contribute to the transmitter's RF
output, its associated RF POWER MODULE
(a) Verify all assemblies/modules are installed and
CONTROL switch must be set to ON.
mating connectors are fully engaged.
(b) Verify the external input/output wiring is - When an RF power module must be switched
connected as detailed in paragraph 3.2. off or it is not installed, its associated RF
POWER MODULE CONTROL switch must be set
(c) Visually inspect the internal electrical wiring to OFF.
for defects such as; damaged insulation, broken
wires, wrong connections and/or loose
connections.
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NOTE NOTE
Once the gain of the modulating audio stage has When the exciter drawer's B-VDC lamp is on, AC
been established, the amplitude of the input audio power is being applied to the power transformer and
must be controlled by the station audio processing the B- VDC power supply is producing a potentially
equipment. Circuits that monitor the positive high current negative voltage.
modulation peaks, will limit their on time when RF
current stress limits are exceeded. If this occurs or The B-VDC lamp on the rear of an RF power module
the negative valleys exceed 100 percent, distortion indicates the charge status of its storage capacitors.
will be present in the demodulated audio. When it is not fully off, the storage capacitor
contains a charge and it is not permissible to
disconnect its mating connectors.
VERIFICATION OF PA FAILURE ALARMS
4.8 Transients may occasionally trigger the
failure detection circuit in a modulator/power OPERATION WITH DEFECTIVE OR MISSING
amplifier assembly and cause one or more of the RF RF POWER MODULES:
power module's ALARM lamps to turn on. The 4.10 It is permissible to operate the transmitter
transmitter should be momentarily switched off and with a defective or missing RF power module,
then on to reset the alarm circuits. provided following precautions/procedures are
observed:
- If the offending ALARM lamp does not turn on 4.10.1 If an RF power module has one or more
when RF power is restored, the fault was a defective modulator/power amplifier assemblies, as
false alarm triggered by a transient. indicated by its ALARM lamps, but it is still
contributing to transmitter's RF output; RF power
- If the offending ALARM lamp turns on when RF module may be left on. A reduction in carrier level is
power is restored, a fault exists in one or more the only consequence. Refer to table 4-1 to determine
modulator/power amplifiers in the RF power reduction in forward power that can be expected with
module. different quantities of defective modulator/power
amplifier assemblies.
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4.11.3 The graph in figure 4-1 plots the DC supply ELECTROSTATIC PROTECTION
current reading versus the RF carrier's forward 4.14 The transmitter's assemblies contain
power level to determine if the DC supply current is semiconductor devices that are susceptible to damage
within prescribed limits. The results are only valid if from electrostatic discharge. Prior to removing an
all four RF power modules are contributing their full assembly from the transmitter, and while servicing an
share to the RF output. The graph depicts assembly, the following precautions must be
maximums for: observed:
- 100% modulated carrier (sine wave) Components such as integrated circuits, field-effect
transistors, thyristors, and Schottky diodes may be
4.11.4 If an RF power module has been removed, damaged by this high voltage unless adequate
ensure its associated RF POWER MODULE CONTROL precautions are taken.
switch has been set to OFF. See paragraph 4.10.
4.14.1 PERSONAL DISCHARGING:
Maintainers should be electrically discharged by a
READING FORWARD POWER METER suitable grounding system (anti-static mats,
4.12 The FORWARD POWER meter has two grounding straps) during removal of an assembly
scales. The upper scale is normally in-circuit. When from the transmitter and while handling the assembly
the power level is less than 1750 watts, a more for maintenance procedures.
precise reading can be obtained by depressing the
READ LOWER SCALE switch and reading the lower 4.14.2 HANDLING/STORAGE: The assembly
scale. should be placed in an anti-static bag when it is not
installed in a host transmitter or when it is not being
NOTE subjected to maintenance procedures. Electronic
The FORWARD POWER meter has square law scales. components should be stored in anti-static materials.
Resulting non-linearity makes it difficult to read less
than 500 watts on the upper scale and 125 watts on 4.14.3 TOOLS/TEST EQUIPMENT: Testing
the lower scale. and maintenance equipment, including soldering and
unsoldering tools, should be suitable for contact with
static sensitive semiconductor devices.
REMOTE OPERATION
4.13 The transmitter's on/off status, preset power 4.14.4 STRESS CURRENT PROTECTION:
level selection and its active exciter selection can be Every precaution should be taken to ensure the static
controlled remotely. When the control/monitor sensitive semiconductor devices are protected from
panel's CONTROL switch is set to REMOTE, these unnecessary stress current. This is achieved by
functions are controlled from a remote location. ensuring:
When the CONTROL switch is set to LOCAL the
remote controls have no influence. The remote - current is not flowing when an electrical
alarm/status monitoring is independent of and is not connection is broken.
affected by the local/remote selection.
- voltages are not present on external control/
monitoring circuits when they are connected.
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PANEL MARKING/
REF FIG NOMENCLATURE FUNCTION
DES NO. USED IN TEXT
A4DS4 - MOD FAIL ALARM - A When turned on, indicates the PA volts output of
modulator/amplifier A1 is less negative than the
average PA volts of all three modulator/power
amplifiers, as the result of a modulator failure.
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PANEL MARKING/
REF FIG NOMENCLATURE FUNCTION
DES NO. USED IN TEXT
A4DS5 - MOD FAIL ALARM - B When turned on, indicates the PA volts output of
modulator/amplifier A2 is less negative than the
average PA volts of all three modulator/power
amplifiers, as the result of a modulator failure.
A4DS6 - MOD FAIL ALARM - C When turned on, indicates the PA volts output of
modulator/amplifier A3 is less negative than the
average PA volts of all three modulator/power
amplifiers, as the result of a modulator failure.
NOTE: Partial reference designation shown. Prefix with A2, A3, A4, A5 for full reference
designation.
Figures MD-1 and MD-2 depict the location of the RF power module, but do not show the detail of its
controls and indicators. Refer to the RF power module's service instruction manual for its assembly
detail.
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PANEL MARKING/
REF FIG NOMENCLATURE FUNCTION
DES NO. USED IN TEXT
A1DS1 MD-3 INTERLOCK OPEN ALARM When turned on, indicates the exciter stages and
power amplifier stages have been inhibited (RF output
turned off) because an external interlock switch is
open. Normal operation is restored and the
INTERLOCK OPEN ALARM lamp will turn off when all
interlock switches are closed.
A1DS2 MD-3 DETUNED RF DRIVE ALARM When turned on, indicates the RF output is shutback
(turned off) because the load for the RF drive
amplifier is not tuned to the carrier frequency. The
lamp will not turn off and normal operation will not be
restored until DETUNED RF DRIVE RESET switch is
activated, after the cause of the alarm has been
removed.
A1DS3 MD-3 EXCITER - B When turned on, indicates exciter B is enabled and
providing variable pulse width modulator drive, RF
drive and low level DC voltages.
A1DS4 MD-3 RF - ON When turned on, indicates the exciter stages and the
RF power amplifiers are enabled.
A1DS5 MD-3 HIGH B-VDC ALARM When turned on, indicates the RF output has been
shutback (turned off), since the alarm circuits were
reset, because output voltage of the B- VDC power
supply has exceeded the high B- VDC threshold (more
negative than -85.0 VDC). If cause of alarm is
removed, normal operation is restored, but HIGH B-
VDC ALARM lamp shall remain on.
A1DS6 MD-3 HIGH AC PWR ALARM When turned on, indicates the RF output has been
shutback (turned off), since the alarm circuits were
reset, because the voltage of the AC power source was
excessive and caused the output of the unregulated 24
VDC power supply to exceed the high AC power
threshold (more than 10% above nominal). If cause of
alarm is removed, normal operation is restored, but
HIGH AC PWR ALARM lamp shall remain on.
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PANEL MARKING/
REF FIG NOMENCLATURE FUNCTION
DES NO. USED IN TEXT
A1DS7 MD-3 LOW AC PWR ALARM When turned on, indicates the RF output has been
shutback (turned off), since the alarm circuits were
reset, because the AC power source voltage was low
and caused the unregulated 24 VDC power supply's
output to fall below the low AC power threshold
(more than 10% below nominal). If cause of alarm is
removed, normal operation is restored, but LOW AC
PWR ALARM lamp shall remain on.
A1DS8 MD-3 LOW RF DRIVE ALARM When turned on, indicates the RF output has been
shutback (turned off), since the alarm circuits were
reset, because the DC voltage that is representative of
the RF drive level was less than the low RF drive
threshold (less than 36 VDC). If cause of alarm is
removed, normal operation is restored, but LOW RF
DRIVE ALARM lamp shall remain on.
A1DS9 MD-3 SWR SHUTBACK ALARM When turned on, indicates the RF output has been
shutback (turned off), since the alarm circuits were
reset, because the reflected power exceeded the
reflected power threshold (800 50 watts). If cause of
alarm is removed, normal operation is restored, but
SWR SHUTBACK ALARM lamp shall remain on.
A1DS10 MD-3 HIGH RF CURRENT ALARM When turned on, indicates the RF output has been
shutback (turned off), since the alarm circuits were
reset, because the RF current flowing in the RF output
filter exceeded the RF power module's stress current
threshold. If cause of alarm is removed, normal
operation is restored, but HIGH RF CURRENT ALARM
lamp shall remain on.
A1DS12 MD-3 SWR CUTBACK ALARM When turned on, indicates the RF output is being
cutback (reduced) because it was shutback (turned
off) four times or more, by the SWR shutback circuit
(reflected power in excess of 800 watts) or the high
RF current shutback circuit, in any 20 second period,
since the alarm circuit was reset. If shutback counter
is reset by 20 second clock, normal operation is
restored, but SWR CUTBACK ALARM lamp shall
remain on.
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PANEL MARKING/
REF FIG NOMENCLATURE FUNCTION
DES NO. USED IN TEXT
A1DS13 MD-3 HIGH OUTPUT POWER When turned on, indicates the high power level
STATUS circuitry is enabled and the transmitter's RF output
will be the preset high power level.
A1DS14 MD-3 LOW 1 OUTPUT POWER When turned on, indicates the low 1 power level
STATUS circuitry is enabled and the transmitter's RF output
will be the preset low 1 power level.
A1DS15 MD-3 LOW 2 OUTPUT POWER When turned on, indicates the low 2 power level
STATUS circuitry is enabled and the transmitter's RF output
will be the preset low 2 power level.
A1DS16 MD-3 AUTO OUTPUT POWER When turned on, indicates the reference voltage that
STATUS determines the carrier level of the RF output is being
provided by an optional auxilliary power control PWB
or by an external micro processor based RF power
level controller.
A1DS17 MD-3 EXCITER - A When turned on, indicates exciter A is enabled and
providing variable pulse width modulator drive, RF
drive and low level DC voltages.
A1DS18 BAT OK When turned on, indicates the charge state of the 9.0
volt battery on the control interface PWB is adequate
to maintain the fault alarm memory if AC power is
lost.
A1R10 B-VDC THRSHLD Adjusted to set high B- VDC threshold to -85.0 VDC.
Establishes reference point that causes RF output to
be shutback and HIGH B-VDC ALARM to be activated.
A1R17 HIGH AC THRESHOLD Adjusted to set high AC power fault threshold to ten
percent above the nominal AC power source voltage.
Causes RF output to be shutback and HIGH AC PWR
ALARM to be activated when voltage of AC power
source exceeds this threshold.
A1R77 LOW 1 MONITOR Adjusted to set the RF envelope monitor when the
Low 1 power level is selected.
A1R78 HIGH MONITOR Adjusted to set the RF envelope monitor when the
High power level is selected.
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PANEL MARKING/
REF FIG NOMENCLATURE FUNCTION
DES NO. USED IN TEXT
A1R79 LOW 2 MONITOR Adjusted to set the RF envelope monitor when the
Low 2 power level is selected.
A1R100 MD-3 LOW 2 ADJUST Adjusted to set carrier portion of the RF output to
desired level when Low 2 power level is selected.
A1R103 MD-3 HIGH ADJUST Adjusted to set carrier portion of the RF output to
desired level when High power level is selected (3500
watts min/5500 watts max).
A1R105 MD-3 LOW 1 ADJUST Adjusted to set carrier portion of the RF output to
desired level when Low 1 power level is selected.
A1R111 CURRENT THRESHOLD Adjusted to set the high RF current threshold to a level
that represents the stress current limits of the RF
power module. Limit cannot be precisely defined as it
includes complex factors such as peak current,
average current and the rise/fall time of the
modulating audio. Establishes the reference point that
causes the RF output to be shutback and HIGH RF
CURRENT ALARM to be activated.
A1R149 LOW AC THRESHOLD Adjusted to set low AC power fault threshold to ten
percent below the nominal voltage of the AC power
source. Causes RF output to be shutback and LOW
AC PWR ALARM to be activated when voltage of AC
power source falls below this threshold.
A1S1 MD-3 SELECT - EXCITER A Sets the exciter A/B latching relay to its exciter A
position when pressed and released, provided
CONTROL switch is set to LOCAL. Enables exciter A
as the variable pulse width modulator drive, RF drive
and low DC voltage source for the transmitter. This
switch is disabled and has no influence when
CONTROL switch is set to REMOTE.
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PANEL MARKING/
REF FIG NOMENCLATURE FUNCTION
DES NO. USED IN TEXT
A1S2 MD-3 SELECT - EXCITER B Sets the exciter A/B latching relay to its exciter B
position when pressed and released, provided
CONTROL switch is set to LOCAL. Enables exciter B
as the variable pulse width modulator drive, RF drive
and low DC voltage source for the transmitter. This
switch is disabled and has no influence when
CONTROL switch is set to REMOTE.
A1S3 MD-3 RF - OFF Sets the on/off latching relay to its off position when
pressed and released. Effectively opens the interlock
circuit and turns off the RF output by inhibiting the
exciter stage and the RF power amplifier. This switch
is in-circuit regardless of CONTROL switch setting.
A1S5 MD-3 ALARM RESET Resets ALARM lamp circuits that latch in their turned
on state when an alarm condition is sensed. Switch is
in-circuit regardless of CONTROL switch setting.
A1S6 MD-3 SELECT - HIGH Sets the power level latching relays to the high power
level configuration, provided the CONTROL switch is
set to LOCAL. Sets RF output to the preset high
power level. Switch is disabled and has no influence
when CONTROL switch is set to REMOTE.
A1S7 MD-3 SELECT - AUTO Sets the power level latching relays to the auto power
level configuration, provided the CONTROL switch is
set to LOCAL. The RF output level is determined by
an optional auxilliary power control PWB or by an
external micro processor based RF power level
controller. Switch is disabled and has no influence
when CONTROL switch is set to REMOTE.
A1S8 MD-3 SELECT - LOW 2 Sets the power level latching relays to the low 2 power
level configuration, provided the CONTROL switch is
set to LOCAL. Sets RF output to the preset low 2
power level. Switch is disabled and has no influence
when CONTROL switch is set to REMOTE.
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PANEL MARKING/
REF FIG NOMENCLATURE FUNCTION
DES NO. USED IN TEXT
A1S9 MD-3 SELECT - LOW 1 Sets the power level latching relays to the low 1 power
level configuration, provided the CONTROL switch is
set to LOCAL. Sets RF output to the preset low 1
power level. Switch is disabled and has no influence
when CONTROL switch is set to REMOTE.
A1S10 MD-3 DETUNED RF DRIVE RESET Resets the latching feature of the detuned RF drive
detector circuit. Restores the operational status of the
transmitter and turns off the DETUNED RF DRIVE
ALARM lamp, provided the cause of the detuned RF
drive alarm has been removed.
A1S11 MAIN EXCITER SELECT Setting determines if automatic exciter transfer circuit
is enabled or disabled.
A2R3 Forward Power Meter Cal Adjusted to accurately set the output power reading on
the upper scale of the FORWARD POWER meter.
Normally when the RF output power is 5500 watts.
DS1 MD-3 REMOTE When turned on, indicates the CONTROL switch is set
to REMOTE and the transmitter's on/off and preset
power level selections are being controlled from a
remote location.
PANEL MARKING/
REF FIG NOMENCLATURE FUNCTION
DES NO. USED IN TEXT
M4 MD-3 REFLECTED POWER Indicates the RF power being reflected back to the
transmitter, by the antenna system, in kilowatts.
S1 MD-3 CONTROL Determines whether the on/off function and the preset
RF power level selection is controlled locally or
remotely. Switches on the control/monitor panel are
placed in-circuit when switch is set to LOCAL.
NOTE: Partial reference designation shown. Prefix with A1 for full reference designation.
- Denotes item is located on control interface PWB A1 and is not specifically identified in figure
MD-4. Refer to the control interface PWB's assembly detail drawing in its service instruction
manual to locate these items.
Items prefixed with A1, that are identified as being in figure MD-3, are located on control
interface PWB A1. They are visible or accessible from the front of the control/monitor panel.
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PANEL MARKING/
REF FIG NOMENCLATURE FUNCTION
DES NO. USED IN TEXT
A1F1 MD-10 External RF Drive Fuses external RF drive being applied to the RF drive
PWB at 200 milliamperes.
A3S3 MD-5 STEREO ENABLE Enables AM stereo operation when set to STEREO.
Inhibits AM stereo operation and converts to a
monaural exciter when set to MONO.
A3S5 MD-5 PILOT Enables the 25Hz pilot tone required for C-QUAM
AM stereo operation when set to ON. Disables pilot
tone for testing or monaural operation when
set to OFF.
NOTE: Partial reference designation shown. Prefix with A8 for full reference designation.
Figure MD-10 depicts assembly detail of the interface panel and identifies its major assemblies.
Refer to the appropriate service instruction manual for the detail of these assemblies.
- Denotes item is located on remote interface PWB A1. If necessary, refer to the remote
interface PWB's service instruction manual to locate its control/indicators.
- Denotes item is located on optional C-QUAM AM stereo exciter PWB A3. If necessary, refer
to C-QUAM AM stereo exciter PWB's service instruction manual to locate its
control/indicators.
The C-QUAM AM stereo exciter PWB contains a number of controls and adjustments that
are not identified in this listing. They are part of the complex and time intensive AM stereo
adjustments and are not routinely adjusted. Refer to its service instruction manual for a
complete listing.
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PANEL MARKING/
REF FIG NOMENCLATURE FUNCTION
DES NO. USED IN TEXT
DS2 MD-8 POWER - B-VDC Indicates B- voltage is being provided from the
AC/DC power supply when turned on.
A3C14 MD-9 FREQ ADJ Adjusted to set exciter A's crystal oscillator to the
assigned RF carrier frequency, when exciter A's
internal oscillator is selected as the RF drive source.
A3R4 MD-9 SLICER BIAS Adjusted to obtain a symmetrical square wave, and
therefore a symmetrical RF drive.
A3R18 MD-9 IPM BALANCE Adjusted for minimum incidental phase modulation
(IPM) when exciter A is the RF drive source.
A3S1 MD-9 SELECT N Binary switch that is set to obtain the appropriate
2c/N output, noting this frequency ultimately
determines the pulse width modulation (PWM)
frequency when exciter A is selected.
A4C14 MD-9 FREQ ADJ Adjusted to set exciter B's crystal oscillator to the
assigned RF carrier frequency, when exciter B's
internal oscillator is selected as the RF drive source.
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PANEL MARKING/
REF FIG NOMENCLATURE FUNCTION
DES NO. USED IN TEXT
A4R4 MD-9 SLICER BIAS Adjusted to obtain a symmetrical square wave, and
therefore a symmetrical RF drive.
A4R18 MD-9 IPM BALANCE Adjusted for minimum incidental phase modulation
(IPM) when exciter B is the RF drive source.
A4S1 MD-9 SELECT N Binary switch that is set to obtain the appropriate
2c/N output, noting this frequency ultimately
determines the pulse width modulation (PWM)
frequency when exciter B is selected.
A5A1R5 MD-9 FREQ Adjusted to set the PWM frequency for exciter A
when a C-QUAM AM stereo exciter PWB is its RF
drive source.
A5DS1 MD-9 Audio Limiting Indicates RF output's positive modulation peaks are
exceeding preset thresholds and a portion of the
modulating audio's positive half cycles, being applied
to exciter A, are being clipped, when on.
A5R6 MD-9 THRESHOLD Determines reference voltage level that will be applied
to the mod level detector/comparator circuit for
exciter A. Ensures modulating audio's positive half
cycles are clipped when the RF output's positive
modulation peaks approach RF power amplifier
limits.
A5R17 MD-9 COMMON MODE BALANCE Adjusted to balance (null out) in-phase noise and
transients that are present on and appear across
exciter A's audio input terminals.
A5R34 MD-9 AUDIO Adjusted to set the modulation depth when the audio
input level is known, by setting the gain of exciter A's
modulating audio amplifier stage. Preferred gain
setting will provide 100% modulation when audio
level is 10dBm.
A5R37 MD-9 CAR LVL Adjusted to ensure equal amplitudes from each exciter
in dual exciter applications.
A5S1 MD-9 Low Pass Filter Determines exciter A's audio pass band by selecting
the low pass filter's -1.0dB high frequency roll-off
point. Refer to table 3-2 for low pass filter switch
settings.
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PANEL MARKING/
REF FIG NOMENCLATURE FUNCTION
DES NO. USED IN TEXT
A6DS1 MD-9 Audio Limiting Indicates RF output's positive modulation peaks are
exceeding preset thresholds and a portion of the
modulating audio's positive half cycles, being applied
to exciter B, are being clipped, when on.
A6R6 MD-9 THRESHOLD Determines reference voltage level that will be applied
to the mod level detector/comparator circuit for
exciter B. Ensures modulating audio's positive half
cycles are clipped when the RF output's positive
modulation peaks approach RF power amplifier
limits.
A6R17 MD-9 COMMON MODE BALANCE Adjusted to balance (null out) in-phase noise and
transients that are present on and appear across
exciter B's audio input terminals.
A6R34 MD-9 AUDIO Adjusted to set the modulation depth when the audio
input level is known, by setting the gain of exciter B's
modulating audio amplifier stage. Preferred gain
setting will provide 100% modulation when audio
level is 10dBm.
A6R37 MD-9 CAR LVL Adjusted to ensure equal amplitudes from each exciter
in dual exciter applications.
A6S1 MD-9 Low Pass Filter Determines exciter B's audio pass band by selecting
the low pass filter's -1.0dB high frequency roll-off
point. Refer to table 3-2 for low pass filter switch
settings.
NOTE: Refer to figure MD-6 to locate the RF drive PWBs (A3 and A4) the modulator driver PWBs (A5
and A6). Refer to figure MD-7 to locate the exciter power supplies (A1 and A2). If necessary
refer to the appropriate service instruction manual for the assembly detail of a PWB/assembly
- Denotes RF drive PWB A3 is not installed when the optional AM stereo exciter PWB (A8A3)
is installed as the exciter A RF drive source.
Partial reference designation shown. Prefix with A6 to obtain full reference designation.
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PANEL MARKING/
REF FIG NOMENCLATURE FUNCTION
DES NO. USED IN TEXT
E1 MD-12 RF Output Spark Gap Adjusted to provide a breakdown path to ground for
voltage transients present during lightning strikes.
Supplements but does not replace spark balls of the
antenna system.
A2C10 MD-11 RATIO ADJ Adjusted to provide precisely 1/31 of the RF output
voltage as the reference voltage to the forward/
reflected power probe.
A2L1 MD-11 IMPD ADJ Adjusted for minimum change in the reference voltage
to the forward/reflected power probe when the RF
sample load is varied from 50 ohms to infinity.
NOTE: Partial reference designation shown. Prefix with A9 to obtain full reference designation.
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PANEL MARKING/
REF FIG NOMENCLATURE FUNCTION
DES NO. USED IN TEXT
F1 MD-17 +24 VDC (UNSWITCHED) Fuses the unregulated +24 volts DC being applied to
the control/monitor panel (A15) at 3.0 amperes.
F2 MD-17 +24 VDC (RF ON) Fuses the unregulated +24 volts DC being applied to
exciter power supplies A and B (A6A1 and A6A2),
the remote interface PWB (A8A1) and the relay
control panels (A13) at 3.0 amperes.
F3 MD-17 +24 VDC (POWER MODULES) Fuses the unregulated +24 volts DC being applied to
RF power modules A thru D (A2 thru A5) at 3.0
amperes.
F4 MD-17 B-VDC - (EXCITER) Fuses the B- VDC voltage being applied to exciter
power supplies A and B (A6A1 and A6A2) and
control/monitor panel A1 at 3.0 amperes.
F5 MD-17 B-VDC - (RF DRIVE - A) Fuses the B- VDC voltage being applied to RF drive
amplifier A (A12A2) at 3.0 amperes.
F6 MD-17 B-VDC - (RF DRIVE - B) Fuses the B- VDC voltage being applied to RF drive
amplifier B (A12A3) at 3.0 amperes.
L2 MD-17 RF Drive Tuning Coil Adjusted to tune the RF drive applied to the RF
tuning/splitter PWB.
A1A1R2 MD-18 B- VDC Adjust Adjusted to set the output voltage of B- VDC
switching power supply A1 to the level that will result
in the peak-to-peak voltage of the RF drive being
applied to the input of the RF power modules at 84.0
volts.
A1F1 MD-18 +15 VAC Fuses the regulated 15 VDC being applied to B- VDC
switching power supply A1 at 0.5 amperes.
A1F2 MD-18 B- VDC Fuses the B- VDC being applied to B- VDC switching
power supply A1 at 5.0 amperes.
A4R3 MD-19 LVL THReshold Adjusted to set the DC voltage that is representative
of the RF drive level to 39 VDC when the peak-to-
peak voltage of the RF drive input to the RF power
modules is 84.0 volts.
NOTE: Partial reference designation shown. Prefix with A12 to obtain full reference designation.
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PANEL MARKING/
REF FIG NOMENCLATURE FUNCTION
DES NO. USED IN TEXT
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PANEL MARKING/
REF FIG NOMENCLATURE FUNCTION
DES NO. USED IN TEXT
F1 MD-24 B-VDC (REF A) Fuses the B- VDC voltage being applied to the low
voltage power supply panel (A12) and the relay
control panels (A13) at 30 amperes.
F2 MD-24 High Current B-VDC- A Fuses the high current B- VDC voltage being applied
to relay control panel A13 for RF power module A at
40 amperes.
F3 MD-24 High Current B-VDC - B Fuses the high current B-VDC voltage being applied
to relay control panel A13 for RF power module B at
40 amperes.
F4 MD-24 High Current B-VAC - C Fuses the high current B- VDC voltage being applied
to relay control panel A13 for RF power module C at
40 amperes.
F5 MD-24 High Current B-VAC - D Fuses the high current B-VDC voltage being applied
to relay control panel A13 for RF power module D at
40 amperes.
NOTE: Partial reference designation shown. Prefix with A15 to obtain full reference designation.
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PANEL MARKING/
REF FIG NOMENCLATURE FUNCTION
DES NO. USED IN TEXT
CB1 MD-9 MAIN POWER Controls application of AC power source to the power
transformer and protect wiring from excessive current.
F1 MD-9 24 VAC Power Source Fuses one phase of the low AC power source being
3 - Phase (1) applied to the low voltage power supply's (A12) three-
phase rectifier at 5.0 amperes.
F2 MD-9 24 VAC Power Source Fuses one phase of the low AC power source being
3 - Phase (2) applied to the low voltage power supply's (A12) three-
phase rectifier at 5.0 amperes.
F3 MD-9 24 VDC Power Source Fuses one phase of the low AC power source being
3 - Phase (3) applied to the low voltage power supply's (A12) three-
phase rectifier at 5.0 amperes.
NOTE: Partial reference designation shown. Prefix with A7 to obtain full reference designation.
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SECTION 5
TESTING AND ADJUSTMENT
GENERAL
WARNING
5.1 This section contains a step-by-step
functional test procedure for the subject transmitter,
using integral meters and precision test/monitoring AC voltages that can cause serious personal injury
equipment. The test procedures contain routine or death are present on circuit breaker terminals
adjustment instructions to bring the parameter being and primary winding taps of the main power
tested within defined limits, where appropriate. transformer. These voltages are present when AC
Special adjustment procedures are also included in power is being applied and the MAIN POWER circuit
this section. These adjustments are defined as being breaker is closed, regardless of the transmitter's
the adjustments that require a significant amount of RF/off status. In addition to the AC voltage, the
disassembly and/or test equipment that will not output of the B- DC power supply (nominally -72
normally be available at a transmitter site. volts DC) will be present when AC power is applied
to the main power transformer's primary windings.
NOTE
It is recommended that personnel who are not
familiar with detailed circuit theory or do not FUNCTIONAL TESTS
realize what impact a specific adjustment will have 5.3 Successful completion of the following tests
on other steps, follow instructions in order will verify the transmitter circuits are within factory
presented. It is recommended they be followed specifications. When a routine adjustment will
sequentially during initial turn-on and after major correct an out-of-tolerance condition, the adjustment
repairs. procedure is included.
NOTE
OPERATING PRECAUTIONS If an in-tolerance condition cannot be attained with
5.2 The transmitter contains protection circuits the specified routine adjustment, discontinue testing
that monitor critical parameters. When the defined until the problem causing the out-of-tolerance
limits of any of these parameters are exceeded, one or condition has been corrected.
more ALARM lamps will turn on. When the out-of-
tolerance condition could result in excessive power 5.3.1 GENERAL: The functional tests should
amplifier stress current, the modulator drive to the be performed and the results recorded for comparison
power amplifiers will effectively be reduced or turned with past and future test results, as a routine part of
off, as long as the cause of the out-of-tolerance scheduled maintenance checks and as the first step in
condition exists. Maintainers should read and fully troubleshooting procedures.
understand operating instructions provided in section
4. Pay particular attention to paragraph 4.10. 5.3.1.1 The functional test procedures are provided
in a step-by-step format. This method of presentation
NOTE will permit a person who is unfamiliar with the
The FORWARD POWER meter has two scales. The transmitter to perform the functional tests in a logical
upper scale is normally in-circuit and should be sequence. It is recommended the procedures be
read when the RF power level being monitored is completed in sequence, as each procedure establishes
more than 1750 watts. When the indicated power switch settings and contains prerequisites for
level is less than 1750 watts, a more precise reading subsequent procedures.
can be obtained by depressing the READ LOWER
SCALE switch and reading the lower scale.
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TEST METER
Ensure the peak-to-peak amplitude of the external TEST SWITCH
MIN MAX
RF drive does not exceed 12.0 volts. Voltages in
excess of 12.0 volts will over stress RF drive input
components and cause them to overheat. +24V +22.0 +26.0
+15V +14.0 +16.0
(f) If an externally generated RF drive is being -15V -14.0 -16.0
applied as the RF drive source, verify it is not
being modulated and its frequency is the (h) All remaining lamps shall be off.
assigned carrier frequency plus/minus 5.0Hz.
(j) The remote RF Ready status output on the
(g) Connect a modulation monitor to remote remote interface PWB's RF READY terminal
interface PWB's RF MONITOR connector (J4). (TB2-20) shall be a current sink to ground.
(h) Set ADJUST-LOW 1, ADJUST-LOW 2 and (k) Turn on the RF power stage (press/release the
ADJUST-HIGH potentiometers fully counter RF-ON switch and verify RF-ON lamp turns on).
clockwise (minimum of four turns).
(l) The exciter drawer's POWER +24 VDC lamp
5.3.4 INITIAL TURN-ON: Apply AC power to shall turn on.
the transmitter and observe the alarm and status
indicators as follows: (m) All cooling air fans (one in each RF power
module) shall turn on and operate.
(a) Verify the requirements of paragraph 5.3.3
have been completed. 5.3.5 EXCITER DRAWER POWER SUPPLY
CHECKS: Check the output voltage of the exciter
(b) Switch on or verify the AC power source is drawer's low DC voltage power supplies, for the 'A'
switched on at the service entrance. and the 'B' exciter:
(c) Set the MAIN POWER circuit breaker to ON. (a) Sequentially set the exciter drawer's TEST
switch to each of its settings. Verify its TEST
(d) Preset the local control switches. Press/ release meter's readings are within the tolerance
the following switches, noting they are all tabulated in table 5-2.
located on the control/monitor panel:
- ALARM RESET switch. (b) Select the 'A' exciter (press/release the SELECT
- RF-OFF switch. EXCITER-A switch and verify the EXCITER-A
- SELECT EXCITER-B switch. lamp turns on.
- SELECT OUTPUT POWER-LOW 2 switch.
(c) Repeat step (a) for the 'A' exciter.
(e) The OUTPUT POWER-LOW 2 and EXCITER-B
lamps shall turn on. (d) Return to the 'B' exciter (press/release SELECT
EXCITER-B switch and verify the EXCITER-B
(f) The exciter drawer's POWER B-VDC lamp shall lamp turns on).
turn on.
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AMPFET ND5
(f) If the power transformer's primary winding taps Refer to figure MD-6 to locate RF drive PWB's that
were changed, repeat steps (a) thru (e). are located in the exciter drawer. For assembly
detail of an RF drive PWB, refer to its service
(g) Record final reading recorded in step (c) as the instruction manual.
B-VDC no-load voltage.
(a) Verify the EXCITER B and OUTPUT POWER-
(h) The DC SUPPLY CURRENT meter's indication LOW 2 lamps are on, indicating exciter 'B' is
shall be near zero amperes. active and low 2 is the selected preset power
level.
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5.3.7.1 Internal RF Drive Source: If the RF drive 5.3.7.2 External RF Drive Source: If the RF
source is a monaural RF drive PWB and its integral drive source is a monaural RF drive PWB and an
crystal oscillator is providing the RF drive, proceed external RF generator is providing the RF drive,
as follows: proceed as follows:
(a) Verify a link is connected between terminals B (a) Verify a link is connected between terminals A
and C on active RF drive PWB. and C on active RF drive PWB.
(b) Frequency counter indication shall be the
assigned carrier frequency 5.0Hz or five parts (b) Verify the external RF drive is being applied to
per million (ppm) whichever is greater. the remote interface PWB's STEREO connector
(J1).
(c) If requirement of step (b) is not met, adjust
active RF drive PWB's FREQ ADJUST (c) Verify the external RF drive input is the
trimming capacitor (C14), until the frequency assigned carrier frequency, is unmodulated and
counter's indication is the assigned carrier its amplitude is between 5.0 and 12.0 volts
frequency. peak-to-peak (sine or square wave).
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AMPFET ND5
(d) Frequency counter indication shall be the (e) Oscilloscope indication should similar to the
assigned carrier frequency 5.0Hz or five parts example depicted in figure 5-1. It should be a
per million (ppm) whichever is greater. symmetrical square wave with nominal peak-to-
peak amplitude of 15.0 volts.
(e) If the requirement of step (d) is not met, adjust
carrier frequency of external RF source, until (f) If necessary, adjust the C-QUAM AM stereo
the frequency counter's indication is the exciter PWB's SLICER BIAS potentiometer
assigned carrier frequency. (R154) to obtain a symmetrical square wave.
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AMPFET ND5
Use extreme care when connecting/disconnecting (a) Verify the requirements of paragraph 5.3.8
the oscilloscope probe in the following procedures. have been completed and are being met.
Do not allow the probe to short the RF drive to
ground. (b) Connect a digital multimeter, that is preset to
measure DC volts, between TB1-10(+) of the
(f) Connect an oscilloscope between TB1-1 and RF drive tuning PWB and ground.
TB1-2 (ground) of the RF drive tuning PWB.
(c) The digital multimeter's reading should be
(g) Oscilloscope indication shall be similar to the between 38.0 and 40.0 VDC.
example in figure 5-3. peak-to-peak amplitude
shall be between 80 and 88 volts. (d) If necessary, adjust the RF drive tuning PWB's
(h) If necessary, adjust B- VDC switching power Level Threshold Adjust potentiometer for a
supply's B- Adjust potentiometer for 84 volts, reading of 39.0 VDC.
peak-to-peak (noting access is gained by
removing right-hand side panel). 5.3.9 MOD DRIVE CHECKS: Check critical
parameters of the variable pulse width modulation
(i) Select the 'A' exciter (press/release the SELECT drive (mod drive) signal as follows:
EXCITER-A switch and verify EXCITER-A lamp
turns on). NOTE
Two modulator driver PWBs (A and B) are located
(j) Repeat steps (d) thru (h) for exciter 'A'.
in the exciter drawer. Refer to figure MD-6 to
(k) Return to the 'B' exciter (press/release the locate them, noting mod driver A is A5 and mod
SELECT EXCITER-B switch and verify driver B is A6. For assembly detail of a modulator
EXCITER-B lamp turnson). driver PWB, refer to its service instruction manual.
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AMPFET ND5
5.3.9.1 Mod Drive Check Pre-Requisites: (b) Oscilloscope indication should be similar to
Perform the following mod drive check pre-requisites: example depicted in figure 5-4. Waveform
should be positive going 2c/N pulses. Refer to
(a) Verify the EXCITER B and OUTPUT POWER- commissioning records for recorded value of
LOW 2 lamps are on, indicating exciter 'B' is 2c/N (see note in paragraph 3.3.4.3.)
active and low 2 is the selected preset power
level. (c) Connect a frequency counter between TP4 of
active modulator driver PWB and ground.
(b) Set ADJUST-LOW 1, ADJUST-LOW 2 and
ADJUST-HIGH potentiometers, fully counter (d) Frequency counter's indication shall be the
clockwise. pulse width modulation frequency (pwm). It
(c) Inhibit exciter drawer's DC power source by should be between 70.0 and 96.63kHz. Refer
turning off the RF power stage (press/release to commissioning records for recorded value
RF-OFF switch and note RF-ON lamp turns off.
(see note in paragraph 3.3.4.3).
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Page 5-10
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(l) Oscilloscope display should be a rectangular (e) Activate exciter drawer's DC power source by
waveform with an on/off (positive/negative) turning RF power stage on (press/release RF-
ratio of 25/75 (25% duty cycle). ON switch and verify RF-ON lamp turns on).
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5.3.10 RF POWER AMPLIFIER CHECKS: (c) FORWARD POWER meter indication shall be
Check the forward/reflected power and modulator less than 4000 watts. Record forward power
input current levels as follows: reading.
(d) REFLECTED POWER meter indication shall be
NOTE near zero watts.
Two mod driver PWBs (A and B) are located in the (e) DC SUPPLY VOLTS meter indication shall be
exciter drawer. Refer to figure MD-6 to locate between -69.0 and -75.0 VDC.
them, noting the 'A' mod driver PWB is A5 and the
'B" mod driver PWB is A6. For assembly detail, (f) Record DC SUPPLY CURRENT meter's current
refer to the mod driver PWB's service instruction indication.
manual. (g) Enter figure 4-1 with forward power reading
(a) Verify the EXCITER B and OUTPUT POWER- recorded in step (c) and the DC current reading
LOW 2 lamps are on, indicating exciter 'B' is recorded in step (f) and then plot intersection
active and low 2 is the selected precept power point on the graph.
level.
(h) Intersection point plotted in step (g) must be
(b) Verify the ADJUST-LOW 1, ADJUST-LOW 2 and below the line-representing maximum (carrier
ADJUST-HIGH potentiometers are fully counter
only).
clockwise.
(I) Select the 'A' exciter (press/release the SELECT
(c) Verify all cooling fans (one in each RF power EXCITER-A switch and verify EXCITER-A lamp
module) are operating. turns on).
(d) FORWARD POWER meter indication shall be (j) Dummy load's forward power indication should
near zero watts. be within ten percent of forward power level
recorded in step (c). Note the difference
(e) DC SUPPLY CURRENT meter indication shall be between the two readings.
near zero amperes.
(k) Adjust 'A' modulator driver PWB's CAR LVL
(f) Set the CAR LVL potentiometer (R37) of both potentiometer to reduce the forward power
modulator driver PWB's to the centre of their difference noted in step (j) by one half.
range by adjusting them a minimum of four
turns counter clockwise and then two turns (l) Select exciter B and adjust the 'B' modulator
clockwise. driver PWB's CAR LVL potentiometer to reduce
any remaining difference between the 'A' and
5.3.10.1 Forward Power Limiting: Precept the RF 'B' forward power levels to zero.
power level control circuits to limit the maximum
forward power level to 5500 watts as follows: (m) Adjust control interface PWB's POWER LIMIT
potentiometer for a RF output of precisely
(a) Set control interface PWB's POWER LIMIT 5500 watts, as indicated by dummy load's
potentiometer fully counter clockwise. forward power indicator.
(b) Slowly adjust ADJUST-LOW 2 potentiometer
fully clockwise.
(n) FORWARD POWER meter indication shall be (d) Select High preset RF power level (press/
5500 watts. If reading is satisfactory go to release SELECT OUTPUT POWER-HIGH switch
step (p). If reading is significantly different, and verify OUTPUT POWER-HIGH lamp turns
calibrate the meter as detailed in step (o). on).
(e) Set ADJUST-HIGH potentiometer for an RF
(o) Adjust meter calibration potentiometer output, as indicated by dummy load's forward
A1A2R3 for a FORWARD POWER meter power indicator, of precisely the carrier level to
indication of 5500 watts, noting calibration be transmitted when High preset power level is
potentiometer A1A2R3 is located on a PWB selected, noting it may not be set to less than
that is fastened to the meter terminals. 3500 watts.
(p) REFLECTED POWER meter indication shall be (f) Record FORWARD POWER meter indication as
near zero watts. the High preset forward power level for the
active exciter.
(q) DC SUPPLY VOLTS meter indication shall be
between -69.0 and -75.0 VDC. (g) Adjust control interface PWBs HIGH MONITOR
potentiometer (R78) for an oscilloscope
(r) DC SUPPLY VOLTS meter indication as the
waveform with a peak-to-peak amplitude of 8.5
loaded B-VDC voltage.
volts (3.0 volts RMS).
(s) Record DC SUPPLY CURRENT meter
(h) Select the Low 1 power level (press/release
indication as the loaded B- VDC current.
SELECT OUTPUT POWER-LOW 1 switch and
verify OUTPUT POWER-LOW 1 lamp turns on).
(t) Enter figure 4-1 with B- VDC current reading
recorded in step (s) and plot intersection point
(i) Set ADJUST-LOW 1 potentiometer for an RF
on the graph for a forward power level of 5500
output, as indicated by dummy load's forward
watts.
power indicator, of precisely the carrier level to
be transmitted when Low 1 power level is
(u) Intersection point plotted in step (t) must be
selected.
below the line representing maximum (carrier
only).
(j) Record FORWARD POWER meter indication as
the Low 1 preset forward power level for the
(v) Set ADJUST-LOW 2 potentiometer fully counter
active exciter.
clockwise.
(k) Adjust control interface PWB's LOW 1
5.3.10.2 Setting Preset Power Levels: Set the
MONITOR potentiometer (R77) for an
preset RF power level control circuits to produce the
oscilloscope waveform with a peak-to-peak
desired RF output levels and adjust the RF MONITOR
amplitude of 8.5 volts (3.0 volts RMS).
output to the amplitude required by the modulation
monitor in use, as follows:
(l) Select the Low 2 power level (press/release
SELECT OUTPUT POWER-LOW 2 switch and
(a) Verify the control interface PWB's POWER
verify OUTPUT POWER-LOW 2 lamp turns on).
LIMIT potentiometer has been preset to limit the
forward power level to 5500 watts as detailed
(m) Set ADJUST-LOW 2 potentiometer for an RF
in paragraph 5.3.10.1.
output, as indicated by dummy load's forward
power indicator, of precisely the carrier level to
(b) Verify the EXCITER B and OUTPUT POWER-
be transmitted when Low 2 power level is
LOW 2 lamps are on, indicating exciter 'B' is
selected.
active and low 2 is the selected preset power
level.
(n) Record FORWARD POWER meter indication as
the Low 2 preset forward power level for the
(c) Connect an oscilloscope to remote interface
active exciter.
PWB's RF MONITOR connector (J4).
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(o) Adjust control interface PWB's LOW 2 (a) Set or verify all switches are set as tabulated in
MONITOR potentiometer (R79) for an table 5-1.
oscilloscope waveform with a peak-to-peak
amplitude of 8.5 volts (3.0 volts RMS). (b) Connect a modulation monitor to the remote
interface PWBs RF MONITOR connector (J4).
(p) Select the 'A' exciter (press/release the SELECT
EXCITER-A switch and verify EXCITER-A lamp (c) Verify an audio signal generator, that has been
turns on). preset to 1000Hz at a zero output level (turned
off), is connected as the modulating audio
(q) Repeat steps (d) thru (o) for exciter A [RF source.
monitor requirements of steps (g), (k) and (o)
should be met without adjustment of referenced (d) Verify transmitter's RF output is connected to a
potentiometer]. precision, 50 ohm, resistive, 10kW, dummy
load that has provision to accurately display
(r) Return to the 'B' exciter (press/release the the RF power being applied to it.
SELECT EXCITER-B switch and verify
EXCITER-B lamp turnson). (e) Verify the EXCITER B and OUTPUT POWER-
HIGH lamps are on, indicating exciter 'B' is
(s) Select the High power level (press/release active and High is the selected preset power
SELECT OUTPUT POWER-HIGH switch and level.
verify OUTPUT POWER-HIGH lamp turns on).
(f) Set ADJUST-HIGH potentiometer for a forward
5.3.11 MODULATION ENVELOPE/ power, as indicated by dummy load's forward
EMISSION LEVEL CHECKS: When a monaural power indicator, of precisely 5000 watts.
RF drive PWB is the RF drive source for the active
exciter, check that the modulation envelope, radiated 5.3.11.2 Audio Gain/Modulation Control: Verify
sidebands and hum/noise levels are within their modulating audio is being processed by the
acceptable limits, as follows: modulator driver and modulation depth can be set to
100% over the full audio pass band, as follows:
(d) Verify the audio input level recorded in step (c) 5.3.11.3 Audio Frequency Response: Check the
is the previously established station audio frequency response as follows:
programming reference level.
(a) Verify the prerequisites of paragraph 5.3.11.1
NOTE have been completed and are being met.
If a full audio gain check is required, proceed to
step (e). If completion of steps (a) thru (d) satisfies (b) Adjust audio generator's output for a 25%
testing requirements, proceed to step (o). modulation depth, on modulation monitor.
(e) Set the audio signal generator's output level to (c) Record audio generator's output level.
zero (turned off).
(d) Repeat steps (b) and (c) with the audio
(f) Set active modulator driver PWB's AUDIO generator's frequency set to 7500Hz, 5000Hz,
GAIN potentiometer (R34) fully clockwise. 400Hz and 50Hz respectively.
(g) Adjust output of audio signal generator for a (e) Audio generator's output level should be within
100% modulation depth indication on the 1.0 dB of the level recorded in step (c) for all
modulation monitor. frequencies listed in step (d).
(h) The audio signal generator's output level (f) Set audio generator's frequency to 1000Hz.
indication shall be 0dBm or less.
(g) Check frequency response when modulation
(i) Set active modulator driver PWB's AUDIO depth is 50%, 85% and 95%, by repeating
GAIN potentiometer fully counter clockwise. steps (b) thru (c) and substituting the
appropriate percentage in step (b).
(j) Set the audio signal generator's output level to
+12dBm. (h) Turn off audio generator's output.
(k) Verify the active modulator driver PWB's (i) Select the 'A' exciter (press/release the SELECT
AUDIO GAIN potentiometer can be adjusted for EXCITER-A switch and verify EXCITER-A lamp
a 100% modulation depth indication on the turns on).
modulation monitor.
(j) Repeat steps (a) thru (h) for exciter 'A'.
(l) Set the audio signal generator's output level to
the level recorded in step (c). (k) Return to the 'B' exciter (press/release the
SELECT EXCITER-B switch and verify
(m) Adjust the active modulator driver PWB's EXCITER-B lamp turns on).
AUDIO GAIN potentiometer for a 100% mod
depth indication on modulation monitor. 5.3.11.4 Signal-To-Noise Ratio: Check the signal-
to-noise ratio as follows:
(n) Set audio signal generator's output to zero.
NOTE
An unacceptable signal-to-noise ratio may be
(o) Select the 'A' exciter (press/release the SELECT
obtained when the RF sample is obtained from the
EXCITER-A switch and verify EXCITER-A lamp
remote interface PWB's RF MONITOR connector.
turns on).
This is caused by monitoring circuit ground loops.
It may be necessary to use a current probe, inserted
(p) Repeat steps (a) thru (n) for exciter 'A'.
at the RF output connector, as the RF sample source
for the modulation monitor in the following tests.
(q) Return to the 'B' exciter (press/release the
SELECT EXCITER-B switch and verify
(a) Verify the prerequisites of paragraph 5.3.11.1
EXCITER-B lamp turns on).
have been completed and are being met.
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(b) Connect a distortion analyzer with a nominal (g) Set audio generator's frequency to 1000Hz.
25kHz bandwidth to the demodulated audio
output of the modulation monitor. (h) Check audio distortion level when modulation
(c) Adjust the audio signal generator's output for a depth is 50%, 85% and 95%, by repeating
100% modulation depth indication on the steps (c) thru (g) and substituting the
modulation monitor. appropriate percentage in step (c).
(d) Record signal level on distortion analyzer. (i) Select the 'A' exciter (press/release the SELECT
(e) Set output level of audio signal generator to EXCITER-A switch and verify EXCITER-A lamp
zero (turned off). turns on).
(f) Record combined noise and hum level (j) Repeat steps (a) thru (h) for exciter 'A'.
indication on distortion analyzer.
(k) Return to the 'B' exciter (press/release the
(g) The combined noise and hum level recorded in SELECT EXCITER-B switch and verify
step (f) shall be a minimum of 60dB below the EXCITER-B lamp turns on).
signal level recorded in step (d).
(l) Disconnect the distortion analyzer from the
(h) Select the 'A' exciter (press/release the SELECT modulation monitor.
EXCITER-A switch and verify EXCITER-A lamp
turns on). 5.3.11.6 Carrier Shift: Check the carrier shift
with 1000Hz modulation as follows:
(i) Repeat steps (a) thru (g) for exciter 'A'.
(a) Verify the prerequisites of paragraph 5.3.11.1
(j) Return to the 'B' exciter (press/release the have been completed and are being met.
SELECT EXCITER-B switch and verify
EXCITER-B lamp turnson). (b) Record carrier level indication on the
modulation monitor.
5.3.11.5 Audio Distortion: Check the demodulated
audio for distortion as follows: (c) Adjust output of audio signal generator for a
95% modulation depth indication on the
(a) Verify the prerequisites of paragraph 5.3.11.1 modulation monitor.
have been completed and are being met.
(d) Record carrier level indication on the
(b) Connect a distortion analyzer with a nominal modulation monitor.
25 kHz bandwidth to the demodulated audio
output of the modulation monitor. (e) Carrier level recorded in step (d) shall not
differ from carrier level indication recorded in
(c) Adjust audio signal generator for a 25% mod step (b) by more than one percent.
depth indication on the modulation monitor.
(f) Select the 'A' exciter (press/release the SELECT
(d) Distortion analyzer's audio distortion level EXCITER-A switch and verify EXCITER-A lamp
indication shall not exceed one percent. turns on).
(g) Repeat steps (a) thru (e) for exciter 'A'.
(e) Repeat steps (c) and (d) with audio signal
generator's frequency set to 10 000Hz, (h) Return to the 'B' exciter (press/release the
7500Hz, 5000Hz, 400Hz and 50Hz. SELECT EXCITER-B switch and verify
EXCITER-B lamp turns on).
(f) Distortion analyzer's audio distortion level
indication shall be a maximum of 1.0% for all (i) Set audio signal generator's frequency to
frequencies listed in step (e). 1000Hz and its output level to zero.
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5.3.11.7 Completion of Modulation Envelope/ (b) At remote control site, set the remote on/off
Emission Level Checks: On completion of the switch to off [momentary application of a
modulation envelope/emission level checks, adjust ground to remote interface PWB's RF OFF
control/monitor panel's ADJUST-HIGH potentiometer terminal (TB1-2)].
for the preset High forward power level recorded in
step (g) of paragraph 5.3.10.2. (c) The RF output, as indicated by the FORWARD
POWER meter, shall immediately go to zero
5.3.12 REMOTE CONTROL CHECK: Check watts, indicating the RF power stage has been
the remote control circuits as follows: turned off.
5.3.12.1 Remote Control Prerequisites: Complete (d) RF ON lamp shall turn off.
the following for each check.
(e) The exciter drawer's +24 VDC POWER lamp
(a) Set all switches as tabulated in table 5-1. shall turn off.
(b) Connect or verify transmitter's RF output is (f) All cooling air fans shall turn off.
connected to a precision, 50 ohm, resistive,
10kW, dummy load that has provision to (g) The remote RF on status output, on the remote
accurately display RF power being applied. interface PWB's RF ON STATUS terminal
(TB2-1), shall be an open collector.
(c) Connect or verify an audio signal generator,
that has been preset to 1000Hz at a zero output (h) Remaining indicator lamps shall remain as they
level (turned off), is connected as the were before turn-off.
modulating audio source.
(i) At remote control site, set the remote on/off
(d) Verify the EXCITER B and OUTPUT POWER- switch to on [momentary application of a
HIGH lamps are on, indicating exciter 'B' is ground to remote interface PWB's RF ON
active and High is the selected preset power terminal (TB1-1)].
level.
(j) The RF output, as indicated by the FORWARD
(e) Verify the RF output, as indicated by the POWER meter shall be restored to the preset
FORWARD POWER meter, is the preset High high RF power level.
forward power level.
(k) RF ON lamp shall turn on.
(f) Set the CONTROL switch to REMOTE.
(l) The exciter drawer's +24 VDC POWER lamp
(g) REMOTE lamp shall turn on. shall turn on.
(h) All other status indicating lamps shall remain (m) All cooling air fans shall turn on.
the same.
(n) The remote RF on status output, on the remote
(i) The remote status output, on the remote interface PWB's RF ON STATUS terminal, shall
interface PWB's REMOTE STATUS terminal be a current sink to ground.
(TB2-15), shall be a current sink to ground.
5.3.12.3 Remote Selection Of Active Exciter:
5.3.12.2 Remote On/Off Control: Verify the Verify exciter A or exciter B can be selected from a
transmitter's on/off function can be controlled from a remote location as follows:
remote location as follows:
(a) Verify the prerequisites of paragraph 5.3.12.1
(a) Verify the prerequisites of paragraph 5.3.12.1 have been completed and are being met.
have been completed and are being met.
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(b) At the remote control site, set the remote (e) The remote Low 1 power level status output,
Exciter Selector switch to A [momentary on the remote interface PWB's LOW 1 POWER
application of a ground to remote interface STATUS terminal (TB2-4), shall be a current
PWB's EXCITER SELECT-A terminal (TB1-3)]. sink to ground.
(c) EXCITER A lamp shall turn on. The EXCITER B (f) The remaining power level status outputs, on
lamp shall turn off. the remote interface PWB's POWER STATUS
terminals (TB2-3, TB2-5, TB2-6), shall be an
(d) The RF output, as indicated by the FORWARD open collector.
POWER meter, shall be the preset high forward
power level recorded for exciter A. (g) At the remote control site, set the remote
Power Level Selector switch to Low 2
(e) The remote exciter B status output, on the [momentary application of a ground to remote
remote interface PWB's EXCTR B STATUS interface PWB's POWER SELECT-LOW 2
terminal (TB2-2), shall be an open collector. terminal (TB1-7)].
(f) At the remote control site, set the remote (h) OUTPUT POWER-LOW 2 lamp shall turn on.
Exciter Selector switch to B [momentary The remaining OUTPUT POWER lamps shall be
application of a ground to remote interface off.
PWB's EXCITER SELECT-B terminal (TB1-4)].
(i) The RF output, as indicated by the FORWARD
(g) EXCITER B lamp shall turn on. The EXCITER A POWER meter, shall be the preset Low 2
lamp shall turn off. forward power level.
(h) The RF output, as indicated by the FORWARD (j) The remote Low 2 power level status output,
POWER meter, shall be the preset high forward on the remote interface PWB's LOW 2 POWER
power level recorded for exciter B. STATUS terminal (TB2-5), shall be a current
sink to ground.
(i) The remote exciter B status output, on the
remote interface PWB's EXCTR B STATUS (k) The remaining power level status outputs, on
terminal, shall be a current sink to ground. the remote interface PWB's POWER STATUS
terminals (TB2-3, TB2-4, TB2-6), shall be an
5.3.12.4 Remote Power Level Controls: Verify the open collector.
three preset power levels can be selected from a
remote location as follows: (l) At the remote control site, set the remote
Power Level Selector switch to High
(a) Verify the prerequisites of paragraph 5.3.12.1 [momentary application of a ground to remote
have been completed and are being met. interface PWB's POWER SELECT-HIGH
terminal (TB1-5)].
(b) At the remote control site, set the remote
Power Level Selector switch to Low 1 (m) OUTPUT POWER-HIGH lamp shall turn on. The
[momentary application of a ground to remote remaining OUTPUT POWER lamps shall be off.
interface PWB's POWER SELECT-LOW 1
terminal (TB1-6)]. (n) The RF output, as indicated by the FORWARD
POWER meter, shall be the preset high forward
(c) OUTPUT POWER-LOW 1 lamp shall turn on. power level.
The remaining OUTPUT POWER lamps shall be
off. (o) The remote high power level status output, on
the remote interface PWB's HIGH POWER
(d) The RF output, as indicated by the FORWARD
STATUS terminal (TB2-3), shall be a current
POWER meter, shall be the preset Low 1
sink to ground.
forward power level.
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(p) The remaining power level status outputs, on (d) The RF output, as indicated by the FORWARD
the remote interface PWB's POWER STATUS POWER meter, shall increase one increment
terminals (TB2-4, TB2-5, TB2-6), shall be an each time the switch is closed, for the first
open collector. seven switch closures.
(q) At the remote control site, set the remote
Power Level Selector switch to Auto (e) The RF output, as indicated by the FORWARD
[momentary application of a ground to remote POWER meter, shall not change on the eighth
interface PWB's POWER SELECT-AUTO and subsequent switch closures.
terminal (TB1-8)].
(f) Final RF output, as indicated by the FORWARD
(r) OUTPUT POWER-AUTO lamp shall turn on. POWER meter, shall be a minimum of ten
The remaining OUTPUT POWER lamps shall be percent higher than the RF output noted in step
off. (b).
(s) If an optional power level controller has not
been installed as A8A2, the RF output as (g) Set remote Power Trim switch in its Decrease
indicated by the FORWARD POWER meter, position [application of a ground to remote
shall be zero watts. interface PWB's POWER DECR terminal (TB1-
10)] a minimum of fifteen times.
(t) If an optional power level controller has been
installed as A8A2, the RF output as indicated
(h) The RF output, as indicated by the FORWARD
by the FORWARD POWER meter, shall be
POWER meter, shall decrease one increment
determined by the power level controller.
each time the switch is closed, for the first
fifteen switch closures.
(u) The remote Auto power level status output, on
the remote interface PWB's AUTO POWER
(i) The RF output, as indicated by the FORWARD
STATUS terminal (TB2-6), shall be a current
POWER meter, shall not change on the
sink to ground.
sixteenth and subsequent switch closures.
(v) The remaining power level status outputs, on
(j) Final RF output, as indicated by the FORWARD
the remote interface PWB's POWER STATUS
POWER meter, shall be a minimum of ten
terminals (TB2-3, TB2-4, TB2-5), shall be an
percent lower than the RF output noted in step
open collector.
(b).
(w) Select the High preset RF power level (press/ (k) The power trim circuit can be reset to its mid-
release SELECT OUTPUT POWER-HIGH switch range setting by momentarily turning off the
and verify OUTPUT POWER-HIGH lamp turns RF power stage (Press/release RF-OFF switch
on. and then press/release RF ON switch). It can
also be reset by pressing remote Power Trim
5.3.12.5 Remote Power Trim Control: Verify the switch, in its Increase or Decrease position, a
RF output power can be trimmed from a remote minimum of fifteen times and then pressing the
location as follows: switch seven times in its other position.
(a) Verify the prerequisites of paragraph 5.3.12.1 (l) The RF output, as indicated by the FORWARD
have been completed and are being met. POWER meter, shall be restored to the preset
High forward power level noted in step (b).
(b) Note the RF output, as indicated the FORWARD
POWER meter.
5.3.12.6 Remote PWM Inhibit Control: Verify the
variable pulse width modulator (PWM) drive, and
(c) Set remote Power Trim switch to its Increase therefore the RF output, can be inhibited from a
position [application of a ground to remote remote location; as follows:
interface PWB's POWER INCR terminal (TB1-
9)] a minimum of seven times.
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(a) Verify the prerequisites of paragraph 5.3.12.1 (c) Verify the RF output, as indicated by the
have been completed and are being met. FORWARD POWER meter, is the preset high
forward power level.
(b) Note the RF output, as indicated by the
FORWARD POWER meter. (d) Simulate a high B- VDC by temporarily
connecting a 100K ohm resistor in parallel with
(c) Monitor the FORWARD POWER meter resistor R6 on control interface PWB.
indication and simulate a PWM Inhibit input NOTE
by applying a ground to the remote interface Connecting a 100K ohm resistor in parallel with
PWB's PWM INHIBIT terminal (TB1-11). resistor R6 simulates a B- voltage that is more
negative than -85 volts DC. Refer to figure MD-4 to
(d) Forward power indication on the FORWARD locate the control interface PWB and then to its
POWER meter, shall instantly go to zero watts,
service instruction manual to locate R6.
indicating the modulator (PWM) drive has been
inhibited. If the High B- VDC protection circuit is suspect or if
it does not satisfy the requirements of the following
(e) Monitor the FORWARD POWER meter tests, refer to paragraph 5.4.6 for a detailed
indication and remove ground from remote test/adjustment procedure.
interface PWB's PWM INHIBIT terminal (TB1-
11). (e) The RF output, as indicated by the FORWARD
POWER meter, shall be instantly shutback to a
(f) The RF output, as indicated by the FORWARD near zero watts reading.
POWER meter, shall instantly be restored to the
preset high forward power level noted in step (f) The HIGH B-VDC ALARM and LOW RF DRIVE
(b). ALARM lamps shall turn on.
5.3.13 PROTECTION CIRCUIT CHECKS: (g) The High B- alarm output, on remote interface
Verify the fault detector circuits, that monitor critical PWB's HIGH B-VDC ALARM terminal (TB2-
parameters of the transmitter and protect the RF 10), shall be a current sink to ground.
power amplifier stages, are functioning within their
design limits as follows: (h) The Drive Level Alarm output, on remote
NOTE interface PWBs DRIVE LEVEL ALARM terminal
There is no practical way of controlling the AC (TB2-11), shall be a current sink to ground.
power source voltage. It is also not practical to
detune RF drive circuits or simulate faults in the RF (i) Remove the 100K ohm resistor which was
output stages without risk to the solid state devices temporarily installed across R6 of the control
in the RF power amplifier stages. The following are interface PWB.
go/no go test of fault detection circuits that monitor
voltages which represent critical parameters. (j) The RF output, as indicated by the FORWARD
POWER meter, shall return to the preset High
5.3.13.1 High B- VDC Detector: Verify the RF forward power level noted in step (c).
output is shutback (turned off) and a high B- VDC
alarm is produced when the output of the B- VDC (k) The High B- alarm output, on the remote
power supply exceeds -85 VDC, as follows: interface PWB's HIGH B-VDC ALARM terminal
(a) Set all switches as tabulated in table 5-1. shall be an open collector.
(l) The Drive Level alarm output, on the remote
(b) Verify the EXCITER B and OUTPUT POWER- interface PWB's DRIVE LEVEL ALARM terminal
HIGH lamps are on, indicating exciter 'B' is shall be an open collector.
active and High is the selected preset power
level. (m) The HIGH B-VDC ALARM and LOW RF DRIVE
ALARM lamps shall remain on.
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(n) Reset the alarm circuit (press/release control (g) The High AC alarm output, on the remote
interface PWB's ALARM RESET switch). interface PWB's HIGH AC ALARM terminal
(TB2-8), shall be a current sink to ground.
(o) The HIGH B-VDC ALARM and LOW RF DRIVE (h) Remove the 100K ohm resistor which was
ALARM lamps shall turn off.
temporarily installed across R7 of the control
interface PWB.
5.3.13.2 High AC Voltage Detector: Verify the RF
output is shutback (turned off) and a high AC alarm (i) The RF output, as indicated by the FORWARD
is produced when the voltage of the AC power source POWER meter, shall return to the preset high
is more than 10% above its nominal value, as forward power level noted in step (c).
follows: (j) The remote high AC alarm output, on the
NOTE remote interface PWB's HIGH AC ALARM
The output voltage of the unregulated 24 VDC terminal shall be an open collector.
power supply is monitored, by the high AC voltage
detector circuit, since it is directly proportional to (k) HIGH AC ALARM lamp shall remain on.
the AC power source voltage.
(l) Reset the alarm circuit (press/release control
If the High AC Voltage protection circuit is suspect interface PWB's ALARM RESET switch).
or if the requirements of the following tests are not
satisfied, refer to paragraph 5.4.7 for a detailed (m) HIGH AC ALARM lamp shall turn off.
test/adjustment procedure.
5.3.13.3 Low AC Voltage Detector: Verify the
(a) Set or verify all switches are set as tabulated in RF output is shutback (turned off) and a low AC
table 5-1. alarm is produced when AC power source voltage is
more than 10% below its nominal value, as follows:
(b) Verify the EXCITER B and OUTPUT POWER-
HIGH lamps are on, indicating exciter 'B' is
NOTE
active and High is the selected preset power The output voltage of the unregulated 24 VDC
level. power supply is monitored, by the low AC voltage
detector circuit, since it is directly proportional to
(c) Verify the RF output, as indicated by the the AC power source voltage.
FORWARD POWER meter, is the preset High
forward power level. If the Low AC Voltage protection circuit is suspect
or if the requirements of the following tests are not
(d) Simulate a high AC voltage by temporarily satisfied, refer to paragraph 5.4.7 for a detailed
connecting a 100K ohm resistor in parallel with test/adjustment procedure.
resistor R7 on control interface PWB.
(a) Set or verify all switches are set as tabulated in
NOTE table 5-1.
Connecting a 100K ohm resistor in parallel with
resistor R7 simulates a voltage that is more than (b) Verify the EXCITER B and OUTPUT POWER-
HIGH lamps are on, indicating exciter 'B' is
10% above the nominal output of the unregulated 24
VDC power supply. Refer to figure MD-4 to locate active and High is the selected preset power
the control interface PWB and then to its service level.
instruction manual to locate R7.
(c) Verify the RF output, as indicated by the
FORWARD POWER meter, is the preset high
(e) The RF output, as indicated by the FORWARD
POWER meter, shall be instantly shutback to a
forward power level.
near zero watts reading.
(d) Simulate a low AC voltage by temporarily
(f) HIGH AC ALARM lamp shall turn on. connecting a 47K ohm resistor in parallel with
capacitor C4 on control interface PWB.
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(e) The RF output, as indicated by the FORWARD (d) Verify the RF output, as indicated by the
POWER meter, shall be instantly shutback to a FORWARD POWER meter, is the preset high
near zero watts reading. forward power level.
(f) LOW AC ALARM lamp shall turn on. (e) Simulate a low RF drive condition by
temporarily connecting a 100K ohm resistor in
(g) The low AC alarm output, on the remote parallel with resistor R2 on the control
interface PWB's LOW AC ALARM terminal interface PWB.
(TB2-9), shall be a current sink to ground.
NOTE
(h) Remove the 47K ohm resistor which was Connecting a 100K ohm resistor in parallel with
temporarily installed across C4 of the control resistor R2 simulates an RF drive level voltage of
interface PWB. less than 35.0 VDC. Refer to figure MD-4 to locate
the control interface PWB and then to its service
(i) The RF output, as indicated by the FORWARD instruction manual to locate R2.
POWER meter, shall return to the preset high
forward power level noted in step (c). (e) The RF output, as indicated by the FORWARD
POWER meter, shall be instantly shutback to a
(j) The low AC alarm output, on the remote near zero watts reading.
interface PWB's LOW AC ALARM terminal
shall be an open collector. (f) LOW RF DRIVE ALARM lamp shall turn on.
(k) The LOW AC ALARM lamp shall remain on. (g) The low RF drive alarm output, on the remote
interface PWB's DRIVE LEVEL ALARM terminal
(l) Reset the alarm circuit (press/release control (TB2-11), shall be a current sink to ground.
interface PWB's ALARM RESET switch).
(h) Remove the 100K ohm resistor connected in
(m) LOW AC ALARM lamp shall turn off. step (d).
5.3.13.4 Low RF Drive Level Detector: Verify the (i) The RF output, as indicated by the FORWARD
RF output is shutback (turned off) and a low RF POWER meter, shall return to the preset High
drive alarm is produced when amplitude of the RF forward power level noted in step (c).
drive, to the RF power amplifier stages, falls below
its fault threshold, as follows: (j) The low RF drive alarm output, on the remote
interface PWB's DRIVE LEVEL ALARM terminal
NOTE shall be an open collector.
The RF drive is peak detected by a half-wave
rectifier circuit in the RF drive tuning PWB. When (k) LOW RF DRIVE ALARM lamp shall remain on.
the RF drive is acceptable, the output voltage of this
circuit will be more than 35.0 VDC. (l) Reset the alarm circuit (press/release control
interface PWB's ALARM RESET switch).
(a) Set or verify all switches are set as tabulated in
table 5-1. (m) LOW RF DRIVE ALARM lamp shall turn off.
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5.3.13.5 Detuned RF Drive Detector: Verify the (h) LOW RF DRIVE ALARM lamp shall also turn on.
RF output is shutback (turned off) and a detuned RF
drive alarm is produced when the RF drive tuned (i) Detuned RF drive alarm output, on remote
circuits are detuned enough to apply a nominal 1.0 interface PWB's DRIVE TUNING ALARM
VDC tune alarm to the detuned RF drive detection terminal (TB2-12), shall be a current sink to
circuit, as follows: ground.
(b) Verify
the EXCITER B and OUTPUT (n) DETUNED RF DRIVE ALARM lamp shall turn
POWER-HIGH lamps are on, indicating exciter off.
'B' is active and High is the selected preset
power level. (o) The RF output, as indicated by the FORWARD
POWER meter, shall return to the preset High
(c) Verify the RF output, as indicated by the forward power level noted in step (c).
FORWARD POWER meter, is the preset high
forward power level. (p) The detuned RF drive alarm output, on the
remote interface PWB's DRIVE TUNING ALARM
(d) Connect a variable DC power source that has terminal, shall be an open collector.
been preset to 0.0 VDC between the J1-2 side
of resistor R107 (+) and TP2 (ground) on the (q) The low RF drive alarm output, on the remote
control interface PWB. interface PWB's DRIVE LEVEL ALARM terminal
shall be an open collector.
NOTE
Refer to figure MD-4 to locate the control interface
(r) LOW RF DRIVE ALARM lamp shall remain on.
PWB and then to its service instruction manual to
locate R107.
(s) Reset the alarm circuit (press/release control
interface PWB's ALARM RESET switch).
(e) Monitor the FORWARD POWER meter
indication and slowly increase output of
(t) LOW RF DRIVE ALARM lamp shall turn off.
variable DC power supply until DETUNED RF
DRIVE ALARM lamp just turns on.
(u) Disconnect the variable DC power supply.
(f) The variable DC power supply's output shall
be between 0.5 and 1.0 VDC.
5.3.13.6 High RF Current Detector: Verify the RF (c) Verify the RF output, as indicated by the
output is shutback (turned off) and a high RF current FORWARD POWER meter, is the preset high
alarm is produced when RF power amplifier stress forward power level.
current limits are approached, as follows:
NOTE (d) Remove the RF current sample input from the
A current probe in the RF output filter provides an control interface PWB. Disconnect coaxial
RF voltage that is representative of the RF output cable (P7) from its RF CURRENT SAMPLE
current. connector (J7).
(j) Set the peak-to-peak amplitude of the function 5.3.13.7 High SWR Detector: Verify the RF
generator's output to 4.4 volts output is shutback (turned off) and a high SWR
alarm is produced when the reflected power exceeds
(k) If the HIGH RF CURRENT ALARM lamp is on, 800 watts, as follows:
reset the alarm circuit (press/release control NOTE
interface PWB's ALARM RESET switch). A forward/reflected power probe in the RF output
NOTE filter provides a DC voltage that is proportional to
The SWR CUTBACK ALARM lamp will also turn off the reflected power sensed at the filter's output, as
and the RF output will be restored to the high RF its reflected power output. This voltage is a nominal
output level noted in step (c). 5.3 VDC when the reflected power is 800 watts.
The high SWR detector forms part of a dynamic
(l) Slowly adjust the control interface PWB's servo that turns off the RF output (shutback) when
CURRENT THRESHOLD potentiometer counter the high reflected power fault threshold is exceeded.
clockwise until the HIGH RF CURRENT ALARM When this occurs, the reflected power will fall to
lamp just turns on. zero, the RF shutback signal will be removed and
then the RF output will be exponentially restored
(m) The RF output shall be instantly shutback to a over a 250 millisecond period. If a high reflected
near zero watts reading. power is still detected, the shutback/turn on cycle
will be repeated.
(n) SWR CUTBACK ALARM lamp will also turn on.
Each shutback causes an alarm count/power
cutback circuit to advance one count. If more than
(o) The high RF current alarm output, on remote
three counts occur in any 20 second period, the RF
interface PWB's RF CUR ALARM terminal
output will be reduced (cutback) incrementally until
(TB2-7), shall be a current sink to ground.
the reflected power is acceptable or until shutdown
occurs at a count of '9'.
(p) Set the peak-to-peak amplitude of function
generator's output to 0.0 volts. The alarm count/power cutback circuit resets 20
seconds after the first count if a count of '9' has not
(q) The RF output shall remain shutback at near been attained (shutdown has not occurred). If
zero watts, the HIGH RF CURRENT ALARM and shutdown has occurred, a manually initiated alarm
SWR CUTBACK ALARM lamps shall remain on. reset command must be applied to reset the counter
and restore normal operation.
(r) The high RF current alarm output, on the
remote interface PWB's RF CUR ALARM A one-shot multivibrator in the SWR alarm circuit
terminal, shall switch to an open collector. restricts the clocking of the alarm counter, by SWR
alarms, to a maximum of one clock per second.
(s) Reset the alarm circuit (press/release the Additional SWR alarms will be disregarded and
control interface PWB's ALARM RESET have no influence on the count.
switch).
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(b) Verify the EXCITER B and OUTPUT POWER- (l) SWR Shutback Alarm output, on the remote
HIGH lamps are on, indicating exciter 'B' is interface PWB's SWR SHUTBACK ALARM
active and High is the selected preset power terminal (TB2-13), shall switch to an open
level. collector.
(m) The SWR SHUTBACK ALARM lamp shall stay
(c) Verify the RF output, as indicated by the on.
FORWARD POWER meter, is the preset high
forward power level. (n) Reset the alarm circuit (press/release the
control interface PWB's ALARM RESET
(d) Remove control interface PWB's reflected switch).
power input. Disconnect coaxial cable (P6) (o) The SWR SHUTBACK ALARM lamp shall turn
from its REFLECTED POWER connector (J6). off.
NOTE
NOTE
Steps (p) thru (ab) must be completed within twenty
Refer to figure MD-4 to locate the control interface
seconds, after the SWR SHUTBACK ALARM lamp
PWB and then to its service instruction manual to
turns on in step (q).
locate J6.
(p) Switch the variable DC power supply's output
(e) Connect a variable DC power supply, that has on (6.0 VDC) and then off three times at a
been preset to 0.0 VDC, to control interface maximum repetition rate of one on/off cycle
PWB's REFLECTED POWER connector (J6) per second, noting the time of first turn-on.
using a suitable coaxial cable. NOTE
A one-shot multivibrator in the SWR alarm circuit
(f) Simulate an increasing reflected power by restricts the clocking of the alarm counter, by SWR
slowly increasing the output voltage of the alarms, to a maximum of one clock per second.
variable DC power supply until the SWR Spurious or additional SWR alarms will be
SHUTBACK ALARM lamp just turns on. disregarded and have no influence on the count.
NOTE (q) The SWR SHUTBACK ALARM lamp shall turn
Steps (g) thru (n) must be completed within twenty on the first time the power supply is switched
seconds after the SWR SHUTBACK ALARM lamp on and it shall stay on for steps (r) thru (x).
turns on in step (f). (r) The RF output shall be reduced to zero watts
when the power supply is on and it shall be
(g) The variable DC power supply's output shall restored to the preset high forward power level
be between 4.9 and 5.6 VDC noted in step (c) when the power supply is
switched off.
(h) The RF output, as indicated by the FORWARD
(s) Switch the variable DC power supply's output
POWER meter, shall be instantly shutback to a
on and then off one more (fourth) time.
near zero watts reading.
(t) The SWR CUTBACK ALARM lamp shall turn on.
(i) SWR Shutback Alarm output, on the remote
interface PWB's SWR SHUTBACK ALARM
(u) The RF output shall be reduced to zero watts
terminal (TB2-13), shall be a current sink to
when the power supply is on and it shall return
ground.
to a slightly lower level than the forward power
level noted in step (c), when the power supply
(j) Set variable DC power supply's output to 6.0
is switched off.
VDC and then switch off its output.
(v) SWR cutback alarm output, on the remote
(k) The RF output shall be restored to the preset interface PWB's SWR CUTBACK ALARM
high forward power level noted in step (c). terminal (TB2-14), shall be a current sink to
ground.
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(w) Switch the variable DC power supply's output (ai) The requirements of steps (ae), (af), (ag) and
on and then off four (fifth thru eighth) times at (ah) shall be maintained indefinitely, indicating
a maximum repetition rate of one on/off cycle the alarm counter's 20-second reset clock has
per second. been inhibited.
(aj) Reset the alarm circuit (press/release the
(x) The RF output, as indicated by the FORWARD control interface PWB's ALARM RESET
POWER meter, shall be reduced to zero watts switch).
when the power supply is on and it shall
increment to a lower forward power each time (ak) The RF output, as indicated by the FORWARD
the power supply is switched off. POWER meter, shall be restored to the preset
high forward power level noted in step (c).
(y) Approximately 20 seconds after time noted in
step (p) (first turn-on of power supply), the RF (al) The SWR CUTBACK ALARM and SWR
output shall be restored to the preset high SHUTBACK ALARM lamps shall both turn off.
forward power level noted in step (c),
indicating the alarm counter has been reset to (am) SWR cutback alarm output, on the remote
'0'. interface PWB's SWR CUTBACK ALARM
(z) SWR cutback alarm output, on the remote terminal (TB2-14), shall switch to an open
interface PWB's SWR CUTBACK ALARM collector.
terminal, shall switch to an open collector. (an) Disconnect variable DC power supply and
restore the high SWR detector circuit's
(aa) The SWR CUTBACK ALARM and SWR integrity. Connect reflected power coaxial
SHUTBACK ALARM lamps shall remain on. cable (P6) to the control interface PWB's
REFLECTED POWER connector (J6).
(ab) Reset the alarm circuit (press/release the
control interface PWB's ALARM RESET 5.3.13.8 Modulation Peak Limiting: Verify the
switch). modulation peaks are limited, to reduce RF power
amplifier stress current, when the RF output's
(ac) The SWR CUTBACK ALARM and SWR modulation envelope contains low frequency (long
SHUTBACK ALARM lamps shall both turn off. duration), high amplitude peaks, as follows:
(ad) Switch the variable DC power supply's output (a) Set all switches as tabulated in table 5-1.
on and then off a minimum of nine times,
within 20 seconds, at a maximum repetition (b) Connect an oscilloscope to the remote interface
rate of one on/off cycle per second. Ensure DC PWB's RF MONITOR connector (J4).
power supply is off on completion.
(c) Verify an audio generator is connected as the
(ae) The SWR SHUTBACK ALARM and SWR modulating audio source.
CUTBACK ALARM lamps shall both turn on.
(d) Preset audio generator to provide a 30Hz sine
(af) The RF output, as indicated by the FORWARD wave at a zero output level (turned off).
POWER meter, shall be shutback (zero watts).
(e) Verify transmitter's RF output is connected to a
(ag) SWR shutback alarm output, on the remote precision, 50 ohm, resistive, 10kW, dummy
interface PWBs SWR SHUTBACK ALARM load that has provision to accurately display
terminal (TB2-13), shall be an open collector. the RF power being applied to it.
(ah) SWR cutback alarm output, on the remote (f) Verify the EXCITER B and OUTPUT POWER-
interface PWB's SWR CUTBACK ALARM HIGH lamps are on, indicating exciter 'B' is
terminal (TB2-14), shall be a current sink to active and High is the selected preset power
ground. level.
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5000 WATT AM BROADCAST TRANSMITTER
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(p) The exciter drawer's +24 VDC POWER lamp (i) Approximately 1.5 seconds after the 100K ohm
shall turn on. resistor is installed in step (e), the EXCITER B
lamp shall turn off and EXCITER A lamp shall
(q) All cooling air fans shall turn on. turn on, indicating an automatic exciter transfer
has occurred.
(r) The interlock open alarm output, on the (j) The RF output, as indicated by the FORWARD
remote interface PWB's INTLK OPEN ALARM POWER meter, shall remain shutback at a near
terminal, shall be an open collector. zero watts reading, the LOW RF DRIVE ALARM
lamp shall stay on and the low RF drive alarm
5.3.14 AUTO EXCITER CHANGEOVER: output, on the remote interface PWB's DRIVE
Verify the active exciter will automatically be LEVEL ALARM terminal (TB2-11), shall be a
transferred from the preselected 'main' exciter to the current sink to ground.
'standby (reserve) exciter when the 'main' exciter's RF
drive fails and causes a low RF drive alarm to be (k) Remove the 100K ohm resistor which was
produced (see paragraph 5.3.13.4). installed across R2.
(a) Set or verify all switches are set as tabulated in (l) The RF output, as indicated by the FORWARD
table 5-1. POWER meter, shall return to the preset high
forward power level noted in step (d).
(b) Verify the EXCITER B and OUTPUT POWER-
HIGH lamps are on, indicating exciter 'B' is (m) The low RF drive alarm output, on the remote
active and High is the selected preset power interface PWB's DRIVE LEVEL ALARM
level. terminal shall switch to an open collector.
(c) Set the control interface PWB's MAIN EXCITER (n) The LOW RF DRIVE ALARM lamp shall stay on.
SELECT switch is set to B.
(o) Reset the alarm circuit (press/release control
(d) Verify the RF output, as indicated by the interface PWB's ALARM RESET switch).
FORWARD POWER meter, is the preset high
forward power level. (p) The LOW RF DRIVE ALARM lamp shall turn
off.
(e) Simulate a low RF drive condition by
connecting a 100K ohm resistor in parallel with (q) Set the control interface PWB's MAIN EXCITER
resistor R2 on control interface PWB. SELECT switch to A
(h) The low RF drive alarm output, on the remote 5.3.16 REMOTE REFLECTED POWER
interface PWB's DRIVE LEVEL ALARM MONITOR When connected, remote reflected
terminal (TB2-11), shall be a current sink to power indicator's reading shall be the same as the
ground. REFLECTED POWER meter.
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AMPFET ND5
SPECIAL ADJUSTMENT PROCEDURES (e) Connect an audio signal generator, that has
5.4 Procedures referred to as special adjustment been set to 1000Hz and its output level to zero
procedures contain adjustments that should not have (turned off), to the left and right input terminals
to be altered once they have been established. of the station's stereo exciter, in lieu of normal
Adjustments have been precisely set at factory prior station programming.
to shipment and should not require further
adjustment. Settings will affect accuracy of the NOTE
adjustment; therefore, they should not be disturbed If the left plus right audio from the AM stereo
unless their accuracy is suspect and then only if the exciter was disconnected from the remote interface
specified test equipment is available. PWB's AUDIO terminals, to connect an audio
generator for other test procedures, ensure audio
5.4.1 INCIDENTAL PHASE MODULATION generator has been disconnected and audio from the
(EXTERNAL AM STEREO RF DRIVE): Adjust AM stereo exciter has been reconnected.
for minimum incidental phase modulation (IPM)
when an external AM stereo generator is the RF drive (f) Verify the RF output, as indicated by the
source for an RF drive PWB in the exciter drawer, as FORWARD POWER meter, is the preset high
follows: forward power level.
(c) Verify the EXCITER B and OUTPUT POWER- (j) Select the 'A' exciter (press/release the SELECT
HIGH lamps are on, indicating exciter 'B' is EXCITER-A switch and verify EXCITER-A lamp
active and high is the selected preset power turns on.
level.
(k) Repeat steps (f) thru (i) for exciter 'A'.
(d) Connect an AM stereo modulation monitor to
the remote interface PWB's RF MONITOR (l) Return to the 'B' exciter (press/release the
connector (J4). SELECT EXCITER-B switch and verify
EXCITER-B lamp turnson).
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AMPFET ND5
5.4.2 RF VOLTAGE PROBE TUNING: Tune (j) The FORWARD POWER meter indication
the RF voltage probe (A9A2) as follows: should not change significantly in step (i).
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AMPFET ND5
NOTE
The interface panel is located immediately behind
the control/monitor panel.
NOTE
See figure MD-12 as an aid in locating spark gap
(surge arrestor) E1.
NOTE
Refer to the RF drive distribution panel assembly The wiring between the RF drive amplifiers and
detail (figure MD-17) to locate RF tuning coil relay K1 is part of the tuned circuit. Do not
A12L2. change lead dressing after optimum tuning has
been achieved.
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5000 WATT AM BROADCAST TRANSMITTER
AMPFET ND5
Table 5-3 RF Drive Series Tuning Inductor 5.4.4.2 Parallel Tuning: Tune the RF drive shunt
tuning inductor (L1) in the RF power modules as
TAP NUMBER follows:
CONNECTION OF TURNS
NOTE
If an RF power module has been serviced or if it has
1-4 10
not previously been fine tuned in the transmitter,
1-3 8
verify it was coarse tuned (while removed from the
1-2 5
transmitter) to the carrier frequency. Refer to the
2-4 5
RF power module's service instruction manual for
2-3 3
bench tuning procedures.
3-4 2
(a) Verify the requirements of paragraph 5.4.4.1
have been completed and are being met.
(e) Connect an oscilloscope across the function
generator's output.
(b) Set all switches/circuit breakers, except the
MAIN POWER circuit breaker as tabulated in
(f) Adjust the RF TUNE variable inductor (A12L2)
table 5-1. Set the MAIN POWER circuit breaker
for a minimum amplitude (null) RF drive
to OFF.
waveform on the oscilloscope.
(c) Terminate or verify the RF output is terminated
(g) If a definite null is not obtained in step (f), set
into a precision 50 ohm, resistive, 10 kW
the RF TUNE inductor's slug to its fully inserted
dummy load.
position (maximum inductance) and then
determine the resonant frequency of the series
(d) Turn off or verify the modulating audio source
circuit by adjusting the frequency of the
is turned off.
function generator.
(e) Set ADJUST-LOW 2 potentiometer fully counter
(h) If resonant frequency is below the required
clockwise (minimum of four turns).
carrier frequency, change the RF TUNE
inductor's tap selection for less inductance
(f) Turn on the transmitter by setting the MAIN
(fewer turns) and repeat step (f). Refer to table
POWER circuit breaker to ON.
5-3 to determine the tap/turn selection.
(g) Select the 'B' exciter (press/release the SELECT
(i) If resonant frequency is above the required
EXCITER-B switch and verify EXCITER-B lamp
carrier frequency, change the RF TUNE
turns on).
inductor's tap selection for more inductance
(more turns) and repeat step (f). Refer to table
5-3 to determine the tap/turn selection. (h) Select Low 2 preset RF power level (press/
release SELECT OUTPUT POWER-LOW 2 switch
(j) Disconnect the oscilloscope and function and verify OUTPUT POWER LOW 2 lamp turns
on).
generator.
(k) Remove the shorting jumpers which were (i) Turn on the RF power stages (press/release RF
installed in step (c) from each wiring harness ON switch and verify RF ON lamp turns on).
connector (P28 thru P31).
(j) The RF output, as indicated by the FORWARD
(l) Connect wiring harness connectors (P28 thru POWER meter, shall be near zero watts.
P31) to their mating connectors (J1) on the rear
(k) Connect a digital multimeter (preset to measure
of the appropriate RF power modules.
DC volts) between the exciter drawer's PA
VOLTS test point (Located on its front panel)
and chassis ground.
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(l) Set ADJUST-LOW 2 potentiometer for a digital (t) Using a 3/8 inch nut driver, adjust RF drive
multimeter PA Volts indication of -9.0 VDC. shunt tuning inductor on RF power module
being tuned, for a null (minimum) reading on
(m) The RF output, as indicated by the FORWARD the digital multimeter.
POWER meter, should be approx 550 watts
(u) Turn off RF power block associated with the
(n) Precisely tune the RF drive shunt tuning RF power module being tuned by setting its RF
inductor (L1) in each RF power module, to the POWER MODULE CONTROL switch to OFF.
carrier frequency as detailed in steps (o) thru
(w). The steps must be repeated for each (v) Disconnect RF drive tuning adapter.
module.
(w) Restore the RF drive circuit to its original state
NOTE by mating the RF drive connector disconnected
Refer to table in figure SD-4 - RF Power Stage, to in step (p) with J1 of the tuned RF power
determine which RF power module (A1 thru A4) is module.
associated with a specific RF power block (A thru
D). (x) On completion of tuning, set control/monitor
panel's ADJUST-LOW 2 potentiometer for an RF
(o) Turn off RF power block associated with the output of precisely the carrier level to be
RF power module to be tuned by setting its RF transmitted for the Low 2 preset forward power
POWER MODULE CONTROL switch to OFF. level.
(p) Insert an RF drive tuning adapter in the RF (a) Set all switches/circuit breakers, except the
drive input circuit of the RF power module to MAIN POWER circuit breaker, as tabulated in
be tuned by; table 5-1. Set the MAIN POWER circuit breaker
to OFF.
- disconnecting the RF drive connector from J1.
- connecting the RF drive tuning adapter to J1. (b) Set control interface PWB's B- VDC THRSHLD
- connecting RF drive connector, which was potentiometer (R10) fully clockwise.
disconnected from J1, to the input connector of
the RF drive tuning adapter. NOTE
The control interface PWB is located on the rear of
(q) Connect a digital multimeter (preset to measure the control/monitor panel (see figure MD-4). Refer
DC volts) between the (+) and (-) terminals of to the control interface PWB's service instruction
RF drive tuning adapter's PWB. manual for its assembly detail.
(r) Turn on RF power block associated with the (c) Disconnect the B- VDC reference voltage [B-
RF power module to be tuned by setting its RF VDC (ref B)] from the input to the control
POWER MODULE CONTROL switch to ON. interface PWB. Disconnect wire #57 from
TB1-12 of RF drive distribution panel A12.
(s) The RF output, as indicated by the FORWARD
POWER meter shall return to the reading noted NOTE
in step (m). The RF drive distribution panel is accessible from
the rear of the cabinet (see figure MD-2).
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(d) Substitute a variable DC power supply as the (p) Slowly increase the output voltage of the
B- VDC (ref B) input. Connect its negative variable DC power supply until the RF output
lead to wire #57 thru a 3900 ohm resistor, is shutback (turned off) as indicated by the
noting wire 57 was disconnected in step (b). FORWARD POWER meter.
Connect its positive lead to ground.
(q) The output of the variable DC power supply
(e) Preset the output of the variable DC power shall be between -84.5 and -85.5 VDC.
supply to -85.0 volts dc.
(r) On completion, restore the output of the B-
(f) Turn on the transmitter by setting the MAIN VDC power supply as the B- VDC (ref B)
POWER circuit breaker to ON. source by:
(g) Select the 'B' exciter (press/release the SELECT - turning off the transmitter (set the MAIN
EXCITER-B switch and verify EXCITER-B lamp POWER circuit breaker to OFF).
turns on).
- disconnecting variable DC power supply from
(h) Select Low 2 preset RF power level (press/ TB1-12 of the RF drive distribution panel.
release SELECT OUTPUT POWER-LOW 2 switch
and verify OUTPUT POWER LOW 2 lamp turns - connecting wire #57 to TB1-12 of the RF drive
on). distribution panel.
(i) Turn on the RF power stages (press/release RF 5.4.6 RF CURRENT LEVEL: Select or verify
ON switch and verify RF ON lamp turns on). the resistance value of R52 on the control interface
PWB has been selected to provide between 1.65 and
(j) The RF output, as indicated by the FORWARD 1.69 VDC at the anode of CR9, on the control
POWER meter, should be the preset low 2 interface PWB, when the RF output is an
forward power level. unmodulated 5500 watts and it is terminated by a
precision 50-ohm load; as follows:
(k) All ALARM lamps on the control/monitor panel NOTE
should be off. If not reset the alarm circuits. The value of resistor R52 was selected during
(press/release ALARM RESET switch). manufacture. It should not be necessary to change/
select its value, unless the control interface PWB is
(l) Slowly adjust control interface PWB's B-VDC replaced or tuning of the RF output filter is
THRSHLD potentiometer counter clockwise until changed.
the RF output is shutback (turned off) as
indicated by the FORWARD POWER meter. (a) Set all switches/circuit breakers, except the
MAIN POWER circuit breaker, as tabulated in
(m) The HIGH B-VDC and SHUTBACK ALARM table 5-1. Set the MAIN POWER circuit breaker
lamps shall turn on. to OFF.
(n) Set the output of the variable DC power supply (b) Terminate or verify the RF output is terminated
to -72.0 volts DC. into a precision 50 ohm, resistive, 10 kW
dummy load.
(o) The RF output, as indicated by the FORWARD
POWER meter, shall be restored to the preset (c) Turn off or verify the modulating audio source
low 2 forward power level. is turned off.
NOTE NOTE
A latching circuit maintains the HIGH B-VDC ALARM The control interface PWB is located on the rear of
when normal operation is restored. If desired, it the control/monitor panel (see figure MD-4). Refer
can be reset by pressing and releasing the ALARM to the control interface PWB's service instruction
RESET switch.
manual for its assembly detail.
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(g) Accurately determine the average phase-to- (p) Disconnect the mating connector (P3) from J3
phase voltage being applied to the power of the control interface PWB.
transformer, from the AC power source .
NOTE
NOTE Disconnecting J3's mating connector removes the 24
Unless there is a significant voltage drop in the VDC (Ref), B- VDC (Ref), 15 VDC (Ref) and RF
wiring between the service entrance and the drive level inputs from the control interface PWB.
transmitter's power transformer, the voltage can be
measured at the service entrance, noting it should (q) Temporarily simulate the control interface
be loaded by the transmitter during this PWB's 15 VDC (ref) input by installing a
measurement. jumper between TP7 and C18's positive (+)
terminal on the control interface PWB.
(h) Determine the optimum voltage for the power
transformer's connected primary winding taps (r) Simulate the 24 VDC (ref) input by connecting
by entering table 3-1 with the tap connections the output of a 0-30 volt variable DC power
determined in step (d) and determining the supply between TP5(+) and TP13(-) on the
centre voltage of the voltage range for that tap control interface PWB.
selection.
(s) Set the output of the variable DC power supply
(i) Calculate the unregulated 24 VDC's nominal to the voltage recorded as the nominal unregu-
voltage, by multiplying the primary winding lated 24 VDC in step (j).
taps' optimum voltage determined in step (h) by
the DC voltage measured in step (e) and then (t) Turn on the transmitter by setting the MAIN
dividing the product by the applied AC voltage POWER circuit breaker to ON.
determined in step (g).
(u) Verify the EXCITER B, OUTPUT POWER-LOW 2
(j) The resultant in step (i) should be between 21.5 and RF ON lamps are on, indicating exciter 'B'
and 26.5 VDC. Record this value as the is active, the low 2 preset power level is
nominal unregulated 24 VDC. selected and the RF power stages are enabled.
(k) Determine the high AC alarm threshold. Multi- (v) The LOW RF DRIVE alarm lamp shall be on.
ply the nominal unregulated 24 VDC recorded
in step (j) by 1.1. Record the resultant as the NOTE
high AC alarm threshold reference voltage. The RF DRIVE ALARM lamp will be on as a result of
P3 being disconnected from J3 of the control
(l) Determine the low AC alarm threshold. interface PWB.
Multiply the nominal unregulated 24 VDC
recorded in step (j) by 0.9. Record the resultant (w) The LOW AC PWR alarm lamp may also be on.
as the low AC alarm threshold reference If so, reset the alarm retention circuits
voltage. (press/release the ALARM RESET switch).
(m) Turn off the transmitter by setting its MAIN (x) The RF output shall be near zero watts.
POWER circuit breaker to OFF.
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5.4.7.2 High AC Voltage Alarm Threshold: Set 5.4.7.3 Low AC Voltage Alarm Threshold: Set
the high AC voltage alarm threshold to initiate an RF the low AC voltage alarm threshold to initiate an RF
shutback (turn off RF output) and generate a high shutback (turn off RF output) and generate a low AC
AC alarm when the applied AC voltage exceeds its alarm when the applied AC voltage falls below its
normal, nominal value by more than 10%, as follows: normal, nominal value by more than 10%, as follows:
(a) Verify the pre-requisites of paragraph 5.4.7.1 (a) Verify the pre-requisites of paragraph 5.4.7.1
have been completed and are being met. have been completed and are being met.
(b) Verify the control interface PWB's HIGH AC (b) Verify the control interface PWB's LOW AC
THRESHOLD potentiometer (R17) is set fully THRESHOLD potentiometer (R149) is set fully
counter clockwise (minimum of four turns). clockwise (minimum of four turns).
(c) Set the output of the variable DC power supply (c) Set the output of the variable DC power supply
to the precise voltage recorded as the high AC to the precise voltage recorded as the low AC
alarm threshold reference voltage recorded in alarm threshold reference voltage recorded in
step (k) of paragraph 5.4.7.1. step (l) of paragraph 5.4.7.1.
(d) Slowly adjust the control interface PWB's HIGH (d) Slowly adjust the control interface PWB's LOW
AC THRESHOLD potentiometer clockwise until AC THRESHOLD potentiometer counter
the HIGH AC PWR ALARM lamp just turns on. clockwise until the LOW AC PWR ALARM lamp
just turns on.
(e) Set output of the variable DC power supply to
the nominal unregulated 24 VDC value (e) Set output of the variable DC power supply to
recorded in step (j) of paragraph 5.4.7.1. the nominal unregulated 24 VDC value
recorded in step (j) of paragraph 5.4.7.1.
(f) Reset the alarm retention circuits (press/ release
the ALARM RESET switch). (f) Reset the alarm retention circuits (press/ release
the control interface PWB's ALARM RESET
(g) The HIGH AC PWR ALARM lamp shall turn off. switch).
(h) Slowly increase the output voltage of the (g) The LOW AC PWR ALARM lamp shall turn off.
variable DC power supply until the HIGH AC
PWR ALARM lamp just turns on. (h) Slowly decrease the output voltage of the
variable DC power supply until the LOW AC
(i) The output voltage of the variable DC power PWR ALARM lamp just turns on.
supply shall be within 0.1 VDC of the high AC
alarm threshold reference voltage recorded in (i) The output voltage of the variable DC power
step (k) of paragraph 5.4.7.1. supply shall be within 0.1 VDC of the low AC
alarm threshold reference voltage recorded in
(j) Restore the high AC alarm circuit to its pre step (l) of paragraph 5.4.7.1.
adjustment status by repeating steps (e), (f) and
(g). (j) Restore the low AC alarm circuit to its pre-
adjustment status by repeating steps (e), (f) and
(g).
Page 5-38
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5.4.7.4 Completion of AC Voltage Tests: On (e) Turn on the transmitter by setting the MAIN
completion of the AC voltage alarm threshold checks POWER circuit breaker to ON.
and adjustments, restore the transmitter to an
operational status, as follows; (f) Reset the alarm retention circuits (press/ release
the ALARM RESET switch).
(a) Turn off the transmitter by setting the MAIN
POWER circuit breaker to OFF. (g) The EXCITER B, OUTPUT POWER-LOW 2 and
RF ON lamps should be on, indicating exciter
(b) Turn off the variable DC power supply and 'B' is active, the low 2 preset power level is
disconnect its test leads from the control selected and the RF power stages are enabled.
interface PWB.
(h) The RF output, as indicated by the FORWARD
(c) Remove the jumper wire from between TP7 and POWER meter, should be the preset low 2
C18 on the control interface PWB. forward power level.
(d) Locate connector P3 of the wiring harness that (i) All ALARM lamps should be off.
was disconnected in step (p) of paragraph
5.4.7.1 and mate it with connector J3 of the
control interface PWB.
Page 5-39
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SECTION 6
MAINTENANCE
6.3.2 OFF-AIR TROUBLESHOOTING: Off- (c) Record which PA FAIL and/or MOD FAIL lamps
air troubleshooting must be performed when selection are turned on for each RF power module
of the reserve (standby) exciter assemblies, recorded in step (b).
replacement of defective RF power module(s) or
routine on-air calibration adjustments will not restore (d) Replace RF power modules recorded in step (b)
operation. It is recommended the output be as detailed in paragraph 6.5.
connected to a precision 50-ohm resistive dummy
load (rated at a minimum of 20kW) for off-air
troubleshooting procedures. If an appropriate REPLACEMENT PROCEDURES FOR RF
dummy load is not available, troubleshooting for a POWER MODULE(S)
majority of faults can be performed with the power 6.5 Replace RF power module(s) as follows:
amplifier stages turned off. The transmitter may
remain connected to its antenna system for these
procedures. It is recommended the RF output level
be reduced to a minimal value when the RF output is
connected to the antenna system and it is necessary to RF power modules contain solid state devices that
troubleshoot faults in the power amplifier stage. may be damaged if they are subjected to excessive
heat or high voltage transients. Every effort must
be taken to ensure circuits are not overdriven and
RF POWER MODULE FAULT ISOLATION they are not disconnected from their loads while
6.4 Determine if an RF power module is turned on. The B- VDC lamp, on rear of power
defective and subsequently determine which module to be removed, must be 'off' prior to
modulator/power amplifier(s) caused an alarm removing an RF power module.
condition to be generated, as follows:
(a) Gain access to the appropriate relay control
panel's RF POWER MODULE CONTROL
switches by opening the left rear door (rear
view) (see figure MD-2).
Page 6-2
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6.5.1 RF POWER MODULE REMOVAL: (b) Refer to figure MD-1 to verify ref des of the
Remove defective RF power module as follows: RF power module being installed and to figure
MD-20 as an aid in locating the associated RF
(a) Verify requirements of paragraph 6.5 have been POWER MODULE CONTROL switch.
completed and are being met.
(c) Verify the RF POWER MODULE CONTROL
NOTE switch identified in step (b) is set to OFF.
RF POWER MODULE CONTROL switches are
labelled A thru D. They are associated with RF (d) Verify the B- VDC lamp, on the rear of RF
power modules which are identified as A thru D. power module being installed, is off.
(b) Refer to figure MD-1 to verify the reference (e) Slide RF power module into its support tray,
designation of the RF power module being from the front of the cabinet, ensuring retaining
removed and to figure MD-20 as an aid in studs, at rear of the module's chassis, passes
locating the associated RF POWER MODULE through slotted mounting holes in its support
CONTROL switch. tray.
(c) Set RF POWER MODULE CONTROL switch, (f) Secure the RF power module to its support
identified in step (b), to OFF. tray, by installing a 10-24 hex nut and a #10
flat washer on its retaining studs.
(d) Verify B- VDC lamp, on the rear of RF power
module to be removed, is off or wait until it NOTE
turns off (less than ten seconds). Ensure nuts are firmly tightened as the retaining
stud provides a secondary ground for the module.
(e) Disconnect interconnecting cable mating
connectors from J1 and J2 on the RF power (g) Connect interconnecting cable mating
module to be removed. connectors to J1 and J2 of the RF power
module being installed.
(f) Remove attaching hardware (hexagon nuts and
washers) from rear retaining studs of RF power (h) Set the RF POWER MODULE CONTROL switch
module to be removed. identified in step (b) to ON.
(h) Service defective RF power module using The exciter drawer assembly contains many solid
instructions detailed in the RF power module's state devices that may be damaged if subjected to
service instruction booklet. excessive heat or high voltage transients. Every
effort must be taken to ensure the circuits are not
overdriven and not disconnected from their loads
6.5.2 RF POWER MODULE while turned on.
INSTALLATION: Install an RF power module as
follows: (a) Turn off the transmitter by setting the MAIN
(a) Verify requirements of paragraph 6.5 have been POWER circuit breaker to OFF.
completed and are being met.
Page 6-3
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(b) Extend the exciter drawer on its attached (f) Remove attaching hardware and cable
drawer slides. connectors from assemblies located in step (e)
and remove assemblies.
(c) To remove exciter drawer's top cover, turn
fastening screws 1/4 turn counter clockwise. (g) Ensure cable connectors and other conductive
material of the wiring harness are isolated from
(d) Access to RF drive amplifiers is gained thru the exposed terminals.
rear door. They are located on the RF drive
distribution panel (see figure MD-2). (h) Replace the exciter drawer's top cover
[removed in step (c)].
NOTE
The exciter assemblies, except for the B- VDC (i) Slide the exciter drawer into the cabinet.
switching power supply and the RF drive tuning
PWB, are duplicated and are connected to form an (j) Close rear door.
active and a reserve exciter. The control/monitor
panel's EXCITER switch setting determines which set (k) Set AC power source switch, at the service
is selected as the active exciter. Refer to the entrance, to on.
following listings to determine which PWB/assembly
is selected for a specific EXCITER switch A or B (l) Repair defective assemblies removed in step (f),
setting. as per instructions detailed in the appropriate
bench repair instructions.
An optional C-QUAM AM stereo exciter PWB
(A8A3) may be installed on the interface panel as
exciter A's RF drive source. When this option is ISOLATION OF DEFECTIVE MOSFETS
included, the exciter drawer's 'A' RF drive PWB 6.7 Isolate defective power MOSFET, using a
(A6A3) will not be installed and its 'A' modulator digital multimeter that is capable of measuring the
driver PWB will contain a PWM oscillator. forward/reverse resistance of a diode, as follows:
Page 6-4
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Page 6-6
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SECTION 7
PARTS LIST
Page 7-1
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7.6.2 REF DES COLUMN: The ref des 7.6.6 OEM CODE COLUMN: This column
column contains the reference designation for a contains a five digit coded group as the original
specific part. These designations are assigned in equipment manufacturer's (OEM) identifier. The
accordance with the requirements of American code was extracted from Cataloging Handbook
National Standard Specification ANSI Y32.16. Each H4/H8 - Commercial and Government Entity (Cage)
reference designation index is sorted and listed Code. Manufacturers that were not listed in the
alpha/numerically according to the reference catalog when this listing was compiled have been
designations in this column. assigned a unique five letter code. This code is
assigned arbitrarily and has no other significance.
7.6.3 NAME OF PART AND DESCRIPTION The manufacturers identified for parts that have JAN
COLUMN: This column contains the name and or MIL part numbers are Nautel's normal supply
descriptive information for each part. The key word source for that part.
or noun is presented first, followed by the adjective
identifiers. NOTE
OEM code 37338 is listed for parts manufactured by
7.6.4 NAUTEL'S PART NO. COLUMN: Nautel or to a Nautel control drawing. United
This column contains the Nautel part number States of America customers should refer all
assigned to each part. This number is Nautel's replacement part orders to Nautel Maine
drawing number for Nautel manufactured parts, Incorporated (OEM code 57655).
Nautel's configuration control number for assemblies
that are under configuration control management or
Nautel's inventory management number for pur-
chased parts.
Page 7-2
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Page 7-3
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Page 7-4
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Page 7-5
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Figure 7-1A Family Tree - AMPFET ND5 5kW AM Broadcast Transmitter (Monaural) (Sheet 1 of 2)
Page 7-6
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Figure 7-1B Family Tree - AMPFET ND5 5kW AM Broadcast Transmitter (Stereo) (Sheet 1 of 2)
Page 7-7
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Figure 7-1C Family Tree - AMPFET ND5 5kW AM Broadcast Transmitter (Sheet 2 of 2)
Page 7-8
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Page 7-9
15 March 1995
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Table 7-2 Ref Des Index - AMPFET ND5 AM Broadcast Transmitter (Continued)
Page 7-10
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Table 7-2 Ref Des Index - AMPFET ND5 AM Broadcast Transmitter (Continued)
NOTE: Duplicated reference designations indicate an option exists for that item. Refer to description to
determine which item/variation is required for a specific installation.
USE CODE EXPLANATION: V - Denotes item is dependent on voltage of AC power source or contains
voltage dependent components. Description identifies variation to be used
for a specific AC power source voltage.
Page 7-11
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NOTE: Partial reference designation shown. Prefix with A1 (composite ref des prefix, including all higher
assemblies) to obtain complete reference designation.
Page 7-12
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Page 7-13
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NOTE: Partial reference designation shown. Prefix with A6 (composite ref des prefix, including all higher
assemblies) to obtain complete reference designation.
Duplicated reference designations indicate an option exists for that item. Refer to description or to 'Use
Code' to determine which item/variation is required for a specific installation.
USE CODE EXPLANATION: -Denotes used when Nautel's AM Stereo option is not installed (C-QUAM
AM Stereo exciter PWB is not installed as A8A3).
Page 7-14
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Table 7-5 Ref Des Index - NAX112 Circuit Breaker Panel Assembly
NOTE: Partial reference designation shown. Prefix with A7 (composite ref des prefix, including all higher
assemblies) to obtain complete reference designation.
Duplicated reference designations indicate an option exists for that item. Refer to description to
determine which item/variation is required for a specific installation.
USE CODE EXPLANATION: /1 - Denotes used when nomenclature number has a /01 suffix (NAX112/01)
/2 - Denotes used when nomenclature number has a /02 suffix (NAX112/02)
/3 - Denotes used when nomenclature number has a /03 suffix (NAX112/03)
Page 7-15
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NOTE: Partial reference designation shown. Prefix with A8 (composite ref des prefix, including all higher
assemblies) to obtain complete reference designation.
Duplicated reference designations indicate an option exists for that item. Refer to description to
determine which item/variation is required for a specific installation.
USE CODE EXPLANATION: - Denotes item is optional and is not installed unless specified.
Page 7-16
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Table 7-7 Ref Des Index - NAF74/01 5kW RF Output Filter (530-610kHz)
NOTE: Partial reference designation shown. Prefix with A9 (composite ref des prefix, including all higher
assemblies) to obtain complete reference designation.
Duplicated reference designations indicate an option exists for that item. Refer to description to
determine which item/variation is required for a specific installation.
Page 7-17
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Table 7-8 Ref Des Index - NAF74/02 5kW RF Output Filter (611-704kHz)
NOTE: Partial reference designation shown. Prefix with A9 (composite ref des prefix, including all higher
assemblies) to obtain complete reference designation.
Duplicated reference designations indicate an option exists for that item. Refer to description to
determine which item/variation is required for a specific installation.
USE CODE EXPLANATION: c - Denotes item is frequent dependent or contains frequency dependent
components. Description identifies variation used for a specific
frequency or band of frequencies.
Page 7-18
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Table 7-9 Ref Des Index - NAF74/03 5kW RF Output Filter (705-815kHz)
NOTE: Partial reference designation shown. Prefix with A9 (composite ref des prefix, including all higher
assemblies) to obtain complete reference designation.
Duplicated reference designations indicate an option exists for that item. Refer to description to
determine which item/variation is required for a specific installation.
Page 7-19
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Table 7-10 Ref Des Index - NAF74/04 5kW RF Output Filter (816-947kHz)
NOTE: Partial reference designation shown. Prefix with A9 (composite ref des prefix, including all higher
assemblies) to obtain complete reference designation.
Duplicated reference designations indicate an option exists for that item. Refer to description to
determine which item/variation is required for a specific installation.
USE CODE EXPLANATION: c Denotes item is frequency dependent or contains frequency dependent
components. Description identifies variation used for a specific frequency
or band of frequencies.
Page 7-20
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Table 7-11 Ref Des Index - NAF74/05 5kW RF Output Filter (948-1098kHz)
NOTE: Partial reference designation shown. Prefix with A9 (composite ref des prefix, including all higher
assemblies) to obtain complete reference designation.
Duplicated reference designations indicate an option exists for that item. Refer to description to
determine which item/variation is required for a specific installation.
Page 7-21
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Table 7-12 Ref Des Index - NAF74/06 5kW RF Output Filter (1099-1267kHz)
NOTE: Partial reference designation shown. Prefix with A9 (composite ref des prefix, including all higher
assemblies) to obtain complete reference designation.
Duplicated reference designations indicate an option exists for that item. Refer to description to
determine which item/variation is required for a specific installation.
Page 7-22
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Table 7-13 Ref Des Index - NAF74/07 5kW RF Output Filter (1268-1469kHz)
NOTE: Partial reference designation shown. Prefix with A9 (composite ref des prefix, including all higher
assemblies) to obtain complete reference designation.
Duplicated reference designations indicate an option exists for that item. Refer to description to
determine which item/variation is required for a specific installation.
USE CODE EXPLANATION: c - Denotes item is frequency dependent or contains frequency dependent
components. Description identifies variation used for a specific
frequency or band of frequencies.
Page 7-23
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Table 7-14 Ref Des Index - NAF74/08 5kW RF Output Filter (1470-1610kHz)
NOTE: Partial reference designation shown. Prefix with A9 (composite ref des prefix, including all higher
assemblies) to obtain complete reference designation.
Duplicated reference designations indicate an option exists for that item. Refer to description to
determine which item/variation is required for a specific installation.
Page 7-24
15 March 1995
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Table 7-15 Ref Des Index - NAF74/09 5kW RF Output Filter (1611-1710kHz)
NOTE: Partial reference designation shown. Prefix with A9 (composite ref des prefix, including all higher
assemblies) to obtain complete reference designation.
Duplicated reference designations indicate an option exists for that item. Refer to description to
determine which item/variation is required for a specific installation.
Page 7-25
15 March 1995
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Table 7-16 Ref Des Index - NAFP19 5kW Forward/Reflected Power Probe
NOTE: Partial reference designation shown. Prefix with A9A1 (composite ref des prefix, including all higher
assemblies) to obtain complete reference designation.
Duplicated reference designations indicate an option exists for that item. Refer to description to
determine which item/variation is required for a specific installation.
USE CODE EXPLANATION: * - Denotes used when basic nomenclature number has no suffix
(NAFP19).
A - Denotes used when basic nomenclature number has an A suffix
(NAFP19A).
Page 7-26
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NOTE: Partial reference designation shown. Prefix with A9A2 (composite ref des prefix, including all higher
assemblies) to obtain complete reference designation.
Duplicated reference designations indicate an option exists for that item. Refer to description to
determine which item/variation is required for a specific installation.
USE CODE EXPLANATION: /1 - Denotes used when nomenclature number has a /01 suffix (NAFP43/01)
/2 - Denotes used when nomenclature number has a /02 suffix (NAFP43/02)
/3 - Denotes used when nomenclature number has a /03 suffix (NAFP43/03)
/4 - Denotes used when nomenclature number has a /04 suffix (NAFP43/04)
Page 7-27
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Page 7-28
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Table 7-18 Ref Des Index - NAX153 RF Drive Distribution Panel (Continued)
NOTE: Partial reference designation shown. Prefix with A12 (composite ref des prefix, including all higher
assemblies) to obtain complete reference designation.
Page 7-29
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NOTE: Partial reference designation shown. Prefix with A12A4 (composite ref des prefix, including all higher
assemblies) to obtain complete reference designation.
Duplicated reference designations indicate an option exists for that item. Refer to description to
determine which item/variation is required for a specific installation.
USE CODE EXPLANATION: /5 - Denotes used when nomenclature number has a /05 suffix (NAPC71/05)
/6 - Denotes used when nomenclature number has a /06 suffix (NAPC71/06)
/7 - Denotes used when nomenclature number has a /07 suffix (NAPC71/07)
Page 7-30
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NOTE: Partial reference designation shown. Prefix with A13 (composite ref des prefix, including all higher
assemblies) to obtain complete reference designation.
Page 7-31
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Page 7-32
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Table 7-21 Ref Des Index - NAPC49C Relay Control PWB (Continued)
Page 7-33
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Table 7-21 Ref Des Index - NAPC49C Relay Control PWB (Continued)
R32 Resistor, Metal Film, 56K Ohms, 2% 1/2W RAP16 RL20S563G 35005
R33 Resistor, Metal Film, 10K Ohms, 2% 1/2W RAP13 RL20S103G 35005
R34 Resistor, Metal Film, 1800 Ohms, 2% 1/2W RAP10 RL20S182G 35005
R35 Resistor, Metal Film, 33K Ohms, 2% 1/2W RAP15 RL20S333G 35005
R36 Resistor, Metal Film, 1800 Ohms, 5% 2W RK30 GS-3, 1800 75042
R37 Resistor, Comp, 1.0M Ohms, 5% 1/2W RF31 RC20GF105J 01121
R38 Resistor, Comp, 1.0M Ohms, 5% 1/2W RF31 RC20GF105J 01121
R39 Resistor, Metal Film, 560 Ohms, 2% 1/2W RAP08 RL20S561G 35005
R40 Resistor, Comp, 1.0M Ohms, 5% 1/2W RF31 RC20GF105J 01121
R41 Resistor, Comp, 1.0M Ohms, 5% 1/2W RF31 RC20GF105J 01121
TB1 Terminal Block, 8-Pos, PWB Mount JR04 8-176-2 71785
TB2 Terminal Block, 6-Pos, PWB Mount JO38 6-176-2 71785
NOTE: Partial reference designation shown. Prefix with A13A1 (composite ref des prefix, including all higher
assemblies) to obtain complete reference designation.
Page 7-34
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SECTION 8
WIRING INFORMATION
Page 8-1
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Page 8-2
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Table 8-2 Wiring List - NAR206 5000 Watt AM Broadcast Transmitter (Continued)
Table 8-2 Wiring List - NAR206 5000 Watt AM Broadcast Transmitter (Continued)
Table 8-2 Wiring List - NAR206 5000 Watt AM Broadcast Transmitter (Continued)
Table 8-2 Wiring List - NAR206 5000 Watt AM Broadcast Transmitter (Continued)
Page 8-6
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NOTE: There are two identical cable duct assemblies - A10 and A11.
Page 8-7
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Page 8-8
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Page 8-9
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Page 8-10
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Page 8-11
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Page 8-12
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Page 8-13
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Page 8-14
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Page 8-15
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Page 8-16
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- Denotes connected only when optional C-QUAM AM stereo exciter PWB is installed.
- Denotes connected only when optional auxiliary power control PWB or power programmer is
installed.
Page 8-17
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Page 8-18
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- Denotes available only when optional C-QUAM AM stereo exciter PWB is installed.
- Denotes available only when optional auxiliary power control PWB or power programmer is
installed.
Page 8-19
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SECTION 9
ELECTRICAL SCHEMATICS
Page 9-1
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LOCATING A PART/ASSEMBLY IDENTIFIED LOCATING THE SCHEMATIC DIAGRAM(S)
ON A SCHEMATIC FOR A FUNCTIONAL BLOCK
9.8 The full reference designation assigned to a 9.9 The text inside a functional block, provides
part/assembly is the key to physically locating that the key to locating its schematic diagram(s).
part/assembly.
9.9.1 WHEN FIGURE NUMBER
NOTE IDENTIFIED: In some instances the figure number
Full reference designations contain the assembly of the schematic will be identified. These schematics
hierarchical coding. will be included in this section.
When the end item is divided into units (cabinets)
the first coding is a unit number (1, 2, 3, etc). 9.9.2 WHEN REFERENCE DESIGNATION
When the end item is divided into assemblies, the ASSIGNED TO BLOCK: When a functional
first coding is an assembly number (A1, A2, A3, block has been assigned a reference designation, enter
etc). the family tree depicted in figure 7-1 and follow the
If a unit or an assembly is divided into sub- family tree branches to the block that contains the
assemblies, assembly codings that identify assembly reference designation.
relationship (1A1, A2A1, A2A1A1, etc) are added
9.9.2.1 If the family tree's block references a service
9.8.1 Enter the family tree depicted in figure 7-1 instruction manual that is keyed to a Nautel
with the full reference designation and follow the nomenclature number, the schematic will be included
family tree branches to the appropriate block, noting in the referenced manual.
the name and Nautel nomenclature number of all
higher assemblies in the path. 9.9.2.2 If the family tree's block references a table
in section 7 of this manual, the schematic will be in
NOTE this section. Enter table 9-1 to with the Nautel
The drawings in section 10 depict the assembly nomenclature number and/or the description to
detail of the transmitter and any of its identify the appropriate figure number(s).
modules/assemblies that are not the subject of their
own service instruction manual. If the block in the 9.9.3 TITLE OF BLOCK: When a functional
family tree references a manual that is keyed to a block has not been assigned a reference designation
Nautel nomenclature number, the assembly detail and a figure number has not been referenced, the
for that assembly will be included in the referenced schematic is included in this section. Enter table 9-1
service instruction manual. with the name of the functional block to identify the
appropriate figure number(s).
9.8.2 Enter table 10-1 with the name and Nautel
nomenclature number of each family tree block in the
path, starting at the highest assembly (normally
figure MD-1) and determine the figure number(s) for
that assembly. Refer to the referenced figure and
locate the next lower level assembly. Repeat this
procedure until the location of the required
part/assembly has been identified.
Page 9-2
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Page 9-3
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Figure SD-1 Electrical Schematic - 5kW AM Broadcast Transmitter
Page SD-1
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Figure SD-2 Electrical Schematic - 5kW Control/Monitor Functions
Page SD-2
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Figure SD-3A Electrical Schematic - 5kW Exciter Stage (Monaural)
Page SD-3A
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Figure SD-3B Electrical Schematic - 5kW Exciter Stage (Stereo)
Page SD-3B
15 January 1995
Figure SD-4 Electrical Schematic - 5kW RF Power Stage
Page SD-4
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Figure SD-5 Electrical Schematic - 5kW AC/DC Power Stage
Page SD-5
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Figure SD-6 Electrical Schematic - Exciter Drawer (NAE70)
Page SD-6
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Figure SD-7 Electrical Schematic - Relay Control Panel (NAX103)
Page SD-7
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Figure SD-8 Electrical Schematic - 5kW RF Output Filter (NAF74)
Page SD-8
15 March 1995
5000 WATT AM BROADCAST TRANSMITTER
AMPFET ND5
SECTION 10
MECHANICAL DRAWINGS
Page 10-1
15 January 1995
5000 WATT AM BROADCAST TRANSMITTER
AMPFET ND5
Table 10-1 List of Mechanical Drawings
Figure MD-1 Assembly Detail - AMPFET ND5 5kW AM Broadcast Transmitter - Front View
Figure MD-2 Assembly Detail - AMPFET ND5 5kW AM Broadcast Transmitter - Rear View
Figure MD-3 Assembly Detail - NAC56 5kW Control/Monitor Panel - Front View
Figure MD-4 Assembly Detail - NAC56 5kW Control/Monitor Panel - Rear View
Figure MD-5 Assembly Detail - NAE70 Exciter Drawer - Front View
Figure MD-6A Assembly Detail - NAE70 Exciter Drawer (Monaural) - Top View
Figure MD-6B Assembly Detail - NAE70 Exciter Drawer (Stereo) - Top View
Figure MD-7 Assembly Detail - NAE70 Exciter Drawer - Bottom View
Figure MD-8 Assembly Detail - NAE70 Exciter Drawer - Rear View
Figure MD-9 Assembly Detail - NAX112 Circuit Breaker Panel
Figure MD-10 Assembly Detail - NAC80 Interface Panel
Figure MD-11 Assembly Detail - NAF74 5kW RF Output Filter - Top View
Figure MD-12 Assembly Detail - NAF74 5kW RF Output Filter - Front View
Figure MD-13 Assembly Detail - NAF74 5kW RF Output Filter - Side View
Figure MD-14 Assembly Detail - NAF74 5kW RF Output Filter - Rear View
Figure MD-15 Assembly Detail - NAFP19 5kW Forward/Reflected Power Probe
Figure MD-16 Assembly Detail - NAFP43 5kW RF Voltage Probe
Figure MD-17 Assembly Detail - NAX153 RF Drive Distribution Panel - Front View
Figure MD-18 Assembly Detail - NAX153 RF Drive Distribution Panel - Rear View
Figure MD-19 Assembly Detail - NAPC71 RF Drive Tuning PWB
Figure MD-20 Assembly Detail - NAX103 Relay Control Panel - Front View
Figure MD-21 Assembly Detail - NAX103 Relay Control Panel - Rear View
Figure MD-22 Assembly Detail - NAPC49C Relay Control PWB
Figure MD-23 Assembly Detail - 3-Phase Rectifier (QM02)
Figure MD-24 Assembly Detail - Fuse Block Assembly (P/N 175-8065-01)
Figure MD-25A Assembly Detail - 208 VAC Power Transformer (P/N 159-7090-03)
Figure MD-25B Assembly Detail - 360-505 VAC Power Transformer (P/N 159-7080-06)
Figure MD-26 Dimensional Information - AMPFET ND5 5kW AM Broadcast Transmitter
Page 10-2
15 January 1995
Figure MD-1 Assembly Detail - AMPFET ND5 5kW AM Broadcast Transmitter - Front View
Page MD-1
15 January 1995
Figure MD-2 Assembly Detail - AMPFET ND5 5kW AM Broadcast Transmitter - Rear View
Page MD-2
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Figure MD-3 Assembly Detail - NAC56 5kW Control/Monitor Panel - Front View
Page MD-3
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Figure MD-4 Assembly Detail - NAC56 5kW Control/Monitor Panel - Rear View
Page MD-4
15 January 1995
Figure MD-5 Assembly Detail - NAE70 Exciter Drawer - Front View
Page MD-5
15 January 1995
Figure MD-6A Assembly Detail - NAE70 Exciter Drawer (Monaural) - Top View
Page MD-6A
15 January 1995
Figure MD-6B Assembly Detail - NAE70 Exciter Drawer (Stereo) - Top View
Page MD-6B
15 January 1995
Figure MD-7 Assembly Detail - NAE70 Exciter Drawer - Bottom View
Page MD-7
15 January 1995
Figure MD-8 Assembly Detail - NAE70 Exciter Drawer - Rear View
Page MD-8
15 January 1995
Figure MD-9 Assembly Detail - NAX112 Circuit Breaker Panel
Page MD-9
15 January 1995
Figure MD-10 Assembly Detail - NAC80 Interface Panel
Page MD-10
15 January 1995
Figure MD-11 Assembly Detail - NAF74 5kW RF Output Filter - Top View
Page MD-11
15 January 1995
Figure MD-12 Assembly Detail - NAF74 5kW RF Output Filter - Front View
Page MD-12
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Figure MD-13 Assembly Detail - NAF74 5kW RF Output Filter - Side View
Page MD-13
15 January 1995
Figure MD-14 Assembly Detail - NAF74 5kW RF Output Filter - Rear View
Page MD-14
15 January 1995
Figure MD-15 Assembly Detail - NAFP19 5kW Forward/Reflected Power Probe
Page MD-15
15 January 1995
Figure MD-16 Assembly Detail - NAFP43 5kW RF Voltage Probe
Page MD-16
15 January 1995
Figure MD-17 Assembly Detail - NAX153 RFDrive Distribution Panel - Front View
Page MD-17
15 January 1995
Figure MD-18 Assembly Detail - NAX153 RF Drive Distribution Panel - Rear View)
Page MD-18
15 January 1995
Figure MD-19 Assembly Detail - NAPC71 RF Drive Tuning PWB
Page MD-19
15 January 1995
Figure MD-20 Assembly Detail - NAX103 Relay Control Panel - Front View
Page MD-20
15 January 1995
Figure MD-21 Assembly Detail - NAX103 Relay Control Panel - Rear View
Page MD-21
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Figure MD-22 Assembly Detail - NAPC49C Relay Control PWB
Page MD-22
15 January 1995
Figure MD-23 Assembly Detail - 3-Phase Rectifier (QM02)
Page MD-23
15 January 1995
Figure MD-24 Assembly Detail - Fuse Block Assembly (P/N 175-8065-01)
Page MD-24
15 January 1995
Figure MD-25A Assembly Detail - 208 VAC Power Transformer (P/N 159-7090-03)
Page MD-25A
15 January 1995
Figure MD-25B Assembly Detail - 360-505 VAC Power Transformer (P/N 159-7080-06)
Page MD-25B
15 January 1995
Figure MD-26 Assembly Detail - AMPFET ND5 5kW AM Broadcast Transmitter
Page MD-26
15 March 1995