EMERGENCY GENERATOR SET AND

ITS MAINTENANCE
29 & 30 AUGUST 2017
GRANDKEMANG HOTEL, JAKARTA, INDONESIA

100% SATISFACTION GUARANTEED

We ensure satisfaction in our training courses.
If you think this training does not meet the
objective as mentioned in the brochure, we
will replace you with other training with the
same or less value (valid 1 year).

Do you want your staff to learn how to operate, test, maintain and troubleshoot Emergency
Generator sets?

This 2-day workshop ensures you and your organization that the delegates will acquire the necessary
knowledge and skills to operate, perform maintenance, routine testing and carryout troubleshooting on
emergency generators with minimum assistance from external. Benefit immediately from our course leader,
who possesses many years of industrial experience.

After completion of this course, the participants will be able to:

Understand the operation of gen.sets (diesel engine and generator)

Understand various components of gen.sets and their functions
Carry out testing of gen.sets as per requirement of regulatory body
Carry out testing on AMF (Automatic Main Failure) board inclusive of ATS
Carry out routine maintenance of gen.sets (diesel engine and generator)

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 EMERGENCY GENERATOR SET AND ITS MAINTENANCE

INTRODUCTION

In today's environment, nothing can be taken for granted. Weather situations like wind and
lightning strikes can cause power outages for a few seconds to hours. Explosions and fire
can severe lines to your facilities. Sometimes we simply experience blackouts because our
utility systems are affected due to issues such as power quality and harmonics. Whatever
the cause, lack of electricity at your facilities can be devastating, whether you are at a
hospital caring for the sick and injured, a treatment plant providing water for the
community, a computer-oriented business or a manufacturing plant or data center that
simply can't afford downtime.

In the two days of technical training on gen.sets, the participants would be able to acquire
sufficient knowledge and the necessary skill to operate, maintain, and troubleshoot gen.sets
with minimum assistance from external sources. This would enormously reduce time and
money for the organization. The trainer will ensure that the participants will learn the
techniques on how to maintain and upkeep the gen.sets in working conditions at all times.

COURSE OBJECTIVES

After completion of this course, the participants will be able to:

Understand the principles, construction, operation, maintenance and testing of

Emergency Diesel gen-sets (comprising of both diesel engine and AC generator.)
Able to understand the various components of a diesel engine and their functions.
Able to understand the various components of an AC generator and their functions.
Able to understand various types of field excitation used for the generators.
Able to understand the construction, operation, and the maintenance of Batteries
used to start the gen.sets.
Able to understand the role of battery chargers used and the correct methods to be
used in charging the batteries for gen.sets.
Parallel operation of gen.sets, the required conditions and the methods used in
carrying out parallel operation.
AMF Board, its components, and its function
AVR and its role in maintaining output voltage of the generator
Governor, its important role and function.
Earthing of emergency generators,its importance and types of earthing carried out
Effect of low power factor on the output of emergency Generating sets.
Preventive Maintenance for the Diesel engine (daily, weekly, monthly and yearly)
Preventive maintenance for AC generator(types of preventive maintenance and the
recommended intervals)
Troubleshooting of emergency gen.sets.(both engine and generator)
Rules, regulations and the competent control requirement by persyaratan umum
Instalasi Listrik(PUIL)2000 pertaining to emergency gen.sets

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 EMERGENCY GENERATOR SET AND ITS MAINTENANCE

COURSE OUTLINE

Generator and its various components and their functions

Diesel Engine and its various components and their functions
Batteries, types, components, functions and their critical maintenance
Battery charging system/types of charging available and the right methods to be
used.
AVR and its important role in maintaining voltage output of the generator
Governor and its role in maintaining the rpm of the engine
Starter motor, its function and the preventive maintenance to be carried out
AMF board, its components and the automatic operation
Importance of engine support system (cooling, lubrication, starting and etc.)
Maintenance of diesel engine (daily, weekly, monthly and yearly)
Maintenance of generator (various components that need constant checking and
maintenance)
Importance of excitation system and the types available for AC generator
Maintenance of AMF board and its components.
Troubleshooting of emergency generating sets (both diesel engine and generator)
Safety precautions and the guide lines to be observed while working on generating
sets.
Parallel operation of generators
Requirements to be fulfilled for Parallel operation of gen.sets
Rules, regulations and the competent control requirement by PUIL 2000.
The impact on the environment in terms of pollution and emission if generator sets use
fossil fuels such as diesel, oil and gas

METHODOLOGY

The course will be conducted in the form of lectures and animated pictures of both engine
and generators in detail.

TARGET AUDIENCE

This course is catered for Electrical technicians, mechanical technicians, mechatronics

personnel, electrical & mechanical supervisors, electrical charge men, newly graduated
engineers of any discipline who wish to upgrade their knowledge and skills in Emergency
gen. sets

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 EMERGENCY GENERATOR SET AND ITS MAINTENANCE

OUR CONSULTANT

Kanthasamy Muthusamy has a degree in Electrical Engineering and a diploma in Electrical

Engineering. He also achieved the Final Paper of City & Guilds of London Institute in
Electrical Power and Advanced Electrical Technology. Among the training courses that he
has attended include Train the Trainer Pembangunan Sumber Manusia Berhad (PSMB),
Preventive Maintenance, Energy Conservation, PLC Training, Compressor, Basic Welding,
Power Station Training, and the 14th & 15th Edition of IEE Regulation conducted by IEE.

He has a vast working experience of more than 30 years in managing, planning and
scheduling, maintenance and repairs of all machinery in the plant of Electrical &
Mechanical equipments. He has served as Engineering Manager and Electrical /
Maintenance Engineer at prominent engineering companies such as Hume Cemboard
Industries Sdn Bhd, Malex Industrial Product Sdn Bhd, L.L.N. (Port Dickson), and INDO
Malaysian Engineering Berhad. His experience in conducting trainings include teaching in
F.I.T. for 2 years in Electrical Engineering and conducting trainings for workers of Hume,
Malex, Lam Soon in PLC / Electrical / Safety / Energy Audit for 10-12 years.

Besides that, he was also awarded by the Ministry of Energy, Science and Technology,
Malaysia for the Best Energy Conservation Programme for Hume Industries, Petaling Jaya
(1986). Other Accomplishments include designing and completing the 11kV supply system
for a large plant in Petaling Jaya and a 22 kV power supply for a large plant in Ipoh. He has
also designed and completed a 10 kV supply system for a large manufacturing plant in
China.

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 EMERGENCY GENERATOR SET AND ITS MAINTENANCE
29 & 30 AUGUST 2017

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ii. Productivity Improvement for World Class
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iii. Power Systems Studies
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