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Chopter

FoultReporting
ond FirstLineServicing

CHAPTER
5

FAU[TREPORTINS
AND FIRSTIINE SERVICING

Contents

1 FAUI.TREPORTING
Contact
t.) Information
Required
for Service

2 FAUI.TIDENTIFICATION
AND ISOI.ATION 6-)
). Display
Unit 5-3
2.2 S BandScanner
Unit 6-1
2.3 X BandScanner
Unit 6-47

FIRST I.INESERVICING 6-88


3 .I DispayUnits(lncluding
Processor
Electronics
UnitsandControlf"lodules) 6-88
3.) S BandScanner Unit 6- t03
1.3 X-BandScanner Unit 6- 127
3.4 2-WayInterswitch65842,4 6- t55
3.5 6 Way Interswitch
658464 6- t55
3.6 lnterface
Unit65847A 6 ,r 5 5

4 I.IMITED SPARES I.ISTFORFIEI.DREPI.ACEMENT


,, 6 t56
4. D'colaylYonitor< 6-r56
4.2 7 Wayln e^\&ir(h658424 .. . .. 6-t56
1.3 6-Waylnterswitch658464 ..... 6- 56
4.4 lnterface
Unit65847A 6-t56
4.5 S-Band TurningUnits(lYasthead
andBuikhead) 6- 5l
4.6 X-BandTurningUnits(lYastheadandBulkhead) 6- 58
ProcessorElectronics
Unit 659
4.8 KitDisplayControlPanel 6 t59
4.9 DeckMounted340Display ControlPanel 6- 160

Figures

Figure6.1 ProcessorElectronicsUnit- Disassembly 6-94


Figure6.2 SplitCabinetConsole MonitorAccess 6-95
Figure6.3 BlockDiagram - lB0 Monitor(14"HighResoluion) 5-96
Figure6.4 BlockDiagram - 250 f4onitor(2l" MediumResoh.rtion) 6-97
Figure6.5 BlockDiagram - 250 Monitor(2l" HighResolution) 6-98
Figure6.6 BlockDiagram340 l'4onitor (29"lYediumResolution)
Figure6.7 Interconnection -
Diagram Processor Electronics
Unit

BridgeMosterE Rodor
658000108 Contents-1
Chopter5
ond FirstLineServicing
FoultReporting
Figule 6.8 Access to Transceiver (TurningUnitwith Integral Transceiver). . 6 105
Figure6,9 Access to Transcelver (Bulkhead Transceiver) .... 6 06
Figure6.10 Location of lYajorPads . . . . . . . . . . . 6-107
Figure6.I l q e n o J - gl r " n c c e i v'e' or n T . | n i ' gU n i l ..... 107
"
Figore 5.12 Removlng Transceiver ,&sembly65830630 (BuLkhead Transceiver) 6 | 0B
Figule 6.15 l Y a g n e tR r oenp l a c e m e. .n. t. . . ....6109
Fi9ule 6.14 C
S e t t i nMga g n e t r o n u r r e n t . . . . .... 6 l0
Fi9ule 6.15 Replacing TdggerPCB ............ 6 ll l
Fi9ule 6.16 L i nSk e t t i nTgr isg gPe C r B. . . . . . . ...612
Figore 6,17 R e p l a cYi nogd u l a tPoC r B ..... .. 6-l13
Figure 6.'18 L i n kS e t t i nlg4so d u l a tPoC r B ... .... 6-114
Figure6.19 R-pa(i-g D o v ^ e r
SupplTPCB . . . . ... ol15
Figure6.20 L i n kS e t t i nPgo s w eSr u p p P l yC B . ...6-l16
Figure6.21 (SheetI of 2) Replacement of Receiver 6583066 . . . 6- l7
Assembly
Figwe 5.21 (Sheet2 of2) Replacement of Receiver 65830616 . . . 6 lB
Assembly
Figwe 6.22 Access to Performance lYonitor& Bearing & Heading lYarkerPCB 5- I 19
Figure6'25 R e p l a cBi nega r i a nng dH e a d i n PgC B ........... 6-l)0
Figwe 6.24 Replacing Performance lYonltor . . . 5- l2l
Figure 6.25 Replacement of FanAssembly.. .. 6-122
Figlute6.25 S-BandTrrni ' g J n i r S c h e r o ... c .......... a 2 3/124
Figwe 5,27 5 BandBulkhead Transceiver Schematic ..... 6 25/126

Figure6.28 X-BandlYasthead TurningUnit-


l n t e r n a l v sl ehw
owln T gr a n s c e i v. e r ............ 6 134
Figure 6.29 X-BandMasthead TurnngUnit
Viewshowing lYainAssen'rblies. 6 135
Figure6,30 X Bandf'lasthead -
TurningUnit Fitmentof MainAssemblies . . 6 136
Figure 6.51 X-BandMasthead TurningUnit-
Viewlnsdeuppercasting withTransceiver removed .. ....... 6- 37
Figure6.52 X-BandlYasthead TurningUnit
Sideviewshowing lYotorDriveBoardretainlng scTews....... 5 L3B
Figule 6.53 X-BandBulkhead Transceiver - ViewshowingMainAssemblies 6- 139
Figure6,34 X BandBulkhead Transceiver -
V e ws h o w i nags s e m b lf i et tsetdo l o w ecr a s t i n g. . . . . . . . . . . . . 6 - 1 4 0
Figure 6.55 B u l k h eT a rda n s c e i -vVeer w w i t hc o v erre m o v e d. . . . . . . . . . . 6-14l
Figure6.56 Setting flagnetron Current .... . . 6-142
Figute 5.47 Repln ag< r i g g ePrC B . . . . . . . . . . .. 6 41
Figure6.58 L i nSf e t t i n gl rsi g g e ' P c B ........6-4a
Figure6,59 Replacing thel'lodulator PCB ... . 6-145
Figure 5,40 LinkSettingslYodulator PCB . . 6146
Figure6.41 R e p l a cPi nSgUP C B . . , . .... . 6-147
Figu.e 6.42 -
LinkSettingsPSUPCB . . . . . . . . . 6-148
Figule 6.45 X-BandTurningUnit(Aloft)Schematic . 6-149/ 5A
Figure6.44 X-Band Transceiver Schematic. .6l5l/152
Figure6.45 X-Band Turning Unit(Bulkhead) Schematic .6-153/154

E Rodor
BridgeMoster
Contents-2 658000'l0B
Chopter5
FoultReporting
ond FirstLineServicing

1 FoultReporting
Faultdiagnosis levelisnot possible
to component withouttheuseof specialised
test
equipment.

The majorityofthe PCBsareassembled mounttechniques.


usingsudace

repairisthereforebymodule(PCB)replacement
Seruice only.

The modulemaybe coveredbytheService


Exchange
scheme.

1.1 Contqct
. please
lf a unitexhibitsa fault, yoursupplie
contact r or localdealer,or if on International
J
lTaCe,Comacll

LittonMarineSystemsB.V. +(44) (0)2083292400


Telephone:
SERVICE CONTROL Or +(44)(0)2083292000
BurlingtonHouse
I lB Burlington
Road Fax: +(44) (0)2083292458
New lYalden
Surrey fi3 4NR Telex: 261545MCDECCAG
England.

Forgeneralnon-urgent
enquiries,
thefollowinge-maiaddresses
arealsoavailable:

gmkol@nml.litton-marine.com& rjp02@nml.litton-marine.com

It is recommended
thatanye-mails
aresentto bothofthe aboveaddresses.

1.2 InformqtionRequiredfor Service


givethe following
Please details
whenreporting
afaultl

. l. Nameofvessel(Satcom
or Faxnumberiffitted).

2. Equipmenttype, prefixandsuffxletters.
including

3. Software (version
status number).

4. Nextportofcall,ETAandship'sagents.

5. Faultdescription
(withasmuchdetailaspossible).

b, Lontannane,
_/
BridgeM!sterE Rodor
658000108 6.1
Chopter6
FoultFindingond FirstLineServicing

2 Foult ldentificotionond lsolEtion


Referto the followingassociated for assistance
manuals in identilingandisolating
System
faults.

6560l0l2 (HybridSynems)
1lS BandSupplement
Bridgel'laster - Chapter6
covenDCU andScanner
Additionally ControlUnitfaults.

6560l0l3 Bridgef4aster (HybridSystems)


ll X-BandSupplement Chapter6
AdditionallycoversDCU faulls.

658000LI l'4anual
Ship'sTechnical
(Additional
information
for S-Band
andX-BandSystems)

65800012 UnitsandRadarSystems
Ancillary lYanual \-/
CoversDCU,TCU, 2- & 5 wayInterswitch,
Interface
Unit.

ERodor
BridgeMoster
6.2 . 658000108
DisployUnit Chopter5
FoultReporting
ond FirstLineServicing

2 . 1 D i s p l o yU n i t
Fow charlsforthe isolatonof Display
Unitfaultsaregivenon the folowingpages.
Flow
Chads| & 2 coverthesituation wherethereis no picture,andFlowChart3, wherethere s
: ni.i rF h t thFrF ,r. ^thFr {:, lr<

The Fow Chartsshoud be readin conjunction


withthefo lowingnotes.

Notet
/. The YELLOWLED,tndicanng power supplyacbve,is locatedapproximate,/ AAmm
from the righthandstdeofthe power supply,towardsthe rearofthe PSU.lt canbe
viewedthroughthe frontgill ofthe PSU.

TheREDLED,indicating power supp/ytnp, is /ocatedapproximate,/25 mm from


the nghthandsideofthe power supply,t2wardsthe rear ofthe PSU.lt canbe viewed
throughthe frontgri/lofthe PSU.

T te DISPLAIFrl- SlJPoL\nesa trermatu.:p :.,11. fala^ ng t.e rena,a'a an


over/aad,tt se/fresetsa/1er/5 seconds.

4. TheDlSPUY PaWERSUPPLY hasa thermaltnpthatshutsdown thepower supplyif


the heatsinktemperatureexceeds/ /4"C. Thisthermaltrlp will not activatethe PSU
RED TR/PLED. The YELLOWLEDb sinilar, not alfeded. ThePSUwi/lselfreset
whenthe heatsinkcaab ta approximatel/904C.

5. Usethe fo//awrngtableto heb with decbionsan DISPUY FLOW CHART3.

BridgeMqster
E Rodor
658000108 6.5
Dis lov Unit
Cho ter 6
FoultF indingond LineServicing

fAULIS (No Piqrure)


FLOWCHART1 ' DISPIAYUNIT

3tE3[Lilt?,iilf;fi'',"'

THEPOWERSUPPLY
IS FAULTY

":11,1i,:1,"J'HJXII:"

E Rodor
BridqeMoster
658000108
DisployUnit Chopter6
FoultReporting
ond FirstLineServicing

FIOWCHART2 - DISPIAYUNITFAUITS(No Picrure)

MONT'ORVIA SI(i (AT REAR)

THEDISPLAYMONITOR

IINCLUDINGANY CA8IIS AT THE

DISPLAY PROCESSO

IINCLUDING NY CABLES AT flE

THE POWEF SUPPLY THERADARPROCESSOR


tS FAULTY

BridgeMqslerE Rodor
6s8000108 6.5
Chopter6 DisployUnit
FoultFindingqnd FirstLineServicing

Fl.ow CHART5 - DISPIAYUNIT FAUITS(With Picture)

BridgeMoslerE Rodor
5"6 65800010B
S-BqndSconnerUnit Chopter6
FoultReportingond FirstLineServicing

2.2 S-BondSconnerUnit
2.2.1 TechnicolDescription
There are two basictypesofS-BandScannerUniti

with an integraltransceivermodule
without an integraltmnsceiver

Eachtypecanhavea numberofvariants
dependent
on motorsupplyandthe optionsthat
areitted.

The Scanner
Unitcomprises
anAntenna,
anantenna
suppoftcasting,
anda TurningUnit.

inthe TurningUnitisa motorandgearbox,


Included a Bearing
andHeadinglYarkerpcb,an
Inputpcb,andoptionally
a Pedormance lYonitorandrntegral
transceiver
module.

TheTransceiver
Unitcomprises,
a basecasting moduleandInputpcb.
, cover,transceiver

Communicatonbetweenthe Transceiver
andthe Display
is by meansofa serialdatalink.
Wherea separate Unitisused,anRFfeeder(coaxial)
Transceiver isusedto transfer
the
microwaveenerg/befl&een
theTransceiverUnitandtheTurningUnit.

The Scanner
Unitandthe Transceiver
Unltarecompatible
with BridgeMaster
display
unitsif
a Display
Compatibility
Unitisused.

Physicql Arrqngements
TheTumingUnitisconstructed froma centralaluminium to onesideof whichrs
cading,
a motorandgearbox.
attached Thetenninalstripsfor interconnecting to otherunits
cables
areundera coveTon the oppositesideto the motorandgearbox.

At eitherendofthe TurningUnitthereisanaluminiumcover.The pedormancemonitoris


housedunderthefrontcoverand,whenfitted,theTransceiver Unitishousedunderthe
rearcover.lf no transceiver
moduleisi11ed,
a shallower
coverisused.Thetransceiver
modulecanbe removedfor belowdeck servicing,

Four14l5 boltsareusedto attach Unittothe radarplatformorwheelhouse


the Scanner
roof.TheAntennaisattached to theTurningUnitbytheantenna an RF
suppoftcasting,
feedercabe is usedto transferthemicrowavesignals
belveenthe Turning Unitandthe
Antenna.

lnterconnections
bebdeen the ScannerUnitandotherunitsinthe systemaremadeusing
screenedcables.
AllthecablesthatentertheScannerUnitdo soviawaterproofcableglands
thatincorporate
an EIYCgasket thatmakes contacl
withthe cablebraid.

The separateTransceiverisdesigned mountedandisatbchedusingfourM8


to be Bulkhead
. bolts,studsor screws(coachbolt5).

BridgeMoster
ERodor
558000108 6-7
Chopter6 S-BondSconnerUnit
FoultFindingond FirstLineServicing

(S-Bond)
MODULEOVERVIEW
TRANSCEIVER

modulecanbefittedinthe TurningUnit,or mountedon a casting


Thetransceiver for below
deck bulkhead
mountingas a separate The
unit. module incorporates
the Modulator pcb,a
PowerSupplypcb,Triggerpcb,the Receiver,
andthe microwavecomponents.

Communication betweenthe Transceiver


Unitandthe DisplayUnitisby meansoftwo
serialdatalink, onefromtheTransceivertothe Display
Unit,andonefromthe DisplayUnit
to the Transceiver.

istransmitted
Thisinformation usinga special fourtwistedpairs.
datacablethatincorporates
Two pairsareusedfor datatransmission,
one pairis used trigger,andthe otherparr6
for
spare.

The datapassed
fromthe Transceiver
to the Display
includes;

. Heading Yarler
. IncrementalBearing
. Stai.ts
Transceiver
. ErrorMessages
. (BITE)data
BuiltInTestEquipment
. TuningIndicator

fromthe DisplaytotheTransceiver
The datatransmitted includes:

. Standbyllransmit
. PulseLength
. Tuning
. AFC/Manual
' SeclorBlankng
. Performance lYonitorControl,andInstallation
Settings.

Power Supply
The powersupplyoperates fromthe ship'sAC mains,andprovides
allofthe power
requirements
forthe electronic
moduleswithin the Turning
UnitandTransceiver.TheAC
mainsisalwayspresentatthepowersupplyevenwhenthe radarisswitched ofatthe
display.

The presence of dataon the serialdatalinkwhenthe display


isswitched on isdetectedby
the powersupply, whichthenbecomes The
active. power supplyincludesa PowerFactor
Correctioncircuit,anda numberof switching to generate
regulators the necessaryvoltage
supplies.
Overcirrrent detectioncircuitsprotectthe powersupplyagainstoverloads on its
ourpuls.

BridgeMostefE Rodor
6-8 6s8000108
S-BondSconnerUnit Chopter5
FoultReporting
ond FirstLineServicing

TriggerPCB
TheTriggerPCBprocesses the serialdatafromthe DispayUnit,andgenerates the required
controlsignals
forthe Transceiver.lt monitors
functionswithinthe Transceiver,the Heading
Marker,andencodes the information fortransmission
to the DisplayUnit.The datas
eachtimea bearing
transmitted pulseis receivedfromthe TurningUnit.The various timing
signals
requiredbythetransceiver includingthepulserepetltlonfrequency (prf),are
oenchtcd hv thF #ooF. ..h

Modulqtor PCB
The modulator pcbgenerates the highvoltagenegative pulsesrequiredto drivethe
rnagnetron.The modulator pulsewidthsandtimingsrgnals arecontrolled fromthetrigger
pcb.A sparkgapon the modulator isfiredlfthe magnetron failsto operate.Continual
operationofthe sparkgapisdetected andsignal isfedbackto thetriggerpcb.Whenthe
triggerpcbdetects thissignal
it switches the radarto standby,andgenerates anerrorsignalto
betransmitted to the DispayUnitviatheserialdatalink.Theerrorsignal causes the Display
Unitto swltchto standby and generate anerroraarm.

Microwove Circuit
Thetransceiveremploysa conventional threepoft circulator
to directthe pathofthe
microwave energyto andfromthe antenna. A magnetron coupled to the circulatorprovides
the RFenergyto betransmitted. to the circuatorprotects
A solidstatelimitercoupled the
receiverfrom highpowered microwave from
signals the magnetron, or adjacent radars.A
fromthetriggerpcbisusedto enablesweptattenuation
signal to be applled to the solidstate
limitertoreducethe systemsensitiviry
at shoftranges.

Receiver
The receiver a mlxer,a linearpreamplifier,
ofa low noiseampliller,
consists a logarithmjc
ampiifier,
anda videoamplifier.The 60MHzoutputofthe mixerisamplified bythe linear
preamplifier
fo lowedbya logarithmicamplifier,
the outpLrt the res!lting
of whichisdetected,
videosignalisthenfuftheramplilled
beforetransmissionto the DisplayCompatibllltyUnit.

The receiveralsoincorporates
anAFCsystem. Oncethe receiverhasbeentuned,theAFC
systern ensures
thatthereceiverremains
on tuneduringvariations
intuningdueto thermal
driftofthe mixerandmagnetronetc,

The operatorcanselectbetweenmanualtuning andautomatictuning.A signalfromthe


triggerpcbls Lrsedto selectthe.nodeofoperation.A signalfromtheAFCcircuitisfedto the
triggercircuittoindicate
the stateoftuneofthe receiver.
Thissignalisat itsminimumvalue
whenthe receiver iscorrectly
tuned.

BridgeMqster
E Rodor
658000'108 6.9
Chopter6 S-BondSconnerUnit
FoultFindingond FirstLineServicing

AUTOMATICSTART-UP SEQUENCE (S-Bdnd)


Theautomatic
staft-up
sequencedescribed bereadinconjunction
below,should with
'S-B"-d
.gu-"6.22 TrrnirgU' . ScheratL
.

Stort-up
Importdnt NoIice Ance manstsappledto the PSUboardthe PowerFactorCorrectton
(PFC)circuitryskrts andgenerates39AV lt shauldbe notedthatwhi/stmainsis app/iedthe
PFCis a.tiveandcannotbe manua/lyswitchedofr Thestaftctrcuitryan// cantro/sthe /1/back
convefterso High Vo/tageDC ispresenton pnmarypower camponentswhenevermans6
presenton the boad. Thlsldcl shoald be noled when servicing the frdnsceiver.

The PowerSupplyinthe Transceiverisonlyactiveduringnormaloperation whenthereisa


Display(or CompatibiLity
Unt) connected to t. The RS422serialdatastreamfromthe
Displayisusedto driveanopto-couplerinthe PSUwhichdetects the presenceof either
poariryvoltageandenablestheflybackconverlerinthe PSU.

The RS422serialdatastreamfromthe Disolav entersthe InoutBoardon connector


TSB , 2 as"DU DATA+ andDU DATA_'.t isthenpassed to the TriggerBoardviaPLYB
I 5, | 7, andthenon to the PSUviaPLTI I | , | 2 ( asPSUSTARTandPSUSTARTRTN).
Fortes'rpurposes the PSUcanbeturnedon inthe absence ofa serialdatastreamby ljnking
pins 2 on LKA(PSU).

TronsmitEnqble
Whenthe operatorselects Transmit,
the TU Enable signaisactvatedLOW on the Trigger
PCB( PLYH10). On the S-Band Scanner Unit,thissignalisfedvlathe PowerSupplyUnitto
the InputPCBand(viaTSB 0) to the Scanner ControlUnittostartthe antenna rotating.
Oncethe antennahasdoneonecompleterevolution transmissionisstarted.
Whenstandby
lsselected, is immediately
transmission haltedand,alleronecompleterevolution ofthe
antenna,TU Enableisdisabled.

startsto generate
The lYodulator radarpulseswhenthe TriggerPCBsendsit MOD
TR GGERpulses (to PLVC9). Notethatthe CHARGE TRIGGER puLses
(on PLVCB)are
presentevenin Standby mode.

A signal
indicating hasired isfedviaMAGSAMPLE
thatthe lYagnetron from PLVC7 on the
lYodulatorPCBto the TriggerPCB.Thissignalis processed
on theTriggerPCBand
outputtedasTXTRIG(PLYB20 & 2l) to the InputPCB(PZB 20 & 2l) andthento the
DisplayUnitvlaTSB5 & 6.

Note - TX DATAis sentfrom the Transceiver


to the Diso/avUnit
DU DATAis sentfrom the DisDlayUnt ta the TnnsceiverUnt

TheTrggerPCBprocesses andgenerates
the serialdatalnputfromthe display, the required
controlsignals
forthe Transceiver.Thedataistransmitted pulseis
eachtimea bearing
receivedfromthe TurningUnit.Thevarious timingsignals
requiredbytheTransceiver
including
the PulseRepetition
Frequenry (PRF), aregeneratedbytheTriggerpcb.

E Rodor
Bridgelvoster
6.10 658000108
S-BondSconnerUnit Chopter6
FoultReporting
ond FirstLineServicing

Mdgnetron Opelotion
pulses
The highvoltagenegative requiredto drivethe magnetronaregenerated bythe
lYodulatorPCB.The modulator pulsewidthsandtimlngsignalsarecontrolled fromthe
Triggerpcb.A sparkgapon the lYodulalorisllredifthe magnetronfailsto operate.
Continual gap
opemtionofthe spark isdetected anda signal
isfed backto the Triggerpcb.

On detedionofthissignal,
the TriggerPCBswitches the radarto Standby, andgeneEtes an
whichistransmltted
errorsignal to the Display
Unitviat|e serialdatalink.The errorsignal
causesthe Display
Unitto switchto Standbyandgenerate anerroralarm.

WhenStandby isselected,
rotationofthe Antenna
is inhibited.
Unlessin TestlYode,
transmission
fromthe radarisinhibited
iftheAntennaisnot rotating.

On the TriggerPCB,thereisatimercircuitwhichis basically


a capacitorthatslody
discharges(between4sand I 8s)whenpoweris removedfromthe PCB.On power-upthe
measures
microcontroller the chargeremaining on the capacitor
to determine whetherthe
transceiverhasbeenswitched offor longenoughto warrantinhibiting
transmitfor three
minutesuntilthe magnetron
heaters havehadtimeto warmup again.

The otheranalogue intothe TriggerPCBcomefromthe Modulator.


signals The Moduiator
supplyvoltageandthe magnetron current(onlywhentransmitting)aremeasuredandsentto
the Display Thesparkgapdetectsignalisgenerated
asanaidto fauhfinding. bythe
modulator whenthe magnetron a predetermined
arcsover,if it reaches levelthe
microcontrollerinhibits for
tmnsmission approximately onesecondandsendsanerror
message to the Display.

BridgeMoster
E Rodor
658000108 6.11
Chopter5 S-Bond
S c o n n eU
r nit
FoultFindingqnd FirstLineServicing

(S-Bond)
TURNINGUNITOVERVIEW

Drive System
The scanner
motorisanAC induction motor.lt driveseithera l2t I or a 20: reduction
gearbox.The oLtputofthe gearboxdrivesthelinaloutputhelicalgearviaa pinionto givean
ovemllreduction
betweenthe motorandAntenna of approximately either30: or 60:I
dep-nda'Ton whFthe'rLe Tu" ngUni s a "i8r speed !a a"ro -o..

The scannermotorisconnectedto the ship'sAC Supplyby a Scanner ControlUnit.This


unitincorporates
a contactor
controledbythe Transceiverto switchtlrescanneT
motoron.

Whenstandby isseec|ed,rotationofthe Antennaisinhibited.


Unlessintestmode,
fromthe radars inhiblted
transmission iftheAntennaisnot rotating.
An isolating
swit.his
provlded
for AC systems
to switchthe scanner motorsupplyof for safeservicing

Bedring ond Heading Morker Syslem


A discwith 28teethisatlached
to theAntenna torquetubeandcombined
withanopto-
couper generates
l28 pulsesper rotationofthe Antenna.

A secondopto-coup er togetherwitha flagon thetootheddiscgeneratesa HeadingMarker


J0' beforetheAntennaispointing
approximately deadahead.Correctalignment ofthe
HeadingYlarkerissetat installation
byelectronicadjustment
withinthe DisplayUnit.

Bothopto-couplersareon the PulseBearing PCB.The PulseBearing PCBmutipiesthe 128


bearlngpusesby 32to generate 4096pulses perAntenna revolution.
The 4096azirnuth
pulsesandthe headingmarkerareroutedthroughthe lnputPCBto the TriggerPCBwhere
theyareincorporatedintothe serialdatato betransmitted
to the DisplayUnit.

Whereit is not possible


to adjusttheHeading markeralignment atthe dispLay,
optionalex.tra
canbefitledto the Inputpcbto allowthe alignment
circultry to be madeelectronically
within
the TurningUnit.Whenthisoptlonlsfitredanadditional ( isoated) Heading lYarkeroutput
is provded. ,& anoptionfor special
applications
a sizeI I synch ro canbeftted asar
alternative
sourceof bearing information.

Inlerconneclions
AC powerto the motoris bydirectconnection to terminalstripsinthetermlnalbox
atlachedto the motor.Theterminations
for interconnections for thetransceiver
andthe
TurningUnitareundera coveron the sideofthe TurningUnit.TheAC powerfromthe
isolatlng
switchlsterminated
at aterminalblockwithinthefilterbox.All otherconnections
aremadeto pJugs or removableterminalstripson the inputpcb.

BridgeMoster
E Rodor
6.12' 658000108
S-BondScqnnerUnit Chopter5
FoultReportingond FirstLineServicing

TRISGERPCB(S-Bond)

GenerolDescription
TheTriggerPCBcontrols the operationof theTmnsceiver underinstructionfromthe
Display.
Therearetwo seriallink, whichareusedto transfer controlmessages fromthe
Displaytothe TriggerPCBandTransceiver information
backto the Display.TheTrigger
PCBgenerates the controiandtuningsignalsrequiredbythe lYodulator,
Receiver,
Pedormance lYonitorandBiased Limiter.The PSUis enabled witha signal
fromtheTrigger
PCB.

Signols To /From the Trigger PCB


To/FromDisplay
SerialDatato Displav
SerialDatafrom Display
TriggertoDisplay

TolFromlYodulator
P,,lcF I FnoJh <FiF.r li.F(
ChargeandlYodulator
Triggers
lYagnetron
HeaterTurndownsignal( onlyusedfor S Band,LongPulseoperation
)
Voltage/Current
Monitorsignals
l025kW and5 /X BandConfiguration
signals

To/FromReceiver
TuningVoltagesignal
BandwidthControlsignal
AFC/Manual control
AFCTrigger
TuneIndicatorsignal

To BiasedLimiter
Triggersignal

To PedormanceMonitor
On/Of signal
lYodeControlsignal
TuningVoltagesignals
-o,f
rom PowerSJpplyDCB
+30V, + l2V, +5V, 0V& - l2V Supplylines
TurningUnitEnable
PowerSupplyStadandRetum

BridgeMoster
E Rodor
65800010B 6.12
Chopter5 S-BondSconnerUnit
FoultFindingond FirstLineServicinE

(S-BqndTriggerPcB)
DESCRIPTION
FUNCTIONAT

The B0C5 familymicrocontrollerprovides


overallcontrolofthe TriggerPCBfunctions.
Program memoryandRAIYareincluded withlnthe microcontroller lC. Seriall/O ishandled
bythe microcontro UARTandane>ternal
lersinternal RS422A driverandreceiver. Baud
rateisllxedat76800baudfor operational
usebut is linkselectable
to 9200 or 38400 baud
ThesedaldataformatisB bitdata,I stopbitandevenpariry.
for testpurposes.

sendsserialmessages
The Display comprisingfouror llvecharactersdepending on message
content.Controlmessages arefourbltes ongandtuningmessages arellve.Thetunng
whichareconverted
votagelevelsaresentas l2-bitvalues on the TriggerPCBusingafour-
channelDAC before and
ampliication,ibufering distribution
to the Receiver andPerformance
Monitor.

TheBearingsignal serialtransmission
fromthe TurningUnitis usedto initiate fromthe
TriggerPCBsuchthateachtimeoneofthe 4095azimuthpulses per revisgenerated and
fedintooneofthe microcontrollers pins,
lnterrupt a character (one b)4e)issentto the
sentisdedicated
Dispay.One bit in eachofthe characters to the heading marker,on every
newheading markerpulsefromtheTurningUnit,the bitlstoggled.

The PowerSupplyinthe Transceiverisonlyactiveduringnormaloperation whentherels a


Display(or Compatibility
Unit)connected
to it. The RS422
serial
inputfrom the Displayis
whichdetects
usedto drlveanopto isolator the presenceofeitherpolarity
voltageand
enablesthe PSU.

TriggerOuputs
Therearea numbeT generated
oftriggersignals bytheTriggerPCB:
Pre-Trigger
ChargeTrigger
YoduatorTrigger
Trigger
Display
l'4onitor
Perforroance Trlgger
AFCTrigger
SweptAttenuationInitiate

The ChargeTriggeristhetimingsignalusedto recharge the Modulator PFN Thisis


generatedbythe microcontroller
usingan internaltimerroutinesettothe PRF
appropriate
forthe pulselengthseleded.A wobbulationfacor isaddedto the basictimingtoensurethat
no bro dar transmissions
arelockedtogether.Thewobbulation iscalculatedaccording
to
the numberof serialmessagesreceivedbeforegoingto transmitandthe positionofthe
antenna betweeneachtrjggerpulse.

willbe produced
An optionalPre-trigger trigger.
I lps beforethe modulator
approxlmately
optionandisintended
Thisis not a normallyfitted for usein Special
Optionsapplicatons.

E Rodor
BridgeMostef
6.14 5s8000108
S-Bond
S c o n n eUr n i t Chopter5
FoultReportingond FirstLineServicing

The l'lodulatorTriggeris usedto letthe chargeout ofthe PFNintothe magnetron andis


initiates
thetriggerthat the modulator firing.lt isdelayed
frornthe ChargeTriggerby l00prs
andgatedoffwhenthetransceiver ls in standby.

the Display
ln standby, andPer{ormance MonitorTriggers
aregeneratedfromthe lYod
Triggerpulse. isin
Whenthetransceiver transrnitmode thetriggersbeginon the Jeading
edgeofthe magnetronsamplepulseandendaftera presettime,adjustable
usng R\ | .

TheAFCTriggers usedbythe receiver wheninAFCmodeandisonlygenerated whenthe


is intransmitmode.The pulseis(artedon thefrontedgeofthe lYodulator
transceiver
Triggerandterminateson the backedgeofthe magnetron samplepulse.

The SweptAttenuatlonlnitiatepulseisthetimingsignalfedto the LimiterDrivePCBwhich


generates
the controforthe biased lt is
limiter. initiated bythefrontedgeofthe Pre-trigger
y 2pspriorto magnetron
(approximate firing)andterminated2.57-rs
aftertheleading
edgeof
the magnetronsampe pulse.

The Display
andPMTriggers the sarnetrggerandarepresentat alltimes
areessentialy
whenthe radaris poweredup.Theyare nitiated
bythe lYodulator
Pulse
andlastfor
y 2.5ts.
approximate

AnqlogueOutputs
TheTriggerPCBgenerates fourtuningsignals;
LO.Tune,PIYTune,XrAdjustandXt Adjun.
Thesesignals
arecodedas l2-bitdigitalvaluesandincorporated
intothe serialmessages
fromthe D splay.A l2 bit,fourchannel DACisusedto generate
thetuningsignals
fromthe
messagedata.Additionalbuferingisaddedto the LO andPIYTuneoutputsofthe DACand
x3.5amplilication
to theXr andXt Adjlstsignals.

LO Tuneisthe 0Vto +5V receivertuningcontrolandPMTunethe 0Vto +5V


Pefformance Monitormaintuningcontrol.Xr andXt Adjustareovto + l5V signals
usedto
controltherecelve
andtransmitattenuatorsinthe Pedormance lYonitor.

AnologueInputs
Therearevariousanalogue inputsto the TriggerPCBfromotherPCBS inthetransceiver
andsomeon boardsignals thatarefedintoaneightchannel 8-bitADC,andconverted to
eitherfor furtherprocessing
digitalvalues lerorto be passed
bythe rnicrocontro to the
Dispiayviatheserialmessage link.

The signalson theTriggerPCBthataremeasured arethe dropouttimeranda l2V and


+30V suppies.Thetimercircuitisbasically (between4s
thatslody discharges
a capacjtor
and | 8s)whenpoweris removedfromthe PCB.On power-upthe microcontroller
measures the chargeremaining on the capacltorto
determinewhetherthetransceiver has
beenswitched offfor longenoughto warrantinhib'Ltlng
transmltfor threeminutesuntilthe
magnetron heatershavehadtimeto warmup again. The powersupplylevelsaremeasured
andthe results sentto the Display
asanaidto faultdiagnosis.

BridgeMosterE Rodor
65800010B 6-1s
Chopter6 S-BondSconnerUnit
FoultFindingond FirstLineServicing

Onechannel oftheADC isusedto detectwhethera Performance lYonitorhasbeenfitted


to the system.Thevoltage on thischannel wll be lowerthana presetvalueif a Performance
lYonitoris presentotherwiseit wi I be pulledto the +5V supplyrail.Thisinformation
is
encodedandsentas part
ofthe configuration message to the Display.

The Receiver sendsa tuneindicator


signal
to the TrggerPCBwhichindicateshow closeit is
iscodedaspaftofthe serlalmessage
to beingon tune.Thissignal andsentto the Display.

The otheranalogue signals


intotheTriggerPCBcomefromthe Modulator. The Modulator
supplyvoltageandthe magnetron current(onlywhentransmitting)aremeasured andsentto
the Display Thesparkgapdetectsignal
asanaidto falltfinding. isgenerated
bythe
modulator whenthe nragnetron arcsover,if it reaches
a predetermined
levelthe
microcontrollerinhibfutransmssionfor approximately onesecondandsendsanerror
rnessageto the Display.

Digitdl Outpuls
The digitaloutputsfromthe TriggerPCBareallstraight
forwardon/ofcontrolsignals
to
\/rr ^ '. nr*c ^f+h. +r,nc.Fi\,Fr

Signasto the Recelver


seledwideor narrowbandwidth (Wideband)andAFCor manual
tuningmode (AFCOn). Narrowband isselectedwhenthe modulatoristransmitting
in long
pulseandbrieflyduringpulselengthchanging.
AFCor manualmodeisselected bythe radar
operatorandis partofthe controlmessagesentfromthe Display.

l'aodulator IYPandSPareusedto setthe pulselengthasrequested


signals bythe radar
operator,SPsetto 0V indicatesshort pulse
operation, mediumpulse
Y1Psetto 0V indicates
operation andbothSPand['1Psetto +5V indicates longpulseoperation.SPandMPboth
stateandwill not happenin normaloperation.
setto 0V isanillegal Tumdownenablersused
to reducethe heatercurrentinthe magnetron andisonlysetwhenanS-Band magnetron
is
in longpulse.
llttedandistransmitting

The controlsignalsPfl On/OffandPMTx,41x lvlonior


areusedto swltchthe Performance
on andto switchit betweensystemtestmodeandreceiver
testmode.

TU Enable isthe controlsignal


fedto the MotorDrivePCBto initiaterotationofthe
antenna.
Whenthe operatorselects TU Enable
transmitthe signalisactivatedto startthe
antennarotating.

Oncethe antenna
hasdoneonecompleterevolution transmission Whenstandby
isstarted.
isselected,
transmission
is immediately
haltedand,afteronecompleterevolLrtion
ofthe
antenna,TU Enable
isdisabled.

OptionolUO
Thereareseveral optionall/O signals
for usewithSpecial
Optionsvariantsofthe PCB|Pre-
trlgger(asdescribedint|e sectionon triggers), TriggerInputandRadarInhiblt.The
Bfrernal
ExternalTriggerinpLr1isusedwhenthe modulator needsto betriggeredfromanexternal
sourceratherthan the TriggerPCB.Triggersignalsfed.Jothisinputarepd limitedto prevent

BridgeMoster
E Rodor
5-15 658000108
Chopter6
S-BondSconnerUnit LineServicing
ond
FoultRePorting

damase rothemodurato':
Fg"ll1iil'l'^:,:""'T:
::l* :nffi :i":,f::$J;[t
|]j'15
'*:i:i:i,:i,5 pr{s'
;*'** oftheinternar
::Tffilil",ff ::'ffi';";J'r*c;'p"i'""

:.'"di"i,$liirt:lm *"
;:"*'
il:'::t ;:U:.:niifi
:i::l];*,:r:m:,iil"i**iT
r"::ll:11..'"*
;::.i']i,pr"v'""""e*
?"'lJ:::::[:i"'H "*'
II i
i,r"ii,.,,
l^1':m#;,ff
;l1xi:9lii,liffi
',:1ll:.'*3:::Iffi
"i*",.n",* l.::::;1'ft*i':''-T,I
"**'*:1;
arethe powersul
bythe microcontroller
InPUts
seclonon analogue
#"*y;Jl.:,:g:;:f;
ff:X..ffi

1- T::"T:*:',*
ou ;nr.
.:*, p:
or
resring
prod.r.tion
I's--J,fi
ne PCBa'd
::::#:i':'":*"
::n*'JH;:
::-':;:mm*Lm
:::i".lTi;,f,:ffi:i:1il'f;*;
rsIn-]li"
T;t
:l ll il:.:-'^:::^.-,,*. ^"
..
;iY."t
"

,i;H:?:ki,rl:+
,1iii1'*:i:Tfihuf
J:r;"f
ft::rff "
tu'"qr-oulPuT
uJ'onnir"a'o the
sia'e
i]'lir"t"1ffi;;
;":l:.ill ;:il:"lll
f "l':::=i'i:::xH:t',;:l*:J:;R:il',:;11::''J
:;"::il:;;';;:; o' rhernggePCB
'e' (i'curry

'
E Rodor
BridgeMosier 6.17
658000108
Chopter6 S-BondSconnerUnit
FoultFindingond FirstLineServicing

POWER
IRANSCEIVER (S-Bond)
SUPPTY

GenerqlIntormotion
The powersupplyjsanAC to DC lnvefterthat generates
the supplies
for the Transceiver'
The lnvefteris housedon a slngleboardandis poweredbyanAC supPly of nominal| 5V
or 230Vin the frequency-ange 4f-64H2.

The powerunitusesa boostconvefterfrontendto providea regulated


highvoltaged c to
a flyback providing
converter Someofthesesupplies
the oL'tputsupplies. useaddLtional
switchmode.onveftersto provideregulatedoutpub.

The outputssuppliedbythispowersupplyare:
Vaiable 500V,+30V, +20V,magnetron heaters + 2V, l2Vand
(viafudherregulator,
t 5V)andfor the X-BandTurningUnitvariant,
+ 50V for the MotorDrivepcb

l'" po*er -^i ha<lhefollowi^g


eatu-es:

. -600VadjLrstableovertherange-550Vto -650Vforcontrolof magnetron


currentviamodula|(Jr.
. shoftcircutProtection.
OLrtput
. Universalinputfrom95Vto 276Vwithouttapchanging.Powerfactorcorrected
providinga PFof better
than0.9.

To switchtheflybackconverteron the opto-coupler detects the presenceof a serlaidata


' of the datastreamthe photo
streamfrornthe displayat PLTHI I , | 2. On detection
r withjnU5 isturnedon pulingdownthe gateof Q2 belowitsthreshold
transisto votage.
Q2 turnsoffallowing pln
the compensation 1 U4 to riseenabling outputof the lC U4. Inthe
PSUof stateQ2 is heldon by currentin R37fromVcc.

Fortestpurposes ofa serialdatastreamby linking


the PSUcanbetLirnedon inthe absence
| 2 on LKA.

Notethatoncethe mainssupplyisapplied to the PSUboard,the PFC(PowerFactor


circuitstarbandgenerates
Correclion) 390V.Whilstmainsisapplied, the PFCisaaiveand
cannotbe manually off.The staftclrcuitry
switched onlycontrols convefterand
the flyback
so HighVoltageDC is presenton primarypowercomponents whenevermainsispresent
on the board.Thisloct shouldbe noled when servicinglhe Trqnsceivel.

MODULATOR PCB (S-Bqnd)

Functionql Descriptlon
The princlpalfunction PCBisto geneatean8kV,BAnegative
ofthe lYodulator pulseto
drve the cathodeofthe magnetron. chargea PulseForming
An SCRisusedto resonantly
. Network(PFN)to- l200Vfromthe 500VlYodulator HT supply. rycleis
The charging
niii:iedbvihe Chi eeTriFee..The numberofsections bythe
ofthe PFNisselectable

E Rodqf
BridgeMoster
6.18 558000108
S-BondSconnerUnit Chopter5
FoultReportingqnd FirstLineServicing

relayscontrolled
bythe PulseLengthControlLines.The numberof sections
ofthe PFN
Jsedde'inesthele-sthoftLe ouroLto-,se

At a defined
timeafterthePFNisfullycharged it isdischarged
bythreeseriesconned|ed
lnsulatedGateBipolar Transistors
througha pulsetransformer.Thedischarge is initiated
by
the flodulatorTrigger.The Pulse
Transformer, whichhasstepup ratioof l2t I , transforms
pulseto BkV.The backedgesofthe mediumandshortpulses
the resulting arespeeded up
bya saturablereactorconnected acrossthe primaryofthe pulsetransformer.

Otherfunctionsincluderegulating
the magnetron
heatersupply,monitoring
a sparkgapto
ensurecorrectoperation andgeneration
ofthe magnetron, of atimingreference
forthe
RadarTrigger.

Inpulsto the ModulqtorPCB


-600VModulatorHT Supply
+20V l'4odulator
TriggerSupply
-
+ l6V +27V lYagnetron HeaterBuk Supply
+ l2v
- r2v
ShortPulseControlLine u/hcn OV <clc.t< <h6'r n ,l<F
lYediumPulseControlLine when0Vselects mediumpulse.
ChargeTrigger initiates
charging of PulseForming Netrvork.Typically
lAmpcurrentpulse.
lYodulator
Trigger initiates
discharge of PulseFormingNebr,,ork. Typically
4us,3.5Vpositive pulse.
TurnDown Enable dcvoltage controls the magnetron heatervoltage.
0V
on longpulse,3.5VStandby l,lediumandShoftPulse

Oulputs trom the Modulotor PCB


Primary
sample positive pulsesample from pulsetransformer usedto
initiateRadar Tdgger.Typically 40Vamplitude.
Ylagnetroncurrentsample a dcvoltagepropoftionalto the magnetron current
derivedfromthe secondary ofthe pulsetransformer.
Typically +2.5V
ry Active a signalthat is normally ovthat risesto >2.5V ifthe
sparkgapoperates continuouslyfor 2 seconds.This
signal is usedbytheTriggerPCBto indicate a
tEnsmitter faultto the display.
HT Sense sample of lYodulator HT Supplyfed to TriggerPCBfor
inclusion in BITEmessage sentto display.
TX Define I i"l ,eningsrsedto dell-enodLrlator rypeto I agger
PCB.0Vor 3.5Vdependant on linksettings.

BridgeMbster
E Rodor
65800010B 5-19
Cho ter 6 S-BondSconnerUnit
t indingond FirstLineServicing
F o u lF

Mqgnelron Heoter SUPPIY


HeaterSupplyat PLVDI and
heateEarederivedfromthe Magnetron
The magnetron
PLVD2.Thissupplymayvarybetweenl6Y aod21Y

The Modulator for the intended


PCBis conllgured magnetron oflinkLKI fitred
bythe setting
PCB',inthischapter'
PCB.Referto Figure6 lI'Link SettingslYodulator
to the lYodulator
for fudherinformation.

WARNING- On no dccounl should the hedter volldge be meosured whilst the


frd nscelver is trd nsmitrlng.

ln a | ol(N X-Bandsystem, requires


the magnetron (measured
a heatervoltage between
TSII andTSJ2) ShortPulse,MediumPulseandLongPtrlse
of 5. lV on Standby,

ln a 25KWX Bandsystem, requires


the magnetron a heatervoltage between
(measured
TSllandTSJ2)of6.lVonStandby,shortPulse,andMediumPulse thismay
On LongPulse,
on therypeof magnetron
beturneddownto 5.lV dePending frtted'

In a 30KWS-Band system, the magnetron a heatervoltage


requires between
(measrrred
andlYediumPulseOn LongPulse,
ShoftPulse,
TSJLandTSl2)of 6. lV on Standby' thismay
beturneddownto 5 lV depending on thetypeof magnetronfitted

2.2.2 Fqull lsolotion Flow Chqrts (S-BondSconners)


Unitsaregivenon thefollowingPages'
faultson S BandScanner
Flowchaftsfor isolating
FlowChartsI to 25'
The leadsheetshowsthe overallflowthroughindividual

BridgeMosterE Rodor
6-20 65800010B
S-Bond
Sconner
Unit Chopter6
FoultReporting
ond FirstLineServicing

FI.OWCHART- S'BANDSCANNERFAUITS
OVERAI.T

BridgeMoster
E Rodor
rseooorbs 6.27
Chopter6 S-BondSconnerUnit
FoultFindinoond FirstLineServicino

FIOWCHART1 - S.BANDSCANNER
FAUI.TS

! WARNING!
WHENTHE COVERSAFE REMOVEDFROMIHE EOUIPMENT, DANGEROUS VOLTAGESARE EXPOSED.
PERSONSSHOULDWORK ON THE EOUIPMENTWHEN POWERIS APPLIED.
ONLY OUALTFIED
ALWAYS ISOLATETHE TURNINGUNIT FROMTHE SHIP'SSUPPIY BEFONEWORKING
ON IT.
ALWAYS ISOLATETHE TRANSCEIVERFROMTHE SHIP'SSUPPTYWHILEREMOVINGOR REPLACING
THE TRANSCEIVERCOVER
--".1"--_l
.
I WARNING!
DANGEROUS
VOLTACES

--+Et
""1y
t*
i
---,-^'"---.-

=v --.'.q] :-
------*^:"". *-=---

END L-=-,,"':..",,

BridgeMosterE Rodor
5-22 65800010B
S - B q n dS c o n n e U
r nit Chopter5
FoultReporting
ond FirstLineServicing

FI.OWCHART2 . S.BANDSCANNER
FAUI.TS
('AZl ERROR'Disployed)

FROMFLOWCHARTI

! WARNING!

CABLE228 {BULKHEAD)

CHANGETRIGGER
PCB

BridgeMosterE Rodor
658000108 5-23
Chopter5 S-Bond
Sconner
Unit
FoultFindingond FirstLineServicing

FI.OWCHART5 . S-BANDSCANNERFAUI.TS

FROM FLOW CHART2

! WARNING!
sAr-sAs,sA8sAs13PHASE,,THESETES]S EXPOSE
sAR-sAT'
DAIIGEROUSVOLTAGES

FAULT IS IN
SCANNER CONTNOLUNIT

E Rodor
BridgeMoster
6.24 5s8000108
S-Bond
Sconner
Unit Chopter6
FoultReporting
ond FirstLineServicing

FTOWCHART4 . S-BANDSCANNER
FAUITS
FROMFLOWCHART3

CHANGEINPUTPCB

CHANGEPSUPCB

CHANGETRIGGER
PCB

Rrid^aM^(tar F Pn.l^r

osaoootoa 6-25
Chopter6 S-BondSconner Unit
FoultFindingond FirstLineServicing

FIOW CHART5 . S.BANDSCANNERFAUTTS

FROMFLOW CHART2

CHANGETRIGGENPCB

CHANGERECEIVER

E Rodqr
BridgeMoster
6-26 658000'108
S-BondSconnerUnit Chopter6
FoultReporting
ond FirstLineServicing

FI.OWCHART6. S.BANDSCANNER
FAUI.TS

FROM FLOW CHART5

CHANGEINPUTPCB.

CHANGEINPUTPCB.

CHANGECABLE
BETWEENNECEIVENAND
TRIGGEB
PCB

CHANGETNIGGEN
PCB

BridgeMqsterE Rodor
658000108 6.27
Chopter6 S-BondSconnerUnit
FOUttFrnornoono FrrslLrneservrcrno

FTOWCHART7 . S-BANDSCANNERFAUI.TS
FROMFLOW CHART2

CHANGEINPUTPCB

CHANGECABLE

FROMFLOW CHART2

BddgeMosterE Rodor
6.24 658000108
S-BondSconnerUnit Chopter6
FoultReporting
ond FirstLineServicing

FAUI.TS
FI.OWCHART8. S-BANDSCANNER
FROMFLOWCHART7

! WARNING!
DURINGIIIIS TEST,OUTPUT
VOLTAGESWILLBE PRESENT
AT THEPOWERSUPPTYWHEN
THERADARIS TURNED OFF.

CHANGETRIGGERPCB
OR
RECEIVERPCB

CHANCEINPUTPCB,
CHANGE
SCANNERCONTROLUNIT.

CHANGEINPUTPCB

BridgeMoster
E Rodor
rseoootbB 6.29
Chopter5 S-BondSconnerUnit
FqultFindinoond FirstLineServicino

FLOWCHART9 . S.BANDSCANNER
FAUITS
FROMFLOWCHART2

CHANGETRIGGEFPCB.

PULSEBEAFINGPCB

CHANGETRIGGER
PCB.

BridgeMosterE Rodor
6.50 658000108
S-BondSconnerUnit Chopter5
FoultReporting
ond FirstLineServicing

FI.OWCHART10. S-BANDSCANNER
FAUI.TS

FROMFLOW CHART9

|NPUTPcB|NTHETUFN|NGUN|T,

CHANGECABLE
BETWEENINPUTPCBAND
PULSEBEAFING
PCB

CHANGEINPUTPCB.

CHANGE
PULSEBEARINGPCB.

CHANGEINPUTPC8IN CHANGECABLE
TRANSCEIVER. BETWEENINPUI PCBAND
TRIGGER
PCB

BridgeMoster
E Rodor
65800010B 6-31
Chopter6 S-BondSconnerUnit
FoultFindingond FirstLineServicing

FTOWCHART11 - S.BANDSCANNERFAUI.TS
('STBY/TXERROR'Dlsployed)

FROMFLOWCHARTI

INPUI rcb AND


TNANSCEIVER

CHANGE
TBIGGER
PCB

BridgeMosterE Rodor
5-32 658000108
S-BondSconnerUnit Chopter6
FoultReporting
ond FirstLineServicing

FI.OWCHART12 - S-BANDSCANNERFAUI.TS
('SPARKGAP TEST'Foilure)

FROMFLOWCHART24

CHANGE

BridgeMosterE Rqdor
658000108 6.53
Chopter6 S-Bond
S c o n n eU
r nit
FoultFindingond FirstLineServicing

FIOW CHART15. S.BANDSCANNERFAUI.TS


Disployed)
HMKRERROR'
CMISSING
FROIIIIFLOW CHART I OR 25

I WARNING!

CHANGEIRIGGEBPCS,

BETWEENINPUTPCBAND
PULSESEARINGPCB

CHANGETRIGGERPCB

CHANGE
PULSEBEARINGPCB

BridgeMosterE Rodor
5-54 658000108
S-BondSconnerUnit Chopter6
FoultReporting
ond FirstLineServicing

FI.OWCHART14. S.BANDSCANNER
FAUITS
FROMFLOWCHART'I3

CHANGEINPUTPCB.

CHANGEPULSEBEARING
PCB.

CHANGECAELE
BETWEEN PULSEBEAFING
PCBAND INPUTPCB

CHANGEINPUTPCB

CABLEIS FAULTY
BETWEENINPUTPCB
ANDTRIGGEB PCB

CHANGETRIGGERPCB

BridgeMasterE Rodqr
65800010B 6.55
Chopter6 S-BondSconnerUnit
FoultFindingond FirstLineServicing

FI.OWCHARI15. S.BANDSCANNER
FAUI.TS
('TRIGGERERROR'Displdyed)

FROMFLOW CHART1

ONEOF THEFOLLOWING

RECONNECT
WIRES.
IF THE TMNSCEIVEF IS ATOF|:
AT THE SCANNERCONIROL IJiIIT SETTHE ISOLATINGSWITCH10

CHANGEINPUTPCB.
IS THEVOLTAGI IETWEEN

DISPLAYFAULT

CHANGETBIGGERPCB

E Rodor
BridgeMoster
5-36 6s8000108
S-BondSconnerUnit Chopter5
FoultReporting
ond FirstLineServicing

FIOWCHART16 - S.BANDSCANNER
FAUTTS
CTXERROR'/'IOWVIDEOERROR'Displdyed)

FROMFLOWCHARTI

MONITOR
IHE SIGNALONTHE

FAULTI5 IN THECABLE
BETWEEN THE DISPLAYAND
THETFANSCEIVER

FEPAIBCABLE

ONTHEI/PPCBCHEC(FOR

REPAIRCAALE.
CHANGEINPUTPCB

BridgeMoster
ERodor
55sooo10B 5-37
Chopter5 S-BondSconnerUnit
FoultFindingond FirstLineServicing

FI.OWCHART17 . S.BANDSCANNER
FAUTTS
FROMFLOWCHART16 FROMFLOW CHART16

BridgeMoster
ERodo.
6.58 658000'108
S-BondSconnerUnit Chopter6
FoultReporting
ond FirstLineServicing

FI.OWCHART18 - S.BANDSCANNERFAUTTS
FROMFLOWCHART17

CHANGETRIGGEFPCB.

CHANGE
INPUTPCB,OR
SCANNER
CONTROLUNIT.

CHANGEINPUTPCB.OR
PERFORMANCEMONITOF
OB INPUTBOARDIN
TNANSCEIVER.

RECEIVEF
FILTERPCB

Bridgel'r'1oster
E Rqdor
65800010B 6-39
Chopter5 S-BondSconnerUnit
FoultFindingond FirstLineServicing
'-,

FI.OWCHART19 . S.BANDSCANNERFAUTTS
rrowVIDEOERROR'Disployed)

FROMFLOW CHART''6

CHANGE
PCB
TBIGGER

PCB.
CHANGETRIGGEB
CHANGEMODULATOR.

BridgeMoster
E Rodor
6.40 658000108
S-Bond
Sconner
Unit Chopter6
FoultReporting
ond FirstLineServicing

FI.OWCHART20 - S.BANDSCANNERFAUI.TS

FROMFLOWCHARTI 9 OR 24

CHANGE
MODULATOR PCB

Bridgelvoster
E Rodor
558000108 6.41
Chopter5 - .. S-BondSconnerUnit
FoultFindingond FirstLineServicing

FTOWCHART21 - S.BANDSCANNER
FAUTTS

FROMFLOWCHART19

OR,
CHANGEBECEIVEF
CHANGETRIGGERPCB

FILTER
CHANGERECEIVER

CHANGERECEIVER.

PLYA.
RECONNECT
PLYB
DISCONNECT

ERodor
BridgeMoster
65800010B
6,42
S-BondSconnerUnit Chopter6
FoultReporting
ond FirstLineServicing

FI.OWCHART22 . S.BANDSCANNERFAUTTS

FROMFLOWCHART21

CHANGERECEIVER,OR
CHANGELIMITER,OR
CHANGEMAGNETRON

CHANGEFECEIVER

CHANGETNIGGEFPCB

BridgeMgster
E Rodor
5.43
Chopter6 S-BondSconnerUnit
FoultFindingond FirstLineServicing

FLOWCHART25 - S.BANDSCANNER
FAUTTS
('TX COMMS ERROR'Disployed)

FROMFLOW CHART1

BridgeMoster
ERodor
6.44 658000108
S-BondSconnerUnit Chopter5
FoultReporting
ond FirstLineServicing

FI.OWCHART24 - S-BANDSCANNERFAUITS
('TX EISTERROR'Disptdyed)

FROMFLOW CHARTI

BridgeMoster
E Rodor
rseooorbg 6.45
Chopter6 S-BondSconnerUnit
FoultFindingond FirstLineServicing
\.,

FLOWCHART25 - S-BANDSCANNERFAUI.TS

FROM FLOW CHART24

CHANGETRIGGERBOARD.
CHANGEINPUTBOARD,

t+y-;>*

E IID
\-

CHANGE
TBIGGERPCB

CHANGE CHANGE
TRIGG:R PCB M O D ULATOR

END

BridgeMoster
E Rodor
6-46 658000'10B
X-BondSconnerUnit Chooter6
FoultReporting
ond FirstLineServicing

2.5 X-BondSconnerUnit
2.5.1 TechnicolDescription
Therearetwo basictypesofX-BandScanner
Unitr

with anintegral
transceiver
module
withoutanintegral
transceiver

Eachtypecanhavea nLrmber
ofvariants on motorsupplyandthe optionsthat
dependent
arefit1ed.

The Scanner
Unitcomprises
anAntenna,
anantenna
supportcasting,
anda TurningLJnrt.

inthe TurningUnjtisa motorandgearbox,


ncluded a Bearing Markerpcb,an
andHeading
pcb,andoptionally
Lnput a Perlormancellonitor andintegral
transceiver
module.

TheTransceiver
Unitcomprises,
a basecasting
, a cover,atransceiver
module,andan Input
pcb.

CommLrnication
bet\r'r'een
theTransceiverandthe Display is by meansofa serialdatalink.
Wherea separate
Tansceiver Unitis used,an RFfeeder( waveguide ) isusedto transferthe
microwaveenergybeb/r'een
the TransceiverUnitandtheTurnjngUnit.

The Scanner
UnitandtheTransceiverUnt arecompatible
with BridgelYaster unitsif
display
a Display
Compatibility
Unitisused.

PhysicolArrongements
TheTurningUnitisconstrucled from upperandloweraluminium castings.
The upper
casting ishingedat oneendto the lowercastingfor senr'ice
andinstallation.
The motor,
gearboxanddriveassembly areboltedto the uppercasting.Thetransceivermodule,when
fitted,isboltedto the uppercasting
andcanbe removedasa unitforbelowdeck servicing.

Theterminalstripsforthe interconnecting
cablesto otherunitsareundera screencoveTon
the baseofthe lowercasting.The Pedormancemonitorishousedbeneatfthe uppercasting
andhasa microwave transparentcoverprotecting
it,fittedon thetop sudace
ofthe upper
casting

FourM l0 x 45 boltsareusedto attach


the ScannerUnittothe radarplatformor
wheelhouse roof.TheAntennaisattached to theTurningUnitbytheAntennaSuppoft
Casting
andthisdirectlytransfers
the microwave signals
betweenthe TurningUnitandthe
Antenna,

Interconnections
betweenthe Scanner unitandotherunits1nthe systemaremadeusing
screenedcables,withthe exception
ofthe Bulkhead
system, wherethe microwavesignals
arecarriedbel,veentheTumingUnitandtheTransceiver viaa waveguide.

BridgeMoster
E Rodor
658000108 5-47
Chopter5 X-BondSconnerUnit
FoultFindingond FirstLineServicing

thatentertheScanner
Allthe cables Unitdo soviawaterproofcableglands
thatincorporate
an EIYC gasketthat makes
contact
with the cablebmid.

The separateTransceiverisdesigned
to be bulkhead
mountedandisattached
usingfour l4B
bolts,studsor screws(coachbolts).

MODUTE
TRANSCEIVER (X-Bdnd)
OVERVIEW

modulecanbefittedintheTurningUnit,or mountedon a casting


Thetransceiver for below
mounting
deck bulkhead as a separate The
unit. module incorporates
the pcb,a
lYodulator
Dowe'Srpprypcb. | '.ggerpco,LheReceiveJ . andthe ric'owaveconpo.e-ts.

Communication Unitandthe Display


betweentheTransceiver Unitis by meansoftwo
serialdatalink, onefromtheTransceiverto Unit,andonefromthe DisplayUnit
the Display
\-'
to the I ranscerver.

This informationistransmittedusinga specialdatacablethat incorporatesfour twistedpairs.


Two pairsare usedfor datatransmission, one pairis usedfor trigger,andthe other pair is
spare.

Thedatapassed
fromthe Transceiver
to the Display
includes:

. Heading lYarker
. lncrementalBearing
. Transceiver
Status
. Er.orlYessages
. (BITE)
BLirtInTen Lquipnenr data
. Tuninglndicator

fromthe Displayto
The datatransmitted the Transceiver
includesr

. Standby/Transmit
. PulseLengh
. Tuning
. AFCA'lanual
. SectorBlanking
. Pedormance lYonitorControl,andInstallation
Settings.

Power Supply
The powersupplyoperates allofthe power
fromthe ship'sAC mains,andprovides
requirementsfor the electronic
moduleswithinthe TurningUnitandTransceiver.TheAC
mainsis alwayspresentatthe powersupplyevenwhenthe radarisswitched offatthe
display.
-
lhe p een(e o'dataon ll'eserial
oalalinl,M,he'theoisp'ay on isdeleaeoby
isswitched
' the powersupply,whichthenbecomes active. ..-_,/
..
BridgeMosterE
Rodar
6-49
X-BondSconnerUnit Chopter6
FoultReporting
ond FirstLineServicing

The powersupplyincludes a PowerFactorCorrectioncircuit,anda numberof switchlng


to generate
regiJlators the necessary
voltagesupplies.
Overcurrent detection protect
circuits
the powersupplyagainst
ovedoads on itsolrtputs.

TriggerPCB
TheTriggerPCBprocesses the serialdatafromthe DisplayUnit,andgenerates the required
controlsignals
forthe Transceiver. lt monhorsfunctions
withinthe Transceiver,the Heading
Marker,andencodes the information fortransmission
to the DisplayUnit.The datais
eachtirnea bearing
transrnitted pulseis receivedfromthe TurningUnt. Thevarious timing
signals
requiredbythetransceiver includlngthepuserepetitionfrequenry (prf, are
oanaato.l hw th6 triddFr n.h

Moduldtor PCB
The modulator pcbgene.ates the highvoltagenegative pulsesrequiredto drve the
' rnagnetron.The moduatorpulsewidthsandtimingsgnalsarecontrolled fromthetrigger
pcb.A spaI gapon the modulator isfiredifthe magnetron fallsto operate.Continua
operationofthe spark gapisdetected andslgnal fedbackto thetriggerpcb.Whenthe
is
triggerpcbdetects thissignalrtswitches the radarto standby,andgenemtes anerrorsignalto
betransmitted to the Display Unitviathe serlaldatalink.Theerrorsignal causes the Dlsplay
Unitto switchto standby andgenerate anerroralarm.

MicrowoveCircuii
Tqe:ranc-ei,eremploysa .o-ve-tional th-eepon -i-l-lalorLodi-ect.trepatho' .he
mlcrowave energytoandfromthe antenna. A magnetron coupled to the circulatorprovides
the RFenergyto betransmitted.
A soid statelimitercoupledto the circulatorprotectsthe
receiverfromhighpoweredmicrowave signals
fromthe magnetron, or adjacent radars.A
fromthetriggerpcbis usedto enablesweptattenuation
signal to be appliedto the solidstate
In:te .o redu-ethesrsle-n,enstivib/ sron ranSes.
".

Receiver
The recejver consists a mixer,a linearpreampliier,
ofa low noiseamplifier, a logarithmic
amplifier,
anda videoamplifier.The 50lYHzoutputof the mixerisamplified bythe linear
preamplifler
followedbya logarithmicamplifier,
the outputof whichisdetected,the resulting
videosignalisthenfurtheramplified
beforetransmissionto the Display
CompatibilltyUnit.

The recelveralsoincorporates
anAFCsystem. Oncethe receiverhasbeentuned,theAFC
systemensures thatthe receiver
remains
on tuneduringvariations
intuningdueto thermal
driftofthe mixerandmagnetron etc.

The operatorcanselectbeflveenmanualtuning andautomatictuning.A signalfrom


the
triggerpcbisusedto selectthe modeofoperation. A signalfromtheAFCcircuitisfedto the
triggercjrcuitto indicate
the stateoftuneofthe receiver. isat ib minimumvalue
Thissignal
whenthe receiveriscorrectly tuned,

BridgeMosterE Rodor
65800010B 5-49
Chopter5 X-BondSconnerUnit
FoultFindingqnd FirstLineServicing

AUTOMATIC
START-UP (X-Bond)
SEOUENCE
starlup sequence
The automatic describedbelow,shouldbe readin conjunclion
with
'X BandTurningUnit(Aloft)Schematic'.
Figures
6.4

Stort.up
lmporldnt Notice - Oncemainsis appliedto the PSUboardthe PowerFactorCoffectton
(PFC)circuiLy startsandgenerates39AV ft shauldbe notedthat wht:lst
mainsis appliedthe
PFCis activeandcannotbe manual,switchedoff Thestuftcircuttryonlycontrolsthe flyback
converterso Hrgh Vo/tageDC b presenton primarypower companentswhenevermalnsB
presentan the board.Thisldct should be noted when seruicing the lrdnsceiver.

The PowerSupplyinthe Transceiver isonlyactiveduringnormaloperation whenthereisa


(or
Dlsplay Compatiblllry Unit)connected to it. The RS422
serial
datastreamfromthe
Display is usedto driveanopto-couplerinthe PSUwhichdetects the presenceofeither
polarityvoltage andenablestheflybackconverterinthe PSU.

The RS422seialdatastreamfromthe Display entersthe InputBoardon connector


TSB| , 2 as"DU DATA+ andDU DATA-'.lt isthenpassed to the TriggerBoardviaPLYB
7, andthenon to the PSUviaPLTHI | , l2 (asPSUSTARTandPSUSTARTRTN).

Fortestpurposes o{a serialdatastreamby linking


the PSUcanbeturnedon inthe absence
pins| 2 on LKA(PSU).

TronsmitEnoble
Whenthe operatorselects Transmit,
theTU Enable signal
isadtvatedLOW on the TriSSer
PCB( PLYI | 0). On the X BandScanner isfedto the PowerSupplyunrt
Unit,thissignal
PCB
andviathe TurningUnitOn/Of andInpLrt to the Motor DrivePCBto staftthe antenna
rotating.

hasdoneonecompleterevolution
Oncethe antenna isstaded.Whenstandby
transmission
isselected, ls immediately
transmission haltedand,afteronecompleterevolution
ofthe
antenna,TU Enable
isdisabled.

staftsto generate
The lYodulator radarpulses
whentheTriggerPCBsendsit l4OD
TRIGGER pulses(to PLVC9). NotethattheCHARGE TRIGGER puises
(on PLVC8) are
presentevenin Standby mode.

A signalindicating hasflredisfedviaMAGSAIYPLE
thatthe lYagnetron from PLVC7 on the
lYodulator PCBto the TriggerPCB.Thissignalisprocessed
on theTriggerPCBand
outputtedasTX TRIG(PLYB20 & 2l) to the InputPCB(PLZB20 & 2l) andthento the
DisplayUnitviaTSB5 & 6.

Note - 7X DATAis sentfrom the Tnnsceiverto the DisplayUnrt


DU DATAis sentfrom the DisplayUnit to the Transceiver
Unit.

E Rodor
BridgeMoster
6.50 65800010B
X-BondSconnerUnit Chopter6
FoultReporting
ond FirstLineServicing

TheTriggerPCBprocesses the serialdatainpLtfromthe display,


andgenerates
the required
controlsignals
forthe Transceiver.The dataistransmitted
eachtimea bearing
pulseis
receivedfromthe TurningUnit.Thevarious timingsignals
requiredbytheTmnsceiver
includingthe
PulseRepetitionFrequency (PRD,aregenerated bytheTriggerpcb.

Mdgnetron Operotion
The high-voltage
negativepulsesrequiredto drivethe magnetron aregenerated bythe
lYodulatorPCB.The modulator pulsewidthsandtimingsignals arecontrolled fromthe
Triggerpcb.A sparkgapon the flodulatorisfiredifthe magnetron failsto operate.
Continualoperationofthe sparkgapisdetected anda signalisfed backto the Triggerpcb.

On detectionofthissignal,
the TriggerPCBswitches the radarto Standby,andgeneratesan
errorsignalwhichistransmitted
to the Display
Unitviatheserialdatalink.The errorsignal
causesthe DisplayUnittoswitchto Standbyandgenerate anerroralarm.

WhenStandby isselected,
rotationoftheAntennaisinhibited.
UnlessinTestMode,
transmission
fromthe radarisinhibited
iftheAntennaisnot rotating.

On the TriggerPCB,thereisa timercircuitwhichis basically


a capacitorthatslody
discharges(belveen4sand l8s)whenpoweris removedfromthe PCB.On power upthe
microcontroller
measuresthe chargeremaining on the capacitorto
determine whetherthe
tmnsceiver hasbeenswitchedof for longenoughto warrantinhibiting
transmitforthree
rninutes
untilthe magnetron
heaters havehadtimeto warmup again.

Theotheranalogue intotheTriggerPCBcomefromthe lYodulator.


signals The lYod!lator
supplyvoltageandthe magnetron current(onlywhentransmitting) aremeasured andsentto
the Displayasanaidto faultlinding.
Thesparkgap detectsignalisgenerated
bythe
modulator whenthe magnetron a predetemnined
arcsover,if it reaches levelthe
microcontrollerinhibits
transmission
for approximately onesecondandsendsanerror
message to the Display.

BridgeMosterE Rodor
658000108 5-51
Chopter5 X-BondSconnerUnit
FoultFindingond FirstLineServicing

(X-Bond)
TURNINGUNITOVERVIEW

Drive System
The scannermotorisa 3-phase conrnutated
eleclronically DC motor.The motor
commutation drivesignals
areprovidedbythe Drive
['1otor pcbwhichhasthe capability
of
prividing
HighandLowspeedoperation The lYotorDrivepcbissupplied
by llnkselection.
with +50VDCfromthe Tmnsceiver powersupply( in bothAloftandBulkhead fits).

The motordrivesanintegral gearbox.


32rI reduction Theoutputofthe gearboxdrivesa
pulleysystem toothedbeithaving
witha slngle ratioof 3j | . Thefinalpulleyis
a reduction
attachedto theAntennatorqLre tubeassembly.The overalreduction betv/eenthe n]otor
andAntenna isaporoximately96:1.

Whenstandby rotationoftheAntennas inhibited.


isselected, Unlessintestmode,
iftheAntennaisnot rotating.
fromthe radarisinhibited
transmission switchis
An isolating
provided to switchthe scanner
for AC systems motorsupplyoffor safeservicing

the DynomicBrokelqcility)
Motor DriveBoord(lncorporoting
the supplyandcontrolsignaLs
The lYotorDrivePCBgenerates forthe 3-phase
electronically
commutated the Scanner
DC motorthatturns Unit.The MotorDrivePCBhasthe capabiliry
of providngHighandLowspeedoperation on the PCB
by llnkselection

powersupply( rn
with *50VDC fromthe Transceiver
The MotorDrve PCBissupplled
fits).
bothAoft andBulkhead
'TU Enable'
below1.5voltsstartsa slowbuid up of speedupto the
Pulling
controlllne
maximumsetbythe speedselectionlink.The 6 outpLrtFETswitches whichperformthe
commutation,areprotectedbya currentsenslng circuit,inthe eventofoverload
andlimiting
oTsrat.

fromthe Hal Sensors


Signals inthe motorareusedto controlthe commutatlonsequence,
andarealsousedto providea degreeof speedcompensation in hlghwindloadconditions
ofthe
An additionalfeature PCB isa DynamicBrakewhichprevenis the antennafrom
'windmllling' Thiscircuitispassive
whenthe radaristurnedoffor on standby. andwi
operatewith no supplyvoltage.

Beqring ond Heoding Mcrker System


A discwlth | 28 teethisattached
to theAntenna withanopto-
torquetubeandcombined
couplergenerates l28 pulsesper rotationofthe Antenna.

A secondopto couplertogether wlthaflagon thetootheddiscgenerates a HeadingMarker


l0' beforetheAntenna
approxirnately is pointlng
deadahead.Correctalignmentofthe
Headingl'larkerissetat installation
byelectronic withinthe Display
adjustment Unit.

Bothopto-couplersareon the PulseBearing


PCB.The PulseBearing the t28
PCBmultiplies
bearingpulses
by 32 to generate
4096 pulses
perAntenna The
revolution. 4096azimuth

E Rodor
BridgeMoster
6.52 65800010B
X-BqndSconnerUnit Chopter5
FoultReporting
ond FirstLineServicing

pulses markerareroLrted
andthe heading throughthe InputPCBto the TriggerPCBwhere
intothe serialdatato betransmitted
theyareincorporated to the Display
Unit.

A jumperlinkLKI isfittedto the PulseBearing PCBto selectHighor Lowspeedoperation.


The linkshouldbe setbelr',/eenpins| & 2 for Low Speedoperation ( FactoryDefault). For
HighSpeedoperation, pins2 & 3 shouldbe used.Notethatif no linkisfitted,the defaultis
HighSpeedoperation.

Whereit isnot possibleto adjusttheHeading markeralignment optionalextra


atthe display,
canbefittedto the Inputpcbto allowthe alignmentto
circuitry be madeeleclronically
within
the TumingUnit.Whenthisoptionisitted anadditional ( isolated
) HeadinglYarkeroutpLrt
is provided.
Asanoptionfor special a sizeI I synchro
applications canbefittedasan
ahemative sourceof bearing information.

lnterconnections
Theterminations for interconnections forthe Transceiverandthe TumingUnitareundera
coveron the insideofthe lowercasting oftheTumingUnit.TheAC powerfromthe
isolating
switchisterminated at a terminaiblockwithinthefilterboxon the insideof the
lowercasting ofthe TurningUnit.All otherconnections aremadeto plugsor removable
pcb.
terminalstripson the inpLrt

BridgeN4oster
ERodor
658000108 6.55
Chopter6 X-BondSconnerUnit
FoultFindingond FirstLineServicing

PCB(X Bond)
TRIGGER

GenerolDescriplion
The TriggerPCBcontrols the operationofthe Tmnsceiverunderinstnrction fromthe
ThereareMo seriallink, whichareusedto transfer
Display. controlmessages fromthe
Displaytothe TriggerPCBandTransceiver information
backto the DispLay.The Trigger
PCBgenerates requiredbythe 1'4odulator,
the controlandtuningsignals Receiver,
Performance lYonitorandBiased Limiter.The PSUisenabled fromthe Trigger
with a signal
PCB.

Signols To /From the Trigger PCB


TolFromDisplay
Se'ialDatalo Display
SerialDatafrom Display
'
TriggertoDisplay

To,f rom Modulator


PulseLengthselectlines
ChargeandlYodulator Triggers
HeaterTurndownsignal
lYagnetron ( onlyusedfor S-Band,
LongPulseoperation
)
rrent14onitor
Voltage/Cu signals
l025kW andS-,X-Band signals
Conliguration

To/FromReceiver
TuningVoltage
signal
Controlsignal
Bandwidth
AFC,4Yanual
control
AFCTrigger
TuneIndicator
signal

To BiasedLimiter
Triggersignal

To PedormancelYonitor
On/Offsignal
l"lodeControlsignal
TuningVoltagesignals

TolFromPowerSupplyPCB
+30V, + l2V, +5V, 0V& - l2V Supplylines
TurningUnitEnable
PowerSupplyStartandReturn

BridgeMqsterE Rodor
6.54 658000108
X-BondSconnerUnit Chopter6
FoultReporting
ond FirstLineServicing

(X-BondTriggerPCB)
DESCRIPTION
FUNCTIONAT

The 80C51familymicrocontroller provides overallcontrolofthe TriggerPCBfunctions.


Program rnemoryandRAIYareincluded withjnthe microcontroller iC. Seriall/O ishandled
internalUARTandane>,ternal
bythe microcontrollers RS422A driverandrecelver. Baud
rateisfxed at 76800baudfor operationalusebutis linkselectable to 19200or 38400baud
fortestpurposes.Theserialdata formatis I bit data,I stopbit and evenparity.

The Displaysendsserialmessages fouror ive characters


comprising depending on message
content.Control messages arefour long
b)4es andtuning messages arefive.
The tuning
voltagelevelsaresentas l2-bitlalueswhichareconvefted onthe TriggerPCBusingafour-
channel anddistributlon
DACbeforeamplification,/bufering to the ReceiverandPerformance
lYonitor.

The Bearingsignalfromthe TurningUnitisusedto injtiate


serialtransmission
fromthe
TriggerPCBsuchthateachtimeoneofthe 4096azimuthpulses per revisgeneratedand
interruptpins,a character
fed intooneofthe microcontrollers (oneb)te)issentto the
Display.One bitin eachofthe characters
sentlsdedicatedto the heading marker,on every
new headingmarkerpulsefromtheTurningUnit,the bitistoggled.

The PowerSupplyinthe Transceiverisony activeduringnormaloperation whentherei s a


Display(or Compatibility to lt.The RS422seriainputfromthe Display
Unit)connected is
usedto driveanopto isolator
whichdetects
the presenceof polarit/
either voltage
and
enablesthePSU.

TriggerOuputs
generated
Therearea numberoftriggersignals bythe TriggerPCB:
Pre-Trlgger
ChargeTrigger
ModulatorTrigger
Display
Trigger
Pedormance lYonitorTrigger
AFCTrigger
q\^/a^t A|lF^ ,)ri^n l.itiata

The ChargeTriggeristhetimingsignal usedto recharge the Modulator PFN.Thisis


generated bythe microcontroller
usinganinternaltimer PRF
routinesetto the appropriate
for the pulselengthselecled.
Awobbulation factorisaddedto the basictimingto ensurethat
no tuvoradartransmissionsarelockedtogether.Thewobbulation is calculated
accordingto
the numberof serialmessages receivedbeforegoingto transmitand the position
ofthe
antenna eachtriggerpulse.
behr'r'een

willbe produced
An optionalPre-trigger approximately1lps beforethe modulator
trjgger.
Thisis nota normallyftted
optionandis intended Optionsapplications.
for usein Speclal

BridgeMoster
E Rodor
658000108
Chopter6 X-BondSconnerUnit
FoultFindingond FirstLineServicing

The lYodulator Triggeris usedto letthe chargeoutofthe PFNintothe magnetron andis


thetriggerthatinitiates
the modulator llring.lt isdelayed
fromthe ChargeTriggerby l00ps
is in
andgatedoffwhenthe transceiver standby.

In standby, andPerlormance
the Display MonitorTriggers
aregeneratedfromthe lYod
Triggerpulse.Whenthetransceiver
is intransmitmodethetriggersbeginon the leading
edgeofthe magnetronsamplepulseandendaftera presettime,adjustable
usingRV| .

TheAFCTriggeris usedbythe receiverwheninAFCmodeandisonJygenerated whenthe


islntransmitmode.The pulseisstarLed
transceiver on the frontedgeofthe lYodulator
o_ .heoa(|.ecgeo[ .^e l.]agne_'on
T.gg"'aro .er_ni_ates ia'role oLse.

The SweptAttenuation pulseisthetimlngslgnalfed


Initiate to the LimiterDdvePCBwhich
generates
the controlforthebiasedlimjter.lt ls injtiated
bythefrontedgeofthe Pre-trigger
2pspriorto magnetron
(approximately llrlng)andterminated 2.5psaftertheleading
edgeof
the magnetronsamplepulse.

The Dlsplay
andPf4Triggers sametriggerandarepresentat alltimes
areessentiallythe
whenthe radarispowered
up.Theyareinitiated
bythe YodulatorPulseandlastfor
approximately
2.5ps.

AnologueOutputs
TheTriggerPCBgenerates LO.Tune,PIYTune,Xr AdjustandXtAdjust.
fourtuningsignals;
Thesesignasarecodedas l2 bitdigitalvallesandincorporated
intothe serialmessages
A 12-bit,four channeDACisusedto generate
fromthe Display. thetuningsignals
fromthe
messagedata.Additional
buferingisaddedto the LO andPIYTuneoutputsofthe DACand
to theXr andXt Adjustsignals.
x3.5ampllfication

LO Tuneisthe 0Vto +5V receiver tuningcontrolandPIYTunethe 0Vto +5V


Performance Monitormaintuningcontrol.Xr andXt Adjustare0Vto + 5Vsignals
usedto
controlthereceiveandtransmitaltenuato|s
inthe Pedormance lYontor.

Analoguelnputs
Therearei,arious analogue inputsto the TriggerPCBfrom otherPCBsinthetransceiver
andsomeon boardslgnals thatarefedintoaneightchannel 8-bitADC,andconverled to
digitalvalueseitherforfuftherprocessing orto be passed
bythe microcontroller to the
Display viatheserialmessage link.

The signals
on the TriggerPCBthatarerneasured arethe dropouttlmerand+ 2Vand
i30V supplies. Thetimercircuitisbasically
a capacitor (between4s
thatslowlydischarges
and 18s)whenpoweris removedfromthe PCB.On power upthe microcontroller
measures the chargeremaining on the capacitor
to determine has
whetherthetransceiver
beenswitched offfor longenoughto warrantinhibiting
transmit
for threeminutes
untilthe
magnetron heaters havehadtimeto warmupagain. The powersupplylevelsaremeasured
andthe resultssentto the Display
asanaidto faultdiagnosis.

BridgeMosterE Rodor
6-56 65800010B
X-BondSconnerUnit Chopter6
FoultReporting
ond FirstLineServicing

One channel oftheADC isusedto detectwhethera Performance lYonitorhasbeenfrtted


to the system.Thevoltageon thischannelwill be lowefthana presetvalueifa Pedormance
lYonitoris presentotherwise
it will be pulledto the +5V suppiyrail.Thisinformation
s
encodedandsentaspartofthe configuration message to the Display.

The Receiver sendsa tuneindicator


signal
to theTriggerPCBwhichindicateshow closeit is
to beingon tune.Thissignaiscodedasparlofthe serialmessage
andsentto the Display.

The otheranalogue signals


intotheTriggerPCBcomefromthe lYodulator. The l4oduator
supplyvoltage andthe magnetron current(onlywhentransmitting)aremeasured andsentto
the Display Thesparkgapdetectsignalisgenerated
asanaidto faultlinding. bythe
modulator whenthe magnetron arcsover,if it reaches
a predetemlined
levelthe
rnicrocontroler lnhibits
transmission
for approximately onesecondandsendsanerror
message to the Dlsplay.

Digitol Outputs
The digitaloutputsfromthe TriggerPCBareallstraight
fo^r'r'ard
on/offcontrolsignals
to
v,.r^' 'r ^rd. ^{fhF +rrn(.F wFr

to the Receiver
Signals seectwideor narrowbandwidth andAFCor manuaL
0r'r'ideband)
tuningmode (AFCOn). Narrowband isselectedwhenthe modulator istransmitting
in long
pulseandbrieflyduringpulselenghchanging.AFCor manualmodeisselected bythe radar
operatorandis paftofthe contTol
message sentfromthe Display.

lYodLrlator faPandSPareusedto setthe pulselengthasrequested


signals bythe radar
operator,SPsetto 0Vlndicates shoftpulseoperation, mediumpulse
IYPsetto 0V indicates
operation andbothSPandIYPsetto +5V indicates longpulseoperation.SPandY1Pboth
setto 0V isanillegal
stateandwill not happenin normaloperation.
Turndownenablels used
to reducethe heatercurrentinthe magnetron andisonlysetwhenanS Bandmagnetron is
in longpulse.
fittedandistransmitting

The controlsignalsPIYOn/OffandPY Tx,Rxareusedto switchthe Performance


lYonitor
on andto switchit belMeensystem
testmodeandrecevertestmode,

TU Enableisthe controlsignal
fedto the f4otorDrlvePCBto initiaterotationofthe
antenna.
Whenthe operatorselects transmlttheTU Enablesignalisactivatedto staftthe
antenna
rotatlng.

Oncethe antenna
hasdoneonecompleterevolutlon transmission
isstarted,
Whenstandby
lsselected,
transmission
ls immediately
haltedand,afteronecompleterevolution
ofthe
antenna,TU Enable
isdisabled,

Oprionoll/O
Therearesevemloptional/O signals for usewith Special
Optionsvariants
of the PCB;Pre-
trigger(asdescribed
inthe sectionon triggers), TriggerInputandRadarInhibit.The
External
ExternalTriggerinputisusedwhenthe modulator needsto betriggered
from anexternal

BridgeMoster
ERodor
658000108 6.57
Chopter6 X-BondSconnerUnit
FoultFindingond FirstLineServicing

sourcemtherthantheTriggerPCB.Triggersignals fedto thisinputareprf limitedto prevent


damage tothe modulator. RadarInhibitisa methodof inhibiting
transmission
withoutusing
command
the appropriate inthe serialmessage.
An activesignalatthisinpLtwillcausethe
m crocontrolerto inhibittransmissionwithinonetriggerpulseat eitherofthe internalp.fs.

Built In SelfTest(BIST)
The microcontroller pedormsa numberofselftestoperations andreportsthe resultsto the
Display aspartofthe serialmessage link.Errorsituations
thataremonitoredinthe
transceiverare;serialmessage corruption,
lossof Displaymessages,lossof Heading Marker
signal,lossof eitherChargeor lYodulator Triggerandmagnetron arcing.Errorsituations
will
in allcasescause the microcontroller
to inhibttransmission
untiltheerrorhasbeencleared.
The othersignais thataremonitoredandsentdirectly to the Display
withoutfurther action
bythe microcontroller arethe powersuppiylinesandmagnetron currentasdescribed inthe
sectionon analogue inputs.

Test Modes
Therearetwo testmodesfor theTriggerPCB.The production testmodeisusedsolely
production
dLrring byfittingthetestlinkLK4.Thismustonly
testingofthe PCBandisinitiated
be doneon the production linkwhenincorporated
testbedasconnectingthis intoa
transceiver
couldleadto unpredictableandpossiblydangerous operation.

Thesecondtestmode,ofuseto service engineers canbe injtlated byfittingthe|r',/olink


LK5andLK5to Dosition 2-3.Wheninthlsmodethetransceiver canbe removedfromthe
turningunit,reconnedled to the Display
below deck (withsuitable testcables) andrunas
per normaloperation.A dummyloadIYUSTbeconnected to the RFoutput.Sincethe
TransceiverhasbeenremovedfromtheTumingUnitandthe PulseBearing PCBoutputs,
the bearingandheading markerinformation normallyrequired for TriggerPCBoperation is
simulated on the TriggerPCB.
on a sectionoftestcircuitry

BridgeMqsterE Rodor
65800010B
X-BondScqnnerUnit Chopter5
FoultReporting
ond FirstLineServicing

SUPP[Y(X-Bond)
POWER
TRANSCCIVER

Generdllntormqtion
The powersupplyisanAC to DC invederthat generates
the supplies
forthe Transcelver.
The inverterishousedon a singleboardandispoweredbyanAC supplyof nominalI l5V
or 230Vinthe frequencyrange47-6412.

The powerunrtusesa boostconverter frontendto providea regulated


highvoltaged.c.to
convefterproviding
a flyback the outputsupplies.
Someofthesesupplies useadditional
switchmodeconverters to provideregulated
odputs.

The outputssuppliedbythispowersupplyarei-
Variabe 600V,+30V, +20V,magnetron heaters + l2V, - l2V and
(viafudherregulalor,
+ 5V)andfor the X-BandTurningUnltvadant,+50Vfor the f4otorDrivepcb.

| -e powerunrrrasrhe follow_g'ealLresl

. overthe range-550Vto-550Vforcontrolof magnetron


600Vadjustable
currentviamodulator.
. nr tar ' <hor .;..r rii r-^rc-;on.
. Universal
inputfrom95Vto2T6Vwithout Powerfacrorcorreded
tapchanging.
providing
a PFofbetterthan0.9.

To switchtheflybackconvefter
on the opto-coupler detectsthe presenceof a serialdata
streamfromthe displayat PLTHll, 12.On detection ofthe datastreamthe photo
withinU5 isturnedon pulling
transistor downthe gateof Q2 belowitsthreshold voltage.
Q2 turnsof allowingthecompensation pin I U4 to riseenablingoutputofthe lC U4. Inthe
PSUoffstateQ2 is heldon bycurrentin R37fromVcc.

Fortestpurposes ofa serialdatastreamby llnking


the PSUcanbeturnedon inthe absence
| 2 on LKA.

Notethatoncethe mainssupplyisapplied to the PSUboard,the PFC(PowerFactor


circuitstarisandgenerates
Correction) 390V,Whilstmainsisapplied, the PFCisactiveand
cannotbe manually switchedoff The staftcircuitry theflyback
onlycontrols converterand
so HighVoltageDC is presenton primarypowercomponents whenevermainsis present
on the board.Thislocl shouldbe noled when seruicingthe Tlonsceiver.

PCB(X-Bqnd)
MODUTATOR

FunctionqlDescription
The principal
functlonofthe lYodulator
PCBisto generateanBkV,BAnegativepulseto
drlvethe cathodeofthe magnetron.An SCRisusedto resonantly
chargea PulseForming
Network(PFN)to - 200Vfromthe -600ViYodulator Thecharging
HT supply. cycleis
initiated
bythe ChargeTrigger.The numberof seclions
ofthe PFNisselectable
bythe

BridgeMosler
E Rodor
65800010B 6.59
Chopter6 X-BondSconnerUnit
FoultFindingond FirstLineServicing .-,

rela)as The numberof sections


bythe PulseLen$hControlLines.
controlled ofthe PFN
the lengthofthe outpr,tpulse.
useddellnes

At a deinedtimeaflerthe PFNisfullychargedit lsdischarged


bythreeseriesconnected
InsulatedGateBipolar througha pulsetransformer.
Transistors The discharge is initiated
by
the lYodulatorTrigger.
The PulseTransforner, which hasstepup ratioof l2: | , transforms
pulseto BkV.The backedgesofthe mediltmandshoftpulses
the resulting arespeeded uP
reactorconnected
by a saturable acrossthe prlmaryofthe pulsetransformer.

Otherfunctionsincluderegulating heatersupply,monitoring
the magnetron a spark8apto
ensurecorrectoperation andgeneration
ofthe magnetron, of atimingreference
forthe
RadarTrigger.

PCB
Inputsto the f4odulator
' 600VModulator HT Supply
*20V Modulator TriggerSupply
+ 6V- +27V lYagnetron HeaterBulkSupply
+ l2v
-t2v

ShortPulseControlLine when0Vseectsshortpulse,
lYediumPulseControlLine u/ha^ n\/ cFla.r. mF.li,,m n,,l<F

ChargeTrigger initiates
charging of PulseForming Network.Typically
lAmpcurrentpulse.
M^d,,l:i^r Tridocr initiates
discharge of PulseFormingNetwork.Typically
4us,3.5Vpositive pulse.
TurnDown Enable dcvoltage controls the magnetron heatervoltage.
0V
on longpulse,3.5VStandby iYediumandShodPulse

Outputsfromthe lYodulator
PCB
Primarysample positive pulsesample from pulsetransformer usedto
initiateRadar 40Vamplitude.
Trigger.Typically
l'lagnetron
currentsample a dcvoltage propoftionaltothe magnetron current
derivedfromthe secondary ofthe pulsetEnsformer.
Typically +2.5V
TX Active a signalthatisnormally 0Vthatrisesto > 2.5Vifthe
sparkgapoperates continuouslyfor 2 seconds.This
signalisusedbytheTrigger PCB to indicate
a
transmitter faulttothe display.
HT Sense sample of lYodulator HT Supply fedto TriSgerPCBfor
inclusion in BITEmessage sentto display.
TX Define Li.k.eflings Jsedto aefi1emod-lato'$pelo T ,gge'
PCB.0Vor 3.5Vdependant on linksettings.

E Rodor
BridgeMoster
6.60 65800010B
X-Bond
Sconner
Unit Chopter6
FoultReportingond FirstLineServicing

Mqgnelron Heoler Supply


The magnetron
heaters
arederivedfromthe lYagnetron
HeaterSupplyat PLVDI and
PLVD2.Thissupplymay\ary between16Vand2N.

The Modulator PCBisconllgured


forthe intended
magnetronbythe setting
of linkLKI fitred
to the lYodulatorPCB.RefertoFigure5. B'LinkSettings
lYodulator
PCB',inthischapter,
for furtherinformation.

WARNING- On no dccount shoald he hedler volrdge be meosured whilst lhe


frdnsceiver is lrdnsmitring,

In a l0lQVX-Bandsystem, the magnetron


requires (measured
a heatervoltage between
TSII andTSJ2)of 6.lV on Standby,
ShortPulse,lYediumPulseandLongPulse.
'
In a 25KWX Bandsystem, requires
the magnetron a heatervoltage (measured
between
TSII andTSJ2)
of 6.lVon Standby,
ShortPulse,
andMediumPulse.On LongPulse, thismay
beturneddownto 5.lV dependingon thetypeof magnetron ftted.

In a 301(WS-Bandsystem,the magnetron a heatervoltage(measured


requires betvveen
TSJIandTSl2)of 6.lV on Standby,
ShortPulse,
andMediumPulse. On LongPulse,
thismay
-fled.
be 'JrneddownTo5. lV dependi'Bon theh/peof magneLron

. 2.3.2 Foult lsolotion Flow Chorts (X-BondSconners)

Flowchartsfor isolating Unitsaregivenon thefollowingpages.


faullson X-BandScanner
The leadsheetshowsthe overallllowthroushindividual
FlowChartsI to 25.

,J

BfldgeMostert Rodor
65SO0o1oB 6-61
Chopter6 X-BondSconnerUnit
FoultFindingond FirstLineServicing

OVERATI.
FI.OWCHART.X.BANDSCANNER
FAUI.TS

BridgeMosterE Rodor
5-52 658000108
X-BondSconnerUnit Chopter6
FoultReportingond FirstLineServicing

FTOWCHART1 . X.BANDSCANNER
FAUI.TS

! WARNING!
WHEN THE COVERSARE BEMOVEDFROMTHE EOUTPMENT, DANGEROUS VOLTAGESARE EXFOSED.
ONLY OUALIFIEDPERSONSSHOULDWORI(ON THE EOUIPMENTWHEN FOWERIS APPLIED.
ALWAYS ISOIATE THETURNINGUNIT FROMIHE SHIP'SSUPPIY BEFORE
WORKINGON IT.
ALWAYS ISOIATE THETRANSCEIVERFROMTHE SHIP'SSUPPLYWHILEBEMOVINGOR REPLACING
THE TRANSCEIVERCOVEh

---G;---l
\.-------------I=

! WARNING!
DAI{GENOUS
VOLTAGES

y)-/

--.e{:-""P

=l,1---

-\r/

. ero )ii
{"i*#

BridgeMasterE Rodor
. 658000108 5-53
Chopter6 X-BondSconnerUnit
FoultFindingond FirstLineServicing

FTOWCHART2 - X.BANDSCANNER
FAUI.TS
('AZI ERROR'Displqyed)

FROM FLOW CHART1

! WARNING!

ATTHESCANNERUNtr,UNPLUG

CABLE228 {AULKHEADI
oT230 {MASTHEAD}

BridgeMosterE Roilor
6-64 65800010B
X-BondSconnerUnit Chopter5
FoultReportingond FirstLineServicing

FI.OWCHART5 . X.BANDSCANNERFAUI.TS

FROMFLOWCHART2

serscet"enouorr swrcr to orr, ! WARNING !


THESETESTSEXPOSE
DANGEBOUSVOLTAGES

SCANNER ON/OFfSWITCHTO'OFF'.
IF lIE TRANSCEIVERIS ALOFI,
iEMOVE-THE FILTEREOX COVRAT

BridgeM!sterE Rodor
658000108 6.65
Chopter5 X-BondSconnerUnit
FoultFindingond FirstLineServicing

FTOWCHART4 . X.BANDSCANNERFAUI.TS
FROMFLOWCHART3

CHANGEINPUTBOAFD,

CHANGEMOTOFDFIVE

CHANGE TRIGGER PCB

BridgeMosterE Rodqr
6.66 658000108
X-BondSconnerUnit Chopter5
FoultReportingond FirstLineServicing

FI.OWCHART5 ' X.BAND SCANNERFAUITS

FROMFLOWCHART2

CHANGE
IRIGGERPCB

CHANGETRIGGERPCB

Bridgelvgster
ERodor
5s8000108 6.57
Chopter5 X-BondSconnerUnit
FoultFindingqnd FirstLineServicing

FI.OWCHART5 . X.BANDSCANNERFAUI.TS

FROMFLOWCHART5

CHANGEINPUTPCB.

CHANGEINPUTPCB.

CHANGECABLE
BETWEENRECEIVERAND
TRIGGEB
PCB

CHANGETRIGGER
PCB

CHANGE

BridgeMqsterE Rodor
6.69 658oooioB
X-BondSconner
Unit Chopter5
FoultReporting
ond FirstLineServicing

FIOW CHART7 - X.BANDSCANNERFAUI.TS


FROMFLOWCHART2

CHANGEINPUT PCB

TBIGGER
CHANGE PCB

FROMFLOWCHART2

BridgeMosterE Rodor
658000108 6.69
Chopter6 X-BondSconnerUnit
FoultFindingond FirstLineServicing

FLOWCHART8. X.BANDSCANNER
FAUITS
FROMFLOWCHART7

! WARNING !
DUAING THISTEST,OUTPUT
VOLTAGES wlLL BEPRESENT
AT TI.IEPOWERSUPPLYWHE'\I
II.IEMDAR ISTURI{EDOFF,

CHANGE
[,IODULATORPCB

CHANGEINPUTPCB.

CHANGERECEIVER

E Rodor
BridgeMoster
6-70 658000108
X-BondSconnerUnit Chopter6
FoultReporting
ond FirstLineServicing

FI.OWCHART9 - X.BANDSCANNERFAUI.TS
FROMFLOWCHART2

I WARNING!

CHANGETRIGGER
PCB.

CHANGECABLE
BETWEENINPUTPCBAN
PULSEBEAFINGPCB

CHANGETBIGGERPCB.
CHANGEINPUTPCB

CHANGE
PULSEBEARINGPCB

BridgeMosterE Rodor
558ooo10B 6.71
Chopter5 X-BondSconnerUnit
FoultFindingond FirstLineServicing

FI.OWCHART10 . X.BANDSCANNERFAUI.TS

FROMFLOW CHART9

NPUrrc8|NTHEIIJRN|NGUN|T,

CHANGECABLE
BETWEENINPIJTPCBAND
PUISEBEARINGPCB

CHANGEINPUTPCB,

CHANGE
PULSEBEARING
PCB.

CHANGEINPUTPCBIN CHANGECABLE
TRANSCEIVER. BEIWEENINPUTPCBAND
TRIGGER
PCB

E Rodor
BridgeMoster
5.72 658000',l08
X-BondSconnerUnit Chopter5
FoultReportingond FirstLineServicing

FI.OWCHART11 - X-BANDSCANNER
FAUI.TS
('SrBY/IXERROR'Displqyedl

FROMFLOWCHARTI

CHANGE
TRIGGEA
PCB

BridgeN4oster
ERodor
658000108 6.73
Chopter6 X-BondSconnerUnit
FOUttFrnornoono FtrslLtnebervtctnq

FIOWCHART12 . X.BANDSCANNER
FAUI.TS
('SPARKGAP TEST'Follure)

FROMFLOWCHART24

INESCANNERUN|T,sErsdNNEh I WARNING !
THISTESTEXPOSES
DANGEROUSVOTIAGES

CHANGE

CHANGEMAGNETRON

CHANGE

BridgeMosterE Rodqr
6.74 658000'108
X-BondSconnerUnit Chopter5
FoultReporting
ond FirstLineServicing

FI,OWCHART15 - X.BANDSCANNERFAUTTS
fMISSING HMKRERROR'Displdyed)

FROM
FLOW
CHART
I OR25

! WARNING!

PCB.
CHANGETRIGGER

CHANGECABLE
BETWEENINFUTPCBAND
PULSEBEARINGPCB

CHANGEiBIGGERPCB

CHANGE

Br;dgel\4oster
E Roddr
558000'l0B 5-75
Chopter6 X-BondSconnerUnit
FoultFindingond FirstLineServicing

FAUI.TS
FIOWCHARTI4. X.BANDSCANNER
FROMFLOWCHART13

CHANGEINPUTPCB.

PCB.
CHANGEPULSEAEANING

CHANGECABLE
BETWEEN PULSEBEAR]NG
PCBAND INPUTPCB

CHANGEINPUTPCB

CABIEIS FAULry
BETWEEN INPUTPCB
AND TRIGGERPCB

CHANGETRIGGERPCB

E Rqdor
BridgeMoster
6-76 658000108
X-BondSconner
Unit Chopter5
FoultReportingond FirstLineServicing

FTOWCHART15 . X.BANDSCANNER
FAUI.TS
('TRIGGERERROR'Displqyed)

FROMFLOW CHARTI

ONEOF THE FOLLOWING


IS FAULTY:
CAELEAEIWEENINPUTPCSAND TRIGGERPCB.

WIRES.
RECONNECT

N IOP COVFfiAND
RAISLSCAXNL

CHANGEINPUTPCB.
IS IHE VOLTACEBFTWEEN C(ANGE CAELEBETWEEN
DISPLAYAND INPUTPCE
DISPLAYFAULT

CHANGETRIGGER
PCB

BridgeMoster
65800010B 6.f7
Chopter6 X-BondSconner Unit
FoultFindingond FirstLineServicing

FI.OWCHART16 - X-BANDSCANNER
FAUTTS
(Tx ERRORT'Low
vlDEo ERRoR'Dlsployed)

FROMFLOWCHARTI

FAULTIS IN THECABLE
BETWEEN THEDISPLAYAND
THETRANSCEIVEB

/P PCBTO SXXVON RECEIVER

REPAIRCABLE.
CHANGEINPUTPCB

E Rodor
BridgeMoster
6-74 658000108
X-BondSconner
Unit Chopter5
FoultReporting
ond FirstLineServicing

FTOWCHART17 - X-BANDSCANNER
FAUITS
FROMFLOWCHART'16 FROMFLOWCHART,16

BridgeMqsterE Rodor
658000108 6-79
Chopter5 X-BondScqnnerUnit
FoultFindingond FirstLineServicing

FI.OWCHART18 - X-BANDSCANNERFAUITS
FROMFLOWCHART17

CHANGETRIGGEFPCB.

CHANGEINPIJTPCB,OR
PERFORMANCEMON
OB TNPUTBOARDIN
TRANSCEIVER.

RECEIVEF
FILTERPCB

E Rodor
Bridgelvoster
6.80 658000108
X-BondSconnerUnit Chopter5
FoultReporting
ond FirstLineServicing

FI.OWCHART 19 . X.BAND SCANNERFAUTTS


f IOWVIDEOERROR'Disployed)

FROMFLOWCHARTI 6

CHANGE
TBIGGER
PCB

CHANGETAIGGERPCB.
CHANGEMODULATOR.

BridgeMbster
E Rodor
658000108 6.41
Chopter6 X-BondSconnerUnit
FoultFindingond FirstLineServicing

FI.OWCHART20 - X-BANDSCANNERFAUI.TS

FROM FLOW CHART19 OR 24

CHANGE
POWERSUPPLYPCB

CHANGE
IlIODUIATOBPCB

CHANGE
POWERSUPPLYPCB

BddgeMosterE Rodor
6"e2 65800010B
X-BondSconnerUnit Chopter6
FoultReporting
ond FirstLineServicing

FTOWCHART21 . X.BANDSCANNER
FAUTTS
FROMFLOWCHART19

CHANGERECEIVEROF,
CIIANGETRIGGEFPCB

CHANGERECEIVER
FILTER
BOARD.
CHANGERECEIVER,

DISCONNECT
PLYB

CHANGE
FILTERPCB
FECEIVER

BridgeMgsterE Rqdor
658000108 6.43
Chopter6 X-BondSconnerUnit
FoultFindinqond FirstLineServicino

FI,OWCHART22 . X.BANDSCANNER
FAUI.TS

FROMFLOWCHART21

CHANGEBECEIVER, OR
CHANGELIIVIITER,
OB
CHANGEIVIAGNETRON

CHANGERECEIVER

CHANGETRIGGER
PCB

CHANGETRIGGEN
PCB

CHANGE
POWERSUPPLYPCB

BridgeMosterE Rodor
G-84 65800010B
X-BondSconnerUnit Chopter5
FoultReporting
ond FirstLineServicing

FI.OWCHART25. X.BANDSCANNER
FAUI.TS
(TX COMMS ERROR'Disployed)

FROMFLOW CHART1

CHANGE
TFIGGER
PCB.

CHANGE
TRANSCEIVER
INPUTPCB.

BridgeMosterE Rodor
65800010B 6-85
Chopter5 X-BondSconnerUnit
FoultFindingond FirstLineServicing

FI.OWCHART24 . X.BAND SCANNERFAUI.TS


('TX BISTERROR'Disployed)

FROM FLOWCHARTI

BridgeMoster
E RqCdr
6.86 658000108
X-BondSconnerUnit Chqpter5
FoultReporting
ond FirstLineServicing

FI.OWCHART25 - X-BANDSCANNERFAUI.TS

FROI/| FLOW CHART24

CHANGETR!GGERBOARD.
CHANGEINPUTBOARD.

Bridgel\,toster
E Rodor
658000'l0B 6-47
Chopter5 DisployUnit
FoultFindingond FirstLineServicing

5 First Line Servicing


WARNING:
BEFORE THE EQUIPMENT
REI4OVNG ANY COI,IPONENTPARTS, I"1U5TBE
ISOLATED
FROIYTIE IYAINS
SUPPLY,

5 . 1 D i s p l o yU n i t s
(lncludingProcessorElectronics
Unilsond ControlModules)

5.1.1 PreliminoryNotes
L lsolatethe mainssupplytothe dispayunit.
2. Beforedisassemblingthe Processor ElectronicsUnitor CRTDisplayf'lonitorUnit
'componentsoftheDisplayUnit,ensurethattheintegrit/ofthe connectionsto the
unitshasbeenchecked.
exceptfor displaymonltorbrilliance
3. A I radaruser controls, areroutedthroughthe
DisplayProcessor board.Consequently, processorfaut
a display mayindicatefaultson
the DisplayProcessor the MemoryCardUnitorthe
board,theJoystick/Trackerball,
Keyboard.

5.1,2 Removolond Replocement


of Processor
Electronics
Unit
(PEU)Sub-ossemblies
DlU s.b asserolesna/ ncluderhefolov'i-gunils:
. DisplayPowerSupply
. D splay/Radar
Processor board(s)
. Integral
Keyboard(optional)
. IntegralJoystick/Trackerball
. IntegraMemoryCardUnit
. On/OffSwitchassembly

The Processor Unitislocatedinthe pedestal


Electronics ofconsolemounteddlsplays, or
underneath
thedisplay (deskmounted)
monitorsof integral Referto Figure6.land
displays.
ll-F Jc1( \cl^w ;1r r.rF(c ln .rese Lnils.

Ensurethataccess
isavailable bythe location
to thefrontofthe PEU.Thisisidentilled ofthe
slopingmoulding
on the unit.In console pedestal
displays, coverswill haveto be removed
andthe PEUunbolted for access.Unpluganycables connectedto thefrontofthe PEU.

To release removethelMo fixlngscrewsatthefront,andpullthe


the outerPEUrnoulding,
mouldingforward.

- l fRemoving
a n i n t e g r a ond
l k e y Replqcing
b o a r d i s i t t ethe
d l nFdn
t h e oFilter
utermoulding,thefanfltercanbeaccessedbyt
' the fangdlltothe_inner
removalofthe fourscrewssecuring moulding.

. BridgeMoster
E Rodof
6.88 6s800010B
DisployUnit Chopter6
FoultReporting
ond FirstLineServicing

lf no keyboardisitted inthe outermoulding, thefanlliteris locatedinthe rectangu


Larlilter
recess atthefrontofthe innerrnoulding.
lt is removable oncethe outermoulding hasbeen
Teleased.

Removingond Replocingthe Integrdl Keyboord (optionol)


Theintegral
Keyboard
canberemoved
andreplaced
atthisstage.
Besureto re connect
its
caDte,

fthe outermouldingcontains
a keyboard,disconnecritscablewhereit plugsintothe inner
moulding.Remove thefourfixingscrewssecuring
the innermouldingto the PEUmainbody,
andpullthe moulding
awayfromthe body.Disconnect a I cables
to unitsinthe inner
mouldingatthe processor
boardsandpowersupplyinthe mainbodyofthe PEU.

Removing ond Replocing lhe Integrol On/Oll Switch ossembly


The switchflxingplalecanbe removedfromthe innermoulding usinga smalllY3spanner,
andthe switchassembly pushedout ofthe{lxingplate.Reverse
the procedure for
replacement.

Removing ond Replqcing Integrol loystick/Trqckerboll ond Memory


Cqrd qssemblies
fa memorycardassembly isit1ed,disconnect
the cablelinking itto thejoystick,trackerball
assembly.Loosenthe locatngscrewforthe appropriate assembly - seeFigure6. L Pullthe
requiredassemblyoutfromitsmoulding apedureby pivoting it on the loweredgeofthe
andthenliftingup.Reverse
aperture, the procedurefor replacement.

Removing ond Replocing lhe Power Supply


the powercableatthefrontofthe powersupply.
Disconnect The powersuppy canthenbe
removedby pulingon the strapatthefrontofthe powersupplycover,andsliding
the unit
our.

Slidethe replacement thatit isfirmlypressed


unitbackin,ensudng home.Reconnectthe
ooweT caDie,

Removingond Replocingthe Processor


Boqrd(s)
In displays
witha singe CombinedProcessor
board,replace
thisboardif eitherradar
processoror dispayprocessorfaults
are suspected.

In displays
withseparate RadarandDisplayProcessorboards,identiq,
the boardto be
replaced.Thedisplayprocessor hasmoreconnectors on itsedgethanthe radarprocessor.
Removeanycables to the board.Usethe plastic
stillconnected ejectionleversat eachendof
the boardto everout,andthenpuJloutthe board.

Removea1ldaughterboardsfromthe processor board,andtransferthem


to the
replacement
board,ensuringcorreclorlentation
andlocation.
Ensure
thatlinkson the
repr(eme-LbodrdareseTapp-opriately.

BridgeMoster
E Rodor
658000108 6-e9
Chopter5 DisployUnit
FoultFindingond FirstLineServicing

Replacethe boardensuring thattheejectionleversareintheirhomeposition


whenthe
boardis plugged thattheboardisfirmlypressed
in. Ensure home.Reconnectanycables,
if
appropnate,to omerprocessor ooaTQs.

Removing ond Replocing the Composs Boord


The Compass boardon the Display
boardisa daughter Processorboardor Combined
Processorboard.Usethe aboveprocedure processor
for replacingthe board(s) inthiscase,
butonlyreplace
the compassboard,withoneofthe sametype.Ensure thatthe linkson the
replarorrenl
boarddreselapProp'ialely.

Re-cssembling lhe Processor Electronlcs Unit


Reconnect fromfrontPEUmoulding,
cables andre securethe mouldings, remembering
to
the Keyboard,
re-connect Referto Figure5.7 in caseofdifflculty.
ifappropriate.

5.1.5 Removqlond Replocementof Kit Control Ponel Modules --,


KitControlPanelmodulesmayincludethefolowingmodulesr
. Keyboard module(optional)
. loystickfrackerballmodule
. lYemoryCardmodue
. On/Of Switchmodule
. Brilliance
module

Eachmodulejssecuredbynutsfrom underneaththe controlpaneltop suface.Unplug


connecting to the modulesbeforeremoving
cables them.Referto Figure3. 100in Chapter3
re
when connecting cables.

5.1.4 Removolond Replocementof Operotor Controlson


540 DisployUnits
wrthextrudedcontrolpanel(asshownln Figure6.2inthischapter),
Forversions remove
controlDanellowercover,andthenDroceed asin subsection3.1.3.

Forversions with mouldedcontrolpanel(asshowninthe Preamble atfrontof manual),the


controlpanelmustbe hingeddownby releasingthe two securing screwshiddenbehtndthe
slottedcoverson the underside panel.
ofthe control Thiswill exposethe locatingscrewsfor
and]'4emorycard
the Trackerball,{oystick atthe backofthe unit.Loosenthe
assemblles
Locatingscrewsforthe appropriate andremovethe assembly
assembly, by pivotingit
upwardson the frontedge ofthe mouldingaperture.
Unplug the interconnectingcables
beforefullyremoving the assemblyfromthe apedure.

Reverse for reDlacement.


the Drocedure

BridgeMoster
E Rodor
6.t0 65800010B
DisployUnit Chopter6
FoultReporting
ond FirstLineServicing

5.1.5 Removqlof CRTDisployMonitorunit Sub-ossemblies


DeskMounted180ond 250 DisployMonitors
Removemonltoroutercoverby unscrewing thetwo screwson tfe top ofthe cover,liftlng
the coverup andthen forward,andunplugging
the brilliance
controlcable
atthe Brilliance
board(mounted The Brilllance
on the bezelmoulding), boardcanbe removed,if necessary,
by unscrewingit fromthe bezelmoulding.

Unplugallcables to the monltor,takingnoteofthe location


connected ofthe Secondary
Viewercable,iffitted.

Unscrewthefourscrewsatthe edgeofthe {lnneddriveboardheatslnk, thatsecureit to the


andhingeit awayfromthe chassis.
chassis, Usingthe appropriatemonitorblockdiagram for
the particular
monrtordisplay(1ig!res6.3to 6.6),identitthe nionitorcomponents contained
withinthe dottedoutlineinthe diagram. Thesemustbe replaced asa group.Leavingthe
drlveboard untillast,
andfirsthaving ensured thatat least
3 minuteshaselapsed from swrtch-
offforthe CRTanodevoltage to safelydischarge,disconnectthe interconnected
identified
components frornthe restofthe unjt.Thedriveboardassemb y (thisincludes
the llnned
heatsink)canbe removedby unscrewing the hingearmsandboardstayfromthe unit.

540 DisployMonilorsond 180,250ond 540 Kit MonitorModules


To gainaccess to the display
monitorinthe 340deck-mounted unit,referto Figure
display
6.2.Ensure thatthedisplay unitissecurely
assembled anddeckmounted. Whilstsupporting
the consoiecontrolpanel,re easeitstwo captive llxingscrews,andthenletit swingdown.lt
maybe necessary to removethe controlpanellowercovertoaccess thesellxingscrews.
Release thetwo captivemonitorilxing boltsunderthemonitor.Theyareaccessible from
betweenthe controlpanelanddisplay monitor.Remove the display
top handleby undoing
its threefixingscrews.UndothefourCRTbezelfixings, andguldethetop ofthe monitor
fonrardintothe unit'sservice posrtion.

Unplugallcablesconnected of the Secondary


to the monitor,takingnoteofthe location
Viewercable,if fitted.

Release thetwo latchleverssecuring thellnneddriveboardhealsinkto the chassis,and


hingeit awayfromthe chassis. Usingthe appropriatemonitorblockdiagram forthe particuLar
monitordisplay (Figures
6.3to 6.6),identifythe rnonrtorcomponents contained withinthe
dottedoLrtineinthe diagram. Thesemustbe replaced asa group.Leavingthe drlveboard
untillast,andfirsthaving
ensured thatat least3 minutes haselapsed since swltch-offforthe
CRTanodevoltage to safely
discharge,disconnect the jdentified
interconnected components
fromthe restofthe unitasa group.The driveboard(thisincludes thefinnedheatsink) can
be removedby detaching the earthbraidconnection to the chassisatthedriveboard,
releasingthe boardstay,andsliding the driveboardhinges apad.

BridgeMoster
E Rodor
658000108 5.91
Chopter6 DisployUnit
FoultFindingond FirstLineServicing

3.1.6 Replocingond Setting-upol CRTDisploy Monitor Unit


Sub-qssemblies
Replace the boardsusingthe appropriateboardsetasshownin Section 4. I of thischapter.
To fit the boardsets,usethe reverseofthe removal procedure.
Afterreconnecting the
externalmonitorcables, connecttheinternal controlup(ifapplicable),
brilliance andleave
the driveboardin itshingeddownposition to facilitate
adjustmentsduringthesettingup
procedure below.

Note : lfan RGBoutputboardis frttedto the dive boardthatb beng replaced,thb


mustbe transferredto the driveboardin the rep/acement
boardset.lt ts
securedb/ two screv/son the driveboardhealsink,andlts rlbbancableplugs
n'a the dr^ e board.

Aflei checklngthatthe display powerLrpthe radardisplay,


boardsarefullyreconnected, and
(iffitted) to 'MonitorTestMode'section
in Chapter5
checkthatthefan isoperating.
Refer
for the followlngadjustmentsl

the monitortestrnode,andseLect
Adjustthe brillancecontrolto a norrnalievel.Access Test
Pattern l.

of thefocusandscreen(Grid2) controls.lf theyarenotsituated


ldentitthe location on the
. LOPTtheywil befoundontheadjoining dualfocus module.

whltegrldlines.
forthe sharpest
Adjustthefocuscontrol(s)

Geometry
UsingthelYonltorTestmenuon the screen,adjust(if necessary) the geometrical pararneters
inthe lefthandcolumnofthe rnenuto producethe closest matchto TestPatternI as
showninthe manual. lf necessary, adjust
the horizontal inductorL I to matchthe
linearity
widthofthe lefthandsquares Adjustthe patternsizeto fillthe screen
to the othersquares.
with itswhiteborderfullyvisible.

ColourLevelAdiustment
Thismustbe carriedout undertheminimumoperating ambientlightlevelconditions
SelectTestPattern
2, andadjustthedisplay
brilliance
controltomaximum.Adiust the preset
parameter
brightness (lYonitorTestmenu)sothatthepatternisjustvisible.

SelectTestPattern 3 witha solidwhiterectangle Ad.just


displayed. the displaybrllliance
control,blacklevel(red)andblacklevel(blue)sothatthewhiterectangleisjustvisibleanda
goodwhite.

Adjustthedisplay andredandbluegaincontrols
brilliance, picture
to givethe brightest
'withoutanysignsofvideooverload(streaking),andawhiterectanglewithahintofblue
lf
' necessary,
the greengaincanalsobe adjusted.

BridgeMosterE Rodor
6-92 658000108
DisployUnit Chopter6
FoultReporting
ond FirstLineServicing

Repeatthe procedure
colourleveladjustment untilno fudheradjustrnents
arerequired.

lf anyproblems
areencountered regarding insufiicient
controlrangeon anyofthe controls,
adjustthescreen(G2)controlon the driveboardasfollows:

Usinga DVM,measure the voltageson TP26,27 and28 on the driveboard(on external


connectorsedgeof board)with respectto the chassis.
Adjustthe screencontrolsothatthe
threevoltages
measured areinthe range65to 95V.The colourleveladjustment procedure
mustthenbe carriedoul oncemore.

As afinalstep,setthedisplay
brilliance
to maximum,
andadjust
the presetcontrast
controlto
givethe brightest
picturewithoutvideooverload.

Switchoffandcomplete the re-assembly


ofthe displaymonitor,lfthe picturesizewas
adju(edwithoLrtthe CRTbezelitted, re-adju(the picturesizesothatthe whheborderof
TestPatternI isfullyvisible.

BridgeMosterE Rodor
55800010B 6'93
Chopter6 DisPloY
Unit
FoultFindingond FirstLineServicing

lL
=

t2 />
2
= o
=
z,
=

::
z
E
U 5 <->
L!

i= cc
O

= UI
= (_)
O
CE
o_
tr

=
=

llY,
I
sell \ =

Unit- Disassembly
Electronics
Flgure6.1 Processor

BridgeMoste.E Rodof
5-94 558000108
DisployUnit Chqpter6
FoultReporting
ond FirstLineServicing

t9;
p

9,2

E
o
L
z

o
z
a
F
z
co

i
o-

Figure6.2 SplitCabinetConsole.-
lYonitorAccess

BridgeMostefE Rodor
65800010B 6-95
Chqpter6 DisployUnit
FoultFindingond FirstLineServicing

= s I

3a ;3H= i
;3 5 6l
t;=i;t dl

E<IE

--;-----

It i - =f
-
ll
II ? F E P ,I
; ; E - 5 =i
: i1E :<
3 ,
: 1 . :

;E {L r*r ia r
_t :
El L , -T--
HelE !
El
_t I I, ERIE r
| , r-; I
-*;t f;=;;t .----!-'
l
a ;

E r =.-
E E *=
. El
EE = : E ! Ez FrF
-c -iF

ffii
g:.,
E;u=
B 3:;
=-q-:
;-" ia*

- 180]'4onitor
tigure 6.5 BlockDiagram (141HighResolution)

E Roaor
BridgeMoster
6-96 658000108
DisployUnit Chopter5
FoultReporting
ond FirstLineServicing

3= c

rEH=

rEi

E -

;E 5*:

rEE -!$]
EE : E l Fz FrE
4= -Fa
f--:t a-=
f1 ; 4 - '
E E ES E Fl r
I . E 8 E E E EI ;
I '
-T_
f;*rl

*_r--T-;
t o t ;
-___r._ E
=sH'
l*:;;
l ]ii!fl

EE:::c:
:"- eE9

- 250 Monitor(2l" lYediumResolution)


Figure6.4 BlockDiagram

Bridgelvlgster
ERodor
658000108 5.97
Chqpter6 DisployUnit
FoultFindingond FirstLineServicing -
.

=:e; ;

=='= i I

6r

+ -
:E;

F a
ad! F: ErF
=e Fe
T;:- __-]I
tr--n
fr ----
FE;E- rsc
I i
1 3
--f l l
--;f i
9,4

Ei;- FEe
=iiEEF;
= ;n*

Figure6.5 BlockDiagnm- 250Monitor(2l11


HighResolution)

BridgeMdsterE Roilor
6.94 65800010B
DisployUnit Chopter5
FoultReporting
ond FirstLineServicing

t'd
5:E j"
//,'
3 3 : //. \-?a
r 2 E

e
{E

G 4

zA;s5*;
fol
I
."1
El
-l =*

It o l
: = r - =F g eZ
=E: !:d
=EE
C:E =e
F-. p;E

- 340 Monitor(29"MediumResolution)
Figure5.6 BlockDiagram

EridgeMoste.E Rodor
65B000108 6.99
Chopter5 DisployUnit
FoultFindingond FirstLineServicing

ntentionally
Blank

E Rodor
BridgeMoster
6.100 6s8000108
Ch

TXRX C O M P A S S SESIAL TfrACK


MONITOR SEMOTE VIDEO TABLE
VIDEO POINTER SIGNALS
O/POR
INTER' SERIAL I/F UNIT M A I N S
| "o*'ro,I swlTcH llP 2 I N PTU
'L'E"_-L __ L_

15$ COAXCOAX COAX g f , lw low 13'lv


0R 0c 65800821
VOPANETAC65800818
AC3vl
DC2w

--r-
ILNE-.l PLBA
9 5 u I r r LL' l i ! ! i i L

I
l A c65800515arcxpuHelllxeTllTKBH COMMON
lDc65000516 96w65800819 96w 96w
___r_ sKgc ISKBD SKBE PR0CES
l s K c IB
COMPO
96{ 96v/
PRoC.65800811
DtSPIAY {ALL
68e, 1ow 32Lq4l-3946-IL-!1! OPTION
sHovvN
65800613

6580051S no keybqq4!
65800518 ADDITION
+ keYboaro
65800536
PROCE
COMPO
SWITCH POII{TERUF INTEGRA
65800841 65800817 UN I T S
(leil) (ighl) 12v
KEYBOARD (ALL
Ftst,cil Wmn t'tl 65800825
is\xotmTxillls' OP T I O N
KEYgOARD
MEMOBYCARD LE
MO D U SHOWN
swtTcH MOD{JLE
65900602 il,^%1'r'&*;**
.,. t'.*tEooJiJ,: 65815600
"
l*l-e
s K o c l l s l ( DIx ADDITIO
ssooszo
l6s8oos:s PROCESS
I@ IsKJXl
COMPON
CONNECTOR
MEMOBY 68Yr 10w ASSY.
9LATE
EXTERN
65800837
ASSY. BUFFEB
BUFFER
65826607 100\|/
65826608 INTERFA
_--T-
---T--- --r-- _T
POINTER KEY9OARD FileRel.PR0
ON/OFF i.IEMORYCARD
SWITCH INTERFACE lssuB 9/11

EO
FORP R O C E S S
INTERCONNECTIONS
PCBANDCABLING LE
RC T R O
- Pro'esso
Dragram
Figure 6.7 Interconnection
S-Bond
S c o n n eU
r nit Chopter5
FoultReporting
ond FirstLineServicing

5.2 S-BondSconnerUnit
5.2.1 MognetronReplocement
(SconnerUnit - MostheodTronsceiver)
Atthe ScannerControlUnitsetthe isoating switchto the 'OFF'position
andlockit. Rotate
the antennauntilthe frontfaceispointngawayfromthetransceiver.
lsolate
the radarfromthe ship'smainssupplyusingthe isoatingswitchprovlded.

Referto Figure6.8,andremovethetransceivercoverfromthe scanner


unit.Referto
Figure6. 3, andfollowthe procedure
for removing
andreplacingthe
magnetron.

lYagnetron Current(Scanner Unitwith Integral


Transceiver)
.,_,/ . Whena l'lagnetron isreplaced,
the magnetron currentmus'rbesetasfollows:
On the TriggerpcbsetlinksLK5andLK6to position2-3.
Reconnect the ship'smainssupply,andswitchthe radarON.
Wait3 mlnutes for the magnetrontimedelayto expre, andselectlongpulse.
Setthe magnetron currentasdetailed
in Figure
6. 14.

solatethe radarfromthe ship'smainssuppyusingthe solating


switchprovided.
ResetLK5andLK6to position -2.
PFpl"_etL^-r"-s.-ivercov-r.
'
3,2.2 Mognetron Replqcement (Bulkheod Tronsceiver)
lsolate the isoatngswitchprovjded.
the radarfromthe ship'smainssupplyusinS

Referto Figure6.9,andremovetmnsceiver
cover.Referto Figure6. 13,and{olow the
otoced.r- br .".1 6y6qs-d "pa i^g f,e napn-r o-.

Current(Bulkhead
f'lagnetron Transceiver)

Whena magnetron is replaced,


the magnetron currentmustbesetasfolowsl
Reconnecltheship'smainssupply,andswitchthe radarON.
Wait3 minL,tes
forthe magnetron timedelaytoexpire,andselectlongpulse.
Se.Lrenagnerron n Fg r'e o. a
cr'-F'l a( oeldilcd

lsolate
the radarfromthe ship'smainssupplyusing switchprovlded.
the isolating
P"pla.ere .-an,ceive.cover.

5.2.5 Heoding Mqrker Replocement


At the Scanner
ControlUnitsettheisolatingswitchto the'OFF'positionandlockit. Rotate
' the antennauntilthefrontfaceispointing
awayfromthetransceiver.

BridgeMoster
E Rodor
658000108 6-105
Chopter5 S-BondSconnerUnit
FoultFindingond FirstLineServicing

switchprovided.
the radarfromthe ship'smainssupplyusingthe isolating
lsolate

Referto Figure6.22,andremovethe Peformance l''lonitorcover.The location


o{the Pulse
pcb
Bearing isshown in Figure
6.23.Remove
the f,vo securingscrewsand remove the pcb.
Reolacethe Dcbandsecurewithtwo screws.
Two dowelsofdifferentdiameters locatethe
pcbinthe correctorientation.

5.2.4 HeodingMorkerAlignment
ofthe Heading
Alignment viatheInitialisation
Markerisachieved menuatthe DisplayUnit.

BridgeMoslerE Rodqr
6.704 65800010B
S-BondSconnerUnit Chopter5
FoultReporting
ond FirstLineServicing

9ANGEFI
L E T H AVL O L T A G EASR EE X P O S E D
WHEN C o V E RA S B EF E r r r l o V E D .
E N S U RTER A N S C E I VI E SFISOLATED
FROM SHIP'SUPPLY A,N DT H A T
T H ES H I P ' S U P P LTYOT H ES C A N N E N
iiOTOR I S I S O L A T EADTT H ES C A N N E F
C O N T R OULN I T ,

Io removeTrafsciv6rcovar
!nscrew4 l,l5capllv6screws.

Figure6.8 Access (TurningUnitwith Integral


to Transceiver Transceiver)

Rri/l^6N,,t^.r6/ E o^.1^r

65800010B 6-105
Chopter5 S-Bond
S c o n n eU
r nit
FoultFindingond FirstLineServicing

DANGERI
LETHALVOLTAGES
AREEXPOSED
WHENCOVERS AREREIIi
OVED.
ENSURETHATTRANSCEIVER
IS
FNOISHIP'S
ISOLATED SUPPLY
BEFOREREMOVINGCOVEf,S.

To iefioveTransceiver cover
ewIoufl\rl6caplivescrews.

Tor-.move
iillerboxcover
unscrew
llvoM6caplivescfe\rvs,

Figure5.9 Access (BLrlkhead


to Transceiver Transceiver)

BridgeMoster
ERodor
6.105 658000',l0B
S-Bond
S c o n n eU
r nit Chopter5
FoultReporting
ond FirstLineServicing

AGNETRON

R E C E I V EFRI L T E FF C B
MANSFU

T N I G G EP
NC B

FECEIVER

Figure6.10 Location
of lYaiorParts

DANGERI
L E T H AVLO L T A GAEFSEE I P O S E O
WHEN C O V E RASB EB E ] \ 4 O V E D .
ENSUFE TBANSCEIVER ISISOLATED
F R O ISI H I P 'SSU P P LBYE F O R E
FEMOVIN ' f ,G
ANSCEIVER

damago
lo lheSeceiver,

P L Y(Kl l l l e d ) l r o m
l h el r i g g ePr C B .

MANSFUSE

L o o s el hnes i x( M 8 ) r J a n svceer

r h r e a ddse i ! s le n 9 a g i n q . F e n o v eP L T Aa, n dP L T G
D on o r c o mepl e l yu f < r e r r h eb o l rromlhePower
SuoDlv
PCB.

Figure6.11 Removi-g r'omTurning


1 rans.-iver Jnit

BridgeMoster
E Rador
6s8000108 6.107
Chopter5 S-BondSconnerUnit
FoultFindingond FirstLineServicing

LETHAL VOLTAGES AFEEXPOSED


WHENTHECOVERS AFEREMOVED.
ENSURE IFANSCEIVER IS ISOLATED
F R O ITTH ES H I P 'M
S A I NS U P P L Y
BEFORE FEMOVING COVEFS,

Figure6.12 Removi.gTians.eiver o5830630(Bulkhead


Assembly Transceiver)

BridgeMosterE Rodor
6-108 658000108
S-BondSconnerUnit Chooter6
FoultReportingond FirstLineServicing

WARNING:
Ensure thatthescanner
supplyis lurnedoflat the
S c a n nC
e ro n t f oUl n i t . Remove sixM6 screws
l0 removemagnelronlrom
heatsink.
Note:
Twodillefenl
screwlengths

T P lO O
It{agnelron
cufrent
setting
label.

Replacmenl
is lherevers,o

magnelr0n
currenl muslbe
selupasin 'Selting
Maqnetron
Currenl'

Figure6.15 lYagnetron
Replacement

BridgeMsster
ERodor
658000108 a-109
Chopter5 S-BondSconnerUnit
FoultFindingond FirstLineServicing

0ntheTriggerPCBset:
LKs,andLKO to 2 - 3.
Thisistheserviceposition,
andwillallow
thetfansmittef
lotransmit
when lheanlenna
isstalionary,

Restore
theship's
suppiy
tolheTransceiver.
Swilch
onaltheDisplay
andwait3 minules
lortimer.
Select
Long Pulse,
Transmit
attheDisplay.

0nthelilodulalorPCBmeasure
thevollagebelweenTP100 and
ground.
Nolel
A DVLIwithaninputimpedance
greaterlhan10l,lohrns
mustbe
used forlhismeasurenenl.
Use
oi a meterwithlower
impedance
could result
indamagetothe
magnetron.

Adjust
RV1onthePower Supply
PCBtogivethesanevoltage
on
TP100asis recorded
onthelabel
onthepuiselfansJorner
onlhe
l!4odulalor
PCB.

Figure6.14 Setting
lYagnetron
Current

BridgeMoster
ERodor
6.710 658000108
S-BondScqnnerUnit Chopter6
FoultReporting
ond FirstLineServicing

f l L__.1
@ : . o f r ----l
. . o
t t l
o t-t I
D i s c o n n ePcLl :Y AP L H Y ,
o T
t-
LI
PLY(it I lled.

T
I
r-
lo remove
iheIri99e.PCB ta
-ft
lE
Moduhlo

tt
PrC B .
+l L lIE
rft
l R e p r a c e mi selnhter c v e r s eI D"
loi,enovar. i
,l
S e if k a s d e r a i t e d i n
'LlnkSe ingldggerPcB' l
l

Flgure5.15 Replacing
TriggerPCB

BridgeMosterE Rodor
6.171
Chopter6 S-BondSconnerUnit
FoultFindingond FirstLineServicing
\-2

n
il ,.;!
rErBv,

l;*_-l r-"*__l
!

AIE TESTLINKS
LKl FTTED
LK4 NOTFITTED

RATEL'NKS
EAIJD
LK2 NOTFITTO
LK3 NOTF]TTED
IINKS
SEFVICE
LKs NORMA I T T E1O. 2
OLP E R A I I OFN
LK6 NOBMA OLP E R A T IFOI T
NT E D1.2

LK5 SERVIC FE I T T E 2O, 3


L K 6 S E R V 1FCIE T T E 2O. 3
WHEN F I T T E2D, 3 T H ET R A N S M I T T E F
W I L LO P E R A T WEH E N ] H E A N I E N NI A
S
STOPPEO,
BVI SVIEPT GAINDELAY
F A C T O BSYE TD ON O TA D J U S T

TriggerPCB
Figure6,16 Linl Settings

BridgeMosterE Rddor
e-112 65800010B
DisployUnit Chopter5
FoultReporting
ond FirstLineServicing

I1-l ,
I Toremous lheM0dural0r
PCBI
1il h r 6l nm*srylo remweI
I lheTfansceivsrassemblyas I
I detared previo|lsry. I

trt
I F e m o vI rei s s ePr c Ba s
d e l a i rp
e rde v o u s y
I

Ds c o n n el uc o
l na9felron

fuIl':
D| k_,
Fepacerienl is lhereverse
01renova.Belore replacing
lheTriggerPCBcheck ihs
lnk seilings
ontheModulalor

Figure6.17 Replacing
Modulator
PCB

BiidgeMosterE Rodor
658000108 6-115
Chopter6 DisployUnit
FOUTI
FtnOlnqono FtrstLrnebervtctng

LK3 LK2
E -*o
gr

ENT
=r[
B O A F 6D5 8 0 ] 8 1 6

I lpo*o-
| I l t ^
Il I (9e'
l > - <
+l
I
f t|
I ll .s
l

It L
Il f Tt T
l
Tl T T It ,+, , "E
or) Fr--:-----r r
!e '-
r:<
.,-!r l**
tuE
\ "** | | U!u^
A |
i r l Lr
| rI i] rrl #** hol.
l..l +
'*"-+j
| ^ : io!'")(l'''"
f t ; f--t '"r' " ) f------l
t1 -r----l

M o D U L A TLoI N
nSK E T I N GFS0 B6 5 8 1 0 8/ 1625 8 2 5 8/ 1
625830812

S.BAND 1OKWX.BAND 25KWX.BAND


LK1 F I T T E2D. 3 FITTED1 .2 1 ' 2 F O RM A G N E T FM
FITTEO OGN5 4 2 4
LKI FITTEO
2 . 3 F O FM A G N E T RM
O1N4 ' 8
LK2 FITTED NOTFITTED NOTFITTED
LK3 NOTFITTED FITTEO NOTFITTEI]
NOTE THATLINK1 13CONFIGUSASLE FOFHEAIEFIUBNDOWN ON25KW X-BAND
N O TTEH ALTI N K2S&3 A R E
HAFOWIR
FOED
R
S P E C I FUI S
CE A G E ,

T E SP TOINTS:
T P l O OM A G N E I FCOUNF F E M
NTONITOF
TP]O] CHANC TRE IGGEF
T P l O 2M O D U L A T O R T F I C G E F

- f4odulator
Figure6.tB LinkSettings PCB

BridgeMosterE Rodor
5-11.4 658000108
DisployUnit Chopter5
FoultReporting
ond FirstLineServicing

WAhNING!
Beforesrarling lhls procedureensure
rhar031is norlllufiinaled.
ll D3l is illuminaledlsoldteTrdnsceiver
iiom shipsmainssupplybefoe

19
, rf t

securi9heals
nkl0chass
s.
L
i,r^)r @ E
,\_/ t l

ilt
|lL l
I r
nr
'r-
Jno on
@utl
NOTE:
o o o

ll ()h
.llllll^l-----.1 n nl )
Ia!:v ']'. Lll \-,_/ ll
Iflt . It - L U
It!
l-61 , -l /-\ | )TJ/ i
I Ssllinksas
dehiledin I
'Liik$lrhqPsuPcB n )/z--tY.*
11 Xr=t -/
\X'no^=\
|

tit
J
YB8d="1oT-'
-.\.-/r nu | ! |
I A r l of f6 p a c rlgh eP o w s
I supply PCB il !sn-'cossary
I losellheMagrelrcr cur"ail
I asdelailed in setrng
I Masfelron cmenl'

Figure6.19 Replacing
PowerSupplyPCB

BridgeMosterE Rodor
558000't0B 6.115
Chopter5 DisployUnit
FoultFindingond FirstLineServicing

o
:

il
o '9lEl *'

o o

TESTPOIN]S

TP3 6OOV
I'
o
TP8 ,12V
o

o
TP2 HVRTN o o
(380V)
TP14HVDC
F". I
[g r---"r__ir"l
.LKA' STANT
TESTLINT "LKB'HIGH ISOLATIOI,I
VOLTACE LINK
L I ( AN O R M O
ALP E F A T ] OFNI T T E2D, 3 LKBNORMAL OPERATIONFIlTED
LKATEST FITIED! - 2 HVSUPPLY NOTFITTEO
L|(BlSOLAIE
WHEN1NTHETESTPOSITION THISLINK
A L L O WTS H EP O W ESBU P P LI O Y THISLIN( CANBEUSEDTOISOLATE
THE
OPERATE WITHOUT BEINGCONNECTED POWER FACTON CINCUIT
CORFEC]ION
TOTHECONTFOL SIGNALS FSOMTHE FFOMTHEflESTOFTHEPOWEF SUPPLY
DISPLA CYO M P A T I B IULN
I TI T
Y. ASANAIDTOFAULT FINDING.

LinkSetling
Power
Supply
PCB

- PowerSupplyP CB,
Figure6,20 LinkSettings

BridgeMosterE Rodor
6.11.6 658000'l0B
lov Unit Chopter6
FoultReporting
ond FirstLineServicing

Figule 5,21 (Sheet1 ot 2) Replacement


of ReceiverAssembly
658306l6

BridgelVosterE Rodqr
5s800010B 6-117
Chopter6 DisployUnit
FoultFindingond FirstLineServicing

Figure 5.21 (Sheet2 ol2) Replacement


of Receiver
Assembly
658305l6

BridgeMosterE Rodor
6-11.5 558000108
DisployUnit Chopter6
FoultReportingond FirstLineServicing

DANGEFI
LETHAL VOLTAGESAREEXFOSED
IIIHENCOVEFSAFEREMOVED.
ENSURE TRANSCEIVEFIS ISOLATED
FFOMSHIP'SSIJPPLY,
AIlDTHAT
THESIIIF'SSUPPLYTOTHESCANNER
MOTONIS ISOLATEDAT THESCANNEF
CONTFOL UNIT.

Figu.e 6.22 Accessto Pedormance l,lonitor and


BearingandHeading 14a'kerPCB

BridgeMosterE Rqdor
65800010B 6.119
Chopter5 DisployUnit
FOUtrFtnotno ono FtrsrLtne Servtctno

REph.emeilis ihe reve66

Flgure6.25 Replacing
Bearing
andHeading
PCB

BridgeMqsterE Rddor
5-120 65800010B
DisployUnit Chopter6
FoultReporting
ond FirstLineServicing

NOTE:
Th8allefualdtalh coiiecled

andlhePe o'nanceMonihr
ispa ol lhaPdlornance Moiilor.
lr shorldb6discofnecredlmmlhe
cabh,andlefianach6d lo lhe
P{loroance Moiilor.Replacemenl belore
lhePeilormaice
Monllot
Pedoman.e Monltore
aresupplled
comp ek wilhtheallenualor.

tl , f;l
lcderrrrflno,{0e f f tpnd,t o h . n E *" l
I,oarrdelr'd,rda,d | | " o ' * " . *M
, ,o n i r o r I
I d m r e ( r ' F r i b o o n L a b| e | m u sbl o5 6 1u p. . d e k i l e d in I

l;:l,il*"".' I l'sr''on0'otrconmhddrnql

Eigure6.24 Replacing
Peformance
lYonitor

BridgeMqster
E Rodor
65800010B 6.121
Chopter6 DisployUnit
FoultFindingond FirstLineServicing

tr --..----_
qeoarftnl,\i\.
I | _

of FanAssembly
Figule 6.25 Replacement

BridgeMosterE Rodor
6-122 658000108
FoultReporting
ond FirstLineServicing

**..:tiPJ55i?$:aw:t..

re_

BridgelvlosterE Rqdqr
658000108
Chopter5

-------------- - -
- - - : : : utrE9ltYE l
I F: l,
*,iil
i; | I
. ,-,,), ,, -- l

I
F r;a . - I
I

Figure 6,26 q-Band[u.n ng -1.r s.hemair.

6-1211124
ond FirstLineServicing
rult Reporting

!.=-i.E---_---a-)-a

)+ q@ )a

lgeMqsterE Rqdor
000108
Cho ter

---l
I
b ; - E I
I

aigure 5.27 9Band BulkheadTGnsceiverSchemdif

5.1251125
X-BondSconnerUnit Chopter6
FoultReporting
ond FirstLineServicing

5.5 X-BqndSconnerUnit
3.3.1 Accessto MqstheodTronsceiver
SetTransceiver Unitto Standby andswitchofftheD splayUnitfromthefrontpanel.
lsoateandrer.ovebothShiD's SwitchFuses in DC systems.
lsoLate
the radarfromthe ship'smainssupplyusingthe isolating
Switchprovldedfor AC
systems.
Turnthe antenna intothe serviceposition,
i.e.across
theTransceiver
axis,clearofany
obstructrons.
Undothe lour captiveboltson the undersde of eachthe uppercasting.
Thesesecurethe
uppercastingto the basecasting.

Raisethe uppercasting lntothe uprightposition


andensurethol lhe supportsloy
position. Theslidinglockingbolt shouldbe pushedlo the
' engogesin the locked
bottom of the slol in the sloy to preventinodve enl releaseot lhe upper cdsting,
Referto Figure6.28.

5.5.2 Accessto BulkheqdTronsceiver


SetTransceiverUnitto Standby andswitchofftheDisplay unitfromthefrontpanel.
lsoateandremovebothShio'sSwitchFuses in DC svstems.
y usingthe lsolatlng
lsoatethe radarfromthe ship'smainssLrpp Swrtchprovided for AC
systems.
Undothe tour screws thatretainthe uppercoverto the lowerchassisandliftc ear.

5.5.5 Removingond Replocingthe Trqnsceiverfrom Mqstheod


TurningUnit
3.3.| (Access
Referto sub-section to lYasthead paying
Transceiver), attention
to allsafety
aspects. isfullyisolated
Checkthatthetransceiver fromthe ship'ssupply.

" '/ Note TheMastheadandBulkheadTrenscetierUnitsare tdenticalandonly mnor


diferencesexistin termsaffr.\tures.

Disconnectthe
cables
fromthefollowingsockets:-
SKV Videoco-axialcableto receiver
assembly.
. PLYB Ribboncableto TriggerPCB.
PLTK CablefrornPSUto lYotorDrivePCB.
PLTA Cablefrom PSUto InputFlkerPCB(mainssupply).
PLTG Cablefrom PSUto InputPCB.

Referto Figure6.30.
plate,release
Stuatedaroundthe baseofthe Circulator thefour lY6captive
screwsthathold
the microwave assernblyto
the wavesuidetransition.

- Remove thethreescrews thatholdthe lYodulator


heatsinktothe chassrs.
Slacken
thetwo largeboltithatholdthe PSUheatsinkto
the chassis.

BridgeMoster
E Rodof
.65800010B 6'127
Chopter5 X - B o n dS c o n n eU
r nit
FoultFindingond FirstLineServicing

The PSUheatsnkhasslottedholesthatenablethetransceiverto be s id upwards(towards


the m;crowave outpLrt
transition) andremovedwithoutfullyremoving the|r',/obolts.Before
s idingup andremoving the Transceiver,
ensurethatno cablesarecaughton anyofthe
metalwork to avoiddamage.

Replocement
The replacement sequenceisasfollows:
Locatethe Transceiver
approximatelyontothe uppercastingusingthetwo largeslotted
holesinthe PSUheatsink.
Slacken plateto the lYodulator
thetv,/oscrewsthatholdthe PSUchassis plate,see
chassis
Figure5.30.
Slackenthe screwthatholdsthe Circulator plateto the PSUchassis
mounting plate.

Thethreescrewsinthe lYodulator shouldbeftted butonlyportiolly tightened.


heatslnk
Thefour lY6microwave assembly retaining
screwscannow befullyengaged andtightened. .,_-/
Thethreescrewsinthe lYodulator heatsink
cannow befullytlghtened.
Thetwo largeboltsinthe slottedholesinthe PSUheatsink cannow befullytlghtened.
Thetwo screwsthatholdthe PSUchassis pateto the faodulator platecannow be
chassis
fullytightened.
The screwthatholdsthe circuatormountlng plateto the PSUchassis
cannow be fully
tightened.

Note ThissequencetsimpotTantto ensurethatthe microwavea/ignmenttakespn:oit/ n


termsaf mechantca/
to/eances.

Rcn :.a : .rh ac rcm^.a.] a:r iaf

5.5.4 Removingond Replocingthe Tronsceiverfrom Bulkheod


TronsceiverChossis
Referto subsection3.3.2(Access
to Bulkhead paying
Transceiver), attention
to allsafety
a.p".I..Che(tthd.theT o^srever isfullrsolated
fror qe srips s-pp'7.

Note - TheMasthead andBulkheadTnnscetverUnitsare identtcalandonlyminor


diferencesexistin termsoff^tures.

Dlsconnectthe fromthe{ollowing
cables socketst-
SKV Videoco axialcableto receiver
assemby.
DlYB Rbbo- .able10Trigg"r DCB.
PLTK Cablefrom PSUto InprnPCB(motorsupply)
DL-A DCB'-nai-s.upplyt.
Caolelro'n PSU.o Inputril.er
PLTG Cablefrom PSUto InputPCB.

Referto Figures
6.30and6.35.
Situatedaroundthe baseofthe Circulator
plate,release screwsthathold
thefour f'16captive
. the microwaveassenjblyto thewaveguidetransition.

Bridgel.r'loster
E Rodor
6.124 658000108
X-BondSconnerUnit Chopter6
FoultReporting
ond FirstLineServicing

Removethethreescrewsthatholdthe lYodulator heatsinktothe chassis.


Slackenthetwo largeboltsthatholdthe PSUheatsinkto the chassis.
The PSUheatsink has
slottedholesthatenablethetransceiverto beslidupwards(towards the microwaveoutput
transition)
andremovedwithoutfullyremovingthe two bolts.Beforesliding
up and
removing the Transceiver,
ensure thatno cablesarecaughton anyof the metalworkto
avoiddarnage.

Note On BulkheadTnnsceiverc,a sma/lcltpis ftted to the chassis


to retainthe /ower edge
ofthe ModulatorPCBandsuppottp/ate. Thisb purelya slide-infrxtureanddoesnot require
undotng.

Repldcement
Locatethe Transceiverapproximately ontothe chassis
usingthetwo largeslottedholesln
the PSU heabink.
. Ensurethatthe smallclipfittedto the chassis
engagesthe loweredgeofthe lYodulator PCB
a-d supponplaLeduri^g.rereplacenen p'ocess.

Slacken
thel&o screws thatholdthe PSUchassis plateto the iYodulator
chassis plate,refer
to Flgure
6.35.
Thethreescrewsinthe lYodulator shoud befittedbutonlypqrtiolly tightened.
heatsink
Thefour lY5microwave assembly retaining
screwscannow befullyengaged andtightened.
Thethreescrewsinthe f4odulator healsink
cannow befullytightened.
Thetwo largeboltsinthe slottedholesinthe PSUheatsink cannow befullytightened.

Nob fhis sequenceis impaftantto ensurethatthe m/.rawavea/Enmenttakespianry in


termsof mechanical
tolerances.

Replace
aLlcablesremovedearlier.

5.5.5 Mognetron Replocement- Mdsthedd qnd Bulkheqd


Tronsceivers
Referto subsection1.3. (Access paying
to lYastheadTransceiver), attention
to allsafety
a.oe.1s.
CLecl,thattLe .ran,ceiver
is'-lly 'ron
solated the ships sJpply.

Referto Figure6.30.
Disconnectthe lr'/o EHTleadsfromthe l'4odulator
PCBterminalblock.
Remove thefourscrewsholdingthelYagnetron plate,
to the Circulator

Replqcement
Replacement isthe reverseofthe removalprocess
'Y'
Ensurethat the polait} ofthe EHT leadsis correct.The PCBis marked for yellowand
'G'
for green.
Ensurethat any earthbondingIeadsto the l4agnetronare refitted

_ After leplocement the mcgnetron current must be sei up os ln the followlnq sub.
. section.

BridgeMoster
E Rodol
. 658000108 6.129
Chopter6 X-BondSconnerUnit
FoultFindingond FirstLineServicing

5.5.5 Settingthe MognetronCurrent


procedure
Referto Figure5.36forthe necessary for settinglYagnetron
current.

3.5.7 TriggerPCB- Replocement


Referto subsection3.3.I (Access to lYastheadTransceiver),
payingattention
to allsafety
:
er, fullyi>o" ed o-nlhe5hp >suppl/.
Checl.'a. .f,e .rars.eir
"specs.
Referto Figure6.37for the necessary procedurefor replacing
the TriggerPCB.

5.5.8 TriggerPCB- tink Settings


procedure
Referto Figure6.38for the necessary for setting on the Trigger
the linksettings
PCB,

3.3.9 Modulqtor PCB- Replocement


Refefto sub-section3.3.| (Access
to Masthead paying
Transceiver), attention
to allsafety ,_,/
is'-ll/ i'olated'ron thesrips sJpply.
a-pecL.C^e(1,thrt lhe1.a'sce,ve'
Referto Figure6.39for the necessaryprocedure for replacingthelYodu]atorPCB.

5.5.10 ModulotorPCB- link Settings


procedure
Referto Figure6.40forthe necessary for setting
the Ink settjngs
on the
lYodulatorPCB.

5.5.11 PSUPCB- Replocement


Refertosubsectlon3.3.l(AccesstolYastheadTransceiver),payingattentontoallsafet/
aspe.lc.Cnec.rl-"rthe1?rsce.r'erisfLllv,olatedIo-r .re ,' io s,-pp[.
procedurefor repaclngthe PSUPCB.
Referto Figure6.4 | forthe necessary

5.5.12 PSUPCB- LinkSettings


procedure
Referto Figure6.42for the necessay for setting
the linksettings
on the PSUPCB.

5.5.15 Beoring ond Heoding Morker PCB- Replocement


Referto sub-section
3.3. I (Access
to f'lasthead paying
Transceiver), attention
to allsafety
asoecrs. -Lar
Checl. rre transceiver f'om lheshp s supol'.
s fullyiso'ared

Referto Figure6.3L.
The PCBisattached to a suppoftcastingandshouldbe removedasa combinedassembly by
sackeningthetwo screwsretaining the supportcasting,
andthensllding
it towardsthe
outsideofthe uppercastingto clearthescrews.
The PCBandsupportcastrng canthenbe removedafterthe cablehasbeenunplugged from
PLRE,

Note - Whenrelittng the PCBto the suppottcasttngthereare dowelpegsofdlferent


diametelsusedto locatethe PCBin the coffectoientaflion.
-
Beforereittingthe assembly,
checkthatthe linkLKI issetfor either NormalSpeed
' (pins| 2) 28 RPMor HighSpeed(pins2-3)45 RPM

. BridgeMoster
E Rodor
6-150 658000108
X-BondSconnerUnit Chopter5
FoultReporting
ond FirstLineServicing

3.5.14 HeodingMorkerAlignment
Alignment
ofthe Heading
f'larkerisachieved
viathe lnitialisation
menuatthe Display
Unit.

5.5.15 ReceiverAssembly- Replocement(Mostheod)


Refe 3.3. I (Access
r to sub-section to lYasthead Transceiver),
payingattention
to allsafety
aspects.Checkthatthe transceiverisfu ly isolated
fromthe shlp'ssupply.
Remove theTmnscelver,ksembly asdescribed at subsection3.3.3.

Unplugthe ribboncablefromthe Receiverto the ReceiverFilterPCB


Unplugthe ribboncablefromthe Receiver FilterPCBto the TriggerPCB.
Referto Figure6.30for ocationofthe screwssecuring
the Low NoiseFrontEnd(LNFE)to
the Limiter.

Note ThereplacementReceiverb supp/iedwth the LNFEalreadylitted.

Remove thefourscrewsthatholdthe LNFEto the Limiter.


Remove the bracket
thatsecuresthe Receiverto
the microwaveassemby atthe Receiver
end,andremovethewholeReceiver assembly.
Beforeiftingthereplacernent assembly,
removethe ReceiverFilterPCBfrornthe od unit,
andflt itto repacernentunit.

Replacement
isthe reverceofthe removalprocess.

5.5.16 ReceiverAssembly- Replocement(Bulkheod)


Refer10sub-secrion
3.3.2(Access
to Bulkhead paying
Transceiver), attention
to allsafet/
aspects.
CheckthattheTransceiver
isfulLyisolated
fromthe ship'ssupply.

Referto Figures
6.30and6.35.
Unplugtherbboncablefromthe Receiverto the ReceiverFilterPCB.
.- , Unplugthe rlbboncablefromthe ReceiverFllterPCBto theTriggerPCB.
Unplugthevideoco-axial cablefromthe Receiver.

Referto Figure6.30for the location


of screwssecuring
the Low NoiseFrontEnd(LNFE)
to
the Llmiter.

. Note - ThereplacementReceiveris supp/iedwrththe LNFEa/readyftted.

Remove thefourscrewsthatholdthe LNFEto the Limiterandremovethe wholeassembly.


Beforellttingthe replacementassembly,
removethe Receiver FilterPCBfromthe old unit,
andfit itto replacement
unlt.

PFolr, isthe.e\erceo he remotolprocess.


emenL

5.5.17
- PerformonceMonitor - Replocement
Referto subsection3.3. I (Access
to IYasthead paying
Transceiver), attention
to allsaiety
._,/ aspeds.Checkthatthetransceiver isfullyisolated
fron]the ship'ssupply.

BadgeMoster
E Rodol
. 658000108 6.131
Chopter5 X-BondSconnerUnit
FoultFindingond FirstLineServicing

Removethel&o retaining screwsthatholdthe PerformanceMonitortothe uppercasting


(seeFlgure6.3l) andwithdrawthe unit.
Un screwthe barthatretains
the RFabsorberto the bodyofthe Performancel.'1onitor.
Disconnecttherlbboncableto the Pedormance lYonitor.

Replacement isthe reverceofthe removalprocess.


Ensure
thatafterthe ribboncablels reconnected
to the Performance
lYonitor,
the RF
absorber
is refitted.

After leplocement,
the Pe ormdnceMonitormuslbe set up os detoiledln
Chopter4 under'Selecting
lhe Pedormonce
Monitor'Fdcilily

5.5.18 Motor Drive Boqrd - Replqcement


Referto sub-sectjon3.3. I (Access
to lYasth paying
eadTransceiver), attentionto allsafety
aspects.Checf,thatthetransce ver isfu ly isolated
fromthe ship'ssupply.

Unp ugthe three cableassemblies


{rom the l'lotor Drve PCB,and removethe three
screws(referto Figure6.32).
SLide
the PCBout ofthe retainingclipat the oppositeend ofthe PCB.

Belore filling lhe leplocemenl PCB,ensurelhot the speed setling link lKl is
correctly sel for lhe intended operotionolspeed. Posilions1 & 2 mqrked 'LO' is
tor 28 RPMoperdtion.Position2 & 5 mdrked 'Hl' is for 45 RPMoperotion. It in
doubl, compore lhe settingwith lhe old PCB.

Rp^l:.amF^+ ic rha .Fva-a . ^1 -6 renovd p o!e:,.


Ensure
thatallthreecableassemblies
arereconnected
to the PCB.

5.5.19 Motor ond GeorboxAssembly- Replocement.


Referto sub-section
3.3.| (Access
to lYasthead paying
Transceiver), attentlon
to alLsafery
'c -ecr
a oeru.Checl'.rat.re uansceiverfull/icola'ed
lro-r ipss-pply.

Referto Figure6.31forthe location


ofthethreescrewsthatretainthe motorsupport
casting
to the uppercasting,
andremovethe screws.
The motorsupportcasting completewith lYotorDrivePCBcannow bewirhdrawn from
the beltdrive.

Remove
the fourscrewsthatretainthe motorandgearboxassembly
to the supportcastlng.

Note - Thesefour countersunk


screwsare ftted withscrewretainingfluid. Whenfrttingthe
new motot thesescrewsshauldbe reftted using'LacttteScrewlock222'low breakng
strengthfluid.

Removethe impellerfromthe old motorandfitto the replacement.

Replacement isthe reverseofthe removalprocess, the moto.puiley


takingcareto engage
intothe drivebelt.

BridgeMosterE Rodor
6.132 658000108
X-BondSconnerUnit Chopter6
FoultReporting
ond FirstLineServicing

5.5.20 Drive Belt - Replqcement


Refer to sub-section3.3. | (Access
to Masthead payingattentionto allsafety
Transceiver),
-J
aspe.ts. Che.l h.t ,hel?nsLeve' i" ly isoa ed l'on theships suppy.

RemovetheTransceiver
asdetailed atsub-section
3.3.3.
Removethe motorsupporlcasting
andmotorassembly asdetailed 3.3-19.
at subsedrion

Referto Figure6.3L
Remove thethreeboltsasindicated
thatretainthe waveguide
transition
suppoftcasting
to
the rotatngjoint.

Note Sincethe wavegutde transitiansupportcadng hastwo sleeveinsertsto atdaccumcy


n alignment,someresistance
mal be fe/t whenrcmovng it.

. Careshouldbe exercised
whenremoving the casing
to avoiddamage
to the assembly
or to
probeatthe centreofthe hub.
the brassmicrowave

The replacementdrivebehcannow befrtled.


Reassembly isthe reverseofthe removalprocess.
Careshouldbe exercised to avoiddamage probeatthe centreof
to the brassmicrowave
the hubduringre inserlion
intothetransition.
Ensurethatthemotorpulleyiscorrectlyengaged intothe belt.

BridgeMosterE Rodor
.658000108 6.155
Chopter6 X-BondSconnerUnit
FoultFindingqnd FirstLineServicing

T O PC A S T L NAG
SSEMBLY
FULLYOPEN
SHOWN

PEBFOFMANCE
MON
-!-fr:lii8#*"
COVEF

MODI]LATOF
BOABD
TFICGER
FECEIVER
F]LTEBPC
EECEIVEB
MAGNE'IFON

M O T ODFR ] VP
EC B
& SUPPORT CASTJNG

COVER OVEFINPUISOAFD
FITTEO
BETAN NGBOLTS
CASIING 14)
MANSFI]SE

/ -l
ETA]L
I
HOW]NG
SCANNEH OCKING
O N / O FSFW I T C H
S T A YS H O W INN L O C K EP
DO S I T ] O N
LOWEF
HOUS]NG
ASSEMBLY

TumingUnit- lnternal.ew showing


Figure6.28 X BandlYasthead Transceiver

BridgeMosterE Rodor
6.154 658000108
X-BondSconnerUnit Chopter5
FoultReporting
ond FirstLineServicing

PEBFofl[,lANCE[,10N
lT0R

P O W ESHU P P L Y

MODULATOR
PCB

T RG G E P
RC B

BECEIVEN
FILTER
PCB

RECEIVER
ASSEMBLY

BEARING & NEADING


M A R KBEP C B
[/AGNETRON
C RCUTATOR
[,IOTOR/GEARBOX
LI[iITER
LOW.NOISE END
FRONT
MP E L L E R
MOTOR DRIVE PCB

@O
Ps,f-,

TurningUnit- Vew showingMainAssemblies


tigwe 5.29 X-Bandl4asthead

BridgeMoster
E Rodor
658000108 6.135
Chopter5 A - b o n ob c o n n e ru n r l
FoultFindingqnd FirstLineServicing

(TnANSCETVER)
3 SCFEWS

2BOLTS-]CONCEALED
(TRANSCEIVER)
PSUTOCASTING

3 S C R E W( T
SR A N S C E I V E R )
PSUTOI{ODULATOR
SUPPOR PT LATES

4 SCREWSC.l ONCEALED
(TFANSCEIVEF)
[/ICROWAVE
ASSE[,{BLY

4 SCREWS
(l'TAGNETF0N
REPLACEi,IENT)

4 SCREWS
(RECE]VER REPLACEMENT)
LIMITERTOL N F E

RECEIVEH
LOW.NOISE FRONTEND
{LNFE)

Ptf,,@O

-Lrni-g Unit - fitnem o'lt/a n Assembles


Figuie 6.50 X-BandlYaslhead

BridgeMosterE Rodor
6.126 658000108
X-BondSconnerUnit Chopter6
FoultReporting
ond FirstLineServicing

DETAIL
OF
UPPER
TRAN
SITION
DETAILOFANTENNA
SUPPOHT
CASTNG

3 S C R E W( M
S O T ORRE P L A C E M E N I )

MOTOR
ANDGEAFBOX BEARING
ANDHEADING
MARKER
PCB
ASSEMBLY
MOTOFDRIVEPCB 8EABNGDISK PERFORMANCE
MONITOB

3 S C F E W( D
S F I VBEE L N
T EPLACEMENT)
DRIVEBELT WAVEGUIDE
TRANSITION

VIEWOFUNDERS
DEOFTOPCASTING
ASSEMBLY
(TRANSCE]VER
REMOVED
FORCLARITY)

DETAIL
OFLOWER
TRANSITION
CASTING

-Lrni^g
Figure 6.51 X BandlYas-ead Unit - View insideLppe' casti-gw .^ Transceiverenoved

BridgeMosterE Rodor
558000108 6.137
Chopter6 X-BondSconnerUnit
FoultFindingond FirstLineServicing

Figure6:52 X-BandlYasthead
TurningUnit SideviewshowingMotorDriveBoardretaining
screws

BridgeMoster
ERodor
6.138 658000108
X-BondScqnnerUnit Chopter6
FoultReporting
ond FirstLineServicing

T O PC A S T I NAGS S E M E L Y
SHOWN
FULLYOPEN _-i."1i|3#o'.'
COVER
PEFFORiIANM
CEONLTO

WAVEGUIDE
ASSE[,l8LY

MOIOND N ] VP
EC B
& SUPPONT
CASTING

INPUTBOAFD
T O PC A S T I NFCE T A I N I NBG (4)
OLTS
MAINS
FUSE

/'l
orro',I
SHOWING
L O C K I NBGO L
SCANNEN STAY
S H O WI NL O C K EPDO S I ] I O N

H O U S I NAssEMBLY
LOWER G llii$ iSil^li'*

TurningUnit- View.showing
Figuie 6.55 X BandBulkhead MainAssemblies

BridgeMoster
E Rodqr
65800010B 5-129
Chopter6 X-BondSconnerUnit
FoultFindingond FirstLineServicing

WAVEGUIDE
TRANSITION
FOR INPUTPCB
TUBNING
BULKHEAD UNIT

@ -/-r- Tl@
L,l t t trtFr
_ l1f- - - lLE fl nn n
t r n f n l lu u
I t.!

TurningUnit- Vew showingassemblies


Figure6.54 X-BandBulkhead fittedto lowercasting.

BridgeMoster
ERqdor
6.140 658000108
X-BondSconner
Unit Chopter6
F O U t rK e D O r I t n OO n O F t r S IL t n e S e r v t c t n o

PCB
POWEFSUPPLY

2 S L O T T EHDO L E S M AN SF U S E
( T R A N S C E I VFEEBl \ 4 O V A L )
INPUTF LTERCOVEF
4 CAPTIS VC
EBEWS
l\,llcR0WAVE
ASSEMBLY
{TEANSCE VERREMOVAT)
MAGNETBON 3 S CR E W S
(SLACKE DN UR I N G
FE CE ] V E F
TNANSCEIVEF
T R I G G EPRC B REPLACEMENT)
PCB
MODUTATOR
LNPUTPCB

R E T AN ] N GC L I P

W A V E G U LTDBEA N S I T I O

3 SCREWS
(TRANSCEIV RL A C E M E N T )
FEP

VIEW
O FB U L K H E T
ARDA N S C E I V
WEI R
THC O V ER
RE [ , I O V E D

' Figure6.55 Bulkhead - Viewwith CoverRemoved


Transceiver

BridgeMoster
E Rodol
55800010B 5.147
Chopter6 X-BondSconnerUnit
FoultFindingond FirstLineServicing

0n theTrigger
PCBset:
LKs,andLK6to2 - 3.
posilion,
Thisislheservice
andwillallow
lhetransmilter
lo transmil
whenlheantenna
isslalionary.

Reslorelheship's
supply
tolheTransceiver.
Switchonal lheDisplay
andwait3 minules
lortimer.
SelectLongPulse,Transmit
al theDisplay.

0n ihe[4odulatorPCBmeas!re
thevollagebelweenTP100 and
ground.
Note:
A DVi,lwithaninputimpedance
grealerthan10l!,{ohmsmustbe
used foIthismeasurement.lJse
ol a meterwiihlowerimpedance
could result
indamage 1othe
magnelron.

AdjustRV1onthePower Supply
PCBlo give thesamevollage
on
TP100 asis recorded
onlhelabel
onthepulse transiormer
onthe
l\.lodulator
PCB.

ol theprocedure.
0n complelion
Switch
oJl.
ResetLK5andLK6onlhe
Trigger
PCB to 1 - 2.

Figure6.56 Setting
Magnetron
Current

BridgeMoster
ERqdor
6-142 658000108
X-BondSconnerUnit Chopter5
FoultReporting
ond FirstLineServicing

__D tr
rr ]......-f l

o
l o
@
o f tI
f_ll
o r-tl :
f t I
o t- lL l
o .o
- E

fl1
t ft ft
-',['l
ft
l-
ri EE

f t ,
l B e p l a c e mi setnhter e v e r s e
I
I of removal. I

[4-]
,
Hemove sixltl4screws I Setlinksasdelailed I
overleaf.
lo rernove theTrigger PCB I I
a n dt h es c f e e n i p
n lga t e
fromlhepillarsonthe
l\,,lodulatorPCB.

R E P L A C ITNRGI GEGRP C B

Figure6.57 Replacing
TriggerPCB

BridgeMoster
E Rqdor
658000108 6-143
Chqpter 6 X-BondSconnerUnit
FoultFindingond FirstLineServicing

AIE TESTLII{XS
LK1 FI-I-IED
L(4 NOTFITTED

BAUDBATELINKS
L K 2 N O TF I T T E D
I.K3 NOTFITTED

LINKS
SERVICE
LK5 NORMALOPEEATION 1 .2
FITTED
LK6 NORMA! FITTED1 .2
OPESATION

L K 5 S E q V I CFEI T T E 2D. 3
LK6 SERVIC FE I T T E 2D. 3
WHEN F I T T E2D. 3 T H ET B A N S U I T T E F
WILLOPEBATE WIIENTHEANTENNA IS
SIOPPED,
FVl SWEPT
GAINDELAY
FACTORYSETDONOTADJUST

Figure 5.58 LinkSettings- TriggerPCB

BridgeMqsterE
Rqdor
5.144 658000108
X-BondSconner
Unit Chopter5
FcultReporting
ond FirstLineServicing

fil ,
I Toremove lheModLr
alorPcB I
lil sftstfecessaryh
remNeI
I therran$eivs*smbryas I
previousy.
I deraied I
E '
I Bemwer.iss"..
PcBas I
Ideraiedpreviousry. I
tL]-
Disconnecl
ll]Yo
magnelron
@ . " r - f---- l E
o t t I I
t l

trl t

10 S E P L A C LM
NOG D L J L A ]POCN8
Feplacemenl ls thereverse
orrenoval. Belore repacing
l h e l 9 9 ePr C Bc h e cl kh e
linkselrngsonlheModulalor

Setlings
Modu
alorPCB'

Figure6.59 Replacing
f4odulator
PCB

BridgeMosterE Rodqr
658000108 6.145
Chopter5 X-BondSconnerUnit
FoultFindingond FirstLineServicing

tK3 LK2

,z
wL YELLOW
Eo
*
* .;x
"'h-;fQ )
EHTBOARD
6580I816
* r//
W nlH.'
U.r}g

J lfl
JJ;r_l

MoDULAT0R
LtNKSETTTNGS
F0R65810812
/ 65825812
/ 65830812

S.BAND IOKWX.BAND 25KWX.BAND


LKl 2 .3
FIT1ED 1.2
FITTED F]TTEDI .2 FOFMAGNETHON
MG5424
LK1 M1458
FITTED2.3 FORMAGNETRON
LK2 FiTTED NOTFITTED NOTF]TTED
LK3 NOTFITTED FITTED NOTFTTED
NOTE
THATLINK1 ]SCONFIGUNABLE
FORHEATEB
TURNDOWN
ON25KW
X.BAND
NOTE
THATL NKS2 & 3 ARE RED
HABDW FOHSPECIFIC
USEAGE.

TEST
POINTS:
TPlOOMAGNETNON
CURRENT
MONITOfr
TP1OlCHABGE
TBIGGEB
TP1O2MODULATORTBIGGER

- lYodulatorPCB
Figuie 5.40 LinkSettings

BridgeMoster
ERodor
6.146 658000108
X-BondSconnerUnit Chopter6
FoultReporting
ond FirstLineServicing

WABNINGI
Beforeslaninglhis procedure ensure
lhat 031 is nol lllumlnated.
lf D3l is llluminatedlsolateTrinsceiver
irom ship'smainssupplybelorc
proceeding.

r---r f_l \9

heahink
lo chassls.
\\ fl l
securjng
\ l
,l lll Lleql/--\l dh"\oE
'n {
IrfL / \/
) '+'\ / o- ll -\ N
t-/ \ /
l tt . + tl I
oL--,-l -.E I
_-f l"+ |
- - l
r ' r ' i - =
t . _ @ @ l
Lt tt _ -
--ljl
- !

NOTE:
o o o
o o
c- n. trLl
lfln/--\
Ll\ )
_ l u o
frt r^oLl
Seliin[sasdelailed
'Link PSU
Selling
in
PcB' I
Ud[o_ (J-o o o
PIIN llllEl '
trt f)ElIq PLTA
I Alle'repacinslhePol{e' I
I Suppy PCB lt s necessary
|
| 1osellheMasnelroncurenlI
I asdeiailed
in'sefiins I
I Masnetronc!fianr' I EEPLACIN
TGH EX . B A N D
PSU

Figure 6.41 Replacing


PSUPCB

Bridgel'loster
E Rodor
65800010B 6.147
Chopter6 X-BondSconnerUnit
FoultFindingond FirstLineServicing

t_J[,
PLTS
'rr" I fl"'u
-PLrD I

o o
o

o PLTK A'
o llh .12.|/
ov rlll

s E Tl e o
GND

tl o
1 1 11V0C

o LKC Lt(s

D31

M A I NO
SN
LED

.LKA.START TEST L NK TESIPo|N'IS


LKA N o B M A L o P E R A T o Nf l T T E D 2 , 3 TP1 ov
$TEST FTTTED 1- 2 TP3 .600V
WHEN lNTHETEST POS|TION TH|S LINK TP4 130V
A L L o W S TPHOEW ESRUppLyTO TP5 +20V
OPEnATE W|THOLJTBetNG CONNECTED TP6 rl2v
TOTflECONTROL StcNAtS FROII THE rp7 +5v
DSpLAy UN|T. TPg l2V

HIGH
volr^cFrsoLATroN
LNK M"Ei"s"ul1D,^
1,1-i -"-
L(B NOBMALOPERATION
tKg SotArEHVOPEBAT|ON NOTFTTEO TP2 HVRII{
lHtSLTNKCAN BEUSEDTO tsOtATE IPll HVDC(330V)
THE p O w E B
FACTO CROnBECTTON T H E V o L T AOCNET P 1 4
cIRcUF I Tf , o M T H E n E s T o F T H E SMEASURED
POWEBSUPPLY ASANAIDIO r/lITIlFESPECTT0'IP2

LKC-M0T0F SUPPLY
ISoLATIoN
llNK nc*FFsuEcw
NOf,I,IATLY
FITTIO

LINKSETTINC
ACX.BAND
POWER
SUPPLY
PCB65825816

Figvre 6.42 Linl,Setfings DSUDCB

BridgeMosterE Rodor
5.144 658000108
FoultReporting
ond FirstLineServicing

F -q!cisos,-,,-l-_-__--_]

-
I r'----- l I
l -
1 t ; - + _ @
tlffi-

----
f----;;----
r_ l;_ 't;. -r--
r --1
r
I s!;o I q;s6_ - j

BridgeMosterE Rador
658000108
Chqpter 5

l
-n
il

l$

l l

i " " * *
__ __T!_ -, l

Figure 6.45 X-BandTurningUnit(Aloft)khematic

5.1491150
ond FirstLineServicing
FoultReporting

_t.

al' r

EridgeMosterE Rodor
658000108
Chopter6

| '
'l 'i
- l

I
, !
-i ii
ll i l

i+
l
;

] s E ! ? J u i
I .--r, * E ;
r : ]:---_r- ] . j

Figure 6.44 X BandTransceiver


Schematlc

6-1511152
FqultReportingond FirstLineServicing

L_ E@E*YAngl

BridgeMosterE Rodqr
658000108
Chopter6 .

Figure 6.45 X-BandTumingUnrt(Bulkhead)khemdic

5.7551194
Chopter6
FoultReporting
ond FirstLineServicing

3.4 2-WayInterswitch 658424


FirstLineServicngfor th s unitis imitedto feld replacement
ofthe followingitem.

5.5 6-WoyInterswitch65846A
for thisunt isI mitedto ield replacement
FirstLineSeMcing ofthe fo lowngitems:

3.5 lnterfoce Unir 558474


ofthefollowingitem.
for thlsunitis irntedto ie d replacement
FirstL ne Seryiclng

BridgeMoster
E Rodor
6s8000108 6-155
C h o p t e5r
FoultFindingond FirstLineServicing

4 [imited Spores list for Field Replocement


4.1 CRTDisployMonitors

3025845 MA000L02tI fiA00010322


9 003688 9 1003689 9 001689 9 003608
CRT BoardSet+ 6 5 84 6 1 658205I 558)t6l 658)661
consisting
of: of:
consisting consistrng of: consisting
of-
DrivePCB 658 4BB2 65820882 5582| 882 55826882
BasePCB 658 4BB3 65820883 5 5 8 2t B 8 3 55825883
ControllerPCB 5s80088 t 6s800BB I 65BOOBB 65BOOBB
Brlliance
PCB 65800885de-l roun. ngdi:pla,,ON 'l
65826617
VideoO,/P 65800884

xNote that allthree CRT PCBsmustbe chaneedasa completematchedset

4.2 2-Woy Interswitch 658424

4.5 6-WoyInlerswitch658464

4.4 lnterfoce Unit 658474

BridgeMoster
E Rodor
6-156 658000108
C h o p t e6
r
FoultReporting
ond FirstLineServicing

4.5 S-BondTurningUnits(Mostheqdond Bulkheod)

.DICCEROCB
ASSEYBLY 5580 B0
6580804
5 5 8 0B1 4
5s80r809
6580i805
6 5 8 I0B B
RFCFIVF_R
AqSF_MRIY 658306 6
6581082
91405224
9r005225
9 t005223
PERFORI4ANCE.T,lQNITOR 9 t403746
|1OTOR220240VAND380/440V3PHNorma Speed 9r00375
|
9 t003752
IYOIOR220240V
AND 380/440V
3PHHighSpeed 9r003753
9 043154
9 AA522B
FUSE tYA00007245
65830656
SWITCH(FORFAN- I'aASTHEAD
THERI"IAL Tx/Rx) tYAo0007765

Br;dgeMoster
E Rodor
6s8000108 6.157
C h o p t e6r
FoultFindingond FirstLineServicing

4.6 X.BqndTurningUnits(Moslheodond Bulkheod)


(1OkW& 25kW Units)

6580B0
,Pl
T D I C C EDPC BA S S - M B -r \J \ l l > c N D N C N 6580r822
SL-I . ,
]NPUTPCBASSEt,lBLY
flURN NGUNIT) 6 5 8 0 r 38
6s80 r820
5 5 8 2 5t85
5580| 805
6580t818
RECE
VERASSEIYBLY] 6580t616
6 5 8 0 8t 2
f,tBLY( r0k\ 4
Lrfl TERASSE 9 t40522
T"TAGNETRON ( r0k\9 9r0030r5
MODUTATORPCBASSEI'1BLY(25KV\4
(SIANDARD) 658258
t2
(25KW(UNTS
I']ODUIATORPCBASSEI'1BLY 6 5 8 2 5t83
'P'
END]NGIN SUFFIX)
Lt[1]TER (25kW)
ASSEtlBLY 9 005226
r'fAGNETRON(25kW 9 403496
CIRCULATOR 9 405227
9 405224
6 5 8 0 r I8 r
IYOIOR& GLARBOX
ASSE]YBLY. 9 443765
II"lPELLER 6580| l5
IV]ANS FILTER
PCBASSEI"]BLY |
6582560
FUSE 1"1A00007245
r"rA00008979
FAN AXIAL80r80x2524VDC(BULKHEAD
Tx/Rx) 65830656
THERIjALSWITC| (FORFAN BULKHEAD
TxlRx) yA00007765
6580506

BridgeMosier
E Rodor
6"158 658000108
Chopter6
FoultReporting
ond FirstLineServicing

4.7 ProcessorElectronicsUnit

658008 |
6580082/B 3/B 4/Brs
6s80083
65800832
6 5 8 0 0t 8
B
6580082 r
6 s 8 0 0r 98
6s800823
F,rapn\^/FF <r rppl v paa a<<FMR / 65800822
I,]EI]ORY
CARDASSEIY
BLY 65800602
65D6601
65800607
o580000o
TP'ACKERBALL
ASSEIYBLY 65800601
KFTBOARDI.lODULE 6584s600
FANASSE]YBLY r3
658006
65800|
(lntesral
AIRFILTER Keyboard
Optlon) 658002
t,1

4 . 8 K i t D i s p l o yC o n t r o lP o n e l

BridgeMoster
E Rodor
658000108
Chopter5
FoultFindingond FirstLineServicing

4.9 Deck Mounting540 DisployControlPqnel


NoIe - For unitsf,ttedwrthexL.uded
panel(asshownat Fbure6.2 in thischapter),refer to
Sectron4.L

BridgeMoster
ERodor
6-160 658000108

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