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CXM/DXM

CXM/DXM CXM/DXM Digital Heat Pump Controllers Application, Operation & Maintenance Instructions 97B0003N08 Revision:
CXM/DXM CXM/DXM Digital Heat Pump Controllers Application, Operation & Maintenance Instructions 97B0003N08 Revision:

CXM/DXM Digital Heat Pump Controllers

Application, Operation & Maintenance Instructions

97B0003N08

Revision: 01/10/05

Table of Contents

CXM / DXM Control Features Comparison

2

Safety Features

10

 

Diagnostic Features

12

Part I - CXM Control

3

Unit Operation Description

12

CXM Overview

3

Special Application Notes

13

Physical Dimensions and Layout

3

Communications

14

Product Specication

3

Typical Schematic

16

Safety Features

5

Diagnostic Features

6

Part III - CXM/DXM Notes

Unit Operation Description

6

CXM/DXM Sensors

17

Typical Schematic

7

Thermostats

18

 

CXM and DXM Inputs and Outputs Reference

19

Part II - DXM Control

8

Troubleshooting Chart

20

DXM Overview

8

Functional Troubleshooting

21

Physical Dimensions and Layout

8

Performance Troubleshooting

22

Basic Control Features

9

Revisiom History

24

Field Selectable Inputs

9

CXM / DXM Electronic Control Features Comparison

Basic Features

 

CXM

CXM-Lon

CXM-MPC

DXM

DXM-Lon

DXM-MPC

 

High and Low Refrigerant Pressure Protection

   

SSSSSS

     
 

Water Coil Freeze Protection

   

SSSSSS

     
 

True 24VA Thermostat Signals

   

SSSSSS

     
 

Thermostat Inputs Compatible with Triacs

   

SSSSSS

     
 

Condensate Over ow Sensor

   

SSSSSS

     
 

Anti-Short-Cyle Time Delay

   

SSSSSS

     
 

Random Start

   

SSSSSS

     
 

Alarm (selectable dry contact or 24VA)

   

SSSSSS

     
 

Water Valve Relay

   

SSSSSS

     
 

Water Valve Relay with Compressor Delay

N/A

N/A

N/A

S

S

S

 

Emergency Shutdown

N/A

DDC

DDC

S

DDC

DDC

 

Night Setback with Override

N/A

DDC

DDC

S

DDC

DDC

 

Outdoor Air Damper Control

N/A

N/A

N/A

S

S

S

Advanced Features

 
 

Intelligent Reset

   

SSSSSS

     
 

High and Low Voltage Protection

   

SSSSSS

     
 

Air Coil Freeze Protection

   

SSSSSS

     
 

Freeze Setpoint Field Select (water, antifreeze)

   

SSSSSS

     
 

Electric Heat Control Outputs

   

SSSSSS

     
 

Boilerless Electric Heat Control

N/A

N/A

N/A

S

S

S

 

Intelligent Reversing Valve Operation

N/A

DDC

DDC

S

S

S

 

High/Low Fan Speed Outputs

N/A

N/A

N/A

S

S

S

 

Intelligent Fan Speed Control

N/A

N/A

N/A

S

S

S

 

Thermostat Type Select (Y,O or Y,W)

N/A

N/A

N/A

S

N/A

N/A

 

Reversing Valve Signal Select (O or B)

N/A

N/A

N/A

S

N/A

N/A

 

Dehumidistat Input

N/A

N/A

N/A

S

S

S

 

Reheat Dehumidi cation Control*

N/A

N/A

N/A

O

O

O

 

Multiple Units on One Thermostat/Wall Sensor

N/A

DDC

DDC

S

DDC

DDC

Service and Reliability Features

 
 

Service Test Mode

   

SSSSSS

     
 

LED Fault and Status Lights

   

SSSSSS

     
 

Fault Memory after Reset

   

SSSSSS

     
 

Unit Performance Sentinel

   

SSSSSS

     
 

Harness-Type Factory Wiring Connections

   

SSSSSS

     
 

Fully Noise-Tested Design

   

SSSSSS

     
 

CE Approval

   

SSSSSS

     
 

Removable Low Voltage Connector

N/A

N/A

N/A

S

S

S

DDC / Energy Management Features

 
 

Echelon LonMark Compliant

N/A

S

N/A

N/A

S

N/A

 

BACNET Compliant

N/A

N/A

S

N/A

N/A

S

 

Johnson N2 Compliant

N/A

N/A

S

N/A

N/A

S

 

Modbus Compliant

N/A

N/A

S

N/A

N/A

S

 

Leaving Air and Water Temperature Sensor

N/A

S

S

N/A

S

S

 

Digital Wall Sensor

N/A

O

O

N/A

O

O

S

= Standard

O = Optional

DDC = Feature can be provided by DDC System CXM-MPC = CXM with MPC Module

DXM-Lon = DXM with LonMark Module

CXM-Lon = CXM with LonMark Module DXM-MPC = DXM with MPC Module

*

= Check with your Factory Representative for model availability

MPC = Multiple ProtoCol (BACNET, N2, Modbus)

 

Part I - CXM Electronic Heat Pump Control

PART I CXM ELECTRONIC HEAT PUMP CONTROL

CXM Overview

The CXM control is a microprocessor based heat pump controller that is simple to use, yet provides all the necessary features to improve the operation and safety of water source heat pumps.

CM Part Number:

17B0001N01 CXM Control Board

General Operating Parameters The following are general operating parameters for the CXM control:

Operating Environment: -40°F to 176°F and up to 95% relative humidity, non-condensing. Storage Environment: -40°F to 185°F and up to 95% relative humidity, non-condensing. Power Requirements:

CXM only power draw - Normally 5 VA draw at 24VAC. Maximum 9 VA draw at 24VAC.

A dedicated 24VAC, 50-60Hz, 1Ph, 40VA transformer minimum is required for typical wshp application. Relay Contact Ratings:

The following relays are mounted on the CXM control. Compressor Relay: 40VA at 24VAC. Alarm Relay: 28VA at 24VAC.

CXM Physical Dimensions and Layout

Grounding:

The control board is grounded through two of the metal standoffs. Field connection ratings for the CXM Control:

"A" terminal: 20VA at 24VAC.

Product Specification

Features

• Anti-short cycle protection

• High and Low pressure cutouts

• Water Coil freeze protection

• Air Coil freeze protection

• Random Start

• Unit Performance Sentinel

• Over/Under Voltage protection

• Diagnostic LED

• Reset Lockout at unit or disconnect

• Intelligent Reset

• Condensate Overow sensor

• Test Mode

• Electric Heat Outputs

• Accessory Water Valve Connection

Factory 0.250” Quick Connects 4.00” BR BRG CCG CC Comp Off On C Relay Test
Factory 0.250”
Quick Connects
4.00”
BR
BRG
CCG
CC
Comp
Off
On
C
Relay
Test
P2
Factory Low
Voltage Molex
1
HP
R
JW3
JW2
FP1 Low Temp
FP2 Low Temp
HP
connector for unit
harness
LP
LP
FP1
FP1
Y
5.50”
FP2
FP2
6.00”
RV
Y
Micro
RV
W
CO
O
12
CO
G
R
Factory Low
Field
C
Voltage Molex
Thermostat
Status
P3
AL1
LED
connector for
Connections
JW1- AL2 Dry
1
24Vdc
AL2
electric heat
A
EH1
harness
4
EH2
P1
3/8” standoff
Alarm
CO
Relay
17B0001N01
4 Mounting Screws:
1.50”
3.50”
#6 sheet metal screw
1” long

Part I - CXM Electronic Heat Pump Control

Field Selectable Inputs

Test Mode - Test Mode allows the service personnel to check the operation of the control in a timely manner. By momentarily shorting the test terminals, the CXM control enters a 20 minute Test Mode period in which all time delays are sped up 15 times. Upon entering Test Mode, the Status LED will ash a code representing the last fault. For Diagnostic ease at the thermostat, the alarm relay will also cycle during test mode. The Alarm relay will cycle on and off similar to the status LED to indicate a code representing the last fault, at the thermostat.

Note: Code 1 indicates there is no fault in memory; stated differently, the control has not faulted since the last power-down to power-up sequence.

Test mode can be exited by shorting the test terminals for 3 seconds.

Test mode can also be entered and exited by cycling the G input, 3 times within a 60 second time period.

During Test mode, the control monitors to see if the FP1 and FP2 thermistors are in the appropriate place. If the control is in Test mode, the control will lockout, with Code 9, after 30 seconds if:

a) the compressor is On in cooling mode and the FP1 sensor is colder than the FP2 sensor. Or,

b) the compressor is On in heating mode and the FP2 sensor is colder than the FP1 sensor.

Retry Mode - If the control is attempting a retry of a fault, the status LED will slow ash (slow ash=one ash every 2 seconds) to indicate the control is in process of retrying. Note: In the following field configuration options, jumper wires should be clipped ONLY when power is removed from the CXM control.

Water Coil Freeze Protection Limit Setting - Jumper 3 (JW3-FP1 Low Temp) provides eld selection of temperature limit setting for FP1 to be 30°F or 10°F.

Not Clipped=30°F. Clipped=10°F.

Table 1: LED & Alarm Relay Operations

Description of Operation

LED

Alarm Relay

Normal Mode

On

Open

Normal Mode with UPS Warning

On

Cycle (closed 5 sec., Open 25 sec.)

CXM is non-functional

Off

Open

Fault Retry

Slow Flash

Open

Lockout

Fast Flash

Closed

Over/Under Voltage Shutdown

Slow Flash

Open (Closed after 15 minutes)

Test Mode - No fault in memory

Flashing Code 1

Cycling Code 1

Test Mode - HP Fault in memory

Flashing Code 2

Cycling Code 2

Test Mode - LP Fault in memory

Flashing Code 3

Cycling Code 3

Test Mode - FP1 Fault in memory

Flashing Code 4

Cycling Code 4

Test Mode - FP2 Fault in memory

Flashing Code 5

Cycling Code 5

Test Mode - CO Fault in memory

Flashing Code 6

Cycling Code 6

Test Mode - Over/Under shutdown in memory

Flashing Code 7

Cycling Code 7

Test Mode - UPS in memory

Flashing Code 8

Cycling Code 8

Test Mode - Swapped Thermistor

Flashing Code 9

Cycling Code 9

Air Coil Freeze Protection Limit Setting - Jumper 2 (JW2- FP2 Low Temp) provides eld selection of temperature limit setting for FP2 to be 30°F or 10°F.

Not Clipped=30°F. Clipped=10°F.

Alarm Relay Setting - Jumper 1 (JW1-AL2 Dry) provides eld selection of Alarm Relay terminal AL2 to be jumpered to 24VAC or to be dry (no connection).

Not Clipped=AL2 connected to R. Clipped=AL2 dry contacts (no connection).

DIP Switches

Note: In the following eld conguration options, DIP switches should only be moved when power is removed from the CXM control, to insure proper operation.

DIP Switch 1: Unit Performance Sentinel Disable - provides eld selection to disable the UPS feature.

On = Enabled. Off = Disabled.

DIP Switch 2: Stage 2 Selection- provides selection of whether compressor has an on delay. If set to stage 2, the compressor will have a 3 second delay before energizing. Also, if set for stage 2, the alarm relay will NOT cycle during test mode.

On = Stage 1 . Off = Stage 2

DIP Switch 3: - Not Used.

DIP Switch 4: DDC Output at EH2 - provides selection for DDC operation. If set to DDC Output at EH2, the EH2 terminal will continuously output the last fault code of the controller. If set to EH2 normal, then the EH2 will operate as standard electric heat output.

On = EH2 Normal. Off = DDC Output at EH2.

NOTE: Some CXM controls only have a 2 position DIP switch package. If this is the case, then this option can be selected by clipping the jumper which is in position 4 of SW1:

Jumper not clipped = EH2 Normal. Jumper clipped = DDC Output at EH2.

DIP Switch 5: Factory Setting - Normal position is On. Do not change selection unless instructed to do so by the Factory.

Special Notes and Examples:

- Slow Flash = 1 ash every 2 seconds

- Fast Flash = 2 ashes every 1 second

- Flash code 2 = 2 quick ashes, 10 sec. pause, 2 quick ashes, 10 sec. pause, etc.

- On pulse 1/3 sec.; off pulse 1/3 sec.

Safety Features

The following safety features are provided to protect the compressor, heat exchangers, wiring and other components from damage caused by operation outside of design conditions.

Anti-Short Cycle Protection- The control features a 5 minute anti-short cycle protection for the compressor.

Note: The 5 minute anti-short cycle also occurs at power up.

Random Start - The control features a 5-80 second random start upon power up.

Extended Compressor Operation Monitoring - If the compressor relay has been on for 4 continuous hours, then the control will automatically turn off the compressor relay and wait the short cycle protection time. All appropriate safeties including the LP will be monitored during the off time. If all operation is normal, then if the compressor demand is still present, the control will turn the compressor back on.

Fault Retry - In Fault Retry mode, the Status LED begins slow ashing to signal that the control is trying to recover from a fault input. The CXM control will stage off the outputs and then “try again” to satisfy the thermostat "Y" input call. Once the thermostat input calls are satised, the control will continue on as if no fault occurred. If 3 consecutive faults occur without satisfying the thermostat "Y" input call, then the control will go to Lockout mode. The last fault causing the lockout will be stored in memory and can be viewed by going into test mode.

Note: If “1 Try” is selected for FP1 and FP2, then there will

be

no “retries” for FP1 and FP2 faults. The control will only

try

one time for these faults.

Lockout - In Lockout mode, the Status LED will begin fast ashing. The compressor relay is turned off immediately. Lockout mode can be soft reset via the thermostat “Y” input

or can be hard reset via the disconnect. The last fault causing the lockout will be stored in memory and can be viewed by going into test mode.

Lockout with Emergency Heat - While in Lockout mode, if

W becomes active, then Emergency Heat mode will occur.

High Pressure Switch - When the High Pressure Switch opens due to high refrigerant pressures, the Compressor relay is de-energized immediately since the High Pressure Switch is in series with the compressor contactor coil. The High Pressure Fault recognition is immediate as well.

High Pressure Lockout Code = 2

Example: 2 quick ashes, 10 sec pause, 2 quick ashes, 10 sec. pause, etc.

Low Pressure Switch - The Low Pressure Switch must be open and remain open for 30 continuous seconds during "on" cycle to be recognized as a Low Pressure fault. If the low pressure switch is open for 30 seconds prior to compressor power up it will be considered a low pressure (loss of charge) fault. The Low Pressure Switch input is bypassed for the initial 120 seconds of a compressor run cycle.

Low Pressure Lockout Code = 3

Part I - CXM Electronic Heat Pump Control

Water Coil Freeze Protection (FP1) - The control will recognize an FP1 fault, during a compressor run cycle if:

a) the thermistor temperature is below the selected freeze protection limit setting, AND

b) the thermistor temperature is rising (getting warmer) at a rate LESS than 2°F per 30 second time period. The FP1 input is bypassed for the initial 120 seconds of a compressor run cycle.

FP1 Lockout Code = 4

Air Coil Freeze Protection (FP2) - The control will recognize an FP2 fault, during a compressor run cycle if:

a) the thermistor temperature is below the selected freeze protection limit setting, AND

b) the thermistor temperature is rising (getting warmer) at a rate LESS than 2F per 30 second time period.

The FP2 input is bypassed for the initial 120 seconds of a compressor run cycle.

FP2 Lockout Code = 5

Condensate Overflow - The Condensate Overow sensor must sense overow levels for 30 continuous seconds to be recognized as a CO fault. Condensate Overow will be monitored during compressor run cycle.

CO Lockout Code = 6

Over/Under Voltage Shutdown - An Over/Under Voltage condition exists when the control voltage is outside the range of 18VAC to 31.5VAC. Over/Under Voltage Shutdown

is self resetting in that if the voltage comes back within

range of 18.5VAC to 31VAC for at least 0.5 seconds, then normal operation is restored. This is not considered a fault or lockout. If the CXM is in over/under voltage shutdown for 15 minutes, the alarm relay will close.

Over/Under Voltage Shutdown Code = 7

Unit Performance Sentinel-UPS (patent pending) - The UPS

feature warns when the heat pump is operating inefciently.

A

UPS condition exists when:

a)

in heating mode with compressor energized, if FP2 is greater than 125°F for 30 continuous seconds, or

b)

in cooling mode with compressor energized, if FP1 is greater than 125°F for 30 continuous seconds, OR FP2 is less than 40°F for 30 continuous seconds.

If

a UPS condition occurs, the control will immediately go

to

UPS warning. The status LED will remain on as if the

control is in Normal mode. (see "LED and Alarm Relay Operation Table" ). Outputs of the control, excluding LED and Alarm Relay, will NOT be affected by UPS. The UPS condition cannot occur during a compressor off cycle. During UPS warning, the alarm relay will cycle on and off. The cycle rate will be On for 5 seconds, Off for 25 seconds, On for 5 seconds, Off for 25 seconds, etc.

Unit Performance Sentinel Warning Code = 8

Part I - CXM Electronic Heat Pump Control

Swapped FP1/FP2 Thermistors - During Test mode, the control monitors to see if the FP1 and FP2 thermistors are in the appropriate place. If the control is in Test mode, the control will lockout, with Code 9, after 30 seconds if:

a) the compressor is On in cooling mode and the FP1 sensor is colder than the FP2 sensor. Or,

b) the compressor is On in heating mode and the FP2 sensor is colder than the FP1 sensor.

Swapped FP1/FP2 Thermistor Code = 9.

Diagnostic Features

The Status LED on the CXM control advises the serviceman of the current status of the CXM control. The status LED can display either the current CXM mode or the last fault memory if in test mode. See Table 1 for a complete listing of codes. If the Fault type is "Primary" (HP, LP, FP1, FP2, or CO) then the Fault type will always be retained in memory (Primary faults will over write Secondary faults). If the Fault type is "Secondary" (Over/Under Voltage, UPS or Swapped FP1/FP2) then the Fault type will only be retained if there are no "Primary" faults in memory. The Secondary Fault types will not "overwrite" the Primary fault memory.

Unit Operation Description

PowerUp - The unit will not operate until all the inputs and safety controls are checked for normal conditions. Note: The compressor will have a 5 minute anti-short cycle delay at power-up.

Standby - In Standby mode, Y and W inputs are not active. Inputs O and G may be active. Compressor will be off.

Cooling - To enter Cooling mode, Y and O become active. The rst time after power-up that there is a call for compressor, the compressor will follow a 5 to 80 second random start delay. There will also be a 5 minute compressor anti-short cycle protection time as well. After the random start delay and the anti-short cycle delay, the compressor relay is energized. On all subsequent compressor calls, the random start delay is omitted.

Heating Stage 1 - To enter Heating Stage 1 mode, Y becomes active. The rst time after power-up that there is a call for compressor, the compressor will follow a 5 to 80 second random start delay. There will also be a 5 minute compressor anti-short cycle protection time as well. After the random start delay and the anti-short cycle delay, the compressor relay is energized. On all subsequent compressor

calls, the random start delay is omitted.

Heating Stage 2 - To enter Heating Stage 2 mode, W

becomes active (Y already active). The G input must be active

or the W input is ignored. The Compressor relay remains on.

EH1 is turned on immediately. With continuing Heating Stage

2 demand, EH2 will turn on after 10 minutes. The EH2 will

not turn on (or will turn off if already on) if FP1 temperature

is greater than 45°F and FP2 is greater than 110°F.

Emergency Heat - In Emergency Heat mode, W becomes

active while Y is not active. The G input must be active or the W input is ignored. EH1 is turned on immediately. With continuing Emergency Heat demand, EH2 will turn on after

5 minutes. The FP1 and FP2 temperatures do not effect emergency heat operation.

Engineering Guide Specifications

The following engineering guide specications for the CXM control should be a part of all product submittals.

CXM Control

A microprocessor-based compressor controller (CXM)

shall be provided to monitor and control unit operation. The control shall provide compressor and electric heater sequencing, high and low pressure monitoring, eld selectable water and air coil freeze protection sensing, condensate overow sensing, over/under voltage monitoring, and unit performance sentinel. The control shall also provide for water valve connection, a test mode, short cycle protection, random start-up, as well as fault LED, fault memory, and intelligent fault retry.

The control shall employ a quick attach harness assembly for low voltage connections to the CXM control board to aid in troubleshooting or replacement. An integral terminal block with screw terminals shall be provided on the CXM control for all eld low voltage connections.

Table 1a: Fault Description Table

Fault No Fault In Memory High Pressure Switch Low Pressure Switch or LOC Freeze Protection

Fault

No Fault In Memory

High Pressure Switch

Low Pressure Switch or LOC

Freeze Protection Coax - FP1

Freeze Protection Air Coil - FP2

Condensate overflow

Over/Under Voltage Shutdown

UPS Warning

Swapped FP1/FP2

Fault LED

Code

1

2

3

4

Shutdown UPS Warning Swapped FP1/FP2 Fault LED Code 1 2 3 4 5 6 7 (Autoreset)

5

6

7 (Autoreset)

8

9

Swapped FP1/FP2 Fault LED Code 1 2 3 4 5 6 7 (Autoreset) 8 9 Fault

Fault Condition

There has been no fault detected since the last

power down/power up sequence

HP Open Instantly

LP open for 30 continuous seconds before or

during a call (bypassed for first 120 seconds)

FP1 below Temp limit for 30 continous seconds

(bypassed for first 120 seconds of operation)

FP2 below Temp limit for 30 continous seconds

(bypassed for first 120 seconds of operation)

Sense overflow (grounded) for 30 continous

seconds

"R" power supply is <18VAC or >31.5VAC

Unit Performance Warning signal has

FP1 and FP2 are in reversed positions

Part I - CXM Electronic Heat Pump Control

Part I - CXM Electronic Heat Pump Control CXM Electronic Heat Pump Control Page 7

Part II - DXM Electronic Heat Pump Control

PART II DXM ELECTRONIC HEAT PUMP CONTROL

DXM Overview

The DXM Electronic Control is a robust, microprocessor based heat pump controller that is advanced and feature- laden for maximum application exibility. The DXM control has all of the basic CXM control features plus additional inputs and outputs which allow for extensive system capability. The DXM control has relay outputs for compressor, fan, fan speed, reversing valve, alarm relay, and 2 congurable accessory outputs. There are 3 LEDʼs which provide status indication.

There are inputs for safety pressure switches, freeze protection thermistors, condensate overow sensor, DIP switch selection inputs, thermostat inputs, night setback inputs, and emergency shutdown input.

There are also 2 communications ports: one for communications with DXM dual compressor heat pumps, and another for communications with DXM slaved heat pumps.

CM Part Number:

17B0002N01 DXM Control Board

Physical Dimensions and Layout

General Operating Parameters

The following are general operating parameters for the DXM control:

Operating Environment: -40°F to 176°F and up to 95% relative humidity, non-condensing. Storage Environment: -40°F to 185°F and up to 95% relative humidity, non-condensing. Power Requirements:

DXM only power draw -

- Normally 8 VA draw at 24VAC

- Maximum 12 VA draw at 24VAC. A dedicated 24VAC, 50-60Hz, 1Ph, 40VA transformer minimum is required for typical WSHP application.

Relay and Connection Contact Ratings:

The following relays are mounted on the DXM control:

Compressor Relay: 40VA at 24VAC Alarm Relay: 28VA at 24VAC Reversing Valve: 28VA at 24VAC Accessory Relay 1: 28VA at 24VAC Accessory Relay 2: 28VA at 24VAC Fan Enable Relay: 1 HP at 240VAC Fan Speed Relay: 1 HP at 240VAC

Connection ratings on the DXM control:

‘A’ terminal: 20VA at 24VAC. Larger solenoid valve draw should be used with accessory relays.

Grounding: The control board is grounded through two of the metal standoffs.

5" C P1 Com Fan Fan Enable Enable Y1 P5 P4 R Com2 Com1 (240Vac)
5"
C
P1
Com
Fan Fan Enable Enable
Y1
P5
P4
R
Com2
Com1
(240Vac) (240Vac)
Y2
W1
N.O.
O/W2
Com
G
R
DXM 17P0002N01
Fan Speed
(240Vac)
C
AL1
N.O.
N.C.
AL2
Alarm
R
JW4
Relay
AL2 Dry
Micro
NSB
Status
1
HP
UseFacttory
U2
C
HP
Test
LP
ESD
LP
6 1/2"
7"
OVR
Fault
FP1
P2
H
FP1
FP2
Factory low
A
voltage molex
FP2
connection for
RV
unit harness
Micro
RV
Relay
RV
U1
CO
12
CO
R
P7
Factory low
NO1
Test Jumpers
voltage molex
NC1
1
24Vdc
connection for
electric heat
COM
JW3 - FP1 Low Temp
JW2 - FP2 Low Temp
JW1 - LP Norm. Open
harness
EH1
NO2
4
EH2
NC2
Acc1
P6
Relay
Off
On
Off
On
COM
3/8” standoff
R
CCG
Comp
Relay
P3
Acc2
Relay
CC
S1
S2
1.62
5 1/2"
5
4 Mounting
Screws #6 sheet
metal screw 1” long
R
C
Sig
Sig
C

Basic Control Features

• Anti-short cycle protection

• High and Low pressure cutouts

• High and Low voltage cutouts

• Water Coil freeze protection

• Air Coil freeze protection

• Random Start

• Status LED, Test LED, and Fault LED

• Reset Lockout at unit or disconnect

• Intelligent Reset

• Condensate Overow sensor

• Test Mode

• Electric Heat Outputs

• Accessory Water Valve Connection

Advanced Control Features

• Two accessory relays congurable for multiple applications

• Night setback with override capability

• Emergency shutdown capability

• Communications port for DXM dual compressor applications

• Communications port for DXM slave heat pump applications

• Intelligent fan speed capabilities

• Boilerless electric heat

• Removable thermostat connector for ease of installation and service

• Accepts heat pump (Y,O) or heat/cool (Y, W) thermostat types

• Accepts heat pump thermostats with O or B reversing valve control logic

• Dehumidistat input for advanced functions

Field Selectable Inputs

Test Mode – Test Mode allows the service personnel to check the operation of the control in a timely manner. By momentarily shorting the test terminals, the DXM control enters a 20 minute Test Mode period in which all time delays are sped up 15 times. During Test Mode, the Test LED will turn on. For Diagnostic ease at the thermostat, the alarm relay will also cycle during test mode. The Alarm relay will cycle on and off similar to the fault LED to indicate a code representing the last fault, at the thermostat.

Note: Code 1 indicates there is no fault in memory; stated differently, the control has not faulted since the last power-down to power-up sequence. Test mode can be exited by shorting the test terminals for 3 seconds. Test mode can also be entered and exited by cycling the G input, 3 times within a 60 second time period.

During Test mode, the control monitors to see if the FP1 and FP2 thermistors are in the appropriate place. If the control is in Test mode, the control will lockout, with Code 9, after 30 seconds if:

a) the compressor is On in cooling mode and the FP1 sensor is colder than the FP2 sensor. Or,

b) the compressor is On in heating mode and the FP2 sensor is colder than the FP1 sensor.

Retry Mode - If the control is attempting a retry of a fault, the status LED will slow ash (slow ash=one ash every 2 seconds) to indicate the control is in process of retrying.

Note: In the following field configuration options, jumper wires should be clipped ONLY when power is removed from the DXM control.

Part II - DXM Electronic Heat Pump Control

Water Coil Freeze Protection Limit Setting - Jumper 3 (JW3-FP1 Low Temp) provides eld selection of temperature limit setting for FP1 to be 30°F or 10°F.

Not Clipped=30°F. Clipped=10°F.

Air Coil Freeze Protection Limit Setting - Jumper 2 (JW2- FP2 Low Temp) provides eld selection of temperature limit setting for FP2 to be 30°F or 10°F.

Not Clipped=30°F. Clipped=10°F.

Alarm Relay Setting - Jumper 4 (JW4-AL2 Dry) provides eld selection of Alarm Relay terminal AL2 to be jumpered to 24VAC or to be dry (no connection).

Not Clipped=AL2 connected to R. Clipped=AL2 dry contacts (no connection).

Low Pressure Normally Open – Jumper 1 (JW1-LP Norm Open) Provides eld selection for Low Pressure input to be Normally Closed or Normally Open.

Not Clipped = LP Normally Closed. Clipped = LP Normally Open.

DIP Switches

Note: In the following field configuration options, DIP switches should only be moved when power is removed from the DXM control to insure proper operation.

DIP Package #1 (S1)

DIP Package #1 is 8 position and provides the following setup selections.

DIP 1.1: Unit Performance Sentinel Disable - provides eld selection to disable the UPS feature.

On = Enabled. Off = Disabled.

DIP 1.2: Compressor Relay Staging Operation - provides selection of Compressor Relay Staging Operation. The compressor relay can be selected to turn on with Stage 1 or Stage 2 call from the thermostat. This is used with Dual Stage units (2 compressors where 2 DXM controls are being used) or with Master/Slave applications. In Master/Slave applications, each compressor and fan will stage according to its appropriate DIP 1.2. If set to stage 2, the compressor will have a 3 second on-delay before energizing during a Stage 2 demand. Also, if set for stage 2, the Alarm relay will NOT cycle during Test Mode.

On=Stage 1. Off=Stage 2.

DIP 1.3: Thermostat Type (heat/cool) - provides selection of Thermostat Type. Heat Pump or Heat/Cool thermostats can be selected. When in Heat/Cool mode, Y1 is input call for Cooling Stage 1, Y2 is input call for Cooling Stage 2, W1 is input call for Heating Stage 1, and O/W2 is input call for Heating Stage 2. In Heat Pump mode, Y1 is input call for Compressor Stage 1, Y2 is input call for Compressor Stage 2, W1 is input call for Heating Stage 3 or Emergency Heat, and O/W2 is the input call for RV (heating or cooling dependent upon DIP 1.4).

On=Heat Pump. Off=Heat/Cool.

Part II - DXM Electronic Heat Pump Control

DIP 1.4: Thermostat Type (O/B) - provides selection of Thermostat Type. Heat Pump Thermostats with “O” output on with Cooling or “B” output on with Heating can be selected.

On=HP Stat with O output with Cooling. Off=HP Stat with B output with Heating.

DIP 1.5: Dehumidication Mode - provides selection of normal or dehumidication fan mode. In dehumidication mode, the Fan Speed relay will remain off during Cooling Stage 2. In normal mode, the Fan Speed relay will turn on during Cooling Stage 2.

On=Normal fan mode. Off=Dehumidication mode.

DIP 1.6: DDC Output at EH2 - DIP Switch 1.6 provides selection for DDC operation. If set to DDC Output at EH2, the EH2 terminal will continuously output the last fault code of the controller. If set to EH2 normal, then the EH2 will operate as standard electric heat output.

On = EH2 Normal. Off = DDC Output at EH2.

DIP 1.7: Boilerless Operation - provides selection of Boilerless Operation. In Boilerless mode, only the compressor is used for heating mode when FP1 is above the temperature specied by the setting of DIP 1.8. If DIP 1.8 is set for 50°F, then the compressor is used for heating as long as FP1 is above 50°F. Below 50°F, the compressor is not used and the control goes into Emergency Heat mode, staging on EH1 and EH2 to provide heating. If a thermal switch is being used in place of the FP1 thermistor, then only the compressor will be used for heating mode when the FP1 terminals are closed. If the FP1 terminals are open, then the compressor is not used and the control goes into Emergency Heat mode.

On=normal. Off=Boilerless operation.

DIP 1.8: Boilerless Changeover Temperature - provides selection of Boilerless changeover temperature setpoint. On=50°F. Off=40°F.

Table 2: Accessory Relay 1 Configuration

 
   
 

Dip

2.1

Dip

2.2

Dip

2.3

 

Acc1

Relay

Option

On

On

On

 

Cycle with fan

Off

On

On

 

Digital NSB

On

Off

On

 

Water valve – slow opening

On

On

Off

 

OAD

 

Off

Off

Off

 

Reheat option - Humidistat

Off

On

Off

 

Reheat option - Dehumidistat

All other DIP combinations are invalid

 

Table 3: Accessory Relay 2 Configuration

Dip 2.4

Dip 2.5

Dip 2.6

Acc2 Relay Option

On

On

On

 

Cycle with compressor

Off

On

On

 

Digital NSB

On

Off

On

 

Water valve - slow opening

On

On

Off

 

OAD

All other DIP combinations are invalid

 

DIP Package #2 (S2)

DIP Package #2 is 8 position and provides the following setup selections. DIP 2.1: Accessory1 relay personality - provides selection of Acc1 relay personality. See Table 2. DIP 2.2: Accessory1 relay personality - provides selection of Acc1 relay personality. See Table 2. DIP 2.3: Accessory1 relay personality - provides selection of Acc1 relay option. See Table 2. DIP 2.4: Accessory2 relay personality - provides selection of Acc2 relay personality. See Table 3. DIP 2.5: Accessory2 relay personality - provides selection of Acc2 relay personality. See Table 3. DIP 2.6: Accessory2 relay personality - provides selection of Acc2 relay option. See Table 3.

DIP 2.7: Auto Dehumidication Fan Mode or High Fan Mode - provides selection of Auto Dehumidication Fan Mode or High Fan Mode. In Auto Dehumidication Mode, the Fan Speed relay will remain off during Cooling Stage 2 IF the H input is active. In High Fan Mode, the Fan Enable and Fan Speed relays will turn on when the H input is active.

On=Auto Dehumidication Mode. Off=High Fan Mode.

DIP Switch 2.8: Factory Setting - Normal position is On. Do not change selection unless instructed to do so by the Factory.

Safety Features

The following safety features are provided to protect the compressor, heat exchangers, wiring and other components from damage caused by operation outside of design conditions.

Anti-Short Cycle Protection - The control features a 5 minute anti-short cycle protection for the compressor.

Note: The 5 minute anti-short cycle also occurs at power up.

Random Start - The control features a 5-80 second random start upon power up. The random start delay will be present after a control power up and after returning from Night Setback or Emergency Shutdown modes.

Extended Compressor Operation Monitoring - If the compressor relay has been on for 4 continuous hours, then the control will automatically turn off the compressor relay and wait the short cycle protection time. All appropriate safeties including the LP will be monitored during the off time. If all operation is normal, then if the compressor demand is still present, the control will turn the compressor back on.

Fault Retry - In Fault Retry mode, the Status LED begins slow ashing to signal that the control is trying to recover from a fault input. The Fault LED will also begin ashing a code representing the last fault, which occurred. The DXM control will stage off the outputs and then “try again” to satisfy the thermostat call for compressor. Once the thermostat input calls are satised, the control will continue on as if no fault occurred. If 3 consecutive faults occur without satisfying the thermostat call for compressor, then the control will go to Lockout mode. The last fault causing the lockout will be stored in memory and is displayed by the Fault LED.

Note: If “1 Try” is selected for FP1 and FP2, then there will be no “retries” for FP1 and FP2 faults. The control will only try one time for these faults.

Lockout - In Lockout mode, the Status LED will begin fast ashing. The Fault LED will be ashing a code representing the last fault, which occurred that caused the lockout. The compressor relay is turned off immediately. Lockout mode can be soft reset via the thermostat by removing the call for compressor, or can be hard reset via the disconnect. The last fault causing the lockout will be stored in memory and is displayed by the Fault LED.

Lockout with Emergency Heat - If the DXM is con gured for Heat Pump thermostat mode (see DIP 1.3), the DXM is in Lockout mode, and the W input becomes active, then Emergency Heat mode will occur during Lockout.

High Pressure Switch - When the High Pressure Switch opens due to high refrigerant pressures, the Compressor relay is de-energized immediately since the High Pressure Switch is in series with the compressor contactor coil. The High Pressure Fault recognition is immediate as well. The Fault LED will immediately begin ashing Code 2 when a High Pressure Fault occurs.

High Pressure Lockout Code = 2

Example: 2 quick ashes, 10-sec pause, 2 quick ashes, 10- sec. pause, etc.

Low Pressure Switch - The Low Pressure Switch must be open and remain open for 30 continuous seconds during a compressor “on” cycle to be recognized as a Low Pressure fault. If the low pressure switch is open for 30 seconds prior to compressor power up it will be considered a low pressure (loss of charge) fault. The Low Pressure Switch input is bypassed for the initial 120 seconds of a compressor run cycle. The Fault LED will immediately begin ashing Code 3 when a Low Pressure Fault occurs.

Low Pressure Lockout Code = 3

Water Coil Freeze Protection (FP1) -The control will recognize an FP1 fault, during a compressor run cycle if:

a) the thermistor temperature is below the selected freeze protection limit setting, AND

b) the thermistor temperature is rising (getting warmer) at a rate LESS than 2°F per 30 second time period.

The FP1 input is bypassed for the initial 120 seconds of a compressor run cycle. The Fault LED will immediately begin ashing Code 4 when a FP1 Fault occurs.

FP1 Lockout Code = 4

Air Coil Freeze Protection (FP2) - The control will recognize an FP2 fault, during a compressor run cycle if:

a) the thermistor temperature is below the selected freeze protection limit setting, AND

b) the thermistor temperature is rising (getting warmer) at a rate LESS than 2°F per 30 second time period.

The FP2 input is bypassed for the initial 120 seconds of a compressor run cycle. The Fault LED will immediately begin ashing Code 5 when a FP2 Fault occurs.

FP2 Lockout Code = 5

Part II - DXM Electronic Heat Pump Control

Condensate Overflow - The Condensate Overow sensor must sense overow levels for 30 continuous seconds to be recognized as a CO fault. Condensate Overow will be monitored at all times. The Fault LED will immediately begin ashing Code 6 when a Condensate Overow Fault occurs. Condensate overow will be monitored during compressor run cycle.

CO Lockout Code = 6

Over/Under Voltage Shutdown - An Over/Under Voltage

condition exists when the control voltage is outside the range of 18VAC to 31.5VAC. Over/Under Voltage Shutdown

is self-resetting in that if the voltage comes back within

range of 18.5VAC to 31VAC for at least 0.5 seconds, then normal operation is restored. This is not considered a fault or lockout. If the DXM is in over/under voltage shutdown for 15 minutes, the alarm relay will close.

Over/Under Voltage Shutdown Code = 7

Unit Performance Sentinel-UPS (patent pending) - The UPS feature warns when the heat pump is operating inefciently. A UPS condition exists when:

a)

In heating mode with compressor energized, if FP2 is greater than 125°F for 30 continuous seconds, or

b)

In cooling mode with compressor energized, if FP1 is greater than 125°F for 30 continuous seconds, OR FP2 is less than 40°F for 30 continuous seconds.

If

a UPS condition occurs, the control will immediately go

to

UPS warning. The status LED will remain on as if the

control is in Normal mode. (see "LED and Alarm Relay Operation Table"). Outputs of the control, excluding Fault LED and Alarm Relay, will NOT be affected by UPS. The UPS condition cannot occur during a compressor off cycle. During UPS warning, the Alarm Relay will cycle on and off. The cycle rate will be On for 5 seconds, Off for 25 seconds, On for 5 seconds, Off for 25 seconds, etc…

Unit Performance Sentinel Warning Code = 8

Swapped FP1/FP2 Thermistors - During Test mode, the

control monitors to see if the FP1 and FP2 thermistors are

in the appropriate place. If the control is in Test mode, the

control will lockout, with Code 9, after 30 seconds if:

a) the compressor is On in cooling mode and the FP1 sensor is colder than the FP2 sensor. Or,

b) the compressor is On in heating mode and the FP2 sensor is colder than the FP1 sensor.

Swapped FP1/FP2 Thermistor Code = 9.

ESD – The ESD (Emergency Shut Down) mode is utilized when the ERV (Energy Recovery Ventilator) option is

applied to an RE series rooftop unit to indicate an ERV fault.

A contact closure at the ERV unit will connect common to

the ESD terminal, which will shut down the rooftop/ERV

units. The green status light will ash code 3 when the unit

is in ESD mode. The ESD mode can also be enabled from an

external common signal to terminal ESD (see “Thermostat Inputs” section for details).

ESD mode = code 3 (green “status” LED)

Part II - DXM Electronic Heat Pump Control

Diagnostic Features

The Status LED and Fault LED on the DXM control advises service personnel of the current status of the DXM control. The Status LED will indicate the current mode that the DXM control is in. The Fault LED will ALWAYS ash a code representing the LAST fault in memory. If there is no fault on memory, then the Fault LED will ash Code 1. See Table 4 for a complete listing of codes.

Unit Operation Description

Power Up

The unit will not operate until all the inputs and safety controls are checked for normal conditions.

Note: The compressor will have a 5-minute anti-short cycle delay at power-up.

Standby/Fan Only

In Standby mode, the compressor will be off. The Fan Enable, Fan Speed, and RV relays may be on if appropriate inputs are present. If there is a Fan 1 demand, then the Fan Enable relay will turn on immediately. If there is a Fan 2 demand, then the Fan Enable and Fan Speed relays will turn on immediately.

Note: DIP1.5 (Dehum Fan Mode Select) has no effect upon Fan 1 and Fan 2 outputs.

The RV relay will not directly track the input demands for RV, the DXM control will employ “smart RV” control. This ensures that the RV will only switch positions if the thermostat has called for a heating/cooling mode change.

Table 4: LED and Alarm Relay Output Table

Heating Stage 1

In Heating Stage 1 mode, the Fan Enable and Compressor relays are turned on immediately. If congured as Stage 2 (DIP1.2=off), then the compressor and fan will not turn on until there is Stage 2 demand. The Fan Enable relay and Compressor relay are turned off immediately when the Heating Stage 1 demand is removed. The control reverts to Standby mode. If there is a Master/Slave situation or a Dual Compressor situation, all Compressor relays and related functions will track with their associated DIP1.2.

Heating Stage 2

In Heating Stage 2 mode, the Fan Enable and Compressor relays remain on. The Fan Speed relay is turned on immediately.

The Fan Speed relay is turned off immediately when the Heating Stage 2 demand is removed. The control reverts to Heating Stage 1 mode. If there is a Master/Slave situation or a Dual Compressor situation, all Compressor relays and related functions will track with their associated DIP1.2.

Heating Stage 3

In Heating Stage 3 mode, the Fan Enable, Fan Speed and Compressor relays will remain on. EH1 output is turned on immediately. With continuing Heating Stage 3 demand, EH2 will turn on after 10 minutes. EH1 and EH2 are turned off immediately when the Heating Stage 3 demand is removed. The control reverts to Heating Stage 2 mode. During Heating Stage 3 mode, EH2 will be off (or will turn off if already on) if FP1 is greater than 45°F AND FP2 is greater than 110°F (FP2 greater than 110°F includes the condition that FP2 is shorted). This condition will have a 30-second recognition time. During Heating Stage 3 mode, EH1, EH2, Fan Enable and Fan Speed will be on if the G input is not active.

Description of

Status LED

Test LED

Fault LED (red)

Alarm Relay

Operation

(green)

(yellow)

Normal mode

On

-

Off

Open

Normal mode with UPS

On

 

Flashing Code 8

Cycle (closed 5 sec,

-

open 25 sec)

DXM is non-functional

Off

Off

Off

Open

Fault Retry

Slow Flash

-

Flashing fault code

Open

Lockout

Fast Flash

-

Flashing fault code

Closed

Test Mode

-

On

-

-

Night Setback

Flashing Code 2

-

-

-

ESD

Flashing Code 3

-

-

-

Invalid T-stat Inputs

Flashing Code 4

-

-

-

HP Fault

Slow Flash

-

Flashing Code 2

Open

LP Fault

Slow Flash

-

Flashing Code 3

Open

FP1 Fault

Slow Flash

-

Flashing Code 4

Open

FP2 Fault

Slow Flash

-

Flashing Code 5

Open

CO Fault

Slow Flash

-

Flashing Code 6

Open

Over/Under Voltage

Slow Flash

 

Flashing Code 7

Open (closed after 15

-

minutes)

Notes:

a)"Flashing Appropriate Code" means that the Fault LED will ALWAYS flash a code representing the LAST fault in memory. If there is no fault in memory, the Fault LED will flash code 1.

b) Codes will be displayed with a 10 second Fault LED off period.

c) Slow flash will be 1 flash per every 2 seconds.

d) Fast flash will be 2 flash per every 1 second.

e) On pulse 1/3 sec.; off pulse 1/3 sec.

Emergency Heat

In Emergency Heat mode, the Fan Enable and Fan Speed relays are turned on. EH1 is turned on immediately. With

continuing Emergency Heat demand, EH2 will turn on after

5 minutes. EH1 and EH2 are turned off immediately when

the Emergency Heat demand is removed. The Fan Enable and Fan Speed relays will turn off after a 60-second delay. The control reverts to Standby mode. During Emergency Heat mode, EH1, EH2, Fan Enable and Fan Speed will be on if the G input is not active.

Cooling Stage 1

In Cooling Stage 1 mode, the Fan Enable, Compressor, and RV relays are turned on immediately. If congured as Stage 2 (DIP1.2=off), then the compressor and fan will not turn on until there is Stage 2 demand. The Fan Enable and Compressor relays are turned off immediately when the Cooling Stage 1 demand is removed. The control reverts to Standby mode. The RV relay remains on until there is a Heating demand. If there is a Master/Slave situation or a Dual Compressor situation, all Compressor relays and related functions will track with their associated DIP1.2.

Cooling Stage 2

In Cooling Stage 2 mode, the Fan Enable, Compressor, and RV relays remain on. The Fan Speed relay is turned on immediately (see DIP1.5). The Fan Speed relay is turned off immediately when the Cooling Stage 2 demand is removed. The control reverts to Cooling Stage 1 mode. If there is a Master/Slave situation or a Dual Compressor situation, all Compressor relays and related functions will track with their associated DIP1.2.

Night Low Limit (NLL) Staged Heating

In NLL Staged Heating mode, the OVR input becomes active

and is recognized as a call for Heating (OVR is an alternate means of calling for Heating mode). In NLL Staged Heating mode, the control will immediately go into Heating Stage

1 mode With an additional 30 minutes of NLL demand, the

control will go into Heating Stage 2 mode. With another additional 30 minutes of NLL demand, the control will go into Heating Stage 3 mode.

Special DXM Application Notes

Generally the following applications are based upon conguring the accessory relays.

Cycle with Fan - If Accessory relay 1 is congured to “cycle with fan”, Accessory relay 1 will be on any time the Fan Enable relay is on.

Cycle with Compressor - If Accessory relay 2 is congured to “cycle with compressor”, Accessory relay 2 will be on any time the Compressor relay is on.

Digital Night Setback - If an Accessory relay is congured for Digital NSB, the Accessory relay will be on any time the NSB input is connected to Ground “C”.

Note: If there are no Accessory relays configured for Digital NSB, then the NSB and OVR inputs are automatically configured for “mechanical” operation. See Mechanical NSB operation below.

Part II - DXM Electronic Heat Pump Control

Mechanical Night Set Back - When the NSB input is connected to Ground “C”, all thermostat inputs (G, Y1, Y2, W1, and O/W2) are ignored. A thermostat setback Heating call can then be connected to the OVR input. If the OVR input becomes active, then the DXM will enter NLL Staged Heating mode. NLL Staged Heating Mode would then provide heating during the NSB period.

Water Valve/Slow Opening - If an Accessory relay is congured for Water Valve/Slow Opening, the Accessory relay will turn on 60 seconds prior to the Compressor Relay turning on.

Outside Air Damper-If an Accessory relay is congured for OAD, the Accessory relay will normally turn be on any time the Fan Enable relay is on. But, following a return from NSB (NSB input no longer connected to Ground “C”) to Normal Mode, the Accessory relay will not turn on for 30 minutes even if the Fan Enable relay is on. After this 30-minute timer expires, the Accessory relay will turn on if the Fan Enable relay is on.

Thermostat Inputs

Table 5 shows the resulting demand from differing combinations of inputs.

Y1 - Y1 is the input for compressor stage 1 if DIP1.3=on. Y1 is the input for Cooling Stage 1 if DIP1.3=off.

Y2 - Y2 is the input for compressor stage 2 if DIP1.3=on. Y2 is the input for Cooling Stage 2 if DIP1.3=off.

W1 - If Y1 and Y2 are active and DIP1.3=on, then W1 is the input for Heating Stage 3. If Y1 and Y2 are not active and DIP1.3=on, then W1 is the input for Emergency Heat. If DIP1.3=off, then W1 is the input for Heating Stage 1.

O/W2 - O/W2 is the input for Reversing Valve relay if DIP1.3=on and DIP1.4=on. O/W2 is the input for Heating Stage 2 if DIP1.3=off. O/W2 is the input for “Heat Mode” if DIP1.3=on and DIP1.4=off; this means that the thermostat outputs a “B” call when in Heating mode and does NOT have an “O” output. The DXM control will employ “Smart RV” control. This ensures that the RV will only switch positions if the thermostat has called for a heating/cooling mode change.

G - G is the input for Fan Enable relay.

NSB and Override - NSB is the input for Night Setback mode. When Digital NSB is selected via the Accessory relays DIPswitch inputs and the NSB input is connected to Ground “C”, then the appropriately congured Accessory relay is turned on to signal the digital thermostat to go to Night Setback Setpoints. Stated differently, when congured for Digital NSB mode, the Accessory relay directly tracks the NSB input.

When Digital NSB is NOT selected via the Accessory relays DIPswitch inputs and the NSB input is connected to Ground “C”, then Y1, Y2, W1 and O/W2 and G are ignored. During this time period, if OVR is momentarily connected to 24VAC, then Y1, Y2, W1 and O/W2 and G are once again monitored for 2 hours. After the 2 hour Override period, the DXM reverts back to ignoring Y1, Y2, W1 and O/W2 and G, assuming the NSB input is still connected to Ground “C”. There will be a random start timer when coming back from NSB mode.

Part II - DXM Electronic Heat Pump Control

Note: The maximum number of DXM controls with daisy- chained "NSB" terminals is 75. Also, the maximum total wire resistance of the "NSB" wiring is 500 Ohms.

ESD - ESD is the input for Emergency Shutdown mode. When the ESD input is connected to Ground “C”, all inputs are ignored and all outputs are turned off. There will be a random start timer when coming back from ESD.

Note: The maximum number of DXM controls with daisy-chained "ESD" terminals is 75. Also, the maximum total wire resistance of the "ESD" wiring is 500 Ohms.

OVR - OVR is the input for Night Setback Override or Night Low Limit Staged Heating input (NLL). When Digital NSB is NOT selected via the Accessory relays DIP switch inputs and NSB is connected to Ground “C”, then if OVR is momentarily connected to 24VAC (minimum 1 second) then the OVR input is recognized as a Night Setback Override signal and the DXM control reverts from Night Setback and begins monitoring thermostat inputs for heating and cooling calls for a 2 hour override period. If NSB is connected to ground "C", then if OVR is continuously connected to 24V AC, then the OVR input is recognized as a call for NLL staged heating and the control enters NLL staged heating.

H - The H input function is determined by the setting of DIP2.7. If DIP2.7=on then the H input is dened as Automatic Dehumidication Mode and is used as an “automatic” counterpart to DIP1.5, meaning if H is connected to 24VAC then the Fan Speed Relay will not turn on during Cooling Stage 2. If H is not connected to 24VAC then the Fan Speed Relay will turn on during Cooling Stage 2.

If DIP2.7=off then the H input is dened as High Speed Fan input and is used as an input to call for High Speed Fan. If the control is in normal operating modes such as Standby, Cooling or Heating AND the H input is connected to 24VAC, then the Fan Enable and Fan Speed relays will be on at all times (this operation is very similar to the G/Fan Enable operation).

Table 5: Thermostat Inputs with resulting demands

Other Outputs

Table 12 displays input and output signals.

Electric Heat

Outputs EH1 and EH2 turn on whenever the DXM control is in the following modes: Heating Stage 3, Emergency Heat, and boilerless operation.

Status LED

The Status LED is green. The Status LED indicates what mode the DXM control is in. See Table 4: “LED and Alarm Relay Operation”.

Test LED

The Test LED is yellow. The Test LED will be on any time the control is in Test mode. See Table 4: “LED and Alarm Relay Operation”.

Fault LED

The Fault LED is red. The Fault LED ALWAYS ashes the corresponding code for the last fault that has occurred. If there is no fault in memory, then the fault LED will ash Code 1. If the Fault type is “Primary” (HP, LP, FP1, FP2, or CO) then the Fault type will always be retained in memory (Primary faults will over write Secondary faults). If the Fault type is “Secondary” (Over/Under Voltage, UPS or Swapped FP1/FP2) then the Fault type will only be retained if there are no “Primary” faults in memory. The Secondary Fault types will not “overwrite” the Primary fault memory. See Table 4:

“LED and Alarm Relay Operation”.

Communications

There are two communications ports (Com1 and Com2) which provide robust communications to external DXM control boards via a simple noise resistant low speed protocol. Wiring to Com1 and Com2 does NOT require the use of shielded wiring for operation; standard thermostat wire can be used.

 

 

 

         

   

     

     

 

   

   

     

   

   

 

 

 

Com1

Com1 is used to communicate thermostat and external calls to other DXM Master/Slave controls. In this conguration, up to 3 heat pumps can be controlled by one thermostat.

Note: Each heat pump could potentially be a Dual Compressor unit thus there could be up to 6 DXM controls being controlled by one thermostat. However, only 1 DXM control in each heat pump will be daisy- chained on Com1. See schematic on page 16.

The Master DXM control is dened as the DXM control, which is directly connected to the wall-mounted thermostat, time clock, re alarm, and humidistat. The Master DXM communicates to the Slave DXM typical signals such as: Y1, Y2, W1, O/W2, G, NSB, ESD, OVR, and H. The Slave DXM controls should have no direct connections to any exterior devices such as thermostats, time clocks, re alarms, humidistats, etc…

Com2

Com2 is used to communicate thermostat and external calls to a second DXM control being used for Dual Compressor Function. A heat pump with two compressors will have a DXM control for each compressor. The Master DXM control will handle all I/O with external sources as well as monitor and control operations of the Secondary DXM control. The Master DXM control is dened as the DXM control, which is directly connected to the wall-mounted thermostat, time-clock, re alarm, and humidistat. The Master DXM communicates to the Secondary DXM typical signals such as: Y1, Y2, W1, O/W2, G, NSB, ESD, OVR, and H. The Secondary DXM control should have no connections to any

Part II - DXM Electronic Heat Pump Control

exterior devices such as thermostats, time clocks, re alarms, humidistats, etc…

Since the Master and Secondary DXM controls share CO sensor and water valve/pump restart operations, these 2 signals are shared via communications as well. If either the Master or Secondary DXM control senses a CO fault, both DXM controls will fault and/or lockout due to the CO signal. Regarding water valve/pump restart control, if either the Master or Secondary DXM control faults or goes into lockout mode, it will continue to provide water valve/pump restart operation for the other functioning DXM control.

Table 6: System Inputs with the resulting demand. Table 6 describes demand changes with differing system input (ESD, NSB, OVR) and DIP input settings. Resulting Demand #1 is derived from Table 4.

     

     

   

   

   

 

 

       

 

 

 

 

 

 

 

 

 

 

 

Table 7: "H" input with resulting demand modes. Table 7 describes demand changes with "H" input and DIP 2.1-2.3, and 2.7 settings. Resulting Demand #2 is derived from Table 5.

 

Part II - DXM Electronic Heat Pump Control

Part II - DXM Electronic Heat Pump Control Page 16 DXM Electronic Heat Pump Control

Part III - CXM/DXM Application Notes

PART III CXM/DXM SERVICE AND APPLICATION NOTES

CXM/DXM Sensors

Pressure Switches-

All pressure switches are designed to be normally closed during normal operating conditions, and to open upon fault.

Condensate Sensor- The condensate sensor input will fault upon sensing impedance less than 100,000 Ohms for 30 continuous seconds. The recommended design uses a single wire terminated with a male 1/4" quick connect located in the drain pan at desired trip level. Upon a high condensate level the water will short between the air coil and the quick connect producing a resistance less than 100,000 Ohms. Since condensate is free of impurities, it has no conductivity. Only the impurities from the drain pan and coil dust or dirt create the conductance. A second ground wire with appropriate terminal to the drain pan can be used with the control to replace the air coil ground path. The condensate sensor can also essentially be any open contact that closes upon a fault condition.

Thermistor Temperature Sensors- The thermistor is available in the following congurations shown in Table 8. The thermistor is an NTC (negative temperature coefcient) type. The sensor has a 1% tolerance and follows the Table 8 and Chart 2 shown. Table 9 shows the nominal resistance at any given temperature and can be used for eld service reference. The sensor will use a minimum of 24 awg wire and be epoxy embedded in the beryllium copper clip

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Table 8: Replacement Thermistor FP1, FP2 Part Numbers

Table 9: 1% Sensor Calibration Points

 

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Chart 2: Thermistor Nominal Resistance

Points   ° Chart 2: Thermistor Nominal Resistance     CXM/DXM Electronic Heat Pump Control Page

 

 

Part III - CXM / DXM Application Notes

Table 10: Nominal resistance at various temperatures

   

   

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