BUSBARS

Copper and Aluminum busbars

Two metals are currently used as conductors in electric panel boards: copper and aluminum.
In particular, when in need to dene a power distribution inside an electric panel board, one mainly chooses to use drawn bars, using both the above-
mentioned metals.
In conguring a bar distribution system, one must consider some parameters, both electrical and mechanical, such as, for example:

electrical parameters: rated intensity value to carry based on the conductor cross-section and number, and the resulting voltage loss.
mechanical parameters: bar size and number, based on panel board dimensions and on their mechanical resistance.

Other factors to consider, which might limit the passage of current through the selected conductors, are linked to the working temperature of the con-
ductor and to its capability to dissipate heat.
In electricity, there is also a phenomenon called "skin effect" which determines the concentration of current on the conductors surface. The best
conductor is therefore a at one, such as drawn bars, in which the bar length and thickness ratio is the highest possible.
%GFORTHESAMECROSS SECTIONANDWORKINGTEMPERATUREXMMBARCARRIES!WHEREASTHESAMECROSS SECTION
with 50x10 mm bar carries 1.129 A (cf. ampacity values on page 16, table for solid copper bars, referred to a T 50C).

ADVANTAGES
Prepunched and threaded copper bars Solid aluminum bars
ready to use For the same cross-section with copper bar, a signicant weight saving,
no need of punching tools up to 70% less, with an ampacity reduction of about 30%. Signicant
wiring time savings economic advantage due to the different cost of the raw material and,
especially, the great difference in the weight/volume ratio.
TECHNICAL FEATURES
Copper bars Aluminum bars
Electrolytic copper Cu-ETP 99.90% Aluminum type EN-AW 1350 A
2OUNDEDCORNERS 2OUNDEDCORNERS
tensile strength: 250 N/mm tensile strength: 80 N/mm
resistivity: 0,0172 1mm/m resistivity: 0.0286 1mm/m
density: 8.9 kg/dm density: 2.7 kg/dm

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 BUSBARS
THREADED COPPER BARS Weight L S P M
Code Reference
Thickness 2 - 3 - 4 - 5 - 10 mm (Kg) (mm) (mm) (mm) (mm)
Length 1000 and 2000 mm "2& "2&88 10 0,22 12 2 18 M5
"2& "2&88 10 0,32 12 3 18 M5
"2& "2&88 10  12  18 M5
"2& "2&88 10  12 5 18 M5
"2& "2&88   15 5 25 M6
"2& "2&88   20 5 25 M6
"2& "2&88  0,80 25  25 M6
"2& "2&88  1,35 32 5 25 M6
"2& "2&88 10  12  18 M5
"2& "2&88  1,18 15 5 25 M6
"2& "2&880#  1,16 15 5 18 M6
"2& "2&88  1,66 20 5 25 M6
"2& "2&88   30 5 25 M6
"2& "2& "2&88 7  2,65 32 5 17,5 M6
"2& "2&88   30 10 25 M8

PREPUNCHED COPPER BARS Weight L S P D B

Code Reference
Thickness 5 - 10 mm (Kg) (mm) (mm) (mm) (mm) (mm)
Length 1750 mm "20 "208 2 1,39 25 5 25 10,5 12,5
"20 "208 2 3,39 50 5 25 10,5 12,5
"20 "208 2  63 5 25 10,5 12,5
"20 "208 2 5,69 80 5 25 10,5 12,5
"20 "208 2  100 5 25 10,5 12,5
"20 "208 2 9,19 125 5 25 10,5 12,5
"20 "208 2 6,70 50 10 25 10,5 12,5
"20 "208 2 8,79 60 10 25 10,5 12,5
"20 "208 2 11,30 80 10 25 10,5 12,5
"20 "208 2  100 10 25 10,5 12,5
"20 "208 2 18,30 120 10 25 10,5 12,5

SOLID COPPER BARS Weight L S

Code Reference
Thickness 5 - 10 mm (Kg/m) (mm) (mm)
Nominal Length 4200 mm 020 0208 5  12 
(Tolerance 100 mm) 020 020X 5 0,89 20 5
(Available upon request) 020 020X 5 1,11 25 5
020 020X 5 1,33 30 5
020 020X 5 1,78  5
020 020X 5 2,23 50 5
020 020X 5 2,67 60 5
020 020X 5 3,56 80 5
020 020X 5  100 5
020 020X 5 5,56 125 5
020 020X 5 2,67 30 10
020 020X 5 3,56  10
020 020X 5  50 10
020 020X 5  60 10
020 020X 5 7,12 80 10
020 020X 5 8,90 100 10
020 020X 5 10,70 120 10
020 020X 5  160 10
020 020X 5 17,80 200 10

SOLID ALUMINUM BARS Weight L S

Code Reference
Thickness 10 mm (Kg/m) (mm) (mm)
Length 4000 mm "!0 "!0XX 1  20 10
"!0 "!0XX 1 0,81 30 10
"!0 "!0XX 1 1,08  10
"!0 "!0XX 1 1,35 50 10
"!0 "!0XX 1 1,62 60 10
"!0 "!0XX 1 2,16 80 10
"!0 "!0XX 1 2,70 100 10
"!0 "!0XX 1  120 10

15
 Copper and Aluminum busbars - Ampacity table
Ampacity table Copper Bar based on the 4TEMPERATURERISEASPERSTANDARD$).
BUSBARS

2EFERENCEROOMTEMPERATURE#

THREADED COPPER BARS Sect. T T

Dimensions
(mm2) 30C 50C
12 x 2  108 
12 x 3 36 120 160
X  160 212
12 x 5 60 183 
15 x 5 75 218 289
20 x 5 100  363
X 100 288 380
30 x 5 150 379 502
32 x 5 160  530
30 x 10 300 573 756

PREPUNCHED COPPER BARS number of bars in parallel

Sect. T 30C T 50C
Dimensions
(mm2)

25X5 125 327 586 795 890  776 1053 1179
50X5 250 583  1260  772 1317 1669 1870
63X5 315 718 1197  1673 951 1586 1980 2217
80X5  885  1750 1960 1173 1921 2319 2597
100X5 500 1080 1730 2050 2296  2292 2716 
125X5 625 1300 2022 2380 2666 1722 2679 3153 3532
50X10 500 792  1897 1050 1861 
60X10 600 916 1600 2139  2119 
80X10 800 1153 1962 2595 1528 2600 
100X10 1000 1386 2306 3032 1836 3056 
120X10 1200 1618 2660    

SOLID COPPER BARS number of bars in parallel

Sect. Weight T 30C T 50C
Example of bar choice Dimensions
(mm2) (kg/m)
for In = 800 A
for Tmax = 85 C X   160 292   212 387  598
12 x 5 60 0,53 183      607 679
with copper prepunched bar 15 x 5 75 0,67 218  567 635 289 537 751 
63 x 5 In = 951 A 20 x 5 100 0,89  500 690 772 363 663  1023
25 x 5 125 1,11 327 586 795 890  776 1053 1179
with solid copper bar 30 x 5 150 1,33 379 672 896 1003 502 890 1187 1329
63 x 5 In = 951 A 32 x 5 160    931  530 920  1382
X 200 1,78  836 1090 1220 639 1108  1617
X )N! 50 x 5 250 2,23 583  1260  772 1317 1670 1870
60 x 5 300 2,67 688 1150  1613 912  1908 2137
with solid aluminum bar 63 x 5 315 2,80 718 1197  1673 951 1586 1980 2217
X )N! 80 x 5  3,56 885  1750 1960 1173 1921 2319 2597
100 x 5 500  1080 1730 2050 2296  2292 2716 
Cf. tables with 125 x 5 625 5,56 1300 2022 2381 2666 1723 2679 3155 3532
T = 50 C 20 x 10 200 1,78   959  970 1269
30 x 10 300 2,67 573 986 1289 756 1300 1701
where: X  3,56 715 1230 1609   
Tmax = max. considered working 50 x 10 500  852 1510  1129 2001 2703
60 x 10 600  985 1720 2300 1305 2279 
temperature 80 x 10 800 7,12  2110 2790  2796 3697
100 x 10 1000 8,90   3260  3286 
Ta = reference room temperature 120 x 10 1200 10,70  2860  2306 3790 
T = temperature rise 160 x 10 1600  2220 3590    6201
200 x 10 2000 17,80 2690  5610  5711 
Tmax = 50C+ 35C = 85 C
Ampacity table Aluminum Bar based on the 4TEMPERATURERISEASPERSTANDARD$).
2EFERENCEROOMTEMPERATURE#

SOLID ALUMINUM BARS number of bars in parallel

Sect. Weight T 30C T 50C
Dimensions
(mm2) (Kg/m)

20 x 10 200  331     

30 x 10 300 0,81  832 1200 583 1090 1572
X  1,08 557 1030  730  1913
50 x 10 500 1,35 667 1210 1710  1585 
60 x 10 600 1,62  1390  1006 1807 2522
80 x 10 800 2,16 983 1720 2380 1278 2236 
100 x 10 1000 2,7 1190 2050 2790  2665 3627
120 x 10 1200  1390 2360 3200 1807 3068 

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Accessories for busbar

BUSBARS
BOC - Direct hook-up distribution block on copper busbars

Brass distribution block for 5 and 10 mm thick copper bars.

Made of:
1) no-punching connection unit on solid copper bar
2) 8-output distribution block unit 2.5 to 25 mm cable sect. (direct connection on
25 mm pitch prepunched bars), made of brass with hex socket head cap screws

ADVANTAGES
The connection unit can be used as a guide to make punching the 5 and 10 mm thick bars
easier. Spacing two or three prepunched bars becomes simple using the connection unit as a guide.
Simple and quick derivations with cables up to 16 and/or 25 mm (with ferrule) which can be
USEDUPTO!

Use with solid bar:

Use both the units; no punching needed to t the connection unit directly on the bar side.

Use with prepunched bar:

Use only the distribution block unit on single bar phase systems.
Use both units on multi bar phase systems.

Weight A B C D
Code Reference (Nm)
(kg) (mm) (mm) (mm) (mm)
BOC1000 "/#2)0
12 0,22 50 30 22 (C1) -
BOC1005 BOC KIT 8 - 5 ** 12 0,39 50 30 37 5 10
BOC1010 BOC KIT 8 - 10 ** 12 0,51 50 30 52 10 10

"/#2)0 OUTPUTDISTRIBUTIONBLOCKUNIT
** BOC KIT 8 - 5 8 output distribution block unit + connection unit on 5 mm thick bar
** BOC KIT 8 - 10 8 output distribution block unit + connection unit on 10 mm thick bar

Stripped cable Cable sect. with

Code Outputs No. outputs (Nm)
sect. (mm2) ferrule (mm2)
OUT 2,5 25 2,5 16  3
BOC1000
OUT    3,5

17
 Accessories for busbar

Terminals for cable

BUSBARS

These allow direct connection of a exible cable, previously stripped, up to the 120 mm cross-section on 5 and 10 mm thick solid copper bars
without having to punch them and to use lug on the cable. The stripped cable is tted and tightened on the bar by a metal plate, thus
preventing the wires to break. Easy and quick to use, they allow interventions on already tted bar systems without having to dismantle them to
perform the relevant punching.
#OMPLIANTWITH%. %UROPEANDIRECTIVE%#,OW6OLTAGEEQUIPMENT$IRECTIVE2O(3

TECHNICAL FEATURES H L S Cable cross-

Code Reference (Nm)
(mm) (mm) (mm) section (mm2)
Passivated galvanized steel
Terminals for 5 mm thick bars
Connections on copper bars 5 and 10 mm thick
-#2 -#2X 10 26 22 12 1,5 16 3
Suitable for cable cross-sections: from 1.5 to 120 mm2 -#2 -#2X 10 31 29 16 16 35 68
Screwdriver head for sect. 16 and 35 mm2 -#2 -#2X 10 39 31 21 35 70 10 12
-#2 -#2X 10    70 120 12 15
Terminals for 10 mm thick bars
-#2 -#2X 10 31 22 12 1,5 16 3
-#2 -#2X 10 37 29 16 16 35 68
-#2 -#2X 10  31 21 35 70 10 12
-#2 -#2X 10    70 120 12 15
Spider connector for threaded bars
-#2 -#2X- 100 FORTHREADEDBARSXEXMM

-#2

Busbar clamps for solid and exible bars

These allow direct connection, without punching and bolting, between rigid copper bar systems or with insulated exible bars. Easy and quick to use,
they allow interventions on already tted bar systems without having to dismantle them to perform the relevant punching.
TECHNICAL FEATURES E C A B /D
Code Reference (Nm)
(mm) (mm) (mm) (mm) (mm)
Galvanized steel 3"2 3"2X  52 26 77 51 8,5-M8 10
Max. tightening thickness 20 mm 3"2 3"2X  52  77 59 8,5-M8 10
(with supplied screws) 3"2 3"2X  52  77 67 8,5-M8 10
Plates thickness 5 mm 3"2 3"2X  82 26 107 51 8,5-M8 10
3"2 3"2X  82  107 59 8,5-M8 10
3"2 3"2X  82 52 107 77 8,5-M8 10
SBQ1000 SBQ 30x30  32 32 53 53 6,5-M6 10
SBQ1005 3"1X    63 63 6,5-M6 10
SBQ1010 SBQ 50x50  52 52 77 77 8,5-M8 10
SBQ1015 SBQ 63x63  65 65 90 90 8,5-M8 10
SBQ1020 SBQ 80x80  82 82 115 115 10,5-M10 10
SBQ1025 SBQ 100x100  102 102 135 135 10,5-M10 10

Bimetallic (Cu-Al) sheets and washers

SHEET WASHERS
A B Thk. D1 D2 Thk.
Code Reference Code Reference
(mm) (mm) (mm) (mm) (mm) (mm)
PBM1000 PBM 100x100 10 100 100 1,0 PBM2000 2"-- 100 15 6,5 1,0
PBM2005 2"-- 100 18 8,5 1,0
PBM2010 2"-- 50 22 10,5 1,5
PBM2015 2"-- 50 25 12,5 2,0

For connections between Copper and Aluminum

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