Summary : Difo F Simanjuntak

Belt Conveyor

According to requirement of owner, our company produced this equipment. It is a new product improved and renewed on the base
of traditional belt conveyor. It has assimilated the advantages of the imported products from Germany, Japan and Italy. At the same time,
it has absorbed the inventions of Chinese technicians and workers. It is very advanced in the areas of both parts structure and the selection
of fittings.

Picture Belt Conveyor

 1. Layout and Specifications

The layout and specifications of this equipment can be seen on the attached general arrangement drawing with drawing.

Specifications :

Name Belt Conveyor Belt Conveyor Belt Conveyor Belt Conveyor Belt Conveyor Belt Conveyor Belt Conveyor
1 3 4 5 6 7
2

Belt Width mm 1200 1200 1200 800 800 800 800

Belt Speed m / s 2.5 2.5 2.5 1.6 1.6 1.6 1.6

Capacity t / h 900/1080 900/1080 900/1080 300 300 300 300

Transported Material Coal Coal Coal Coal

Raw coal Raw coal Brown coal

Horizontal Length 120.67 125.595 178.300

88.968 227.213 120.883
122.940
(m

Lifting Height m 4.50 30.623 19.875 12.175 14.415 36.750 0

Installed Power (kW 90 250 185 55 55 110 30

Motor YSKK355-4 YX3-250M-4 YX3-250M-4 YX3-315S-4 YX3-200L-4

1 YX3-280M-4 6KV/50HZ/IP54 1 YX3-315L2-4
/IEC
Reducer MC3RLSF04+FAN MC3RLSF04+FAN MC3RLSF06+ MC3RLSF02+
MC3RLSF05+ X3KS170/ MC3RLSF07+1FAN +BS shaft +BS shaft 1FAN+ 1FAN (i=33.0282)

F i=25 B +F i=25 (i=33.1386) (i=33.1386) (i=32.3017)

I =25

High Speed Shaft YOXA450 YOXA450 YOXA500

YOXAZ450 YOXA560 YOXAZ560
LXZ6(7#A.07)
Coupling

Backstop NF10 NF10 NF16

NF16 NF40 NF25

Low Speed Shaft L7(4#A) ZL7(4#A) ZL9(6#A.09)

ZL8 ZL10 ZL9 ZL6(7#A.07)
Coupling

Drawing No. of Drive YJ05A6123 YJ05A6163 YJ05A6143Y YJ03A5123Z YJ03A5123Z YJ03A5143 YJ03A5103
Pulley
(MLAN)YG (MLAN)Z (MLAN) (MLAN)WC (MLAN)WC (MLAN)Z (MLAN)Z

Diameter of Drive 800 800 800 630 630 630 630

Pulleymm)
 Bearing Model of 222224CCK/ 222232CCK/ 22232CCK/ 22228CCK/ 22228CCK/W33 22232CCK/ 22222EK+
Drive Pulley
W33++H1288 W33++H3128 W33+H3132 W33+H3128 +H3128 W33+H3132 H322

Drawing No. of Tail YJ05B4122 YJ05B4142 YJ05B4122 YJ03B4102 YJ03B4102 YJ03B4122 YJ03B4102
Bend Pulley
(MLAN) (MLAN) (MLAN) (MLAN) (MLAN) (MLAN) (MLAN)

Diameter of Tail 500 500 500 500 500 500 500

Pulleymm

Bearing Model of Tail 22224CCK/ 22228CCK/ 22228CCK/ 22222EK +H322 22222EK +H322 22228CCK/ 22222EK+
Pulley
W33+H3128 W33+H3128 W33+H3128 W33+H3128 H322

Belt Specification EP200 B800X4 EP200 B800X4 EP300 B800X4

EP200X4 EP200X5 EP200X5 EP200 B800X4
(4.5+1.5) (4.5+1.5) (4.5+1.5) (4.5+1.5) (4.5+1.5) (4.5+1.5) (4.5+1.5)
B1200 B1200 B1200
Take-up Model
Balance Balance Balance Balance weight
Vertical Vertical weight weight weight tensioning
Vertical Gravity
Gravity Gravity Take- tensioning tensioning tensioning device
Take-up
Take-up up device device device

2. Safety Introduction
Personal Safety
Wear Dust Mask
Safety Helmet
Eye Protection
Protective Gloves
High Visibility Clothing
Laced Safety Footwear

Safety Document
Electrical hazard:
No water Acumulated or humid condition in operational
area to prevent short circuit.
Use PPE for Electric requirement.
The Electricity insulation is qualified.
Picture Of PPE
 Ensure the Protection Earthing Wire for motor is connected well.
Rotating part:
Dont touch!
Do not operate without safety shields and guards.

3. Protection System
Belt cleaner

There are two kinds of belt cleaners: cleaner at working face and
return belt cleaner. The former is installed at the drive pulley. They are used to
clean the belt, not the working surface, and are installed in front of tail bend
pulley and take-up bend pulley separately.

Emergency stop switch

 There are 2 emergency stop switches installed on each side of the
conveyor separately. The cables covered with plastic along the whole length
of the conveyor make it possible for the operators to be able to pull the cable
at any locations of the side of the conveyor, which will stop the conveyor. As
soon as the switch is activated to stop the conveyor, the operator needs to go
checking the reasons of the stopping and put the switch back to its normal
operating position before the conveyor is re-started.

Picture Emergency stop switch

Belt sway switch

There are 2 airs of belt sway switches. After installation and test operation, the devices should be installed where there
are most serious deviations. It is not necessary to install this device if a conveyor doesnt have deviation. Without test
operations, you should not decide where to install the device or how
many to install. When installing this device, a distance of 60mm shall be
left between the roller and the belt edge. If the deviation of the belt is
over 60mm, it will push the guide roller to spin. An alarm will be sent

when the deviation angle is up to 12. The operator should be alert to

Picture Belt Sway Switch

this and take immediate action to correct the deviation. It is serious deviation when the deviation angle reaches 30, The power

of the conveyor shall be switched off.

Guard device

For sake of the personal security, multiple guard devices are mounted according to the requirements of the owners.

Zero Speed Switch

Speed sensors and zero speed switches are used to protect equipment, processes,
and people. When the speed sensor or speed switch detects a change in speed, a signal
is sent to a control panel or an alarm to alert the operator of a malfunction. When the
alarm is triggered, steps can be taken to correct the problem before a catastrophic
breakdown happens

Chute Blockage Switch

Blocked chute detection in a Mining process application is crucial to
the operational performance of the site. Hours lost to downtime caused
by a blockage in a conveyor transfer chute can take hours to clear which
in dollar terms can mean thousands of dollars in lost production and a
delay in production schedules. Build-up and blockage problems in chutes
 have been a very difficult problem to overcome and the selection of technology for the blocked chute is very important
to getting this right.

High and Lower Bin Level Signal

Continue Level Signal

 Take up Overrun Signal

Camera
The Function of Camera is to monitoring condition coal in
conveyor

Warning Sirine

The Function of Sirine is to make an emergency state through voice

Automatic Hidraulic Stability Adjustment Device

 4. Parts Instruction

Motor

It is three phase asynchronous high efficiency motor with 4 poles made by shanghai Co., Ltd. Its rated power
is 250Kw, IP55 protection grade, F class insulation grade, power frequency 50 Hz, voltage 6KV.
Reducer

It is made by SEW Co., Ltd., The model of this product is X3KS170/B +F, speed ratio is 25 The product has the
advantages of heavy bearing, small size, high gear accuracy, long life and high efficiency. The low speed shaft is
single output solid shaft. The lubricating type is splash lubrication. The model of lubrication oil is ISO VG460.

Fluid Coupling
It is made by Guangdong Zhong Xing Fluid Coupling Co., Ltd., The model of this product is YOXA560, the
product has the advantages of start smoothly, easy to assemble and dismantle. The model of lubricant is 22#
Turbine oil and the lubricant volume shall be 26.4 L.
Belt
With the width of 1200mm, its top cover rubber is 4.5mm and under cover rubber is 1.5mm. The framework
is made by 5 plies of polyester canvas with tension of 200N/mm per ply. Its tension can be reach to 100kN, and the
elongation is 1.5%. The transmission joint is in ring shape at field. No supply in this project.
Idler
 The carrying idler is in trough shape. The trough angle is 35, diameter of roller is 108mm and length of it is

465mm. Flat return idlers are used at lower branch. Bearings used for all of the rollers are specially used for HWL
large backlash idlers. Inside of bearings, there is good lithium based lubricant, as well as the multiple-path radials
and axis puzzle sealer, which gives very good sealing effect. The bearing base of the roller is a pressing set; the steel
tube is fine jointing seam steel. The bearing base and steel tube are welded with CO2 protection. Galvanization is
added for protection after jointing. All the above is done with the most advanced technology in the world to protect
the rollers to have the advantages of being flexible, light weight, and long life. Besides, it will minimize the amount
of maintenance work because you dont have to dismantle to add grease. The friction training idler is used to
correct the deviation.

Pulley

The diameter of drive pulley is 800mm; diameter of tail bend pulley is 500mm. The cylinders of pulleys are
single board welding structures; all the spokes and shafts are connected by expanding sleeves or key. The
bearings at the two ends adopt SKF training roller bearings.
5. Loaded Operations

The loaded operation shall start after the all the equipment in the same line has completed the empty
load operation.
The load shall be added slowly by 50%, 80% and 100%. The operation time of every load shall not be

shorter than one hour. When the temperature is below 0, the loaded test shall start after 30 minutes

empty load operation.

Check the passing of the materials at different transition points; make sure the materials will pass
smoothly without any jamming by adjusting the height of the rubber sealer on the side of the skirt plate.
Adjust the deviation of the belts when its load is 100%. Any deviation shall not be over 5% of the width
of the belt. Please refer to 8 for adjustment methods.
Stop the conveyor when all the areas are 100% loaded. Re-start the conveyor. The belts shall not slip on
the pulley.
Check the electric current of the motor when the load is 100%. The number shall be smaller than the
number shown on the electric motor specification list. The checking results shall be recorded for future
reference.