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PROFIBUSDP
TechnicalManual
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G3SeriesPROFIBUSDPTechnical
Manual
Table of Contents
PAGE
About PROFIBUS-DP.............................................................................................................................................................3
Overview ..............................................................................................................................................................................3
G3 PROFIBUS-DP Features ..............................................................................................................................................3
Cabling and Drop Line Lengths (as defined by PROFIBUS specification) .....................................................................3
G3 Introduction........................................................................................................................................................................4
G3 Electronics Modularity ..................................................................................................................................................5
Discrete I/O.................................................................................................................................................................. 5
Pneumatic Valve Manifold ........................................................................................................................................... 6
Manifold Connectors ...........................................................................................................................................................7
Solenoid Coil Connections using Z-BoardTM Technology for 2005/2012/2035 valve series....................................... 7
Z-Board Connectors.................................................................................................................................................. 8
Z-Board and Ribbon Cable Example....................................................................................................................... 9
Z-Board with Valve Side Sub-D Example...............................................................................................................10
Communication Module (Node) ............................................................................................................................................11
PROFIBUS-DP Communication Module.........................................................................................................................11
Communication Module Description ............................................................................................................................... 12
Standard Power Connector Wiring Diagram Examples.............................................................................................14
External Fuse Sizing Chart..........................................................................................................................................16
Communication Module LED Functions...................................................................................................................17
G3 Graphic Display................................................................................................................................................................ 18
Network Address Sub-Menu............................................................................................................................................. 19
SSA LOCK Sub-Menu ...................................................................................................................................................... 19
SSA LOCK Sub-Menu ....................................................................................................................................................... 20
Factory Defaults ................................................................................................................................................................ 22
Diagnostics - Self Test Mode ............................................................................................................................................ 23
Diagnostics Continued...................................................................................................................................................... 24
Error Messages.................................................................................................................................................................. 25
MCM Manual Configuration Module (Optional) .............................................................................................................. 26
DIP Switch Settings........................................................................................................................................................... 27
ARM Auto Recovery Module (Optional)............................................................................................................................ 28
Distribution ............................................................................................................................................................................ 29
Sub-Bus Distribution Modules ......................................................................................................................................... 30
Sub-Bus Out Module .................................................................................................................................................. 30
Sub-Bus Valve Module ............................................................................................................................................... 33
Digital I/O Modules .............................................................................................................................................................. 34
Digital I/O Module Rules................................................................................................................................................. 34
I/O Module Descriptions & Menus ................................................................................................................................. 35
Digital Input Modules....................................................................................................................................................... 35
Digital Input Modules....................................................................................................................................................... 36
One Digital Input per Connector - M12 Female Modules......................................................................................... 36
Two Digital Inputs per Connector - M12 Female Modules ...................................................................................... 37
Sixteen Digital Inputs Terminal Strip Modules...................................................................................................... 38
Digital Output Modules .................................................................................................................................................... 38
Digital Output Modules .................................................................................................................................................... 39
One Digital Output per Connector - M12 Female Modules...................................................................................... 39
Two Digital Outputs per Connector - M12 Female Modules.................................................................................... 40
Sub-Bus Valve Module ................................................................................................................................................41
Digital Input/Output Modules......................................................................................................................................... 41
Digital Input/Output Modules......................................................................................................................................... 42
Two Digital I/O per Connector - M12 Female Modules........................................................................................... 42
Valve Side Digital Output Modules .................................................................................................................................. 43
Sixteen Outputs per Connector - Sub-D 25 Pin Female Module .............................................................................. 43
Analog I/O Modules.............................................................................................................................................................. 44
Analog I/O Module Rules ................................................................................................................................................ 44
4 Channel I/O - M12 Female Modules ...................................................................................................................... 44
One Analog Input per Connector - M12 Female Modules ........................................................................................ 45
One Analog I/O per Connector - M12 Female Modules........................................................................................... 46
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I/O Module(s) Wiring Diagrams .......................................................................................................................................... 47
PROFIBUS-DP Configuration and Mapping....................................................................................................................... 49
GSD File............................................................................................................................................................................. 49
User Configurable Device Parameters.............................................................................................................................. 50
Communication Fault/Idle Mode Parameter .................................................................................................................. 51
Communication Fault/Idle Mode Sequence..............................................................................................................51
PROFIBUS-DP Mapping...................................................................................................................................................... 52
I/O Sizes............................................................................................................................................................................ 52
Manifold and I/O Data Sizing Worksheet ....................................................................................................................... 53
Valve Side .................................................................................................................................................................... 54
Discrete I/O Side........................................................................................................................................................ 54
Example No. 1 ............................................................................................................................................................ 55
Example No. 2 ............................................................................................................................................................ 57
Example No. 3 ............................................................................................................................................................ 59
Example No. 4 .............................................................................................................................................................61
Example No. 5 ............................................................................................................................................................ 63
Extended Diagnostics............................................................................................................................................................ 65
Data Diagnostic Telegram................................................................................................................................................ 65
Appendix ................................................................................................................................................................................ 67
System Specifications ........................................................................................................................................................ 67
Factory Default Settings.................................................................................................................................................... 68
Troubleshooting ................................................................................................................................................................ 68
Glossary of Terms.............................................................................................................................................................. 69
Technical Support ............................................................................................................................................................. 70
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About PROFIBUS-DP
Overview
PROFIBUS-DP is a communication protocol used to network industrial devices to eliminate labor intensive
and expensive point to point wiring schemes. Siemens originally developed PROFIBUS DP, but it is now
supported by a multitude of manufacturers and the protocol standard governed by the PROFIBUS Trade
Organization (PTO).
The G3 Series PROFIBUS-DP product is designed to conform to the PROFIBUS standard EN50170, and is
certified by PROFIBUS Interface Center (PIC) according to the guidelines determined by the PROFIBUS
Trade Organization (PTO). The certification process ensures interoperability for all PROFIBUS-DP devices.
PROFIBUS-DP uses a 2-wire (plus shield) network and can have up to 126 nodes. The protocol can transfer a
maximum of 244 bytes of data per node cycle with nine selectable communication (baud) rates of 9.6 Kbps,
19.2 Kbps, 45.45 Kbps, 93.75 Kbps, 187.5 Kbps, 500 Kbps, 1.5 Mbps, 3 Mbps, 6 Mbps and 12 Mbps. Maximum
distance is depended upon baud rate and cable media type. Refer to the section below for details.
More information about PROFIBUS can be obtained from the PROFIBUS web site www.PROFIBUS.com
G3 PROFIBUS-DP Features
Features Description
Linear bus, active bus termination on both ends. Stub lines
Bus Topology
permitted only for <= 1.5Mbit/sec baud rates.
9.6 Kbps, 19.2 Kbps, 45.45 Kbps, 93.75 Kbps, 187.5 Kbps, 500 Kbps,
Baud Rates Supported
1.5Mbps, 3 Mbps, 6 Mbps and 12 Mbps
Node address must match address in Master configuration software,
Duplicate address detection
before node will enter the data exchange mode
Error Correction If error detected, sender is requested to repeat the message
Via Software (with Profibus-DP Class 2 Master) ,with standard
Address Setting options
Manual Configuration Module (MCM), or graphic display Supprim : ic
Baud
9.6Kbps 19.2Kbps 93.75Kbps 187.5Kbps 500Kbps 1.5Mbps 12Mbps
Rate
Range/
1200M 1200M 1200M 1000M 400M 200M 100M
Segment
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G3 Introduction
The G3 Series is an electronic product platform that features an integrated graphic display for simple
commissioning and displaying of diagnostic information. In addition it has an innovative distribution
capability which allows the same I/O components that make up a centralized manifold configuration to be
used as the distribution components as well, decreasing the need for duplicate components on centralized and
distributed applications. The G3 platform interfaces to a variety of valve series and fieldbus interface protocols
and is capable of addressing a total of 1200 I/O points (150 bytes). With proper assembly and termination the
G3 modules will have an IP65 / IP67 rating.
The manifold can be viewed as having two sections to it, the Valve Side and the Discrete I/O Side. The Valve
Side supports a maximum of 32 solenoid coils and the Discrete I/O Side supports a maximum of 16 modules
capable of addressing up to 1200 outputs, 1200 inputs or various combinations.
Various discrete modules with integrated graphic display are available. They include digital I/O, analog I/O,
and specialty modules which cover various application needs. Pin-outs for all connectors are labeled on the
side of the respective modules and are also detailed in the module section of this document.
This manual details specific information for configuring and commissioning the Numatics G3 Series product
line. For more information relating to pneumatic valving and valve manifold assemblies, please refer to the
Numatics In Control Catalog at www.numatics.com.
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G3 Electronics Modularity
Discrete I/O
The G3 Series product line is a completely modular and scalable system. As shown below, all of the G3
electronic modules plug together, via mechanical clips, allowing easy assembly and field changes.
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Pneumatic Valve Manifold
The pneumatic valve manifold with internal circuit board technology is also modular. The valve solenoid coil
connections are automatically made using Z-Board technology (plug together PC boards), which allow
internal connection from solenoid coils to output drivers without the use of wires). This allows easy assembly
and field changes.
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Manifold Connectors
Solenoid Coil Connections using Z-BoardTM Technology for 2005/2012/2035 valve series
Z-Board plug together technology connects all valve solenoids to the valve coil output driver board,
located in the valve adapter. The 32 available coil outputs are divided into 2 separate connector groups.
Output group No. 1 is comprised of the first output word, bits 0-15, and output group No. 2 is comprised
of the second output word, bits 16-31. Output group No. 1 connects directly to the Z-Boards. Output
group No. 2 is connected to the Z-Boards via an internal ribbon cable or valve side Sub-D module. The
first output (bit 0) connects to the 14 (A) solenoid on the valve closest to the communication node. The
17th 32nd solenoids interconnect via the Z-Boards to output group No. 2. For the maximum capability
of 32 solenoids on the same manifold, the 16th and 17th solenoid coils must NOT be on the same sub-base.
Output Group
No. 1
Output Group
No. 2
SINGLE DOUBLE
"Z-BOARD" "Z-BOARD"
SINGLE DOUBLE
"Z-BOARD" "Z-BOARD"
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Z-Board Connectors
The 2005/2012/2035 valve series utilize 2 different Z-Board designs to achieve the single and double
solenoid output functions. This yields the possible 32 single, 16 double, or various combinations of valve
coil output capabilities.
single double
The 17th solenoid (output group No. 2s first bit) must be accessed via
NOTE! either the valve side Sub-D output module or a ribbon connector type
Z-board.
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Z-Board and Ribbon Cable Example
If fourteen (14) single solenoid and one (1) double solenoid valves are connected directly to the
communication node via their Z-Boards, and one (1) single solenoid and four (4) double
solenoid valves are connected to the communication node via the ribbon cable, the following
would be the valve side bit map:
Output Word 0 1
Output Byte 0 1 2 3
Output Bit No. 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
Solenoid Coil
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 n/a
Output No.
In the above example, Output Bits No. 25 thru No. 31 are allocated but
NOTE! not used. Allocation may be changed by configuration changes in the
communication module (node). Refer to page 23 in this manual.
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Z-Board with Valve Side Sub-D Example
If sixteen (16) single solenoid valves are connected directly to the communication node via their
Z-Boards, and a valve side Sub-D connector is connected to the communication node via the
output Group No. 2 connector then the following would be the valve side bit map:
Output Word 0 1
Output Byte 0 1 2 3
Output Bit No. 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
Solenoid Coil
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
Output No.
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Communication Module (Node)
PROFIBUS-DP Communication Module
This module is the communication interface to the manifold. It contains communication electronics and
internal short circuit protection for power. It can be configured via software, via the graphic display, or
manually via DIP switches through the optional Manual Configuration Module (MCM).
The Numatics G3 PROFIBUS-DP node is tested by the PIC to ensure compatibility and interoperability. Supprim : DeviceNet
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Communication Module Description
1 6
2 8
3
9
4
10
11
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Connector Pin-Outs
Industry standard connectors are used for communication and power. The PROFIBUS-DP communication
connectors are a M12 reverse key 5 pin male connector and a M12 reverse key 5 pin female connector. The
Power connector is a 7/8 MINI 5 pin male connector.
Power common (0 VDC) pins 1 and 2 are isolated from each other to allow
separate (isolated) power supply connection if required. However, they can be
!
tied together if a single common, non-isolated, application is preferred.
The draw of the +24VDC Valves and Outputs and +24VDC Node and Inputs
pins cannot exceed 8 Amps, at any given moment in time.
The Node and Inputs pins supplies power to the node electronics. These pins
must be powered at all times for communication node to be functional.
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Electrical Connections
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Power Consumption
Power Connection
Power Rating
The maximum system current capability is 8 Amps. Care should be taken not to exceed 8 Amp draw
through the Aux. power connector pins.
Discrete I/O current draw is dependent on the device(s) connected. It is critical to know what these
values are in order to remain safely within the 8 Amp limitations (4 Amps if using distribution).
Loads should not draw more than 0.5 Amps of current from any one individual discrete output point
(Contact factory for higher current capability requirements).
+24VDC +24VDC
(Valves and Outputs) (Node and Inputs)
Component Voltage Tolerance Pins 1 and 5 Pins 2 and 4
Current Power Current Power
Solenoid Valve Coil 2002 (Each) 24 VDC +10%/-15% 0.021 A 0.5 W 0A 0W
Solenoid Valve Coil 2005 (Each) 24 VDC +10%/-15% 0.056 A 1.35 W 0A 0W
Solenoid Valve Coil 2012 (Each) 24 VDC +10%/-15% 0.105 A 2.5 W 0A 0W
Solenoid Valve Coil 2035 (Each) 24 VDC +10%/-15% 0.105 A 2.5 W 0A 0W
Solenoid Valve Coil ISO - SPA 24 VDC +10%/-15% 0.167 A 4.0 W 0A 0W
Valve Adapter (Driver) 24 VDC +/- 10% .134 A 3.22 W 0A 0W
Discrete Digital Input Module 24 VDC +/- 10% .012 A .29 W .085 A* 2.04 W*
Discrete Digital Output Module 24 VDC +/- 10% .051 A 1.2 W .060 A* 1.44 W*
Discrete Digital I/O Module 24 VDC +/- 10% .035 A 0.84 W .076 A* 1.82 W*
Discrete Analog Input Module (V & C) 24 VDC +/- 10% .012 A 0.288 W .077 A* 1.85 W*
Discrete Analog I/O Module (V & C) 24 VDC +/- 10% .018 A 0.432 W .087 A* 2.08 W*
Communication Module (Node) 24 VDC +/- 10% .006 A 0.144 W .094 A* 2.26 W*
Sub-Bus Valve Module 24 VDC +/- 10% .012 A 0.288 W .066 A* 1.58 W*
Auto Recovery Module (ARM) 24 VDC +/- 10% 0A 0W .022 A .53 W
Manual Configuration Module (MCM) 24 VDC +/- 10% 0A 0W .022 A .53 W
* Current depends on graphic display brightness setting. Max. value shown with high brightness.
Values decrease by approx. 12% for Medium and 25% for Low brightness settings.
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Recommended External Fuses
External fuses should be chosen based upon the physical manifold configuration. Please refer to table
below for the fuse sizing chart.
The Node and Inputs Aux Power pins supply power to the node electronics. These pins must
be powered at all times for communication node and Inputs to be functional.
NOTE! The internal electronic fuses exist to protect against damage due to catastrophic failure of
internal components. External fuses are always recommended for protection against power
supply failure, over-current conditions, etc
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Diagnostics
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G3 Graphic Display
The G3 Communication and I/O modules have an integrated graphic display that may be used to configure
the parameters of the modules as well as showing diagnostic information.
The following graphic displays represent the main menu selections of the DeviceNet communication module
(node). Use the NEXT button to scroll through the Main menu headings shown below. At this level pressing
the SET button allows access the Sub-Menus. Please see the appropriate pages referenced below for further
details and descriptions of the Sub-Menus. NOTE: WHEN A NETWORK I/O CONNECTION IS
ESTABLISHED MANUAL CHANGES TO NODE PARAMETERS ARE NOT ALLOWED!
Home Screen
ADDRESS SSALOCK PROFIBUSDP ADVANCED FACTORY
126 SETTINGS DEFAULTS DIAGNOSTICS
DISABLED
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Network Address Sub-Menu
2. Press the NEXT button to scroll through the choices for the hundreds digit of
the node address.
SET ADDRESS
111 Press the SET button to select the hundreds digit and move into the tens digit
selection.
3. Press the NEXT button to scroll through the choices for the tens digit of the
node address.
SET ADDRESS
111
Press the SET button to select the tens digit.
Change the ones digit using the same procedure.
4. Press the NEXT button to select Yes or No to accept the address shown on the
ACCEPT display,
111 Y N
a. Selecting No will bring you back to the main Address menu.
b. Selecting Yes will take you to the following SAVE SETTINGS menu.
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SSA LOCK Sub-Menu
ACCEPT
ENABLED Y N Saved Setting Steps
4. Press the NEXT button to select either NOW or LATER.
a. Selecting NOW will cause the node to reset and apply the new setting.
SAVE SETTINGS b. Selecting LATER will cause the setting to be saved in temporary
NOW LATER
memory to allow you to make additional parameter changes before the
node is reset. However, you must ACCEPT the saved changes before
your next power cycle otherwise they will be lost.
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Advanced Settings - Brightness
Brightness Settings
1. Press the SET button to enter the ADVANCED SETTINGS menu.
ADVANCED
SETTINGS
3. Press the NEXT button to scroll the choices for the desired brightness of the
LCD display for all modules on the G3 system.
SET BRIGHTNESS
LOW
a. LOW
b. MEDIUM
c. HIGH (Factory Default)
SET BRIGHTNESS
d. RETURN (this will return you to the SET FAULT/IDLE menu)
MEDIUM
Press the SET button to confirm your choice.
The changes will take effect immediately.
SET BRIGHTNESS
HIGH
SET BRIGHTNESS
RETURN
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Factory Defaults
Factory Default Settings Supprim : FACTORY
DEFAULT SETTINGS ... [1]
1. Press the SET button to enter the FACTORY DEFAULTS sub-menu.
FACTORY
DEFAULTS
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Diagnostics - Self Test Mode
An internal diagnostic tool can be enabled on the communication module (node) using the graphic display.
This tool allows the user to confirm that all of the inputs and outputs on the manifold and any of the
distributed modules are fully functional without needing a network connection or controller. There are two test
modes that the user can choose. The CYCLE OUTPUTS test mode tests all the outputs by sequentially
turning them ON and OFF for approximately .5 seconds. The INPUTS test mode tests the inputs by
causing all of the outputs to toggle between even and odd values when any input is made. The Self Test mode
on the communication module (node) is a global setting and will test all devices connected on the main
manifold as well as any distributed modules and/or manifolds.
Similar local self tests are available on all output modules types. This local self test function allows any
output module to be tested without affecting any other output module.
NOTE: The number of Valve outputs that are tested are affected by the I/O size settings.
To use the Self Test Mode, the user must first set some initial conditions. Follow these steps to initiate the
self-test mode.
ADDRESS DIAGNOSTICS
45
DIAGNOSTICS
SETSELFTEST
SETSELFTEST SETSELFTEST DISCONNECTAIR
CYCLEOUTPUTS INPUTS HOLDSET
BUTTON
HOLDFOR10SECONDSTO
INITIATE
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Diagnostics Continued
USNW POWER
24 VOLTS 3. Press the NEXT button to scroll through the main diagnostic menu choices.
a. UNSW POWER
. - Displays voltage level of unswitched power (Node & Inputs)
NETWORK ERRORS
b. NETWORK ERRORS - ERROR CODE
ERROR CODE - # . - Displays fieldbus network errors
c. CURRENT COMM. EVENT NUMBER
. - Displays
d. SHOW LOGGED COMM. EVENTS
CURRENT COMM.
EVENT - # . - Displays log of network errors
e. CURRENT SUBBUS ERROR
. - Displays sub bus errors
f. SHOW LOGGED SUBBUS ERRORS
SHOW LOGGED
COMM. EVENTS . - Displays log of sub bus errors
g. FIRMWARE REV.
. - For service personnel
h. BOOTCODE REV.
CURRENT SUBBUS
ERR - # . -For service personnel
i. PART NUMBER
. - Displays replacement part number of module
SHOW LOGGED
SUBBUS ERRORS
FIRMWARE REV.
2.10
BOOTCODE REV.
1.0
PART NUMBER
240-239
The UNSW POWER screen indicates the voltage level present on the UNSW
(Node & Input) power pins (Pin No. 2 and 3) of the main power connector.
NOTE!
A voltage level less than 19 volts will generate an error screen and an
associated diagnostic bit (see Diagnostic section for more details).
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Error Messages
The following are automatic error messages that are displayed when specific faults occur during operation:
SHORTED COIL
Displayed when a short circuit condition is
NO. X detected on a valve coil
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The MCM is an optional module that is installed between the node and the valve adapter module and allows
the user to manually set, via DIP switches, the node address without the need for software configuration or the
use of the integrated graphic display in the node. If software configuration or configuration via the integrated
graphic display in the node is preferred, this module is not necessary.
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DIP Switch Settings
Network Address:
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ARM Auto Recovery Module (Optional)
The Auto Recovery Module (ARM) is an optional memory module that is installed between the node and
the valve adapter module and is used to preserve the manifold configuration settings even during
catastrophic failure. During the power-up process it reads the configuration of the manifold, including
any user settable parameters of I/O modules, and stores the information in its non volatile memory. Once
the information is stored, it automatically disconnects itself from the power circuits while still
mechanically attached to the manifold. Upon power-up it reconnects itself and compares the stored
configuration settings to the actual manifold configuration. If these settings are different it gives the user
the option of:
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Distribution
Distribution of I/O capability can be easily achieved with the G3 platform by means of Sub-Bus modules.
I/O modules, valve manifolds and/or a combination of both can be simply separated from the main manifold
and distributed via a sub-bus communication cable. The G3 platform uses the same I/O modules on the
main manifold as on the distribution chain. The main communication module can control up to 16 I/O
modules either on the main manifold or as part of the sub-bus connections. To utilize the sub-bus
distribution capabilities the Sub-Bus OUT module must be located on the end of the main communication
manifold and a Terminator Module must be located at the last sub-bus component.
Example 1
Fieldbus network
5 7 1
2
Main Fieldbus
Valve
Manifold with
I/O
Power
Supply
10 5 3
Distributed
Sub-Bus
Valve
6 Manifold
7 8
5 7 4 7
4
Distributed
9 Sub-Bus
I/O
9 Modules
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Sub-Bus Distribution Modules
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Sub-Bus In Modules
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Terminator Module
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Sub-Bus Valve Module
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Digital I/O Modules
Digital I/O Module Rules
The maximum number of modules that can be used on the Discrete I/O side of the manifold is 16. These
modules can be centralized on the main fieldbus manifold, distributed or a combination of both. Modules can
be connected in any combination of inputs, outputs and specialty up to the physical limitation of 16 modules.
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I/O Module Descriptions & Menus
1 5
2 6
7
3
4 10
11
12
Menu
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Digital Input Modules
Input Mapping
BYTE Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
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Two Digital Inputs per Connector - M12 Female Modules
Short Circuit Protection
Module Part No. I/O Type Input Points
(SCP)
240-209 NPN (Sinking)
YES Visual 16
240-205 PNP (Sourcing)
Input Mapping
BYTE Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
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Sixteen Digital Inputs Terminal Strip Modules
Specifications
- Wire Size Range: 12 to 24 AWG
- Strip Length: 7mm
- Terminal Tightening Torque: 0.5 Nm
Input Mapping
BYTE Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
+ No. 4 + No. 1
+ No. 3 + No. 2
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Digital Output Modules
Output Mapping
BYTE Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
Diagnostic Telegram
BYTE Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
Output 7 Output 6 Output 5 Output 4 Output 3 Output 2 Output 1 Output 0
X
Status Status Status Status Status Status Status Status
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Two Digital Outputs per Connector - M12 Female Modules
Short Circuit Protection
Module Part No. I/O Type Output Points
(SCP)
240-207 PNP (Sourcing) YES Visual 16
Output Mapping
BYTE Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
Diagnostic Telegram
BYTE Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
Output 7 Output 6 Output 5 Output 4 Output 3 Output 2 Output 1 Output 0
X
Status Status Status Status Status Status Status Status
Output 15 Output 14 Output 13 Output 12 Output 11 Output 10 Output 9 Output 8
X+1
Status Status Status Status Status Status Status Status
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Sub-Bus Valve Module
Used to control a distributed valve manifold through the Sub-Bus. See page 33 for more information.
Module
I/O Type Short Circuit Protection Output Points
Part No.
240-241 NPN (Sinking) YES Visual 32
Output Mapping
BYTE Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
Valve Coil Valve Coil Valve Coil Valve Coil Valve Coil Valve Coil Valve Coil Valve Coil
X
No. 7 No. 6 No. 5 No. 4 No. 3 No. 2 No. 1 No. 0
X+1 Valve Coil Valve Coil Valve Coil Valve Coil Valve Coil Valve Coil Valve Coil Valve Coil
(Optional) No. 15 No. 14 No. 13 No. 12 No. 11 No. 10 No. 9 No. 8
X+2 Valve Coil Valve Coil Valve Coil Valve Coil Valve Coil Valve Coil Valve Coil Valve Coil
(Optional) No. 23 No. 22 No. 21 No. 20 No. 19 No. 18 No. 17 No. 16
X+3 Valve Coil Valve Coil Valve Coil Valve Coil Valve Coil Valve Coil Valve Coil Valve Coil
(Optional) No. 31 No. 30 No. 29 No. 28 No. 27 No. 26 No. 25 No. 24
Diagnostic Telegram
BYTE Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
Valve Coil 7 Valve Coil 6 Valve Coil 5 Valve Coil 4 Valve Coil 3 Valve Coil 2 Valve Coil 1 Valve Coil 0
X
Status Status Status Status Status Status Status Status
X+1 Valve Coil 15 Valve Coil 14 Valve Coil 13 Valve Coil 12 Valve Coil 11 Valve Coil 10 Valve Coil 9 Valve Coil 8
(Optional) Status Status Status Status Status Status Status Status
X+2 Valve Coil 23 Valve Coil 22 Valve Coil 21 Valve Coil 20 Valve Coil 19 Valve Coil 18 Valve Coil 17 Valve Coil 16
(Optional) Status Status Status Status Status Status Status Status
X+3 Valve Coil 31 Valve Coil 30 Valve Coil 29 Valve Coil 28 Valve Coil 27 Valve Coil 26 Valve Coil 25 Valve Coil 24
(Optional) Status Status Status Status Status Status Status Status
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Digital Input/Output Modules
Output Mapping
BYTE Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
Diagnostic Telegram
BYTE Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
Allocated Allocated Allocated Allocated
X Conn. D Conn. C Conn. B Conn. A
and and and and
(Optional) SCP Status SCP Status SCP Status SCP Status
Reserved Reserved Reserved Reserved
X+1 Output 7 Output 6 Output 5 Output 4 Output 3 Output 2 Output 1 Output 0
(Optional) Status Status Status Status Status Status Status Status
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Valve Side Digital Output Modules
The valve side output module is used to distribute available valve side output points via a Sub-D connector
(i.e. when a Sub-D valve manifold is located away from the rest of the electronics). This module goes to the
right of the G3 valve adapter. The 16 bit output module utilizes the last 16 output bits on the valve side of the
manifold (bits 16-31)
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Analog I/O Modules
Analog I/O Module Rules
The analog I/O modules follow the same rules as the digital I/O modules. The maximum total number of
modules on the Sub-Bus is 16. The analog modules allow the user to control and/or read analog devices using
an analog signal. These modules are available in two analog signal types: 0-10 V and 4-20 mA, and are
available in two different I/O configurations: 2 analog input channels/ 2 analog outputs channels (2AI/2AO)
or 4 analog input channels (4AI).
Module
Signal Type Input Points Output Points Short Circuit Protection
Part No.
240-212 0 - 10V 4 0
240-213 0 - 10V 2 2
Yes
240-214 4 - 20mA 4 0
240-215 4 - 20mA 2 2
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One Analog Input per Connector - M12 Female Modules
Input Mapping
BYTE Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
Input No. 1
X Input No. 1 Input No. 1 Input No. 1 Input No. 1 Input No. 1 Input No. 1 Input No. 1
(LSB)
Input No. 1
X+1 Input No. 1 Input No. 1 Input No. 1 Input No. 1 Input No. 1 Input No. 1 Input No. 1
(MSB)
Input No. 2
X+2 Input No. 2 Input No. 2 Input No. 2 Input No. 2 Input No. 2 Input No. 2 Input No. 2
(LSB)
Input No. 2
X+3 Input No. 2 Input No. 2 Input No. 2 Input No. 2 Input No. 2 Input No. 2 Input No. 2
(MSB)
Input No. 3
X+4 Input No. 3 Input No. 3 Input No. 3 Input No. 3 Input No. 3 Input No. 3 Input No. 3
(LSB)
Input No. 3
X+5 Input No. 3 Input No. 3 Input No. 3 Input No. 3 Input No. 3 Input No. 3 Input No. 3
(MSB)
Input No. 4
X+6 Input No. 4 Input No. 4 Input No. 4 Input No. 4 Input No. 4 Input No. 4 Input No. 4
(LSB)
Input No. 4
X+7 Input No. 4 Input No. 4 Input No. 4 Input No. 4 Input No. 4 Input No. 4 Input No. 4
(MSB)
Diagnostic Telegram
BYTE Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
Allocated Allocated Allocated Allocated
Power Status Power Status Power Status Power Status
X and and and and
for Conn. D for Conn. C for Conn. B for Conn. A
Reserved Reserved Reserved Reserved
High Alarm Low Alarm High Alarm Low Alarm High Alarm Low Alarm High Alarm Low Alarm
X+1
for Conn. D for Conn. D for Conn. C for Conn. C for Conn. B for Conn. B for Conn. A for Conn. A
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One Analog I/O per Connector - M12 Female Modules
Output Mapping
BYTE Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
Output No. Output No. Output No. Output No. Output No. Output No. Output No. Output No.
X
1 1 1 1 1 1 1 1 (LSB)
Output No. Output No. Output No. Output No. Output No. Output No. Output No. Output No.
X+1
1 (MSB) 1 1 1 1 1 1 1
Output No. Output No. Output No. Output No. Output No. Output No. Output No. Output No.
X+2
2 2 2 2 2 2 2 2 (LSB)
Output No. Output No. Output No. Output No. Output No. Output No. Output No. Output No.
X+3
2 (MSB) 2 2 2 2 2 2 2
Input Mapping
BYTE Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
Input No. 1
X Input No. 1 Input No. 1 Input No. 1 Input No. 1 Input No. 1 Input No. 1 Input No. 1
(LSB)
Input No. 1
X+1 Input No. 1 Input No. 1 Input No. 1 Input No. 1 Input No. 1 Input No. 1 Input No. 1
(MSB)
Input No. 2
X+2 Input No. 2 Input No. 2 Input No. 2 Input No. 2 Input No. 2 Input No. 2 Input No. 2
(LSB)
Input No. 2
X+3 Input No. 2 Input No. 2 Input No. 2 Input No. 2 Input No. 2 Input No. 2 Input No. 2
(MSB)
Diagnostic Telegram
BYTE Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
Allocated Allocated Allocated Allocated
Power Status Power Status Power Status Power Status
X and and and and
for Conn. D for Conn. C for Conn. B for Conn. A
Reserved Reserved Reserved Reserved
High Alarm Low Alarm High Alarm Low Alarm High Alarm Low Alarm High Alarm Low Alarm
X+1
for Conn. D for Conn. D for Conn. C for Conn. C for Conn. B for Conn. B for Conn. A for Conn. A
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Sinking
Switching Negative
Positive Common
PNP Descriptions
Sourcing
Switching Positive LOAD
Negative Common
2 3 2 3
1 4 1 4
2 3 2 3
1 4 1 4
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I/O Module(s) Wiring Diagrams Continued
PNP (Sourcing) Output Connection
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PROFIBUS-DP Configuration and Mapping
GSD File
The GSD file contains configuration information required to establish communication to a node on a
PROFIBUS-DP network. The GSD file is available on the Numatics, Inc., website at
www.numatics.com/fieldbus.
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User Configurable Device Parameters
The Numatics G3 PROFIBUS-DP node allows the user to set many user options which define how the
manifold behaves in certain instances. The following are descriptions of these device parameters.
Settable Via
Parameter Name Description Display Software MCM
Address Node address
Adjust brightness of graphic
Brightness
display X X
I/O Allocation Allocates how many valve output
X X
Coils points are mapped (8, 16, 24, 32)
Determines whether to use idle
Output Idle Action X X
value attribute or hold last state
Output Fault Determines whether to use idle
X X
Action value attribute or hold last state
Determines how the network
SSA Lock
address may be set X X
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Communication Fault/Idle Mode Parameter
This parameter is used to set the behaviors of output points (bits) during a communication fault or an idle
event (when a PLC is Idle mode not in RUN mode). The parameter shown below is used to determine
what state the outputs will have during an Idle event and a Fault event. It will allow control of all output
points, valves and discrete I/O, on the manifold.
The user, through the graphic display or software, can determine how the outputs behave when a
communication fault or idle actions occurs. These settings are non-volatile and thus will not change upon loss
of power.
The process for determining the output state during a Communication Fault/Idle Mode is as follows:
Communication
Fault Received
Device
Checks
Turn OFF Communication Hold Last State
All Outputs Fault
Attribute
Outputs Outputs
De-Energize Do Not
Change State
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PROFIBUS-DP Mapping
I/O Sizes
Outputs
Outputs are defined as any valve solenoid coil and/or any discrete output point from any output module. The
output size depends upon the physical configuration of the manifold (i.e. module type and how many are
used). Please reference the following pages for a detailed explanation for calculating the output size.
Inputs
Inputs are defined as physical input bits from input modules. Please reference the following pages for a
detailed explanation for calculating the input size.
Valve Side
The size for the valve side of the manifold consists of an output bit for each valve solenoid coil driver. This
value for the valve side size is configurable via GSD file. See the following table:
Discrete Side
The discrete side of the manifold is defined as all I/O modules connected to the left of the communication
node. This includes physically attached modules as well as any distributed sub-bus modules. I/O sizes for
the discrete side are automatically configured based on the I/O module type installed. However, the user can
affect these sizes manually via settable parameters on the node. The output value consists of physical outputs
(i.e. output bit for each output point). The input value consists of physical inputs (i.e. an input bit for each
input point).
The overall size of the I/O data for the manifold will consist of the valve size plus the discrete I/O size. The
I/O size can vary greatly, due to the many physical configurations. The worksheet on page 53 will allow
accurate sizing of the I/O data.
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Manifold and I/O Data Sizing Worksheet
Step
1 : Choose corresponding Input and Output values based on the chosen Valve Side Output Options and place the values in the boxes
labeled, Valve Side Byte Requirements at the bottom of the page
2 : Choose up to sixteen modules to be included on the discrete I/O side of the manifold (including distributed modules) and place sum of
the corresponding input bytes and output bytes in the boxes labeled, Discrete Side Byte Requirements at the bottom of the page.
3 : Add the input bytes and output bytes values from the boxes labeled Discrete Side Byte Requirements and Valve Side Byte
Requirements and place total in the boxes labeled Total I/O Bytes for Manifold. This is the total input and output byte count values
required for the configured manifold.
Valve Side
Valve Side Output Options
Step Input Bytes Output Bytes
(selected via GSD file)
Up to 8 Solenoid Coils 0 1
Up to 16 Solenoid Coils 0 2
1 Up to 24 Solenoid Coils 0 3
Up to 32 Solenoid Coils 0 4
Digital Modules
Step Module Part Number Description Input Bytes Output Bytes
240-203/204 16 Inputs - Terminal Strip 2 0
240-205/209 16 Inputs - 8 x M12 2 0
240-206/210 8 Inputs - 8 x M12 1 0
2 240-207 16 Outputs - 8 x M12 0 2
240-208 8 Outputs - 8 x M12 0 1
240-211 8 Inputs / 8 Outputs - 8 x M12 1 1
240-241 Distributed Sub-Bus Valve Module 0 1, 2, 3 or 4
Analog Modules
Step Module Part Number Description Input Bytes Output Bytes
240-212/214 4 Inputs 4 x M12 8 0
2 240-213/215 2 Inputs/ 2 Outputs 4 x M12 4 4
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Bit Mapping Rules
The bit mapping for a G3 manifold varies with the physical configuration of the manifold. The following is a
breakdown of the bit mapping rules associated with the Numatics valve manifold.
Valve Side
1) Solenoid coil outputs are connected to the valve coils using the Z-Boards.
2) The valve solenoid coil output portion of the total output size is adjustable from 0 to 4 bytes.
3) Solenoid coil output addressing begins at the 1st manifold station nearest the node using 14 coil 1st and
then, if applicable, the 12 coil, and continues in ascending order away from the communication node.
4) Each manifold station allocates 1 or 2 output bits. This is dependent on the Z-Board type installed.
A single Z-Board allocates 1 output bit. A double Z-Board allocates 2 output bits.
5) Z-Boards can be used in any arrangement (all singles, all doubles, or any combination) as long as output
group No. 1 and output group No. 2 bits do not overlap (i.e. combinations of Z-Boards could exist where
the physical configuration of the manifold could exceed the output capacity.
NOTE!
Single solenoid valves can be used with double Z-BoardsTM. However,
one of the two available outputs will remain unused.
1) The Sub-Bus output byte size portion is self-configuring in byte increments, after an output module is
installed on the Sub-Bus and power is applied.
2) Outputs are mapped consecutively by module. The output bits from the 1st module will be mapped
directly after the bits from the valve coils. The output bits from the second module will be mapped
directly after the output bits from the 1st module and so on.
Inputs
1) The Sub-Bus input byte size portion is self-configuring in byte increments, after an input module is
plugged into back plane and power is applied.
2) Inputs are mapped consecutively by module. The input bits from the 1st module will be mapped at byte 0.
The input bits from the second module will be mapped directly after the input bits from the 1st module
and so on.
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I/O Mapping Examples
Example No. 1
Assumed Settings
Pos In Out
Module Type Part No.
No. Bytes
1 16IPNP 240205 2 0
2 4AIAnalog 240212 8 0
LocalValveSize 0 4
Total: 10 4
ValveCoil
How to Order Number
Whenthe12End Whenthe14End
Solenoidis Solenoidis
energized,the2port energized,the4port
ispressurized ispressurized
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Example No. 1 Table
Output Table
BYTE Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
Valve Coil Valve Coil Valve Coil Valve Coil Valve Coil Valve Coil Valve Coil Valve Coil
0
No. 7 No. 6 No. 5 No. 4 No. 3 No. 2 No. 1 No. 0
Allocated and Allocated and Allocated and Allocated and Valve Coil Valve Coil Valve Coil Valve Coil
1
Reserved Reserved Reserved Reserved No. 11 No. 10 No. 9 No. 8
2 Allocated and Allocated and Allocated and Allocated and Allocated and Allocated and Allocated and Allocated and
(Optional) Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved
3 Allocated and Allocated and Allocated and Allocated and Allocated and Allocated and Allocated and Allocated and
(Optional) Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved
Input Table
BYTE Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
Discrete Input Discrete Input Discrete Input Discrete Input Discrete Input Discrete Input Discrete Input Discrete Input
0
No. 7 No. 6 No. 5 No. 4 No. 3 No. 2 No. 1 No. 0
Discrete Input Discrete Input Discrete Input Discrete Input Discrete Input Discrete Input Discrete Input Discrete Input
1
No. 15 No. 14 No. 13 No. 12 No. 11 No. 10 No. 9 No. 8
Analog Analog Analog Analog Analog Analog Analog Analog Input
2
Input No. 1 Input No. 1 Input No. 1 Input No. 1 Input No. 1 Input No. 1 Input No. 1 No. 1 (LSB)
Analog Input Analog Analog Analog Analog Analog Analog Analog
3
No. 1 (MSB) Input No. 1 Input No. 1 Input No. 1 Input No. 1 Input No. 1 Input No. 1 Input No. 1
Analog Analog Analog Analog Analog Analog Analog Analog Input
4
Input No. 2 Input No. 2 Input No. 2 Input No. 2 Input No. 2 Input No. 2 Input No. 2 No. 2 (LSB)
Analog Input Analog Analog Analog Analog Analog Analog Analog
5
No. 2 (MSB) Input No. 2 Input No. 2 Input No. 2 Input No. 2 Input No. 2 Input No. 2 Input No. 2
Analog Analog Analog Analog Analog Analog Analog Analog Input
6
Input No. 3 Input No. 3 Input No. 3 Input No. 3 Input No. 3 Input No. 3 Input No. 3 No. 3 (LSB)
Analog Input Analog Analog Analog Analog Analog Analog Analog
7
No. 3 (MSB) Input No. 3 Input No. 3 Input No. 3 Input No. 3 Input No. 3 Input No. 3 Input No. 3
Analog Analog Analog Analog Analog Analog Analog Analog Input
8
Input No. 4 Input No. 4 Input No. 4 Input No. 4 Input No. 4 Input No. 4 Input No. 4 No. 4 (LSB)
Analog Input Analog Analog Analog Analog Analog Analog Analog
9
No.4 (MSB) Input No. 4 Input No. 4 Input No. 4 Input No. 4 Input No. 4 Input No. 4 Input No. 4
The number of Outputs Bytes Allocated for valve coils may be optimized and
NOTE! set to 8, 16, 24 or 32 coils.
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Example No. 2
Assumed Settings
Pos. In Out
Module Type Part No.
No. Bytes ValveCoil
LocalValveSize: 0 4 Number
Total: 0 4
How to Order
1 0
Qty Part Number
1 AK3EF00003NDRM 3 2
3 051BA4Z2MN00061
3 051BB4Z2MN00061 5 4
1 G3PT100R0G32 7 6
ASSEMBLED
9 8
11 10
Whenthe12End Whenthe14End
Solenoidis Solenoidis
energized,the2port energized,the4port
ispressurized ispressurized
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Example No. 2 Table
Output Table
BYTE Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
Valve Coil Valve Coil Valve Coil Valve Coil Valve Coil Valve Coil Valve Coil Valve Coil
0
No. 7 No. 6 No. 5 No. 4 No. 3 No. 2 No. 1 No. 0
Allocated and Allocated and Allocated and Allocated and Valve Coil Valve Coil Valve Coil Valve Coil
1
Reserved Reserved Reserved Reserved No. 11 No. 10 No. 9 No. 8
2 Allocated and Allocated and Allocated and Allocated and Allocated and Allocated and Allocated and Allocated and
(Optional) Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved
3 Allocated and Allocated and Allocated and Allocated and Allocated and Allocated and Allocated and Allocated and
(Optional) Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved
Input Table
BYTE Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
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Example No. 3
Assumed Settings
Pos In Out
Module Type Part No.
No. Bytes
1 16IPNP 240205 2 0
2 4AIAnalog 240212 8 0
3 16IPNP 240203 2 0
LocalValves: 0 4
Total: 12 4
Whenthe12End Whenthe14End
Solenoidis Solenoidis
energized,the2port energized,the4port
ispressurized ispressurized
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Example No. 3 Table
Output Table
BYTE Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
Valve Coil Valve Coil Valve Coil Valve Coil Valve Coil Valve Coil Valve Coil Valve Coil
0
No. 7 No. 6 No. 5 No. 4 No. 3 No. 2 No. 1 No. 0
Allocated and Allocated and Allocated and Allocated and Valve Coil Valve Coil Valve Coil Valve Coil
1
Reserved Reserved Reserved Reserved No. 11 No. 10 No. 9 No. 8
2 Allocated and Allocated and Allocated and Allocated and Allocated and Allocated and Allocated and Allocated and
(Optional) Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved
3 Allocated and Allocated and Allocated and Allocated and Allocated and Allocated and Allocated and Allocated and
(Optional) Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved
Input Table
BYTE Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
0
Discrete Input Discrete Input Discrete Input Discrete Input Discrete Input Discrete Input Discrete Input Discrete Input
No. 7 No. 6 No. 5 No. 4 No. 3 No. 2 No. 1 No. 0
1
Discrete Input Discrete Input Discrete Input Discrete Input Discrete Input Discrete Input Discrete Input Discrete Input
No. 15 No. 14 No. 13 No. 12 No. 11 No. 10 No. 9 No. 8
2
Analog Analog Analog Analog Analog Analog Analog Analog Input
Input No. 1 Input No. 1 Input No. 1 Input No. 1 Input No. 1 Input No. 1 Input No. 1 No. 1 (LSB)
3
Analog Input Analog Analog Analog Analog Analog Analog Analog
No. 1 (MSB) Input No. 1 Input No. 1 Input No. 1 Input No. 1 Input No. 1 Input No. 1 Input No. 1
4
Analog Analog Analog Analog Analog Analog Analog Analog Input
Input No. 2 Input No. 2 Input No. 2 Input No. 2 Input No. 2 Input No. 2 Input No. 2 No. 2 (LSB)
5
Analog Input Analog Analog Analog Analog Analog Analog Analog
No. 2 (MSB) Input No. 2 Input No. 2 Input No. 2 Input No. 2 Input No. 2 Input No. 2 Input No. 2
6
Analog Analog Analog Analog Analog Analog Analog Analog Input
Input No. 3 Input No. 3 Input No. 3 Input No. 3 Input No. 3 Input No. 3 Input No. 3 No. 3 (LSB)
7
Analog Input Analog Analog Analog Analog Analog Analog Analog
No. 3 (MSB) Input No. 3 Input No. 3 Input No. 3 Input No. 3 Input No. 3 Input No. 3 Input No. 3
8
Analog Analog Analog Analog Analog Analog Analog Analog Input
Input No. 4 Input No. 4 Input No. 4 Input No. 4 Input No. 4 Input No. 4 Input No. 4 No. 4 (LSB)
9
Analog Input Analog Analog Analog Analog Analog Analog Analog
No.4 (MSB) Input No. 4 Input No. 4 Input No. 4 Input No. 4 Input No. 4 Input No. 4 Input No. 4
10
Discrete Input Discrete Input Discrete Input Discrete Input Discrete Input Discrete Input Discrete Input Discrete Input
No. 7 No. 6 No. 5 No. 4 No. 3 No. 2 No. 1 No. 0
11
Discrete Input Discrete Input Discrete Input Discrete Input Discrete Input Discrete Input Discrete Input Discrete Input
No. 15 No. 14 No. 13 No. 12 No. 11 No. 10 No. 9 No. 8
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Example No. 4
Assumed Settings
Pos In Out
Module Type Part No.
No. Bytes
1 16IPNP 240205 2 0
2 4IAnalog 240212 8 0
3 16IPNP 240205 2 0
4 16IPNP 240205 2 0
ValveCoil
LocalValves: 0 4 Number
Total: 14 4
How to Order
1 0
Qty Part Number
1 AK3EF00003NDRM 3 2
3 051BA4Z2MN00061 5 4
3 051BB4Z2MN00061 7 6
1 G3DN102R0G32
1 240205 9 8
1 240212 11 10
ASSEMBLED
1 G3DS302R0DRM
1 240205
1 240205
ASSEMBLED
Whenthe12End Whenthe14End
Solenoidis Solenoidis
energized,the2port energized,the4port
ispressurized ispressurized
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Example No. 4 Table
Output Table
BYTE Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
Valve Coil Valve Coil Valve Coil Valve Coil Valve Coil Valve Coil Valve Coil Valve Coil
0
No. 7 No. 6 No. 5 No. 4 No. 3 No. 2 No. 1 No. 0
Allocated and Allocated and Allocated and Allocated and Valve Coil Valve Coil Valve Coil Valve Coil
1
Reserved Reserved Reserved Reserved No. 11 No. 10 No. 9 No. 8
2 Allocated and Allocated and Allocated and Allocated and Allocated and Allocated and Allocated and Allocated and
(Optional) Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved
3 Allocated and Allocated and Allocated and Allocated and Allocated and Allocated and Allocated and Allocated and
(Optional) Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved
Input Table
BYTE Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
0
Discrete Input Discrete Input Discrete Input Discrete Input Discrete Input Discrete Input Discrete Input Discrete Input
No. 7 No. 6 No. 5 No. 4 No. 3 No. 2 No. 1 No. 0
1
Discrete Input Discrete Input Discrete Input Discrete Input Discrete Input Discrete Input Discrete Input Discrete Input
No. 15 No. 14 No. 13 No. 12 No. 11 No. 10 No. 9 No. 8
2
Analog Analog Analog Analog Analog Analog Analog Analog Input
Input No. 1 Input No. 1 Input No. 1 Input No. 1 Input No. 1 Input No. 1 Input No. 1 No. 1 (LSB)
3
Analog Input Analog Analog Analog Analog Analog Analog Analog
No. 1 (MSB) Input No. 1 Input No. 1 Input No. 1 Input No. 1 Input No. 1 Input No. 1 Input No. 1
4
Analog Analog Analog Analog Analog Analog Analog Analog Input
Input No. 2 Input No. 2 Input No. 2 Input No. 2 Input No. 2 Input No. 2 Input No. 2 No. 2 (LSB)
5
Analog Input Analog Analog Analog Analog Analog Analog Analog
No. 2 (MSB) Input No. 2 Input No. 2 Input No. 2 Input No. 2 Input No. 2 Input No. 2 Input No. 2
6
Analog Analog Analog Analog Analog Analog Analog Analog Input
Input No. 3 Input No. 3 Input No. 3 Input No. 3 Input No. 3 Input No. 3 Input No. 3 No. 3 (LSB)
7
Analog Input Analog Analog Analog Analog Analog Analog Analog
No. 3 (MSB) Input No. 3 Input No. 3 Input No. 3 Input No. 3 Input No. 3 Input No. 3 Input No. 3
8
Analog Analog Analog Analog Analog Analog Analog Analog Input
Input No. 4 Input No. 4 Input No. 4 Input No. 4 Input No. 4 Input No. 4 Input No. 4 No. 4 (LSB)
9
Analog Input Analog Analog Analog Analog Analog Analog Analog
No.4 (MSB) Input No. 4 Input No. 4 Input No. 4 Input No. 4 Input No. 4 Input No. 4 Input No. 4
10
Discrete Input Discrete Input Discrete Input Discrete Input Discrete Input Discrete Input Discrete Input Discrete Input
No. 7 No. 6 No. 5 No. 4 No. 3 No. 2 No. 1 No. 0
11
Discrete Input Discrete Input Discrete Input Discrete Input Discrete Input Discrete Input Discrete Input Discrete Input
No. 15 No. 14 No. 13 No. 12 No. 11 No. 10 No. 9 No. 8
12
Discrete Input Discrete Input Discrete Input Discrete Input Discrete Input Discrete Input Discrete Input Discrete Input
No. 7 No. 6 No. 5 No. 4 No. 3 No. 2 No. 1 No. 0
13
Discrete Input Discrete Input Discrete Input Discrete Input Discrete Input Discrete Input Discrete Input Discrete Input
No. 15 No. 14 No. 13 No. 12 No. 11 No. 10 No. 9 No. 8
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Example No. 5
Assumed Settings
How to Order
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Example No. 5 Table
Output Table
BYTE Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
Valve Coil Valve Coil Valve Coil Valve Coil Valve Coil Valve Coil Valve Coil Valve Coil
0
No. 7 No. 6 No. 5 No. 4 No. 3 No. 2 No. 1 No. 0
Allocated and Allocated and Allocated and Allocated and Valve Coil Valve Coil Valve Coil Valve Coil
1
Reserved Reserved Reserved Reserved No. 11 No. 10 No. 9 No. 8
2 Allocated and Allocated and Allocated and Allocated and Allocated and Allocated and Allocated and Allocated and
(Optional) Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved
3 Allocated and Allocated and Allocated and Allocated and Allocated and Allocated and Allocated and Allocated and
(Optional) Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved
Valve Coil Valve Coil Valve Coil Valve Coil Valve Coil Valve Coil Valve Coil Valve Coil
4
No. 7 No. 6 No. 5 No. 4 No. 3 No. 2 No. 1 No. 0
Allocated and Allocated and Allocated and Allocated and Valve Coil Valve Coil Valve Coil Valve Coil
5
Reserved Reserved Reserved Reserved No. 11 No. 10 No. 9 No. 8
6 Allocated and Allocated and Allocated and Allocated and Allocated and Allocated and Allocated and Allocated and
(Optional) Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved
7 Allocated and Allocated and Allocated and Allocated and Allocated and Allocated and Allocated and Allocated and
(Optional) Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved
Input Table
BYTE Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
Discrete Input Discrete Input Discrete Input Discrete Input Discrete Input Discrete Input Discrete Input Discrete Input
0
No. 7 No. 6 No. 5 No. 4 No. 3 No. 2 No. 1 No. 0
Discrete Input Discrete Input Discrete Input Discrete Input Discrete Input Discrete Input Discrete Input Discrete Input
1
No. 15 No. 14 No. 13 No. 12 No. 11 No. 10 No. 9 No. 8
Analog Analog Analog Analog Analog Analog Analog Analog Input
2
Input No. 1 Input No. 1 Input No. 1 Input No. 1 Input No. 1 Input No. 1 Input No. 1 No. 1 (LSB)
Analog Input Analog Analog Analog Analog Analog Analog Analog
3
No. 1 (MSB) Input No. 1 Input No. 1 Input No. 1 Input No. 1 Input No. 1 Input No. 1 Input No. 1
Analog Analog Analog Analog Analog Analog Analog Analog Input
4
Input No. 2 Input No. 2 Input No. 2 Input No. 2 Input No. 2 Input No. 2 Input No. 2 No. 2 (LSB)
Analog Input Analog Analog Analog Analog Analog Analog Analog
5
No. 2 (MSB) Input No. 2 Input No. 2 Input No. 2 Input No. 2 Input No. 2 Input No. 2 Input No. 2
Analog Analog Analog Analog Analog Analog Analog Analog Input
6
Input No. 3 Input No. 3 Input No. 3 Input No. 3 Input No. 3 Input No. 3 Input No. 3 No. 3 (LSB)
Analog Input Analog Analog Analog Analog Analog Analog Analog
7
No. 3 (MSB) Input No. 3 Input No. 3 Input No. 3 Input No. 3 Input No. 3 Input No. 3 Input No. 3
Analog Analog Analog Analog Analog Analog Analog Analog Input
8
Input No. 4 Input No. 4 Input No. 4 Input No. 4 Input No. 4 Input No. 4 Input No. 4 No. 4 (LSB)
Analog Input Analog Analog Analog Analog Analog Analog Analog
9
No.4 (MSB) Input No. 4 Input No. 4 Input No. 4 Input No. 4 Input No. 4 Input No. 4 Input No. 4
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Extended Diagnostics
Data Diagnostic Telegram
Output Status
Output Type Fault Condition
State Bit
No Fault 0
ON
Fault - Short Circuit, Over Temp/Over Current 1
Valve Solenoid Coil Driver
No Fault 0
OFF
Fault - Open Load 1
No Fault 0
Discrete Outputs ON
Fault - Short Circuit, Over Temp/Over Current 1
Input Status
Input Type Fault Condition
State Bit
No Fault 0
Input N/A
Fault - Short Circuit on connector 1
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Diagnostic Telegram Example
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Appendix
System Specifications
Electrical
Valves (2005, 2012, 2035): 24 VDC + 10%, -15%
Supply Voltage
Node and Discrete I/O: 24 VDC 10%
Total current on the Auxiliary Power Connector (Valves and Outputs and
Current
Node and Inputs Pins) must not exceed 8 Amps.
Internal Electronic The Power Connector pins are each internally fused with an electronically resettable
Resettable fuse. These fuses are set to the maximum current allowable through the
Fuses G3electronics.
Recommended External fuses should be chosen depending upon manifold configuration. Please
External Fuse refer to power consumption chart on page 16 for additional fuse sizing information.
Spike Suppression Output spike suppression is internally provided for both discrete and valve outputs.
Maximum 0.5 Amps per output. All outputs are short circuit protected and have
Discrete Outputs
internal spike suppression. Contact factory for higher current requirements.
Valve Solenoid Coil Maximum 0.5 Amps per output. All output points are short circuit protected and
Output Drivers have internal spike suppression.
Operating Temperature
for Electronic 23 to 114F (-5 to 46C)
Components
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Factory Default Settings
I/O Modules
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Glossary of Terms Supprim : Saut de page
The following is a list and description of common terms and symbols used throughout this document:
Term Description
A technology that enables the communication node to automatically set its own baud rate to match the DeviceNet scanners
Auto-Baud
baud rate.
Bit mapping Chart showing which bit is connected to which physical input or output point.
Discrete I / O The Inputs / Outputs that are available via the Discrete I/O side of manifold.
Manual Configuration Module. A module that allows MAC ID to be set manually via DIP switches. Not required if software
MCM
configuration is used.
Sinking (NPN) Method of connecting electrical circuits in which the zero (0) volt DC side is switched and the common is positive
Sourcing (PNP) Method of connecting electrical circuits in which the positive side is switched and the common is zero (0) volts DC.
Circuit board installed in the valve sub-base which electrically connects the valve solenoid to the electrical /electronics
Z-BoardTM
interface. Available in single or double solenoid versions.
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Technical Support
For technical support, contact your local Numatics distributor. If further information is required,
please call Numatics Inc. Technical Support Department at (248) 596-3333.
Issues relating to network setup, PLC programming, sequencing, software related functions, etc. should be
handled with the appropriate product vendor.
Information on device files, technical manuals, local distributors, and other Numatics, Inc. products
and support issues can be found on the Numatics, Incs. WEB site at www.numatics.com
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