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steelwise

There are countless ways to improve Tips to Take


constructability on your next project. your Team
Here are 50 of them. to the Top
By Matthew D. Brady, P.E., and
Cliff Schwinger, P.E.

We hear the word constructability all doing connection design can satisfy statics (always a plus!).
the timebut what does it mean? Tip 5: Provide sufficient information on the drawings to
Simply put, constructability is the ease with which a struc- minimize uncertainty among bidders. Section 3 in the AISC
ture can be built. Constructable designs are more economical Code of Standard Practice lists the typical information needed to
structures because they provide options and flexibility before get responsive and comparable bids.
work has progressed and the die is cast. Tip 6: Understand that fabricator preferences differ regard-
The concept of constructability includes four main principles: ing preferred connection details; some like shear tabs, others
Simplicity = Economy like all-bolted single or double angles, etc.
Least weight does not always = Least cost Tip 7: Dont delegate design of reinforcing around beam web
Fewer pieces = Greater economy openings. Ei-
Efficient connection design = Reduced cost ther eliminate
Since the best, most constructable solutions for a project often the need for it
depend on local construction practices and contractor preferences, or specify it on Fabricator to
the recommendations of the construction teamincluding the the design draw- reinforce webs at
fabricator and erectorcan improve efficiency and economy and ings. See AISC openings where
required To develop
add value to your project early on and along the way. Below are 50 Design Guide 2: shear in beam
tips, seperated by category, that can enhance the construcability of Steel and Com-
your next project. (Note: These tips are from the seminar 50 Tips posite Beams with
for Designing Constructable and Economical Steel Buildings, Web Openings for
presented at the 2011 and 2013 NASCC: The Steel Conference.) more guidance
Figure 2

(Figure 2).
Tip 8: Dont del- Figure 3
Connections
Tip 1: Design connections per the requirements of the egate design of plate Do not delegate
building code and AISC 360 (and AISC 341 if it is applicable). girder welds (Figure 3). design of plate girder
Tip 2: If delegating connection design work to an engineer Tip 9: Think about welds. (How does the
fabricator know what
working for the fabricator, do so properly with Option 3 in Sec- how the connections the shear flow is?)
tion 3.1.2 in AISC 303-10, the AISC Code of Standard Practice. will be configured and
Tip 3: And also, show the reactions, moments and axial forc- detailed, even when Also, do not make these
welds CJP welds. Size for
es from Tip 1 when using Tip 2. using Option 3 in the actual required strength;
Tip 4: Provide load combinations and directions of reac- AISC Code of Standard fillet welds usually work.
tions, moments and forces (Figure 1) at joints so the engineer Practice.

Matt Brady
(brady@aisc.org)
stiffeners
is AISCs Upper
Midwest regional
doubler engineer.
plate
Cliff Schwinger
(cschwinger@
harmangroup.com)
is a vice president
with the Harman
Figure 1: Diagram 1 is typical for gravity; Group.

Diagram 2 is excessive if it isnt a real loading condition.


 Modern STEEL CONSTRUCTION
steelwise
Tip 10: Verify that framing can be installed (Figure 4). Talk Tip 20: Strive to configure connection details with a flat or
to a fabricatortheyll be happy you asked! horizontal welding position.
Tip 21: Favor a longer 516-in. (or smaller) fillet weld over
larger fillet welds; 516 in. is the largest fillet weld size that can
be made in one pass. Multi-pass welds are three to four times
more expensive than single-pass welds.

Columns
Tip 22: Use the deepest practical column; especially avoid
W8 and smaller columns with connections to the web (Figure 6).

Figure 6 Stagger bolts for


Figure 4: Framing geometry may present installation challenges. W10s & W12s

Figure 5 Do not extend stiffeners Single- or


full-depth without reason double-angle
Bolt connection
stagger may fit but
not must be
needed welded to
for beam web;
W14s avoid W8s
with web
connections

W14 W12 W10 W8


TRANSFER GIRDER BEAM OVER COLUMN (difficult; not
May have web shear problems recommended)
due to large cope on bottom
Tip 11: Use one-sided shear connections (like single-angle
and single-plate connections) to simplify field work, unless they
cant provide the required strength.
Tip 12: Avoid full-depth stiffeners where possible. Eliminate
them, and if theyre unavoidable, consider if they can be de-
tailed to avoid fitting the stiffener (see Figure 5).
May not be able to install Possible connections to column web
Bolting beam (depending on whats all more expensive than a standard
Tip 13: Allow the use of bearing bolt strength values where happening at the other end) full-depth connection
slip-critical values are not required in the AISC and RCSC Figure 7

Specifications.
Tip 14: Permit the use of any diameter and type of bolt, but
avoid mixing grades in the same diameter. Tip 23: Size columns to eliminate the need for stiffeners,
Tip 15: Permit the use of short-slotted holes, especially in especially for the trapped double-angle connection illustrated
shear connections with the load transverse to the slot. in Figure 7, which cannot be installed.
Tip 16: Remember that all slip-critical bolted connections Tip 24: Where column stiffeners cant be avoided, make the
are pretensioned, but not all pretensioned bolts need to be slip- opposing beams the same depth, and consider the effect of the
critical. AISC 360-10, Section J1.10 has a list of connections stiffeners on beams framing in the perpendicular direction.
where pretensioned bolts (or welds) are required, but these are Tip 25: Orient columns to minimize skewed connections
not slip-critical. (Figure 8 ).

Inefficient skewed
Welding connections to
Tip 17: Use fillet welds sized for required strength whenever column web
possible. Overwelding increases volume and cost proportion-
ally to the square of the weld size!
Tip 18: Avoid specifying arbitrary CJP groove welds and
all-around fillet welds unless they are needed to achieve the
required strength.
3 skewed connections 3 square connections
Tip 19: Favor fillet welds over groove welds. 1 square connection 1 skewed connection

february 2014
steelwise
Tip 26: Simplify base plates and anchor rod details (Figure 9). Tip 29: Size members to have sufficient strength at the net
section. This usually can be accomplished by limiting the re-
ROD
1 SPACING quired strength to 75% of the gross section strength when the
Square plates;
1

E.W. square anchor connection details are not known during member selection
rod patterns (Figure 12 ).


Space anchor Max. recommended Required strength
rods based on stress ratio at = = 0.75 (max.)
column size, gross section Usable strength
not base plate

dimensions.

Smallest base plate, but... Largest base plates, but... Hollow Structural Sections (HSS)
Different anchor rod pattern Square plates Tip 30: Favor round HSS or steel pipe columns over square/
for every base plate Doubly symmetric anchor
Unsymmetrical anchor rod rod pattern and fewer rectangular HSS when there are skewed connections (Figure 13).
pattern different anchor rod patterns
Fractional anchor rod spacing Easier to build
(based on base plate size)
square square
Figure 9: Keep column base plates and anchor rod patterns square.

square skewed

Beams
Tip 27: Watch Connection interference
out for connection
square skewed
interference where
beams are slightly
offset from columns Figure 13


(Figure 10). Change
the details or
determine that the As shown
Tip 31: Configure HSS framing to simplify connections
geometry can work (Figure 14 ).

on framing
before showing plan
this on the design
drawings; again, ask a
Figure 10 Cope

fabricator, and theyll End plate


be glad you did. HSS
Tip 28: Increase beam depth to avoid web reinforcing (Fig-
ure 11).
W14
Double-
angle
connection Shim
W18
NO! YES

Web
reinforcing Use deeper beam
plate to eliminate web Single plate Thru-plate
reinforcing shear conn. single-plate
plate shear conn.
Figure 11 (not necessary)

Possible situations
requiring web
reinforcing:
Large copes with
heavy reactions
High beams
framing to low Angle if required to prevent
girders web buckling
Skewed beams
with long copes (If web reinforcing is required, a YES NO!
less expensive solution may be
 to use a deeper beam)
february 2014
steelwise
Vertical Bracing Moment Connections
Tip 32: Orient columns square to the framing plan when Tip 35: Orient columns in moment frames for strong-axis
they are part of a braced frame (Figure 15). bending (Figure 19 ).


Braced frame
Strive for connections to Efficient moment frame (all columns bending about strong axis)
column flanges in braced frames

Braced frame
Inefficient columns at each end (bending about weak axis)
Avoid skewed connections to
column in braced frames

Figure 15 Where column orientation cannot be changed,


consider eliminating weak-axis column moment connections.


Figure 16
Weak-axis column moment connection details are often more
5
16 complex than strong-axis column moment connection details

FOR 1414 W14 COLUMNS Ix Iy > 2.5

Tip 36: Strong-axis beam-to-column moment connections


are generally less complex than weak-axis beam-to-column mo-
ment connections (Figure 20).
Single-angle or HSS brace W shape brace
double angle brace Note: If columns were upsized to
Size columns control drift, they may already be
to eliminate large enough to eliminate the need
need for for stiffeners Fitted T&B
Tip 33: Select efficient diagonal braces: single-angles (good stiffeners
flange plates
for small loads), double-angles (efficient connections), HSS
(highest brace strength per pound of steel), W-shapes (con-
nections can be more intricate than other brace types, Figure
16). When properly selected with good connection details, any
brace type can be economical. Extended single-
All bolted
Tip 34: Configure slopes of diagonal braces between 35 and shear plate shear
55 degrees (Figures 17 and 18). connections connection
BEAM-TO-COLUMN BEAM-TO-COLUMN
FLANGE MOMENT WEB MOMENT
Braces with shallow CONNECTION CONNECTION
slopes can have
Figure 20

difficult connections
Figure 21: Where girder moments are big and column moments
are small, consider running girders continuous through columns.
Figure 17
Figure 18

Inefficient
connections at braces
with shallow slopes heavy
girder

Tip 37: Consider making girders continuous through col-


umns at heavy moment-connected girders to simplify flow of
moment through columns (Figure 21). Ask the fabricator, since
The closer braces are to 45, the the gain needs to outweigh the difference in construction to
more compact the connections make this tip viable.
will be
 Modern STEEL CONSTRUCTION
steelwise

Tip 38: Run cantilevered roof beams over the tops of col- Tip 42: Configure framing so that no more than one beam
umns (Figure 22). frames to any one side of a column (Figures 26 and 27).
Cantilever Cantilever

Do not do this! Weld connections


to beam webs (to
avoid bolt interference)

Flange
interference

Non-standard bent
plate connection Big cope; check
YES! NO! web buckling
Figure 22: Note: If roof framing slopes, coordinate so theres

not a kink in the beam at the column.


Figure 26 Web


reinforcing,
Figure 27 if required
Tip 39: Avoid skewed beam-to-column moment connec-
tions (Figure 23).
Tip 40: Beams with flange-bolted moment connections
must have sufficiently wide flanges to install bolts (Figure 24). Tip 43: Head off steeply skewed connections (Figure 28 ).


Many light beams do not have wide enough flanges!
Steep skewed connections can be a problem with,
Small beams (long copes realitive to depth)
Big beams with large reactions
Add header beam
3
Steep skewed
connection

Long cope; possible More constructable


need for web reinforcing; connection (smaller
Min. gage for difficult to install bolts in skew, smaller cope)
installation web of supported beam
Figure 23: Difficult to detail. of 78 bolts

through Problem Solution


Figure 24: Min. recommended flange flanges
width to install bolts through flange =
6. (Dont forget to check net section.) Tip 44: Configure framing to minimize skewed connections
(Figure 29 ).

Framing
Tip 41: Frame members with very large reactions square to Square
columnspreferably to the flanges (Figure 25 ). Connection

Skewed
Connection
Skewed
Connections
Double @ E.E.
angle
Conn. w/ 1 pl. 1 pl.
THK. w/ (20)- (ASTM
angles & 1 A572, GR
10 rows A490N 50) w/
of 78 bolts (40)-1
A490N A490N
bolts bolts
no welds fillet welds CJP weld
w36150, vu=490k
february 2014
steelwise

Tip 45: Configure framing to minimize 20


the number of beams (Figure 30 ).
Tip 46: Maximize slab span to minimize
the number of beams (Figure 31).
Fewer beams
Tip 47: Minimize the gingerbread Fewer connections
extra small pieces of steel (Figure 32). Fewer crane picks

Miscellaneous topics
Tip 48: Avoid torsion in W shapes.
Tip 49: Use R=3 and the associated basic 40
seismic design without AISC 341 require-
ments, when possible.
Tip 50: Use camber intelligently. It often
is more economical to design stiffer floors
without camber.

30

Benefits
Fewer pieces
6-0 10-0 Less steel weight (usually)
Fewer connections
Fewer crane picks
More tributary area
30

5 SLAB 6 SLAB per beam =


greater LL reduction
More mass per beam =
Less vibration
Thicker slab =
greater composite
beam Mn

(1 DECK + 3 L.W. CONCRETE) (3 DECK + 3 L.W. CONCRETE)

Figure 31

Turning deck

Figure 32 eliminates these


small beams

Remember: The more choices the fabricator, erector


and connection design engineer have available to them
and the earlier in the process they are able to provide in-
putthe more likely they are to provide better solutions.
Engage them early and theyll help enhance your projects
constructability and success. 

Want more constructability and economy tips? You can view


the related SteelDay 2012 webinar for free (and receive
free CEUs or PDHs) at www.aisc.org/50tips. You can also
view the related 2013 NASCC presentation at www.aisc.
org/50tipsmedia. And Cliff Schwinger will be presenting
sessions at this years NASCC: The Steel Conference, March
26-28 in Toronto, as well. Visit www.aisc.org/nascc to register
and find out more about the show.

 Modern STEEL CONSTRUCTION

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