Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
1 Design Code 1. Mechanical Design Code: ASME Sec. Viii Div. 1 (Latest)
2 Service Description : Condensate heating (Electric Heated) 2. Medco Standard for Electric Heater ID-F-BU-EE0-STS-GN-80-0010
3 3. Electrical Design Code: IEC
4 4. TEMA
5 PROCESS DESIGN DATA
6 Heat exchanged: MMBtu/hr 2 x 1.706 (Note-3)
2
7 Heat flux Btu/hr.ft *
2
8 Total Surface Area Ft *
9 Fluid HC Liquid + Produced Water (Note-2)
10 Fluid properties
11 Total flow rate (Note-3) lb/h 66440
12 In Out
13 Vapor HC Liq Water Vapor HC Liq Water
14 Phase : - Flowrate (Note-3) lb/h 33850 32590 516 33370 32555
15 - Density: lb/ft3 43.050 61.650 0.6814 41.510 60.140
16 - Viscosity: cP 0.466 0.532 0.0111 0.357 0.344
17 - Specific heat: Btu/lb.F 0.527 1.032 0.480 0.562 1.041
18 - Thermal conductivity: Btu/h.ft.F 0.062 0.373 0.016 0.058 0.388
19 - Latent heat of vapourization Btu/lb 811.900 - 820.900
20
21 Operating temperature F 124.4 179
22 Operating pressure: psig 105 95 (Note 4, 5)
23 Minimum velocity required: ft/s *
24 Pressure drop: (allowable / calculated) psi 10 / * (Note 4, 13)
25 Fouling factor: (allowable / calculated) ft2.h.F/Btu 0.002 (min) / *
26 Turn Down Note 13 30%
27 Insulation(Type/Thk) Inch Hot/1.5 Note 15
28 MECHANICAL DESIGN DATA
29 Design Pressure psig 650/FULL VACUUM Post Weld Heat Treatment AS PER CODE
30 Test Pressure psig * PER CODE Radiography FULL (100%)
31 Design Temperature F 250/-20 Joint Efficiency 1.0
32 Corrosion Allowance in 0.125 Magnetic Particle Inspection PER SPECS
33 Dimensions * Ultrasonic Test PER SPECS
34 Average Wall Temperature F * Impact Test PER CODE
35 Heat absorbed/Heater power (Note-3) Kw 1000/ * Hydrostatic Test PER CODE
36 Heat load margin % - Mounting Horizontal
37 CERTIFICATION REQUIREMENT (Note-7)
38 Terminal Box Eex'e'
39 Area Classification Zone 1, Gas Group IIA, Temp T3 (As Per IEC)
40 Type Test Certificate ATEX
41 MATERIALS OF CONSTRUCTION
42 Shell SA 516 Gr.70 Element Sheath 80/20 Ni Cr (Nickel Alloys) * (Note 1 & 22)
43 Head SA 516 Gr.70 Heating element 80/20 Ni Cr (Nickel Alloys) * (Note 1 & 22)
44 Flanges SA105N Insulator Mgo
45 Tube Sheet SA105N Gaskets SS316,Spiral wound with graphite filler per ASME B16.20
46 Bolts / Nuts SA320 L7/SA194 Gr.4 Terminal Box SS316L *
47 Earthing lugs Refer to Grounding Std. Dwg. No.: 84507-4760-06-002 lifting lugs CS *
48 Baffles / Tierods SS 316L
49 ELECTRICAL RQUIREMENTS (Note-7)
50 Area Classification Zone 1, Gas Group IIA, Temp. T3 (As per IEC) Controls in Control Panel
51 Type Text Certificate ATEX Heater ON/OFF Push Button Required
52 IEC & Medco Standard for Electric Heater Trip Reset Required
Design Code
53 ID-F-BU-EE0-STS-GN-80-0010
54 Ingress Protection Remote Interface Signals
55 Heater IP56 Common Alarm Required
56 Terminal Control Box IP56 Heater On/Off Status Required
57 Control Panel IP42 Shutdown Signal Required
58 Degree of Protection Ex'd'/Ex'e' Temperature Control Signal Required
59 Heating Control Thyristor Control Interposing Relays (24V DC @ 1A) Required
60 Heating Stage 2 Indications
61 Terminal Box Space Heater 120VAC, 1 Ph, 60HZ Power ON Required
62 Heater Controls: Heater ON/OFF Required
63 Element Over Temp. 3RTD Sensors, One per Phase Voltage Required
64 Heater Over Temp. 1 RTD Sensor Current Required
65 Terminal Box Over Temp. 1 RTD Sensor Element Over Temperature Required
66 Heater Protections: Heater Over Temperature Required
67 Earh Fault Required Teminal Box Over Temperature Required
68 Phase Unbalance Protection Required
69 Short Circuit Protection Required
70 Thyristor Over Temperature Protection Required
P & ID NO : 0
1 WEIGHTS
2 Heater Bundle Weight lbs *
3 Total weight (empty/operating/test) lbs *
4
5 OVER-TEMPERATURE PROTECTION DEVICES
6 Element Over Temperature 3 RTD Sensores, One per Phase
7 Heater Over Temperature 1 RTD Sensor
8 Terminal Box Over Temperature 1 RTD Sensor
9
10 BAFFLE DETAILS
11 Baffle Pitch in *
12 Baffle Cut % *
13 Baffle Thk in *
14 No. of Tierods *
15 Tierods Diameter in *
16
17 ELEMENT DETAILS
18 No. Active *
19 No. Spare * (Note 10 )
20 Diameter in *
21 Active 'U' in *
22 Total Load HP / kW *
23 Element Load HP / kW *
24 Voltage volt * (Note 9)
25 Flux W/sq.cm *
26 Sheath Temp F *
27 Element bundle immersion length ft *
28 NOZZLE CONNECTION SCHEDULE
29
30 MARK SERVICE SIZE FLANGE REMARKS
31 RATING FACING