Heat Exchanger Thermal Design Shell&Tube V7.

1 Page 1
File: E-2003.BJT Date: 6/8/2010 Time: 9:58:38 PM
Mechanical Details - Setting Plan

108.25

26
Front Head
43.25 65

12

36
22.75
26

Shell

22.75

43.2
26

Shell Cover
4.8
12

36
0

Mechanical Details - Tube Layout

Shell ID 25 in
O.T.L. 23.813 in

30 4
29 7
28 10
27 11
26 12
25 13
24 14
23 13
22 14
21 15
20 16 193
19 15
18 16
17 17
16 16
190
15 17
14 16
13 15
12 16
11 15
10 14
9 15
8 14
7 13
6 12
5 11
4 10 0.7071
3 9
2 8
1 5
383

1.4142
Heat Exchanger Thermal Design Shell&Tube V7.1 Page 2
File: E-2003.BJT Date: 6/8/2010 Time: 9:58:38 PM
Mechanical Details - Shell

TEMA type: BHU Shell Front head

Cylinder outside diameter in 26 26
Cylinder inside diameter in 25 25
Kettle outside diameter in
Vapor belt outside diameter in
Vapor belt length in

Nozzles - nominal OD / quantity Shell Side Tube Side

Inlet nozzle in 8 2 12 1
Outlet nozzle in 8 2 12 1
Drain in
Inlet dome in 12
Distributor belt in

Arrangement - total shells: 1 Connected in 1 parallel 1 series

Total price Dollar(US) 32380

Mechanical Details - Bundle

Baffle type rod Shell id - bundle otl clearance in 1.1875

Inlet spacing in 8.75 Baffle hole - tube od clearance in
C-C spacing in 8.75 Shell id - baffle od clearance in 0.1875
Outlet spacing in 8.75 Baffle od - bundle otl clearance in 1
Number of baffles 3 Pass partition lane width in 0.625
Supports 4
Baffle cut Circular plate in nozzle dome
% Impingement protection
Triple segmental intermediate cut % Sealing strips (pairs) 3
Double/triple segmental outer cut % Outer tube limit in 23.8125
Baffle thickness in 0.1875 Open distance at top in 1.1005
Tube length ft 4 Open distance at bottom in 1.1005
Tubesheet thickness (est.) in 10.75
Heat Exchanger Thermal Design Shell&Tube V7.1 Page 3
File: E-2003.BJT Date: 6/8/2010 Time: 9:58:39 PM
Mechanical Details - Tubes

Tube length ft 4 Tube o.d. in 0.75

Number of tubes 383 Tube wall thickness in 0.065
Tube pitch in 1 Tube wall specification avg
Tube pattern 45 Tube type Plain
Tube passes 2 Fin height in
Tube pass layout Ribbon Fin thickness in
Tubesheet thickness (est.) in 10.75 Fin density #/in
Tube-tubesheet joint groove/expand Area ratio Ao/Ai 1.21
Pass partition lane width in 0.625 Twisted tape insert width in
Deviation in tubes/pass 0.7% Twist ratio
Heat Exchanger Thermal Design Shell&Tube V7.1 Page 4
File: E-2003.BJT Date: 6/8/2010 Time: 9:58:39 PM
Mechanical Details - Vibration Analysis

For liquids and gases Inlet Bundle Outlet U-bend

Vibration Indication no no no no

Tube unsupported span in

Crossflow velocity v ft/s

Critical velocity vc ft/s

Crossflow/critical velocity v/vc

Vibration indicated if > 1.0

Tube natural frequency fn Hz

Vortex shedding amplitude in

Vortex shedding amplitude limit

Turbulent buffeting amplitude in

Turbulent buffeting amplitude limit

Mechanical Details - Acoustic Analysis

For gases only Inlet Bundle Outlet U-bend

Acoustic resonance indication no no no no

Tube unsupported span l in

Crossflow velocity v ft/s
Shell acoustic frequency fa Hz
Vortex shedding frequency fs Hz
Turbulent buffeting frequency ftb Hz
Condition "a" ratio fa/fs
fa/ftb
Resonance indicated if 0.8 - 1.2

Condition "b" velocity ft/s

Resonance indicated if v > "b" velocity

Condition "c" velocity ft/s

Condition "c"-
Resonance indicated if v > "c" velocity
and Condition "c" > 2000
 Heat Exchanger Specification Sheet
1 E-2003
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6 Size 25 -- 48 in Type BHU hor Connected in 1 parallel 1 series
7 Surf/unit(eff.) 233.4 ft Shells/unit 1 Surf/shell (eff.) 233.4 ft
8 PERFORMANCE OF ONE UNIT
9 Fluid allocation Shell Side Tube Side
10 Fluid name
11 Fluid quantity, Total lb/h 637886 637886
12 Vapor (In/Out) lb/h
13 Liquid lb/h 637886 637886 637886 637886
14 Noncondensable lb/h
15
16 Temperature (In/Out) F 276.8 225.08 158 211.45
17 Dew / Bubble point F
18 Density lb/ft 58.127 58.127 61.193 61.193
19 Viscosity cp 0.2 0.2 0.4 0.4
20 Molecular wt, Vap
21 Molecular wt, NC
22 Specific heat BTU/(lb F) 1.0342 1.0342 1.0008 1.0008
23 Thermal conductivity BTU/(ft h F) 150 150 69.335 69.335
24 Latent heat BTU/lb
25 Pressure psi 478.624 472.823
26 Velocity ft/s 0.68 7.21
27 Pressure drop, allow./calc. psi 10 0.477 10 1.951
28 Fouling resist. (min) ft h F/BTU
29 Heat exchanged 34121410 BTU/h MTD corrected 64.43 F
30 Transfer rate, Service 2268.58 Dirty 3969.16 Clean 3969.16 BTU/(h ft F)
31 CONSTRUCTION OF ONE SHELL Sketch
32 Shell Side Tube Side
33 Design/Test pressure psi 520 Code 510 Code
34 Design temperature F 340 280
35 Number passes per shell 1 2
36 Corrosion allowance in 0.0625 0.0625
37 Connections In 8 300 ANSI 12 300 ANSI
38 Size/rating Out 8 300 ANSI 12 300 ANSI
39 in Intermediate 300 ANSI 300 ANSI
40 Tube No. 191Us OD 0.75 Tks-avg 0.065 in Length 4 ft Pitch 1 in
41 Tube type Plain Material CS Tube pattern 45
42 Shell CS ID OD 26 in Shell cover CS
43 Channel or bonnet CS Channel cover
44 Tubesheet-stationary CS CS Tubesheet-floating
45 Floating head cover Impingement protection Circular plate in nozzle dome
46 Baffle-crossing CS Type rod Cut(%d) Spacing: c/c 8.75 in
47 Baffle-long CS Seal type Inlet 8.75 in
48 Supports-tube U-bend Type
49 Bypass seal Tube-tubesheet joint groove/expand
50 Expansion joint Type
51 RhoV2-Inlet nozzle 1109 Bundle entrance 469 Bundle exit 310 lb/(ft s)
52 Gaskets - Shell side solid metal Tube Side solid metal
53 Floating head
54 Code requirements ASME Code Sec VIII Div 1 TEMA class B
55 Weight/Shell 4653 Filled with water 6090.3 Bundle 1893.8 lb
56 Remarks
57
58