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FAN
CONTROLLER
AND
TEMPERATURE
INDICATOR
ABSTRACT
The voltage from seven segmented display is given to a digital circuit. The
circuit is designed in such a way that the output will be active high when the
temperature is greater than or equal to 30 degree Celsius and active low otherwise.
Then comes a relay circuit, where the switching action of fan is controlled.
TABLE OF CONTENTS
LIST OF FIGURES ii
1 INTRODUCTION 1
1.1 MOTIVATION BEHIND THE PROJECT 2
2 LITERATURE SURVEY 3
3 BLOCK DIAGRAM 5
3.1 BLOCK DIAGRAM EXPLANATION 5
3.1.1 Sensor 6
3.1.2 ADC 7
3.1.3 Seven segment display 8
3.1.4 Digital circuit 9
3.1.5 Relay circuit 10
4 CIRCUIT DIAGRAM 12
4.1 CIRCUIT DIAGRAM EXPLANATION 13
5 PCB EXPLANATION 17
5.1.4 Drilling 20
5.2 SOLDERING 20
6 CONCLUSION 23
6.1 ADVANTAGES 23
6.2 DISADVANTAGES 23
6.3 APPLICATIONS 23
REFERENCES
APPENDICES
LIST OF ABBREVIATIONS
C Capacitor
IC Integrated Circuit
P Port
Q Transistor
R Resistor
RL Relay
FIGURE PAGE
FIGURE NAME
NO. NO.
INTRODUCTION
LITERATURE SURVEY
Several studies and literature were published regarding the Automatic fan
controller systems and temperature indicator systems. Here we are attempting
to incorporate these two features in a single system without a microcontroller
circuit. An interesting article in the International Journal of Computer
Applications (0975 8887) Volume 81 No5, November 2013 explains about
Room Temperature based Fan Speed Control System. This paper presents the
design and simulation of a novel fan speed control system based on room
temperature using Pulse width Modulation Technique. The duty cycle is made to
vary according to the room temperature and the fan speed is controlled
accordingly. This paper elucidates how the autonomous speed control of fan is
done based on data from the temperature sensor. The design proposed here is
appropriate according to the modern lifestyle. The simulation of the system has
been done on Proteus Professional Software v 8.0 and the various graphs showing
relationship between temperature and different parameters have been plotted in
MATLAB R2013a v8.1 to validate the accuracy of the system.
In order to reduce the complexity and microcontroller circuit the idea of variable
speed is omitted.
BLOCK DIAGRAM
POWER DIGITAL
SUPPLY CIRCUIT
RELAY
switch
CIRCUIT
Fig 3.1 Block diagram of automatic fan controller and temperature indicator
The seven segments are arranged as a rectangle of two vertical segments on each
side with one horizontal segment on the top, middle, and bottom. Additionally, the
seventh segment bisects the rectangle horizontally. There are also fourteen-
segment displays and sixteen-segment displays (for full alphanumeric); however,
these have mostly been replaced by dot matrix displays.
Implementation:
In a simple LED package, typically all of the cathodes (negative terminals) or all
of the anodes (positive terminals) of the segment LEDs are connected and brought
Digital electronics or digital (electronic) circuits are electronics that handle digital
signals discrete bands of analog levels rather than by continuous ranges (as
used in analogue electronics). All levels within a band of values represent the
same numeric value. Because of this discretization, relatively small changes to the
analog signal levels due to manufacturing tolerance, signal attenuation or parasitic
noise do not leave the discrete envelope, and as a result are ignored by signal state
sensing circuitry.
CIRCUIT DIAGRAM
Figp4.1oCircuitodiagram:oAutomaticofanOcontrolleroandotemperatureoindicator
The circuit consist of a sensor,BC 327, An analog to digital converter ICL 7106, A
seven segmented display, a digital circuitary, and a relay circuit.
Then comes ICL 7106 .it is an ADC with 7 segmented decoders. Oscillator with
R1 and C1 determines the sampling frequency - using 100k and 100p the
frequency is 3 Hz. Theoretical temperature range is from -199.9 to 199.9 C, the
real temperature range is limited by the measuring transistor to approximately -
65.0 To 150.0 C. Resolution to 0.1 C. If you want to use it as a room
thermometer, it is not necessary to use the hundreds digit, (left) or minus sign.
Also digit right from the decimal point may be omitted if 1 C resolution is
sufficient. A simple room thermometer thus requires only two-digit display
The output from ADC is fed to a digital circuitary where the output will be at
active high when the output of seven segmented display is greater than or equal to
30.Then comes a relay circuit to control the switching action of fan.
4.2.1DIGITAL CIRCUIT
The output of 3rd seven segmented display unit for the values MSB 1 and 0 will
be like this,
a b c d e f g
1 0 1 1 0 0 0 0
2 1 1 0 1 1 0 1
Y= a b c d e f g + a b c d e f g
Fig 4.2 ICL7107 test circuit with led display for 200mV full scale
Oscillator frequency
fOSC = 0.45/RC
COSC > 50pF; ROSC > 50k
fOSC (Typ) = 48kHz
Auto-Zero Capacitor
0.01F < CAZ < 1f
Reference Capacitor
0.1F < CREF < 1F
ICL7106 Power Supply: 9V Battery
V+ - V- = 9V
Digital supply is generated internally
VGND V+ - 4.5V
ICL7107 Display: LED Type: Non-Multiplexed Common Anode
The hardware of the system is designed in such a way that the sensor comes
outside the case. The seven segmented display and fan are partially covered with
case. For the ease of that purpose seven segmented display is connected with a
conduit RMC connector. Conduit systems are classified by the wall thickness,
mechanical stiffness, and material used to make the tubing. Materials may be
chosen for mechanical protection, corrosion resistance, and overall cost of the
installation. Rigid metal conduit (RMC) is a thick-walled threaded tubing, usually
made of coated steel, stainless steel or aluminum.
PCB EXPLANATION
You need to generate a positive (copper black) UV translucent artwork film. You
will prints holes without good artwork, so it is important to get the best possible
quality at this stage. The most important thing is to get a clear sharp image with a
very solid opaque black. Artwork in the middle of pads, which will act as centre
marks when drilling. It is virtually impossible to accurately hand drill boards
without these holes. Here layout is printed on a butter paper(transparent paper),It
is screen printed on the copper clad, etched by using ferric chloride solution and
drilled by using a PCB drill.
Generally the making of the PCB can be divided into four simple steps:
This involves the proper replacement of ICs ,resistors, capacitors and other
components of the circuits. By component layout designing the PCB size is
determined. A graph sheet is used to draw a sketch of the placement of various
components . This is done in such a way as to occupy the least PCB size.
Draw the circuit connection of the component layout. While drawing the track
should be kept in mind. For example, the track size for the power supply is about
1.5mm to 3mm. It depends upon the current flowing through the track. The
spacing between the two tracks should not be very less. The next step is to
transfer PCB layout to PCB laminate. Always use good quality, pre-coated photo
resist fiber glass (FR4) board. Check carefully for scratches in protective
covering. You dont need dark room or subdued lighting when handling boards ,
as long as you avoid direct sunlight, minimize unnecessary exposure, and develop
immediately after UV exposure. Instagraphic micro track board develops really
want to make low-resolution PCBs is essential , and should allow exposure times
from 2 to10 minutes in 15 to 30 seconds increments. It is useful if the timer has an
audible indication when the timing period has completed. A timer from a scrap
microwave oven would be ideal. Use glass sheet rather than plastic for the top of
the UV unit and a light-box for lining up double sided exposure unit, where the
PCB can be sandwitched between two light sources to expose both sides
simultaneously. To find the exposure time for a particular UV unit and laminate
type, a test piece in 30 seconds increment from 2 to 8 minutes.
The photo resist board needs to be exposed to UV light through artwork, using a
UV exposure box. UV exposure units can easily be made using standard
fluorescent lamp ballasts and UV tubes. For small PCBs two or four 8-watts,
30.5cm tubes will be adequate. For larger(A3) units, four 38cm tubes are ideal. To
determine the tube-to-glass spacing, place a sheet of tracing paper on the glass and
adjust the distance to get the most even light level over the surface of the paper.
Even illumination is a lot easier to obtain with 4-tube units. Generally speaking
over exposure is better than under exposure. For a single sided PCB, place the
artworks toner side up on the UV box glass, peel of the protective film from the
laminate, and place its sensitive side down on printers. You may need to specify a
vertical offset in your PCB software to make it print on the right of the page.
1. Phenolic board
2. Fibre glass epoxy board
Phenolic boards are cheaper than latter. By transferring the layout to the laminate,
clean the copper side of the laminate using petrol or alcoholic spirit or using
commercially available cleaning sprays. Place a carbon paper on the copper spoof
the PCB and the design layout next to carbon paper. Neatly redraw the trace on
the design layout on to the carbon paper. Using a marvel pen or fine brush redraw
the trace of the carbon paper on to the carbon paper on to the PCB laminate.
Fig 5.1 PCB layout of Automatic fan controller and temperature indicator
Etching is the process where all the excess copper is removed and only the painted
portion is left behind. To remove this excess copper, various chemicals are used
like ferric chloride. Depending upon the PCB size the solution is prepared by
adding 40-50 gms of ferric chloride to water. The solution, which is nicely stirred,
is then taken in a flat plastic tray. The PCB is immersed in the solution and the
laminate is thoroughly washed with water.
Alcohol and acetone are used to remove the paint. Oxidation of copper is
prevented by using insulating material.
5.1.4 Drilling
The diameter of the holes varies depending upon the component that it should
hold. It is about 1mm for ICs ,about 1.25mm for capacitors and resistors and
about 1.5mm for diodes. Specific drills are used for drilling all these holes
properly.
5.2 SOLDERING
Soldering is the process of joining by heat using a filter material for the purpose of
making continuous and permanent path for the flow of electricity.
Features are:
1. Solder
Solder is used for joining two or more metals at temperature below
2. Flux
In order to make the surface accept the solder readily the component
terminal should be free from oxides and other obstructing films. The
soldering flux cleans the oxides from the metal surface. The leads
should be cleaned chemically or by abrasion usingpbladesporpknives.
3. SolderingpIron
It is the tool used to melt the solder and apply the joints in the circuit. It
operates at 230V ac supply. The power range of the soldering iron are
low, 25W, 35W, 65W, 125W etc. The iron bit at the tip of it gets
heated up within a few minutes.
4. SolderingoTool
It is a gun shaped soldering tool used especially when heat is required.
Its trigger is a switch that controls the ac voltage to the bit.
5. SolderingpStation
It is equipment that provides a iron a control console that controls the
temperature. The temperature is maintained by a feed back control
loop.
Make the layout of component in the circuit. Plug in the cord of the soldering iron
in to the mains to get it heated. Straighten and clean the component leads using a
blade or knife. Apply a little flux on the leads. Take a little solder from the iron
and heated. Apply the molten solid on the leads. Care must be taken to avoid the
components from heated up. Mount the components on the PCB by lending the
An automatic fan controller and temperature indicator is a device that detects the
environmental temperature changes relating to power electronics equipments. In
some cases by simple modifications it can be a part of our home air conditioning
system such as in blowers, heat exhauster, room cooler etc. & Notify people that
instrument is being over heated.
6.1 ADVANTAGES
Multipurpose device.
Low power dissipation.
Used for protection.
Simple, easy to handle.
Low cost.
Provisions for modifying the circuit with your needs.
6.2 DISADVANTAGES
Practically the range of temperature is limited from -65 degree celcius to
150 degree celcius.
Speed of the fan cannot be controlled.
6.3 APPLICATIONS
It can be used for automatic fan control in home.
It is used in electronic devices like computer, laptop where regular cooling
is required.
Itocanobeousedoasoaosimpleotemperatureoindicator.
3. http://www.danyk.cz/teplo_en.html
4. http://andy-progetti.com/precise-thermometer-with-3%C2%BD-digit-
lcd-display-icl7106-ad590/
5. http://www.circuitsgallery.com/2013/03/automatic-temperature-
controlled-fan_4.html
6. ijsr.net/archive/v2i9/MjEwODEzMDE=.pdf
7. http://www.intersil.com/content/dam/Intersil/documents/icl7/icl7106-
07-07s.pdf
8. http://datasheetcatalog.com/datasheets_pdf/B/C/3/2/BC327.shtml
APPENDICES
1 TO-92
1. Collector 2. Base 3. Emitter
hFE Classification
TO-92
+0.25
4.58 0.15
4.58 0.20
0.46 0.10
14.47 0.40
+0.10
1.27TYP 1.27TYP 0.38 0.05
[1.27 0.20] [1.27 0.20]
3.60 0.20
3.86MAX
(0.25)
+0.10
0.05
1.02 0.10
(R2.29)
0.3
8
Dimensions in Millimeters
The following are registered and unregistered trademarks Fairchild Semiconductor owns or is authorized to use and is
not intended to be an exhaustive list of all such trademarks.
ACEx FACT ImpliedDisconnect PACMAN SPM
ActiveArray FACT Quiet series ISOPLANAR POP Stealth
Bottomless FAST LittleFET Power247 SuperSOT-3
CoolFET FASTr MicroFET PowerTrench SuperSOT-6
CROSSVOLT FRFET MicroPak QFET SuperSOT-8
DOME GlobalOptoisolator MICROWIRE QS SyncFET
EcoSPARK
2
GTO MSX QT Optoelectronics TinyLogic
E CMOS HiSeC MSXPro Quiet Series TruTranslation
2
EnSigna I C OCX RapidConfigure UHC
Across the board. Around the world. OCXPro RapidConnect UltraFET
The Power Franchise OPTOLOGIC SILENT SWITCHER VCX
Programmable Active Droop OPTOPLANAR SMART START
DISCLAIMER
FAIRCHILD SEMICONDUCTOR RESERVES THE RIGHT TO MAKE CHANGES WITHOUT FURTHER NOTICE TO ANY
PRODUCTS HEREIN TO IMPROVE RELIABILITY, FUNCTION OR DESIGN. FAIRCHILD DOES NOT ASSUME ANY
LIABILITY ARISING OUT OF THE APPLICATION OR USE OF ANY PRODUCT OR CIRCUIT DESCRIBED HEREIN; NEITHER
DOES IT CONVEY ANY LICENSE UNDER ITS PATENT RIGHTS, NOR THE RIGHTS OF OTHERS.
FAIRCHILDS PRODUCTS ARE NOT AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE SUPPORT
DEVICES OR SYSTEMS WITHOUT THE EXPRESS WRITTEN APPROVAL OF FAIRCHILD SEMICONDUCTOR
CORPORATION.
As used herein:
1. Life support devices or systems are devices or systems 2. A critical component is any component of a life support
which, (a) are intended for surgical implant into the body, or device or system whose failure to perform can be reasonably
(b) support or sustain life, or (c) whose failure to perform expected to cause the failure of the life support device or
when properly used in accordance with instructions for use system, or to affect its safety or effectiveness.
provided in the labeling, can be reasonably expected to result
in significant injury to the user.
Advance Information Formative or In This datasheet contains the design specifications for
Design product development. Specifications may change in
any manner without notice.
Preliminary First Production This datasheet contains preliminary data, and
supplementary data will be published at a later date.
Fairchild Semiconductor reserves the right to make
changes at any time without notice in order to improve
design.
No Identification Needed Full Production This datasheet contains final specifications. Fairchild
Semiconductor reserves the right to make changes at
any time without notice in order to improve design.
1
3 /2 Digit, LCD/LED Display, A/D Features
Converters Guaranteed Zero Reading for 0V Input on All Scales
The Intersil ICL7106 and ICL7107 are high performance,
True Polarity at Zero for Precise Null Detection
1
low power, 3 /2 digit A/D converters. Included are seven 1pA Typical Input Current
segment decoders, display drivers, a reference, and a
clock. The ICL7106 is designed to interface with a liquid True Differential Input and Reference, Direct Display
crystal display (LCD) and includes a multiplexed backplane Drive - LCD ICL7106, LED lCL7107
drive; the ICL7107 will directly drive an instrument size light
emitting diode (LED) display. Low Noise - Less Than 15VP-P
The ICL7106 and ICL7107 bring together a combination of On Chip Clock and Reference
high accuracy, versatility, and true economy. It features Low Power Dissipation - Typically Less Than 10mW
o
auto-zero to less than 10V, zero drift of less than 1V/ C, No Additional Active Circuits Required
input bias current of 10pA (Max), and rollover error of less Enhanced Display Stability
than one count. True differential inputs and reference are
useful in all systems, but give the designer an uncommon
advantage when measuring load cells, strain gauges and
other bridge type transducers. Finally, the true economy of
single power supply operation (ICL7106), enables a high
performance panel meter to be built with the addition of only
10 passive components and a display.
Ordering Information
TEMP.
o
PART NO. RANGE ( C) PACKAGE PKG. NO.
ICL7106CPL 0 to 70 40 Ld PDIP E40.6
1 CAUTION: These devices are sensitive to electrostatic discharge; follow proper IC Handling Procedures.
1-888-INTERSIL or 321-724-7143 | Intersil (and design) is a registered trademark of Intersil Americas Inc.
Copyright Intersil Americas Inc. 2002. All Rights Reserved
ICL7106, ICL7107, ICL7107S
Pinouts
ICL7106, ICL7107 (PDIP) ICL7107R (PDIP)
TOP VIEW TOP VIEW
V+ 1 40 OSC 1
OSC 2 OSC 1 1 40 V+
D1 2 39
OSC 3 OSC 2 2 39 D1
C1 3 38
TEST OSC 3 3 38 C1
B1 4 37
C +
REF REF LO 6 35 F1
C -
G1 7 34
C +
E1 8 33
REF REF 7 34 G1
C -
REF 8 33 E1
D2 9 32 COMMON
COMMON 9 32 D2
C2 10 31 IN HI
IN HI 10 31 C2
B2 11 30 IN LO
(10s) IN LO 11 30 B2
A2 12 29 A-Z (10s )
A-Z 12 29 A2
F2 13 28 BUFF
BUFF 13 28 F2
E2 14 27 INT
INT 14 27 E2
D3 15 26 V-
V- 15 26 D3
B3 16 25 G2 (1 0s )
(100s) G2 (10s) 16 25 B3
F3 17 24 C3 (100 s)
(100s) C3 17 24 F3
E3 18 23 A3
(100s) A3 18 23 E3
(10 00) A B4 19 22 G3
G3 19 22 (1000) AB4
POL 20 21 BP/GND
CF +-
V
O
T
IN LO
-
BUFFI
RE
RE
A-Z
HI
IN
C
N
F
44 4 3 42 41 4 0 39 38 37 3 6 35 3 4
NC 1 33 NC
NC 2 32 G2
TEST 3 31 C3
OSC 3 4 30 A3
NC 5 29 G3
OSC 2 6 28 BP/GND
OSC 1 7 27 POL
V+ 8 26 AB4
D1 9 25 E3
C1 10 24 F3
B1 11 23 B3
12 13 14 15 16 17 18 19 20 21 22
A1 F1 G1 E1 D2 C2 B2 A2 F2 E2 D3
[
T
2y
ICL7106, ICL7107, ICL7107S
Operating Conditions
o o
Temperature Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 C to 70 C
CAUTION: Stresses above those listed in Absolute Maximum Ratings may cause permanent damage to the device. This is a stress only rating and operation of the
device at these or any other conditions above those indicated in the operational sections of this specification is not implied.
NOTES:
1. Input voltages may exceed the supply voltages provided the input current is limited to 100A.
2. JA is measured with the component mounted on a low effective thermal conductivity test board in free air. See Tech Brief TB379 f or details.
SYSTEM PERFORMANCE
Zero Input Reading VIN = 0.0V, Full Scale = 200mV -000.0 000.0 +000.0 Digital
Reading
Stability (Last Digit) (ICL7106S, ICL7107S Fixed Input Voltage (Note 6) -000.0 000.0 +000.0 Digital
Only) Reading
Ratiometric Reading VlN = VREF, VREF = 100mV 999 999/10 1000 Digital
00 Reading
Rollover Error -VIN = +VlN 200mV - 0.2 1 Counts
Difference in Reading for Equal Positive and Negative
Inputs Near Full Scale
Linearity Full Scale = 200mV or Full Scale = 2V Maximum - 0.2 1 Counts
Deviation from Best Straight Line Fit (Note 5)
Common Mode Rejection Ratio VCM = 1V, VIN = 0V, Full Scale = 200mV (Note 5) - 50 - V/V
Noise VIN = 0V, Full Scale = 200mV - 15 - V
(Peak-To-Peak Value Not Exceeded 95% of Time)
End Power Supply Character V- Supply Current ICL7107 Only - 0.6 1.8 mA
COMMON Pin Analog Common Voltage 25k Between Common and 2.4 3.0 3.2 V
Positive Supply (With Respect to + Supply)
o
Temperature Coefficient of Analog Common 25k Between Common and - 80 - ppm/ C
Positive Supply (With Respect to + Supply)
3
ICL7106, ICL7107, ICL7107S
Pin 19 Only 10 16 - mA
Pin 20 Only 4 7 - mA
NOTES:
o
3. Unless otherwise noted, specifications apply to both the ICL7106 and ICL7107 at T A = 25 C, fCLOCK = 48kHz. ICL7106 is tested in the
circuit of Figure 1. ICL7107 is tested in the circuit of Figure 2.
4. Back plane drive is in phase with segment drive for off segment, 180 degrees out of phase for on segment. Frequency is 20 times
conversion rate. Average DC component is less than 50mV.
5. Not tested, guaranteed by design.
6. Sample Tested.
Typical Applications and Test Circuits
+ - 9V
IN + -
R 1 R5
C
R3 C R4 C1 5 C2 R2 C3 DISPLAY
4
29
REF HI 36
R + 34
F - 33
27
26
30
28
40
39
37
REF RLO 35
38
32
31
25
24
23
22
21
C1 = 0.1F
OSC 1
OSC 2
C2 = 0.47F
IN LO
BUFF
OSC 3
E
E
F
TEST
A-Z
COM
IN HI
INT
C3 = 0.22F
V-
BP
G2
G3
C
C3
A3
C
C4 = 100pF
ICL7106 C5 = 0.02F
R1 = 24k
20 POL
5 A1
12 A2
19 AB4
D3
G1
8 E1
E2
B2
B1
D1
V+
F2
E3
6 F1
C1
9 D2
10 C2
16 B3
17 F3
R2 = 47k
14
15
11
13
R3 = 100k
7
18
1
2
4
3
R4 = 1k
DISPLAY R5 = 1M
FIGURE 1. ICL7106 TEST CIRCUIT AND TYPICAL APPLICATION WITH LCD DISPLAY COMPONENTS SELECTED FOR 200mV
FULL SCALE
FIGURE 2. ICL7107 TEST CIRCUIT AND TYPICAL APPLICATION WITH LED DISPLAY COMPONENTS SELECTED FOR 200mV
FULL SCAL
4
ICL7106, ICL7107, ICL7107S
5
ICL7106, ICL7107, ICL7107S
Detailed Description reduced to less than the recommended 2V full scale swing
with little loss of accuracy. The integrator output can swing
Analog Section
to within 0.3V of either supply without loss of linearity.
Figure 3 shows the Analog Section for the ICL7106 and
ICL7107. Each measurement cycle is divided into three
Differential Reference
phases. They are (1) auto-zero (A-Z), (2) signal The reference voltage can be generated anywhere within
integrate (INT) and (3) de-integrate (DE). the power supply voltage of the converter. The main source
of common mode error is a roll-over voltage caused by the
Auto-Zero Phase reference capacitor losing or gaining charge to stray
During auto-zero three things happen. First, input high and low capacity on its nodes. If there is a large common mode
are disconnected from the pins and internally shorted to analog voltage, the reference capacitor can gain charge (increase
COMMON. Second, the reference capacitor is charged to the voltage) when called up to de-integrate a positive signal but
reference voltage. Third, a feedback loop is closed around the
lose charge (decrease voltage) when called up to de-
system to charge the auto-zero capacitor CAZ to compensate integrate a negative input signal. This difference in
for offset voltages in the buffer amplifier, integrator, and reference for positive or negative input voltage will give a
comparator. Since the comparator is included in the loop, the roll-over error. However, by selecting the reference
A-Z accuracy is limited only by the noise of the system. In any capacitor such that it is large enough in comparison to the
case, the offset referred to the input is less than 10V. stray capacitance, this error can be held to less than 0.5
Signal Integrate Phase count worst case. (See Component Value Selection.)
critical applications the integrator output swing can be
During signal integrate, the auto-zero loop is opened, the internal
short is removed, and the internal input high and low are
connected to the external pins. The converter then integrates the
differential voltage between IN HI and IN LO for a fixed time. This
differential voltage can be within a wide common mode range: up
to 1V from either supply. If, on the other hand, the input signal has
no return with respect to the converter power supply, IN LO can be
tied to analog COMMON to establish the correct common mode
voltage. At the end of this phase, the polarity of the integrated
signal is determined.
De-Integrate Phase
The final phase is de-integrate, or reference integrate. Input
low is internally connected to analog COMMON and input
high is connected across the previously charged reference
capacitor. Circuitry within the chip ensures that the
capacitor will be connected with the correct polarity to
cause the integrator output to return to zero. The time
required for the output to return to zero is proportional to
the input signal. Specifically the digital reading displayed is:
VIN
DISPLAY COUNT = 1000 .
--------------
V
REF
Differential Input
The input can accept differential voltages anywhere within the
common mode range of the input amplifier, or specifically from
0.5V below the positive supply to 1V above the negative
supply. In this range, the system has a CMRR of 86dB typical.
However, care must be exercised to assure the integrator
output does not saturate. A worst case condition would be a
large positive common mode voltage with a near full scale
negative differential input voltage. The negative input signal
drives the integrator positive when most of its swing has been
used up by the positive common mode voltage. For these
6
ICL7106, ICL7107, ICL7107S
STRAY C STRAY R C C
REF INT AZ INT
C + C - V+
REF REF HI REF LO REF BUFFER A-Z INT
V+ 34 36 35 33 28 1 29 27
INTEGRATOR
A-Z A-Z TO
10A - -
+
-
+ DIGITAL
31 + 2.8V SECTION
IN HI
INT DE- DE+ INPUT 6.2V A-Z
HIGH
A-Z
- COMPARATOR
N +
32 DE+ DE-
COMMON
INT A-Z AND DE INPUT
30 LOW
IN LO
V-
FIGURE 3. ANALOG SECTION OF ICL7106 AND ICL7107
none of these problems. In either case, an external
Analog COMMON reference can easily be added, as shown in Figure 4.
This pin is included primarily to set the common mode voltage Analog COMMON is also used as the input low return
for battery operation (ICL7106) or for any system where the during auto-zero and de-integrate. If IN LO is different from
input signals are floating with respect to the power supply. The analog COMMON, a common mode voltage exists in the
COMMON pin sets a voltage that is approximately 2.8V more system and is taken care of by the excellent CMRR of the
negative than the positive supply. This is selected to give a converter. However, in some applications IN LO will be set
minimum end-of-life battery voltage of about 6V. However, at a fixed known voltage (power supply common for
analog COMMON has some of the attributes of a reference instance). In this application, analog COMMON should be
voltage. When the total supply voltage is large enough to tied to the same point, thus removing the common mode
cause the zener to regulate (>7V), the COMMON voltage will voltage from the converter. The same holds true for the
have a low voltage coefficient (0.001%/V), low output reference voltage. If reference can be conveniently tied to
impedance ( 15 ), and a temperature coefficient typically analog COMMON, it should be since this removes the
o common mode voltage from the reference system.
less than 80ppm/ C.
The limitations of the on chip reference should also be Within the lC, analog COMMON is tied to an N-Channel FET
recognized, however. With the ICL7107, the internal that can sink approximately 30mA of current to hold the voltage
heating which results from the LED drivers can cause some 2.8V below the positive supply (when a load is trying to pull the
degradation in performance. Due to their higher thermal common line positive). However, there is only 10A of source
resistance, plastic parts are poorer in this respect than current, so COMMON may easily be tied to a more negative
ceramic. The combination of reference Temperature
voltage thus overriding the internal reference.
Coefficient (TC), internal chip dissipation, and package
thermal resistance can increase noise near full scale from V+
7
ICL7106, ICL7107, ICL7107S
V+
V+
V+
V 6.8k BP
ICL7106 20k
ICL7107 TO LCD
ICL7106 DECIMAL DECIMAL
REF HI ICL8069 POINT POINTS
1.2V SELECT
REF LO REFERENCE
TEST
COMMON CD4030
GND
FIGURE 4B.
FIGURE 4. USING AN EXTERNAL REFERENCE FIGURE 6. EXCLUSIVE OR GATE FOR DECIMAL POINT DRIVE
TEST
Digital Section
The TEST pin serves two functions. On the ICL7106 it is
Figures 7 and 8 show the digital section for the ICL7106
coupled to the internally generated digital supply through a
and ICL7107, respectively. In the ICL7106, an internal
500 resistor. Thus it can be used as the negative supply
digital ground is generated from a 6V Zener diode and a
for externally generated segment drivers such as decimal
large P-Channel source follower. This supply is made stiff
points or any other presentation the user may want to
to absorb the relative large capacitive currents when the
include on the LCD display. Figures 5 and 6 show such an
back plane (BP) voltage is switched. The BP frequency is
application. No more than a 1mA load should be applied.
the clock frequency divided by 800. For three
readings/sec., this is a 60Hz square wave with a nominal
amplitude of 5V. The segments are driven at the same
V+ 1M frequency and amplitude and are in phase with BP when
TO LCD OFF, but out of phase when ON. In all cases negligible DC
DECIMAL voltage exists across the segments.
POINT
ICL7106
Figure 8 is the Digital Section of the ICL7107. It is identical
BP to the ICL7106 except that the regulated supply and back
21
plane drive have been eliminated and the segment drive
TEST
37 TO LCD has been increased from 2mA to 8mA, typical for
BACKPLANE instrument size common anode LED displays. Since the
FIGURE 5. SIMPLE INVERTER FOR FIXED DECIMAL POINT 1000 output (pin 19) must sink current from two LED
segments, it has twice the drive capability or 16mA.
The second function is a lamp test. When TEST is
In both devices, the polarity indication is on for negative
pulled high (to V+) all segments will be turned on and the
analog inputs. If IN LO and IN HI are reversed, this
display should read 1888. The TEST pin will sink about
indication can be reversed also, if desired.
15mA under these conditions.
CAUTION: In the lamp test mode, the segments have a constant
DC voltage (no square-wave). This may burn the LCD display if
main-tained for extended periods.
8
ICL7106, ICL7107, ICL7107S
a a a
a f b f b f b
g c g g
b e c e c e c
d d d
BACKPLANE
2
1
200
7 7 7
TYPICAL SEGMENT OUTPUT SEGMENT SEGMENT SEGMENT
V+ DECODE DECODE DECODE
0.5mA
SEGMENT LATCH
OUTPUT
2mA
1000s 100s 10s 1s
COUNTER COUNTER COUNTER COUNTER
INTERNAL DIGITAL GROUND
TO SWITCH DRIVERS
FROM COMPARATOR OUTPUT 1
V+
CLOCK
4 LOGIC CONTROL
6.2V
500
THREE INVERTERS INTERN AL 37
TEST
ONE INVERTER SHOWN FOR CLARITY DIGITAL VTH = 1V
GROUND
26
V-
40 39 38
9
ICL7106, ICL7107, ICL7107S
a a a
a f b f b f b
g g g
c
b e c e c e c
d d d
7 7 7
SEGMENT SEGMENT SEGMENT
DECODE DECODE DECODE
System Timing
Figure 9 shows the clocking arrangement used in the INTERNAL TO PART
ICL7106 and ICL7107. Two basic clocking
arrangements can be used:
4 CLOCK
10