GAUGE REPEATABILITY AND REPRODUCIBILITY STUDY

6.484 PAGE : 1 OF 1
PART NAME : ALLOY WHEEL FR DRUM GAUGE NAME : HEIGHT GAUGE DATE : 1 6.4.17
PART NO. : 44601-KTEL-6020-M1(FRONT) GAUGE NO. : HG-2 PERFORMED BY : ANITA MEASUREMENT UNIT ANALYSIS
CHARACTERISTICS : 3-0.2+0.70 1-Rahul 2- Udey 3. Anil
PART
APPRAISER/ APPRAISER - 1 APPRAISER - 2 APPRAISER - 3 AVERAGE REPEATABILITY - EQUIPMENT VARIATION ( EV )
SAMPLE 1ST TRIAL 2nd TRIAL 3rd TRIAL AVERAGE RANGE 1ST TRIAL 2nd TRIAL 3rd TRIAL AVERAGE RANGE 1ST TRIAL 2nd TRIAL 3rd TRIAL AVERAGE RANGE Xp EV = RxK1 = 0.0156
1 3.020 3.040 3.020 3.027 0.020 3.020 3.030 3.020 3.023 0.010 3.020 3.040 3.020 3.027 0.020 3.026 TRIAL 2 3
2 3.450 3.460 3.460 3.457 0.010 3.450 3.440 3.460 3.450 0.020 3.450 3.460 3.460 3.457 0.010 3.454 K1 0.8862 0.5908
3 3.050 3.050 3.050 3.050 0.000 3.050 3.050 3.050 3.0500 0.000 3.050 3.370 3.050 3.157 0.320 3.086 REPRODUCIBILITY - APPRAISER VARIATION (AV)
4 3.590 3.570 3.580 3.580 0.020 3.590 3.560 3.580 3.577 0.030 3.590 3.570 3.560 3.573 0.030 3.577 AV= (X diff.*K2)2 - (EV2/nr) = 0.00694
5 3.020 3.010 3.020 3.017 0.010 3.030 3.020 3.030 3.027 0.010 3.030 3.030 3.030 3.030 0.000 3.024 =
6 3.010 3.010 3.000 3.007 0.010 3.010 3.010 3.010 3.0100 0.000 3.010 3.010 3.030 3.017 0.020 3.011 APPRAISER 2 3
7 3.650 3.640 3.650 3.647 0.010 3.660 3.640 3.650 3.6500 0.020 3.680 3.660 3.650 3.663 0.030 3.653 K2 0.707 0.5231
8 3.020 3.040 3.020 3.027 0.020 3.020 3.050 3.030 3.033 0.030 3.020 3.020 3.020 3.020 0.000 3.027 REPAETABILITY & REPRODUCIBILITY ( R&R )
9 2.810 2.830 2.810 2.817 0.020 2.810 2.840 2.810 2.820 0.030 2.810 2.830 2.830 2.823 0.020 2.820 R & R = ( EV2 +AV2 ) = 0.0170
10 3.050 3.060 3.050 3.053 0.010 3.050 3.080 3.050 3.060 0.030 3.060 3.040 3.070 3.057 0.030 3.057 PART VARIATION (PV )
AVERAGE Xa = 3.1680 Xb = 3.1700 Xc = 3.1823 X= 3.17344 PV = Rp*K3 = 0.2622
Ra = 0.013 Rb = 0.018 R = 0.026333 Rc = 0.048 Rp= 0.833 PARTS 5 6 7 8 9 10
X diff. = 0.014 UCLx = [X+A2*R ] = LCLx = [X-A2*R] = 3.1239 UCLr = [R*D4] = 0.0679 LCLr = [R*D3] = 0.000 K3 0.403 0.3742 0.3534 0.3375 0.3249 0.3146
TOTAL VARIATION ( TV )

X - CHART TV = R&R2 + PV2 = 0.2627

3.900
4.000
3.500
3.700 % TOTAL VARIATION
3.000
3.500
2.500
% EV = 100 [EV/TV ] = 5.922
3.300
2.000 % AV = 100[AV/TV ] = 2.641
3.100
1.500 % GRR=100[GRR/TV] = 6.484
2.900
1.000
2.700
% PV = 100[PV/TV] = 99.790
0.500
0.000
2.500 ndc = 1.41[PV/GRR] = 21.70
1 2 3 4 5 6 7 8 9 10
1-Rahul 2- Udey 3. Anil UCLx LCLx
RESULTS OF THE GAUGE R & R STUDY :

R -- CHART
R CHART 1. % R&R :- 6.484 % - OK
0.350
0.300
0.250
0.200 2. X -CHART & R - CHART
0.150 X -CHART More than 50% Parts are out
0.100
0.050 of Control Limit
0.000
1 2 3 4 5 6 7 8 9 10 R - CHART is consistant
1-RahulRow 58 2-Row
Udey59 Row3.60
Anil Row 61 UCLr

DECISION :

1. CAPABLE FOR SPC / MEASUREMENT.

2. CAPABLE FOR MEASUREMENT OTHER THAN SPC
3. FOR LIMITED USE AT
PREPARED BY APPROVED BY
RICO 06 QFO 50 ISSUE,01 AUG 2003

1-Rahul 3.027 3.457 3.050 3.580 3.017 3.007 3.647 3.027 2.817 3.053
2- Udey 3.023 3.450 3.050 3.577 3.027 3.010 3.650 3.033 2.820 3.060
3. Anil 3.027 3.457 3.157 3.573 3.030 3.017 3.663 3.020 2.823 3.057
UCLx 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000
LCLx 3.124 3.124 3.124 3.124 3.124 3.124 3.124 3.124 3.124 3.124

1-Rahul 0.020 0.010 0.000 0.020 0.010 0.010 0.010 0.020 0.020 0.010
2- Udey 0.010 0.020 0.000 0.030 0.010 0.000 0.020 0.030 0.030 0.030
3. Anil 0.020 0.010 0.320 0.030 0.000 0.020 0.030 0.000 0.020 0.030
UCLr 0.068 0.068 0.068 0.068 0.068 0.068 0.068 0.068 0.068 0.068
 GAUGE REPEATABILITY AND REPRODUCIBILITY STUDY
PAGE : 1 OF 1
PART NAME : ALLOY WHEEL FR DRUM GAUGE NAME : AIR GAUGE UNIT DATE : 18.1.17
PART NO. : AAE 82461 A GAUGE NO. : APG-08 PERFORMED BY : ANITA MEASUREMENT UNIT ANALYSIS
CHARACTERISTICS : 37.0-0.025/-0.050 1-Rahul 2- Udey 3. Aklish
PART
APPRAISER/ APPRAISER - 1 APPRAISER - 2 APPRAISER - 3 AVERAGE REPEATABILITY - EQUIPMENT VARIATION ( EV )
SAMPLE 1ST TRIAL 2nd TRIAL 3rd TRIAL AVERAGE RANGE 1ST TRIAL 2nd TRIAL 3rd TRIAL AVERAGE RANGE 1ST TRIAL 2nd TRIAL 3rd TRIAL AVERAGE RANGE Xp EV = RxK1 = 0.0003
1 36.958 36.958 36.958 36.958 0.000 36.958 36.958 36.958 36.958 0.000 36.958 36.958 36.958 36.958 0.00036.958 TRIAL 2 3
2 36.972 36.972 36.971 36.972 0.001 36.971 36.972 36.971 36.971 0.001 36.971 36.972 36.972 36.972 0.00136.972 K1 0.8862 0.5908
3 36.960 36.961 36.960 36.960 0.001 36.960 36.960 36.960 36.9600 0.000 36.961 36.961 36.960 36.961 0.00136.960 REPRODUCIBILITY - APPRAISER VARIATION (AV)
4 36.971 36.972 36.971 36.971 0.001 36.972 36.971 36.972 36.972 0.001 36.972 36.972 36.972 36.972 0.00036.972 AV= (X diff.*K2)2 - (EV2/nr) = 0.00024
5 36.972 36.972 36.972 36.972 0.000 36.970 36.971 36.970 36.970 0.001 36.969 36.968 36.968 36.968 0.00136.970 =
6 36.959 36.959 36.959 36.959 0.000 36.959 36.959 36.959 36.9590 0.000 36.959 36.959 36.959 36.959 0.00036.959 APPRAISER 2 3
7 36.970 36.971 36.970 36.970 0.001 36.973 36.973 36.972 36.9727 0.001 36.972 36.972 36.972 36.972 0.00036.972 K2 0.707 0.5231
8 36.972 36.972 36.972 36.972 0.000 36.974 36.973 36.974 36.974 0.001 36.972 36.972 36.972 36.972 0.00036.973 REPAETABILITY & REPRODUCIBILITY ( R&R )
9 36.973 36.973 36.972 36.973 0.001 36.972 36.972 36.972 36.972 0.000 36.970 36.970 36.971 36.970 0.00136.972 R & R = ( EV2 +AV2 ) = 0.0004
10 36.960 36.960 36.960 36.960 0.000 36.960 36.960 36.960 36.960 0.000 36.960 36.960 36.960 36.960 0.00036.960 PART VARIATION (PV )
AVERAGE Xa = 36.9667 Xb = 36.9669 Xc = 36.9664 X= 36.9667 PV = Rp*K3 = 0.0046
Ra = 0.001 36.962 Rb = 0.0005 R = 0.000467 Rc = 0.0004 Rp= 0.015 PARTS 5 6 7 8 9 10
X diff. = 0.0005 UCLx = [X+A2*R ] = 36.968 LCLx = [X-A2*R] = 36.9658 UCLr = [R*D4] = 0.0012 LCLr = [R*D3] = 0.000 K3 0.403 0.3742 0.3534 0.3375 0.3249 0.3146
TOTAL VARIATION ( TV )

X - CHART TV = R&R2 + PV2 = 0.0046

36.975

36.970 % TOTAL VARIATION

36.965 % EV = 100 [EV/TV ] = 6.002

36.960
% AV = 100[AV/TV ] = 5.200
36
36.96 % GRR=100[GRR/TV] = 7.941
36.955
% PV = 100[PV/TV] = 99.684
36.950 ndc = 1.41[PV/GRR] = 17.70
1 2 3 4 5 6 7 8 9 10
1-Rahul
1-Rahul 2-
2- Udey
Udey 3.
3.Aklish
Aklish UCLx
UCLx LCLx
LCLx
RESULTS OF THE GAUGE R & R STUDY :

R -- CHART
R CHART 1. % R&R :- 7.941 % - OK
0.001
0.001
0.001
0.001 2. X -CHART & R - CHART
0.001 X -CHART More than 50% Parts are out
0.000
0.000 of Control Limit
0.000
1 2 3 4 5 6 7 8 9 10 R - CHART is consistant
1-Rahul Row 58 Row 59
2- Udey Row 60
3. Aklish Row 61 UCLr

DECISION :

1. CAPABLE FOR SPC / MEASUREMENT.

2. CAPABLE FOR MEASUREMENT OTHER THAN SPC
3. FOR LIMITED USE AT
PREPARED BY APPROVED BY
WFIM 06 FO 16, ISSUE 00 DEC 2015

1-Rahul 36.958 36.972 36.960 36.971 36.972 36.959 36.970 36.972 36.973 36.960
2- Udey 36.958 36.971 36.960 36.972 36.970 36.959 36.973 36.974 36.972 36.960
3. Aklish 36.958 36.972 36.961 36.972 36.968 36.959 36.972 36.972 36.970 36.960
UCLx 36.968 36.968 36.968 36.968 36.968 36.968 36.968 36.968 36.968 36.968
LCLx 36.966 36.966 36.966 36.966 36.966 36.966 36.966 36.966 36.966 36.966

1-Rahul 0.000 0.001 0.001 0.001 0.000 0.000 0.001 0.000 0.001 0.000
2- Udey 0.000 0.001 0.000 0.001 0.001 0.000 0.001 0.001 0.000 0.000
3. Aklish 0.000 0.001 0.001 0.000 0.001 0.000 0.000 0.000 0.001 0.000
UCLr 0.001 0.001 0.001 0.001 0.001 0.001 0.001 0.001 0.001 0.001
 GAUGE REPEATABILITY AND REPRODUCIBILITY STUDY
PAGE : 1 OF 1
PART NAME : ALLOY WHEEL FRONT DRUM GAUGE NAME : AIR PLUG GAUGE DATE : 05.02.17
PART NO. : B 62 F5168-00 (FRONT) GAUGE NO. : APG-B3 PERFORMED BY : ANITA MEASUREMENT UNIT ANALYSIS
CHARACTERISTICS : 32.0,-0.025/-0.050 1-Rahul 2- Udey 3. Aklish
PART
APPRAISER/ APPRAISER - 1 APPRAISER - 2 APPRAISER - 3 AVERAGE REPEATABILITY - EQUIPMENT VARIATION ( EV )
SAMPLE 1ST TRIAL 2nd TRIAL 3rd TRIAL AVERAGE RANGE 1ST TRIAL 2nd TRIAL 3rd TRIAL AVERAGE RANGE 1ST TRIAL 2nd TRIAL 3rd TRIAL AVERAGE RANGE Xp EV = RxK1 = 0.0005
1 32.951 32.951 32.952 32.951 0.001 32.951 32.951 32.952 32.951 0.001 32.951 32.951 32.952 32.951 0.00132.951 TRIAL 2 3
2 32.961 32.962 32.962 32.962 0.001 32.961 32.962 32.962 32.962 0.001 32.961 32.962 32.962 32.962 0.00132.962 K1 0.8862 0.5908
3 32.961 32.962 32.961 32.961 0.001 32.961 32.962 32.961 32.9613 0.001 32.961 32.963 32.961 32.962 0.00232.961 REPRODUCIBILITY - APPRAISER VARIATION (AV)
4 32.971 32.972 32.972 32.972 0.001 32.971 32.972 32.972 32.972 0.001 32.971 32.972 32.972 32.972 0.00132.972 AV= (X diff.*K2)2 - (EV2/nr) = 0.00009
5 32.951 32.951 32.951 32.951 0.000 32.951 32.951 32.951 32.951 0.000 32.951 32.951 32.951 32.951 0.00032.951 =
6 32.969 32.969 32.968 32.969 0.001 32.969 32.969 32.968 32.969 0.001 32.969 32.969 32.968 32.969 0.00132.969 APPRAISER 2 3
7 32.965 32.965 32.965 32.965 0.000 32.965 32.965 32.965 32.9650 0.000 32.965 32.965 32.965 32.965 0.00032.965 K2 0.707 0.5231
8 32.952 32.951 32.951 32.951 0.001 32.952 32.951 32.951 32.951 0.001 32.952 32.951 32.951 32.951 0.00132.951 REPAETABILITY & REPRODUCIBILITY ( R&R )
9 32.956 32.956 32.955 32.956 0.001 32.956 32.956 32.955 32.956 0.001 32.956 32.956 32.955 32.956 0.00132.956 R & R = ( EV2 +AV2 ) = 0.0005
10 32.963 32.964 32.963 32.963 0.001 32.963 32.964 32.963 32.963 0.001 32.963 32.964 32.963 32.963 0.00132.963 PART VARIATION (PV )
AVERAGE Xa = 32.9601 Xb = 32.9601 Xc = 32.9601 X= 32.9601 PV = Rp*K3 = 0.0065
Ra = 0.001 36.962 Rb = 0.0008 R = 0.000833 Rc = 0.0009 Rp= 0.021 PARTS 5 6 7 8 9 10
X diff. = 0.0000 UCLx = [X+A2*R ] = 32.962 LCLx = [X-A2*R] = 32.9585 UCLr = [R*D4] = 0.0022 LCLr = [R*D3] = 0.000 K3 0.403 0.3742 0.3534 0.3375 0.3249 0.3146
TOTAL VARIATION ( TV )

X - CHART TV = R&R2 + PV2 = 0.0065

32.975
32.970 % TOTAL VARIATION
32.965 % EV = 100 [EV/TV ] = 7.550
32.960
% AV = 100[AV/TV ] = 1.352
32.955
36
36.96 % GRR=100[GRR/TV] = 7.670
32.950
32.945
% PV = 100[PV/TV] = 99.705
32.940 ndc = 1.41[PV/GRR] = 18.33
1 2 3 4 5 6 7 8 9 10
1-Rahul
1-Rahul 2-
2- Udey
Udey 3.
3.Aklish
Aklish UCLx
UCLx LCLx
LCLx
RESULTS OF THE GAUGE R & R STUDY :

R -- CHART
R CHART 1. % R&R :- 7.670 % - OK
0.003
0.002
0.002 2. X -CHART & R - CHART
0.001 X -CHART More than 50% Parts are out
0.001 of Control Limit
0.000
1 2 3 4 5 6 7 8 9 10 R - CHART is consistant
1-Rahul Row 58 Row 59
2- Udey Row 60
3. Aklish Row 61 UCLr

DECISION :

1. CAPABLE FOR SPC / MEASUREMENT.

2. CAPABLE FOR MEASUREMENT OTHER THAN SPC
3. FOR LIMITED USE AT
PREPARED BY APPROVED BY
WFIM 06 FO 16, ISSUE 00 DEC 2015

1-Rahul 32.951 32.962 32.961 32.972 32.951 32.969 32.965 32.951 32.956 32.963
2- Udey 32.951 32.962 32.961 32.972 32.951 32.969 32.965 32.951 32.956 32.963
3. Aklish 32.951 32.962 32.962 32.972 32.951 32.969 32.965 32.951 32.956 32.963
UCLx 32.962 32.962 32.962 32.962 32.962 32.962 32.962 32.962 32.962 32.962
LCLx 32.959 32.959 32.959 32.959 32.959 32.959 32.959 32.959 32.959 32.959

1-Rahul 0.001 0.001 0.001 0.001 0.000 0.001 0.000 0.001 0.001 0.001
2- Udey 0.001 0.001 0.001 0.001 0.000 0.001 0.000 0.001 0.001 0.001
3. Aklish 0.001 0.001 0.002 0.001 0.000 0.001 0.000 0.001 0.001 0.001
UCLr 0.002 0.002 0.002 0.002 0.002 0.002 0.002 0.002 0.002 0.002
 GAUGE REPEATABILITY AND REPRODUCIBILITY STUDY
% R & R :- 7.289
PAGE : 1 OF 1
PART NAME : ALLOY WHEEL FR DRUM GAUGE NAME : AIR GAUGE UNIT DATE : 08.08.16
PART NO. : 44601-KTEL-6020-M1(FRONT) GAUGE NO. : AGU-11 PERFORMED BY : ANITA
MEASUREMENT UNIT ANALYSIS
CHARACTERISTICS : 37.0, -0.025-0.05 1-Rahul 2- Udey 3. Anil
PART
APPRAISER APPRAISER - 1 APPRAISER - 2 APPRAISER - 3
AVERAGE REPEATABILITY - EQUIPMENT VARIATION ( EV )
SAMPLE 1ST TRIAL 2nd TRIAL 3rd TRIAL AVERAGE RANGE 1ST TRIAL 2nd TRIAL 3rd TRIAL AVERAGE RANGE 1ST TRIAL 2nd TRIAL 3rd TRIAL AVERAGE RANGE Xp EV = RxK1 = 0.0004
1 36.955 36.954 36.955 36.955 0.001 36.955 36.955 36.955 36.955 0.000 36.956 36.956 36.957 36.956 0.001 36.955 TRIAL 2 3
2 36.972 36.972 36.971 36.972 0.001 36.971 36.972 36.971 36.971 0.001 36.971 36.971 36.972 36.971 0.001 36.971 K1 0.886 0.591
3 36.960 36.961 36.960 36.960 0.001 36.960 36.960 36.960 36.9600 0.000 36.961 36.961 36.960 36.961 0.001 36.960 REPRODUCIBILITY - APPRAISER VARIATION (AV)
4 36.971 36.972 36.971 36.971 0.001 36.972 36.971 36.972 36.972 0.001 36.972 36.972 36.972 36.972 0.000 36.972 AV= (X diff.*K2)2 - (EV2/nr) = 0.00012
5 36.972 36.972 36.971 36.972 0.001 36.970 36.971 36.970 36.970 0.001 36.969 36.968 36.968 36.968 0.001 36.970 =
6 36.957 36.957 36.957 36.957 0.000 36.956 36.956 36.956 36.9560 0.000 36.957 36.957 36.958 36.957 0.001 36.957 APPRAISER 2 3
7 36.970 36.971 36.970 36.970 0.001 36.973 36.973 36.972 36.9727 0.001 36.972 36.972 36.972 36.972 0.000 36.972 K2 0.707 0.5231
8 36.972 36.972 36.972 36.972 0.000 36.974 36.973 36.974 36.974 0.001 36.972 36.971 36.972 36.972 0.001 36.972 REPAETABILITY & REPRODUCIBILITY ( R&R )
9 36.973 36.973 36.972 36.973 0.001 36.972 36.972 36.972 36.972 0.000 36.970 36.970 36.971 36.970 0.001 36.972 R & R = ( EV2 +AV2 ) = 0.0004
10 36.960 36.960 36.960 36.960 0.000 36.960 36.960 36.960 36.960 0.000 36.960 36.960 36.960 36.960 0.000 36.960 PART VARIATION (PV )
AVERAGE Xa = 36.9662 Xb = 36.9663 Xc = 36.9660 X= 36.966144 PV = Rp*K3 = 0.0054
Ra = 0.001 36.962 Rb = 0.0005 R = 0.0006333 Rc = 0.0007 Rp= 0.017 PARTS 5 6 7 8 9 10
X diff. = 0.0003 UCLx = [X+A2*R ] = 36.967 LCLx = [X-A2*R] = 36.9650 UCLr = [R*D4] = 0.0016 LCLr = [R*D3] = 0.000 K3 0.403 0.3742 0.3534 0.338 0.3249 0.3146
TOTAL VARIATION ( TV )
X - CHART TV = R&R2 + PV2 = 0.0054
36.980
36.975 % TOTAL VARIATION
36.970 % EV = 100 [EV/TV ] = 6.932
36.965
% AV = 100[AV/TV ] = 2.253
36.960
36
36.96 % GRR=100[GRR/TV] = 7.289
36.955
36.950
% PV = 100[PV/TV] = 99.734
36.945 ndc = 1.41[PV/GRR] = 19.29
1 2 3 4 5 6 7 8 9 10
1-Rahul
1-Rahul 2-2- Udey
Udey 3. Anil
3. Anil UCLx
UCLx LCLx
LCLx
RESULTS OF THE GAUGE R & R STUDY :

RR--CHART
CHART 1. % R&R :- 7.289 % - OK
0.002
0.002
0.002
0.002
2. X -CHART & R - CHART
0.001
0.001
X -CHART More than 50% Parts are out
0.001
0.001
of Control Limit
0.000
0.000
11 22 33 44 55 Row 59 66 77 88 99 10
10 R - CHART is consistant
1-RahulRow 58 2- Udey Row3.
60Anil Row 61 UCLr
DECISION :

1. CAPABLE FOR SPC / MEASUREMENT.

2. CAPABLE FOR MEASUREMENT OTHER THAN SPC
3. FOR LIMITED USE AT
PREPARED BY CHECKED BY APPROVED BY

1-Rahul 36.955 36.972 36.960 36.971 36.972 36.957 36.970 36.972 36.973 36.960
2- Udey 36.955 36.971 36.960 36.972 36.970 36.956 36.973 36.974 36.972 36.960
3. Anil 36.956 36.971 36.961 36.972 36.968 36.957 36.972 36.972 36.970 36.960
UCLx 36.967 36.967 36.967 36.967 36.967 36.967 36.967 36.967 36.967 36.967
LCLx 36.965 36.965 36.965 36.965 36.965 36.965 36.965 36.965 36.965 36.965

1-Rahul 0.001 0.001 0.001 0.001 0.001 0.000 0.001 0.000 0.001 0.000
2- Udey 0.000 0.001 0.000 0.001 0.001 0.000 0.001 0.001 0.000 0.000
3. Anil 0.001 0.001 0.001 0.000 0.001 0.001 0.000 0.001 0.001 0.000
UCLr 0.002 0.002 0.002 0.002 0.002 0.002 0.002 0.002 0.002 0.002
WFIM 06 QFO 16, ISSUE 00 DEC 2015
 GAUGE REPEATABILITY AND REPRODUCIBILITY STUDY
% R & R :- 7.591
PAGE : 1 OF 1
PART NAME : ALLOY WHEEL FR DRUM GAUGE NAME : AIR GAUGE UNIT DATE : 18.04.17
PART NO. : 44601-KTEL-6020-M1(FRONT) GAUGE NO. : AGU-11 PERFORMED BY : ANITA
MEASUREMENT UNIT ANALYSIS
CHARACTERISTICS : 37.0, -0.025-0.05 1-Rahul 2- Udey 3. Anil
PART
APPRAISER APPRAISER - 1 APPRAISER - 2 APPRAISER - 3
AVERAGE REPEATABILITY - EQUIPMENT VARIATION ( EV )
SAMPLE 1ST TRIAL 2nd TRIAL 3rd TRIAL AVERAGE RANGE 1ST TRIAL 2nd TRIAL 3rd TRIAL AVERAGE RANGE 1ST TRIAL 2nd TRIAL 3rd TRIAL AVERAGE RANGE Xp EV = RxK1 = 0.0003
1 36.971 36.972 36.972 36.972 0.001 36.956 36.957 36.957 36.957 0.001 36.955 36.955 36.955 36.955 0.000 36.961 TRIAL 2 3
2 36.972 36.972 36.971 36.972 0.001 36.971 36.971 36.972 36.971 0.001 36.971 36.971 36.971 36.971 0.000 36.971 K1 0.886 0.591
3 36.957 36.957 36.957 36.957 0.000 36.961 36.961 36.962 36.9613 0.001 36.960 36.960 36.960 36.960 0.000 36.959 REPRODUCIBILITY - APPRAISER VARIATION (AV)
4 36.970 36.971 36.970 36.970 0.001 36.972 36.972 36.972 36.972 0.000 36.971 36.971 36.972 36.971 0.001 36.971 AV= (X diff.*K2)2 - (EV2/nr) = 0.00007
5 36.972 36.972 36.972 36.972 0.000 36.968 36.968 36.968 36.968 0.000 36.970 36.971 36.970 36.970 0.001 36.970 =
6 36.973 36.973 36.972 36.973 0.001 36.957 36.957 36.958 36.9573 0.001 36.956 36.956 36.956 36.956 0.000 36.962 APPRAISER 2 3
7 36.960 36.960 36.960 36.960 0.000 36.972 36.972 36.972 36.9720 0.000 36.973 36.973 36.972 36.973 0.001 36.968 K2 0.707 0.5231
8 36.955 36.955 36.955 36.955 0.000 36.972 36.971 36.972 36.972 0.001 36.974 36.974 36.974 36.974 0.000 36.967 REPAETABILITY & REPRODUCIBILITY ( R&R )
9 36.971 36.972 36.971 36.971 0.001 36.970 36.970 36.971 36.970 0.001 36.972 36.972 36.972 36.972 0.000 36.971 R & R = ( EV2 +AV2 ) = 0.0003
10 36.960 36.961 36.960 36.960 0.000 36.960 36.960 36.960 36.960 0.000 36.960 36.960 36.960 36.960 0.000 36.960 PART VARIATION (PV )
AVERAGE Xa = 36.9662 Xb = 36.9661 Xc = 36.9662 X= 36.966156 PV = Rp*K3 = 0.0037
Ra = 0.001 36.962 Rb = 0.0006 R = 0.0004667 Rc = 0.0003 Rp= 0.012 PARTS 5 6 7 8 9 10
X diff. = 0.0002 UCLx = [X+A2*R ] = 36.967 LCLx = [X-A2*R] = 36.9653 UCLr = [R*D4] = 0.0012 LCLr = [R*D3] = 0.000 K3 0.403 0.374 0.3534 0.338 0.3249 0.3146
TOTAL VARIATION ( TV )
X - CHART TV = R&R2 + PV2 = 0.0038
36.980
36.975
% TOTAL VARIATION
36.970
36.965 % EV = 100 [EV/TV ] = 7.350
36.960 % AV = 100[AV/TV ] = 1.898
36.955 % GRR=100[GRR/TV] = 7.591
36.950
% PV = 100[PV/TV] = 99.711
36.945
ndc = 1.41[PV/GRR] = 18.52
1 2 3 4 5 6 7 8 9 10
1-Rahul 2- Udey 3. Anil UCLx LCLx
RESULTS OF THE GAUGE R & R STUDY :

R - CHART 1. % R&R :- 7.591 % - OK

0.001
0.001
0.001
0.001 2. X -CHART & R - CHART
0.001 X -CHART More than 50% Parts are out
0.000
0.000 of Control Limit
0.000
1 2 3 4 5 6 7 8 9 10 R - CHART is consistant
1-Rahul 2- Udey 3. Anil UCLr

DECISION :

1. CAPABLE FOR SPC / MEASUREMENT.

2. CAPABLE FOR MEASUREMENT OTHER THAN SPC
3. FOR LIMITED USE AT
PREPARED BY CHECKED BY APPROVED BY

1-Rahul 36.972 36.972 36.957 36.970 36.972 36.973 36.960 36.955 36.971 36.960
2- Udey 36.957 36.971 36.961 36.972 36.968 36.957 36.972 36.972 36.970 36.960
3. Anil 36.955 36.971 36.960 36.971 36.970 36.956 36.973 36.974 36.972 36.960
UCLx 36.967 36.967 36.967 36.967 36.967 36.967 36.967 36.967 36.967 36.967
LCLx 36.965 36.965 36.965 36.965 36.965 36.965 36.965 36.965 36.965 36.965

1-Rahul 0.001 0.001 0.000 0.001 0.000 0.001 0.000 0.000 0.001 0.000
2- Udey 0.001 0.001 0.001 0.000 0.000 0.001 0.000 0.001 0.001 0.000
3. Anil 0.000 0.000 0.000 0.001 0.001 0.000 0.001 0.000 0.000 0.000
UCLr 0.001 0.001 0.001 0.001 0.001 0.001 0.001 0.001 0.001 0.001
WFIM 06 QFO 16, ISSUE 00 DEC 2015
 GAUGE REPEATABILITY AND REPRODUCIBILITY STUDY
8.958 PAGE : 1 OF 1
PART NAME : REAR ALLOY WHEEL GAUGE NAME : PUPPY DIAL DATE : 26.2.17
PART NO. : 44601-KTEL-6020-M1(FRONT) GAUGE NO. : PPD-5 PERFORMED BY : ANITA MEASUREMENT UNIT ANALYSIS
CHARACTERISTICS : A-B 0.1 0.05
A-B 1-RAHUL 2-AKHLESH 3.UDEY
PART
APPRAISER/ APPRAISER - 1 APPRAISER - 2 APPRAISER - 3 AVERAGE REPEATABILITY - EQUIPMENT VARIATION ( EV )

SAMPLE 1ST TRIAL 2nd TRIAL 3rd TRIAL AVERAGE RANGE 1ST TRIAL 2nd TRIAL 3rd TRIAL AVERAGE RANGE 1ST TRIAL 2nd TRIAL 3rd TRIAL AVERAGE RANGE Xp EV = RxK1 = 0.0010
1 0.07 0.08 0.07 0.073 0.010 0.07 0.06 0.07 0.067 0.010 0.07 0.07 0.07 0.070 0.000 0.070 TRIAL 2 3
2 0.08 0.08 0.08 0.080 0.000 0.08 0.08 0.08 0.080 0.000 0.08 0.08 0.08 0.080 0.000 0.080 K1 0.8862 0.5908

3 0.07 0.07 0.07 0.070 0.000 0.07 0.07 0.07 0.0700 0.000 0.07 0.07 0.07 0.070 0.000 0.070 REPRODUCIBILITY - APPRAISER VARIATION (AV)

4 0.05 0.06 0.05 0.053 0.010 0.05 0.05 0.05 0.050 0.000 0.05 0.05 0.05 0.050 0.000 0.051 AV= (X diff.*K2)2 - (EV2/nr) = 0.00049
5 0.07 0.07 0.07 0.070 0.000 0.07 0.07 0.07 0.070 0.000 0.07 0.08 0.07 0.073 0.010 0.071 =
6 0.08 0.08 0.08 0.080 0.000 0.08 0.08 0.08 0.0800 0.000 0.08 0.08 0.08 0.080 0.000 0.080 APPRAISER 2 3
7 0.07 0.07 0.07 0.070 0.000 0.07 0.07 0.07 0.0700 0.000 0.07 0.07 0.07 0.070 0.000 0.070 K2 0.707 0.5231
8 0.08 0.08 0.08 0.080 0.000 0.08 0.08 0.08 0.080 0.000 0.08 0.07 0.08 0.077 0.010 0.079 REPAETABILITY & REPRODUCIBILITY ( R&R )
9 0.09 0.09 0.09 0.090 0.000 0.09 0.09 0.09 0.090 0.000 0.09 0.09 0.09 0.090 0.000 0.090 R & R = ( EV2 +AV2 ) = 0.0011
10 0.08 0.08 0.08 0.080 0.000 0.08 0.08 0.08 0.080 0.000 0.08 0.08 0.08 0.080 0.0000.080 PART VARIATION (PV )
AVERAGE Xa = 0.0747 Xb = 0.0737 Xc = 0.0740 X= 0.07411 PV = Rp*K3 = 0.0122
Ra = 0.002 Rb = 0.001 R = 0.001667 Rc = 0.002 Rp= 0.039 PARTS 5 6 7 8 9 10
X diff. = 0.001 UCLx = [X+A2*R ] = 0.077 LCLx = [X-A2*R] = 0.0710 UCLr = [R*D4] = 0.0043 LCLr = [R*D3] = 0.000 K3 0.403 0.3742 0.3534 0.3375 0.3249 0.3146
TOTAL VARIATION ( TV )

XX
- CHART
- CHART TV = R&R2 + PV2 = 0.0123
0.100
0.100
0.090
0.090 0.090 % TOTAL VARIATION
0.080
0.080 0.080 0.080 0.077 0.080
0.070
0.070 0.070 0.070 0.073 0.070 % EV = 100 [EV/TV ] = 8.016
0.060
0.060
0.050
0.050 0.050 % AV = 100[AV/TV ] = 3.999
0.040
0.040
0.030
0.030 % GRR=100[GRR/TV] = 8.958
0.020
0.020 % PV = 100[PV/TV] = 99.598
0.010
0.010
0.000
0.000 ndc = 1.41[PV/GRR] = 15.68
11 22 33 44 5 5 6 6 7 7 8 8 9 9 10 10
1-RAHUL
1-RAHUL 2-AKHLESH
2-AKHLESH 3.UDEY
3.UDEY UCLx
UCLx LCLxLCLx
RESULTS OF THE GAUGE R & R STUDY :

R - CHART 1. % R&R :- 8.958 % - OK

0.012
0.010
0.008
2. X -CHART & R - CHART
0.006
X -CHART More than 50% Parts are out
0.004
0.002 of Control Limit
0.000
1 2 3 4 52-AKHLESH 6 7 8 9 10 R - CHART is consistant
1-RAHULRow 58 Row 59 Row 60
3.UDEY Row 61 UCLr

DECISION :

1. CAPABLE FOR SPC / MEASUREMENT.

2. CAPABLE FOR MEASUREMENT OTHER THAN SPC
3. FOR LIMITED USE AT
PREPARED BY APPROVED BY
RICO 06 QFO 50 ISSUE,01 AUG 2003

1-RAHUL 0.073 0.080 0.070 0.053 0.070 0.080 0.070 0.080 0.090 0.080
2-AKHLESH 0.067 0.080 0.070 0.050 0.070 0.080 0.070 0.080 0.090 0.080
3.UDEY 0.070 0.080 0.070 0.050 0.073 0.080 0.070 0.077 0.090 0.080
UCLx 0.077 0.077 0.077 0.077 0.077 0.077 0.077 0.077 0.077 0.077
LCLx 0.071 0.071 0.071 0.071 0.071 0.071 0.071 0.071 0.071 0.071

1-RAHUL 0.010 0.000 0.000 0.010 0.000 0.000 0.000 0.000 0.000 0.000
2-AKHLESH 0.010 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000
3.UDEY 0.000 0.000 0.000 0.000 0.010 0.000 0.000 0.010 0.000 0.000
UCLr 0.004 0.004 0.004 0.004 0.004 0.004 0.004 0.004 0.004 0.004
 GAUGE REPEATABILITY AND REPRODUCIBILITY STUDY
7.006 PAGE : 1 OF 1
PART NAME : ALLOY WHEEL REAR GAUGE NAME : INSIDE MICROMETER DATE : 11.3.17
PART NO. : AAE 82462 A(REAR) GAUGE NO. : IM-4 PERFORMED BY : ANITA MEASUREMENT UNIT ANALYSIS
CHARACTERISTICS : 32.00.2 1-Rahul 2- Udey 3. Anil
PART
APPRAISER/ APPRAISER - 1 APPRAISER - 2 APPRAISER - 3 AVERAGE REPEATABILITY - EQUIPMENT VARIATION ( EV )

SAMPLE 1ST TRIAL 2nd TRIAL 3rd TRIAL AVERAGE RANGE 1ST TRIAL 2nd TRIAL 3rd TRIAL AVERAGE RANGE 1ST TRIAL 2nd TRIAL 3rd TRIAL AVERAGE RANGE Xp EV = RxK1 = 0.0061
1 32.010 32.025 32.010 32.015 0.015 32.010 32.010 32.020 32.013 0.010 32.010 32.015 32.025 32.017 32.015 TRIAL
0.015 2 3
2 31.910 31.910 31.915 31.912 0.005 31.910 31.910 31.905 31.908 0.005 31.910 31.910 31.925 31.915 31.912 K1
0.015 0.8862 0.5908
3 32.155 32.160 32.165 32.160 0.010 32.150 32.160 32.160 32.157 0.010 32.150 32.160 32.160 32.157 32.158 REPRODUCIBILITY - APPRAISER VARIATION (AV)
0.010
4 32.015 32.010 32.010 32.012 0.005 32.010 32.020 32.010 32.013 0.010 32.015 32.010 32.020 32.015 32.013 AV= (X diff.*K2)2 - (EV2/nr) =
0.010 0.00084
5 32.195 32.190 32.185 32.190 0.010 32.185 32.190 32.195 32.190 0.010 32.195 32.185 32.195 32.192 32.191
0.010 =
6 32.020 32.020 32.025 32.022 0.005 32.020 32.020 32.010 32.017 0.010 32.020 32.020 32.025 32.022 32.020 APPRAISER
0.005 2 3
7 31.930 31.920 31.925 31.925 0.010 31.910 31.925 31.915 31.917 0.015 31.910 31.920 31.915 31.915 31.919
0.010 K2 0.707 0.5231
8 32.060 32.050 32.055 32.055 0.010 32.050 32.040 32.055 32.048 0.015 32.050 32.060 32.045 32.052 32.052 REPAETABILITY & REPRODUCIBILITY ( R&R )
0.015
9 32.085 32.080 32.090 32.085 0.010 32.095 32.090 32.080 32.088 0.015 32.095 32.085 32.090 32.090 32.088 R & R = ( EV2 +AV2 )
0.010 = 0.0062
10 31.910 31.925 31.920 31.918 0.015 31.920 31.915 31.920 31.918 0.005 31.920 31.930 31.920 31.923 31.920 PART VARIATION (PV )
0.010
AVERAGE 120 Xa = 32.0293 Xb = 32.0270 Xc = 32.0297 X= 32.0287 PV = Rp*K3 = 0.0877
Ra = 0.010 Rb = 0.0105 R = 0.010333 Rc = 0.011 Rp= 0.279 PARTS 5 6 7 8 9 10
X diff. = 0.003 UCLx = [X+A2*R ] = 32.048 LCLx = [X-A2*R] = 32.0092 UCLr = [R*D4] = 0.0267 LCLr = [R*D3] = 0.000 K3 0.403 0.3742 0.3534 0.3375 0.3249 0.3146
TOTAL VARIATION ( TV )

X - CHART TV = R&R2 + PV2 = 0.0880

32.300
32.250
32.200
32.150
% TOTAL VARIATION
32.100
32.100 % EV = 100 [EV/TV ] = 6.941
32.000
32.050
32.000
31.900 % AV = 100[AV/TV ] = 0.954
31.950
31.800
31.900
% GRR=100[GRR/TV] = 7.006
31.850
31.700 % PV = 100[PV/TV] = 99.754
31.800
31.600
31.750 ndc = 1.41[PV/GRR] = 20.08
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10
1-Rahul 2- Udey 3. Anil UCLx LCLx
RESULTS OF THE GAUGE R & R STUDY :

R - CHART 1. % R&R :- 7.006 % - OK

0.030
0.025
0.020
2. X -CHART & R - CHART
0.015
X -CHART More than 50% Parts are out
0.010
0.005 of Control Limit
0.000
1 2 3 4 5 6 7 8 9 10 R - CHART is consistant
1-RahulRow 58 2-Row
Udey59 Row3.60
Anil Row 61 UCLr

DECISION :

1. CAPABLE FOR SPC / MEASUREMENT.

2. CAPABLE FOR MEASUREMENT OTHER THAN SPC
3. FOR LIMITED USE AT
PREPARED BY APPROVED BY
RICO 06 QFO 50 ISSUE,01 AUG 2003

1-Rahul 32.015 31.912 32.160 32.012 32.190 32.022 31.925 32.055 32.085 31.918
2- Udey 32.013 31.908 32.157 32.013 32.190 32.017 31.917 32.048 32.088 31.918
3. Anil 32.017 31.915 32.157 32.015 32.192 32.022 31.915 32.052 32.090 31.923
UCLx 32.048 32.048 32.048 32.048 32.048 32.048 32.048 32.048 32.048 32.048
LCLx 32.009 32.009 32.009 32.009 32.009 32.009 32.009 32.009 32.009 32.009

1-Rahul 0.015 0.005 0.010 0.005 0.010 0.005 0.010 0.010 0.010 0.015
2- Udey 0.010 0.005 0.010 0.010 0.010 0.010 0.015 0.015 0.015 0.005
3. Anil 0.015 0.015 0.010 0.010 0.010 0.005 0.010 0.015 0.010 0.010
UCLr 0.027 0.027 0.027 0.027 0.027 0.027 0.027 0.027 0.027 0.027
 GAUGE REPEATABILITY AND REPRODUCIBILITY STUDY
7.973 PAGE : 1 OF 1
PART NAME : REAR ALLOY WHEEL GAUGE NAME : VERNIER CALLIPER DATE : 28.3.17
PART NO. : 82462 (AAE) GAUGE NO. : VC-133 PERFORMED BY : ANITA MEASUREMENT UNIT ANALYSIS
CHARACTERISTICS : 56.50.3 1-Rahul 2- Udey 3. Anil
PART
APPRAISER/ APPRAISER - 1 APPRAISER - 2 APPRAISER - 3 AVERAGE REPEATABILITY - EQUIPMENT VARIATION ( EV )

SAMPLE 1ST TRIAL 2nd TRIAL 3rd TRIAL AVERAGE RANGE 1ST TRIAL 2nd TRIAL 3rd TRIAL AVERAGE RANGE 1ST TRIAL 2nd TRIAL 3rd TRIAL AVERAGE RANGE Xp EV = RxK1 = 0.0075
1 56.60 56.61 56.60 56.603 0.010 56.60 56.61 56.60 56.603 0.010 56.60 56.61 56.60 56.603 56.603
0.010 TRIAL 2 3
2 56.78 56.79 56.78 56.783 0.010 56.76 56.77 56.78 56.770 0.020 56.78 56.77 56.78 56.777 56.777
0.010 K1 0.8862 0.5908
3 56.80 56.81 56.80 56.803 0.010 56.81 56.81 56.80 56.8067 0.010 56.80 56.81 56.80 56.803 56.804
0.010 REPRODUCIBILITY - APPRAISER VARIATION (AV)
4 56.89 56.88 56.89 56.887 0.010 56.89 56.87 56.89 56.883 0.020 56.89 56.87 56.89 56.883 56.884
0.020 AV= (X diff.*K2)2 - (EV2/nr) = 0.00136
5 56.90 56.91 56.90 56.903 0.010 56.90 56.92 56.90 56.907 0.020 56.90 56.92 56.90 56.907 56.906
0.020 =
6 56.66 56.65 56.66 56.657 0.010 56.66 56.67 56.66 56.6633 0.010 56.64 56.66 56.66 56.653 56.658
0.020 APPRAISER 2 3
7 56.78 56.78 56.76 56.773 0.020 56.78 56.77 56.78 56.7767 0.010 56.78 56.77 56.78 56.777 56.776
0.010 K2 0.707 0.5231
8 56.82 56.81 56.82 56.817 0.010 56.82 56.81 56.82 56.817 0.010 56.82 56.81 56.82 56.817 56.817
0.010 REPAETABILITY & REPRODUCIBILITY ( R&R )
9 56.83 56.81 56.83 56.823 0.020 56.83 56.83 56.82 56.827 0.010 56.83 56.83 56.82 56.827 56.826
0.010 R & R = ( EV2 +AV2 ) = 0.0076
10 56.63 56.62 56.63 56.627 0.010 56.63 56.62 56.63 56.627 0.010 56.63 56.64 56.63 56.633 56.629
0.010 PART VARIATION (PV )
AVERAGE Xa = 56.7677 Xb = 56.7680 Xc = 56.7680 X= 56.7679 PV = Rp*K3 = 0.0951
Ra = 0.012 Rb = 0.013 R = 0.012667 Rc = 0.013 Rp= 0.302 PARTS 5 6 7 8 9 10
X diff. = 0.000 UCLx = [X+A2*R ] = 56.792 LCLx = [X-A2*R] = 56.7441 UCLr = [R*D4] = 0.0327 LCLr = [R*D3] = 0.000 K3 0.403 0.3742 0.3534 0.3375 0.3249 0.3146
TOTAL VARIATION ( TV )
X - CHART TV = R&R2 + PV2 = 0.0954
56.950
56.900
56.850
% TOTAL VARIATION
56.800 % EV = 100 [EV/TV ] = 7.846
56.750
56.700 % AV = 100[AV/TV ] = 1.421
56.650
56.600
% GRR=100[GRR/TV] = 7.973
56.550 % PV = 100[PV/TV] = 99.682
56.500
56.450 ndc = 1.41[PV/GRR] = 17.63
1 2 3 4 5 6 7 8 9 10
1-Rahul 2- Udey 3. Anil UCLx LCLx
RESULTS OF THE GAUGE R & R STUDY :

R - CHART 1. % R&R :- 7.973 % - OK

0.035
0.030
0.025
0.020 2. X -CHART & R - CHART
0.015 X -CHART More than 50% Parts are out
0.010
0.005 of Control Limit
0.000
1 2 3 4 5 6 7 8 9 10 R - CHART is consistant
1-RahulRow 58 2-Row
Udey59 Row3.60
Anil Row 61 UCLr

DECISION :

1. CAPABLE FOR SPC / MEASUREMENT.

2. CAPABLE FOR MEASUREMENT OTHER THAN SPC
3. FOR LIMITED USE AT
PREPARED BY APPROVED BY
RICO 06 QFO 50 ISSUE,01 AUG 2003

1-Rahul 56.603 56.783 56.803 56.887 56.903 56.657 56.773 56.817 56.823 56.627
2- Udey 56.603 56.770 56.807 56.883 56.907 56.663 56.777 56.817 56.827 56.627
3. Anil 56.603 56.777 56.803 56.883 56.907 56.653 56.777 56.817 56.827 56.633
UCLx 56.792 56.792 56.792 56.792 56.792 56.792 56.792 56.792 56.792 56.792
LCLx 56.744 56.744 56.744 56.744 56.744 56.744 56.744 56.744 56.744 56.744

1-Rahul 0.010 0.010 0.010 0.010 0.010 0.010 0.020 0.010 0.020 0.010
2- Udey 0.010 0.020 0.010 0.020 0.020 0.010 0.010 0.010 0.010 0.010
3. Anil 0.010 0.010 0.010 0.020 0.020 0.020 0.010 0.010 0.010 0.010
UCLr 0.033 0.033 0.033 0.033 0.033 0.033 0.033 0.033 0.033 0.033
 GAUGE REPEATABILITY AND REPRODUCIBILITY STUDY
7.014 PAGE : 1 OF 1
PART NAME : ALLOY WHEEL REAR GAUGE NAME : DEPTH VERNIER DATE : 13.4.17
PART NO. : 82422 (AAE) GAUGE NO. : DVC-83 PERFORMED BY : MEASUREMENT UNIT ANALYSIS
CHARACTERISTICS : 19.9 0.5 1-Rahul 2- Udey 3. Anil
PART
APPRAISER/ APPRAISER - 1 APPRAISER - 2 APPRAISER - 3 AVERAGE REPEATABILITY - EQUIPMENT VARIATION ( EV )
SAMPLE 1ST TRIAL 2nd TRIAL 3rd TRIAL AVERAGE RANGE 1ST TRIAL 2nd TRIAL 3rd TRIAL AVERAGE RANGE 1ST TRIAL 2nd TRIAL 3rd TRIAL AVERAGE RANGE Xp EV = RxK1 = 0.0128
1 19.540 19.550 19.560 19.550 0.020 19.550 19.530 19.560 19.547 0.030 19.540 19.560 19.560 19.553 19.550
0.020 TRIAL 2 3
2 19.640 19.650 19.630 19.640 0.020 19.640 19.640 19.650 19.643 0.010 19.640 19.630 19.650 19.640 19.641
0.020 K1 0.8862 0.5908
3 20.140 20.120 20.140 20.133 0.020 20.120 20.140 20.140 20.1333 0.020 20.140 20.110 20.140 20.130 20.132
0.030 REPRODUCIBILITY - APPRAISER VARIATION (AV)
4 19.850 19.860 19.830 19.847 0.030 19.860 19.840 19.850 19.850 0.020 19.850 19.880 19.850 19.860 19.852
0.030 AV= (X diff.*K2)2 - (EV2/nr) = 0.00228
5 19.540 19.530 19.560 19.543 0.030 19.540 19.550 19.560 19.550 0.020 19.540 19.530 19.560 19.543 19.546
0.030 =
6 19.980 19.980 19.970 19.977 0.010 19.980 19.980 19.950 19.9700 0.030 19.970 19.980 19.950 19.967 19.971
0.030 APPRAISER 2 3
7 19.660 19.680 19.670 19.670 0.020 19.650 19.680 19.660 19.6633 0.030 19.670 19.680 19.660 19.670 19.668
0.020 K2 0.707 0.5231
8 20.140 20.120 20.140 20.133 0.020 20.140 20.120 20.140 20.133 0.020 20.120 20.140 20.140 20.133 20.133
0.020 REPAETABILITY & REPRODUCIBILITY ( R&R )
9 19.890 19.870 19.880 19.880 0.020 19.890 19.870 19.880 19.880 0.020 19.870 19.880 19.880 19.877 19.879
0.010 R & R = ( EV2 +AV2 ) = 0.0130
10 19.980 19.980 19.970 19.977 0.010 19.980 19.980 19.970 19.977 0.010 19.980 19.950 19.970 19.967 19.973
0.030 PART VARIATION (PV )
AVERAGE Xa = 19.8350 Xb = 19.8347 Xc = 19.8340 X= 19.8346 PV = Rp*K3 = 0.1849
Ra = 0.020 Rb = 0.021 R = 0.021667 Rc = 0.024 Rp= 0.588 PARTS 5 6 7 8 9 10
X diff. = 0.001 UCLx = [X+A2*R ] = 19.875 LCLx = [X-A2*R] = 19.7938 UCLr = [R*D4] = 0.0559 LCLr = [R*D3] = 0.000 K3 0.403 0.3742 0.3534 0.3375 0.3249 0.3146
TOTAL VARIATION ( TV )

X - CHART TV = R&R2 + PV2 = 0.1854

20.200
20.100
20.000
% TOTAL VARIATION
19.900 % EV = 100 [EV/TV ] = 6.905
19.800
19.700 % AV = 100[AV/TV ] = 1.229
19.600
19.500 % GRR=100[GRR/TV] = 7.014
19.400 % PV = 100[PV/TV] = 99.754
19.300
19.200 ndc = 1.41[PV/GRR] = 20.05
1 2 3 4 5 6 7 8 9 10
1-Rahul 2- Udey 3. Anil UCLx LCLx
RESULTS OF THE GAUGE R & R STUDY :

R -- CHART
R CHART 1. % R&R :- 7.014 % - OK
0.060
0.050
0.040
2. X -CHART & R - CHART
0.030
X -CHART More than 50% Parts are out
0.020
0.010 of Control Limit
0.000
1 2 3 4 5 6 7 8 9 10 R - CHART is consistant
1-RahulRow 58 2-Row
Udey59 Row3.60
Anil Row 61 UCLr

DECISION :

1. CAPABLE FOR SPC / MEASUREMENT.

2. CAPABLE FOR MEASUREMENT OTHER THAN SPC
3. FOR LIMITED USE AT
PREPARED BY APPROVED BY
RICO 06 QFO 50 ISSUE,01 AUG 2003

1-Rahul 19.550 19.640 20.133 19.847 19.543 19.977 19.670 20.133 19.880 19.977
2- Udey 19.547 19.643 20.133 19.850 19.550 19.970 19.663 20.133 19.880 19.977
3. Anil 19.553 19.640 20.130 19.860 19.543 19.967 19.670 20.133 19.877 19.967
UCLx 19.875 19.875 19.875 19.875 19.875 19.875 19.875 19.875 19.875 19.875
LCLx 19.794 19.794 19.794 19.794 19.794 19.794 19.794 19.794 19.794 19.794

1-Rahul 0.020 0.020 0.020 0.030 0.030 0.010 0.020 0.020 0.020 0.010
2- Udey 0.030 0.010 0.020 0.020 0.020 0.030 0.030 0.020 0.020 0.010
3. Anil 0.020 0.020 0.030 0.030 0.030 0.030 0.020 0.020 0.010 0.030
UCLr 0.056 0.056 0.056 0.056 0.056 0.056 0.056 0.056 0.056 0.056
 GAUGE REPEATABILITY AND REPRODUCIBILITY STUDY
6.484 PAGE : 1 OF 1
PART NAME : ALLOY WHEEL FR DRUM GAUGE NAME : HEIGHT GAUGE DATE : 1 6.5.17
PART NO. : 44601-KTEL-6020-M1(FRONT) GAUGE NO. : HG-2 PERFORMED BY : ANITA MEASUREMENT UNIT ANALYSIS
CHARACTERISTICS : 3-0.2+0.70 1-Rahul 2- Udey 3. Anil
PART
APPRAISER/ APPRAISER - 1 APPRAISER - 2 APPRAISER - 3 AVERAGE REPEATABILITY - EQUIPMENT VARIATION ( EV )
SAMPLE 1ST TRIAL 2nd TRIAL 3rd TRIAL AVERAGE RANGE 1ST TRIAL 2nd TRIAL 3rd TRIAL AVERAGE RANGE 1ST TRIAL 2nd TRIAL 3rd TRIAL AVERAGE RANGE Xp EV = RxK1 = 0.0156
1 3.020 3.040 3.020 3.027 0.020 3.020 3.030 3.020 3.023 0.010 3.020 3.040 3.020 3.027 0.020 3.026 TRIAL 2 3
2 3.450 3.460 3.460 3.457 0.010 3.450 3.440 3.460 3.450 0.020 3.450 3.460 3.460 3.457 0.010 3.454 K1 0.8862 0.5908
3 3.050 3.050 3.050 3.050 0.000 3.050 3.050 3.050 3.0500 0.000 3.050 3.370 3.050 3.157 0.320 3.086 REPRODUCIBILITY - APPRAISER VARIATION (AV)
4 3.590 3.570 3.580 3.580 0.020 3.590 3.560 3.580 3.577 0.030 3.590 3.570 3.560 3.573 0.030 3.577 AV= (X diff.*K2)2 - (EV2/nr) = 0.00694
5 3.020 3.010 3.020 3.017 0.010 3.030 3.020 3.030 3.027 0.010 3.030 3.030 3.030 3.030 0.000 3.024 =
6 3.010 3.010 3.000 3.007 0.010 3.010 3.010 3.010 3.0100 0.000 3.010 3.010 3.030 3.017 0.020 3.011 APPRAISER 2 3
7 3.650 3.640 3.650 3.647 0.010 3.660 3.640 3.650 3.6500 0.020 3.680 3.660 3.650 3.663 0.030 3.653 K2 0.707 0.5231
8 3.020 3.040 3.020 3.027 0.020 3.020 3.050 3.030 3.033 0.030 3.020 3.020 3.020 3.020 0.000 3.027 REPAETABILITY & REPRODUCIBILITY ( R&R )
9 2.810 2.830 2.810 2.817 0.020 2.810 2.840 2.810 2.820 0.030 2.810 2.830 2.830 2.823 0.020 2.820 R & R = ( EV2 +AV2 ) = 0.0170
10 3.050 3.060 3.050 3.053 0.010 3.050 3.080 3.050 3.060 0.030 3.060 3.040 3.070 3.057 0.030 3.057 PART VARIATION (PV )
AVERAGE Xa = 3.1680 Xb = 3.1700 Xc = 3.1823 X= 3.17344 PV = Rp*K3 = 0.2622
Ra = 0.013 Rb = 0.018 R = 0.026333 Rc = 0.048 Rp= 0.833 PARTS 5 6 7 8 9 10
X diff. = 0.014 UCLx = [X+A2*R ] = LCLx = [X-A2*R] = 3.1239 UCLr = [R*D4] = 0.0679 LCLr = [R*D3] = 0.000 K3 0.403 0.3742 0.3534 0.3375 0.3249 0.3146
TOTAL VARIATION ( TV )

X - CHART TV = R&R2 + PV2 = 0.2627

3.900
4.000
3.500
3.700 % TOTAL VARIATION
3.000
3.500
2.500
% EV = 100 [EV/TV ] = 5.922
3.300
2.000 % AV = 100[AV/TV ] = 2.641
3.100
1.500 % GRR=100[GRR/TV] = 6.484
2.900
1.000
2.700
% PV = 100[PV/TV] = 99.790
0.500
0.000
2.500 ndc = 1.41[PV/GRR] = 21.70
1 2 3 4 5 6 7 8 9 10
1-Rahul 2- Udey 3. Anil UCLx LCLx
RESULTS OF THE GAUGE R & R STUDY :

R -- CHART
R CHART 1. % R&R :- 6.484 % - OK
0.350
0.300
0.250
0.200 2. X -CHART & R - CHART
0.150 X -CHART More than 50% Parts are out
0.100
0.050 of Control Limit
0.000
1 2 3 4 5 6 7 8 9 10 R - CHART is consistant
1-RahulRow 58 2-Row
Udey59 Row3.60
Anil Row 61 UCLr

DECISION :

1. CAPABLE FOR SPC / MEASUREMENT.

2. CAPABLE FOR MEASUREMENT OTHER THAN SPC
3. FOR LIMITED USE AT
PREPARED BY APPROVED BY
RICO 06 QFO 50 ISSUE,01 AUG 2003

1-Rahul 3.027 3.457 3.050 3.580 3.017 3.007 3.647 3.027 2.817 3.053
2- Udey 3.023 3.450 3.050 3.577 3.027 3.010 3.650 3.033 2.820 3.060
3. Anil 3.027 3.457 3.157 3.573 3.030 3.017 3.663 3.020 2.823 3.057
UCLx 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000
LCLx 3.124 3.124 3.124 3.124 3.124 3.124 3.124 3.124 3.124 3.124

1-Rahul 0.020 0.010 0.000 0.020 0.010 0.010 0.010 0.020 0.020 0.010
2- Udey 0.010 0.020 0.000 0.030 0.010 0.000 0.020 0.030 0.030 0.030
3. Anil 0.020 0.010 0.320 0.030 0.000 0.020 0.030 0.000 0.020 0.030
UCLr 0.068 0.068 0.068 0.068 0.068 0.068 0.068 0.068 0.068 0.068
 GAUGE REPEATABILITY AND REPRODUCIBILITY STUDY
#DIV/0!
PART NAME : ALLOY WHEEL GAUGE NAME : AIR GAUGE UNIT
PART NO. : BEARING BORE I.D. GAUGE NO. : AGU-101 PERFORMED BY : MEASUREMENT UNIT ANALYSI
CHARACTERISTICS : 37.0,-0.025-0.05 1-RUPNARAYAN 2-AMRISH 3. SASVENDRA
PART
APPRAISER/ APPRAISER - 1 APPRAISER - 2 APPRAISER - 3 AVERAGE REPEATABILITY - EQUIPMENT VARIATION ( EV )

SAMPLE 1ST TRIAL 2nd TRIAL 3rd TRIAL AVERAGE RANGE 1ST TRIAL 2nd TRIAL 3rd TRIAL AVERAGE RANGE 1ST TRIAL 2nd TRIAL 3rd TRIAL AVERAGE RANGE Xp EV = RxK1 =
1 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 TRIAL 2 3
2 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 K1 0.8862 0.5908
3 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.0000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 REPRODUCIBILITY - APPRAISER VARIATION (AV)
4 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 AV= (X diff.*K2)2 - (EV2/nr) =
5 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 =
6 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.0000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 APPRAISER 2 3
7 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.0000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 K2 0.707 0.5231
8 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 REPAETABILITY & REPRODUCIBILITY ( R&R )
9 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 R & R = ( EV2 +AV2 ) =
10 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 PART VARIATION (PV )
AVERAGE Xa = 0.0000 Xb = 0.0000 Xc = 0.0000 X= 0 PV = Rp*K3 =
Ra = 0.000 Rb = 0 R= 0 Rc = 0 Rp= 0.000 PARTS 5 6 7 8
X diff. = 0.000 UCLx = [X+A2
*R ] = 0.000 LCLx = [X-A2*R] = 0.0000 UCLr = [R*D4
] = 0.0000 LCLr = [R*D3] = 0.000 K3 0.403 0.3742 0.3534 0.3375
TOTAL VARIATION ( TV )

X - CHART TV = R&R2 + PV2 =

1.000
0.900
0.800
% TOTAL VARIATION
0.700 % EV = 100 [EV/TV ] =
0.600
0.500 % AV = 100[AV/TV ] =
0.400
0.300
% GRR=100[GRR/TV] =
0.200 % PV = 100[PV/TV] =
0.100
0.000 ndc = 1.41[PV/GRR] =
1 2 3 4 5 6 7 8 9 10
1-RUPNARAYAN 2-AM RISH 3. SASVENDRA UCLx LCLx
RESULTS OF THE GAUGE R & R STUDY :

R - CHART 1. % R&R :- #DIV/0! %

1.000
0.800
0.600 2. X -CHART & R - CHART
0.400 X -CHART More than 50% Pa
0.200 of Control Limit
0.000
1 2 3 4 1-RUPNARAYAN 5 6 7 8 9 10 R - CHART is consistant
Row 58 RowRISH
2-AM 59 Row
3. 60
SASVENDRA Row 61 UCLr

DECISION :

1. CAPABLE FOR SPC / MEASUREMENT.

2. CAPABLE FOR MEASUREMENT OTHER THAN SPC
3. FOR LIMITED USE AT
PREPARED BY APPROVED BY
RICO 06 QFO 50 ISSUE,01 AUG 2003
1-RUPNARAYAN 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000
2-AMRISH 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000
3. SASVENDRA 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000
UCLx 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000
LCLx 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000

1-RUPNARAYAN 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000
2-AMRISH 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000
3. SASVENDRA 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000
UCLr 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000
 PAGE : 1 OF 1

ANALYSIS

EV )
0.0000

(AV)
0.00000

0.0000

0.0000
9 10
0.3249 0.3146

0.0000

ATION
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!

TUDY :

- OK

han 50% Parts are out

sistant

R THAN SPC
 GAUGE REPEATABILITY AND REPRODUCIBILITY STUDY
#DIV/0!
PART NAME : ALLOY WHEEL GAUGE NAME : AIR GAUGE UNIT
PART NO. : BEARING BORE I.D. GAUGE NO. : AGU-101 PERFORMED BY : MEASUREMENT UNIT ANALYSI
CHARACTERISTICS : 37.0,-0.025-0.05 1-RUPNARAYAN 2-AMRISH 3. SASVENDRA
PART
APPRAISER/ APPRAISER - 1 APPRAISER - 2 APPRAISER - 3 AVERAGE REPEATABILITY - EQUIPMENT VARIATION ( EV )

SAMPLE 1ST TRIAL 2nd TRIAL 3rd TRIAL AVERAGE RANGE 1ST TRIAL 2nd TRIAL 3rd TRIAL AVERAGE RANGE 1ST TRIAL 2nd TRIAL 3rd TRIAL AVERAGE RANGE Xp EV = RxK1 =
1 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 TRIAL 2 3
2 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 K1 0.8862 0.5908
3 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.0000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 REPRODUCIBILITY - APPRAISER VARIATION (AV)
4 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 AV= (X diff.*K2)2 - (EV2/nr) =
5 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 =
6 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.0000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 APPRAISER 2 3
7 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.0000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 K2 0.707 0.5231
8 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 REPAETABILITY & REPRODUCIBILITY ( R&R )
9 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 R & R = ( EV2 +AV2 ) =
10 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 PART VARIATION (PV )
AVERAGE Xa = 0.0000 Xb = 0.0000 Xc = 0.0000 X= 0 PV = Rp*K3 =
Ra = 0.000 Rb = 0 R= 0 Rc = 0 Rp= 0.000 PARTS 5 6 7 8
X diff. = 0.000 UCLx = [X+A2
*R ] = 0.000 LCLx = [X-A2*R] = 0.0000 UCLr = [R*D4
] = 0.0000 LCLr = [R*D3] = 0.000 K3 0.403 0.3742 0.3534 0.3375
TOTAL VARIATION ( TV )

X - CHART TV = R&R2 + PV2 =

1.000
0.900 % TOTAL VARIATION
0.800
0.700 % EV = 100 [EV/TV ] =
0.600
0.500 % AV = 100[AV/TV ] =
0.400
0.300
% GRR=100[GRR/TV] =
0.200 % PV = 100[PV/TV] =
0.100
0.000 ndc = 1.41[PV/GRR] =
1 2 3 4 5 6 7 8 9 10
1-RUPNARAYAN 2-AM RISH 3. SASVENDRA UCLx LCLx
RESULTS OF THE GAUGE R & R STUDY :

R - CHART 1. % R&R :- #DIV/0! %

1.000
0.800
0.600 2. X -CHART & R - CHART
0.400 X -CHART More than 50% Pa
0.200 of Control Limit
0.000
1 2 3 41-RUPNARAYAN 5 6 7 8 9 10 R - CHART is consistant
Row 58 RowRISH
2-AM 59 Row
3. 60
SASVENDRA Row 61 UCLr

DECISION :

1. CAPABLE FOR SPC / MEASUREMENT.

2. CAPABLE FOR MEASUREMENT OTHER THAN SPC
3. FOR LIMITED USE AT
PREPARED BY APPROVED BY
RICO 06 QFO 50 ISSUE,01 AUG 2003
1-RUPNARAYAN 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000
2-AMRISH 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000
3. SASVENDRA 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000
UCLx 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000
LCLx 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000

1-RUPNARAYAN 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000
2-AMRISH 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000
3. SASVENDRA 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000
UCLr 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000
 PAGE : 1 OF 1

ANALYSIS

EV )
0.0000

(AV)
0.00000

0.0000

0.0000
9 10
0.3249 0.3146

0.0000

ATION
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!

TUDY :

- OK

han 50% Parts are out

sistant

R THAN SPC
 GAUGE REPEATABILITY AND REPRODUCIBILITY STUDY
PAGE : 1 OF 1
PART NAME : ALLOY WHEEL FR DRUM GAUGE NAME : AIR GAUGE UNIT DATE : 28.6.16
PART NO. : 82071-F GAUGE NO. : APG-10 PERFORMED BY : ANITA MEASUREMENT UNIT ANALYSIS
CHARACTERISTICS : 37.0,-0.017/-0.042 1-Rahul 2- Udey 3. Aklish
PART
APPRAISER/ APPRAISER - 1 APPRAISER - 2 APPRAISER - 3 AVERAGE REPEATABILITY - EQUIPMENT VARIATION ( EV )
SAMPLE 1ST TRIAL 2nd TRIAL 3rd TRIAL AVERAGE RANGE 1ST TRIAL 2nd TRIAL 3rd TRIAL AVERAGE RANGE 1ST TRIAL 2nd TRIAL 3rd TRIAL AVERAGE RANGE Xp EV = RxK1 = 0.0003
1 36.958 36.958 36.958 36.958 0.000 36.958 36.958 36.958 36.958 0.000 36.958 36.958 36.958 36.958 0.00036.958 TRIAL 2 3
2 36.972 36.972 36.971 36.972 0.001 36.971 36.972 36.971 36.971 0.001 36.971 36.972 36.972 36.972 0.00136.972 K1 0.8862 0.5908
3 36.960 36.961 36.960 36.960 0.001 36.960 36.960 36.960 36.9600 0.000 36.961 36.961 36.960 36.961 0.00136.960 REPRODUCIBILITY - APPRAISER VARIATION (AV)
4 36.971 36.972 36.971 36.971 0.001 36.972 36.971 36.972 36.972 0.001 36.972 36.972 36.972 36.972 0.00036.972 AV= (X diff.*K2)2 - (EV2/nr) = 0.00024
5 36.972 36.972 36.972 36.972 0.000 36.970 36.971 36.970 36.970 0.001 36.969 36.968 36.968 36.968 0.00136.970 =
6 36.959 36.959 36.959 36.959 0.000 36.959 36.959 36.959 36.9590 0.000 36.959 36.959 36.959 36.959 0.00036.959 APPRAISER 2 3
7 36.970 36.971 36.970 36.970 0.001 36.973 36.973 36.972 36.9727 0.001 36.972 36.972 36.972 36.972 0.00036.972 K2 0.707 0.5231
8 36.972 36.972 36.972 36.972 0.000 36.974 36.973 36.974 36.974 0.001 36.972 36.972 36.972 36.972 0.00036.973 REPAETABILITY & REPRODUCIBILITY ( R&R )
9 36.973 36.973 36.972 36.973 0.001 36.972 36.972 36.972 36.972 0.000 36.970 36.970 36.971 36.970 0.00136.972 R & R = ( EV2 +AV2 ) = 0.0004
10 36.960 36.960 36.960 36.960 0.000 36.960 36.960 36.960 36.960 0.000 36.960 36.960 36.960 36.960 0.00036.960 PART VARIATION (PV )
AVERAGE Xa = 36.9667 Xb = 36.9669 Xc = 36.9664 X= 36.9667 PV = Rp*K3 = 0.0046
Ra = 0.001 36.962 Rb = 0.0005 R = 0.000467 Rc = 0.0004 Rp= 0.015 PARTS 5 6 7 8 9 10
X diff. = 0.0005 UCLx = [X+A2*R ] = 36.968 LCLx = [X-A2*R] = 36.9658 UCLr = [R*D4] = 0.0012 LCLr = [R*D3] = 0.000 K3 0.403 0.3742 0.3534 0.3375 0.3249 0.3146
TOTAL VARIATION ( TV )

X - CHART TV = R&R2 + PV2 = 0.0046

36.975

36.970
% TOTAL VARIATION
% EV = 100 [EV/TV ] = 6.002
36.965
% AV = 100[AV/TV ] = 5.200
36.960
36
36.96 % GRR=100[GRR/TV] = 7.941
36.955 % PV = 100[PV/TV] = 99.684
36.950 ndc = 1.41[PV/GRR] = 17.70
1 2 3 4 5 6 7 8 9 10
1-Rahul
1-Rahul 2-
2- Udey
Udey 3.
3.Aklish
Aklish UCLx
UCLx LCLx
LCLx
RESULTS OF THE GAUGE R & R STUDY :

R -- CHART
R CHART 1. % R&R :- 7.941 % - OK
0.001
0.001
0.001
0.001 2. X -CHART & R - CHART
0.001 X -CHART More than 50% Parts are out
0.000
0.000 of Control Limit
0.000
1 2 3 4 5 6 7 8 9 10 R - CHART is consistant
1-Rahul Row 58 Row 59
2- Udey Row 60
3. Aklish Row 61 UCLr

DECISION :

1. CAPABLE FOR SPC / MEASUREMENT.

2. CAPABLE FOR MEASUREMENT OTHER THAN SPC
3. FOR LIMITED USE AT
PREPARED BY APPROVED BY
WFIM 06 QFO 16, ISSUE 00 DEC 2015

1-Rahul 36.958 36.972 36.960 36.971 36.972 36.959 36.970 36.972 36.973 36.960
2- Udey 36.958 36.971 36.960 36.972 36.970 36.959 36.973 36.974 36.972 36.960
3. Aklish 36.958 36.972 36.961 36.972 36.968 36.959 36.972 36.972 36.970 36.960
UCLx 36.968 36.968 36.968 36.968 36.968 36.968 36.968 36.968 36.968 36.968
LCLx 36.966 36.966 36.966 36.966 36.966 36.966 36.966 36.966 36.966 36.966

1-Rahul 0.000 0.001 0.001 0.001 0.000 0.000 0.001 0.000 0.001 0.000
2- Udey 0.000 0.001 0.000 0.001 0.001 0.000 0.001 0.001 0.000 0.000
3. Aklish 0.000 0.001 0.001 0.000 0.001 0.000 0.000 0.000 0.001 0.000
UCLr 0.001 0.001 0.001 0.001 0.001 0.001 0.001 0.001 0.001 0.001
 GAUGE REPEATABILITY AND REPRODUCIBILITY STUDY
PAGE : 1 OF 1
PART NAME : ALLOY WHEEL REAR DRUM GAUGE NAME : AIR GAUGE UNIT DATE : 28.9.16
PART NO. : B44-F5338-00 GAUGE NO. : APG-13 PERFORMED BY : ANITA MEASUREMENT UNIT ANALYSIS
CHARACTERISTICS : 35.0,-0.025/-0.050 1-Rahul 2- Udey 3. Aklish
PART
APPRAISER/ APPRAISER - 1 APPRAISER - 2 APPRAISER - 3 AVERAGE REPEATABILITY - EQUIPMENT VARIATION ( EV )
SAMPLE 1ST TRIAL 2nd TRIAL 3rd TRIAL AVERAGE RANGE 1ST TRIAL 2nd TRIAL 3rd TRIAL AVERAGE RANGE 1ST TRIAL 2nd TRIAL 3rd TRIAL AVERAGE RANGE Xp EV = RxK1 = 0.0005
1 34.951 34.951 34.952 34.951 0.001 34.951 34.951 34.952 34.951 0.001 34.951 34.951 34.952 34.951 0.00134.951 TRIAL 2 3
2 34.961 34.962 34.962 34.962 0.001 34.961 34.962 34.962 34.962 0.001 34.961 34.962 34.962 34.962 0.00134.962 K1 0.8862 0.5908
3 34.961 34.962 34.961 34.961 0.001 34.961 34.962 34.961 34.9613 0.001 34.961 34.963 34.961 34.962 0.00234.961 REPRODUCIBILITY - APPRAISER VARIATION (AV)
4 34.971 34.972 34.972 34.972 0.001 34.971 34.972 34.972 34.972 0.001 34.971 34.972 34.972 34.972 0.00134.972 AV= (X diff.*K2)2 - (EV2/nr) = 0.00009
5 34.951 34.951 34.951 34.951 0.000 34.951 34.951 34.951 34.951 0.000 34.951 34.951 34.951 34.951 0.00034.951 =
6 34.969 34.969 34.968 34.969 0.001 34.969 34.969 34.968 34.969 0.001 34.969 34.969 34.968 34.969 0.00134.969 APPRAISER 2 3
7 34.965 34.965 34.965 34.965 0.000 34.965 34.965 34.965 34.9650 0.000 34.965 34.965 34.965 34.965 0.00034.965 K2 0.707 0.5231
8 34.952 34.951 34.951 34.951 0.001 34.952 34.951 34.951 34.951 0.001 34.952 34.951 34.951 34.951 0.00134.951 REPAETABILITY & REPRODUCIBILITY ( R&R )
9 34.956 34.956 34.955 34.956 0.001 34.956 34.956 34.955 34.956 0.001 34.956 34.956 34.955 34.956 0.00134.956 R & R = ( EV2 +AV2 ) = 0.0005
10 34.963 34.964 34.963 34.963 0.001 34.963 34.964 34.963 34.963 0.001 34.963 34.964 34.963 34.963 0.00134.963 PART VARIATION (PV )
AVERAGE Xa = 34.9601 Xb = 34.9601 Xc = 34.9601 X= 34.9601 PV = Rp*K3 = 0.0065
Ra = 0.001 36.962 Rb = 0.0008 R = 0.000833 Rc = 0.0009 Rp= 0.021 PARTS 5 6 7 8 9 10
X diff. = 0.0000 UCLx = [X+A2*R ] = 34.962 LCLx = [X-A2*R] = 34.9585 UCLr = [R*D4] = 0.0022 LCLr = [R*D3] = 0.000 K3 0.403 0.3742 0.3534 0.3375 0.3249 0.3146
TOTAL VARIATION ( TV )

X - CHART TV = R&R2 + PV2 = 0.0065

34.975
34.970 % TOTAL VARIATION
34.965 % EV = 100 [EV/TV ] = 7.550
34.960
% AV = 100[AV/TV ] = 1.352
34.955
36
36.96 % GRR=100[GRR/TV] = 7.670
34.950
34.945
% PV = 100[PV/TV] = 99.705
34.940 ndc = 1.41[PV/GRR] = 18.33
1 2 3 4 5 6 7 8 9 10
1-Rahul
1-Rahul 2-
2- Udey
Udey 3.
3.Aklish
Aklish UCLx
UCLx LCLx
LCLx
RESULTS OF THE GAUGE R & R STUDY :

R -- CHART
R CHART 1. % R&R :- 7.670 % - OK
0.003
0.002
0.002 2. X -CHART & R - CHART
0.001 X -CHART More than 50% Parts are out
0.001 of Control Limit
0.000
1 2 3 4 5 6 7 8 9 10 R - CHART is consistant
1-Rahul Row 58 Row 59
2- Udey Row 60
3. Aklish Row 61 UCLr

DECISION :

1. CAPABLE FOR SPC / MEASUREMENT.

2. CAPABLE FOR MEASUREMENT OTHER THAN SPC
3. FOR LIMITED USE AT
PREPARED BY APPROVED BY
WFIM 06 QFO 16, ISSUE 00 DEC 2015

1-Rahul 34.951 34.962 34.961 34.972 34.951 34.969 34.965 34.951 34.956 34.963
2- Udey 34.951 34.962 34.961 34.972 34.951 34.969 34.965 34.951 34.956 34.963
3. Aklish 34.951 34.962 34.962 34.972 34.951 34.969 34.965 34.951 34.956 34.963
UCLx 34.962 34.962 34.962 34.962 34.962 34.962 34.962 34.962 34.962 34.962
LCLx 34.959 34.959 34.959 34.959 34.959 34.959 34.959 34.959 34.959 34.959

1-Rahul 0.001 0.001 0.001 0.001 0.000 0.001 0.000 0.001 0.001 0.001
2- Udey 0.001 0.001 0.001 0.001 0.000 0.001 0.000 0.001 0.001 0.001
3. Aklish 0.001 0.001 0.002 0.001 0.000 0.001 0.000 0.001 0.001 0.001
UCLr 0.002 0.002 0.002 0.002 0.002 0.002 0.002 0.002 0.002 0.002
 GAUGE REPEATABILITY AND REPRODUCIBILITY STUDY
7.045 PAGE : 1 OF 1
PART NAME : REAR ALLOY WHEEL GAUGE NAME : ELECTRONICS GAUGE DATE : 2.2.14
PART NO. : 42601-KWS-9000 GAUGE NO. : WRR 102 /01 PERFORMED BY : ANITA MEASUREMENT UNIT ANALYSIS
432.95+0.63-
CHARACTERISTICS : 0.32 1-MANENDER 2-AKHLESH 3. SANDEEP SINDHU
PART
APPRAISER/ APPRAISER - 1 APPRAISER - 2 APPRAISER - 3 AVERAGE REPEATABILITY - EQUIPMENT VARIATION ( EV )

SAMPLE 1ST TRIAL 2nd TRIAL 3rd TRIAL AVERAGE RANGE 1ST TRIAL 2nd TRIAL 3rd TRIAL AVERAGE RANGE 1ST TRIAL 2nd TRIAL 3rd TRIAL AVERAGE RANGE Xp EV = RxK1 = 0.0056
1 432.970 432.983 432.986 432.980 0.016 432.980 432.989 432.999 432.989 0.019 432.988 432.989 432.983 432.987 0.006 432.985 TRIAL 2 3
2 432.990 432.984 432.990 432.988 0.006 432.995 432.998 432.993 432.995 0.005 432.998 432.991 432.999 432.996 0.008 432.993 K1 0.8862 0.5908

3 433.114 433.125 433.113 433.117 0.012 433.122 433.111 433.116 433.1163 0.011 433.120 433.128 433.115 433.121 0.013 433.118 REPRODUCIBILITY - APPRAISER VARIATION (AV)

4 433.120 433.116 433.125 433.120 0.009 433.126 433.122 433.128 433.125 0.006 433.118 433.120 433.129 433.122 0.011 433.123 AV= (X diff.*K2)2 - (EV2/nr) = 0.00156
5 433.219 433.215 433.211 433.215 0.008 433.210 433.215 433.212 433.212 0.005 433.212 433.219 433.225 433.219 0.013 433.215 =
6 433.120 433.114 433.116 433.117 0.006 433.110 433.112 433.113 433.1116 0.003 433.110 433.119 433.117 433.115 0.009 433.115 APPRAISER 2 3
7 433.112 433.118 433.122 433.117 0.010 433.115 433.114 433.116 433.1150 0.002 433.125 433.115 433.112 433.117 0.013 433.117 K2 0.707 0.5231
8 432.960 432.965 432.963 432.963 0.005 432.968 432.962 432.959 432.963 0.009 432.967 432.964 432.970 432.967 0.006 432.964 REPAETABILITY & REPRODUCIBILITY ( R&R )
9 432.950 432.956 432.957 432.954 0.007 432.950 432.943 432.954 432.949 0.011 432.950 432.957 432.969 432.959 0.019 432.954 R & R = ( EV2 +AV2 ) = 0.0058
10 432.989 432.981 432.990 432.987 0.009 432.990 432.990 432.999 432.993 0.009 432.980 432.994 432.998 432.991 0.018
432.990 PART VARIATION (PV )
AVERAGE Xa = 433.0558 Xb = 433.0570 Xc = 433.0594 X= 433.0574 PV = Rp*K3 = 0.0822
Ra = 0.009 Rb = 0.008 R = 0.009467 Rc = 0.0116 Rp= 0.261 PARTS 5 6 7 8 9 10
X diff. = 0.004 UCLx = [X+A2*R ] = 433.075 LCLx = [X-A2*R] = 433.0396 UCLr = [R*D4] = 0.0244 LCLr = [R*D3] = 0.000 K3 0.403 0.3742 0.3534 0.3375 0.3249 0.3146
TOTAL VARIATION ( TV )

X - CHART TV = R&R2 + PV2 = 0.0824

433.250
433.200 % TOTAL VARIATION
433.150
433.100 % EV = 100 [EV/TV ] = 6.786
433.050
% AV = 100[AV/TV ] = 1.895
433.000
432.950 % GRR=100[GRR/TV] = 7.045
432.900 % PV = 100[PV/TV] = 99.752
432.850
432.800 ndc = 1.41[PV/GRR] = 19.96
1 2 3 4 5 6 7 8 9 10
1-MANENDER 2-AKHLESH 3. SANDEEP SINDHU UCLx LCLx
RESULTS OF THE GAUGE R & R STUDY :

R - CHART 1. % R&R :- 7.045 % - OK

0.030
0.025
0.020
2. X -CHART & R - CHART
0.015
X -CHART More than 50% Parts are out
0.010
0.005 of Control Limit
0.000
1 2 3 41-MANENDER 5 6 7UCLr 8 9 10 R - CHART is consistant
Row 58 Row 59
2-AKHLESH Row
3. 60
SANDEEP SINDHURow 61

DECISION :

1. CAPABLE FOR SPC / MEASUREMENT.

2. CAPABLE FOR MEASUREMENT OTHER THAN SPC
3. FOR LIMITED USE AT
PREPARED BY APPROVED BY
RICO 06 QFO 50 ISSUE,01 AUG 2003

1-MANENDER 432.980 432.988 433.117 433.120 433.215 433.117 433.117 432.963 432.954 432.987
2-AKHLESH 432.989 432.995 433.116 433.125 433.212 433.112 433.115 432.963 432.949 432.993
3. SANDEEP SINDHU 432.987 432.996 433.121 433.122 433.219 433.115 433.117 432.967 432.959 432.991
UCLx 433.075 433.075 433.075 433.075 433.075 433.075 433.075 433.075 433.075 433.075
LCLx 433.040 433.040 433.040 433.040 433.040 433.040 433.040 433.040 433.040 433.040

1-MANENDER 0.016 0.006 0.012 0.009 0.008 0.006 0.010 0.005 0.007 0.009
2-AKHLESH 0.019 0.005 0.011 0.006 0.005 0.003 0.002 0.009 0.011 0.009
3. SANDEEP SINDHU 0.006 0.008 0.013 0.011 0.013 0.009 0.013 0.006 0.019 0.018
UCLr 0.024 0.024 0.024 0.024 0.024 0.024 0.024 0.024 0.024 0.024
 GAUGE REPEATABILITY AND REPRODUCIBILITY STUDY
7.724 PAGE : 1 OF 1
PART NAME : REAR ALLOY WHEEL GAUGE NAME : VERNIER CALLIPER DATE : 5.3.15
PART NO. : 42601-KWS-9000 GAUGE NO. : VC-112 PERFORMED BY : ANITA MEASUREMENT UNIT ANALYSIS
CHARACTERISTICS : 10 0.2 1-MANENDER 2-SANDEEP 3. AKHLESH
PART
APPRAISER/ APPRAISER - 1 APPRAISER - 2 APPRAISER - 3 AVERAGE REPEATABILITY - EQUIPMENT VARIATION ( EV )
SAMPLE 1ST TRIAL 2nd TRIAL 3rd TRIAL AVERAGE RANGE 1ST TRIAL 2nd TRIAL 3rd TRIAL AVERAGE RANGE 1ST TRIAL 2nd TRIAL 3rd TRIAL AVERAGE RANGE Xp EV = RxK1 = 0.0010
1 10.020 10.020 10.020 10.020 0.000 10.020 10.020 10.020 10.020 0.000 10.020 10.020 10.020 10.020 10.020
0.000 TRIAL 2 3
2 10.050 10.050 10.050 10.050 0.000 10.050 10.050 10.050 10.050 0.000 10.050 10.050 10.050 10.050 10.050
0.000 K1 0.8862 0.5908
3 10.050 10.050 10.050 10.050 0.000 10.050 10.050 10.050 10.0500 0.000 10.050 10.050 10.050 10.050 10.050
0.000 REPRODUCIBILITY - APPRAISER VARIATION (AV)
4 10.020 10.020 10.020 10.020 0.000 10.020 10.020 10.010 10.017 0.010 10.020 10.020 10.020 10.020 10.019
0.000 AV= (X diff.*K2)2 - (EV2/nr) = 0.00030
5 10.020 10.010 10.020 10.017 0.010 10.030 10.020 10.020 10.023 0.010 10.030 10.030 10.030 10.030 10.023
0.000 =
6 10.010 10.010 10.000 10.007 0.010 10.010 10.010 10.010 10.0100 0.000 10.010 10.010 10.000 10.007 10.008
0.010 APPRAISER 2 3
7 10.050 10.050 10.050 10.050 0.000 10.050 10.050 10.050 10.0500 0.000 10.050 10.050 10.050 10.050 10.050
0.000 K2 0.707 0.5231
8 10.020 10.020 10.020 10.020 0.000 10.020 10.020 10.020 10.020 0.000 10.020 10.020 10.020 10.020 10.020
0.000 REPAETABILITY & REPRODUCIBILITY ( R&R )
9 10.020 10.020 10.020 10.020 0.000 10.010 10.010 10.010 10.010 0.000 10.010 10.010 10.010 10.010 10.013
0.000 R & R = ( EV2 +AV2 ) = 0.0010
10 10.050 10.050 10.050 10.050 0.000 10.050 10.050 10.050 10.050 0.000 10.050 10.050 10.050 10.050 10.050
0.000 PART VARIATION (PV )
AVERAGE Xa = 10.0303 Xb = 10.0300 Xc = 10.0307 X= 10.0303 PV = Rp*K3 = 0.0133
Ra = 0.002 Rb = 0.002 R = 0.001667 Rc = 0.001 Rp= 0.042 PARTS 5 6 7 8 9 10
X diff. = 0.001 UCLx = [X+A2*R ] = 10.033 LCLx = [X-A2*R] = 10.0272 UCLr = [R*D4] = 0.0043 LCLr = [R*D3] = 0.000 K3 0.403 0.3742 0.3534 0.3375 0.3249 0.3146
TOTAL VARIATION ( TV )

X - CHART TV = R&R2 + PV2 = 0.0133

10.060
10.050 % TOTAL VARIATION
10.040
10.030
% EV = 100 [EV/TV ] = 7.391
10.020 % AV = 100[AV/TV ] = 2.243
10.010 % GRR=100[GRR/TV] = 7.724
10.000
% PV = 100[PV/TV] = 99.701
9.990
9.980 ndc = 1.41[PV/GRR] = 18.20
1 2 3 4 5 6 7 8 9 10
1-MANENDER 2-SANDEEP 3. AKHLESH UCLx LCLx
RESULTS OF THE GAUGE R & R STUDY :

R -- CHART
R CHART 1. % R&R :- 7.724 % - OK
0.012
0.010
0.008
2. X -CHART & R - CHART
0.006
X -CHART More than 50% Parts are out
0.004
0.002 of Control Limit
0.000
1 2 3 4 5 6 7 8 9 10 R - CHART is consistant
Row 58
1-MANENDER Row 59
2-SANDEEP Row 60
3. AKHLESH Row 61 UCLr

DECISION :

1. CAPABLE FOR SPC / MEASUREMENT.

2. CAPABLE FOR MEASUREMENT OTHER THAN SPC
3. FOR LIMITED USE AT
PREPARED BY APPROVED BY
RICO 06 QFO 50 ISSUE,01 AUG 2003

1-MANENDER 10.020 10.050 10.050 10.020 10.017 10.007 10.050 10.020 10.020 10.050
2-SANDEEP 10.020 10.050 10.050 10.017 10.023 10.010 10.050 10.020 10.010 10.050
3. AKHLESH 10.020 10.050 10.050 10.020 10.030 10.007 10.050 10.020 10.010 10.050
UCLx 10.033 10.033 10.033 10.033 10.033 10.033 10.033 10.033 10.033 10.033
LCLx 10.027 10.027 10.027 10.027 10.027 10.027 10.027 10.027 10.027 10.027

1-MANENDER 0.000 0.000 0.000 0.000 0.010 0.010 0.000 0.000 0.000 0.000
2-SANDEEP 0.000 0.000 0.000 0.010 0.010 0.000 0.000 0.000 0.000 0.000
3. AKHLESH 0.000 0.000 0.000 0.000 0.000 0.010 0.000 0.000 0.000 0.000
UCLr 0.004 0.004 0.004 0.004 0.004 0.004 0.004 0.004 0.004 0.004
 GAUGE REPEATABILITY AND REPRODUCIBILITY STUDY
7.724 PAGE : 1 OF 1
PART NAME : REAR ALLOY WHEEL GAUGE NAME : VERNIER CALLIPER DATE : 3.3.15
PART NO. : 42601-KWS-9000 GAUGE NO. : VC-102 PERFORMED BY : ANITA MEASUREMENT UNIT ANALYSIS
CHARACTERISTICS : 10 0.2 1-MANENDER 2-SANDEEP 3. AKHLESH
PART
APPRAISER/ APPRAISER - 1 APPRAISER - 2 APPRAISER - 3 AVERAGE REPEATABILITY - EQUIPMENT VARIATION ( EV )
SAMPLE 1ST TRIAL 2nd TRIAL 3rd TRIAL AVERAGE RANGE 1ST TRIAL 2nd TRIAL 3rd TRIAL AVERAGE RANGE 1ST TRIAL 2nd TRIAL 3rd TRIAL AVERAGE RANGE Xp EV = RxK1 = 0.0010
1 10.020 10.020 10.020 10.020 0.000 10.020 10.020 10.020 10.020 0.000 10.020 10.020 10.020 10.020 10.020
0.000 TRIAL 2 3
2 10.050 10.050 10.050 10.050 0.000 10.050 10.050 10.050 10.050 0.000 10.050 10.050 10.050 10.050 10.050
0.000 K1 0.8862 0.5908
3 10.050 10.050 10.050 10.050 0.000 10.050 10.050 10.050 10.0500 0.000 10.050 10.050 10.050 10.050 10.050
0.000 REPRODUCIBILITY - APPRAISER VARIATION (AV)
4 10.020 10.020 10.020 10.020 0.000 10.020 10.020 10.010 10.017 0.010 10.020 10.020 10.020 10.020 10.019
0.000 AV= (X diff.*K2)2 - (EV2/nr) = 0.00030
5 10.020 10.010 10.020 10.017 0.010 10.030 10.020 10.020 10.023 0.010 10.030 10.030 10.030 10.030 10.023
0.000 =
6 10.010 10.010 10.000 10.007 0.010 10.010 10.010 10.010 10.0100 0.000 10.010 10.010 10.000 10.007 10.008
0.010 APPRAISER 2 3
7 10.050 10.050 10.050 10.050 0.000 10.050 10.050 10.050 10.0500 0.000 10.050 10.050 10.050 10.050 10.050
0.000 K2 0.707 0.5231
8 10.020 10.020 10.020 10.020 0.000 10.020 10.020 10.020 10.020 0.000 10.020 10.020 10.020 10.020 10.020
0.000 REPAETABILITY & REPRODUCIBILITY ( R&R )
9 10.020 10.020 10.020 10.020 0.000 10.010 10.010 10.010 10.010 0.000 10.010 10.010 10.010 10.010 10.013
0.000 R & R = ( EV2 +AV2 ) = 0.0010
10 10.050 10.050 10.050 10.050 0.000 10.050 10.050 10.050 10.050 0.000 10.050 10.050 10.050 10.050 10.050
0.000 PART VARIATION (PV )
AVERAGE Xa = 10.0303 Xb = 10.0300 Xc = 10.0307 X= 10.0303 PV = Rp*K3 = 0.0133
Ra = 0.002 Rb = 0.002 R = 0.001667 Rc = 0.001 Rp= 0.042 PARTS 5 6 7 8 9 10
X diff. = 0.001 UCLx = [X+A2*R ] = 10.033 LCLx = [X-A2*R] = 10.0272 UCLr = [R*D4] = 0.0043 LCLr = [R*D3] = 0.000 K3 0.403 0.3742 0.3534 0.3375 0.3249 0.3146
TOTAL VARIATION ( TV )

X - CHART TV = R&R2 + PV2 = 0.0133

10.060
10.050 % TOTAL VARIATION
10.040
10.030
% EV = 100 [EV/TV ] = 7.391
10.020 % AV = 100[AV/TV ] = 2.243
10.010 % GRR=100[GRR/TV] = 7.724
10.000
% PV = 100[PV/TV] = 99.701
9.990
9.980 ndc = 1.41[PV/GRR] = 18.20
1 2 3 4 5 6 7 8 9 10
1-MANENDER 2-SANDEEP 3. AKHLESH UCLx LCLx
RESULTS OF THE GAUGE R & R STUDY :

R -- CHART
R CHART 1. % R&R :- 7.724 % - OK
0.012
0.010
0.008
2. X -CHART & R - CHART
0.006
X -CHART More than 50% Parts are out
0.004
0.002 of Control Limit
0.000
1 2 3 4 5 6 7 8 9 10 R - CHART is consistant
Row 58
1-MANENDER Row 59
2-SANDEEP Row 3.
60AKHLESH Row 61 UCLr

DECISION :

1. CAPABLE FOR SPC / MEASUREMENT.

2. CAPABLE FOR MEASUREMENT OTHER THAN SPC
3. FOR LIMITED USE AT
PREPARED BY APPROVED BY
RICO 06 QFO 50 ISSUE,01 AUG 2003

1-MANENDER 10.020 10.050 10.050 10.020 10.017 10.007 10.050 10.020 10.020 10.050
2-SANDEEP 10.020 10.050 10.050 10.017 10.023 10.010 10.050 10.020 10.010 10.050
3. AKHLESH 10.020 10.050 10.050 10.020 10.030 10.007 10.050 10.020 10.010 10.050
UCLx 10.033 10.033 10.033 10.033 10.033 10.033 10.033 10.033 10.033 10.033
LCLx 10.027 10.027 10.027 10.027 10.027 10.027 10.027 10.027 10.027 10.027

1-MANENDER 0.000 0.000 0.000 0.000 0.010 0.010 0.000 0.000 0.000 0.000
2-SANDEEP 0.000 0.000 0.000 0.010 0.010 0.000 0.000 0.000 0.000 0.000
3. AKHLESH 0.000 0.000 0.000 0.000 0.000 0.010 0.000 0.000 0.000 0.000
UCLr 0.004 0.004 0.004 0.004 0.004 0.004 0.004 0.004 0.004 0.004
 GAUGE REPEATABILITY AND REPRODUCIBILITY STUDY
8.190 PAGE : 1 OF 1
PART NAME : WHEEL REAR DRUM GAUGE NAME : Cordinate Measureing Mechine DATE : 5.12.16
PART NO. : 42601-KWS-9000 GAUGE NO. : CMM-101 PERFORMED BY : ANITA MEASUREMENT UNIT ANALYSIS
CHARACTERISTICS : 0.05 1-JITENDER 2.AKHLESH 3. SANDEEP SINDHU
PART
APPRAISER/ APPRAISER - 1 APPRAISER - 2 APPRAISER - 3 AVERAGE REPEATABILITY - EQUIPMENT VARIATION ( EV )

SAMPLE 1ST TRIAL 2nd TRIAL 3rd TRIAL AVERAGE RANGE 1ST TRIAL 2nd TRIAL 3rd TRIAL AVERAGE RANGE 1ST TRIAL 2nd TRIAL 3rd TRIAL AVERAGE RANGE Xp EV = RxK1 = 0.0010
1 0.048 0.047 .0.048 0.048 0.001 0.048 0.047 .0.048 0.048 0.001 0.048 0.047 .0.048 0.048 0.001 0.048 TRIAL 2 3
2 0.023 0.023 0.023 0.023 0.000 0.023 0.022 0.023 0.023 0.001 0.023 0.021 0.023 0.022 0.002 0.023 K1 0.8862 0.5908
3 0.036 0.035 0.036 0.036 0.001 0.036 0.034 0.036 0.0353 0.002 0.036 0.034 0.036 0.035 0.002 0.035 REPRODUCIBILITY - APPRAISER VARIATION (AV)
4 0.010 0.010 0.010 0.010 0.000 0.010 0.009 0.010 0.010 0.001 0.010 0.011 0.010 0.010 0.001 0.010 AV= (X diff.*K2)2 - (EV2/nr) = 0.00008
5 0.040 0.042 0.040 0.041 0.002 0.040 0.042 0.040 0.041 0.002 0.040 0.042 0.040 0.041 0.002 0.041 =
6 0.018 0.016 0.018 0.017 0.002 0.018 0.017 0.018 0.0177 0.001 0.018 0.016 0.018 0.017 0.002 0.017 APPRAISER 2 3
7 0.028 0.025 0.028 0.027 0.003 0.028 0.028 0.028 0.0280 0.000 0.028 0.026 0.028 0.027 0.002 0.027 K2 0.707 0.5231
8 0.028 0.025 0.028 0.027 0.003 0.028 0.025 0.028 0.027 0.003 0.028 0.026 0.028 0.027 0.002 0.027 REPAETABILITY & REPRODUCIBILITY ( R&R )
9 0.036 0.038 0.036 0.037 0.002 0.036 0.034 0.036 0.035 0.002 0.036 0.034 0.036 0.035 0.002 0.036 R & R = ( EV2 +AV2 ) = 0.0010
10 0.014 0.014 0.016 0.015 0.002 0.014 0.015 0.014 0.014 0.001 0.014 0.011 0.014 0.013 0.003 0.014 PART VARIATION (PV )
AVERAGE Xa = 0.0280 Xb = 0.0278 Xc = 0.0277 X= 0.02781 PV = Rp*K3 = 0.0118
Ra = 0.002 Rb = 0.0014 R = 0.00163667 Rc = 0.0019 Rp= 0.038 PARTS 5 6 7 8 9 10

X diff. = 0.000 UCLx = [X+A2*R ] = 0.031 LCLx = [X-A2*R] = 0.0247 UCLr = [R*D4] = 0.0042 LCLr = [R*D3] = 0.000 K3 0.403 0.3742 0.3534 0.3375 0.3249 0.3146

TOTAL VARIATION ( TV )
0.050 X - CHART
0.045 X - CHART TV = R&R2 + PV2 = 0.0118
0.050
0.040
0.045
0.035
0.040 % TOTAL VARIATION
0.030
0.035
0.025
0.030 % EV = 100 [EV/TV ] = 8.165
0.020
0.025
0.015
% AV = 100[AV/TV ] = 0.638
0.020
0.010
0.015 % GRR=100[GRR/TV] = 8.190
0.005
0.010
0.000
% PV = 100[PV/TV] = 99.664
0.005
0.000 1 2 3 4 5 6 7 8 9 10 ndc = 1.41[PV/GRR] = 17.16
1 2 3 4 5 6 7 8 9 10
1-JITENDER 2.AKHLESH 3. SANDEEP SINDHU UCLx LCLx
1-JITENDER 2.AKHLESH 3. SANDEEP SINDHU UCLx LCLx RESULTS OF THE GAUGE R & R STUDY :

R - CHART 1. % R&R :- 8.190 % - OK

0.005
0.004
0.003 2. X -CHART & R - CHART
0.002 X -CHART More than 50% Parts are out
0.001 of Control Limit
0.000
1 2 3 41-JITENDERRow 58 5 6 7 8 9 10 R - CHART is consistant
Row 59
2.AKHLESH 3.Row 60
SANDEEP SINDHU Row 61 UCLr

DECISION :
1. CAPABLE FOR SPC / MEASUREMENT.
2. CAPABLE FOR MEASUREMENT OTHER THAN SPC
3. FOR LIMITED USE AT
PREPARED BY APPROVED BY
RICO 06 QFO 50 ISSUE,01 AUG 2003

1-JITENDER 0.048 0.023 0.036 0.010 0.041 0.017 0.027 0.027 0.037 0.015
2.AKHLESH 0.048 0.023 0.035 0.010 0.041 0.018 0.028 0.027 0.035 0.014
3. SANDEEP SINDHU 0.048 0.022 0.035 0.010 0.041 0.017 0.027 0.027 0.035 0.013
UCLx 0.031 0.031 0.031 0.031 0.031 0.031 0.031 0.031 0.031 0.031
LCLx 0.025 0.025 0.025 0.025 0.025 0.025 0.025 0.025 0.025 0.025

1-JITENDER 0.001 0.000 0.001 0.000 0.002 0.002 0.003 0.003 0.002 0.002
2.AKHLESH 0.001 0.001 0.002 0.001 0.002 0.001 0.000 0.003 0.002 0.001
3. SANDEEP SINDHU 0.001 0.002 0.002 0.001 0.002 0.002 0.002 0.002 0.002 0.003
UCLr 0.004 0.004 0.004 0.004 0.004 0.004 0.004 0.004 0.004 0.004