International Training Series 2016

Approved Professional Development Centers by

The Institute of Commercial Management, UK.

Overall Equipment Efficiency (OEE)

through Performance Measurement
2 DAYS IN HOUSE PROGRAM BY JOSEPH CLARENCE HRDF /SBL Claimable

Course Overview
One of the founding principles of Total Productive Maintenance (TPM) is to increase equipment effectiveness
so that the equipment is operated to its full productive potential & maintained at that level. To maximise equip-
ment effectiveness, a measurement tool that can help you pinpoint and understand your equipment problems is re-
quired, so that you can take the necessary steps to eliminate the problems. The key to this understanding is OEE.

OEE is a crucial measure in TPM that tells you how well your equipment is performing. It links 3 metrics into one
%. Namely the time the machine is actually running, (availability) the quantity of products the machine is produc-
ing (performance rate) & the quality of good output (quality rate).

Course Objectives
Have a thorough understanding of the practical realities of the OEE measurement process for a range of appli-
cations and Industries
Know the milestones and key success factors & potential inhibitors for design, implementation & sustaining
the OEE measurement process
Know some of your options for OEE Software
Why is OEE a Key Indicator to Measure Lean Manufacturing Performance?
How can OEE be used as a problem solving tool?
What are the Key Success Factors and Pitfalls to Avoid?

Who Should Attend

This Overall Equipment Effectiveness (OEE) training programme may be beneficial to engineers, managers, su-
pervisors, maintenance support and manufacturing personnel.

For Enquiries, Please Call: 012-588 2263 | Email: james@otc.com.my

 International Training Series 2016

Approved Professional Development Centers by

The Institute of Commercial Management, UK.

COURSE CONTENT
Course Content Day 1 Course Content Day 2
Module 1:Introduction and Assessment to OEE Module 5:Discussion on Improving Availability,
Equipment Efficiency vs Equipment Performance Efficiency and Rate of Quality
Effectiveness Why equipments breakdown
Defining Equipment Efficiency and Equipment Measuring equipment breakdown (MTBF, MTTR)
Effectiveness Brainstorming improvement strategy of the three
Equipment related losses 6 big losses areas
Strategies for handling these situations
Tea break Areas to focus on on-going continuous improvement
Module 2 : Understanding of OEE practices (Kaizen)
What is OEE?
Why use OEE? Module 6:Case Study 1 - Data obtained from a shift
Simple Calculation example for OEE (trainers input) Calculate;
Availability,
Lunch Performance &
Module 3: Eight Major equipment losses and what are
Quality
the causes
Scheduled downtime losses OEE
Breakdown losses
Setup and adjustment losses Module 7:Case Data obtained from a shift
Cutting blade losses (participants input) Calculate;
Idling and minor stoppage losses Availability,
Speed losses Performance &
Defect & rework losses Quality
Start up losses OEE

Tea Break Module 8:Fast Track Roadmap - 6 steps

Module 4:Measuring Overall Equipment Efficiency OEE Factors - Where to start? Quick review
Formula for OEE Six Big Losses
Understanding time structure in manufacturing World Class OEE
Constituents of planned / unplanned downtime Formula for Calculating OEE
Availability Case Study 2
Performance efficiency Questions from participants and (FAQ) frequently
Rate of quality asked questions
Overall equipment efficiency formula New Term to understand
Calculation on OEE Based on DAILY RECORD Visual OEE

Closing and Final Assessment to OEE

End of Day 1
End of Program
 International Training Series 2016

Approved Professional Development Centers by

The Institute of Commercial Management, UK.

COURSE CONSULTANT
Mr Joseph Clarence (B.Eng (Hons), M.Eng, DSc(Ind Eng) CAE DME is a trainer and internationally recognized
expert in Engineering, Training and Organizational Development. He is currently Director of Technical Training and
most of his work is in the field of engineering management consultancy and training in Malaysia. Michael has worked
in Singapore for the past 12 years and has had a varied career in engineering developments and training arena. He is an
accomplished facilitator and professional trainer for the last 18 years experience in training design and delivery in both
the private and public sectors.

With a strong background in problem solving and risk management practices in the areas of aerospace maintenance
engineering, services, assets, building maintenance and oil and gas industry on three continents, he has trained and
consulted for organizations including Petronas Gas, BHP Billiton, Caltex, Hamilton Standard, Aker Solutions, Worley
Parsons and Antah Schindler. He has developed programs that have included executive development initiatives, the
efficiency of the implementation of design-based learning and competency-mapping skills training. He has
progressively moved up to various positions as SIPOC, APQP, SPC, DOE, FMEA, CAPA, and RCA consultant. He
has conducted audit work in ISO 9001, ISO/TS 16949, and AS9100 management system standards for the following
organization.

Michael is a qualified instructor registered with PSMB (TTT C/N: 460616) and a member with the Singapore Quality
Institute and is a certified Master Trainer of the AQTF, Australia. He is a qualified Lead Auditors (Training) and
Auditor in ISO 9001-2008. He has provided training (English and Malay) in technical consulting works for the staff of
about 30 international and 800 domestic companies and has trained about 5,000 staff who are currently managers,
executives and operations personnel.

Professional Expertise:
- 12 years of Aviation QMS experience.
- Trained in ISO 9001:2008 and AS9100 auditor in keeping up with the Regulatory and QMS changes.
- Aerospace Auditor Transition Training (Part 1) for AS9100C / AS9101D.
- AS/EN/JISQ AS9100C.
- NADCAP Audit Preparation PMI, Butterworth, Penang, Malaysia.
- ISO 9001:2008 Auditor
- Safety Management Practitioner at SAE, Singapore.
- Project Management Practitioner at SAE, Singapore.
- Boeing 747 Supplier Technical Workshop at Composite Technology Research Malaysia, Malacca
- Currently the Lead Trainer for the Australian Quality Training Framework (AQTF) to deliver the Certificate
IV in Work, Health and Safety and Certificate IV in Project Management.
- Currently conducting certification in Preventive Predictive Maintenance (Cert in PPdM) and Production
Operation Management (Cert in POM) for HRDF (PSMB) Malaysia through RTOs (registered training
organizations) providers.
- Currently conducted certification competency in Root Cause Analysis with 8D and CAPA practices for at 50
companies in Malaysia for OTC, Malaysia.
- Currently conducted certification competency in Trainer the Technical Trainer and to make them ready to
deliver training at their organization for at least 10 companies in Malaysia.
O T C Tr a i n i n g C e n t r e S d n B h d
Appendix 3 - Registration Form
IN-HOUSE TRAINING REGISTRATION FORM
Please complete the registration form and email to james@otc.com.my

Training Title / Topic : Overall Equipment Efficiency (OEE) through Performance Measurement
Company : _________________________________________________
No: of Participants : _________________________________________________
Date of Training : _________________________________________________
Venue : _________________________________________________
Department : ____________________________________
Date of Registration : ____________________________________
Company Name : ____________________________________
Address : ____________________________________
____________________________________
Contact Person : ____________________________________
Designation : ____________________________________
Department : ____________________________________
Tel : ____________________________________
Fax : ____________________________________
Email : ____________________________________
Website : ____________________________________

(Signature) (Company Stamp)

(Signature and Company Stamp)

Northern Region Office:

OTC Training Centre Sdn Bhd

77C-2-14,
Jalan Sungai Dua,
11700 Sungai Dua,
Penang.

Contact Person: James Eng

Tel: 012-485 2601
Email: james@otc.com.my
Website: www.otc.com.my