a Babcock Power Inc.

company

Imtec Doors

Imtec Doors
Open and close in seconds
without tools
Adequate sizes for easy entry
Safety latch prevents injury
and entrapment
Flush outside and inside
no material build-up
Heavy, durable, dependable design
Quick, easy installation
new or retrofit
Models for all temperatures
and gas pressures

Boiler Tube Company of America www.boilertubes.com

 Boiler Door With Tube Panel
Custom-designed boiler doors type BC
and matching boiler wall tube sections are available
Typical applications include boiler within reach
of flame radiation, hot apexes, etc.
Standard sizes are similar to those of type BM with
custom sizes available to suit your access needs
Operating temperature: 2,800 F
(Including any added temperature from flame radiation)
Maximum excursion: 3,000 F

SEAL BOX WIDTH (VARIES)

FRAME WIDTH X HEIGHT

"A" + 8", "B" + 8"
INNER DOORPLATE &
"A" X "B" FRAMEPLATE, 5/16" COR-TEN
DOOR OPENING ASTM, A588
"A"= WIDTH "B" = HEIGHT
SWING RADIUS
"A" + 6 1/2" HINGE STIFFENERS

7 1/16"
SEALING GASKET
CERAMIC FIBER

2" INSULATION
PAN DEPTH
5" TO 7"
SEAL BOX 1/4" VARIES
CARBON STEEL
SPECIALLY FORMED
TUBE SECTION WITH
STRICT TOLERANCES
HEAT RESISTANT 2" CASTABLE REFRACTORY
INSULATION PAN
5" TO 7" DOOR TYPE BC

Imtec FLEXISEAL Access Doors

Overview Insulated Double Door

Boiler Tube Company of America (BTA), a Babcock
Power Inc. company, has been designing,
fabricating and installing replacement pressure
parts and components for boilers of all sizes and
types since 1918.
In 1984, BTA began furnishing its patented
FLEXISEAL Access Doors. Almost 8,000 units
have been installed for a wide number of different
applications, including new equipment as well
as for retrofit on existing equipment. Applications
include precipitators, boilers, scrubbers, SCRs,
baghouses, economizers and boiler penthouses.

Boiler Tube Company of America

Boiler Door SWING RADIUS
"A" + 6 1/2" HINGE
STIFFENER

8 11/16"
7 1/16"
CASING

"A" X "B"
SEALING GASKET DOOR OPENING INNER DOORPLATE &
CERAMIC FIBER "A"=WIDTH "B"=HEIGHT FRAME PLATE, 5/16" COR-TEN
FRAME WIDTH X HEIGHT ASTM, A588
"A" +8", "B" +8" HEAT RESISTANT
INSULATION PAN
4" TO 7"
DOOR TYPE BM

Boiler Door With Insulation Pocket

DOOR TYPE BM

Typical Boiler Super Heat Section,

Applications Back Pass, Cool Apexes
SWING RADIUS
"A" + 6 1/2"
Operating Temperature 1800F
Max. Excursion 2000F
Door Size Width x Height Of Code Numbers For Standard 10 15/16" 9 5/16"
Door Opening Sizes (Other Sizes Available)
CASING
18" X 24" BM-1824.5-1C 2"
18" X 30" BM-1830.5-1C
SEALING GASKET
24" X 24" BM-2424.5-1C CERAMIC FIBER INNER DOORPLATE &
"A" X "B" FRAME PLATE, 5/16" COR-TEN
INSULATION POCKET DOOR OPENING
24" X 30" BM-2430.5-1C SHOWN EXTERNAL (CAN BE ASTM, A588
"A"=WIDTH, "B"=HEIGHT
INSTALLED INTERNAL)
24" X 32" BM-2432.5-1C HEAT RESISTANT
FRAME WIDTH X HEIGHT INSULATION PAN
24" X 36" BM-2436.5-2C "A" + 8", "B" + 8" 4" TO 7"

24" X 48" BM-2448.5-2C DOOR TYPE BM WITH

30" X 60" BM-3060.5-2C INSULATION POCKET

Penthouse Door
DOOR TYPE BP
Boiler Penthouse
Typical Ventilation & Quick Access.
Applications Hot Air Ducts etc. Mainly with
Interior Insulation
SWING RADIUS
Operating Temperature 1000F "A" + 6 1/2"
DOORPLATE , 5/16" COR-TEN
Max. Excursion 1000F ASTM, A588

Door Size Width x Height Of Code Numbers For Standard

Door Opening Sizes (Other Sizes Available) 12 15/16"
11 1/4"
24" X 48" BP-2448.3-2C SEALING GASKET
CERAMIC FIBER
30" X 60" BP-3060.3-2C SITE POURED CASTABLE
REFRACTORY
48" X 84" BP-4884.3-2C "A" X "B"
DOOR OPENING CARBON STEEL INSULATION
CASING "A" = WIDTH, "B" = HEIGHT
PAN WITH 3" HIGH EFFICIENCY
OUTSIDE CHANNEL INSULATION
CHANNEL IRON "A" + 4", "B" + 4"
FRAME
OVERALL WIDTH "A" + 8"
OVERALL HEIGHT "B" + 4"

DOOR TYPE BP

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 Uninsulated Single Doors
DOOR TYPE AU EU
Uninsulated Areas,
Uninsulated Areas
Typical Ash Hoppers and
with Temperatures
Applications Vessels. Bucket
Above 400f
Elevator Casing, etc.
Operating Temperature 400F 1000F
Max. Excursion 600-700F 1100F
Door Size Width x Code Numbers For Standard Sizes
Height Of Door Opening (Other Sizes Available) SWING RADIUS
"A" + 6 1/2"
18" X 24" AU-1824.X-1V EU-1824.X-1C HINGE
STIFFENER
18" X 30" AU-1830.X-1V EU-1830.X-1C
7 1/4"
5 9/16"
24" X 24" AU-2424.X-1V EU-2424.X-1C
24" X 30" AU-2430.X-1V EU-2430.X-1C
SEALING GASKET CASING
24" X 32" AU-2432.X-1V EU-2432.X-1C FLUOROELASTOMER (AU) "A" X "B"
SHOWN DOOR OPENING INNER DOORPLATE &
24" X 36" AU-2436.X-2V EU-2436.X-2C CERAMIC FIBER (EU) "A" = WIDTH "B" = HEIGHT FRAME PLATE, 5/16" COR-TEN
ASTM, A588
FRAME WIDTH X HEIGHT
24" X 48" AU-2448.X-2V EU-2448.X-2C "A" + 8", "B" + 8"

30" X 60" AU-3060.X-2V EU-3060.X-2C DOOR TYPES AU & EU

Insulated Single Doors

DOOR TYPE AH EH
Heated Precipitator
Penthouses etc. with
Typical Hot Air Ducts etc.
Hot Air or Non-
Applications with Interior Insulation
Corrosive Gases &
Interior Insulation
Operating Temperature 400F 1000F
Max. Excursion 600-700F 1100F
Door Size Width x Code Numbers For Standard Sizes INNER DOORPLATE &
Height Of Door Opening (Other Sizes Available) FRAME PLATE, 5/16" COR-TEN
ASTM, A588
SWING RADIUS
18" X 24" AH-1824.3-1V EH-1824.3-1C "A" + 6 1/2" HINGE
STIFFENER
18" X 30" AH-1830.3-1V EH-1830.3-1C
7 1/4"
CASING
24" X 24" AH-2424.3-1V EH-2424.3-1C 5 9/16"

24" X 30" AH-2430.3-1V EH-2430.3-1C

24" X 32" AH-2432.3-1V EH-2432.3-1C
INTERNAL WALL "A" X "B"
DOOR OPENING
24" X 36" AH-2436.3-2V EH-2436.3-2C INSULATION
"A" = WIDTH "B" = HEIGHT
INSULATION PAN
24" X 48" AH-2448.3-2V EH-2448.3-2C SEALING GASKET FRAME WIDTH X HEIGHT WITH 3" HIGH EFF.
"A" + 8", "B" + 8" INSULATION
FLUOROELASTOMER (AH)
30 X 60 AH-3060.3-2V EH-3060.3-2C CERAMIC FIBER (EH)SHOWN
DOOR TYPES AH & EH

Insulated Double Doors

DOOR TYPE AD ED
Precipitators,
Economizers,
Baghouses, and Flue
Typical Hot Air Ducts, Air
Gas Ducts With Acid,
Applications Heaters,Bypasses Etc.
Corrosive Gases and
With Exterior Insulation
Exterior Insulation
Operating Temperature 400F 850F
Max. Excursion 600-700F 1050F
HIGH EFFICIENCY INSULATION
Door Size Width x Code Numbers For Standard Sizes 1 1/2" IN TYPE AD
ALL STAINLESS, SPRING- 3" IN TYPE ED(AS SHOWN)
Height Of Door Opening (Other Sizes Available) LOADED, QUICK RELEASE OPENING IN CLADDING
PHENOL LATCHES "A" + 14", "B" + 14" OUTER DOOR PANEL
18" X 24" AD-1824.X-1V+1.5R ED-1824.X-1C+3M OUTER FRAME: LIFT OFF OUTER PANEL
"A" + 10", "B" + 10"
ALUMINUM
STAINLESS STEEL TYPE 304
HINGE
18" X 30" AD-1830.X-1V+1.5R ED-1830.X-1C+3M STIFFENER

24" X 24" AD-2424.X-1V+1.5R ED-2424.X-1C+3M 1"

ADJUSTABLE LENGTH SLEEVE SWING RADIUS
TELESCOPES ON INNER DOOR TO FIT "K" "A" + 6 1/2"
24" X 30" AD-2430.X-1V+1.5R ED-2430.X-1C+3M INSULATION THICKNESS AND 7" MIN FOR AD
SUPPORT THE CLADDING 8 1/2" MIN FOR ED 5 9/16"
24" X 32" AD-2432.X-1V+1.5R ED-2432.X-1C+3M
24" X 36" AD-2436.X-2V+1.5R ED-2436.X-2C+3M OUTER DOOR SLEEVE "A" X "B"
CASING
DOOR OPENING
CARBON STEEL
"A" = WIDTH "B" = HEIGHT INNER DOORPLATE &
24" X 48" AD-2448.X-2V+1.5R ED-2448.X-2C+3M SEALING GASKET FRAME WIDTH X HEIGHT FRAME PLATE, 5/16" COR-TEN
FLUOROELASTOMER (AD) "A" + 8", "B" + 8" ASTM, A588
CERAMIC FIBER (ED)SHOWN
30 X 60 AD-3060.X-2V+1.5R ED-3060.X-2C+3M DOOR TYPES AD & ED

Boiler Tube Company of America

 Uninsulated Scrubber Door
DOOR TYPE SU
Scrubbers, Absorbers,
Typical
Stacks And Flues,
Applications
etc. with Corrosive, Acid Fluids

Operating Temperature 400F

EXTERIOR Max. Excursion 600-700F

SWING RADIUS X-STIFFENER
"A" + 6 1/2" HINGE Door Size Width x Height Of Code Numbers For Standard
STIFFENER Door Opening Sizes (Other Sizes Available)
18" X 24" SU-1824.X-1V
8 11/16"
7 1/16" 18" X 30" SU-1830.X-1V
CASING
24" X 24" SU-2424.X-1V
24" X 30" SU-2430.X-1V
"A" X "B"
DOOR OPENING 24" X 32" SU-2432.X-1V
SEALING GASKET INNER DOORPLATE &
"A"=WIDTH "B"=HEIGHT FRAME PLATE IN VARIOUS
FLUOROELASTOMER 24" X 36" SU-2436.X-2V
FRAME WIDTH X HEIGHT STAINLESS ALLOYS. (SOME
ALLOYS THE DOORPLATE WILL 24" X 48" SU-2448.X-2V
"A" +8", "B" +8"
HAVE A LINER OF ALLOY)
THE FRAMEPLATE WILL ALWAYS 30" X 60" SU-3060.X-2V
DOOR TYPE SU BE SOLID

Double Insulated Scrubber Doors

DOOR TYPE SD
Scrubbers, Absorbers,
Typical Stacks And Flues, etc. with
Applications Corrosive, Acid Fluids Where a
Outer Door is Needed

1 1/2" HIGH EFFICIENCY Operating Temperature 400F

INSULATION
OPENING IN CLADDING Max. Excursion 600-700F
ALL STAINLESS, SPRING- "A" +14", "B" +14" OUTER DOOR PANEL
LOADED, QUICK RELEASE
PHENOL LATCHES
LIFT OFF OUTER PANEL
ALUMINUM Door Size Width x Height Of Code Numbers For Standard
"A" +10", "B" +10" EXTERIOR
OUTER FRAME: STAINLESS X-STIFFENERS Door Opening Sizes (Other Sizes Available)
STELL TYPE 304 HINGE
STIFFENER 18" X 24" SD-1824.X-1V

SWING RADIUS
18" X 30" SD-1830.X-1V
1"
"A" + 6 1/2"
ADJUSTABLE LENGTH SLEEVE
TELESCOPES ON INNER DOOR TO FIT 8 11/16" 24" X 24" SD-2424.X-1V
"K"
INSULATION THICKNESS AND MIN 8 1/2" 7 1/16"
SUPPORT THE CLADDING 24" X 30" SD-2430.X-1V
24" X 32" SD-2432.X-1V
OUTER DOOR
"A" X "B"
SLEEVE CARBON STEEL
DOOR OPENING INNER DOORPLATE & 24" X 36" SD-2436.X-2V
CASING "A"=WIDTH "B"=HEIGHT FRAME PLATE IN VARIOUS
SEALING GASKET
STAINLESS ALLOYS(IN SOME 24" X 48" SD-2448.X-2V
FRAME WIDTH X HEIGHT ALLOYS THE DOORPLATE WILL
FLUOROELASTOMER
"A" +8", "B" +8" BE HAVE A LINER OF ALLOY)
FRAMEPLATE WILL ALWAYS BE 30" X 60" SD-3060.X-2V
DOOR TYPE SD SOLID ALLOY

Roof Door System

DOOR TYPE AR ER
Insulated Roofs
in Precipitators, Same as AR with
Typical
Baghouses, and Flue Temperatures
Applications
Gas Ducts with Acid Above 400f
Corrosive Gases
OUTER PANEL WIDTH X HEIGHT
"A" + 12", "B" + 12" HIGH EFFICIENCY INSULATION
Operating Temperature 400F 1000F
1/4" FLOOR PLATE OPENING IN COLD ROOF 1 1/2" TYPE AR
3/16" CARBON "A" + 10", "B" + 10" 3" TYPE ER (SHOWN) Max. Excursion 600-700F 1100F
SLEEVE
LIFTING HANDLE
EXAMPLE OF CASTABLE Door Size Width x Code Numbers For Standard Sizes
ROOF WALKING
EXAMPLE OF STEEL SURFACE WITH RIM Height Of Door Opening (Other Sizes Available)
"COLD ROOF"
SWING RADIUS 18" X 24" AR-1824.X-1V+1.5R ER-1824.X-1C+3M
"A" + 6 1/2"

"K" "K" 7 1/4" 18" X 30" AR-1830.X-1V+1.5R ER-1830.X-1C+3M

5 9/16"
24" X 24" AR-2424.X-1V+1.5R ER-2424.X-1C+3M
24" X 30" AR-2430.X-1V+1.5R ER-2430.X-1C+3M
INSULATION "A" X "B"
DOOR OPENING
HOT ROOF "A"=WIDTH "B"=HEIGHT INNER DOORPLATE &
24" X 32" AR-2432.X-1V+1.5R ER-2432.X-1C+3M
FRAME PLATE, 5/16" COR-TEN
SEALING GASKET FRAME WIDTH X HEIGHT
ASTM, A588
FLUOROELASTOMER (AR) "A" + 8", "B" + 8"
SHOWN
CERAMIC FIBER (ER) DOOR TYPE ER & AR

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 Catalyst Doors

For Catalyst Replacement

Select single, insulated davit door type FH or double insulated davit door type FD for
normal gas temperature up to 900 F
The large catalyst doors type FH or FH open and close easily. They have no threshold,
thus the flush floor grate permits dragging or wheeling the heavy catalyst modules in or
out quickly. Monorail, or other designs can also be accommodated

DAVIT ARM LIGHTWEIGHT OUTER DOOR PANEL

ALL STAINLESS, SPRING WITH 304 STAINLESS FRAME & .050
ALUMINUM SKIN. FILLED WITH 4" OF DAVIT ARM
LOADED, QUICK RELEASE
PHENOL LATCHES HIGH EFFICIENCY INSULATION

EXISTING STAINLESS STEEL SEALING GASKET

STRUCTURE SWING BOLTS CERAMIC FIBER
WITH STAINLESS
RETAINERS
16 9/16"

15 1/2" EXISTING
MIN. STRUCTURE
EXISTING
STRUCTURE

TAPERED GUIDES INTERNAL INSULATION PANS CAVITY FILLED WITH

WITH SLOTS FOR EXPANSION HIGH EFFICIENCY
FILLED WITH HIGH EFFICIENCY INSULATION AND LINED EXISTING SEALING GASKET
WITH SLOTTED CARBON DOOR OPENING CERAMIC FIBER
INSULATION (TYP 4") STRUCTURE
STEEL VARIOUS SIZES WITH STAINLESS
CARBON STEEL 3/16" CARBON
DOOR OPENING RETAINERS
CHANNEL STEEL OUTER SLEEVE
TYPICAL SIZES COR-TEN DOORPLATE
SIZE VARIES STAINLESS STEEL
48" X 84" 48" X 96" SWING BOLTS DOOR TYPE FD WITH INTERNAL STIFFENERS
48" X 108" 84" X 96"
OTHERS AVAILABLE

DOOR TYPE FH

Benefits Flush outside and inside construction

A wide range of types and sizes available for all Avoids soot build-up
temperatures and gas pressures
Simple safety latch on every door
Standard sizes and insulation materials are
available for all applications for easy selection Prevents injury or entrapment of personnel
Adequate sizes available for easy entry
Quick and easy installation
Flexible door design Minimizes time and labor required
to install, either for new equipment or for retrofitting on
Maintains gasket pressure at all times, thus
existing equipment
avoiding unwanted leaks

All inner doors are hinged, not bolted Special door designs available for catalyst
replacement applications
Door can be opened and closed easily and
quickly without tools, simplifying internal Bottom is flush with floor grate
inspections and maintenance Heavy catalyst modules can be dragged or wheeled in
Avoids having to remove the large number of and out quickly
bolted connections traditionally associated with Monorail or other designs can also
many access doors be accommodated

Boiler Tube Company of America

 1. 2. 3.

SAG ROD
"A" + 1"

HINGE
STIFFENER

'B" + 1"

3 1/2"

SEAL WELD

4. 5.

PERIMETER
FLANGE

STITCH
WELD

Typical Installation Instructions

1. Cut out or move secondary casing stiffeners which are in the way. Cut the opening in the casing wall and
install the temporary support bars.
2. Invert frame if opposite hinging is required. Clamp the frame plate to the casing wall and stitch weld the
perimeter slots to casing. Then seal weld inner face of frame plate to edge of opening in casing.
3. Adjust sag rod and install hinge stiffeners. If there is no outer door then views 4 & 5 are not required.
4. Telescope outer door sleeve onto the inner frame until perimeter flage is flush with cladding. Stitch weld
sleeve to inner frame.
5. Finish insulation and screw lagging around outer frame.

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 a Babcock Power Inc. company

Imtec Doors
Optional Extras
Chain & pad for key interlock
Larger swing angle (if more than 90 swing
radius is desired in a double door system)
View windows available for temperatures
less than 850 F in double door systems
Safety chains available by request
(required for hopper doors)

Information needed after

order is placed
Hinge side right or left
(can be reversed at site if needed)
Choice of OSHA Warning Sign
K-Dimension for double doors only
(see relevant sketch inside brochure)

OSHA Warning Signs

in porcelain enameled steel.

Safety3
People. Power. Projects. Were giving safety the third degree. Babcock Power Inc. and its subsidiaries place the safety, health and security of our people at the core of our company values. Our team is our most valuable
resource, generating solutions everyday to deliver safe, clean, reliable energy globally. With a keen focus on safety, Babcock Power Inc. conducts business in a manner that protects our people, our customers and the
environment. From innovation to generation, we are proud of our award-winning safety record and are committed to operating with integrity and excellence.
The data contained herein is solely for your information and is not offered, or to be construed, as a warranty or contractual responsibility. Boiler Tube Company of America, 2013

Boiler Tube Company of America 506 Charlotte Highway, P.O. Box 849, Lyman, SC 29365 www.boilertubes.com
BTA-CT-0001-v4