Industry 40 v10

Anja Moldehn I Frank Knafla
Interaction of Industrie 4.0 & Digitalization

Agenda
Definition of Industrie 4.0
Fields of action of Industrie 4.0
Trend topics from machine building
Benefit from the advantages of tomorrows
intelligent production today
In house lighthouses Industry 4.0
Interaction of Industrie 4.0 & Machine Building Initiative
What is Industrie 4.0?
We see Industrie 4.0 as a model

for the further development of
industrial production:
Man, machine, and the product
itself join forces in an intelligent
and independent network.
What is Industrie 4.0?
Degree of complexity
End of 18th century Begin of 20th century Begin of 1970ies Present time
Work-sharing Networking of
Mechanical production manufacturing PLC based automation intelligent systems
What does it mean for the intelligent production?
Quantities
Mass customization
Continued and sequential adaption Actual costs
of machines
Flexible and adaptive reaction machines
to new requirements
Overlapped and interacted collaboration Target costs
of development and process planning
towards an integrated data model Product spectrum
in the future
Direct and non-hierarchical
communication
Exotic Standard Exotic
Phoenix Contact genetics
Process know-how in operations
World wide 14 operations in 9 countries
High vertical integration
Future oriented production methods
Integrated know-how in machine building
Expert knowledge in processes and automation
Planning, building and testing intelligent operations
Product know-how in automation
Placed to take the inexorable digitalization of our
world and turn it into the intelligent production
Industrie 4.0 German organization
The German platform Industrie 4.0
Politcs
Industry Science
7 I 2017_07_25 I Frank Knafla I Industrie 4.0 I Phoenix Contact

Political leadership
Minister of Economics
Minister of Research & Devolpment
Objective
Political support
Member ship
Labor union representatives
Industrial enterprises representatives
Science representatives

Industrie 4.0 Industrie 4.0 German organization
Steering committee
Industrial enterprises representatives
Head of Working groups
Political representatives
Objectives
Strategy development
Technical consolidation
Decision & realisation
Member: Roland Bent, CTO Phoenix Contact
9 I 2017_07_25 I Frank Knafla I German Policy of Industrie 4.0 German Platform Industrie 4.0 I Phoenix Contact
Working Groups
WG 1: Reference Architecture & Standards
WG 2: Research & Innovation
WG 3: Security of linked systems
WG 4: Regulatory framework
WG 5: Labour, training, education
Phoenix Contact is member in 4 working

groups
Strategy Committee,
Headed by
Undersecretaries of state
Objective:
Political Agenda setting
Members
Chancellery of the
Federal Republic of Germany
Federal states representative
Industry associations representative
Labor union representative
Science association FhG
Industry consortia & initiatives
Objective:
Realisation
Test beds
Application and Use cases
Transfer centre
Smart lab initiatives

International standardization
German committee of electr-technics
DKE
Objective
National Standardization Roadmap
Link and pathway to international
Standardization bodies

Industrie 4.0 staffed office
Objective:
Coordination
Organisation
Project management
Network management
Internal & external
(Market) communication

Industrie 4.0 focus of industry association
Industrie 4.0 platform
WG1 Reference architecture & standards
WG2 Research & Innovation
Plattform I4.0 AG2
WG3 Security of linked systems
WG4 Regulatory framework
WG5 Labour, training, education
VDI / VDE BITKOM ZVEI VDMA DIN / DKE

Focus project Cyber physical SG1 .. as above Forum Steering
Industrie 4.0 systems SG2 -"- Industrie 4.0 committee
GMA 7.21 I4.0 interoperability SG3 -"-
I4.0 market &
strategy
Dialogue Platform

Testbed Management & Standardization
Strategy & Strategic recommendations

SME mobilization
International Cooperation
Network of test beds Initiation of cross-sectoral standards

On-road testing Coordination of standards
Validated regression into standardization Strengthening international cooperation

Testbed Management
52 Testbeds in Germany Baden-Wrttemberg (8)
Bayern (4)
Concretize technical capabilities Berlin (4)
Matching test centers Brandenburg (3)
Perform individual workshops Bremen (1)
Accompany test scenarios Hamburg (1)
Initiate Standardization Hessen (3)
Niedersachsen (2)
Nordrhein-Westfalen (10)
Rheinland-Pfalz (2)
Saarland (1)
Sachsen (3)
Sachsen-Anhalt (2)
Schleswig-Holstein (2)
Thringen (6)

LNI 4.0 Test bed - Smart Factory OWL
Visitor Groups Pick and Place

Small & midsize assembly places
companies with digital

assistance

Accompany & Consult Standardization

Standardization Road Map
Properties
IEC 61987 sensors
Security IEC 62683 switch gears PLC technologies
ISO/IEC PLC Open
ISO/IEC 2700x 30 segments with product families IEC 61131
JTC1 e.V.
eCl@ss
e.V.
IEC 61360 rules for properties
IEC 61387 sensor prop. AutomationML Engineering data
IEC 62683 switch gear prop.
IEC/ISO AutomationML
e.V.
IEC 62832 digital factory IEC 62714
IEC 62443 security in automation
ProSTEP
e.V. OPC
IEEE Foundation Services
Time sensitive networks IEC 62541 OPC-UA
Mechanics and companions
Technologies for IoT
STEP + APxxx
21
21 I 2017_07_25 I Frank Knafla I Industrie 4.0 I Phoenix Contact Source: Heidel, SIEMENS, Hoffmeister, FESTO
European Initiatives

International Initiatives

Use Cases Phoenix Contact
Seamless Digital-from Engineering to Production
The Digital Article enables an efficient Engineering for
Automated Production
Process mixed Line automation in Tool shop

Increasing efficiency in Phoenix Contact Tools shop:
Reducing idle times by Process mixed automated Chains
Smart Engineering and Production

Seamless Using of Engineering data in Production
Versatile Production by Phoenix Contact

Flexible modular Facility and Control Concept
Quelle: Plattform Industrie 4.0; 2015 Bundesministerium fr Wirtschaft und Energie

24 I PHOENIX CONTACT
Phoenix Contact Technology project
Automation for Versatile Production (itsowl-AWaPro)
Seamless Digital-from Engineering to Production)
Industrie 4.0 - Mass Customizing - Use Case
Lot size 1
Simplifying the digital data chain Engineering- and
Production process by using Digital article
Characterization of product details and relations
(Syntax / Semantics ) with eCl@ss und AutomationML
Reducing of engineering efforts
Automated programming of production
Shortening of (SOP) start of production
Article
Engineering
E-CAD Data Source

Engineering E-Shop
Individual
Product
Digital Twin
ERP/ Control
Industrie 4.0 requires Digitization
Digitalization is the basis
... for the intelligent networking of business processes, things,

plants, components and people and is the key to future
success.
.
Frank
29 Knafla I Phoenix Contact
Digital Article - Backbone for PLM
Pre-Process Supplier Product Lifecycle Management Process Customer
Creativ and Idea Process
Product Lifecycle Management Product Lifecycle Management
Material Design Produce Product Purchase
Material Design Produce Product Product Lifecycle Management
Change Material Design Produce Product
Qualification
Product Data Supplier Product Data Phoenix Contact Product Data Customer
Digitization
Industrie 4.0 will consequently
digitalize the value chain
A Digital Modell the Digital Twin
will exist in all phases of the value
chain
The required an necessary
Integration of engineering tools und
data models can be realized starting
today
31 Frank Knafla I Phoenix Contact

Digital Twin Backbone
Specific
Part list
Assembly parameter Print layout
Dimensions
Product Labeling
Digital Article
description
Serial no.
- Function
Approbation
- Feature

- Parameter
- Marking
Packaging
Instruction Color
Montageanleitung
Assembly
Layout references instruction
Test
instructions
Digitization
Objective:
Provision of digital Data und Models for
Components
Critical Success Factor:

Standardized Formats and Language

Digitization
Description of characteristics:
What are the type of components?
What are their typical and comparable

features?

Digitization
Description of Connections:
How are the components connected?
What information need to be
exchanged?
Which features are necessary for the
interconnected solution?

Manual Working place: Printing Markers
RFID reader reads order no and links to the Digital Article. Control
system generates the individual printing job. The marking will be printed
on demand in the cell
Manual Working place: Assembly Marking
The operator assembles the Marking guided visually (Worker
Assistance)
Manual Working place: Gate of Quality
RFID reader reads order no und the vision system improves the
mounting rail based on CAD Data of the Digital Article
Operator receives the test result and will be visually guided:
OK passed or reworking
Manual Working Place: Optical
Inspection
Automated configuration of the
vision system
Specified and known reference point
and angel of vision
Position und tolerance description in
metric systems
Region of Interest in relation to the
known reference point
Origin: CAD-Data of the Digital Article
The article has a unique identifier and

product memory
Location and description of the
installation
Service and system connection during
operation
Perspective Phoenix Contact
Automation - Experience and Competency

Investment and R&D
Communication &
information technology
Web-technology
Safety & Security
Installation
Engineering
From parallel wiring to Industrial Ethernet
Customer value
IT-powered Automation
Portfolio Vert./Horiz. Integration
AUTOMATIONWORX
Industrial Ethernet
Communikation
INTERBUS & Automation
1987 - 2003 2003 - 2006 2006 -
From IT-Powered Automation to Industrie 4.0
Intelligente
Networking of
business
processes,
machines,
tools,
components
and humans
From PROFINET to PROFICLOUD
Research Construction Rapid Usage & Recycling
Developement Prototyping Service Scrapping
Factory
Enterprise
Resource
Vertical Integration
Planning
Horizontal Integration
Seamless Engineering
Services
Factory Humans conduct

Services Services Realtime
PLC Programing
Engineering

PROFIcloud Technology
Cloud Computing via PROFINET
So far
Complicated integration of distributed
PROFINET stations, both hardware
connections and in the engineering
Now
PROFICLOUD Technology simplifies
distributed automation significantly,
no matter where your network users are
The only requirement for PROFICLOUD: Internet access

All distributed PROFICLOUD-
devices transmit the data
to the cloud via
Internet access
Transmission as if it
were a PROFINET device
Secure communication
Data are TLS*-encrypted
*Transport Layer Security
PROFICLOUD-Coupler
Connects the local PROFINET to the PROFICLOUD
PROFICLOUD-Device
Additional installed PROFICLOUD enables
connectivity to the PROFIOCLOUD using
the Internet
PROFI CLOUD devices are displayed on the
PROFINET as local devices
Engineering and Programming follows common
known PROFINET mechanismen
Application Remote Access
Controlling, monitoring and analyses
Requirement and challenge
Monitor decentralized production
facilities
Get access and receive
information for KPI analyses
Use secure communication
?
channels
Application Remote Access as usual
VPN Server with DynDNS service
register (if no fixed IP available)
VPN Server
Create the certificates for VPN client / VPN Server

server
VPN Client and Server configuration
(connection data, etc.) VPN Server
Load telecontrol protocol to control

Link telecontrol protocol with the respective
VPN Server
process data
Do everything three times!
Application Remote Access Cloud
Registering coupler and Devices in
the Cloud
Do only this three times!
Cloud
Coupler
Cloud
Coupler
Connecting coupler and device in

the cloud Cloud
Coupler
Embed coupler into existing

infrastructure of the PROFINET
Cloud
Coupler
Integration of Smart Devcies & Services
Magazin Benachrichtigung
001 leer SmartWatch
Cloud Cloud
Coupler Coupler Please refill
magazine
Cloud
Coupler
Internet of Things via PROFINET

Industrie 4.0 approach
Meet the requirements of the intelligent
production of tomorrow,
Base is our technological genes,
Specific development of components,
systems and practical solutions
6 defined fields of action
Industrie 4.0 value proposition

Fields of action
Intelligent production of tomorrow is
consistently communicative autonomous easy easy resource

digital and secure and adaptive to operate to install efficient
Industrie 4.0 Fields of Action
Intelligent production is consistently digital
I can access efficiently to

the complete data across the
entire value chain network
Product Con- Installation
All Phoenix Contact products are expected to selection figuration startup
Operation
be available as digital article:

Complete production process is
described digitally
Virtual image links the cyber-physical
system to (CPS) the real factory
Product and production chain are therefore
completely transparent
Efficient access to the entire value-added chain

Connection via RFID: As soon as
the material is located on the
workpiece carrier, a connection is
established to the higher-level
system, providing all information.
The basis for adaptable
manufacturing is the now clearly
assigned description.
Intelligent production is communicative and secure
I can share required information

at the right place to the right time
and keep it secure
Maximum freedom of scope for designing
your network infrastructure:
Cooperation between systems requires
seamless communication without hierarchies
Security is an essential pre-requisite
Powerful automation components
based on industrial Ethernet
Reliable protection and authorized access to process data

All stations are networked with
each other. As part of this,
different transmission paths are
used, e.g., wireless technology,
Ethernet, and PROFINET.
People, machines, and products
communicate with each other.
Intelligent production is autonomous and adaptive
I am able to manage complex

processes more easily and hence
in a better way
Distributed controllers adapt independently to
processes, equipment and participants:
Controllers gather new information
Production processes are adapted
accordingly
Requirements for functional safety Product
needs to be met controls its
own processes
Plug & Produce
Adaptive production responses to changing operation conditions

Modular systems make
manufacturing so flexible that
even batch sizes of just one item
can be produced cost-effectively.
Soldering, painting, marking, and
testing are customized
procedures. This means that
technology that requires minimal
set-up avoids downtimes during
item changeovers.
Intelligent production is easy to operate
What I see is what I need !

Only task-relevant information
is displayed
Even complex machine operations are controllable
by humans:
Information is visualized situation-based, task-
oriented and concerned to the role of the operator
Displayed are instructions, options for action as well
as status information and diagnostics
Operations are analyzed and evaluated
Only information is displayed which is needed for the current task

Assembly assistant systems
support employees in complex
tasks and diverse work steps.
The higher-level control system
is informed of the processing
states of the products.
Intelligent production is easy to install
At any time, I can check, in

which applications my products
are installed or integrated
Components of cabinet and field installation are
digitally known by the system:
Components provide digital information about
function, application and place of installation
Installation specific data can be read e.g. from an
integrated chip at the component by RFID
Reduced installation times based on system cabling
as well as fast and error-free single wire connection.
Guidance during installation, initial operation and maintenance

Professional markings are
automatically created by
transferring data from
engineering. The printing
data for marking is provided
for each item, with no need
for revision or retrofitting,
thanks to the digital
description.
Intelligent production is resource efficient
I can provide the required

resources automatically and
based on demand
Intelligent production is resource efficient
Use of energy and input of materials is precisely
adapted to the manufacturing process:
Currently required energy is automatically detected
by the system
It optimizes the energy supply by providing only the
amount of energy that is actually needed
Demand-oriented control of operating modes is
based on a production status model
Resources are provided intelligent and on demand

Fields of action
consistently communicative autonomous easy easy resource

digital and secure and adaptive to operate to install efficient
What das it mean for the machine building today?
Faster development process (time to market)
of innovative and high performing machines
More and more complex technology Competition situation
for building efficient, powerful and flexible
Customized requirements
machines
Additionally regulations determine the Cost-effectiveness
technology: - functional safety
- resource efficiency
- recycling
Strong partner is in great demand

Machine Building Initiative
PxC has close ties with
machine building industry
und knows about the daily
challenges
At all times PxC has been
working close together with
our customers
Important trend topics of
machine builders could be
defined on this base
Machine Building Initiative
Trend topics
Functional Machine World wide Consistent Reduce Reduce Build modular Global service
safety availability communication engineering production time parts variety and flexible and support
Trend topics
consistently
digital
communicative
and secure
Fields of action
autonomous
and adaptive
easy
to operate
easy
to install
resource
efficient
Functional Machine World wide Consistent Reduce Reduce Build modular Global service
safety availability communication engineering production time parts variety and flexible and support
Trend topics
Machine Building initiative
Trend topics of machine

builder leads to fields of
action of Industrie 4.0
Fields of action (I4.0) are
having impact on MBs trend
topics already
Intelligent production of
tomorrow has started to
operate
Market Development

Industry 40 v10

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Anja Moldehn I Frank Knafla

Interaction of Industrie 4.0 & Digitalization

We see Industrie 4.0 as a model

7 I 2017_07_25 I Frank Knafla I Industrie 4.0 I Phoenix Contact

8 I 2017_07_25 I Frank Knafla I Industrie 4.0 I Phoenix Contact

Member: Roland Bent, CTO Phoenix Contact

Phoenix Contact is member in 4 working

13 I 2017_07_25 I Frank Knafla I Industrie 4.0 I Phoenix Contact

14 I 2017_07_25 I Frank Knafla I Industrie 4.0 I Phoenix Contact

15 I 2017_07_25 I Frank Knafla I Industrie 4.0 I Phoenix Contact

VDI / VDE BITKOM ZVEI VDMA DIN / DKE

16 I 2017_07_25 I Frank Knafla I Industrie 4.0 I Phoenix Contact

Strategy & Strategic recommendations

Network of test beds Initiation of cross-sectoral standards

17 I 2017_07_25 I Frank Knafla I Industrie 4.0 I Phoenix Contact

18 I 2017_07_25 I Frank Knafla I Industrie 4.0 I Phoenix Contact

Visitor Groups Pick and Place

companies with digital

19 I 2017_07_25 I Frank Knafla I Industrie 4.0 I Phoenix Contact

20 I 2017_07_25 I Frank Knafla I Industrie 4.0 I Phoenix Contact

22 I 2017_07_25 I Frank Knafla I Industrie 4.0 I Phoenix Contact

23 I 2017_07_25 I Frank Knafla I Industrie 4.0 I Phoenix Contact

Process mixed Line automation in Tool shop

Smart Engineering and Production

Versatile Production by Phoenix Contact

Quelle: Plattform Industrie 4.0; 2015 Bundesministerium fr Wirtschaft und Energie

Reducing of engineering efforts

Automated programming of production

Shortening of (SOP) start of production

E-CAD Data Source

... for the intelligent networking of business processes, things,

31 Frank Knafla I Phoenix Contact

Critical Success Factor:

33 Frank Knafla I Phoenix Contact

What are their typical and comparable

34 Frank Knafla I Phoenix Contact

35 Frank Knafla I Phoenix Contact

The article has a unique identifier and

Automation - Experience and Competency

Factory Humans conduct

43 Frank Knafla I Phoenix Contact

The only requirement for PROFICLOUD: Internet access

Create the certificates for VPN client / VPN Server

Load telecontrol protocol to control

Connecting coupler and device in

Embed coupler into existing

Internet of Things via PROFINET

Industrie 4.0 value proposition

consistently communicative autonomous easy easy resource

I can access efficiently to

be available as digital article:

Efficient access to the entire value-added chain

I can share required information

Reliable protection and authorized access to process data

I am able to manage complex

Adaptive production responses to changing operation conditions

What I see is what I need !

Only information is displayed which is needed for the current task

At any time, I can check, in

Guidance during installation, initial operation and maintenance

I can provide the required

Resources are provided intelligent and on demand

consistently communicative autonomous easy easy resource

Strong partner is in great demand