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120
SUMMARY
The purpose of this investigation was to exist in hydrocarbon pool fires.
determine analytically if the performance 2. Temperatures in the cross sections
of concrete beams and columns in a due to the hydrocarbon pool test fire were
hydrocarbon pool test fire would differ sig- about 10 to 25 minutes ahead of those due
nificantly from their performance in a stan- to the standard test fire. Differences were
dard test fire. The investigation consisted greatest during the first hour at points near
of a finite element analysis to obtain the surface.
temperature distributions in typical cross 3. The nominal moment strength of a
sections, a comparison of the resulting beam section (calculated at 1.2 and 3 hour
temperature distribution in the cross sec- exposures) was reduced only an additional
tion, and a strength analysis of a beam 5 to 12 percent of original strength when
based on temperature distribution data. the beams were exposed to the hydrocar-
The following three findings are based bon pool fire rather than the standard test
on the results of the investigation: fire. Most of this difference in strength
1. In contrast to other structural compo- capacity was because the beam was ex-
nents with sprayed-on or lightly attached posed on four sides (top, bottom and
insulation, concrete has a very good re- sides) in the hydrocarbon pool fire, while
sistance to the erosive and abrasive ef- only the bottom and sides of the beam
fects of hot moving gases which typically were exposed in the standard test fire.
Concrete
te
Struts
Precast
Concrete
Columns
Expansion Jolnl
Precast Concrero Struts
122
2000
1500
Exposure
Temperature, 1000
'F
500
0 05 1 1.5 2 2.5 3
Time, hrs
one radiative to convective heat flux rial. However, while this may be signifi-
ratio. As noted in Ref 2, an enclosed cant for members with certain
furnace with optically opaque walls at sprayed-on or lightly attached insula-
1865F, containing optically transparent tion, it should not be a factor in the fire
gases at 1865F, generates the required resistance of components fabricated
radiative heat flux of approximately from materials with good high temper-
50,000 Btu/ft2/hr. ature resistance to surface erosion and
Based on these data, a furnace time- abrasion such as concrete. Therefore,
temperature curve for the radiative this latter effect is not modeled in the
component of a hydrocarbon pool fire current analysis,
can be developed. This resulting time-
temperature curve is also shown in Fig.
2. The convective heat flux component Flame Engulfment
of 5000 Btu/tt2/hr needed to meet the To simulate actual construction con-
55,000 Btu/(t 2llir total heat flux require- ditions in a building, ASTM Designa-
ment would come about from engulfing tion: E119 requires that columns under-
the test object with the 1865F gas going a fire test be exposed on all four
moving at approximately 33 ft/sec. sides, while beams be exposed on three
The circulating hot gases in a hydro- sides. In buildings, beams generally
carbon pool fire can affect the fire resis- support floor or ceiling assemblies that
tance of a structural component in two protect the beam from complete expo-
ways. First, they will affect the temper- sure. However, in HPI pipe rack as-
ature distribution within the component semblies both beams and columns can
due to the additional heat flux generated be exposed to the fire from all sides.
by the hot gases. The resulting higher This is reflected in ASTM Designation:
cross-sectional temperatures can be E5 P191 guidelines which require that
determined using a finite element both beams and columns be exposed to
analysis. The other possible effect of furnace temperatures on all tour sides.
moving gases is erosion of surface mate- Figs. 3a and 3b show how tempera-
T1
T2
T3
Ta
Ts Reinforcing
Steel
Isothermal
Line
T
T2
T3
4
rs .Reinforcing
Steel
124
24"
20"
16"
24'
20.
7 6'
18"
24'
20"
............................................^ f
^...._....._
- ^-'- -^
Extrapolated
Distribution
1
LEJJH Calculated
:..,. J I Temperature
Distribution
i E
I
Extrapolated
Distribution
E ^
Calculate
Temperature
Distribution
b __...._......_...-.-.- .....
The smallest cross section was modeled the two fires in Figs. 6 through 13. Data
with 140 elements while the largest are presented fin points 1, 2, 3 and 4 in.
cross section was modeled with 225 from the exposed surface in both normal
elements, Localized material failures weight and lightweight aggregate con-
that might occur during an actual expo- crete components. Calculations indi-
sure, such as cracking or spalling, were cated that the temperatures depended
not modeled. primarily on the distance from the ex-
posed surface rather than on specimen
dimensions. Therefore, curves in Figs. 6
RESULTS OF through 13 are representative of tem-
TEMPERATURE ANALYSIS perature distributions for any of the
cross sections shown in Fig. 4.
Time-temperature data obtained from Table 1 lists the maximum tempera-
the finite element analysis are shown for ture difference occurring at each of the
126
Table 1. Maximum temperature differences at selected points.
Temperature at time of
maximum difference, 'F
Distance Time of maximum Time
from Type of temperature difference E E5 P191 delay,
surface, in. concrete hours : minutes fire fire Difference minutes*
weight 0;15 439 815 376 15
1 Lightweight 0:15 383 624 241 10
Normal weight 0:30 393 554 161 15
2 Lightweight 0:30 226 361 135 10
Normal weight 0:45 306 404 98 10
3 Lightweight 1:00 231 318 87 10
Normal weight 1:00 225 302 77 10
4 Lightweight 1:45 267 311 44 10
'Additional time needed for temperature in Column 4 of table to reach temperature in Column 5 oftable.
11ote: 1 in. _ 25.4 mm; tc = (t F 31)!1.8,
four points during the 3 hour exposure 815F temperature 30 minutes after the
period. It also shows the time at which start of the fire (Fig. 6). The temperature
this maximum difference occurred. For rise at 1 in. from the surface due to the
points 1, 2, 3 and 4 in. from the surface standard building fire is then about 15
in normal weight aggregate concrete, minutes slower than the temperature
the maximum temperature difference rise at 1 in. from the surface due to the
occurred during the first hour of the test, hydrocarbon pool fire.
This was also the case for points 1, 2 Temperature rise delays for points 1, 2,
and 3 in. from the surface in lightweight 3 and 4 in. from the surface are listed in
aggregate concrete. For the point 4 in. Table I for times at which the maximum
from the surface in lightweight aggre- temperature difference occurs. Informa-
gate concrete the maximum temperature tion about temperature rise delays at
difference occurred during the second other times can be obtained from Figs. 6
hour of the test. However, the mag- through 13. For points 1 in. from the sur-
nitude of this latter maximum tempera- face, the temperature rise delays ranged
ture difference was only 44F. from about 10 to 25 minutes. For points 2
Table 1 also lists the additional time in. or more from the surface, the temper-
required for a point in a component ex- ature rise delays ranged from about 10 to
posed to the standard building fire to 15 minutes.
reach the temperature existing at the
same point in a component exposed to
the hydrocarbon pool fire. For example, ANALYSIS OF BEAM
for a point I in. from the surface in a STRENGTH
normal weight aggregate concrete com-
ponent, the maximum temperature dif- The strength of the heath cross section
ference due to the two fires occurs at 15 shown in Fig. 14 was analyzed for 1, 2
minutes. At that time, the temperature and 3 hour exposures to both the stan-
in the component exposed to the hydro- dard building fire and the hydrocarbon
carbon pool fire is 815F. When the pool fire. Normal weight as well as
component is exposed to the standard lightweight concretes were modeled.
building fire, the same point reaches the Strength calculations followed standard
1500
E5
1300
1100
T F 900
700
500
300
100
0:00 0:30 1:00 1:30 2:00 2:3(
Time, hrmin
Fig. 6. Temperature 1 in, from the surface in a normal weight concrete section.
1700
1500
1300
1100
Temp 900 G
700
500
300
100
0:00 0:30 1:00 1:30 2:00 2:30 3:00 1
Time, hrmin
Fig. 7. Temperature 2 in. from the surface in a normal weight concrete section.
procedures outlined for simple sup- perature relation for hot rolled steel
ported beams exposed to high temper- shown in Ref. 3. For a steel temperature
atures. 3 s Calculations for a 2 hour ex- of 930F, the steel strength is about 69
posure of a normal weight concrete percent of room temperature strength,
beam are shown in Table 2 and are while for a temperature of 1000F, the
briefly outlined in the following para- steel strength is about 64 percent of
graphs. Similar calculations were car- room temperature strength. As a result,
ried out for other cases. steel strengths for a 2 hour exposure to
Temperatures at steel locations were the standard building fire and to the
obtained from the finite element hydrocarbon pool fire are 41.4 and 38.4
analysis. Tensile strength of the steel ksi, respectively.
was calculated using the strength/tern- Compressive strength of the concrete
128
1
Fig. 8. Temperature 3 in. from the surface in a normal weight concrete section.
Fig. 9. Temperature 4 in. from the surface in a normal weight concrete section.
was calculated using the strengthitem- Calculations using the carbonate aggre-
perature relation in Ref. 3. Actually, two gate model would result in somewhat
strength/temperature curves are pre- higher beam strengths.
sented in Ref. 3 for normal weight con- Information about concrete strength
crete. One curve is for siliceous aggre- in Ref. 3 is provided up to 1400F. At
gate concrete while the other is for car- higher temperatures, concrete strength
bonate aggregate concrete. The carbo- decreases rapidly. As a result, concrete
nate aggregate concrete has a signifi- at temperatures greater than 1400F is
cantly higher resistance to high teniper- generally disregarded. This is accom-
atures than the siliceous aggregate con- plished by modifying cross section di-
crete. For the analysis in this paper, the mensions. Fig. 15 shows the reduced
siliceous aggregate model was used. width, b, and reduced distance, d, used
1500
1300
E
1100
900
700
500
300
100
0:00 0:30 1:00 1:30 2:00 2:30 3:00
Time, hr:min
Fig. 10. Temperature 1 in. from the surface in a lightweight concrete section.
1700
1500
1300
1100
Ten 900
700
500
300
100
0:00 0:30 1:00 1:30 2:00 2:30 3:00
Time, hr:min
Fig. 11. Temperature 2 in. from the surface in a lightweight concrete section.
to calculate the reduced moment the standard building fire and 868F for
strengths. the beam exposed to the hydrocarbon
To determine an average concrete pool fire).
strength, a concrete temperature was Tables 3 and 4 summarize the results
calculated for the compressive block of of strength calculations for 1, 2 and 3
the modified section by averaging the hour exposure cases analyzed. De-
top and bottom temperature of the com- pending on type of concrete and expo-
pressive block. The percent of remain- sure period, the calculated strength after
ing concrete strength was then obtained exposure to the hydrocarbon pool fire
from Ref. 3 based on this average tem- was 15 to 37 ft-kips less than the calcu-
perature (842F for the beam exposed to lated strength after exposure to the stan-
130
II
1700
1500
1300
1100
Tm 900
700
500
300
100
0:00 0:30 1:00 1:30 2:00 2:30 3:00
Time, hr:min
Fig. 13. Temperature 4 in. from the surface in a lightweight concrete section.
dard building fire. This represents an are listed in Table 5. Average concrete
additional reduction of 5 to 12 percent of strength, f,, was not significantly af-
original beam strength due to the hydro- fected by the type of fire, while steel
carbon pool fire. The strength of the strength, f,,, and effective beam widths,
lightweight concrete beam was less af- b, were somewhat affected. Tn general,
fected by the type of fire than the silice- the most significant factor for the re-
ous aggregate concrete beam. Differ- duced beam strength in the hydrocar-
ences were smallest during the first bon pool fire appeared to be the re-
hour of exposure. duced distance, d, resulting from a four-
Concrete strength, steel strength, and sided rather than a three-sided ex-
b and d values used in the calculations posure.
Average concrete
strength (ksi) (0.95) 4 = 3.8 ksi (0.95)(4) = 3.8 ksi
M . = A Jv [ ct - 2 `
(4X41.4)[ 17.5- 24] (4)(18.4) r 16_-]
53
17.5'
0 0 0 0 2.5"
As=4.Dsq In.
tY = 60 ksi
f^ = 4 ksi
M n = 291 ft kips
(at room temp)
132
Concrete reaching
temperatures
greater than 1400 F
f" 7
(a) Hydrocarbon pool fire (b) Standard building fire
Fig. 15. Modified beam cross sections (normal weight concrete at 2 hours).
Strength in Strength in
Fire exposure standard fire hydrocarbon pool Difference,
period, hours test, ft -kips fire test, it-kips ft -kips
1 244 229 15
2 225 199 26
3 202 169 33
\ otc: I ft-kip = 1356 N-m.
Parameter valve
Fire exposure Building Hydrocarbon
Type of concrete period, hours Parameter fire pool fire
f, ksi 4 4
1 f,, ksi 49.2 47.4
b, in. 10.5 10.0
d, in. 17.5 16.5
ff,ksi 3.8 3.8
Siliceous 2 f, ksi 41.4 38.4
9.0
aggregate h, in. 9.5
d, in. 17.5 16.0
f,, ksi 3.4 3.4
3 f,,, ksi 26.4 21.6
b, in. 8.5 8.0
cf. in. 17.5 15.5
f,ksi 3.6 3.6
f,,, ksi 50.4 50.4
b, in. 11,0 10.5
c1, in. 17.5 16.8
f, ksi 3.6 3.6
Lightweight f,,, ksi 46.8 45.
2 h, in. 10.0 9.5
aggregate
d, in. 17.5 16.3
f, ksi 3.6 3.6
3 f, ksi 36.0 38.4
b, in. 9.0 9.0
d, in. 17,5 16.0
Note: I in. = 25.4 mm; 1 ksi = 6.895 41Pa.
would significantly affect the fire en- a 12 x 20 in. beam cross section for 1, 2
durance of these elements. Because and 3 hour exposure periods. The
concrete has good resistance to erosion analysis was made for both normal
and abrasion, the erosive effects of hot weight (siliceous) and lightweight
moving gases were considered to he in- aggregate concretes. The nominal mo-
significant for concrete components. ment strength of the beam section was
This may not be true for other t ypes of reduced only by an additional 5 to 12
structural components with sprayed-on percent of original strength when the
or lightly attached insulation. beams were exposed to a hydrocarbon
By means of a finite element analysis, pool fire rather than the standard test
cross section temperature distributions fire. Most of this difference in strength
were calculated for both fire exposures. capacity was because the beam was ex-
These indicated that temperatures due posed on four sides (top, bottom and
to the hydrocarbon pool test fire were sides) in the hydrocarbon pool fire,
about 10 to 25 minutes ahead of temper- while only the bottom and sides of the
atures due to the standard test fire. beam were exposed in the standard
A strength analysis was performed on building fire.
134
REFERENCES
1. ASTM Committee E-5, "Standard Meth- Program for Temperature Analysis of
ods of Fire Tests of Building Construc- Structures Exposed to Fire," Report No.
tion and Materials, ASTM Designation: 79-2, Department of Structural Mechan-
E119," American Society for Testing and ics, Lund Institute of Technology, Lund,
Materials, 1985 Annual Book of Stan- Sweden, 1979.
dards, V. 04.07, 1985, 7. Forsen, N. E., "A Theoretical Study on
2. ASTM Committee E-5, "Proposed Test the Fire Resistance of Concrete Stnic-
Methods for Determining Effects of lures," SINTEF Report No. STF65
Large Hydrocarbon Pool Fires on Struc- A82062, Norwegian Institute of Tech-
tural Members and Assemblies, ASTM nology, University of Trondheim,
Designation: E5 P191, - American Soci- Trondheim, Norway, 1982, 213 pp.
ety for Testing and Materials, 1986 An- 8. Ellingwood, B., and Shaver, J. N., "Ef-
nual Book Standards, V. 04.07, 1985. fects of Fire on Reinforced Concrete
3. PCI Design Handbook -Precast and Pre- Members," Journal of the Structural
stressed Concrete, Prestressed Concrete Division, American Society of Civil
Institute, Chicago, Illinois, Third Edi- Engineers, V. 106, No. ST11, Novem-
tion, 1985.
. ber 1980,
4. ACI Committee 216, "Guide for Deter- 9. Anderberg, Y., "Fire-Exposed Hyper-
mining the Fire Endurance of Concrete static Concrete Structures An Experi-
Elements (ACI 216R-81)," American mental and Theoretical Study," Bulletin
Concrete Institute, Detroit, Michigan, 55, Lund Institute of Technology, Lund,
1981, 44 pp. Sweden, 1976, 186 pp.
5. CRSI Reinforced Concrete Fire Resis- 10. Harmathy, T. Z., "Thermal Properties of
tance, Concrete Reinforcing Steel Insti- Concrete at Elevated Temperatures,"
tute, Chicago, Illinois, 1980. Journal of Materials, V. 5, No. 1, March
6. Wickstrom, U., "TASEF-2 A Computer 1970, pp. 47-74.